WO2014112899A1 - Mechatronic module - Google Patents

Mechatronic module Download PDF

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Publication number
WO2014112899A1
WO2014112899A1 PCT/RU2014/000018 RU2014000018W WO2014112899A1 WO 2014112899 A1 WO2014112899 A1 WO 2014112899A1 RU 2014000018 W RU2014000018 W RU 2014000018W WO 2014112899 A1 WO2014112899 A1 WO 2014112899A1
Authority
WO
WIPO (PCT)
Prior art keywords
electric machine
housing
power electronics
compartments
components
Prior art date
Application number
PCT/RU2014/000018
Other languages
French (fr)
Russian (ru)
Inventor
Алексей Александрович ИВАНОВ
Андрей Николаевич СЕМКО
Григорий Николаевич ЦЕЛУЙКО
Андрей Николаевич ХВАЛЕВ
Александр Анатольевич КУЛЬША
Олег Леонидович СЛИЗАВСКИЙ
Артемий Владимирович ВЕРАС
Original Assignee
Общество с ограниченной ответственностью "Ё-Инжиниринг"
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Общество с ограниченной ответственностью "Ё-Инжиниринг" filed Critical Общество с ограниченной ответственностью "Ё-Инжиниринг"
Publication of WO2014112899A1 publication Critical patent/WO2014112899A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/203Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium

Definitions

  • the utility model relates to electrical engineering, namely, to electric vehicles of vehicles with built-in elements for converting and controlling electrical parameters of the network.
  • the mechatronic modular unit is known from the prior art, comprising a housing in which an electric machine and power electronics elements are located (see patent US 201 10285225, CL H2K 5/18, publ. 24.1 1.2011).
  • the disadvantages of the invention are the bulkiness and lack of heat removal efficiency.
  • the objective of the utility model is to eliminate these drawbacks.
  • the technical result consists in increasing the cooling efficiency while increasing the compactness of the unit.
  • the problem is solved, and the technical result is achieved by the fact that the mechatronic modular unit contains a housing made in the form of two hermetically connected compartments, one of which contains an electric machine, and the other contains power electronics, and a cavity is formed between the compartments, communicated with the cooling system.
  • a reduction gear is additionally placed in the compartment of the electric machine.
  • the drawing shows a longitudinal section of the proposed unit.
  • the mechatronic modular unit contains an electric machine 1, located in compartment 2, and power electronics 3 elements, located in compartment 4.
  • compartments 2 and 4 form the unit body, and between them a common cavity 5 is formed, connected to the cooling system.
  • the connection of the compartments 2 and 4 is leakproof.
  • a reduction gearbox 6 is additionally placed in the compartment 2 of the electric machine, which reduces the number of technological connectors, the number of bearing bearings, and hence the mass of the product as a whole.
  • the proposed unit simultaneously combines the mechanical parts of an electric machine, power electronics with a control system and a common cavity (“jacket”) for cooling, while it can perform both the function of a power generator and the function of a traction electric motor.
  • the combination of power electronics and an electric machine in one module which, in turn, is connected to the vehicle’s transmission, reduces the number of high-voltage electrical connectors and also eliminates the external laying of a high-voltage cable route.
  • module compartments can be made independently of each other at specialized enterprises.
  • the utility model allows to improve manufacturability in serial production and maintainability under operating conditions, reduce electromagnetic emissions, reduce weight and dimensions, as well as the cost of the unit.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

This utility module relates to electrical engineering, and more particularly to electric machines for vehicles with built-in conversion components and built-in components for controlling electrical network parameters. The mechatronic module comprises a housing having disposed therein an electric machine and power electronics components. The housing is in the form of two compartments that can be hermetically joined, one of which contains the electric machine, and the other of which contains the power electronics components. Upon assembly of the housing, a cavity is formed between the compartments, which communicates with a cooling system. The utility model makes it possible to increase cooling efficiency while at the same time increasing the compactness of the module.

Description

МЕХАТРОННЫЙ МОДУЛЬНЫЙ АГРЕГАТ  MECHATRONIC MODULAR UNIT
Полезная модель относится к электротехнике, а именно, к электрическим машинам транспортных средств со встроенными элементами преобразования и управления электрических параметров сети. The utility model relates to electrical engineering, namely, to electric vehicles of vehicles with built-in elements for converting and controlling electrical parameters of the network.
Из уровня техники известен мехатронный модульный агрегат, содержащий корпус, в котором расположены электрическая машина и элементы силовой электроники (см. патент US 201 10285225, кл. Н02К 5/18, опубл. 24.1 1.2011). Недостатками изобретения являются громоздкость и недостаточная эффективность теплосъёма. The mechatronic modular unit is known from the prior art, comprising a housing in which an electric machine and power electronics elements are located (see patent US 201 10285225, CL H2K 5/18, publ. 24.1 1.2011). The disadvantages of the invention are the bulkiness and lack of heat removal efficiency.
Задачей полезной модели является устранение указанных недостатков. Технический результат заключается в повышении эффективности охлаждения при одновременном повышении компактности агрегата. Поставленная задача решается, а технический результат достигается тем, что мехатронный модульный агрегат содержит корпус, выполненный в виде двух герметично соединяемых отсеков, в одном из которых расположена электрическая машина, а в другом - элементы силовой электроники, причём между отсеками при сборке корпуса образована полость, сообщенная с системой охлаждения. Для обеспечения возможности работы агрегата в качестве тягового электромотора в отсеке электрической машины дополнительно размещён понижающий редуктор. The objective of the utility model is to eliminate these drawbacks. The technical result consists in increasing the cooling efficiency while increasing the compactness of the unit. The problem is solved, and the technical result is achieved by the fact that the mechatronic modular unit contains a housing made in the form of two hermetically connected compartments, one of which contains an electric machine, and the other contains power electronics, and a cavity is formed between the compartments, communicated with the cooling system. To enable the unit to operate as a traction electric motor, a reduction gear is additionally placed in the compartment of the electric machine.
На чертеже представлен продольный разрез предлагаемого агрегата. Мехатронный модульный агрегат содержит электрическую машину 1 , размещённую в отсеке 2, и элементы силовой электроники 3, размещённые в отсеке 4. При соединении отсеки 2 и 4 образуют корпус агрегата, причём между ними образована общая полость 5, сообщенная с системой охлаждения. Чтобы исключить протечки теплоносителя соединение отсеков 2 и 4 выполняют герметичным. Для обеспечения возможности работы агрегата в качестве тягового электромотора в отсеке 2 электрической машины дополнительно размещают понижающий редуктор 6, что позволяет сократить число технологических разъемов, число подшипниковых опор, а значит и массу изделия в целом. The drawing shows a longitudinal section of the proposed unit. The mechatronic modular unit contains an electric machine 1, located in compartment 2, and power electronics 3 elements, located in compartment 4. When connected, compartments 2 and 4 form the unit body, and between them a common cavity 5 is formed, connected to the cooling system. To prevent leakage of the coolant, the connection of the compartments 2 and 4 is leakproof. To enable the unit to operate as a traction electric motor, a reduction gearbox 6 is additionally placed in the compartment 2 of the electric machine, which reduces the number of technological connectors, the number of bearing bearings, and hence the mass of the product as a whole.
Таким образом, предлагаемый агрегат одновременно объединяет механические части электрической машины, силовую электронику с системой управления и общую полость («рубашку») для охлаждения, при этом он может выполнять как функцию силового генератора, так и функцию тягового электромотора. Объединение в одном модуле силовой электроники и электрической машины, которая, в свою очередь, соединена с трансмиссией транспортного средства, позволяет сократить количество высоковольтных электрических разъемов, а также исключить внешнюю прокладку высоковольтной кабельной трассы. При этом отсеки модуля могут быть изготовлены независимо друг от друга на специализированных предприятиях. В результате полезная модель позволяет улучшить технологичность изготовления в серийном производстве и ремонтопригодность в условиях эксплуатации, уменьшить электромагнитные выбросы, снизить массу и габариты, а так же стоимость агрегата. Thus, the proposed unit simultaneously combines the mechanical parts of an electric machine, power electronics with a control system and a common cavity (“jacket”) for cooling, while it can perform both the function of a power generator and the function of a traction electric motor. The combination of power electronics and an electric machine in one module, which, in turn, is connected to the vehicle’s transmission, reduces the number of high-voltage electrical connectors and also eliminates the external laying of a high-voltage cable route. At the same time, module compartments can be made independently of each other at specialized enterprises. As a result, the utility model allows to improve manufacturability in serial production and maintainability under operating conditions, reduce electromagnetic emissions, reduce weight and dimensions, as well as the cost of the unit.

Claims

ФОРМУЛА FORMULA
1. Мехатронный модульный агрегат, содержащий корпус, в котором расположены электрическая машина и элементы силовой электроники, отличающийся тем, что корпус выполнен в виде двух герметично соединяемых отсеков, в одном из которых расположена электрическая машина, а в другом - элементы силовой электроники, причём между отсеками при сборке корпуса образована полость, сообщенная с системой охлаждения. 1. Mechatronic modular unit containing a housing in which an electric machine and power electronics elements are located, characterized in that the housing is made in the form of two hermetically sealed compartments, one of which is an electric machine, and the other contains power electronics elements, and between compartments during assembly of the housing formed a cavity in communication with the cooling system.
2. Мехатронный модульный агрегат по п.1, отличающийся тем, что для обеспечения возможности работы агрегата в качестве тягового электромотора в отсеке электрической машины дополнительно размещён понижающий редуктор. 2. The mechatronic modular unit according to claim 1, characterized in that in order to enable the unit to operate as a traction electric motor, a reduction gear is additionally placed in the compartment of the electric machine.
PCT/RU2014/000018 2013-01-21 2014-01-15 Mechatronic module WO2014112899A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2013102520 2013-01-21
RU2013102520 2013-01-21

Publications (1)

Publication Number Publication Date
WO2014112899A1 true WO2014112899A1 (en) 2014-07-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1292187A (en) * 1969-03-12 1972-10-11 Sev Marchal Improved air filter rotating electric machines
US5270605A (en) * 1991-05-21 1993-12-14 Valeo Equipements Electriques Moteur Three-phase alternator for a motor vehicle
RU17750U1 (en) * 2000-11-24 2001-04-20 Федеральный научно-производственный центр закрытое акционерное общество "Научно-производственный концерн (объединение) "ЭНЕРГИЯ" ELECTRIC DRIVE
US6617735B2 (en) * 2000-11-06 2003-09-09 Denso Corporation Vehicle AC generator
RU2332771C2 (en) * 2002-10-28 2008-08-27 Валео Экипман Электрик Мотер Cooling device for electronic power unit integrated into rear part of alternating current generator or alternating current starter
RU2497263C2 (en) * 2007-11-30 2013-10-27 Спал Аутомотиве С.Р.Л. Rotating electric machine, and its assembly method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1292187A (en) * 1969-03-12 1972-10-11 Sev Marchal Improved air filter rotating electric machines
US5270605A (en) * 1991-05-21 1993-12-14 Valeo Equipements Electriques Moteur Three-phase alternator for a motor vehicle
US6617735B2 (en) * 2000-11-06 2003-09-09 Denso Corporation Vehicle AC generator
RU17750U1 (en) * 2000-11-24 2001-04-20 Федеральный научно-производственный центр закрытое акционерное общество "Научно-производственный концерн (объединение) "ЭНЕРГИЯ" ELECTRIC DRIVE
RU2332771C2 (en) * 2002-10-28 2008-08-27 Валео Экипман Электрик Мотер Cooling device for electronic power unit integrated into rear part of alternating current generator or alternating current starter
RU2497263C2 (en) * 2007-11-30 2013-10-27 Спал Аутомотиве С.Р.Л. Rotating electric machine, and its assembly method

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