WO2014057834A1 - Machine tool - Google Patents

Machine tool Download PDF

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Publication number
WO2014057834A1
WO2014057834A1 PCT/JP2013/076510 JP2013076510W WO2014057834A1 WO 2014057834 A1 WO2014057834 A1 WO 2014057834A1 JP 2013076510 W JP2013076510 W JP 2013076510W WO 2014057834 A1 WO2014057834 A1 WO 2014057834A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
door
work
machine
operator
Prior art date
Application number
PCT/JP2013/076510
Other languages
French (fr)
Japanese (ja)
Inventor
浩 安田
幸弘 稲住
一廣 川元
正二 鈴木
秀樹 長末
Original Assignee
株式会社森精機製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社森精機製作所 filed Critical 株式会社森精機製作所
Priority to JP2014540808A priority Critical patent/JP6198744B2/en
Priority to CN201390000802.1U priority patent/CN204935245U/en
Priority to DE212013000212.2U priority patent/DE212013000212U1/en
Publication of WO2014057834A1 publication Critical patent/WO2014057834A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/08Protective coverings for parts of machine tools; Splash guards
    • B23Q11/0891Protective coverings for parts of machine tools; Splash guards arranged between the working area and the operator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/015Frames, beds, pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/04Features relating to relative arrangements of machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/048Multiple gripper units

Definitions

  • the present invention relates to a machine tool including a machine body door through which an operator accesses the machine body, and a setup door through which the operator sets up a workpiece to a workpiece changer.
  • a machine tool is configured so that a machine body is surrounded by a machine body cover, an opening is provided in the machine body cover, and the opening is opened and closed by a door.
  • two doors are provided on the front side of the machine body cover, and one door allows an operator to, for example, set up a work to an internal work changer, and the other door allows an operator to access a machine body, for example.
  • One door allows an operator to, for example, set up a work to an internal work changer, and the other door allows an operator to access a machine body, for example.
  • Patent Document 1 There is what can be done (for example, see Patent Document 1).
  • a front door is provided on the front surface of the machine body cover, a side door is provided on a side surface, the machine main body is accessed by one door, and a workpiece can be set up by the other door (for example, Patent Document 2). reference)
  • the present invention can avoid interference between a worker who performs the setup work and a worker who accesses the machine main body, can reduce the arrangement interval of each machine tool while securing the work space, and constitutes a machining line. It is an object to provide a machine tool that can shorten the line length.
  • the invention according to claim 1 is a machine body door that opens and closes an opening for an operator to access the machine body, and a setup door that opens and closes an opening for an operator to load and unload a workpiece into and from the workpiece changer.
  • a machine tool that is arranged so that a face that faces when an operator opens and closes the machine body door and a face that faces when an operator opens and closes the setup door are obliquely intersected It is.
  • the invention of claim 2 is the machine tool according to claim 1,
  • the surface that the operator faces when opening and closing the machine body door is substantially parallel to the axis of the main shaft that holds and rotates the workpiece, and the surface that the operator faces when opening and closing the setup door is the axis. It is characterized by being arranged obliquely with respect to.
  • the invention of claim 3 is the machine tool according to claim 1 or 2,
  • the work changer is capable of moving from the first position to the second position on the machine body, and from the third position to the fourth position on the first work changer.
  • a second workpiece changer provided on the workpiece, and the workpiece loaded into the set-up portion is held by the work by performing operations of the first workpiece changer and the second workpiece changer in conjunction with each other. The part is moved to a position where it can be held.
  • the invention of claim 4 is the machine tool according to claim 3,
  • the first workpiece exchanging section operates on a first plane parallel to a plane including the axis of the main shaft that holds and rotates the workpiece, and the second workpiece exchanging section is orthogonal to the first plane. It is characterized by operating on two planes.
  • surfaces facing each other when an operator opens and closes the machine body door in each machine tool are parallel to each other, and the worker Is a processing line characterized in that the surfaces facing each other when opening and closing the setup door are located on the same straight line.
  • the face that faces when the operator opens and closes the machine body door for accessing the machine body and the face that faces when the worker opens and closes the setup door for loading and unloading the workpiece. Since it is arranged so that the surface intersects diagonally, the worker who stands in front of the machine body door and accesses the machine body interferes with the worker who stands in front of the setup door and performs work setup work. Can be avoided. Accordingly, the work setup work can be performed without any trouble even during the maintenance of the machine body.
  • the width of the entire machine can be reduced by the amount that one door is inclined with respect to the other door.
  • the surface that the operator faces when opening and closing the machine body door is substantially parallel to the axis of the main shaft, and the surface that the operator faces when opening and closing the setup door is arranged obliquely with respect to the axis.
  • work exchange apparatus is provided in the machine main body so that a movement from the 1st position to the 2nd position was possible, and this 1st workpiece
  • the movement of the first workpiece exchange unit from the first position to the second position and the movement of the second workpiece exchange unit from the third position to the fourth position are linked, that is, from the first position to the second position. Since the movement to the position and the movement from the third position to the fourth position are performed at the same time, the work carried into the setup section can be moved to a position where the work holding section can hold it in a short time. .
  • the time required for exchanging the workpiece is increased accordingly.
  • the work loading device and the work unloading device are provided separately as in the conventional device. Compared to, the entire machine can be downsized.
  • the first work exchanging section operates on a first plane parallel to a plane including the axis of the main shaft that holds and rotates the work
  • the second work exchanging section is Since the operation is performed on the second plane orthogonal to the first plane, the operation of the first workpiece exchange unit and the operation of the second workpiece exchange unit can be interlocked without interfering with each other, Work replacement time can be shortened reliably.
  • a plurality of machine tools are configured such that the surfaces facing when the operator opens and closes the machine body door are parallel to each other, and the surfaces facing when the operator opens and closes the setup door are collinear. Therefore, even if the interval between the machine tools is narrowed, it is easy to secure a necessary space when an operator stands in front of the machine body door and accesses the machine body. Therefore, the processing line length can be shortened while ensuring the necessary number of machines.
  • FIG. 1 is a schematic plan view of a processing line in which a plurality of turret lathes according to Embodiment 1 of the present invention are arranged in parallel. It is a perspective view of the turret lathe. It is a schematic plan view of the turret lathe. It is a perspective view of the workpiece
  • reference numeral 1 denotes a processing line which is a finished product workpiece by sequentially adding turning processing and drilling processing to one material workpiece.
  • This processing line 1 has a configuration in which a plurality of turret lathes (machine tools) 3 of this embodiment are arranged in parallel on the arrangement line L.
  • the delivery of the workpiece between the turret lathes 3 and 3 is performed by the worker M2, but of course, it may be automated by providing a delivery mechanism.
  • the turret lathe 3 has a machine main body 3a and an accessory device 3b for supplying coolant and power to the machine main body 3a.
  • the machine body 3a has a headstock 5 disposed on a bed 4 so as to be movable in a Z-axis (axis 5a 'axis of the main shaft 5a) direction and a Y-axis (vertical) direction perpendicular to the Z-axis. It is arranged so as to be movable in the X-axis (front-rear) direction perpendicular to the Z-axis and Y-axis, and has a schematic structure in which the periphery is surrounded by a body cover 7.
  • a chuck 5b for holding a workpiece is disposed at the tip of the main shaft 5a.
  • the chuck 5b holds or releases the workpiece by moving a plurality of claws in a direction perpendicular to the axis 5a ′.
  • a turret 6a having a large number of tools is disposed at the tip of the tool post 6 so as to be able to rotate and index. Processing is performed by causing the tool of the turret 6a to act on the workpiece while rotating the spindle 5a while holding the workpiece on the chuck 5b.
  • the machine body 3a is arranged such that the axis 5a 'of the main shaft 5a makes a predetermined angle ⁇ , 45 ° in this embodiment, with respect to the arrangement line L.
  • the body cover 7 is formed in a rectangular shape in plan view, and is arranged so that its long side forms 90 ° with respect to the arrangement line L.
  • a working space A is formed in the bed 4 and the machine body cover 7 so as to cut out the rectangular corner portion when the worker M1 performs maintenance of the machine body 3a.
  • An opening 7a is formed in the work space A portion of the machine body cover 7 to allow the operator M1 to access the headstock 5 and the tool rest 6 when the machine body 3a performs maintenance or the like.
  • the opening 7a is opened and closed by a machine body door 8 that is slidably arranged in the left and right directions.
  • the face that the operator M1 faces when opening and closing the machine body door 8 specifically, the outer surface 8 a of the machine body door 8 is parallel to the axis 5 a ′ of the headstock 5.
  • an opening 7b through which a worker M2 loads and unloads the workpiece into and from the workpiece changer 2 at the set-up portion 22b is formed in a portion of the machine body cover 7 facing the arrangement line L.
  • the opening 7b is opened and closed by a setup door 9 arranged so as to be slidable up and down.
  • the surface that the operator M2 faces when opening and closing the setup door 9 specifically, the outer surface 9 a of the setup door 9 in the closed position forms 45 ° with respect to the axis 5 a ′ of the headstock 5. ing. Accordingly, the extension line of the outer surface 8a of the machine body door 8 and the outer surface 9a of the setup door 9 crosses obliquely at an angle of 45 °.
  • each machine body 3a is arranged so that the outer surface 8a of each machine body door 8 is parallel to each other and the outer surface 9a of each setup door 9 is located on the same straight line. It is comprised by arranging.
  • the work changer 2 includes a first work changer 10 that is turnably supported on the bed 4 of the machine body 3a, and a second work changer that is turnably supported by the first work changer 10. 11.
  • the first workpiece exchanging portion 10 has a first arm 12 having an L shape in plan view and an end 12a ′ of a lateral side portion 12a of the first arm 12 around a turning axis a parallel to the Y axis. It has a bearing portion 13 that is supported so as to be pivotable in the horizontal direction, a substrate 14 to which the bearing portion 13 is fixed, and a drive motor 23 that is fixed to the substrate 14 and that drives the first arm 12 to pivot.
  • the substrate 14 is fixed to the bed 4.
  • a shaft support portion 15 is formed at the end portion 12 b ′ of the vertical side portion 12 b of the first arm 12.
  • the first arm 12 is formed on a first plane parallel to the axis 5a ′ of the headstock 5 and perpendicular to the Y axis (a plane parallel to the paper surface of FIG. 5). It is possible to move from a first position (position shown in FIG. 9A) that forms 45 ° to 5a ′ to a second position (position shown in FIG. 9C) that coincides with the axis 5a ′. ing.
  • the second work exchanging portion 11 is supported on the shaft support portion 15 of the first arm 12 so as to be pivotable in the vertical direction around the pivot shaft b disposed in parallel with the first plane. And a finished product hand 17 and a material hand 18 that are disposed on the second arm 16 so as to be able to grip a workpiece, and a drive rod 19 that connects the second arm 16 and the substrate 14.
  • the second arm 16 is perpendicular to the first plane and includes a straight line 16b connecting the axes of the finished product hand 17 and the material hand 18 and the vertical side portion 12b of the first arm 12 on the second plane. Is movable to a fourth position (position shown in FIG. 9C) perpendicular to the vertical side portion 12b from a third position (position shown in FIGS. 6 and 9A) parallel to the vertical side 12b. .
  • the finished product hand 17 includes a base portion 17a disposed on the upper surface of the second arm 16, and three sets of claws 17b disposed on the base portion 17a so as to be movable in a direction perpendicular to the axis of the hand.
  • the material hand 18 also has a base portion 18a having the same structure and three sets of claws 18b.
  • the base portions 17a and 18a are provided to be urged in the axial direction of the base portion, so as to alleviate a shock at the time of workpiece replacement.
  • the drive rod 19 is for moving the second workpiece exchange unit 11 on the second plane in conjunction with the movement of the first workpiece exchange unit 10 on the first plane.
  • One end portion 19a of the drive rod 19 is connected to a drive arm portion 16a projecting from the tip of the second arm 16 beyond the rotation axis b so as to form a connection axis d via a ball joint 20a.
  • the other end 19b of the drive rod 19 is connected to the tip 14a of the substrate 14 via a ball joint 20b so as to form a connecting shaft c.
  • Reference numeral 19c denotes an adjusting screw that adjusts the length of the drive rod 19 and thereby adjusts the angular position of the second arm 16.
  • the drive rod 19 pulls the drive arm portion 16a to rotate the second arm 16 about the rotation axis b.
  • the deviation D causes the connecting shaft c between the drive rod 19 and the substrate 14 to be displaced to the opposite side of the direction B from the turning shaft a, and the connecting point d ′ and the connecting shaft c.
  • the second arm 16 is rotated 90 ° while the first arm 12 is rotated 45 ° by appropriately setting the displacement and the radii R1, R2.
  • the workpiece changer 2 is located at the set-up position (first position) indicated by the solid line in FIG. 9A or FIG.
  • the first arm 12 forms 45 ° with respect to the axis 5a ′ of the main shaft 5a.
  • the operator M2 opens the setup door 9 to take out the processed workpiece W1 from the finished product hand 17, and sets the unprocessed workpiece W2 in the material hand 18.
  • the setup area 22b and the machining area 22a are defined by the partition plate 21, and the workpiece can be safely carried in and out even during machining. it can.
  • the partition plate 21 When the machining is completed, the partition plate 21 is moved to the standby position, and the first arm 12 of the first work changing unit 10 of the work changing device 2 is driven to turn around the turning axis a by the drive motor 23. Along with this turning, the drive rod 19 rotates the second arm 16 of the second workpiece exchanging part 11 by the amount of the deviation D (see FIG. 9B).
  • the finished product hand 17 and the material hand 18 can receive the processed workpieces at positions opposed to the chuck 5b of the spindle 5, that is, can deliver unprocessed workpieces. (See FIG. 9C).
  • the main shaft 5 moves in the Z-axis direction and the Y-axis direction, and the processed workpiece W1 held by the chuck 5b is transferred to the finished product hand 17, and subsequently held by the material hand 18.
  • the unprocessed workpiece W2 is transferred to the chuck 5b of the spindle 5.
  • the movement of the first arm 12 of the first workpiece exchange unit 10 from the first position to the second position and the third position of the second arm 16 of the second workpiece exchange unit 11 are changed from the third position. Since the movement to the fourth position is interlocked, that is, the movement from the first position to the second position and the movement from the third position to the fourth position are performed simultaneously, it is carried into the setup section 22b.
  • the workpiece W can be moved to a position where the chuck 5b of the main spindle 5a can be held in a short time. For example, as in the case of the conventional apparatus, when advancing or retreating between the neutral position and the workpiece supply position and subsequently rotating between the neutral position and the workpiece transfer position, the time required for exchanging the workpiece is increased accordingly.
  • the work loading device and the work unloading device are separated independently as in the conventional device.
  • the entire machine can be downsized as compared with the case where it is provided.
  • the first arm 12 of the first workpiece exchanging section 10 operates on a first plane parallel to a plane including the axis 5a ′ of the main shaft 5a that holds and rotates the workpiece, and the second workpiece exchange Since the second arm 16 of the part 11 operates on a second plane orthogonal to the first plane, the operation of the first workpiece exchange unit 10 and the operation of the second workpiece exchange unit 11 can be performed mutually.
  • the work can be linked without interference, and the work exchange time can be reliably shortened.
  • the machine main body door 8 and the setup door 9 are arranged so that a surface facing when the setup door 9 for loading and unloading the door is opened and closed, that is, an outer surface 9a of the door 9 obliquely intersects. More specifically, the machine body door 8 is disposed in parallel with the axis 5a ′ of the main shaft 5a, and the setup door 9 is disposed obliquely with respect to the axis 5a ′.
  • the width of the entire machine can be reduced by the amount that one door is inclined with respect to the other door.
  • the door outer surfaces 8a facing each other when the operator M1 opens and closes the machine body door 8 are parallel to each other, and the operator M2 opens and closes the setup door 9.
  • the outer surface 9a of the doors facing each other is arranged on the same straight line, so that even if the arrangement interval of the turret lathes 3 and 3 is reduced, the worker M1 stands in front of the machine body door 8 It is easy to secure a work space A necessary for accessing the main body 3a. Therefore, the processing line length can be shortened while ensuring the necessary number of machines.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Turning (AREA)
  • Feeding Of Workpieces (AREA)
  • Multi-Process Working Machines And Systems (AREA)

Abstract

[Problem] To provide a machine tool that enables interference between a worker performing a set-up task and a worker accessing the machine main unit to be avoided, enables the gap between disposed machine tools to be made narrower while maintaining work space, and enables line length to be shortened if a production line is formed. [Solution] A machine main unit door (8) that opens and closes an opening (7a) that a worker (M1) uses to access a machine main unit (3a) and a set-up door (9) that opens and closes an opening (7b) that a worker (M2) uses to load in and load out a workpiece to a workpiece exchange device (2) are disposed so that an outer surface (8a) of the machine main unit door (8) and an outer surface (9a) of the set-up door (9) intersect obliquely.

Description

工作機械Machine Tools
 本発明は、作業者が機械本体にアクセスする機械本体ドアと、作業者がワーク交換装置へのワークの段取りを行う段取りドアとを備えた工作機械に関する。 The present invention relates to a machine tool including a machine body door through which an operator accesses the machine body, and a setup door through which the operator sets up a workpiece to a workpiece changer.
工作機械においては、機械本体を機体カバーで囲むとともに、該機体カバーに開口を設け、該開口をドアで開閉するように構成するのが一般的である。 In general, a machine tool is configured so that a machine body is surrounded by a machine body cover, an opening is provided in the machine body cover, and the opening is opened and closed by a door.
例えば、前記機体カバーの正面に2つのドアを設け、一方のドアにより作業者が例えば内部のワーク交換装置へのワークの段取りをすることができ、他方のドアにより作業者が例えば機械本体にアクセスできるものがある(例えば特許文献1参照)。 For example, two doors are provided on the front side of the machine body cover, and one door allows an operator to, for example, set up a work to an internal work changer, and the other door allows an operator to access a machine body, for example. There is what can be done (for example, see Patent Document 1).
また前記機体カバーの正面に正面扉を設け、側面に側面扉を設け、一方の扉により例えば機械本体にアクセスし、他方の扉により例えばワークの段取りを可能としたものがある(例えば特許文献2参照) Further, a front door is provided on the front surface of the machine body cover, a side door is provided on a side surface, the machine main body is accessed by one door, and a workpiece can be set up by the other door (for example, Patent Document 2). reference)
特開2001-277069号公報JP 2001-277069 A 特開平5-96433号公報JP-A-5-96433
 ところで前記特許文献1に記載の従来装置では、ワークの段取り作業を行う作業者と、機械本体にアクセスする作業者とが隣り合って位置するため干渉し易いという問題があり、また機械全体の幅寸法が大きくなるという問題もある。 By the way, in the conventional apparatus described in Patent Document 1, there is a problem that an operator who performs work setup work and an operator who accesses the machine main body are located adjacent to each other, so that they easily interfere with each other. There is also the problem of increased dimensions.
一方、前記特許文献2に記載の従来装置では、機械本体にアクセスする作業者とワークの段取り作業を行う作業者との干渉を回避できる。しかし前記工作機械を複数台並列配置して加工ラインを構成する場合、各工作機械の間に作業者が機械本体にアクセスする等の作業のためのスペースを確保する必要があり、そのため前記並列配置する各工作機械の間隔が広くなり、その結果、前記加工ライン長が長くなるといった問題が生じる。 On the other hand, in the conventional apparatus described in Patent Document 2, it is possible to avoid interference between an operator who accesses the machine main body and an operator who performs work setup work. However, when a machining line is configured by arranging a plurality of the machine tools in parallel, it is necessary to secure a space for work such as an operator accessing the machine body between the machine tools. As a result, there is a problem that the interval between the machine tools is widened, and as a result, the processing line length becomes long.
 本発明は、前記段取り作業を行う作業者と機械本体にアクセスする作業者の干渉を回避できるとともに、前記作業スペースを確保しながら各工作機械の配置間隔を狭くでき、加工ラインを構成した場合のライン長を短縮できる工作機械を提供することを課題としている。 The present invention can avoid interference between a worker who performs the setup work and a worker who accesses the machine main body, can reduce the arrangement interval of each machine tool while securing the work space, and constitutes a machining line. It is an object to provide a machine tool that can shorten the line length.
請求項1の発明は、作業者が機械本体にアクセスするための開口を開閉する機械本体ドアと、作業者がワーク交換装置へのワークの搬入・搬出を行うための開口を開閉する段取りドアとを備え、作業者が前記機械本体ドアを開閉する際に向き合う面と作業者が前記段取りドアを開閉する際に向き合う面とが斜めに交差するように配置されていることを特徴とする工作機械である。 The invention according to claim 1 is a machine body door that opens and closes an opening for an operator to access the machine body, and a setup door that opens and closes an opening for an operator to load and unload a workpiece into and from the workpiece changer. A machine tool that is arranged so that a face that faces when an operator opens and closes the machine body door and a face that faces when an operator opens and closes the setup door are obliquely intersected It is.
請求項2の発明は、請求項1に記載の工作機械において、
作業者が前記機械本体ドアを開閉する際に向き合う面は、ワークを保持して回転駆動する主軸の軸線と略平行であり、作業者が前記段取りドアを開閉する際に向き合う面は、前記軸線に対して斜めに配置されていることを特徴としている。
The invention of claim 2 is the machine tool according to claim 1,
The surface that the operator faces when opening and closing the machine body door is substantially parallel to the axis of the main shaft that holds and rotates the workpiece, and the surface that the operator faces when opening and closing the setup door is the axis. It is characterized by being arranged obliquely with respect to.
請求項3の発明は、請求項1又は2に記載の工作機械において、
前記ワーク交換装置は、前記機械本体に第1位置から第2位置へと移動可能に設けられた第1ワーク交換部と、該第1ワーク交換部に第3位置から第4位置へと移動可能に設けられた第2ワーク交換部とを有し、前記第1ワーク交換部と前記第2ワーク交換部との動作を連動させて行うことにより、前記段取り部に搬入されたワークを前記ワーク保持部が保持可能の位置に移動させることを特徴としている。
The invention of claim 3 is the machine tool according to claim 1 or 2,
The work changer is capable of moving from the first position to the second position on the machine body, and from the third position to the fourth position on the first work changer. A second workpiece changer provided on the workpiece, and the workpiece loaded into the set-up portion is held by the work by performing operations of the first workpiece changer and the second workpiece changer in conjunction with each other. The part is moved to a position where it can be held.
請求項4の発明は、請求項3に記載の工作機械において、
前記第1ワーク交換部は、ワークを保持して回転駆動する主軸の軸線を含む平面と平行な第1平面上で動作を行い、前記第2ワーク交換部は、前記第1平面に直交する第2平面上で動作を行うことを特徴としている。
The invention of claim 4 is the machine tool according to claim 3,
The first workpiece exchanging section operates on a first plane parallel to a plane including the axis of the main shaft that holds and rotates the workpiece, and the second workpiece exchanging section is orthogonal to the first plane. It is characterized by operating on two planes.
請求項5の発明は、請求項1ないし4の何れかに記載の複数の工作機械を、各工作機械において作業者が前記機械本体ドアを開閉する際に向き合う面が互いに平行で、かつ作業者が前記段取りドアを開閉する際に向き合う面が同一直線上に位置するように配置したことを特徴とする加工ラインである。 According to a fifth aspect of the present invention, in the plurality of machine tools according to any one of the first to fourth aspects, surfaces facing each other when an operator opens and closes the machine body door in each machine tool are parallel to each other, and the worker Is a processing line characterized in that the surfaces facing each other when opening and closing the setup door are located on the same straight line.
 請求項1の発明によれば、作業者が機械本体へアクセスするための機械本体ドアを開閉する際に向き合う面と、作業者がワークを搬入,搬出するための段取りドアを開閉する際に向き合う面とが斜めに交差するように配置されているので、機械本体ドアの前に立って機械本体にアクセスする作業者と、段取りドアの前に立ってワークの段取り作業を行う作業者とが干渉するのを回避できる。従って機械本体のメンテナンス中であってもワーク段取り作業を支障なく行うことができる。 According to the first aspect of the present invention, the face that faces when the operator opens and closes the machine body door for accessing the machine body, and the face that faces when the worker opens and closes the setup door for loading and unloading the workpiece. Since it is arranged so that the surface intersects diagonally, the worker who stands in front of the machine body door and accesses the machine body interferes with the worker who stands in front of the setup door and performs work setup work. Can be avoided. Accordingly, the work setup work can be performed without any trouble even during the maintenance of the machine body.
 また機械本体ドアと段取りドアとを同一直線をなすように隣接配置した場合に比較して、一方のドアが他方のドアに対して斜めになっている分だけ機械全体の幅を小さくできる。 Also, compared to the case where the machine body door and the setup door are arranged adjacent to each other so as to form the same straight line, the width of the entire machine can be reduced by the amount that one door is inclined with respect to the other door.
 また請求項2の発明によれば、作業者が機械本体ドアの開閉時に向き合う面を主軸の軸線と略平行とし、作業者が段取りドア開閉時に向き合う面を前記軸線に対して斜めに配置したので、前記請求項1の構成を支障なく実現でき、該請求項1の作用効果を確実に得ることができる。 According to the second aspect of the present invention, the surface that the operator faces when opening and closing the machine body door is substantially parallel to the axis of the main shaft, and the surface that the operator faces when opening and closing the setup door is arranged obliquely with respect to the axis. Thus, the configuration of claim 1 can be realized without hindrance, and the function and effect of claim 1 can be obtained with certainty.
 請求項3の発明によれば、ワーク交換装置を、機械本体に第1位置から第2位置へと移動可能に設けられた第1ワーク交換部と、該第1ワーク交換部に第3位置から第4位置へと移動可能に設けられた第2ワーク交換部とを有するとしたので、段取り部に搬入されたワークの、ワーク保持部が保持可能の位置への移動経路の自由度を向上できる。 According to invention of Claim 3, a workpiece | work exchange apparatus is provided in the machine main body so that a movement from the 1st position to the 2nd position was possible, and this 1st workpiece | work exchange part was moved from the 3rd position. Since it has the 2nd work exchange part provided so that movement to the 4th position was possible, the freedom degree of the movement path of the work carried in to the setup part to the position where the work holding part can be held can be improved. .
また、第1ワーク交換部の第1位置から第2位置への移動と、第2ワーク交換部の第3位置から第4位置への移動とを連動させて、つまり第1位置から第2位置への移動と第3位置から第4位置への移動を同時進行的に行うようにしたので、段取り部に搬入されたワークをワーク保持部が保持可能の位置に短時間で移動させることができる。例えば従来装置のように、中立位置とワーク供給位置との間で前進又は後退させ、続いて前記中立位置とワーク渡し位置との間で回動させる場合はそれだけワーク交換に要する時間が長くなる。 In addition, the movement of the first workpiece exchange unit from the first position to the second position and the movement of the second workpiece exchange unit from the third position to the fourth position are linked, that is, from the first position to the second position. Since the movement to the position and the movement from the third position to the fourth position are performed at the same time, the work carried into the setup section can be moved to a position where the work holding section can hold it in a short time. . For example, as in the case of the conventional apparatus, when advancing or retreating between the neutral position and the workpiece supply position and subsequently rotating between the neutral position and the workpiece transfer position, the time required for exchanging the workpiece is increased accordingly.
 また、機械本体に第1ワーク交換部を設け、該第1ワーク交換部に第2ワーク交換部を設けたので、従来装置のように、ワーク搬入装置とワーク搬出装置を別個独立に設けた場合に比較して機械全体を小型化できる。 In addition, when the machine main body is provided with the first work changer and the first work changer is provided with the second work changer, the work loading device and the work unloading device are provided separately as in the conventional device. Compared to, the entire machine can be downsized.
 請求項4の発明によれば、前記第1ワーク交換部は、ワークを保持して回転駆動する主軸の軸線を含む平面と平行な第1平面上で動作を行い、前記第2ワーク交換部は、前記第1平面に直交する第2平面上で動作を行うようにしたので、第1ワーク交換部の動作と第2ワーク交換部の動作とを、互いに干渉することなく連動させることができ、ワーク交換時間を確実に短縮できる。 According to the invention of claim 4, the first work exchanging section operates on a first plane parallel to a plane including the axis of the main shaft that holds and rotates the work, and the second work exchanging section is Since the operation is performed on the second plane orthogonal to the first plane, the operation of the first workpiece exchange unit and the operation of the second workpiece exchange unit can be interlocked without interfering with each other, Work replacement time can be shortened reliably.
 請求項5の発明によれば、複数の工作機械を、作業者が機械本体ドアを開閉する際に向き合う面が互いに平行で、かつ作業者が段取りドアを開閉する際に向き合う面が同一直線上に位置するように配置したので、前記各工作機械の配置間隔を狭くしても作業者が機械本体ドアの前に立って機械本体にアクセスする場合に必要な空間を確保し易い。従って必要な機械台数を確保しつつ、加工ライン長を短縮できる。 According to the fifth aspect of the present invention, a plurality of machine tools are configured such that the surfaces facing when the operator opens and closes the machine body door are parallel to each other, and the surfaces facing when the operator opens and closes the setup door are collinear. Therefore, even if the interval between the machine tools is narrowed, it is easy to secure a necessary space when an operator stands in front of the machine body door and accesses the machine body. Therefore, the processing line length can be shortened while ensuring the necessary number of machines.
本発明の実施例1に係るタレット旋盤を複数台並列配置した加工ラインの模式平面図である。1 is a schematic plan view of a processing line in which a plurality of turret lathes according to Embodiment 1 of the present invention are arranged in parallel. 前記タレット旋盤の斜視図である。It is a perspective view of the turret lathe. 前記タレット旋盤の模式平面図である。It is a schematic plan view of the turret lathe. 前記タレット旋盤に備えられたワーク交換装置の斜視図である。It is a perspective view of the workpiece | work exchange apparatus with which the said turret lathe was equipped. 前記ワーク交換装置の平面図である。It is a top view of the said workpiece | work exchange apparatus. 前記ワーク交換装置の正面図である。It is a front view of the said workpiece | work exchange apparatus. 前記ワーク交換装置の右側面図である。It is a right view of the said workpiece | work exchange apparatus. 前記ワーク交換装置の左側面図である。It is a left view of the said workpiece | work exchange apparatus. 前記ワーク交換装置の動作説明図である。It is operation | movement explanatory drawing of the said workpiece | work exchange apparatus.
 以下、本発明の実施形態を添付図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
 図において、1は1つの素材ワークに旋削加工や穴あけ加工等を順次加えて完成品ワークとする加工ラインである。この加工ライン1は、本実施例のタレット旋盤(工作機械)3を配置ラインL上に複数台並列配置した構成となっている。本実施例加工ライン1の場合、各タレット旋盤3,3間でのワークの受渡しは作業者M2 によって行われるが、勿論受渡し機構を設けて自動化しても良い。 In the figure, reference numeral 1 denotes a processing line which is a finished product workpiece by sequentially adding turning processing and drilling processing to one material workpiece. This processing line 1 has a configuration in which a plurality of turret lathes (machine tools) 3 of this embodiment are arranged in parallel on the arrangement line L. In the case of the working line 1 of the present embodiment, the delivery of the workpiece between the turret lathes 3 and 3 is performed by the worker M2, but of course, it may be automated by providing a delivery mechanism.
前記タレット旋盤3は、機械本体3aと、該機械本体3aにクーラントや動力の供給等を行う付帯装置3bとを有する。前記機械本体3aは、ベッド4上に主軸台5をZ軸(主軸5aの軸線5a′)方向及び該Z軸に直角のY軸(上下)方向に移動可能に配設し、刃物台6を前記Z軸及びY軸に直角のX軸(前後)方向に移動可能に配設し、周囲を機体カバー7で囲んだ概略構造を有する。 The turret lathe 3 has a machine main body 3a and an accessory device 3b for supplying coolant and power to the machine main body 3a. The machine body 3a has a headstock 5 disposed on a bed 4 so as to be movable in a Z-axis (axis 5a 'axis of the main shaft 5a) direction and a Y-axis (vertical) direction perpendicular to the Z-axis. It is arranged so as to be movable in the X-axis (front-rear) direction perpendicular to the Z-axis and Y-axis, and has a schematic structure in which the periphery is surrounded by a body cover 7.
前記主軸5aの先端部にはワークを保持するチャック5bが配設されており、該チャック5bは複数の爪を前記軸線5a′に直角方向に進退させることによりワークを保持し又は開放する。また前記刃物台6の先端部には多数の工具を有するタレット6aが回転割り出し可能に配設されている。前記主軸5aを、前記チャック5bにワークを保持して回転駆動しつつ該ワークに前記タレット6aの工具を作用させることで加工が行われる。 A chuck 5b for holding a workpiece is disposed at the tip of the main shaft 5a. The chuck 5b holds or releases the workpiece by moving a plurality of claws in a direction perpendicular to the axis 5a ′. A turret 6a having a large number of tools is disposed at the tip of the tool post 6 so as to be able to rotate and index. Processing is performed by causing the tool of the turret 6a to act on the workpiece while rotating the spindle 5a while holding the workpiece on the chuck 5b.
ここで前記機械本体3aは、前記配置ラインLに対して前記主軸5aの軸線5a′が所定の角度θ、本実施例では45°をなすように配置されている。一方、前記機体カバー7は平面視で長方形状に形成され、その長辺が前記配置ラインLに対して90°をなすように配置されている。 Here, the machine body 3a is arranged such that the axis 5a 'of the main shaft 5a makes a predetermined angle θ, 45 ° in this embodiment, with respect to the arrangement line L. On the other hand, the body cover 7 is formed in a rectangular shape in plan view, and is arranged so that its long side forms 90 ° with respect to the arrangement line L.
そして前記ベッド4及び前記機体カバー7には作業者M1が機械本体3aのメンテナンス等を行う際に位置する作業スペースAが、前記長方形のコーナ部を切り欠くようにして形成されている。また前記機体カバー7の前記作業スペースA部分には、作業者M1が機械本体3aのメンテナンス等を行う際に前記主軸台5や刃物台6等にアクセスするための開口7aが形成されており、この開口7aは左右にスライド可能に配設された機械本体ドア8で開閉される。 A working space A is formed in the bed 4 and the machine body cover 7 so as to cut out the rectangular corner portion when the worker M1 performs maintenance of the machine body 3a. An opening 7a is formed in the work space A portion of the machine body cover 7 to allow the operator M1 to access the headstock 5 and the tool rest 6 when the machine body 3a performs maintenance or the like. The opening 7a is opened and closed by a machine body door 8 that is slidably arranged in the left and right directions.
ここで作業者M1が機械本体ドア8を開閉する際に向き合う面、具体的には前記機械本体ドア8の外表面8aは前記主軸台5の軸線5a′と平行になっている。 Here, the face that the operator M1 faces when opening and closing the machine body door 8, specifically, the outer surface 8 a of the machine body door 8 is parallel to the axis 5 a ′ of the headstock 5.
また、前記機体カバー7の前記配置ラインLに面する部分には、作業者M2が段取り部22bにて前記ワーク交換装置2へのワークの搬入,搬出を行う開口7bが形成されており、該開口7bは上下にスライド可能に配置された段取りドア9で開閉される。 In addition, an opening 7b through which a worker M2 loads and unloads the workpiece into and from the workpiece changer 2 at the set-up portion 22b is formed in a portion of the machine body cover 7 facing the arrangement line L. The opening 7b is opened and closed by a setup door 9 arranged so as to be slidable up and down.
ここで作業者M2が前記段取りドア9を開閉する際に向き合う面、具体的には閉位置にある前記段取りドア9の外表面9aは前記主軸台5の軸線5a′に対して45°をなしている。従って、前記機械本体ドア8の外表面8aと前記段取りドア9の外表面9aの延長線は45°の角度で斜めに交差している。 Here, the surface that the operator M2 faces when opening and closing the setup door 9, specifically, the outer surface 9 a of the setup door 9 in the closed position forms 45 ° with respect to the axis 5 a ′ of the headstock 5. ing. Accordingly, the extension line of the outer surface 8a of the machine body door 8 and the outer surface 9a of the setup door 9 crosses obliquely at an angle of 45 °.
このようにして前記加工ライン1は、各機械本体3aを、前記各機械本体ドア8の外表面8aが互いに平行をなし、また各段取りドア9の外表面9aが同一直線上に位置するように配置することにより構成されている。 In this way, in the processing line 1, each machine body 3a is arranged so that the outer surface 8a of each machine body door 8 is parallel to each other and the outer surface 9a of each setup door 9 is located on the same straight line. It is comprised by arranging.
前記ワーク交換装置2は、前記機械本体3aのベッド4上に旋回可能に支持された第1ワーク交換部10と、該第1ワーク交換部10に回動可能に支持された第2ワーク交換部11とを有する。 The work changer 2 includes a first work changer 10 that is turnably supported on the bed 4 of the machine body 3a, and a second work changer that is turnably supported by the first work changer 10. 11.
前記第1ワーク交換部10は、平面視でL字形状をなす第1アーム12と、該第1アーム12の横辺部12aの端部12a′を前記Y軸に平行な旋回軸a回りに水平方向に旋回可能に支持する軸受部13と、該軸受部13が固定された基板14と、該基板14に固定され、前記第1アーム12を旋回駆動する駆動モータ23とを有する。なお、前記基板14は前記ベッド4に固定されている。また前記第1アーム12の縦辺部12bの端部12b′には軸支部15が形成されている。 The first workpiece exchanging portion 10 has a first arm 12 having an L shape in plan view and an end 12a ′ of a lateral side portion 12a of the first arm 12 around a turning axis a parallel to the Y axis. It has a bearing portion 13 that is supported so as to be pivotable in the horizontal direction, a substrate 14 to which the bearing portion 13 is fixed, and a drive motor 23 that is fixed to the substrate 14 and that drives the first arm 12 to pivot. The substrate 14 is fixed to the bed 4. A shaft support portion 15 is formed at the end portion 12 b ′ of the vertical side portion 12 b of the first arm 12.
前記第1アーム12は、前記主軸台5の軸線5a′と平行でかつ前記Y軸と直交する第1平面(図5の紙面と平行な面)上において、前記縦辺部12bが、前記軸線5a′に対して45°をなす第1位置(図9(a)に示す位置)から、前記軸線5a′と一致する第2位置(図9(c)に示す位置)へと移動可能となっている。 The first arm 12 is formed on a first plane parallel to the axis 5a ′ of the headstock 5 and perpendicular to the Y axis (a plane parallel to the paper surface of FIG. 5). It is possible to move from a first position (position shown in FIG. 9A) that forms 45 ° to 5a ′ to a second position (position shown in FIG. 9C) that coincides with the axis 5a ′. ing.
前記第2ワーク交換部11は、前記第1アーム12の軸支部15に、前記第1平面と平行に配置された回動軸b回りに垂直方向に回動可能に支持された第2アーム16と、該第2アーム16にワークを把持可能に配設された完成品ハンド17及び素材ハンド18と、前記第2アーム16と前記基板14とを連結する駆動ロッド19とを有する。 The second work exchanging portion 11 is supported on the shaft support portion 15 of the first arm 12 so as to be pivotable in the vertical direction around the pivot shaft b disposed in parallel with the first plane. And a finished product hand 17 and a material hand 18 that are disposed on the second arm 16 so as to be able to grip a workpiece, and a drive rod 19 that connects the second arm 16 and the substrate 14.
前記第2アーム16は、前記第1平面と直交し、かつ前記完成品ハンド17及び素材ハンド18の軸線同士を結ぶ直線16bを含む第2平面上において、前記第1アーム12の縦辺部12bと平行の第3位置(図6,図9(a)に示す位置)から前記縦辺部12bに直角の第4位置(図9(c)に示す位置)へと移動可能に設けられている。 The second arm 16 is perpendicular to the first plane and includes a straight line 16b connecting the axes of the finished product hand 17 and the material hand 18 and the vertical side portion 12b of the first arm 12 on the second plane. Is movable to a fourth position (position shown in FIG. 9C) perpendicular to the vertical side portion 12b from a third position (position shown in FIGS. 6 and 9A) parallel to the vertical side 12b. .
前記完成品ハンド17は前記第2アーム16の上面に配設されたベース部17aと、該ベース部17aに、該ハンドの軸線と直角方向に移動可能に配設された3組の爪17bとを有する。前記素材ハンド18も同じ構造のベース部18a,3組の爪18bを有する。なお、前記ベース部17a,18aは該ベース部の軸方向に付勢して設けられており、これによりワーク交換時のショックを緩和するようになっている。 The finished product hand 17 includes a base portion 17a disposed on the upper surface of the second arm 16, and three sets of claws 17b disposed on the base portion 17a so as to be movable in a direction perpendicular to the axis of the hand. Have The material hand 18 also has a base portion 18a having the same structure and three sets of claws 18b. The base portions 17a and 18a are provided to be urged in the axial direction of the base portion, so as to alleviate a shock at the time of workpiece replacement.
前記駆動ロッド19は、前記第1ワーク交換部10の前記第1平面上での移動に連動させて前記第2ワーク交換部11を前記第2平面上で移動させるためのものである。前記駆動ロッド19の一端部19aは前記第2アーム16の先端から前記回動軸bを越えて突出する駆動アーム部16aにボールジョイント20aを介して連結軸dをなすように連結されている。また前記駆動ロッド19の他端部19bは前記基板14の先端部14aにボールジョイント20bを介して連結軸cをなすように連結されている。なお、19cは前記駆動ロッド19の長さを調節し、もって前記第2アーム16の角度位置を調節する調節ねじである。 The drive rod 19 is for moving the second workpiece exchange unit 11 on the second plane in conjunction with the movement of the first workpiece exchange unit 10 on the first plane. One end portion 19a of the drive rod 19 is connected to a drive arm portion 16a projecting from the tip of the second arm 16 beyond the rotation axis b so as to form a connection axis d via a ball joint 20a. The other end 19b of the drive rod 19 is connected to the tip 14a of the substrate 14 via a ball joint 20b so as to form a connecting shaft c. Reference numeral 19c denotes an adjusting screw that adjusts the length of the drive rod 19 and thereby adjusts the angular position of the second arm 16.
ここで前記駆動アーム部16aとボールジョイント20aとの連結点d′の、前記第1アーム12の旋回軸a回りの前記軸線5a′に近づく方向Bにおける旋回軌跡C1と、前記連結点d′の、前記駆動ロッド19の連結点c回りの前記方向Bにおける旋回軌跡C2とを比較すると、第1アーム12の旋回角度が大きくなるほど大きなずれDが生じる。 Here, the turning point C1 of the connecting point d 'between the drive arm portion 16a and the ball joint 20a in the direction B approaching the axis 5a' around the turning axis a of the first arm 12, and the connecting point d ' When the turning trajectory C2 in the direction B around the connection point c of the drive rod 19 is compared, a larger deviation D occurs as the turning angle of the first arm 12 increases.
その結果、第1アーム12の旋回角度が大きくなるに従って、前記駆動ロッド19が前記駆動アーム部16aを引っ張ることにより前記第2アーム16を回動軸b回りに回動させる。 As a result, as the turning angle of the first arm 12 increases, the drive rod 19 pulls the drive arm portion 16a to rotate the second arm 16 about the rotation axis b.
前記ずれDは、前記駆動ロッド19と基板14との連結軸cを、前記旋回軸aからの前記方向Bの反対側に偏位させている点、及び前記連結点d′と前記連結軸cとの水平距離(半径)R2を前記連結点d′と前記旋回軸aの水平距離(半径)R1より短く設定している点に起因して生じる。即ち、前記偏位が大きくなるほど、また前記半径R2を半径R1より小さく設定するほど前記ずれDは大きくなり、前記第1アーム12の旋回に対して第2アーム16が大きく回動する。本実施例では、前記偏位及び半径R1,R2を適宜設定することにより、前記第1アーム12が45°旋回する間に前記第2アーム16が90°回動するように構成されている。 The deviation D causes the connecting shaft c between the drive rod 19 and the substrate 14 to be displaced to the opposite side of the direction B from the turning shaft a, and the connecting point d ′ and the connecting shaft c. This occurs because the horizontal distance (radius) R2 is set shorter than the horizontal distance (radius) R1 between the connecting point d 'and the pivot axis a. That is, the deviation D increases as the deflection increases and the radius R2 is set to be smaller than the radius R1, and the second arm 16 rotates greatly with respect to the turning of the first arm 12. In this embodiment, the second arm 16 is rotated 90 ° while the first arm 12 is rotated 45 ° by appropriately setting the displacement and the radii R1, R2.
本実施例のタレット旋盤3では、機械加工中は、ワーク交換装置2は図9(a)又は図3に実線で示す段取り位置(第1位置)に位置しており、第1ワーク交換部10の第1アーム12が主軸5aの軸線5a′に対して45°をなしている。この状態で、作業者M2が段取りドア9を開けて完成品ハンド17から加工済みワークW1を取り出すとともに、素材ハンド18に未加工ワークW2をセットする。なお、この時点では、図3に示すように、段取り領域22bと加工領域22aとは仕切りプレート21で画成されており、機械加工中であっても安全にワークの搬入,搬出を行うことができる。 In the turret lathe 3 of this embodiment, during machining, the workpiece changer 2 is located at the set-up position (first position) indicated by the solid line in FIG. 9A or FIG. The first arm 12 forms 45 ° with respect to the axis 5a ′ of the main shaft 5a. In this state, the operator M2 opens the setup door 9 to take out the processed workpiece W1 from the finished product hand 17, and sets the unprocessed workpiece W2 in the material hand 18. At this time, as shown in FIG. 3, the setup area 22b and the machining area 22a are defined by the partition plate 21, and the workpiece can be safely carried in and out even during machining. it can.
前記機械加工が終了すると、前記仕切りプレート21が待機位置に移動し、ワーク交換装置2の第1ワーク交換部10の第1アーム12が駆動モータ23により旋回軸a回りに旋回駆動される。この旋回に伴って、前記駆動ロッド19が前記ずれDの分だけ前記第2ワーク交換部11の第2アーム16を回動させる(図9(b)参照)。 When the machining is completed, the partition plate 21 is moved to the standby position, and the first arm 12 of the first work changing unit 10 of the work changing device 2 is driven to turn around the turning axis a by the drive motor 23. Along with this turning, the drive rod 19 rotates the second arm 16 of the second workpiece exchanging part 11 by the amount of the deviation D (see FIG. 9B).
前記第1アーム12が45°旋回されると、前記完成品ハンド17及び素材ハンド18が、前記主軸5のチャック5bに対向する位置、つまり加工済みワークを受取り可能で、未加工ワークを受け渡し可能の位置に移動する(図9(c)参照)。この状態で、主軸5が、Z軸方向及びY軸方向に移動し、チャック5bに保持されている加工済みワークW1が完成品ハンド17に移載され、続いて素材ハンド18に保持されている未加工ワークW2が前記主軸5のチャック5bに移載される。 When the first arm 12 is turned by 45 °, the finished product hand 17 and the material hand 18 can receive the processed workpieces at positions opposed to the chuck 5b of the spindle 5, that is, can deliver unprocessed workpieces. (See FIG. 9C). In this state, the main shaft 5 moves in the Z-axis direction and the Y-axis direction, and the processed workpiece W1 held by the chuck 5b is transferred to the finished product hand 17, and subsequently held by the material hand 18. The unprocessed workpiece W2 is transferred to the chuck 5b of the spindle 5.
このように本実施例装置では、第1ワーク交換部10の第1アーム12の第1位置から第2位置への移動と、第2ワーク交換部11の第2アーム16の第3位置から第4位置への移動とを連動させて、つまり第1位置から第2位置への移動と第3位置から第4位置への移動を同時進行的に行うようにしたので、段取り部22bに搬入されたワークWを主軸5aのチャック5bが保持可能の位置に短時間で移動させることができる。例えば従来装置のように、中立位置とワーク供給位置との間で前進又は後退させ、続いて前記中立位置とワーク渡し位置との間で回動させる場合はそれだけワーク交換に要する時間が長くなる。 As described above, in the present embodiment apparatus, the movement of the first arm 12 of the first workpiece exchange unit 10 from the first position to the second position and the third position of the second arm 16 of the second workpiece exchange unit 11 are changed from the third position. Since the movement to the fourth position is interlocked, that is, the movement from the first position to the second position and the movement from the third position to the fourth position are performed simultaneously, it is carried into the setup section 22b. The workpiece W can be moved to a position where the chuck 5b of the main spindle 5a can be held in a short time. For example, as in the case of the conventional apparatus, when advancing or retreating between the neutral position and the workpiece supply position and subsequently rotating between the neutral position and the workpiece transfer position, the time required for exchanging the workpiece is increased accordingly.
 また、機械本体3aに第1ワーク交換部10を設け、該第1ワーク交換部10に第2ワーク交換部11を設けたので、従来装置のように、ワーク搬入装置とワーク搬出装置を別個独立に設けた場合に比較して機械全体を小型化できる。 In addition, since the first work exchanging unit 10 is provided in the machine body 3a and the second work exchanging unit 11 is provided in the first work exchanging unit 10, the work loading device and the work unloading device are separated independently as in the conventional device. The entire machine can be downsized as compared with the case where it is provided.
 また、前記第1ワーク交換部10の第1アーム12は、ワークを保持して回転駆動する主軸5aの軸線5a′を含む平面と平行な第1平面上で動作を行い、前記第2ワーク交換部11の第2アーム16は、前記第1平面に直交する第2平面上で動作を行うようにしたので、第1ワーク交換部10の動作と第2ワーク交換部11の動作とを、互いに干渉することなく連動させることができ、ワーク交換時間を確実に短縮できる。 The first arm 12 of the first workpiece exchanging section 10 operates on a first plane parallel to a plane including the axis 5a ′ of the main shaft 5a that holds and rotates the workpiece, and the second workpiece exchange Since the second arm 16 of the part 11 operates on a second plane orthogonal to the first plane, the operation of the first workpiece exchange unit 10 and the operation of the second workpiece exchange unit 11 can be performed mutually. The work can be linked without interference, and the work exchange time can be reliably shortened.
 さらにまた、作業者M1が機械本体3aの主軸台5や刃物台6にアクセスするための機械本体ドア8を開閉する際に向き合う面、即ち該ドア8の外表面8aと、作業者M2がワークを搬入,搬出するための段取りドア9を開閉する際に向き合う面、即ち該ドア9の外表面9aとが斜めに交差するように前記機械本体ドア8及び段取りドア9を配置している。より具体的には、前記機械本体ドア8を主軸5aの軸線5a′と平行に配置し、前記段取りドア9を前記軸線5a′に対して斜めに配置したので、機械本体ドア8の前に立って機械本体3aにアクセスする作業者M1と、段取りドア9の前に立ってワークの段取り作業を行う作業者M2とが干渉するのを回避できる。従って機械本体3aのメンテナンス中であってもワーク段取り作業を支障なく行うことができる。 Furthermore, the face facing when the operator M1 opens and closes the machine body door 8 for accessing the headstock 5 and the tool post 6 of the machine body 3a, that is, the outer surface 8a of the door 8, and the worker M2 The machine main body door 8 and the setup door 9 are arranged so that a surface facing when the setup door 9 for loading and unloading the door is opened and closed, that is, an outer surface 9a of the door 9 obliquely intersects. More specifically, the machine body door 8 is disposed in parallel with the axis 5a ′ of the main shaft 5a, and the setup door 9 is disposed obliquely with respect to the axis 5a ′. Thus, it is possible to avoid interference between the worker M1 who accesses the machine main body 3a and the worker M2 who stands in front of the setup door 9 and performs the work setup work. Therefore, even during the maintenance of the machine body 3a, the work setup work can be performed without any trouble.
 また機械本体ドア8と段取りドア9とを同一直線をなすように隣接配置した場合に比較して、一方のドアが他方のドアに対して斜めになっている分だけ機械全体の幅を小さくできる。 In addition, compared to the case where the machine body door 8 and the setup door 9 are arranged adjacent to each other so as to form the same straight line, the width of the entire machine can be reduced by the amount that one door is inclined with respect to the other door. .
 また、複数のタレット旋盤3,3・・を、作業者M1が機械本体ドア8を開閉する際に向き合う該ドアの外表面8aが互いに平行で、かつ作業者M2が段取りドア9を開閉する際に向き合う該ドアの外表面9aが同一直線上に位置するように配置したので、前記各タレット旋盤3,3の配置間隔を狭くしても作業者M1が機械本体ドア8の前に立って機械本体3aにアクセスする場合に必要な作業スペースAを確保し易い。従って必要な機械台数を確保しつつ、加工ライン長を短縮できる。 Further, when the operator M1 opens and closes the machine door 8, the door outer surfaces 8a facing each other when the operator M1 opens and closes the machine body door 8 are parallel to each other, and the operator M2 opens and closes the setup door 9. The outer surface 9a of the doors facing each other is arranged on the same straight line, so that even if the arrangement interval of the turret lathes 3 and 3 is reduced, the worker M1 stands in front of the machine body door 8 It is easy to secure a work space A necessary for accessing the main body 3a. Therefore, the processing line length can be shortened while ensuring the necessary number of machines.
 なお、前記実施例では、第1アーム12の旋回角度が45°であり、第2アーム16の回動角度が90°である場合を説明したが、本発明における旋回角度,回動角度の設定は任意であり、前記実施例に限定されない。 In the above embodiment, the case where the turning angle of the first arm 12 is 45 ° and the turning angle of the second arm 16 is 90 ° has been described. However, the setting of the turning angle and the turning angle in the present invention is described. Is arbitrary and is not limited to the above-described embodiment.
1 加工ライン
2 ワーク交換装置
3 タレット旋盤(工作機械)
3a 機械本体
5a 主軸
5a′ 軸線
5b チャック(ワーク保持部)
7a 機械本体にアクセスするための開口
7b ワークの搬入・搬出を行うための開口
8 機械本体ドア
8a 機械本体ドア開閉時に向き合う面
9 段取りドア
9a 段取りドア開閉時に向き合う面
10 第1ワーク交換部
11 第2ワーク交換部
22b 段取り部
M1,M2 作業者
W ワーク
1 Processing Line 2 Work Changer 3 Turret Lathe (Machine Tool)
3a Machine body 5a Spindle 5a 'Axis 5b Chuck (work holding part)
7a Opening for accessing the machine body 7b Opening for loading and unloading the workpiece 8 Machine body door 8a Surface 9 facing when the machine body door is opened / closed Setup door 9a Face facing when opening / closing the setup door 10 First workpiece replacement part 11 2 Work exchange part 22b Setup part M1, M2 Worker
W Work

Claims (5)

  1. 作業者が機械本体にアクセスするための開口を開閉する機械本体ドアと、作業者がワーク交換装置へのワークの搬入・搬出を行うための開口を開閉する段取りドアとを備え、
    作業者が前記機械本体ドアを開閉する際に向き合う面と作業者が前記段取りドアを開閉する際に向き合う面とが斜めに交差するように配置されていることを特徴とする工作機械。
    A machine body door that opens and closes an opening for an operator to access the machine body, and a setup door that opens and closes an opening for an operator to load and unload the workpiece into and from the workpiece changer,
    A machine tool, wherein a surface facing when an operator opens and closes the machine main body door and a surface facing when an operator opens and closes the setup door are obliquely intersected.
  2. 請求項1に記載の工作機械において、
    作業者が前記機械本体ドアを開閉する際に向き合う面は、ワークを保持して回転駆動する主軸の軸線と略平行であり、作業者が前記段取りドアを開閉する際に向き合う面は、前記軸線に対して斜めに配置されている
    ことを特徴とする工作機械。
    The machine tool according to claim 1,
    The surface that the operator faces when opening and closing the machine body door is substantially parallel to the axis of the main shaft that holds and rotates the workpiece, and the surface that the operator faces when opening and closing the setup door is the axis. A machine tool characterized by being disposed obliquely with respect to the machine tool.
  3. 請求項1又は2に記載の工作機械において、
    前記ワーク交換装置は、前記機械本体に第1位置から第2位置へと移動可能に設けられた第1ワーク交換部と、該第1ワーク交換部に第3位置から第4位置へと移動可能に設けられた第2ワーク交換部とを有し、
    前記第1ワーク交換部と前記第2ワーク交換部との動作を連動させて行うことにより、前記段取り部に搬入されたワークを前記ワーク保持部が保持可能の位置に移動させる
    ことを特徴とする工作機械。
    In the machine tool according to claim 1 or 2,
    The work changer is capable of moving from the first position to the second position on the machine body, and from the third position to the fourth position on the first work changer. A second workpiece exchange part provided in the
    The work carried in the setup part is moved to a position where the work holding part can be held by performing the operation of the first work exchange part and the second work exchange part in conjunction with each other. Machine Tools.
  4. 請求項3に記載の工作機械において、
    前記第1ワーク交換部は、ワークを保持して回転駆動する主軸の軸線を含む平面と平行な第1平面上で動作を行い、前記第2ワーク交換部は、前記第1平面に直交する第2平面上で動作を行う
    ことを特徴とする工作機械。
    The machine tool according to claim 3,
    The first workpiece exchanging section operates on a first plane parallel to a plane including the axis of the main shaft that holds and rotates the workpiece, and the second workpiece exchanging section is orthogonal to the first plane. A machine tool characterized by operating on two planes.
  5. 請求項1ないし4の何れかに記載の複数の工作機械を、各工作機械において作業者が前記機械本体ドアを開閉する際に向き合う面が互いに平行で、かつ作業者が前記段取りドアを開閉する際に向き合う面が同一直線上に位置するように配置した
    ことを特徴とする加工ライン。
    5. The plurality of machine tools according to claim 1, wherein surfaces facing each other when an operator opens and closes the machine body door in each machine tool are parallel to each other, and the operator opens and closes the setup door. The processing line is characterized in that the faces facing each other are arranged on the same straight line.
PCT/JP2013/076510 2012-10-10 2013-09-30 Machine tool WO2014057834A1 (en)

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