WO2014033918A1 - 抽出バッグの包装体の製造方法及び製造装置 - Google Patents
抽出バッグの包装体の製造方法及び製造装置 Download PDFInfo
- Publication number
- WO2014033918A1 WO2014033918A1 PCT/JP2012/072187 JP2012072187W WO2014033918A1 WO 2014033918 A1 WO2014033918 A1 WO 2014033918A1 JP 2012072187 W JP2012072187 W JP 2012072187W WO 2014033918 A1 WO2014033918 A1 WO 2014033918A1
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- WIPO (PCT)
- Prior art keywords
- extraction bag
- bag
- extraction
- tag
- folded
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/022—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles using compressing chambers or plates moving in an endless path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
- B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
- B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
- B65B29/028—Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into filter bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
- B65B2220/20—Packaging contents into primary and secondary packaging the primary packaging being bags, the secondary packaging being further bags, the primary bags being either finished or formed concurrently with the secondary bags
Definitions
- the present invention relates to an extraction bag packaging method and a packaging apparatus for obtaining a package in which an extraction bag having four triangular faces is enclosed in an exterior bag.
- a belt-like water-permeable filterable sheet is formed into a tetrahedral or pyramidal bag with four triangular faces.
- an extraction bag filled with an extraction material such as tea leaves a so-called triangular pack.
- a triangular pack with a thread tag is also used in which a hanging thread and a tag that becomes a pick piece of the hanging thread are attached to the outer surface.
- the triangular pack is supplied to a cylindrical guide, pushed into the outer bag with a pusher, and the outer bag is sealed to manufacture a triangular pack package. Since the sheet for the extraction bag forming the triangular pack is a thin nonwoven fabric or a woven fabric such as nylon bag, the triangular pack is easily crushed in the outer bag even by simply pushing it with a pusher.
- the triangular pack is irregularly crushed, so that the thickness may be unnecessarily increased and bulky, and the outer dimensions are not stable. Also, if the triangular pack has a thread tag, the tag will be bent during the process of crushing the triangular pack, the tag will be removed from the triangular pack, and the hanging thread will be attached to the seal on the edge of the outer bag. It becomes easy to manufacture defective products by being bitten.
- an object of the present invention is to enclose a triangular pack in an outer bag in a state where the triangular pack is flatly folded into a certain shape when packaging the triangular pack in an outer bag.
- the inventor has found that the triangular pack can be folded flat when the triangular pack is pressed down after folding one side or one side of the triangular pack in half, and that the above-described object can be achieved by packaging this.
- the present invention has been completed.
- the present invention is a method for manufacturing a package in which an extraction bag having four triangular faces is accommodated in an outer bag, A direction regulating step for regulating the extraction bag in a predetermined direction; A pushing process for pushing the extraction bag so that one side or one side of the extraction bag is folded in two; A packaging body having a folding step of folding the extraction bag by pressing the extraction bag from both sides of the overlapping surface by folding in two, and a packaging step of forming a packaging body in which the folded extraction bag is accommodated in the outer bag A manufacturing method is provided.
- the extraction bag is an extraction bag with a thread tag in which a tag joined to a hanging thread is attached to a triangular surface
- a method is provided for regulating the orientation of the extraction bag in such a direction that the triangular surface to which the tag is attached is not folded in the folding step.
- the present invention is an apparatus for manufacturing a package in which an extraction bag having four triangular faces is accommodated in an outer bag, A direction regulating device for regulating the extraction bag in a predetermined direction; A pushing device that pushes the extraction bag so that one side or one side of the extraction bag is folded in half; A surface pushing device that flatly folds the extraction bag by pressing the extraction bag from both sides of the overlapping surface by folding, and an exterior bag formed of the exterior film by packaging the folded extraction bag with an exterior film
- a packaging body manufacturing apparatus having a packaging body forming apparatus for forming a packaging body in which an extraction bag is accommodated.
- the extraction bag is an extraction bag with a thread tag in which a tag joined to a hanging thread is attached to a triangular surface
- a direction regulating device provides a device that regulates a triangular surface to which a tag is attached so that the surface is not pushed by a pushing device.
- the triangular pack can be folded flat, and a package in which the flat folded triangular pack is accommodated in the outer bag can be obtained. Therefore, it is possible to prevent the triangular pack from being unnecessarily bulky.
- the triangular pack has a thread tag
- FIG. 1 is a mimetic diagram of manufacturing device 1A of a package of an example.
- FIG. 2 is a longitudinal sectional view of the packaging body manufacturing apparatus 1 ⁇ / b> A of the embodiment.
- FIG. 3 is a partially enlarged view of the longitudinal cross-sectional view of the packaging body manufacturing apparatus 1A of the embodiment.
- FIG. 4A is a longitudinal sectional view of a hopper type holding device.
- FIG. 4B is a top view of the hopper type holding device.
- FIG. 4C is an AA view of the hopper type holding device.
- FIG. 4D is a BB view of the hopper type holding device.
- FIG. 5 is a perspective view (1) of the extraction bag with a thread tag before peeling off the tag and a perspective view (2) after peeling off the tag.
- FIG. 5 is a perspective view (1) of the extraction bag with a thread tag before peeling off the tag and a perspective view (2) after peeling off the tag.
- FIG. 5 is a perspective view (1)
- FIG. 6A is an explanatory diagram of how the extraction bag is folded in the pushing device.
- FIG. 6B is an explanatory diagram of how the extraction bag is folded in the pushing device.
- FIG. 7 is a top view of the folding device that has received the extraction bag.
- FIG. 8A is a cross-sectional view taken along line AA of the folding device that has received the extraction bag.
- FIG. 8B is an explanatory diagram of the operation of the folding device.
- FIG. 8C is an explanatory diagram of the operation of the folding device.
- FIG. 8D is an explanatory diagram of the operation of the folding device.
- FIG. 9A is a top view of the pushing device.
- FIG. 9B is a side view of the pushing device.
- FIG. 9C is a side view of the pushing device.
- FIG. 9A is a top view of the pushing device.
- FIG. 10 is an explanatory diagram of the operation of the pushing device and the folding device.
- FIG. 11 is a side view of the extraction device.
- FIG. 12 is a side view of the extraction device and the transfer device.
- FIG. 13 is an explanatory diagram of a modification of the installation position of the tag direction confirmation camera.
- FIG. 14A is a schematic view of the packaging body manufacturing apparatus 1B of the example.
- FIG. 14B is a schematic diagram of a direction regulating device portion of the packaging body manufacturing apparatus 1B of the example.
- FIG. 15 is a schematic diagram of the packaging body manufacturing apparatus 1 ⁇ / b> C of the example.
- FIG. 16 is an explanatory diagram of the operation of the packaging body manufacturing apparatus 1 ⁇ / b> C of the example.
- FIG. 1 is a schematic view of a manufacturing apparatus 1A for carrying out a method for manufacturing a package according to an embodiment of the present invention.
- This packaging body manufacturing apparatus 1A is a packaging in which extraction bags 2 having four triangular surfaces such as a tetrahedral tea bag are packaged one by one in an outer bag 11 formed into a flat bag shape by a three-side seal.
- This is a device for manufacturing the body 10.
- the direction regulating device 20 that performs a direction regulating step for regulating the extraction bag 2 continuously supplied from the belt conveyor 90 in a predetermined direction, and from the direction regulating device 20 in a predetermined direction.
- the pressing device 30 that performs the pressing process of pressing the extraction bag 2 so that one side or one side of the supplied extraction bag 2 is folded in half, and the extraction bag from both sides of the overlapping surface by being folded in two by the pressing device 30 2 is a folding device 40 for performing a folding process for flatly folding the extraction bag 2 by pressing the surface, and the extraction bag 2 folded flat by the folding device 40 is used as an exterior film. 2 in individually packaged to have the package forming apparatus 50 for wrapping step of forming the package 10.
- the tetrahedron type extraction bag 2 supplied to the packaging body manufacturing apparatus 1A is formed into a cylindrical shape by bonding the opposing edges of the band-shaped water-permeable filter sheets to each other, and presses the cylindrical body.
- the first horizontal seal that is crushed and welded and cut in the width direction and the second horizontal seal that is welded and cut in the width direction intersecting with the alternate are formed alternately, and the contents are filled between these horizontal seals. It can be manufactured by a known method.
- the extraction bag 2 for example, as shown in FIG. 5 (1), the tag 4 joined as a knob to one end of the hanging thread 3 of the extraction bag 2 is a triangular surface of the extraction bag 2. It can be set as the extraction bag with the thread tag stuck on the.
- FIG. 2 is a longitudinal sectional view of a portion in which the direction regulating device 20, the pushing device 30 and the folding device 40 are incorporated in the packaging body manufacturing apparatus 1A
- FIG. 3 is a hopper type holding provided in the direction regulating device 20
- FIG. 4 is an enlarged view of the vicinity of the device 22.
- the direction regulating device 20 has a plurality of hopper type holding devices 22 attached to an upper table 21 that rotates in the direction of arrow A in FIG. 4A is a longitudinal sectional view of the hopper type holding device 22, and FIG. 4B is a top view of the hopper type holding device 22.
- the bottom of each hopper type holding device 22 is provided with a mounting portion 23 having a triangular cross section formed in a triangular hole so that one triangular surface of the extraction bag 2 enters, and the bottom surface of the mounting portion 23 is It is formed by the shutter 24.
- the shutter 24 is closed by the cam mechanism (FIG. 3) including the cam 241 and the cam follower 242, and as shown by the two-dot chain line in FIG.
- a position where the bottom surface of the mounting portion 23 is opened is taken.
- a hopper type holding device 22 is held by the hopper type holding device 22 in a rocking region R in a predetermined range from the position P 1 where the extraction bag 2 is received from the belt conveyor 90 in the direction of arrow A.
- a rocking mechanism 25 including a rocking cylinder 251, a rocking cam 252 and a rocking cam follower 253 is provided.
- the vibration by the shaking mechanism 25 When the vibration by the shaking mechanism 25 is applied to the extraction bag 2 on the placement unit 23 in the shaking region R while moving on the region 21, the triangular surface of the extraction bag 2 is applied to the placement unit 23 by the vibration.
- the orientation of the extraction bag 2 is restricted to the direction of the triangular hole of the placement portion 23.
- the shaking mechanism 25 that vibrates the extraction bag 2 held by the hopper type holding device 22 is not limited to the above example using the shaking cylinder 251, and various mechanisms using a motor or a crank may be provided. it can.
- the direction regulating device 20 is provided at 120 ° intervals on the outer peripheral portion of the side surface of the hopper type holding device 22 as a placement portion positioning mechanism 26 for setting the placement portion 23 in a predetermined direction.
- the positioning recess 261 and the positioning ball plunger 262 are provided. By pressing the positioning ball plunger 262 against the positioning recess 261, the triangular hole of the mounting portion 23 can be fixed in a predetermined direction.
- the orientation of the placement portion 23 is adjusted to a direction in which one side or one side of the extraction bag 2 is folded in half by the downstream pushing device 30. Thereby, the extraction bag 2 can be folded up neatly.
- the direction regulating device 20 is fitted into the mounting portion 23 so that the tag 4 is not folded by the downstream folding device 30 or the folding device 40. It has a tag direction regulating mechanism 27 that regulates the direction of the tag 4 of the extraction bag 2. That is, as shown in FIGS. 1 and 2, the extraction bag 2 at the observation position P2 is moved from the three directions to the horizontal direction so that the orientation of the tag 4 of the extraction bag 2 can be detected at the observation position P2 downstream of the shaking region R. Two tag direction confirmation cameras 271 (271p, 271q) to be observed and a control CPU 272 are provided. As shown in FIGS.
- a placement portion 23 is provided on the bottom side surface of the hopper type holding device 22.
- Peep holes 273 for observing the extraction bag 2 fitted to the tag with the tag direction confirmation camera 271 (271p, 271q) are opened at intervals of 120 °.
- positioning holes 274 (FIG. 4B) are provided at 120 ° intervals on the outer peripheral portion of the upper surface of the hopper type holding device 22, and are inserted into and removed from the positioning holes 274 at the tag direction alignment position P3 downstream of the observation position P2.
- a possible engagement pin 275 is provided.
- the direction in which the extraction bag 2 fitted into the placement portion 23 is pushed in by the downstream folding device 30 is the center of rotation of the upper table in a plan view as indicated by an arrow X in FIG. 4D.
- the direction is toward the axis L1.
- the engagement pin 275 is moved up and down by the lift cylinder 276 and is moved in the direction of the arrow q (FIG. 4B) by 120 ° in the horizontal plane by the rotary motor 277. Accordingly, the orientation of the mounting portion 23 can be changed by inserting the engagement pin 275 into the positioning hole 274 at the tag direction alignment position P3 and moving the engagement pin 275 in the arrow q direction by 120 °. it can.
- FIG. 6A when one surface abc of the extraction bag 2 (vertex abcd) is pushed in and folded in the folding device 30 downstream, the surface that is not folded is shown in FIG. As shown in 2), the surface bcd is substantially parallel to the pushing direction.
- 6B (1) as indicated by a broken line, when the folding device 30 pushes one side ab of the extraction bag 2 and folds it into two, the unfolded surface is as shown in FIG. 6 (2).
- the tag direction confirmation cameras 271p and 271q are arranged so that the surface where the tag 4 is attached to the extraction bag 2 is the surface that is not folded by the folding device 30 as described above.
- the orientation of the extraction bag 2 is adjusted to a predetermined direction by rotating the mounting portion 23 by 120 ° with the engagement pin 275 based on the observation result of the above. That is, when the tag is observed with the tag direction confirmation camera 271p shown in FIG. 4D (when the tag is on the surface (p) of the extraction bag 2), the mounting portion 23 is rotated 120 ° clockwise to remove the tag. Let it be the position of the surface (r).
- the mounting portion 23 When a tag is observed by the tag direction confirmation camera 271q (when a tag is present on the surface (q) of the extraction bag 2), the mounting portion 23 is rotated 120 ° counterclockwise to determine the position of the surface (r). To do. If no tag is observed in any of the tag direction confirmation cameras 271p, 271q, the tag is on the surface (r) of the extraction bag 2 or on the surface facing the bottom surface of the mounting portion 23. The placement unit 23 is not rotated.
- the pushing device 30 and the folding device 40 are attached to the lower table 28 that rotates about the axis L1 in the direction of arrow B in FIG.
- FIG. 7 is a top view of the state in which the folding device 40 has received the extraction bag 2 at the receiving position P5
- FIG. 8A is a cross-sectional view taken along the line AA.
- the folding device 40 includes an upper plate 41 having a concave flat plate surface, a lower plate 42 having a convex flat plate surface, and a rear side of the lower plate 42 (of the lower table 28). There is a fixed plate 43 juxtaposed on the rotation center side).
- the lower table 28 is provided with a cam mechanism including an upper plate cam 411 and an upper plate cam follower 412.
- the slider 413 reciprocates on the rail 414, and one end of the joint arm 416 rotates about the axis L3 via the rod 415, whereby the upper plate 41 rotates about the axis L2. Therefore, the upper plate 41 takes a position opened with respect to the lower plate 42 as shown in FIG. 8A and a position closed with respect to the lower plate 42 as shown in FIGS. 8C and 8D.
- 8C is a view of the state in which the upper plate 41 is closed as seen from the direction AA in FIG. 7, as in FIG. 8A.
- FIG. 8D is a view in which the state of the upper plate 41 is closed. It is the side view seen from the BB direction.
- the lower table 28 is provided with a lower plate cam 421 and a lower plate cam follower 422.
- the slider 423 reciprocates on the rail 424
- the lower plate attachment 426 rotates about the axis L3 via the rod 425
- the lower plate 42 attached to the lower plate attachment 426 also rotates. . Therefore, the lower plate 42 takes a position where the plate surface is leveled as shown in FIGS. 8A and 8B and a position where the plate surface is rotated until the plate surface becomes substantially vertical as shown in FIG. 8C.
- the pushing device 30 is a device that pushes one side or one side of the extraction bag 2 supplied from the hopper type holding device 22 so as to be folded in half.
- the pushing device 30 has a flat pushing plate 31 for pushing one side ab of the extraction bag 2 (vertex abcd) supplied onto the lower plate 42 of the folding device 40. I have.
- this pushing device 30 is provided with two pushing plates 31 so that each one side can be folded in two with respect to the two extraction bags 2.
- FIG. 9B is a side view of the pushing device 30 of FIG. 9A as viewed from the A direction
- FIG. 9C is a side view of the pushing device 30 of FIG. 9A as viewed from the B direction.
- the pushing device 30 includes an advancing / retreating motor 311 and a lifting / lowering motor 312.
- the pushing plate 31 moves back and forth in the horizontal direction x with respect to the extraction bag 2 by reciprocating the slider 314 on the rail 313 with the advance / retreat motor 311. Further, the push plate 31 is raised and lowered by raising and lowering the table 315 by the raising and lowering motor 312.
- the extraction bag 2 can be folded as shown in FIG. 10 by combining the advancement / retraction and elevation of the push plate 31 and the opening / closing movements of the upper plate 41 and the lower plate 42 of the folding device 40 described above. it can. That is, the pushing plate 31 is pushed into one side ab of the extraction bag 2 supplied on the lower plate 42 of the folding device 40.
- the upper plate 41 of the folding device 40 is rotated, and the extraction bag 2 is pressed from both sides so that the upper plate 41 and the lower plate 42 sandwich the overlapping surface S (FIG. 8B) by folding the side ab ( 10 (2)), the extraction bag 2 is folded flat (FIG. 10 (3), FIG. 8C).
- the pressing plate 31 whose plate surface is inclined with respect to the horizontal plane is lowered while being gradually advanced, and the extraction bag 2 is pushed in (FIG. 8A).
- the push plate 31 is raised while being retracted (FIG. 8B), and the push plate 31 is pulled out from the extraction bag 2 ( FIG. 10 (4), FIG. 8C). Therefore, the pushing plate 31 does not prevent the extraction bag 2 from being folded.
- the lower plate 42 is rotated as indicated by arrows in FIGS. 10 (5) and 8C, and the lower plate 42 is separated from the extraction bag 2 folded flat.
- the extraction bag 2 folded flat a part of the rotation center side of the lower table 28 is sandwiched between the fixed plate 43 and the upper plate 41, but the upper plate has a concave shape. Therefore, the extraction bag 2 is newly clamped from the gap in the center of the concave shape, and the extraction bag 2 is taken out from the folding device 40 in a folded state, and sent to the packaging body forming apparatus 50 that forms the packaging body. Can do.
- the packaging body forming apparatus 50 wraps the extraction bag 2 with an exterior film, thereby forming the packaging body 10 in which the extraction bag 2 folded flat is accommodated in a flat bag-type exterior bag 11 made of the exterior film.
- the packaging body forming apparatus 50 is not particularly limited, and various types can be used. For example, as shown in FIG. The folded extraction bag 2 is inserted into the inside of the folded exterior film 12, and the exterior film 12 is thermally bonded to a flat bag shape and separated into individual packaging bodies. The device can be used.
- a delivery means that combines the extraction device 60 shown in FIG. 11 and the transfer device 70 shown in FIG.
- the extraction device 60 shown in FIG. 11 includes an extraction gripper 61 that can hold the extraction bag 2 folded flat.
- the gap between the pair of grippers can be freely opened and closed by an opening / closing motor 62.
- the extraction device 60 includes an advancing / retracting motor 63 and a 90 ° rotation motor 64.
- the advancing / retreating motor 63 causes the extraction gripper 61 to retreat in the direction of arrow a, and the 90 ° rotation motor 64 is used for extraction.
- the grip surface of the gripping gripper 61 is rotated by 90 ° around the longitudinal axis L4 of the gripper 61, and the position of the gripping gripper 61 is rotated as shown by the arrow b, and the relay shown by the broken line in FIG. Move to position Pa.
- the transfer device 70 includes a relay gripper 71 and an insertion gripper 72 that can hold the extraction bag 2 folded flat, like the extraction device 60.
- the relay gripper 71 is moved by a relay gripper opening / closing motor 73 that opens and closes the relay gripper 71 and a 90 ° rotation motor 74 that rotates the position of the relay gripper 71 by 90 ° as shown by an arrow a.
- the insertion gripper 72 is also moved by a gripper opening / closing motor and a 90 ° rotation motor.
- the extraction bag 2 that is folded flat and is sandwiched between the upper plate 41 and the fixing plate 43 of the folding device 40 is first extracted.
- the gripping surface 61 is rotated by 90 ° and the position thereof is also rotated to move the extraction gripper 61 to the relay position Pa.
- the extraction bag 2 held by the extraction gripper 61 at the relay position Pa is held by the relay gripper 71 of the transfer device 70, the holding by the extraction gripper 61 is released, and the relay gripper 71 is moved to the arrow in FIG. As shown in a, it is rotated 90 ° and moved to the delivery position Pb.
- the extraction bag 2 held by the relay gripper 71 is held by the insertion gripper 72, the holding by the relay gripper 71 is released, and the insertion gripper 72 is moved by 90 ° as indicated by an arrow b in FIG.
- the extraction bag 2 is rotated and inserted into the inside of the exterior film 12 folded in half.
- the extraction bag 2 folded flat can be sent to the packaging body forming device 50 while being folded flat, and the above-described folding device 40 is used.
- the package forming apparatus 50 is installed as an industrial line, it is easy to make a place.
- the rotation of the grip surface can be appropriately performed according to the direction of the line, and the number of times the grip position is rotated by 90 ° is determined by the folding device 40 and the packaging body. It can be determined appropriately according to the distance from the forming apparatus 50.
- the portion that becomes the side seal 111 of the exterior bag 11 is a thermocompression bonding apparatus. 52 is temporarily bonded.
- an inert gas such as nitrogen gas is sent from the gas introduction pipe 51 into the inside of the folded outer film 12 downstream of the position where temporary bonding is performed. Therefore, in the temporary bonding described above, the portion that becomes the side seal 111 is thermally bonded, leaving the region through which the gas introduction pipe 51 passes.
- the portion that becomes the top seal 112 of the outer bag 11 is thermally bonded by the thermocompression bonding device 53, and the whole region of the portion that becomes the side seal 111 of the outer bag 11 is thermally bonded by the thermocompression bonding device 54.
- the top seal portion is cooled by the cooling device 55.
- the side seal portion is cooled by the cooling device 56a of the cooling device / cutter 56 provided with the cutter 56b which can be moved forward and backward between the cooling devices 56a, and the outer packaging bags continuous by the side seal are removed by the cutter 56b.
- the package 10 of the extraction bag 2 is obtained by cutting.
- the present invention can take various forms.
- the direction regulating device is configured such that one side of the extraction bag 2 is folded by the folding device 30. 20 may regulate the direction of the triangular surface of the extraction bag 2.
- the extraction bag 2 is a pyramid type whose bottom is rectangular
- the hole shape of the mounting portion 23 of the hopper type holding device 22 may be rectangular.
- the extraction bag 2 at the observation position P2 may be observed from above with a tag direction confirmation camera 271 as shown in FIG.
- a device that holds the extraction bag 2 so that one triangular surface of the extraction bag 2 is the lowest end instead of this, a device that holds one side at the lowermost end may be used.
- a rotating disk is used instead of the device for advancing and retracting the plate material like the pushing plate 31 described above. You may use the apparatus pushed and applied perpendicularly to 1 side or 1 side.
- the extraction bag is interposed between the belts that rotate opposite to each other. You may use the apparatus which pinches
- the packaging body manufacturing apparatus 1B shown in FIG. 14A serves as a direction regulating device, and includes a tray 110 that holds the extraction bag 2 so that one side of the extraction bag 2 is the lowest end, and an extraction that is held by the tray 110.
- the bag 2 is provided with a transfer means (not shown) for transferring the extraction bag 2 that moves the bottom side of the bag 2 along the conveying direction of the extraction bag 2.
- a belt 130 that rotates oppositely as a folding device is provided.
- the tray 110 has mounting portions 111 and 112 for the extraction bag 2 formed by crossing V-shaped grooves in the vertical and horizontal directions at two locations.
- a plurality of similar trays 110 are arranged and circulated as shown by arrows.
- This manufacturing apparatus 1B operates as follows. First, the extraction bags 2 continuously supplied from the manufacturing apparatus for the extraction bags 2 are received one by one at the first placement portion 111 of the tray 110.
- the first mounting portion 111 to the second mounting portion are arranged so that the tag 4 is not folded when the extraction bag 2 is pushed by the rotary disk 120.
- the orientation of the extraction bag 2 is appropriately changed so that the triangular surface to which the tag 4 is attached is positioned opposite the side to be pushed in by the rotating disk. That is, in an extraction bag supplied from an apparatus for industrially manufacturing a triangular pack (for example, an apparatus described in International Publication No. 2011/61846), as shown in FIG.
- the orientation of the lowermost side of the extraction bag 2 received at the placement site 111 and the orientation of the surface to which the tag 4 is attached change every other.
- the tray 110 holding the extraction bag 2 passes under the rotating disk 120, and the rotating disk 120 pushes the upper end side of the extracting bag 2 in a direction perpendicular thereto.
- the side can be beautifully folded in half.
- the extraction bag 2 is folded flat by passing the extraction bag 2 between the opposing belts 130.
- the extraction bag 2 folded flat is inserted into the exterior film 12 that is folded in half by the packaging body forming device 50 by the same means as the extraction device or transfer device provided with the gripper described above. can do.
- FIG. 15 is provided with a bucket table 140 that holds the extraction bag 2 so that one side of the extraction bag 2 is the lowest side as a direction regulating device.
- FIG. 16 is an explanatory diagram of the operation in the bucket 141.
- the right column in FIG. 16 is a cross-sectional view of the bucket 141 as viewed from the direction A in FIG. 15 (the rotation direction of the bucket table), and the left column is the bucket. It is sectional drawing which saw 141 from the B direction (radial direction of rotation of a bucket table) of FIG.
- the upper end opening surface of the bucket 141 is substantially square so that the extraction bag 2 put into the bucket 141 is held with one side as the lowermost end, but the bottom surface is formed with a narrow width.
- the cross section viewed from the direction is triangular.
- This manufacturing apparatus 1C is a pushing plate 150 that pushes one side which is the uppermost side in the bucket 141 as a pushing device, and pushes the plate surface in a direction perpendicular to one side of the uppermost side. And a pressing plate 160 that sandwiches two opposing surfaces of the extraction bag 2 in the bucket 141 as a folding device.
- the pair of pressing plates 160 of the folding device are along the inner wall of the bucket 141 and both are open in a V shape, but the V-shaped opening width is variable.
- the pair of pressing plates 160 can take a position where the V-shaped opening is closed at the center of the bucket.
- the bucket 141 when the bucket 141 receives the extraction bag 2 from the belt conveyor 90, the bucket 141 holds the extraction bag 2 so that one side of the extraction bag 2 is the lowest end (FIG. 16A).
- the pushing plate 150 pushes the uppermost side of the extraction bag 2 held by the bucket 141 and narrows the opening of the pushing plate 160 that has been opened in a V shape along the inner wall of the bucket 141 (FIG. 16 ( b)).
- the extraction bag 2 is folded flat, and the extraction bag 2 is pushed downward by the pushing plate 160, and the flat extraction bag 2 is dropped onto the bottom receiving guide 142 (FIG. 16C).
- the bottom receiving guide 142 is a plate-like member that opens and closes the bottom of the bucket 141.
- a plate-like side guide 143 stands on both sides of the bottom receiving guide 142, and the extraction bag 2 dropped on the bottom receiving guide 142 is held there.
- the extraction bag 2 dropped on the bottom receiving guide 142 is clamped by the gripper 170, the bottom receiving guide 142 is removed from below the bottom of the bucket 141, and the extraction bag 2 is sent to the package forming apparatus 50 by the gripper 170 (FIG. 16 ( d)).
- this manufacturing apparatus 1C it is possible to obtain a package in which the extraction bag 2 without the thread tag is neatly folded.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
Description
抽出バッグを所定の向きに規制する方向規制工程、
抽出バッグの1面又は1辺が2つ折りされるように抽出バッグを押し込む押込工程、
2つ折りにより重なり合う面の両側から抽出バッグを面押しすることによりその抽出バッグを畳む折り畳み工程、及び
畳まれた抽出バッグが外装袋に収容されている包装体を形成する包装工程
を有する包装体の製造方法を提供する。
方向規制工程において、タグが貼着している三角形状の面が折り畳み工程で折れない向きに抽出バッグの向きを規制する方法を提供する。
抽出バッグを所定の向きに規制する方向規制装置、
抽出バッグの1面又は1辺が2つ折りされるように抽出バッグを押し込む押込装置、
2つ折りにより重なり合う面の両側から抽出バッグを面押しすることによりその抽出バッグを扁平に畳む面押し装置、及び
畳まれた抽出バッグを外装フィルムで包装することにより該外装フィルムで形成された外装袋内に抽出バッグが収容されている包装体を形成する包装体形成装置
を有する包装体の製造装置を提供する。
方向規制装置が、タグが貼着している三角形状の面を、該面が押込装置で押し込まれない向きに規制する装置を提供する。
同様に、挿入グリッパ72もグリッパ開閉用モーターと90°回転用モーターで動かされる。
2 抽出バッグ又は糸タグ付き抽出バッグ
3 吊し糸
4 タグ
10 包装体
11 外装袋
111 サイドシール
112 トップシール
12 外装フィルム
20 方向規制装置
21 上テーブル
22 ホッパー型保持装置
221 ホッパー昇降用カム
222 ホッパー昇降用カムフォロア
23 載置部
24 シャッター
241 シャッター開閉用カム
242 シャッター開閉用カムフォロア
25 揺すり機構
251 揺すり用シリンダー
252 揺すり用カム
253 揺すり用カムフォロア
26 載置部の位置決め機構
261 位置決め用凹部
262 位置決め用ボールプランジャ
27 タグ方向規制機構
271、271p、271q タグ方向確認用カメラ
272 CPU
273 覗き穴
274 位置決め用孔
275 係合ピン
276 昇降シリンダー
277 回転モーター
28 下テーブル
30 押込装置
31 押込プレート
311 進退用モーター
312 昇降用モーター
313 レール
314 スライダー
315 テーブル
40 折り畳み装置
41 上側プレート
411 上側プレート用カム
412 上側プレート用カムフォロア
413 スライダー
414 レール
415 ロッド
416 関節アーム
42 下側プレート
421 下側プレート用カム
422 下側プレート用カムフォロア
423 スライダー
424 レール
425 ロッド
426 下側プレート取付具
43 固定プレート
50 包装体形成装置
51 ガス導入管
52 熱圧着装置
53 熱圧着装置
54 熱圧着装置
55 冷却装置
56 冷却装置兼カッター
56a 冷却装置
56b カッター
57 カッター
60 抜き取り装置
61 抜き取り用グリッパ
62 開閉用モーター
63 進退用モーター
64 90°回転用モーター
70 移送装置
71 中継グリッパ
72 挿入グリッパ
73 中継グリッパ開閉用モーター
74 中継グリッパ90°回転用モーター
90 ベルトコンベア
110 トレー
111 抽出バッグの第1の載置部位
112 抽出バッグの第2の載置部位
120 回転円盤
130 ベルト
140 バケットテーブル
141 バケット
142 底受けガイド
143 サイドガイド
150 押込板
160 押圧板
170 グリッパ
L1、L2、L3、L4 軸
P1 ベルトコンベアから抽出バッグを受ける位置
P2 観察位置
P3 タグ方向合わせ位置
P4 ホッパー下降開始位置
P5 下テーブルにおける抽出バッグの受取位置
Pa 中継位置
Pb 受渡し位置
R 揺すり領域
Claims (11)
- 三角状の面を4つ有する抽出バッグが外装袋に収容されている包装体の製造方法であって、
抽出バッグを所定の向きに規制する方向規制工程、
抽出バッグの1面又は1辺が2つ折りされるように抽出バッグを押し込む押込工程、
2つ折りにより重なり合う面の両側から抽出バッグを面押しすることによりその抽出バッグを畳む折り畳み工程、及び
畳まれた抽出バッグが外装袋に収容されている包装体を形成する包装工程
を有する包装体の製造方法。 - 抽出バッグが、吊し糸と接合したタグが三角状の面に貼着している糸タグ付き抽出バッグであり、
方向規制工程において、タグが貼着している三角形状の面が折り畳み工程で折れない向きに抽出バッグの向きを規制する請求項1記載の包装体の製造方法。 - 抽出バッグを、抽出バッグの三角状の面が嵌り込む載置部を底部に備えた保持装置で受け、方向規制工程において、保持装置内の抽出バッグに振動を与えて抽出バッグの三角状の面を載置部に嵌め込むことにより抽出バッグの向きを規制する請求項1記載の包装体の製造方法。
- 抽出バッグが、三角状の面に、吊し糸と接合したタグが貼着している糸タグ付き抽出バッグであり、
タグが貼着している面が、折り畳み工程において2つ折りにする辺と対向する面となるように、方向規制工程において、載置部の向きを規制する請求項3記載の包装体の製造方法。 - 方向規制工程において、抽出バッグの1辺が最下端となり、その1辺が抽出バッグの搬送方向に沿うように抽出バッグの向きを規制し、折り畳み工程において、抽出バッグの上端の辺を2つ折りする請求項1記載の包装体の製造方法。
- 三角状の面を4つ有する抽出バッグが外装袋に収容されている包装体の製造装置であって、
抽出バッグを所定の向きに規制する方向規制装置、
抽出バッグの1面又は1辺が2つ折りされるように抽出バッグを押し込む押込装置、
2つ折りにより重なり合う面の両側から抽出バッグを面押しすることによりその抽出バッグを扁平に畳む折り畳み装置、及び
畳まれた抽出バッグを外装フィルムで包装することにより該外装フィルムで形成された外装袋内に抽出バッグが収容されている包装体を形成する包装体形成装置
を有する包装体の製造装置。 - 扁平に畳まれた抽出バッグを挟持して折り畳み装置から取り出し、包装体形成手段に受け渡す受渡し手段を有する請求項7記載の製造装置。
- 抽出バッグが、吊し糸と接合したタグが三角状の面に貼着している糸タグ付き抽出バッグであり、
方向規制装置が、タグが貼着している三角状の面が、押込装置で押し込まれない向きに抽出バッグの向きを規制する請求項6又は7記載の包装体の製造装置。 - 方向規制装置が、抽出バッグの三角状の面が嵌り込む載置部を備えた保持装置を有し、保持装置内に供給された抽出バッグに振動を与えることによりその抽出バッグの三角状の面を載置部に嵌め込み、抽出バッグの向きを規制する請求項6~8のいずれかに記載の包装体の製造装置。
- 抽出バッグが、三角状の面に、吊し糸と接合したタグが貼着している糸タグ付抽出バッグであり、
タグが貼着している面が、押込装置で2つ折りにされる辺と対向する面となるように、方向規制装置が載置部の向きを規制する請求項9記載の包装体の製造装置。 - 方向規制装置が、抽出バッグの1辺が最下端となり、その1辺が抽出バッグの搬送方向に沿うように抽出バッグを保持し、押込装置が、抽出バッグの上端の辺を2つ折りする請求項6~8のいずれかに記載の包装体の製造装置。
Priority Applications (7)
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KR1020147024012A KR20150051934A (ko) | 2012-08-31 | 2012-08-31 | 추출백의 포장체의 제조 방법 및 제조 장치 |
JP2014532686A JPWO2014033918A1 (ja) | 2012-08-31 | 2012-08-31 | 抽出バッグの包装体の製造方法及び製造装置 |
RU2015104731/13A RU2601563C2 (ru) | 2012-08-31 | 2012-08-31 | Способ и устройство для изготовления упаковки экстракционного пакета |
EP12883761.4A EP2891608A4 (en) | 2012-08-31 | 2012-08-31 | MANUFACTURING METHOD AND MANUFACTURING DEVICE FOR EXTRACT BAG PACKAGING |
PCT/JP2012/072187 WO2014033918A1 (ja) | 2012-08-31 | 2012-08-31 | 抽出バッグの包装体の製造方法及び製造装置 |
US14/401,923 US20150143779A1 (en) | 2012-08-31 | 2012-08-31 | Method and apparatus for manufacturing package of extraction bag |
CN201280075558.5A CN104661921A (zh) | 2012-08-31 | 2012-08-31 | 提取袋的包装体的制造方法及制造装置 |
Applications Claiming Priority (1)
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PCT/JP2012/072187 WO2014033918A1 (ja) | 2012-08-31 | 2012-08-31 | 抽出バッグの包装体の製造方法及び製造装置 |
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US (1) | US20150143779A1 (ja) |
EP (1) | EP2891608A4 (ja) |
JP (1) | JPWO2014033918A1 (ja) |
KR (1) | KR20150051934A (ja) |
CN (1) | CN104661921A (ja) |
RU (1) | RU2601563C2 (ja) |
WO (1) | WO2014033918A1 (ja) |
Cited By (3)
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JP2016049985A (ja) * | 2014-08-29 | 2016-04-11 | 大紀商事株式会社 | 四面体形状物の折り畳み装置 |
JP2019099171A (ja) * | 2017-11-29 | 2019-06-24 | シブヤパッケージングシステム株式会社 | 包装装置 |
JP2019099172A (ja) * | 2017-11-29 | 2019-06-24 | シブヤパッケージングシステム株式会社 | 包装装置 |
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EP3102490B1 (en) * | 2014-02-06 | 2018-04-04 | Gima S.p.A. | Unit and method for releasing product for extraction or infusion beverages in containers forming single-use capsules or pods |
JP6539762B2 (ja) * | 2018-04-19 | 2019-07-03 | 株式会社生産日本社 | 製品入り外袋の巻き取り品又はつづら折り品、それらの製造方法及び袋体の供給方法 |
JP7079653B2 (ja) * | 2018-05-17 | 2022-06-02 | シブヤパッケージングシステム株式会社 | 充填包装機 |
CN109775025B (zh) * | 2019-01-11 | 2021-06-11 | 凯迈(洛阳)机电有限公司 | 一种对成组袋泡滤袋进行分离和输送的装置 |
CN110371414B (zh) * | 2019-05-31 | 2021-08-06 | 凯迈(洛阳)机电有限公司 | 一种用于制造茶叶滤袋的方法以及滤袋本身 |
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- 2012-08-31 WO PCT/JP2012/072187 patent/WO2014033918A1/ja active Application Filing
- 2012-08-31 CN CN201280075558.5A patent/CN104661921A/zh active Pending
- 2012-08-31 US US14/401,923 patent/US20150143779A1/en not_active Abandoned
- 2012-08-31 EP EP12883761.4A patent/EP2891608A4/en not_active Withdrawn
- 2012-08-31 KR KR1020147024012A patent/KR20150051934A/ko not_active Application Discontinuation
- 2012-08-31 JP JP2014532686A patent/JPWO2014033918A1/ja active Pending
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JP2016049985A (ja) * | 2014-08-29 | 2016-04-11 | 大紀商事株式会社 | 四面体形状物の折り畳み装置 |
JP2019099171A (ja) * | 2017-11-29 | 2019-06-24 | シブヤパッケージングシステム株式会社 | 包装装置 |
JP2019099172A (ja) * | 2017-11-29 | 2019-06-24 | シブヤパッケージングシステム株式会社 | 包装装置 |
JP7071688B2 (ja) | 2017-11-29 | 2022-05-19 | シブヤパッケージングシステム株式会社 | 包装装置 |
Also Published As
Publication number | Publication date |
---|---|
EP2891608A4 (en) | 2016-03-30 |
EP2891608A1 (en) | 2015-07-08 |
RU2601563C2 (ru) | 2016-11-10 |
US20150143779A1 (en) | 2015-05-28 |
CN104661921A (zh) | 2015-05-27 |
KR20150051934A (ko) | 2015-05-13 |
RU2015104731A (ru) | 2016-10-20 |
JPWO2014033918A1 (ja) | 2016-08-08 |
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