WO2014015422A1 - Cellulose-based nanoparticles for drug delivery - Google Patents

Cellulose-based nanoparticles for drug delivery Download PDF

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WO2014015422A1
WO2014015422A1 PCT/CA2013/000674 CA2013000674W WO2014015422A1 WO 2014015422 A1 WO2014015422 A1 WO 2014015422A1 CA 2013000674 W CA2013000674 W CA 2013000674W WO 2014015422 A1 WO2014015422 A1 WO 2014015422A1
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dtx
cmc
cellax
compound
peg
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PCT/CA2013/000674
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French (fr)
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Shyh-Dar Li
Mark John ERNSTING
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Ontario Institute For Cancer Research
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/51Nanocapsules; Nanoparticles
    • A61K9/5107Excipients; Inactive ingredients
    • A61K9/513Organic macromolecular compounds; Dendrimers
    • A61K9/5161Polysaccharides, e.g. alginate, chitosan, cellulose derivatives; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/50Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
    • A61K47/51Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent
    • A61K47/56Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an organic macromolecular compound, e.g. an oligomeric, polymeric or dendrimeric molecule
    • A61K47/61Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an organic macromolecular compound, e.g. an oligomeric, polymeric or dendrimeric molecule the organic macromolecular compound being a polysaccharide or a derivative thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents

Definitions

  • This invention relates to the field of nanoparticles and, more specifically, to cellulose- based nanoparticles for drug delivery.
  • polymeric therapeutics 1 "2 In the field of controlled drug delivery, the use of polymers to enhance solubility, pharmacodynamics (PK), pharmacodynamics (PD), bioavailability, efficacy, and decrease systemic toxicity is largely defined as polymeric therapeutics 1 "2 .
  • the generalized model of polymer therapeutics is attributed to Ringsdorf 3 , a model he proposed in 1975, wherein a polymer architecture is modified by solubilizers, drugs, and disease targeting ligands to more effectively dissolve hydrophobic drugs and delivery them in a focused manner.
  • particles can be functionalized with targeting ligands to promote the cellular internalization of nanoparticles to specific tissues over- expressing specific receptors, such as folate 32 , RGD 33 and HER2 34 .
  • targeting ligands can increase the blood clearance of the particles, 36"37 and that particles internalized though receptor recognition are trapped in the endosome/lysosome organelles and drug is often degraded.
  • Imaging contrast agents into nanoparticles to enable realtime visualization of the particle (and drug) distribution in the physiology, permitting sensitive non-destructive measurement of biodistribution, and giving rise the field of personalized medicine and theranostics.
  • SPIONS superparamagnetic iron oxide nanoparticles
  • Liposomes and polymeric micelles can be loaded with gadolinium compounds, which like SPIONS, provide MRI contrast.
  • Polymers can also be labeled with tracers such as " 'indium for microSPECT analysis, 43 or with dyes such as Cy5.5 for fluorescence imaging 44
  • hydrophobic drugs such as paclitaxel (PTX) can be loaded non-covalently in the core of micelle-forming polymers.
  • PEG-PLA micelles Genexol, now in Phase II clinical trials
  • NK105 a PEG-aspartic acid formulation 45
  • Genexol and NK105 PTX micelle formulations improve upon administration of PTX alone, by reducing formulation toxicity through elimination of the Cremophor-based PTX delivery vehicle which causes hypersensitivity issues in human patients.
  • Opaxio also known as Xyotax and Polyglumex
  • Opaxio is in Phase III clinical trials, and to date, represents a promising candidate for approval.
  • PTX free drug
  • NK105 micelle
  • Genexol micelle
  • Opaxio conjugate
  • the half lives were 13.3, 10.6, 1 1.4, and 120 hours respectively, for doses of 210, 150, 300, and 233 mg/m 2 .
  • the PK profile of the non-covalent NK105 and Genexol formulations were nearly identical to that of free PTX, whereas the Opaxio polymer conjugate was the only mode by which PK could be substantially improved.
  • Hydrophobic drugs such as PTX and docetaxel (DTX) will partition from the micelle to plasma proteins including albumin and alpha- 1 -acid glycoprotein, rapidly depleting the nanoparticle of the drug content. 46 Therefore, dramatic improvements to PK and efficacy are likely to be seen only with polymer conjugates.
  • a compound comprising an acetylated carboxymethylcellulose (CMC-Ac) covalently linked to: at least one poly(ethylene glycol) (PEG), and at least one hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel.
  • CMC-Ac acetylated carboxymethylcellulose
  • a self-assembling nanoparticle composition comprising the compound described herein.
  • the composition has a critical micelle concentration (cmc) of about 0.1 mg/mL.
  • a pharmaceutical composition comprising the self-assembling nanoparticle composition described herein and a pharmaceutically acceptable carrier and/or diluent.
  • a method for providing sustained-release delivery of a hydrophobic drug to a patient in need thereof comprising administering to the patient an effective amount of the self-assembling nanoparticle composition as described.
  • a method of treating cancer in a patient in need thereof comprising administering to said patient an effective amount of a self-assembling nanoparticle composition comprising the compound described herein.
  • the cancer is selected from breast cancer, lung cancer, metastatic cancer, and pancreatic cancer.
  • a process for preparing a self-assembling nanoparticle composition comprising: a) covalently linking at least one PEG and at least one hydrophobic drug to a CMC- Ac; b) isolating the product of step (a); c) dissolving the isolated product of step (b) in a suitable organic solvent, preferably DMF or DMSO and further preferably THF or acetonitrile, to form a solution; d) adding the solution of step (c) dropwise or by nanoprecipitation processes to an aqueous solution under conditions suitable for forming the self-assembling nanoparticle composition; the hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel.
  • Ri ( i)...Ri (n ), R 2 (i)...R 2 ( n ), R 3( i)...R3( n ), and Rend are each independently selected from:
  • n is an integer > 94;
  • the hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel BRIEF DESCRIPTION OF THE DRAWINGS
  • Figure 1 shows a schematic of a polymer conjugate according to one aspect, wherein Ro, Ri( i)...Ri (n), R 2 (i)...R 2 (n)» R3(i)...R3(n)> and Rend are each independently selected from:
  • Figure 2 shows the ⁇ NMR of Cellax-DTX and Components.
  • A Spectra of DTX, sodium carboxymethylcellulose (CMC-Na), acetylated CMC, and the Cellax-DTX product.
  • B DTX with the carbon numbering scheme.
  • FIG. 3 shows (A) Analysis of Tl and T2 signal for Cellax-DTX-SPIONS in vitro. MRI analysis of mice bearing EMT-6 flank tumors, and treated with Cellax-DTX- SPION (10 mg Fe/kg, 133 mg/kg DTX).
  • B Pre-injection T2* scan
  • C pre-injection T2 scan
  • D 3-hour post-injection T2* scan
  • E 3-hour post-injection T2 scan.
  • the tumor volume can be differentiated from the neighboring tissues in the background scans, and substantial development of MR contrast due to the SPION susceptibility artifact.
  • F calculation of hypointense volume fractions by MIPAV image analysis, wherein hypointense voxels are defined as having an intensity below that of 5 SD standard deviation of the mean intensity of neighboring muscle.
  • Figure 4 shows the release of DTX from Cellax-DTX particles in FBS containing saline (50 vol%). Particles were incubated at 37°C in a 5% CO 2 atmosphere. At selected timepoints samples were extracted and analyzed by HPLC. Two peaks were detected: DTX and 7-epidocetaxol. Total taxanes in the plot refers to the combined release of DTX and the isomer, and indicates when full release had been reached.
  • Figure 5 shows the IC50 analysis of DTX toxicity.
  • Figure 6 shows the toxicity assay (maximum tolerated dose) analysis of DTX and Cellax-DTX in Balb/c mice. Healthy tumor-free mice were injected with DTX (in a Tween80/ethanol/saline 20: 13:67 carrier) or Cellax-DTX (0.9% saline). Body weight was measured regularly, and the limiting toxic dose was set by ⁇ 5% body weight loss. Cellax-DTX reaches a maximum concentration of 15 mg/mL DTX (170 mg/kg), so a true MTD is not known.
  • Figure 7 shows the efficacy of the DTX and Cellax-DTX treatments on mice carrying syngeneic flank tumors.
  • DTX was formulated in Tween80/ethanol/saline
  • Cellax- DTX was formulated in 0.9% saline.
  • Control mice were treated with saline.
  • Figure 8A shows the histological and immunohistological analysis of EMT-6 tumors in Balb/c mice.
  • Left column control mice.
  • Middle column DTX (40 mg/kg) treated mice.
  • Right column Cellax-DTX (40 mg DTX/kg) treated mice.
  • TUNEL staining 40X: indication of apoptosis is evident in all samples, but is markedly greater in the Cellax-DTX-treated tumor, and the morphology of the stained regions is similar to the necrotic regions in the H&E stained sections.
  • Ki67 staining regions of the DTX and Cellax-DTX treated tumors are devoid of cell replication events, and these regions are congruent to the H&E and TU EL images.
  • Figure 8B shows the immunohistological analysis of the kidney and lungs of Balb/c mice (carrying EMT-6 flank tumors) treated with saline, DTX (40 mg/kg) and Cellax- DTX (40 mg DTX/kg). Images are 400X magnification. Note the presence of positive TUNEL staining in the DTX-treated mice, and the absence of staining in control and Cellax-DTX-treated mice.
  • Figure 9 shows tumor histology: quantification of stains
  • A Hemotoxylin staining of tumors
  • B TUNEL staining of tumors
  • C Ki67 staining of tumors
  • D CD31 staining of tumors
  • E TUNEL staining in kidneys
  • F TUNEL staining in lungs.
  • Figure 10 shows tumor histology for the LL/2 model in C57/BL6 mice: (A) H&E staining, (B) TUNEL staining.
  • Figure 12 shows survival patterns in C57/BL6 mice inoculated with PAN02 murine pancreatic cells (2.5 x 10 6 cell/injection).
  • Figure 13 shows tumor inhibition responses in NOD-SCID mice inoculated with (a) PC3 prostate cells or (b) DTX-resistant PC3 prostate cells.
  • PC3 model only Cellax-CBZ induced a durable remission.
  • DTX-resistant PC3 model no inhibition was observed with CBZ treatment, but Cellax-CBZ induced a significant inhibition.
  • a functional polymeric nanoparticle preferably comprises the following attributes: (1) it dissolves or transports a hydrophobic drug in an aqueous environment, (2) the drug is protected from metabolism by the particle, (3) the particle is protected from RES elimination by PEG or other suitable chemistry, (4) the polymer self-assembles into a suitably scaled nanoparticle due to a balance in hydrophobic and hydrophilic elements, (5) the particle accumulates in the targeted disease compartment through passive accumulation (6) the link between the drug and particle is reversible, so that the drug can be released and (7) the polymer is biocompatible , and (8) the particle contains an agent to provide imaging contrast or detection in the physiological system.
  • One objective was to engineer a cellulose-based composition to deliver a hydrophobic drug, preferably DTX, the design of which would preferably address the major design elements described above.
  • a compound comprising an acetylated carboxymethylcellulose (CMC-Ac) covalently linked to: at least one poly(ethylene glycol) (PEG), and at least one hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel.
  • the covalent linkages are ester linkages.
  • each of the hydrophobic drug and PEG may be covalently linked to the CMC-Ac by a direct linkage between a carboxylic acid residue of the CMC -Ac and a functional group of the hydrophobic drug and PEG (e.g. a hydroxyl group), or by an indirect linkage via one or more bifunctional linkers.
  • Preferred linkers are those that are biodegradable, non-toxic when cleaved from the conjugate, and are relatively stable to hydrolysis in the circulation.
  • taxanes are diterpenes produced by the plants of the genus Taxus (yews), and are widely used as chemotherapy agents.
  • the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average M n of between about 550 and about 10,000, preferably about 2000.
  • the CMC consists of between about 95 and 3600 monomer units, preferably about 3500 monomer units.
  • the molar ratio of (CMC-Ac acetyl groups): (CMC-Ac carboxylic acid groups/PEG/hydrophobic drug) is between about 2.5:0.5 - 1.8: 1.2, preferably about 2.18 : 0.82.
  • the mPEG is present in an amount of about 3.5-24.6 weight %, and the taxane is present in an amount of about 22.5-43.9 weight %, further preferably, in PEG is present in the amount of 4.7 - 5.3 weight%, and the taxane is present in an amount of about 30.1 -39.5 weight %, and further preferably, PEG is present in an amount of 4.7 weight %, and the taxane is present in an amount of 36.9 weight %.
  • the molar ratio of mPEG: taxane: (CMC-Ac carboxylic acid groups) is from about 0.9 : 4.4 : 94.7 to about 5.4 : 26.4 : 68.2, as estimated by ⁇ NMR analysis, preferably from about 1 : 13.4 : 85.6 to about 2.0 : 22.1 : 75.9, further preferably 1.8 : 13.4 : 84.8.
  • the molar ratio of mPEG:cabazitaxel:(CMC-Ac carboxylic acid groups) is about 1.8 : 13.4 : 84.8.
  • the molar ratio of mPEG:larotaxel:(CMC-Ac carboxylic acid groups) is about 6.2 : 45.9 : 47.9.
  • the CMC-Ac is further covalently linked to at least one imaging agent, preferably Cy5.5.
  • a self-assembling nanoparticle composition comprising the compound described herein.
  • the composition has a critical micelle concentration (cmc) of about 0.1 mg/mL.
  • the self-assembling nanoparticle composition described herein further comprising at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent.
  • the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION), preferably between 7-30 weight % SPION, and more preferably about 30 weight % SPION.
  • SPION superparamagnetic iron oxide nanoparticle
  • a pharmaceutical composition comprising the self- assembling nanoparticle composition described herein and a pharmaceutically acceptable carrier and/or diluent.
  • a method for providing sustained-release delivery of a hydrophobic drug to a patient in need thereof comprising administering to the patient an effective amount of the self-assembling nanoparticle composition as described.
  • a method of treating cancer in a patient in need thereof comprising administering to said patient an effective amount of a self-assembling nanoparticle composition comprising the compound described herein.
  • the cancer is selected from breast cancer, lung cancer, metastatic cancer, and pancreatic cancer.
  • a process for preparing a self-assembling nanoparticle composition comprising: a) covalently linking at least one PEG and at least one hydrophobic drug, comprising a taxane, preferably cabazitaxel or larotaxel, to a CMC-Ac; b) isolating the product of step (a); c) dissolving the isolated product of step (b) in a suitable organic solvent, preferably DMF or DMSO and further preferably THF or acetonitrile, to form a solution; d) adding the solution of step (c) dropwise to an aqueous solution or by a nanoprecipitation process under conditions suitable for forming the self- assembling nanoparticle composition.
  • a suitable organic solvent preferably DMF or DMSO and further preferably THF or acetonitrile
  • the covalent linkages are ester linkages.
  • Suitable solvents for use in the processes of the present invention include those solvents that are inert under the conditions of the reaction/procedure being described in conjunction therewith.
  • said suitable conditions in step (d) comprise vigorously mixing said aqueous solution during the dropwise addition of the solution of step (c).
  • the solution of step (c) has a concentration of 10-25 mg/mL.
  • the solution of step (c) has a concentration of 10 mg/mL.
  • step (d) comprises a 10-fold dilution of the solution of step (c) once the addition to the aqueous solution is complete.
  • the aqueous solution of step (d) is selected from 0.9% NaCl, 10% sucrose, or water.
  • the organic solvent in step (c) is selected from acetonitrile (CH 3 CN) or tetrahydrofuran (THF), preferably CH 3 CN.
  • step (b) comprises precipitation of the product of step (a) using ether, and washing the precipitate with water.
  • the process further comprises isolating the self-assembling nanoparticle composition formed in step (d) via dialysis and/or filtration.
  • the CMC-Ac is prepared via acetylation of a carboxymethyl cellulose with a degree of substitution (DS) of between about 0.75 and about 0.85, preferably about 0.82.
  • the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average M n of between about 550 and about 10,000, preferably about 2000.
  • step (a) comprises providing the mPEG in an amount of about 30 mol % and providing the taxane in an amount of about 40-50 mol %, relative to the carboxylic acid groups of said CMC -Ac, preferably about 40 mol% or 50 mol%.
  • the solution of step (c) further comprises at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent.
  • the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION).
  • the organic solvent in step (c) is THF.
  • the at least one imaging agent is present in the solution of step (c) in an amount of about 9-50 weight %, based on the combined weight of the at least one imaging agent and the isolated product of step (b).
  • Ro, Ri ( i)...Ri( n ), R 2 (i)...R 2 ( n ), R3(i)-R3(n), and Re nd are each independently selected from:
  • -O(HD) represents a hydrophobic drug, comprising a taxane, preferably cabazitaxel or larotaxel, having a point of attachment via a hydroxyl group; or n is an integer > 94.
  • the ratio of (a):(b+c+d) is about 2.18 : 0.82.
  • n is between about 95 and 3600 monomer units, preferably about 3500.
  • Docetaxel was purchased from LC Laboratories (Woburn, MA, USA). Slide-a-Lyzer 10 and 20 kDa MWCO dialysis cartridges were purchased from Pierce Biotechnology (Rockford, IL). Vivaspin 10 kDa MWCO ultracentrifugation filters were purchased from Fisher (Ottawa, ON, Canada).
  • DTX analysis was performed on an HPLC system consisting of a Waters e2696 Separation Module, 2414 RI and 2998 PDA detectors, and operated by Empower Pro 2 software.
  • the samples were injected onto an Agilent XDB-C18 column (1.8 ⁇ , 4.6 x 50 mm) column with 0.35 mL/min 95/5 acetonitrile/water isocratic program.
  • the method for analysis and detection of taxanes was derived from several published reports, 69"71 adapted for the instrumentation in the lab.
  • known taxane identities docetaxel, paclitaxel, and 7-epidocetaxel
  • samples were analyzed by a Waters Acquity UPLC/MS system equipped with a PDA and SQ MS detector.
  • samples were injected on an Acquity UPLC BEH CI 8 column (1.7 ⁇ , 2.1 x 50 mm), at a flowrate of 0.4 mL/min, with a gradient program of 95-10% water/acetonitrile over 5 minutes.
  • Detection of DTX (and other products) were in ES+ mode.
  • Polymers were analyzed by a GPC system consisting of a Waters e2696 Separation Module, 2414 RI and 2998 PDA detectors, and operated by Empower Pro 2 software.
  • THF soluble samples were injected onto Waters Styragel HR5E and HR 3 columns (in series) with 0.35 mL/min THF flowrate. Water soluble samples were analyzed using a Waters Ultrahydrogel 1000 column with a 1 mL/min flowrate of water. Detection of free DTX and PEG was by PDA (274 nm) and RI respectively.
  • CMC-Na CEKOL 30K Sodium carboxymethylcellulose
  • the slurry of CMC-COOH powder was washed with water until the water tested neutral, and then washed with 3 x 30 mL glacial acetic acid volume to ensure complete dehydration of the CMC-COOH.
  • the CMC-COOH was transferred to a round bottom flask placed in an ice bath, and suspended in glacial acid (50 mL).
  • mPEG-OH (690 mg, 0.35 mmol) was dissolved in MeCN (2 mL) with mild heating.
  • DTX (465 mg, 0.58 mmol) was dissolved in MeCN (12 mL) and DMF (1 mL).
  • the EDC HCL, NHS, and DMAP reagents were added to the CMC -Ac solution, followed by addition of the mPEG-OH and the DTX.
  • the solution was stirred overnight at room temperature with protection from light.
  • the solvent was removed by rotary evaporation (55°C, 5 mbar), and the product (Cellax-DTX) was dissolved in MeCN (3 mL), and precipitated through 40 mL diethyl ether.
  • the Cellax was dried, re-dissolved in MeCN, and the precipitation was repeated 2X. The solvent was removed by heavy vacuum, and the fine powder was washed with water (25 mL) and recovered by centrifugation. The Cellax-DTX product was analyzed by gel permeation chromatography for un-reacted PEG and DTX, and washing was repeated if residual reagent was detected. H NMR analysis (CDCI 3 ) was conducted to confirm the presence of DTX and PEG, and to estimate molecular composition. The feed ratio of DTX was varied while holding PEG constant to create a range of DTX content Cellax-DTX models.
  • CMC-Ac 50 mg, 0.19 mmol acid
  • EDC HC1 75 mg, 0.39 mmol
  • NHS 45 mg, 0.39 mmol
  • DMAP 5 mg, 0.04 mmol
  • varied DTX 16, 31 , 47, 63, 142 mg, 0.02, 0.04, 0.06, 0.08, 0.18, mmol
  • mPEG- OH 117 mg, 0.06 mmol
  • CMC -Ac 100 mg, 0.39 mmol acid
  • EDC HC1 224 mg, 1.17 mmol
  • NHS 135 mg, 1.17 mmol
  • DMAP 48 mg, 0.39 mmol
  • PEG 78, 156, 390, 546, 780, 1 169 mg, 0.04, 0.08, 0.19, 0.27, 0.39, 0.58 mmol
  • DTX 157 mg, 0.19 mmol
  • a CMC-Ac-PEG control molecule was synthesized using the same conditions as described for Cellax-DTX.
  • CMC-Ac 100 mg, 0.38 mmol acid
  • mPEG 2 ooo 230 mg, 0.12 mmol
  • EDC HC1 147 mg, 0.77 mmol
  • NHS 88 mg, 0.77 mmol
  • DMAP 9 mg, 0.08 mmol
  • the solvent was removed by rotary evaporation (55°C, 5 mbar), dissolved in water (5mL) and dialyzed against multiple exchanges of water using 20kDa MWCO Slide-a-lyzer dialysis cartridges.
  • the purified product was recovered by lyophylization, and analyzed by aqueous GPC to verify that un-reacted PEG had been entirely extracted. Analysis of chemical composition was performed by 'H NMR in D 2 0. Conjugation of DTX, Cy5.5, and PEG to CMC
  • Superparamagnetic iron oxide nanoparticles were prepared according to the method published by Sun. 73 Iron(III) acetylacetonate (353 mg, 1 mmol) was mixed with 1 ,2-hexadecanediol (1292 mg, 5 mmol), oleic acid ( 1224 mg, 4.3 mmol), oleic amine (1214 mg, 4.5 mmol) and diphenylether (10 mL) in a 37°C water bath, and stirred under nitrogen. The vial was heated to 200°C on a heating block, with occasional mixing. The reaction mixture was cooled to room temperature, the nitrogen atmosphere was flushed, and the solution was heated to 265°C, and refluxed for 30 minutes under nitrogen protection.
  • SPIONs Superparamagnetic iron oxide nanoparticles
  • the solution was cooled to room temperature. Isopropanol (20 mL) was added to the reaction system, and the particles were recovered by centrifugation (2500 rpm, 5 min). Hexane (1 mL) was added to dissolve the compound, and the solution was centrifuged at 2500 rpm for 5 minutes. The SPIONs were dried, weighed, and hexane was added to bring the concentration up to 10 mg/mL.
  • the DTX content in the Cellax polymer was estimated by HPLC analysis of hydrolyzed polymer samples: Cellax-DTX (2 mg) was dissolved in acetonitrile (1 mL) and treated with 8.5% ortho-phosphoric acid (0.3 mL) for 30 seconds on a vortexer. Samples were immediately extracted with ethyl acetate (3 mL). Water was added to each sample (3 mL) in a 15 mL conical tube, and the tube was centrifuged for 5 minutes at 3000 rpm to separate the organic and aqueous layers. The ethyl acetate fraction was isolated, dried by rotary evaporation, and acetonitrile (0.5 mL) was added to dissolve the sample for HPLC analysis.
  • Cellax-DTX 250 mg was dissolved in acetonitrile (25 mL) without heating. Particles were prepared in batches: 0.2 mL Cellax-DTX solution was added dropwise to a vortexing solution of 1.9 mL 0.9% NaCl solution in a 15 mL conical tube. Vortexing was maintained for 1 minute after solution addition. The resulting particle solutions were combined and transferred to a Slide-a-lyzer 10 000 MWCO cartridge, and dialyzed against 0.9% NaCl for three hours, with two exchanges of dialysate.
  • the particles were filtered through a 0.22 um 25 mm Millipore PVDF filter, and transferred to a Vivaspin centrifugal filter unit (25 mL, 10 000 MWCO), and spun at 3000 rpm for 1 hour to concentrate the particles to a 1 mL volume.
  • the size of the particles was determined by dynamic light scattering with a particle analyzer (Zetasizer Nano-ZS, Malvern Instruments Ltd, Malvern, UK).
  • DTX content of the conjugates was determined by diluting the sample 10X in D DMSO, and performing proton NMR measurements of DTX with 2-methyl-5-nitrobenzoic acid as an internal standard.
  • Cy5.5-Cellax and Cellax-DTX were prepared for in vivo studies, and the particle preparation was optimized by testing a range of ratios.
  • Cellax-DTX 100 uL, 10 mg/mL in acetonitrile
  • Cy5.5 Cellax 2, 5, 10, 15 and 30 uL, 10 mg/mL in acetonitrile
  • Each solution was precipitated into 0.9% saline (0.9 mL), filtered through a 0.22 um 25 mm Millipore PVDF filter, and particle size was measured by a Zetasizer.
  • Cellax-CBZ nanoparticles were prepared in a controlled nanoprecipitation process by hydrodynamic flow focusing through a two-channel microfluidic system (NanoAssemblr, Precision Nanosystems, Canada).
  • Cellax-CBZ polymer 150 mg was dissolved in acetonitrile at varying concentrations (4-45 mg/mL), fed through one channel and 0.9% NaCl fed through the adjacent channel.
  • Total flow rate was maintained at 12-24 mL/min and the flow ratio of the aqueous to organic stream was 2: 1 to 4: 1.
  • the optimal conditions were typically 30 mg/mL polymer in acetonitrile, 18 mL/min flow, and a 3: 1 organic: saline ratio.
  • Nanoprecipitation generally involves the formation of nanoparticles by precipitation of a water insoluble polymer dissolved in a water miscible organic solvent upon addition to water. Workable variations to the above described nanoprecipitation process would be known to a person skilled in the art.
  • the method for determination of the critical micelle concentration was adapted from Zhang, and consists of a fluorescence-based analysis.
  • 67, 74 l ,6-diphenyl-l,3,5-hextriene (DPH, 1.175 mg) was dissolved in acetonitrile (10 mL) to form a stock solution.
  • Cellax-DTX (10 mg) was dissolved in 1 mL of the DPH stock solution to form a 10 mg/mL solution, and was serially diluted with the DPH solution to form a series of 10 concentrations of Cellax-DTX in a constant concentration of DPH. 100 ⁇ . volumes of each sample were precipitated drop-wise in 900 uL 0.9% NaCl on a vortexer for 1 minute.
  • Cellax-DTX particles were assayed for DTX content, the solution was adjusted to 500 ug DTX / mL, and was sterile filtered through Millipore PVDF 0.22 ⁇ filters. A paclitaxel internal standard was added (5 ug PTX / mL) to the particle solution. Equal volumes of particle solution and fetal bovine serum (FBS) were combined under asceptic conditions, and incubated at 37°C. At selected timepoints (1 , 2, 3, 4, 7 and 14 days) 1 mL volumes were taken and combined with 3 mL ethyl acetate, the samples were mixed well for 30 minutes, and then centrifuged at 4000 rpm for 5 minutes to separate the layers.
  • FBS fetal bovine serum
  • PC3 prostate cancer cells MDA-MB-231 mammary carcinoma cell, EMT-6 murine mammary carcinoma cells and LL/2 murine Lewis lung cell carcinoma cells were cultured in DMEM media (Invitrogen) with high glucose, supplemented with 10% FBS (Invitrogen), penicillin (100 U/ml) and streptomycin (100 ⁇ g/m]) (Invitrogen).
  • the mouse mammary carcinoma cell line EMT-6 was a generous gift from Dr. David Stojdl at the CHEO Research Institute and Dr. Douglas Mahoney at the University of Ottawa.
  • DTX solutions were made up in DMSO and diluted with media to form a 100 nM stock solution with 0.1% DMSO content. These DTX samples were 2X serially diluted with 0.1% DMSO media. Cellax particles were assayed for taxane content, and 10X serially diluted with media.
  • the cultures were maintained for three days, at which time cell viability was assayed by the XTT assay. Briefly, a 1 mg/mL solution of XTT reagent (Sigma) in water was prepared, and phenazine (Sigma) was added just before analysis (x mg/mL). The culture plates were incubated for two hours at 37°C, and absorbance of each well at 480 nm was then read. Wells treated with media (or 0.1% DMSO media) represent 100%) viable cultures, and wells containing no cells represent background signal. In a parallel experiment, the taxane or Cellax-DTX -containing media were added to the cultures in four steps, with addition of 1 ⁇ 4 the dose every 12 hours for two days. The data was analyzed in GraphPad Prism, and the IC50 for each system was calculated. Animal Studies
  • mice Female BALB/c and C57/BL6 mice (aged 6 weeks, 18-20 g) were purchased from The Jackson Laboratory (Bar Harbor, ME). NOD-SCID mice were purchased from the OICR stemcell colony (Toronto, ON). All experimental protocols in this study were approved by the Animal Care Committee of the University Health Network (Toronto, Ontario, Canada) in accordance with the policies established in the Guide to the Care and Use of Experimental Animals prepared by the Canadian Council of Animal Care. For each study, the DTX was formulated in a Tween80/ethanol/saline (20: 13:67) solution (4 mg DTX/mL), and sterile filtered. The Cellax particles were adjusted desired dose (mg taxane/mL) in saline and sterile filtered.
  • mice Tissues from mice (organs, bones, and tumors) were rinsed with saline and fixed in 10% formalin for 2 days, followed by storage in 70% ethanol. Preparation of tissues into slides was performed at the Toronto General Hospital Pathology Research Program lab (Toronto, ON). Ki67 (SP6) antibody (ThermoFisher) was used at a 1/1000 dilution in citrate for 1 hour. CD31 (PECAM) antibody (Santa Cruz) was used at 1/2000 dilution in Tris-EDTA buffer, pH 9 for 1 hour. TUNEL staining was performed according to the method of Wijsman 75 .
  • Healthy BALB/c mice were treated with free DTX at 20 and 40 mg/kg doses, by 200 uL i.v. tail vein injection. Likewise, healthy BALB/c mice were treated with Cellax- DTX at 20, 40, 85, and 170 mg/kg DTX equivalent doses. Control mice received injections of Tween80/ethanol/saline or saline. Body weight was monitored for 7 days, and upon sacrifice, organs were harvested for histological and immunohistochemical analysis. Blood was collected, and serum and whole blood were analyzed for serological and hematological parameters, referenced against control blood samples.
  • EMT-6 cells were cultured as described previously. Prior to inoculation, the cells were lifted from the culture plates with TrypLE Express, and re-suspended in supplement free (no FBS, no antibiotics) DMEM media. The EMT-6 cells (2 x 10 5 cells/50 ⁇ medium) were s.c. inoculated into the shaved right lateral flank of BALB/c mice. After 7 days, when the tumors became palpable, the mice received 40 mg/kg doses of DTX and Cellax-DTX, as described in the MTD study. Control animals received saline injections. Each group (DTX, Cellax-DTX, and control) was comprised of six mice.
  • the tumor size was measured by a caliper, and body weight was monitored. After 14 days the mice were sacrificed by cervical dislocation, and the heart, lung, liver, kidneys, and tumor were collected for tissue sectioning and staining with H&E, TU EL, Ki67, and CD31.
  • a second study (similar to the EMT-6 study) was performed with LL/2 cells s.c. inoculated into C57/BL6 mice: the LL/2 cells were suspended in supplement free DMEM media. Further studies were performed with PC3 cells (parent line) and DTX-resistant PC3 cells (resistant line) in a male NOD- SCID mouse model. Mice bearing PC3 tumors were treated with CBZ and Cellax- CBZ and tumor size was monitored.
  • Healthy BALB/c mice received an i.v. dose of EMT-6 cells (in supplement free DMEM media) via tail vein injection (50 uL, 2.5x10 5 cell/mL), and one day following received a dose of Cellax-DTX (40 mg DTX/kg), 40 mg/kg DTX, or saline (n 10 / group). A second dose (20 mg/kg DTX) was administered on day 7 post-cell injection. Mice were sacrificed when >20% body weight loss was recorded, or at the first signs of behavioral or mobility dysfunction. The lungs, heart, liver, kidneys, spleen, femurs, and brain were harvested for histological analysis. A Kaplan Meier plot of survival probability was generated from the survival data.
  • PAN02 cells (murine pancreatic cancer) were cultured in RPMI 1640 supplemented with 10% FBS (Invitrogen), penicillin (100 U/ml) and streptomycin (100 ⁇ / ⁇ 1) (Invitrogen), and pyruvate (1 mM). Prior to inoculation, the cells were lifted from the culture plates with TrypLE Express (Invitrogen), and re-suspended in supplement free (no FBS, no antibiotics) RPMI media. The PAN02 cells (5 x 10 6 cells/mL, 0.5 mL) were injected into the intraperitoneal space of C57/BL6 mice.
  • VOI volume of interest
  • Sections of adjacent muscle tissue were likewise delineated with a VOL Hypointense tumor voxels were defined as tumor voxel intensity minus 5X the standard deviation of mean muscle voxel intensity.
  • a hypointense volume was calculated.
  • the volume fraction of each tumor containing hypointense voxels was calculated as non-threshold volume / threshold volume.
  • CMC-Ac Acetylated carboxymethylcellulose
  • CMC-Ac Acetylated carboxymethylcellulose (CMC-Ac, 50 mg, 0.19 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (0.5 mL).
  • EDC HC1 (1 12 mg, 0.58 mmol) was dissolved in MeCN (3 mL) and water (0.1 mL).
  • NHS 67 mg, 0.58 mmol
  • DMAP 24 mg, 0.19 mmol
  • MeCN mL
  • mPEG-OH (1 17 mg, 0.06 mmol) was dissolved in MeCN (1 mL) with mild heating.
  • PTX 67 mg, 0.08 mmol was dissolved in MeCN (2 mL) and DMF (0.2 mL).
  • the EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the PTX. Reaction purification was identical to that of the DTX conjugate. Composition was confirmed by H NMR (41 weight% PTX, 5.7 wt% PEG). Particles were isolated with a size of 1 15 nm and a PDI of 0.1.
  • CMC-Ac Acetylated carboxymethylcellulose (CMC-Ac, 100 mg, 0.38 mmol acid) was weighed into a 25 mL glass vial, and dissolved in DMF (4 mL). DCC (158 mg, 0.76 mmol) and DMAP (9 mg, 0.08 mmol) were dissolved in DMF (0.5 mL). mPEG-OH (574 mg, 0.1 1 mmol) was dissolved in DMF (1 mL). DOX (83 mg, 0.15 mmol) was dissolved in DMF (0.25 mL). The DCC and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the DOX.
  • CMC-Ac Acetylated carboxymethylcellulose (CMC-Ac, 100 mg, 0.38 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (1 mL).
  • EDC HC1 147 mg, 0.76 mmol was dissolved in MeCN (4 mL) and water (0.2 mL).
  • NHS 88 mg, 0.76 mmol was dissolved in MeCN (1 mL).
  • mPEG-OH 5000 (574 mg, 0.1 1 mmol) was dissolved in MeCN (2 mL) with mild heating.
  • DTX 216 mg, 0.27 mmol was dissolved in MeCN (4 mL).
  • the EDC and NHS reagents were added to the CMC- Ac solution, followed by addition of the mPEG-OH and the DTX. Purification of the product was identical to that of Cellax-DTX synthesized with mPEG-OH 2000.
  • DTX (157 mg, 0.19 mmol) was dissolved in MeCN (4 mL) and DMF (0.3 mL).
  • the EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the DTX. Purification of the product is identical to that described for process described for the CEKOL 30K CMC-Ac analogue. Particles were isolated from this preparation with a size of 140 nm.
  • Cellax-DTX particles were diluted 100X in deionized water, and a 2 ⁇ iL aliquot of solution was pipetted onto the surface of formvar coated copper TEM grids (TedPella, Redding, CA) and allowed to air dry. Analysis was performed on an Hitachi HD-2000 STEM at the Centre for Nanostructure Imaging (Department of Chemistry, University of Toronto), using a high angle annular dark field detector, with an activation voltage of 200 kV and a current of 10 mA. TEM analysis of the particles supports the Zetasizer measurement (104 +/- 15 nm), and as seen in Figure Example 6, the particles are spherical.
  • CMT camptothecin
  • CMC- Ac acetylated carboxymethylcellulose
  • Composition was confirmed by 1H NMR (50.4 weight% CBZ, 4.63 wt% PEG). Particles were isolated with a size of 1 12 nm and a PDI of 0.17.
  • a further series of Cellax-CBZ analogues were prepared by adjusting the feed ratio of PEG (10 to 180%) and CBZ (10-50%) to the CMC polymer, and were purified and analyzed in an identical manner.
  • CMC-Ac Acetylated carboxymethylcellulose (CMC-Ac, 25 mg, 0.10 mmol acid) is weighed into a 6 mL glass vial, and dissolved in MeCN (0.2 mL).
  • EDC HC1 56 mg, 0.29 mmol
  • MeCN 1.5 mL
  • water 0.1 mL
  • NHS 34 mg, 0.29 mmol
  • DMAP (12 mg, 0.10 mmol) are dissolved in MeCN (0.3 mL).
  • mPEG-OH 58 mg, 0.03 mmol
  • LTX 41 mg, 0.04 mmol is dissolved in MeCN (1.5 mL) and DMF (0.1 mL).
  • CMC-Ac was soluble in DMF, but DTX and PEG coupling reactions performed in DMF did not exhibit good yields, and particles formed from these materials were unstable and non-uniform.
  • MeCN promoted higher conversions, and subsequently, all conjugation reactions were performed in this solvent.
  • 1.5 vol% water was required to dissolve EDC, and 3.0 vol% DMF was required to dissolve the DTX in the MeCN solvent.
  • Purification of the polymer by dialysis was initially attempted, but as PEG, DTX, and the CMC reagents possess different solubility profiles, problems with precipitation and low purification efficiency occurred.
  • compositions bracketing the functional Cellax-DTX formulation were prepared by varying both PEG and DTX.
  • the peak assignments reported above for Cellax-DTX were identical (data not shown), but the integrations of the DTX peaks varied.
  • the DS for DTX in functional compositions ranged from 13.4 - 26.4 mol% (22.5 - 43.3 wt%), and the DS for PEG ranged from 0.9-5.4 mol% (3.5-22.7 wt%).
  • the preferred composition contained 15.1-23.7 mol% DTX and 1 -1.1 mol% PEG, and the further preferred composition contained 20.5 mol$ DTX and 1 mol% PEG.
  • Table 2 Composition comparison between batches of Cellax-DTX conjugates prepared with differing molar composition. N.a. indicates that defined particles could not be detected.
  • Cy5.5-Cellax particles were prepared in a protocol similar to that applied to Cellax- DTX particles, except that 1, 5, 10, 15 and 30 wt% of these particles were Cy5.5- Cellax, with the balance made up as Cellax-DTX.
  • the particle size measurements were stable at 102-100 nm up to 15 wt% Cy5.5-Cellax, after which the measurements became erratic, possibly due to fluorescence effects in the Zetasizer instrument.
  • Cellax-DTX-SPION particles were prepared by precipitating a THF solution of SPION and Cellax-DTX into saline, followed by dialysis and filtration through 0.22 ⁇ filters.
  • the size of Cellax-DTX- SPION particles was 1 15.4 nm with a PDI of 0.104, and was readily sterilized through 0.22 ⁇ filters.
  • the Cellax-DTX-SPION particles were concentrated by Vivaspin filtration to yield a 1 1.4 mg/mL SPION, 12 mg/mL DTX, 40 mg/mL Cellax-DTX particle solution.
  • MR analysis confirmed that Cellax-DTX-SPION particles could provide negative contrast in Tl and T2 modes: as depicted in Figure 3 A, as the solution of particles were diluted from 168 ug SPION/mL downwards, the Tl contrast likewise diminished in a linear relationship.
  • the T2 contrast of the SPION particles was high, and when the Cellax-DTX-SPIONS were injected into a mouse (20 mg/kg SPION, 133 mg/kg DTX), excellent contrast in the tumor was detected by T2 and T2* imaging.
  • the EMT-6 tumor mass could be seen in the background imaging series ( Figure 3B and 3C), and 3 hours post-injection ( Figure 3D and 3E), the T2 and T2* images shows clear accumulation of SPION. After 24 and 72 hours, these particles remain in residence, moving within the tumor. Image analysis was performed by first defining the tumor volume (VOI).
  • hypointense volume fraction increased rapidly at 3 hours (25%), and peaking at 24 hours in both T2 and T2* images at 30%. At 72 hours, the hypointense volume fraction decreased to 15%.
  • the Cellax-DTX particles were suspended in a 50:50 mixture of FBS, and DTX release from the particles was monitored over the course of three weeks.
  • the FBS was heat-deactivated, and very little DTX release could be detected (data not shown).
  • an additional peak was detected in the HPLC analysis, and when the analysis mirrored on a UPLC/MS system, both the DTX peak and the new peak were detected as 808 Da in MS+ mode, indicating that DTX was isomerizing to 7-epidocetaxel.
  • the in vitro IC50 analysis of the Cellax-DTX confirmed a cytotoxic effect against both EMT-6 mammary carcinoma and LL/2 lung carcinoma cell lines (Table 4 and Figure 5 A-B).
  • the control CMC-PEG polymer mass concentration in cell culture was matched to the mass concentrations of Cellax-DTX, and at no level were there any indications of cytotoxic effects on these cells.
  • the EMT-6 cells are more sensitive to the effects of a bolus dose of DTX, exhibiting an IC50 of 80 nM, compared to 767 nM for the LL/2 cells.
  • EMT-6 and the LL/2 cell populations were more influenced by the Cellax-DTX particle treatment, with IC50's of 9 and 19 nM, respectively.
  • EMT- 6 and LL/2 cultures were also treated with repeated doses of DTX (20 and 200 mM respectively, four applications over two days), to determine if one-doses or metronomic doses of DTX would lead to differing results.
  • the viability of EMT-6 and LL/2 cultures were 20 and 12% respectively compared to controls (compared to 50% with a single dose), indicating that sustained exposure to DTX has a more anti-viability effect on these cells.
  • mice demonstrated body minor weight loss on administration of the Tween80/ethanol/saline solutions (Figure 6 A).
  • Mice treated at 20 mg/kg DTX did not gain or lose weight, but mice at the 40 mg/kg dosing exhibited slightly depressed body weight and mild piloerection.
  • mice treated with the Cellax-DTX particles at 20, 40, 85 and 170 mg/kg DTX dosing did not exhibit signs of physical stress, and only the 170 mg/kg Cellax-DTX dosing group exhibited weight loss (Figure 6B).
  • the mice in the 170 mg/kg treatment group regained their original body weight within one week of dose administration (Figure 6B). Hematology and blood chemistry analysis did not reveal any abnormalities (Table 5). Histology, and immunohistochemical analysis of the 170 mg/kg mouse organs also did not reveal any abnormalities.
  • Table 5 Serological and hematological analysis of blood from Balb/c mice treated with Cellax-DTX (170 mg DTX / kg).
  • mice were inoculated with the EMT-6 and LL/2 cells to generate syngeneic tumor models, and these mice were treated a single matched dose of 40 mg/kg DTX or 40 mg eqv/kg Cellax-DTX.
  • the free DTX had a minor (not significant) effect on tumour growth compared to the control saline-treated mice.
  • a single dose of 40 mg/kg Cellax-DTX had a significant impact on tumor growth (Figure 7A). The study was terminated when the control and DTX- treated mice began to exhibit tumor lesions.
  • EMT-6 Model in the H&E stained sections, it was apparent that portions of the Cellax-DTX and DTX treated tumors were necrotic ( Figure 8A), and this observation was mirrored in the Ki67 (cell viability), CD31 (angiogenesis) and TUNEL staining (apoptosis). By visual examination, it was evident that DTX caused necrosis / apoptosis, and this effect was more pronounced within the Cellax-DTX treated tumors.
  • the Cellax- DTX treated mice did not exhibit piloerection or parelsis at any point, even when weight loss necessitated sacrifice, suggesting some aspect of cancer (such as chord compression) was absent in the Cellax-DTX- treated mice.
  • the median survival times of the control, DTX, and Cellax-DTX groups was 8, 9, and 15 days respectively (Figure 1 IB): Cellax-DTX increased survival time 170% compared to DTX, and 187% compared to untreated mice. Histology analysis of the tissue sections indicated that primary disease burden was in the lungs (Fig 1 1C), with no detectable tumor mass in the heart, liver, spleen, kidneys, brain or bone marrow. By visual inspection, the disease burden in the Cellax-DTX treated mice was less compared to the control and DTX mice.
  • One objective of this study was to develop a self-assembling carbohydrate-based therapeutic nanoparticle, and to increase the effectiveness and reduce the toxicity of
  • Sodium CMC is a water soluble polymer composed of repeating anhydroglucose units, and is only sparingly soluble in organic solvents such as DMF or DMSO. 79
  • the sodium counterion on the carboxylic acid was exchanged with triethylamine (TEA) or tetrabutylammonium (TBA) in order to generate solvent soluble CMC.
  • TEA triethylamine
  • TSA tetrabutylammonium
  • conversion of carboxylic acid groups to DTX and PEG esters using EDC/NHS chemistry was low ( ⁇ 10%), and particles formed using these materials were heterogeneous in size and prone to self-aggregation.
  • interest in solvent solubility of CMC has been primarily the domain of chemical and polymer coating companies, where compatibility of the CMC with other resins and the dispersion forming properties of this material were optimized by adjusting solvent
  • Namikoshi optimized a chemical process for preparation of carboxyalkyl acetyl celluloses, wherein the sodium salt was converted to a free acid, and the hydroxyl groups were acetylated quantitatively in the presence of acetic anhydride and sulphuric acid catalyst in an acetic acid solvent at 40-60°C. Critical to this reaction was the complete dehydration of the free acid prior to acetylation reactions. Subsequent to this modification, the solvent soluble free acid CMC(Ac) could be rendered water soluble by converting the free acid back to a sodium salt.
  • Allen 81 described a similar process for acetylation of the hydroxyl groups, but added sulphuric acid post-acetylation and heated the polymer to partially hydrolyze the acetyl esters and achieve partial water solubility, in order to modulate wetting and gelling properties in coating formulations, and provide for crosslinking site with isocyanates or melamine.
  • the inventors noted that subsequent esterification of the carboxyl acid group on each anhydroglucose unit was strongly dependant on the carboxylic acid being a free acid.
  • the degree of substitution (DS) per anhydroglucose unit was 0.8 mol acid per mol anhydroglucose, with 2.2 mol hydroxyl (subsequently converted to acetyl groups).
  • DS degree of substitution
  • ⁇ NMR analysis confirmed the DS calculations: by integration of the proton NMR spectra, the ratio of anhydroglucose protons and acetyl protons was found to conform to prediction.
  • Particles prepared in 0.9% sodium chloride, 10% sucrose, or water were stable, and maintained their dimensions when transferred into a 50 vol% solution of FBS.
  • the release of DTX from Cellax-DTX nanoparticles was analyzed, to affirm that hydrolysis of the ester bonds would occur in the presence of serum.
  • Samples of particles incubated in FBS were extracted with ethyl acetate, and by LC/MS analysis, two peaks with an ES + MS value of 808.8 m/z were detected, corresponding to DTX and a DTX isomer, 7-epidocetaxel: these peaks were analyzed to generate a total taxane release value.
  • DTX is an anti-mitotic antineoplastic drug which binds to tubulin and impedes cell replication, ultimately inducing apoptosis and cell death. Cells surviving the initial exposure to DTX can continue to replicate in the absence of subsequent DTX administration.
  • DTX-PoLi ge i chitosan/laurinaldehyde/egg phosphatidylcholine/DTX gel
  • DTX-PoLi ge i chitosan/laurinaldehyde/egg phosphatidylcholine/DTX gel
  • mice inoculated with PAN02 cells (and not treated) exhibited signs of disease five days post-inoculation ( Figure 12), and experienced rapid decline. Treatment with 120 mg/kg gemcitabine did not confer significantly increased benefits to the mice. Conversely, mice treated with DTX and Cellax-DTX (40 mg/kg) did not present with symptoms for longer periods, and survival was significantly extended.
  • the Cellax-DTX particles increase the MTD for docetaxel in mice models to > 170 mg/kg compared to 40 mg/kg for free DTX, and are more effective that DTX against murine breast and lung cancer lines in vivo.
  • a one- dose treatment of 40 mg/kg Cellax-DTX effectively minimized the growth of murine EMT-6 and LL/2 flank tumors: immunohistochemical and histology analysis indicating increased apoptosis in Cellax-DTX treated tumors, and reduced microvessel formation and cell replication.
  • Cellax-DTX was particularly effective against a metastatic breast cancer model in Balb/c mice, and further studies will investigate the mechanism by which Cellax-DTX doubled survival time and reduced clinical symptoms of bone metastases and chord compression.
  • Camptothecin-PEG-CMC illustrates that very hydrophobic drugs can be successfully conjugated to CMC-Ac, enabling the delivery of otherwise insoluble drug.
  • a different synthetic and purification scheme was used than for DTX, tailored to this compound's specific chemistry and solubility.
  • Paclitaxel and docetaxel are both commonly used anticancer drugs, and preparation of PTX and DTX analogues had equivalent synthetic and purification processes.
  • CMC is available in a range of MW's, but are characterized principally by viscosity and degree of substitution due to difficulties in analyzing MW, as would be understood by a person skilled in the art.
  • a variant produced with CMC (MW 20000) produced a particle of 140 nm.
  • Example 8 Cabazitaxel and Larotaxel Particles
  • Cabazitaxel (CBZ) and larotaxel (LTX) are chemically similar to docetaxel: the preparation of CBZ and LTX analogues had equivalent synthetic and purification processes to the DTX formulation. Further, these compounds produced nanoparticles smaller than 200 nm, representing functional drug delivery vehicles.
  • Cellax-CBZ polymers were prepared with a range of composition (varying CBZ and PEG content) and a range of particles were generated using the NanoAssemblr using 30 mg/mL polymer, a 3: 1 feed ratio of solvent: saline, and 18 mL/min flow (Table 7). As with the Cellax-DTX examples, a range of functional composition was defined, outside of which poorly defined particle formation was identified. Selected examples of Cellax-CBZ polymer were analyzed for in vitro cytotoxicity in the PC3 and MDA-MB- 231 cell lines (Table 8), and exhibited an improved cytotoxicity with respect to native CBZ.
  • Table 7 Composition comparison between batches of Cellax-CBZ conjugates prepared with differing molar composition
  • NOD-SCID mice bearing either PC3 (prostate, parent line) or DTX-resistant PC3 (prostate, resistant line) were treated with CBZ (10 mg CBZ/kg) or Cellax-CBZ (85 mg CBZ/kg).
  • PC3 tumors exhibited treated with CBZ exhibited partial tumor growth inhibition, but eventually regressed ( Figure 13).
  • Tumors treated with Cellax-CBZ exhibited complete remission which was sustained at 125 days post-treatment.
  • DTX- resistant PC3 tumors treated with CBZ (10 mg CBZ/kg) exhibited no tumor inhibition, whereas Cellax-CBZ treated mice exhibited a significant response.
  • Facchini A Segatti F, inventors; LIMA Lto SpA, assignee. N-methyl-amine derivitives of Carboxymethylcellulose, alginic acid N-methyl-amide or carboxymethyl starch. 2005.

Abstract

Compounds comprising acetylated carboxymethylcellulose covalently linked to at least one poly( ethylene glycol) and at least one hydrophobic drug comprising taxane have shown to have utility in the preparation of self-assembling nanoparticles. Said nanoparticles exhibit activity in the treatment of cancers including breast, lung, pancreatic and metastatic cancers. Said taxane may be any taxane including cabazitaxel and larotaxel.

Description

CELLULOSE-BASED NANOPARTICLES FOR DRUG DELIVERY
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims priority to U.S. Provisional Patent Application No. 61/676,634 filed on July 27, 2012.
FIELD OF THE INVENTION
This invention relates to the field of nanoparticles and, more specifically, to cellulose- based nanoparticles for drug delivery.
BACKGROUND OF THE INVENTION
In the field of controlled drug delivery, the use of polymers to enhance solubility, pharmacodynamics (PK), pharmacodynamics (PD), bioavailability, efficacy, and decrease systemic toxicity is largely defined as polymeric therapeutics1 "2. The generalized model of polymer therapeutics is attributed to Ringsdorf3, a model he proposed in 1975, wherein a polymer architecture is modified by solubilizers, drugs, and disease targeting ligands to more effectively dissolve hydrophobic drugs and delivery them in a focused manner.
One rationale for polymer therapeutics is built around the observation that soluble macomolecules with molecular weights (MW) above 30-40 kDa circulate longer in the bloodstream, due to reduced glomular filtration and renal clearance4"6. In 1986, Matsumura and Maeda introduced their observation that tumor vasculature is highly permeable, and that higher MW polymers or particles would selectively accumulate in these tissues as a result.7 It was found that nascent blood vessels in malignant tissues
8 9
contain gaps through which particles can extravasate " , and furthermore, lymphatic drainage in tumors is usually absent: particles can readily enter but not exit the tumor compartment.10"1 1 Typically, particles smaller than 150-400 nm effectively migrate by the enhanced permeability and retention (EPR) effect, although preferably particles are less than 200 nm in size.12 The discovery of the EPR effect provided significant impetus to develop polymer therapeutics, and in particular gave rise to nanomedicine, where multi-molecule structures comprising liposomes13"15, polymeric micelles,16"18 polymersomes,19"21 and dendrimers22"24 could effectively deliver drug through this passive targeting effect.25
One important rationale for development of nanoparticles was protection of drugs from metabolism by minimizing interaction of the drug with metabolic processes (improved PD profile).26 In terms of PK however, particles themselves can be opsonized and cleared in the RES (bone marrow, liver, and spleen), reducing the effectiveness of these delivery systems.13' 27 A solution to the RES clearance issue was pegylation: PEG chains conjugated to a polymer or nanoparticle prevent interaction of opsonins with the underlying chemistry through steric hindrance and reduction of hydrophobic and electrostatic interactions, minimizing recognition and clearance of the particle in the RES.28"30 Pegylation became a common element in polymer therapeutics and
13 31
nanomedicine. '
In addition to adding stealth properties, particles can be functionalized with targeting ligands to promote the cellular internalization of nanoparticles to specific tissues over- expressing specific receptors, such as folate32, RGD33 and HER234. Although investigators have invested heavily in these studies, limited success with specific targeting has been achieved in drug-delivery products, as tumor accumulation of nanoparticles is largely governed by the EPR effect.35 It has been documented that targeting ligands can increase the blood clearance of the particles,36"37 and that particles internalized though receptor recognition are trapped in the endosome/lysosome organelles and drug is often degraded.38 More successful from a practical point of view has been the incorporation of imaging contrast agents into nanoparticles to enable realtime visualization of the particle (and drug) distribution in the physiology, permitting sensitive non-destructive measurement of biodistribution, and giving rise the field of personalized medicine and theranostics.39-40 For example, superparamagnetic iron oxide nanoparticles (SPIONS) will selectively accumulate in tumors by the EPR effect, and provide MRI contrast.41 Liposomes and polymeric micelles can be loaded with gadolinium compounds, which like SPIONS, provide MRI contrast.42 Polymers can also be labeled with tracers such as " 'indium for microSPECT analysis,43 or with dyes such as Cy5.5 for fluorescence imaging 44
Within the class of polymer micelles, hydrophobic drugs such as paclitaxel (PTX) can be loaded non-covalently in the core of micelle-forming polymers. Notable within this field are the PEG-PLA micelles (Genexol, now in Phase II clinical trials),45 and NK105, a PEG-aspartic acid formulation 45 Both Genexol and NK105 PTX micelle formulations improve upon administration of PTX alone, by reducing formulation toxicity through elimination of the Cremophor-based PTX delivery vehicle which causes hypersensitivity issues in human patients. In comparison to Genexol and NK105, Opaxio (also known as Xyotax and Polyglumex) is a polyglutamic acid polymer conjugated to PTX. Opaxio is in Phase III clinical trials, and to date, represents a promising candidate for approval. When examining the PK data for PTX (free drug), NK105 (micelle), Genexol (micelle), and Opaxio (conjugate), the half lives were 13.3, 10.6, 1 1.4, and 120 hours respectively, for doses of 210, 150, 300, and 233 mg/m2.16 The PK profile of the non-covalent NK105 and Genexol formulations were nearly identical to that of free PTX, whereas the Opaxio polymer conjugate was the only mode by which PK could be substantially improved. Hydrophobic drugs such as PTX and docetaxel (DTX) will partition from the micelle to plasma proteins including albumin and alpha- 1 -acid glycoprotein, rapidly depleting the nanoparticle of the drug content.46 Therefore, dramatic improvements to PK and efficacy are likely to be seen only with polymer conjugates.
Currently, the most advanced polymer conjugates (those in clinical trials or approved) are formulated around albumin (Abraxane), HPMA (hydroxypropyl methacrylamide), PEG, polyglutamic acid, with a few other selected examples.1' 47 This is not a long list of polymer compositions despite more than 30 years of research, and the limited selection reflects the cost and complications involved in synthesizing and identifying biocompatible biomaterials. Failure of candidate polymer can occur in a wide variety of modes, including foreign body response,48 toxicity,49 or instability in the biological milieu of hydrolytic enzymes and inflammatory processes.50 Nanoparticle approaches can minimize these complications, as polymer conjugates can be designed to self assemble into structures which present a PEG chemistry (or other suitable shielding entities) to the biological environment, and minimize biological recognition or interaction with the core polymer and drug cargo.27
Certain classes of polysaccharides are approved as excipients for oral, transcutaneous, and parenteral drug administration,51 but when referenced against the synthetic polymer field, comparatively little work has been done with these biocompatible polysaccharides in the contemporary nanoparticle drug delivery field, and most work has focused on chitosan-based materials.52"55 Cera and co-workers conjugated doxorubicin (DOX) and daunomycin to carboxymethyl cellulose (CMC) and hyaluronic acid (HA), and reported that these compounds were toxic to cells in vitro, but with lower potency compared to the free drug. In addition, the degree of CMC acid group substitution with doxorubicin was low (9%), and this group did not follow up with reports on in vivo efficacy.56 Uglea et al conjugated benzocaine to CMC and oxidized CMC, and tested the effects of these polymers on s.c. sarcoma tumors in rat
57
models, and reported some anti-tumor effect from a single i.p. injection. Auzenne et al conjugated paclitaxel (PTX) to HA, and performed in vitro and in vivo efficacy assays.58 Mice were implanted with ovarian carcinoma xenografts in the peritoneal cavity, and were treated with an intraperitoneal injection of 200 mg/kg PTX-HA, a treatment which effectively cured the mice and was well tolerated. There have been no reports regarding the activity of this compound against other solid tumours. Inoue et al reported on a camptothecin analog (DX-8591 ) conjugated to a carboxymethyldextran via a peptide spacer, which demonstrated strong action against tumours in mice models, and has been tested in 27 patients in a Phase I trial with 1 patient experiencing complete remission, 1 patient experiencing partial remission, and 14 patients experiencing disease stabilization.59"60 In short, while the class of polymer is well known, successful uses of carboxymethyl cellulose for nanoparticle technologies are quite limited.
A substantial fraction of therapeutic small molecules are hydrophobic,61 and rendering these water soluble is, as indicated, a significant rationale behind the development of polymer therapeutics. The taxanes in particular have received special attention, as PTX and DTX command a significant share of the pharmaceutical market, and are currently formulated with Cremophor EL-P/ethanol/saline62 and Tween80/ethanol/saline respectively, each of which causes hypersensitivity reactions, requiring pre-medication of patients being treated with PTX or DTX.63"64 Abraxane (albumin-PTX) and Opaxio (polyglutamic acid-PTX) represent the most advanced PTX conjugates to date, with Abraxane approved for use in the US, and Opaxio in Phase III clinical trials for non- small cell lung cancer47. However, DTX is replacing PTX in clinical applications due to enhanced action,65 and reports on DTX conjugates are indicating that DTX can be more effectively and safely delivered as a polymer conjugate.66"68 Cabazitaxel (CBZ) has been approved for castration resistant prostate cancer, and like Taxotere, is formulated in Tween80, and is co-administered with prednisone (Jevtana®).
SUMMARY OF THE INVENTION
In one aspect, there is provided a compound comprising an acetylated carboxymethylcellulose (CMC-Ac) covalently linked to: at least one poly(ethylene glycol) (PEG), and at least one hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel.
In another aspect, there is provided a self-assembling nanoparticle composition comprising the compound described herein. Preferably, the composition has a critical micelle concentration (cmc) of about 0.1 mg/mL.
In a further aspect, there is provided a pharmaceutical composition comprising the self- assembling nanoparticle composition described herein and a pharmaceutically acceptable carrier and/or diluent. In a further aspect, there is a method for providing sustained-release delivery of a hydrophobic drug to a patient in need thereof comprising administering to the patient an effective amount of the self-assembling nanoparticle composition as described.
In a further aspect, there is a method of treating cancer in a patient in need thereof, comprising administering to said patient an effective amount of a self-assembling nanoparticle composition comprising the compound described herein. Preferably, the cancer is selected from breast cancer, lung cancer, metastatic cancer, and pancreatic cancer.
In a further aspect, there is provided a process for preparing a self-assembling nanoparticle composition comprising: a) covalently linking at least one PEG and at least one hydrophobic drug to a CMC- Ac; b) isolating the product of step (a); c) dissolving the isolated product of step (b) in a suitable organic solvent, preferably DMF or DMSO and further preferably THF or acetonitrile, to form a solution; d) adding the solution of step (c) dropwise or by nanoprecipitation processes to an aqueous solution under conditions suitable for forming the self-assembling nanoparticle composition; the hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel. In a further aspect, there is provided a compound represented by the formula:
Figure imgf000008_0001
wherein ¾, Ri (i)...Ri (n), R2(i)...R2(n), R3(i)...R3(n), and Rend are each independently selected from:
(a) acetyl;
O
(b) OH:
O
(c) 0(HD)) wherein -O(HD) represents a hydrophobic drug having a point of attachment via a hydroxyl group; or
O
(d) ^"^OCPEG); and n is an integer > 94; the hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the invention may best be understood by referring to the following description and accompanying drawings. In the drawings:
Figure 1 shows a schematic of a polymer conjugate according to one aspect, wherein Ro, Ri( i)...Ri (n), R2(i)...R2(n)» R3(i)...R3(n)> and Rend are each independently selected from:
(a) acetyl;
Figure imgf000009_0001
O
(c) 0(HD)s wherein -O(HD) represents a hydrophobic drug having a point of attachment via a hydroxyl group; or
Figure imgf000009_0002
n is an integer > 94.
Figure 2 shows the Ή NMR of Cellax-DTX and Components. A: Spectra of DTX, sodium carboxymethylcellulose (CMC-Na), acetylated CMC, and the Cellax-DTX product. B: DTX with the carbon numbering scheme.
Figure 3 shows (A) Analysis of Tl and T2 signal for Cellax-DTX-SPIONS in vitro. MRI analysis of mice bearing EMT-6 flank tumors, and treated with Cellax-DTX- SPION (10 mg Fe/kg, 133 mg/kg DTX). (B) Pre-injection T2* scan, (C) pre-injection T2 scan, (D) 3-hour post-injection T2* scan, (E) 3-hour post-injection T2 scan. The tumor volume can be differentiated from the neighboring tissues in the background scans, and substantial development of MR contrast due to the SPION susceptibility artifact. (F): calculation of hypointense volume fractions by MIPAV image analysis, wherein hypointense voxels are defined as having an intensity below that of 5 SD standard deviation of the mean intensity of neighboring muscle.
Figure 4 shows the release of DTX from Cellax-DTX particles in FBS containing saline (50 vol%). Particles were incubated at 37°C in a 5% CO2 atmosphere. At selected timepoints samples were extracted and analyzed by HPLC. Two peaks were detected: DTX and 7-epidocetaxol. Total taxanes in the plot refers to the combined release of DTX and the isomer, and indicates when full release had been reached. Figure 5 shows the IC50 analysis of DTX toxicity. A: EMT-6 B: LL/2. Cells were cultured on tissue culture polystyrene (1000 cell/well) for 1 day, followed by addition of media containing DTX, Cellax-DTX, or drug-free polymer controls. Polymer controls at each selected DTX concentration are matched to the Cellax-DTX sample by weight concentration (mg/mL). For metronomic treatment of free DTX, the dose was administered in four parts over two days. Cultures were maintained for 2-3 days, until the no-treatment control wells approached confluence. Cell viability was determined by the XTT assay, with no-cell background signal being subtracted. IC50 curves were calculated in GraphPad Pro. Each group was n=9, and error bars are ± standard deviation.
Figure 6 shows the toxicity assay (maximum tolerated dose) analysis of DTX and Cellax-DTX in Balb/c mice. Healthy tumor-free mice were injected with DTX (in a Tween80/ethanol/saline 20: 13:67 carrier) or Cellax-DTX (0.9% saline). Body weight was measured regularly, and the limiting toxic dose was set by <5% body weight loss. Cellax-DTX reaches a maximum concentration of 15 mg/mL DTX (170 mg/kg), so a true MTD is not known.
Figure 7 shows the efficacy of the DTX and Cellax-DTX treatments on mice carrying syngeneic flank tumors. DTX was formulated in Tween80/ethanol/saline, and Cellax- DTX was formulated in 0.9% saline. Control mice were treated with saline. (A) Efficacy study with Balb/c mice and EMT-6 flank model with 40 mg/kg DTX dosing (B) Efficacy study with C57/BL6 mice and LL/2 flank model with 40 and 170 mg/kg DTX dosing. # p < 0.001 , * p < 0.05, n = 6 per group. Error bars are standard deviation.
Figure 8A shows the histological and immunohistological analysis of EMT-6 tumors in Balb/c mice. Left column: control mice. Middle column: DTX (40 mg/kg) treated mice. Right column: Cellax-DTX (40 mg DTX/kg) treated mice. In the H&E stained sections (40 and 400X), evidence of necrosis is marked with arrows, and is particularly evident in Cellax-DTX treated tumors. TUNEL staining (40X): indication of apoptosis is evident in all samples, but is markedly greater in the Cellax-DTX-treated tumor, and the morphology of the stained regions is similar to the necrotic regions in the H&E stained sections. Ki67 staining (40X): regions of the DTX and Cellax-DTX treated tumors are devoid of cell replication events, and these regions are congruent to the H&E and TU EL images. CD31 staining (40X): angiogenesis activity in the DTX-treated and especially in the Cellax-DTX-treated tumors is reduced, especially in the regions already identified in the H&E, TUNEL, and Ki67 analyses.
Figure 8B shows the immunohistological analysis of the kidney and lungs of Balb/c mice (carrying EMT-6 flank tumors) treated with saline, DTX (40 mg/kg) and Cellax- DTX (40 mg DTX/kg). Images are 400X magnification. Note the presence of positive TUNEL staining in the DTX-treated mice, and the absence of staining in control and Cellax-DTX-treated mice.
Figure 9 shows tumor histology: quantification of stains (A) Hemotoxylin staining of tumors (B) TUNEL staining of tumors (C) Ki67 staining of tumors (D) CD31 staining of tumors (E) TUNEL staining in kidneys (F) TUNEL staining in lungs. · p < 0.05, ·· p < 0.001 , ·»· ρ < 0.0001.
Figure 10 shows tumor histology for the LL/2 model in C57/BL6 mice: (A) H&E staining, (B) TUNEL staining.
Figure 11 shows (A) Weight loss experienced by Balb/c mice inoculated with EMT-6 cells by i.v. injection. Error bars represent SE, and marker that lack error bars are n=l (sole surviving mice). (B) Survival plot (C) H&E stained sections of control, DTX (40 mg/kg) and Cellax-DTX (40 mg DTX kg) treated mice lungs.
Figure 12 shows survival patterns in C57/BL6 mice inoculated with PAN02 murine pancreatic cells (2.5 x 106 cell/injection).
Figure 13 shows tumor inhibition responses in NOD-SCID mice inoculated with (a) PC3 prostate cells or (b) DTX-resistant PC3 prostate cells. In the PC3 model, only Cellax-CBZ induced a durable remission. In the DTX-resistant PC3 model, no inhibition was observed with CBZ treatment, but Cellax-CBZ induced a significant inhibition.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the following description, numerous specific details are set forth to provide a thorough understanding of the invention. However, it is understood that the invention may be practiced without these specific details.
Based on the survey of polymeric conjugate development to date, a functional polymeric nanoparticle preferably comprises the following attributes: (1) it dissolves or transports a hydrophobic drug in an aqueous environment, (2) the drug is protected from metabolism by the particle, (3) the particle is protected from RES elimination by PEG or other suitable chemistry, (4) the polymer self-assembles into a suitably scaled nanoparticle due to a balance in hydrophobic and hydrophilic elements, (5) the particle accumulates in the targeted disease compartment through passive accumulation (6) the link between the drug and particle is reversible, so that the drug can be released and (7) the polymer is biocompatible , and (8) the particle contains an agent to provide imaging contrast or detection in the physiological system. One objective was to engineer a cellulose-based composition to deliver a hydrophobic drug, preferably DTX, the design of which would preferably address the major design elements described above.
In one aspect, there is provided a compound comprising an acetylated carboxymethylcellulose (CMC-Ac) covalently linked to: at least one poly(ethylene glycol) (PEG), and at least one hydrophobic drug comprising a taxane, preferably cabazitaxel or larotaxel. In one embodiment, the covalent linkages are ester linkages.
Those of skill in the art will understand that each of the hydrophobic drug and PEG may be covalently linked to the CMC-Ac by a direct linkage between a carboxylic acid residue of the CMC -Ac and a functional group of the hydrophobic drug and PEG (e.g. a hydroxyl group), or by an indirect linkage via one or more bifunctional linkers. Preferred linkers are those that are biodegradable, non-toxic when cleaved from the conjugate, and are relatively stable to hydrolysis in the circulation.
Those of skill in the art understand that taxanes are diterpenes produced by the plants of the genus Taxus (yews), and are widely used as chemotherapy agents.
In some embodiments, the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average Mn of between about 550 and about 10,000, preferably about 2000.
In some embodiments, the CMC consists of between about 95 and 3600 monomer units, preferably about 3500 monomer units.
In some embodiments, the molar ratio of (CMC-Ac acetyl groups): (CMC-Ac carboxylic acid groups/PEG/hydrophobic drug) is between about 2.5:0.5 - 1.8: 1.2, preferably about 2.18 : 0.82. Preferably, the mPEG is present in an amount of about 3.5-24.6 weight %, and the taxane is present in an amount of about 22.5-43.9 weight %, further preferably, in PEG is present in the amount of 4.7 - 5.3 weight%, and the taxane is present in an amount of about 30.1 -39.5 weight %, and further preferably, PEG is present in an amount of 4.7 weight %, and the taxane is present in an amount of 36.9 weight %.
In some embodiments, the molar ratio of mPEG: taxane: (CMC-Ac carboxylic acid groups) is from about 0.9 : 4.4 : 94.7 to about 5.4 : 26.4 : 68.2, as estimated by Ή NMR analysis, preferably from about 1 : 13.4 : 85.6 to about 2.0 : 22.1 : 75.9, further preferably 1.8 : 13.4 : 84.8.
In another embodiment, the molar ratio of mPEG:cabazitaxel:(CMC-Ac carboxylic acid groups) is about 1.8 : 13.4 : 84.8.
In another embodiment, the molar ratio of mPEG:larotaxel:(CMC-Ac carboxylic acid groups) is about 6.2 : 45.9 : 47.9. In some embodiments, the CMC-Ac is further covalently linked to at least one imaging agent, preferably Cy5.5.
In another aspect, there is provided a self-assembling nanoparticle composition comprising the compound described herein. Preferably, the composition has a critical micelle concentration (cmc) of about 0.1 mg/mL.
In some embodiments, the self-assembling nanoparticle composition of claim 14 or 15, wherein the nanoparticles have an average diameter of about 39-278 nm and/or a complete range of 16 - 396 nm.
In some embodiments, the self-assembling nanoparticle composition described herein further comprising at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent. Preferably, the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION), preferably between 7-30 weight % SPION, and more preferably about 30 weight % SPION.
In a further aspect, there is provided a pharmaceutical composition comprising the self- assembling nanoparticle composition described herein and a pharmaceutically acceptable carrier and/or diluent.
Acceptable carriers and diluents would be known to a person skilled in the art. Generally, such carriers should be nontoxic to recipients at the dosages and concentrations employed.
In a further aspect, there is a method for providing sustained-release delivery of a hydrophobic drug to a patient in need thereof comprising administering to the patient an effective amount of the self-assembling nanoparticle composition as described.
In a further aspect, there is a method of treating cancer in a patient in need thereof, comprising administering to said patient an effective amount of a self-assembling nanoparticle composition comprising the compound described herein. Preferably, the cancer is selected from breast cancer, lung cancer, metastatic cancer, and pancreatic cancer.
In a further aspect, there is provided a process for preparing a self-assembling nanoparticle composition comprising: a) covalently linking at least one PEG and at least one hydrophobic drug, comprising a taxane, preferably cabazitaxel or larotaxel, to a CMC-Ac; b) isolating the product of step (a); c) dissolving the isolated product of step (b) in a suitable organic solvent, preferably DMF or DMSO and further preferably THF or acetonitrile, to form a solution; d) adding the solution of step (c) dropwise to an aqueous solution or by a nanoprecipitation process under conditions suitable for forming the self- assembling nanoparticle composition.
Preferably, the covalent linkages are ester linkages.
The processes described herein are generally useful for preparing conjugates of CMC- Ac with any PEG and any hydrophobic drugs that are appropriately functionalized for linking to the CMC-Ac, as described herein.
Suitable solvents for use in the processes of the present invention include those solvents that are inert under the conditions of the reaction/procedure being described in conjunction therewith.
In some embodiments, said suitable conditions in step (d) comprise vigorously mixing said aqueous solution during the dropwise addition of the solution of step (c).
In some embodiments, the solution of step (c) has a concentration of 10-25 mg/mL. Preferably, the solution of step (c) has a concentration of 10 mg/mL. In some embodiments, step (d) comprises a 10-fold dilution of the solution of step (c) once the addition to the aqueous solution is complete.
In some embodiments, the aqueous solution of step (d) is selected from 0.9% NaCl, 10% sucrose, or water.
In some embodiments, the organic solvent in step (c) is selected from acetonitrile (CH3CN) or tetrahydrofuran (THF), preferably CH3CN.
In some embodiments, step (b) comprises precipitation of the product of step (a) using ether, and washing the precipitate with water.
In some embodiments, the process further comprises isolating the self-assembling nanoparticle composition formed in step (d) via dialysis and/or filtration.
Preferably, the CMC-Ac is prepared via acetylation of a carboxymethyl cellulose with a degree of substitution (DS) of between about 0.75 and about 0.85, preferably about 0.82. Further preferably, the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average Mn of between about 550 and about 10,000, preferably about 2000.
In one embodiment, step (a) comprises providing the mPEG in an amount of about 30 mol % and providing the taxane in an amount of about 40-50 mol %, relative to the carboxylic acid groups of said CMC -Ac, preferably about 40 mol% or 50 mol%.
In some embodiments, the solution of step (c) further comprises at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent. Preferably, the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION).
Preferably, the organic solvent in step (c) is THF.
In some embodiments, the at least one imaging agent is present in the solution of step (c) in an amount of about 9-50 weight %, based on the combined weight of the at least one imaging agent and the isolated product of step (b).
In a further aspect, there is provided a compound represented by the formula:
Figure imgf000017_0001
wherein Ro, Ri(i)...Ri(n), R2(i)...R2(n), R3(i)-R3(n), and Rend are each independently selected from:
(a) acetyl;
0
(b) OH ;
(c)
Figure imgf000017_0002
wherein -O(HD) represents a hydrophobic drug, comprising a taxane, preferably cabazitaxel or larotaxel, having a point of attachment via a hydroxyl group; or
Figure imgf000017_0003
n is an integer > 94.
Preferably, the ratio of (a):(b+c+d) is about 2.18 : 0.82. Also preferably, n is between about 95 and 3600 monomer units, preferably about 3500.
It will be appreciated by those of skill in the art that the actual preferred amounts of active agent in a specific case will vary according to the particular formulation and manner of administration. The specific dose for a particular individual depends on age, body weight, the severity of the particular disorder to which the therapy is applied, and other factors. Dosages for a given subject can be determined using conventional considerations.
The following examples are illustrative of various aspects of the invention, and do not limit the broad aspects of the invention as disclosed herein.
EXAMPLES
MATERIALS AND METHODS
Sodium carboxymethylcellulose (CEKOL 3 OK (DS) = 0.82) was obtained from CPKelco (Atlanta, Georgia, USA), and is an FDA and EU food grade material. Glacial acetic acid, acetic anhydride, sulphuric acid, acetone, acetonitrile, poly(ethylene glycol) methyl ether (mPEG-OH, MN = 2000), l-ethyl-3-(3-dimethylaminopropyl)- carbodiimide HC1 (EDC HCL), N-hydroxysuccinimide (NHS), 4- dimethylaminopyridine (DMAP), and diethyl ether were purchased from Sigma Aldrich (Oakville, ON). Docetaxel (DTX) was purchased from LC Laboratories (Woburn, MA, USA). Slide-a-Lyzer 10 and 20 kDa MWCO dialysis cartridges were purchased from Pierce Biotechnology (Rockford, IL). Vivaspin 10 kDa MWCO ultracentrifugation filters were purchased from Fisher (Ottawa, ON, Canada).
NMR analysis
Samples were dissolved in deuterated chloroform (CDCI3), deuterium oxide (D20) or Ν,Ν-dimethylsulphoxide (DMSO), and analyzed on a Bruker 500 instrument. Spectra were processed using TOPSpin software.
HPLC, UPLC/MS, and GPC analysis
DTX analysis was performed on an HPLC system consisting of a Waters e2696 Separation Module, 2414 RI and 2998 PDA detectors, and operated by Empower Pro 2 software. The samples were injected onto an Agilent XDB-C18 column (1.8 μηι, 4.6 x 50 mm) column with 0.35 mL/min 95/5 acetonitrile/water isocratic program. The method for analysis and detection of taxanes was derived from several published reports,69"71 adapted for the instrumentation in the lab. For routine analysis, known taxane identities (docetaxel, paclitaxel, and 7-epidocetaxel) were identified by PDA detector with a selected wavelength of 274 nm. During method development, samples were analyzed by a Waters Acquity UPLC/MS system equipped with a PDA and SQ MS detector. In these analyses, samples were injected on an Acquity UPLC BEH CI 8 column (1.7 μιη, 2.1 x 50 mm), at a flowrate of 0.4 mL/min, with a gradient program of 95-10% water/acetonitrile over 5 minutes. Detection of DTX (and other products) were in ES+ mode. Polymers were analyzed by a GPC system consisting of a Waters e2696 Separation Module, 2414 RI and 2998 PDA detectors, and operated by Empower Pro 2 software. THF soluble samples were injected onto Waters Styragel HR5E and HR 3 columns (in series) with 0.35 mL/min THF flowrate. Water soluble samples were analyzed using a Waters Ultrahydrogel 1000 column with a 1 mL/min flowrate of water. Detection of free DTX and PEG was by PDA (274 nm) and RI respectively.
Calculation of stoichiometry for the CMC polymers.
The CMC-Na polymer is modified with carboxymethyl groups, and was supplied by the manufacturer with an analyzed DS value of 0.82: each glucose monomer unit contains 0.82 moles carboxylic acid and 2.18 moles hydroxyl. Therefore, the molecular weight of each monomer is approximated as: 162 g/mol (glucose) + (59.01 g/mol (acid group) x 0.82) = 210 g/mol. These chemical composition values were used to calculate the stoichiometry of reactions performed on CMC polymers.
Acetylation of the CMC
The method for acetylation of CMC was adapted from a method reported by Namikoshi.72 Sodium carboxymethylcellulose (CMC-Na CEKOL 30K, 10 g) was weighed into a round bottom flask, and was suspended in 20% sulphuric acid (200 mL) with vigorous stirring at room temperature for 2 hours. The slurry of CMC-COOH powder was washed with water until the water tested neutral, and then washed with 3 x 30 mL glacial acetic acid volume to ensure complete dehydration of the CMC-COOH. The CMC-COOH was transferred to a round bottom flask placed in an ice bath, and suspended in glacial acid (50 mL). Acetic anhydride (30 mL) and sulphuric acid (1.2 mL) were added to the chilled slurry, the temperature was then raised to 50°C, and the solution was vigorously stirred for three hours, or until clarified. The reaction solution was concentrated by rotary evaporation (58°C, 58 mbar) and was precipitated in deionized water. The water was exchanged via repeated filtrations until the water tested a neutral pH. The acetylated CMC (CMC-Ac) powder was dried under heavy vacuum overnight, dissolved in minimal acetone, and precipitated through water. The polymer was centrifuged out of solution, dried by lyophylization, and analyzed by H NMR in DMSO solvent.
Synthesis of Cellax-DTX
Preparation of the Cellax-DTX described throughout the manuscript is described here (50 mol% DTX feed, 30 mol% PEG feed, or 50/30), followed by related reactions detailing compositions that did not form acceptable particles. 50/30 Synthesis: acetylated carboxymethylcellulose (CMC-Ac, 300 mg, 1.5 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (2 mL). EDC HC1 (441 mg, 2.3 mmol) was dissolved in MeCN (12 mL) and water (0.5 mL). NHS (265 mg, 2.3 mmol) and DMAP (28 mg, 0.23 mmol) were dissolved in MeCN (1 mL). mPEG-OH (690 mg, 0.35 mmol) was dissolved in MeCN (2 mL) with mild heating. DTX (465 mg, 0.58 mmol) was dissolved in MeCN (12 mL) and DMF (1 mL). The EDC HCL, NHS, and DMAP reagents were added to the CMC -Ac solution, followed by addition of the mPEG-OH and the DTX. The solution was stirred overnight at room temperature with protection from light. The solvent was removed by rotary evaporation (55°C, 5 mbar), and the product (Cellax-DTX) was dissolved in MeCN (3 mL), and precipitated through 40 mL diethyl ether. The Cellax was dried, re-dissolved in MeCN, and the precipitation was repeated 2X. The solvent was removed by heavy vacuum, and the fine powder was washed with water (25 mL) and recovered by centrifugation. The Cellax-DTX product was analyzed by gel permeation chromatography for un-reacted PEG and DTX, and washing was repeated if residual reagent was detected. H NMR analysis (CDCI3) was conducted to confirm the presence of DTX and PEG, and to estimate molecular composition. The feed ratio of DTX was varied while holding PEG constant to create a range of DTX content Cellax-DTX models. CMC-Ac (50 mg, 0.19 mmol acid) was activated with EDC HC1 (75 mg, 0.39 mmol) and NHS (45 mg, 0.39 mmol) in the presence of DMAP (5 mg, 0.04 mmol), followed by the addition of varied DTX (16, 31 , 47, 63, 142 mg, 0.02, 0.04, 0.06, 0.08, 0.18, mmol) and mPEG- OH (117 mg, 0.06 mmol). The feed ratio of PEG was varied while holding DTX constant to create a range of PEG content Cellax-DTX models. CMC -Ac (100 mg, 0.39 mmol acid) was activated with EDC HC1 (224 mg, 1.17 mmol) and NHS (135 mg, 1.17 mmol) in the presence of DMAP (48 mg, 0.39 mmol), followed by the addition of varied PEG (78, 156, 390, 546, 780, 1 169 mg, 0.04, 0.08, 0.19, 0.27, 0.39, 0.58 mmol) and DTX (157 mg, 0.19 mmol). All analogues were purified in the same manner as the preferred composition described above. Compounds were dissolved in CDC13 for Ή NMR analysis, and composition was estimated by integration of selected peaks.
Synthesis of CMC-Ac-PEG (control polymer)
A CMC-Ac-PEG control molecule was synthesized using the same conditions as described for Cellax-DTX. CMC-Ac (100 mg, 0.38 mmol acid) was reacted with mPEG2ooo (230 mg, 0.12 mmol) in the presence of EDC HC1 (147 mg, 0.77 mmol), NHS (88 mg, 0.77 mmol), and DMAP (9 mg, 0.08 mmol) in acetonitrile solvent (6 mL). After overnight reaction, the solvent was removed by rotary evaporation (55°C, 5 mbar), dissolved in water (5mL) and dialyzed against multiple exchanges of water using 20kDa MWCO Slide-a-lyzer dialysis cartridges. The purified product was recovered by lyophylization, and analyzed by aqueous GPC to verify that un-reacted PEG had been entirely extracted. Analysis of chemical composition was performed by 'H NMR in D20. Conjugation of DTX, Cy5.5, and PEG to CMC
PEG bisamine (169 mg, 0.084 mmol) was dissolved in acetonitrile (2 mL), to which was added DMAP (1 mg, 0.008 mmol) and Cy5.5 NHS ester (050 mg, 0.084 mmol, 0.5 mL acetonitrile). The solution was stirred for four hours at room temperature and protected from light. Acetylated carboxymethylcellulose (CMC-Ac, 100 mg, 0.39 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (2 mL). EDC HC1 (149 mg, 0.78 mmol) was dissolved in MeCN (4 mL) and water (0.15 mL). NHS (90 mg, 0.78 mmol) and DMAP (10 mg, 0.08 mmol) were dissolved in MeCN (0.5 mL). mPEG2ooo-OH (156 mg, 0.08 mmol) was dissolved in MeCN (1 mL) with mild heating. DTX (157 mg, 0.19 mmol) was dissolved in MeCN (4mL) and DMF (0.25 mL). The EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the Cy5.5-PEG reaction solution and the mPEG-OH and the DTX (Scheme IB). The solution was stirred overnight at room temperature with protection from light. The product (Cy5.5 Cellax) was purified by the same procedure used to purify Cellax-DTX. Ή NMR analysis (CDC13) was conducted to confirm the presence of DTX and PEG, and to estimate molecular composition.
Preparation of SPIONS
Superparamagnetic iron oxide nanoparticles (SPIONs) were prepared according to the method published by Sun.73 Iron(III) acetylacetonate (353 mg, 1 mmol) was mixed with 1 ,2-hexadecanediol (1292 mg, 5 mmol), oleic acid ( 1224 mg, 4.3 mmol), oleic amine (1214 mg, 4.5 mmol) and diphenylether (10 mL) in a 37°C water bath, and stirred under nitrogen. The vial was heated to 200°C on a heating block, with occasional mixing. The reaction mixture was cooled to room temperature, the nitrogen atmosphere was flushed, and the solution was heated to 265°C, and refluxed for 30 minutes under nitrogen protection. The solution was cooled to room temperature. Isopropanol (20 mL) was added to the reaction system, and the particles were recovered by centrifugation (2500 rpm, 5 min). Hexane (1 mL) was added to dissolve the compound, and the solution was centrifuged at 2500 rpm for 5 minutes. The SPIONs were dried, weighed, and hexane was added to bring the concentration up to 10 mg/mL.
Assays for DTX content in Cellax-DTX
The DTX content in the Cellax polymer was estimated by HPLC analysis of hydrolyzed polymer samples: Cellax-DTX (2 mg) was dissolved in acetonitrile (1 mL) and treated with 8.5% ortho-phosphoric acid (0.3 mL) for 30 seconds on a vortexer. Samples were immediately extracted with ethyl acetate (3 mL). Water was added to each sample (3 mL) in a 15 mL conical tube, and the tube was centrifuged for 5 minutes at 3000 rpm to separate the organic and aqueous layers. The ethyl acetate fraction was isolated, dried by rotary evaporation, and acetonitrile (0.5 mL) was added to dissolve the sample for HPLC analysis.
Cellax-DTX Particle Preparation (direct precipitation method)
Cellax-DTX (250 mg) was dissolved in acetonitrile (25 mL) without heating. Particles were prepared in batches: 0.2 mL Cellax-DTX solution was added dropwise to a vortexing solution of 1.9 mL 0.9% NaCl solution in a 15 mL conical tube. Vortexing was maintained for 1 minute after solution addition. The resulting particle solutions were combined and transferred to a Slide-a-lyzer 10 000 MWCO cartridge, and dialyzed against 0.9% NaCl for three hours, with two exchanges of dialysate. The particles were filtered through a 0.22 um 25 mm Millipore PVDF filter, and transferred to a Vivaspin centrifugal filter unit (25 mL, 10 000 MWCO), and spun at 3000 rpm for 1 hour to concentrate the particles to a 1 mL volume. The size of the particles was determined by dynamic light scattering with a particle analyzer (Zetasizer Nano-ZS, Malvern Instruments Ltd, Malvern, UK). DTX content of the conjugates was determined by diluting the sample 10X in DDMSO, and performing proton NMR measurements of DTX with 2-methyl-5-nitrobenzoic acid as an internal standard.
Particles of Cy5.5-Cellax and Cellax-DTX (mixed composition) were prepared for in vivo studies, and the particle preparation was optimized by testing a range of ratios. Cellax-DTX (100 uL, 10 mg/mL in acetonitrile) was combined with Cy5.5 Cellax (2, 5, 10, 15 and 30 uL, 10 mg/mL in acetonitrile) to form 1 , 5, 10, and 15 and 30 wt% Cy5.5 solutions. Each solution was precipitated into 0.9% saline (0.9 mL), filtered through a 0.22 um 25 mm Millipore PVDF filter, and particle size was measured by a Zetasizer.
Particles of Cellax-DTX containing SPIONs using Cellax-DTX polymer and the SPION solution described above. Briefly, Aliquots of the SPION solution (5, 10, 20, 40 and 100 uL) were transferred to vials, the hexane was dried off. Cellax-DTX (10 mg) was dissolved in THF (1 mL), and 100 uL aliquots were added to each SPION vial, and the solutions were well mixed. The SPION/Cellax-DTX solutions were then added dropwise to vigorously stirred 0.9% saline (0.9 mL), and these solutions were filtered through 0.22 uM PVDF filters to remove aggregates. Solutions were measured for particle size (Zetasizer) and the absorbance at 500 nm was taken to estimate when SPION incorporation leveled off. Selected samples of Cellax-DTX-SPION were analyzed by ICP-OES for iron content: samples were combined 1 : 1 with 70% nitric acid for overnight digestion, and were then diluted 10X with deionized water prior to analysis.
Cellax-CBZ Particle Preparation (microfluidic manufacturing method)
Cellax-CBZ nanoparticles were prepared in a controlled nanoprecipitation process by hydrodynamic flow focusing through a two-channel microfluidic system (NanoAssemblr, Precision Nanosystems, Canada). Cellax-CBZ polymer (150 mg) was dissolved in acetonitrile at varying concentrations (4-45 mg/mL), fed through one channel and 0.9% NaCl fed through the adjacent channel. Total flow rate was maintained at 12-24 mL/min and the flow ratio of the aqueous to organic stream was 2: 1 to 4: 1. The optimal conditions were typically 30 mg/mL polymer in acetonitrile, 18 mL/min flow, and a 3: 1 organic: saline ratio. The outlet stream was immediately diluted in an equal volume of saline, was purified by dialysis, sterile filtered using 0.22 μπ\ Millipore PVDF filters, and concentrated using Vivaspin columns. Taxane content was determined by lH NMR with 2-methyl-5-nitrobenzoic acid as an internal standard. Nanoprecipitation generally involves the formation of nanoparticles by precipitation of a water insoluble polymer dissolved in a water miscible organic solvent upon addition to water. Workable variations to the above described nanoprecipitation process would be known to a person skilled in the art.
Determination of critical micelle concentration
The method for determination of the critical micelle concentration was adapted from Zhang, and consists of a fluorescence-based analysis.67, 74 l ,6-diphenyl-l,3,5-hextriene (DPH, 1.175 mg) was dissolved in acetonitrile (10 mL) to form a stock solution. Cellax-DTX (10 mg) was dissolved in 1 mL of the DPH stock solution to form a 10 mg/mL solution, and was serially diluted with the DPH solution to form a series of 10 concentrations of Cellax-DTX in a constant concentration of DPH. 100 μΐ. volumes of each sample were precipitated drop-wise in 900 uL 0.9% NaCl on a vortexer for 1 minute. 50 of each particle solution were transferred to a black 96 well microplate, and fluorescence was measured (Ex 360, Em 460) on a Chameleon plate reader. Two distinct linear curves on a fluorescence vs log concentration plot converge, and the critical micelle concentration was calculated by using linear algebraic solution for intersection of curves.
In vitro release of DTX from the Cellax-DTX nanoparticles
Cellax-DTX particles were assayed for DTX content, the solution was adjusted to 500 ug DTX / mL, and was sterile filtered through Millipore PVDF 0.22 μιη filters. A paclitaxel internal standard was added (5 ug PTX / mL) to the particle solution. Equal volumes of particle solution and fetal bovine serum (FBS) were combined under asceptic conditions, and incubated at 37°C. At selected timepoints (1 , 2, 3, 4, 7 and 14 days) 1 mL volumes were taken and combined with 3 mL ethyl acetate, the samples were mixed well for 30 minutes, and then centrifuged at 4000 rpm for 5 minutes to separate the layers. 2.5 mL of the ethyl acetate layer was taken off, the solvent was rotoevaporated, and resuspended in 0.5 mL acetonitrile, and analyzed by HPLC. DTX and PTX peaks appeared at 7.8 min and 8.1 min respectively. A calibration curve for DTX was prepared by spiking a saline/FBS solution with DTX and the PTX internal standard, followed by the same extraction protocol, and this calibration was used to calculate the DTX content in the incubated samples. A new peak appeared in the analysis of incubated samples at 8.4 min, and by LC/MS analysis was determined to be an isomer of DTX (ES+ 878 mass). The isomer was quantified in a manner similar to DTX.
In vitro analysis of Cellax particle toxicity (IC50 analysis)
PC3 prostate cancer cells, MDA-MB-231 mammary carcinoma cell, EMT-6 murine mammary carcinoma cells and LL/2 murine Lewis lung cell carcinoma cells were cultured in DMEM media (Invitrogen) with high glucose, supplemented with 10% FBS (Invitrogen), penicillin (100 U/ml) and streptomycin (100 μg/m]) (Invitrogen). The mouse mammary carcinoma cell line EMT-6 was a generous gift from Dr. David Stojdl at the CHEO Research Institute and Dr. Douglas Mahoney at the University of Ottawa. For plating, cells were released from the culture flask with trypsin (Invitrogen), resuspended at a concentration of lxl 05 cell/mL, and 100 uL of cell suspension was added to the wells of 96 well polystyrene plate. The cells were maintained for 24 hours in culture (37°C, 5% C02, humidified) before addition of particles. DTX solutions were made up in DMSO and diluted with media to form a 100 nM stock solution with 0.1% DMSO content. These DTX samples were 2X serially diluted with 0.1% DMSO media. Cellax particles were assayed for taxane content, and 10X serially diluted with media. The cultures were maintained for three days, at which time cell viability was assayed by the XTT assay. Briefly, a 1 mg/mL solution of XTT reagent (Sigma) in water was prepared, and phenazine (Sigma) was added just before analysis (x mg/mL). The culture plates were incubated for two hours at 37°C, and absorbance of each well at 480 nm was then read. Wells treated with media (or 0.1% DMSO media) represent 100%) viable cultures, and wells containing no cells represent background signal. In a parallel experiment, the taxane or Cellax-DTX -containing media were added to the cultures in four steps, with addition of ¼ the dose every 12 hours for two days. The data was analyzed in GraphPad Prism, and the IC50 for each system was calculated. Animal Studies
Female BALB/c and C57/BL6 mice (aged 6 weeks, 18-20 g) were purchased from The Jackson Laboratory (Bar Harbor, ME). NOD-SCID mice were purchased from the OICR stemcell colony (Toronto, ON). All experimental protocols in this study were approved by the Animal Care Committee of the University Health Network (Toronto, Ontario, Canada) in accordance with the policies established in the Guide to the Care and Use of Experimental Animals prepared by the Canadian Council of Animal Care. For each study, the DTX was formulated in a Tween80/ethanol/saline (20: 13:67) solution (4 mg DTX/mL), and sterile filtered. The Cellax particles were adjusted desired dose (mg taxane/mL) in saline and sterile filtered.
Histology and Immunohistochemistry
Tissues from mice (organs, bones, and tumors) were rinsed with saline and fixed in 10% formalin for 2 days, followed by storage in 70% ethanol. Preparation of tissues into slides was performed at the Toronto General Hospital Pathology Research Program lab (Toronto, ON). Ki67 (SP6) antibody (ThermoFisher) was used at a 1/1000 dilution in citrate for 1 hour. CD31 (PECAM) antibody (Santa Cruz) was used at 1/2000 dilution in Tris-EDTA buffer, pH 9 for 1 hour. TUNEL staining was performed according to the method of Wijsman75. Prepared slides were analyzed on an Aperio Scanner at the Advanced Optical Microscopy Facility (AOMF) at the Princess Margaret Hospital (Toronto, ON). Image analysis was performed with the ImageScope software accompanying the Aperio scanner. For H&E samples, hemotoxyhn and eosin positive pixels were identified with the ImageScope Color Deconvolution V9 algorithm. For TUNEL, Ki67, and CD31 stained samples, brown pixels were counted with the ImageScope Positive Pixel Count algorithm. For each tumor or organ analyzed, three tissue sections were each divided into three equal regions, generating n=9 data points. Image analysis output were positive pixel counts divided by the area analyzed.
Maximum Tolerated Dose (MTD) Study
Healthy BALB/c mice were treated with free DTX at 20 and 40 mg/kg doses, by 200 uL i.v. tail vein injection. Likewise, healthy BALB/c mice were treated with Cellax- DTX at 20, 40, 85, and 170 mg/kg DTX equivalent doses. Control mice received injections of Tween80/ethanol/saline or saline. Body weight was monitored for 7 days, and upon sacrifice, organs were harvested for histological and immunohistochemical analysis. Blood was collected, and serum and whole blood were analyzed for serological and hematological parameters, referenced against control blood samples.
Subcutaneous (s.c) Flank Tumor Study in Mice
EMT-6 cells were cultured as described previously. Prior to inoculation, the cells were lifted from the culture plates with TrypLE Express, and re-suspended in supplement free (no FBS, no antibiotics) DMEM media. The EMT-6 cells (2 x 105 cells/50 μΐ medium) were s.c. inoculated into the shaved right lateral flank of BALB/c mice. After 7 days, when the tumors became palpable, the mice received 40 mg/kg doses of DTX and Cellax-DTX, as described in the MTD study. Control animals received saline injections. Each group (DTX, Cellax-DTX, and control) was comprised of six mice. The tumor size was measured by a caliper, and body weight was monitored. After 14 days the mice were sacrificed by cervical dislocation, and the heart, lung, liver, kidneys, and tumor were collected for tissue sectioning and staining with H&E, TU EL, Ki67, and CD31. A second study (similar to the EMT-6 study) was performed with LL/2 cells s.c. inoculated into C57/BL6 mice: the LL/2 cells were suspended in supplement free DMEM media. Further studies were performed with PC3 cells (parent line) and DTX-resistant PC3 cells (resistant line) in a male NOD- SCID mouse model. Mice bearing PC3 tumors were treated with CBZ and Cellax- CBZ and tumor size was monitored. Metastatic Tumor Study
Healthy BALB/c mice received an i.v. dose of EMT-6 cells (in supplement free DMEM media) via tail vein injection (50 uL, 2.5x105 cell/mL), and one day following received a dose of Cellax-DTX (40 mg DTX/kg), 40 mg/kg DTX, or saline (n=10 / group). A second dose (20 mg/kg DTX) was administered on day 7 post-cell injection. Mice were sacrificed when >20% body weight loss was recorded, or at the first signs of behavioral or mobility dysfunction. The lungs, heart, liver, kidneys, spleen, femurs, and brain were harvested for histological analysis. A Kaplan Meier plot of survival probability was generated from the survival data.
Intraperitoneal (i.p.) Tumor Model Study
PAN02 cells (murine pancreatic cancer) were cultured in RPMI 1640 supplemented with 10% FBS (Invitrogen), penicillin (100 U/ml) and streptomycin (100 μ§/ηι1) (Invitrogen), and pyruvate (1 mM). Prior to inoculation, the cells were lifted from the culture plates with TrypLE Express (Invitrogen), and re-suspended in supplement free (no FBS, no antibiotics) RPMI media. The PAN02 cells (5 x 106 cells/mL, 0.5 mL) were injected into the intraperitoneal space of C57/BL6 mice. One day post- administration of the cells, the mice (n=3 per group) were treated with DTX (40 mg/kg), Cellax-DTX (40 mg DTX eqv kg), or saline. Mice were sacrificed when >20% body weight loss was recorded, or at the first signs of behavioral or mobility dysfunction.
MRI Analysis
MRI monitoring of Cellax-DTX-SPION distribution within tumors was performed using a 7T micro-MRI (BioSpec 70/30 USR, Bruker Biospin, Ettlingen, Germany) located at the STTARR facility (Radiation Medicine Program, University of Toronto, Ontario, Canada). Data collection was gated to respiration, and 8-12 slices were collected per tumor imaging session. Images corresponding to a TE = 10 ms were processed in MIPAV software. Briefly, tumor volumes were delineated with polygons throughout the 8-12 slices through the tumor volume to define a volume of interest (VOI). Sections of adjacent muscle tissue were likewise delineated with a VOL Hypointense tumor voxels were defined as tumor voxel intensity minus 5X the standard deviation of mean muscle voxel intensity. By performing a thresholding operation on each tumor VOI excluding voxels above the 5X SD limit, a hypointense volume was calculated. The volume fraction of each tumor containing hypointense voxels was calculated as non-threshold volume / threshold volume.
Cellax-Camptothecin Analogue
Acetylated carboxymethylcellulose (CMC-Ac, 75 mg, 0.29 mmol acid) was weighed into a 25 mL glass flask, and dissolved in anhydrous DMF (1 mL) under nitrogen protection. Camptothecin (CMT, 50.0 mg, 0.15 mmol) was weighed into a 25 mL glass vial, and dissolved in anhydrous DMF (15 mL) with mild heating. The CMT solution was added to the reactor, and the solution was chilled to OoC. PyBOP (137 mg, 0.26 mmol), DMAP (64 mg, 0.53 mmol), and mPEG-OH (175 mg, 0.09 mmol) were weighed into glass vials, dissolved in anhydrous DMF (1 mL each), and added to the reactor. DIPEA (38 μί, 0.22 mmol) was added to the reactor by syringe. The reaction was raised to room temperature after 1 h, and left to stir overnight under nitrogen protection. The reaction solution was concentrated by rotary evaporation, chilled with an ice bath, and 10% NaCl (25 mL) was added. The solution was then acidified to pH 2.5 by addition of 0.1N HC1. The suspension was stirred for 1 hour at room temperature, the solids were recovered by centrifugation, washed four times with water, and dried overnight. The solid material was dissolved in DMF (2 mL), and dialyzed against methanol for three hours to extract un-reacted CMT. The particle suspension was evaporated to dryness, and re-suspended as a 1 mg/mL solution in DMF. 1H NMR (CDC13) δ: 7.29-8.51 (5H, CMT), 7.28 (1H, CMT), 5.76 (2H, CMT), 5.32 (2H, CMT), 3.0-5.5 (m, CMC polymer), 3.658 (PEG), 1.027 (3H, CMT). Particles are prepared by precipitation into 10X volume of 0.9% saline. Cellax-Paclitaxel (PTX) Analogue
Acetylated carboxymethylcellulose (CMC-Ac, 50 mg, 0.19 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (0.5 mL). EDC HC1 (1 12 mg, 0.58 mmol) was dissolved in MeCN (3 mL) and water (0.1 mL). NHS (67 mg, 0.58 mmol) and DMAP (24 mg, 0.19 mmol) were dissolved in MeCN (1 mL). mPEG-OH (1 17 mg, 0.06 mmol) was dissolved in MeCN (1 mL) with mild heating. PTX (67 mg, 0.08 mmol) was dissolved in MeCN (2 mL) and DMF (0.2 mL). The EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the PTX. Reaction purification was identical to that of the DTX conjugate. Composition was confirmed by H NMR (41 weight% PTX, 5.7 wt% PEG). Particles were isolated with a size of 1 15 nm and a PDI of 0.1.
Cellax-Doxorubicin (DOX) Analogue
Acetylated carboxymethylcellulose (CMC-Ac, 100 mg, 0.38 mmol acid) was weighed into a 25 mL glass vial, and dissolved in DMF (4 mL). DCC (158 mg, 0.76 mmol) and DMAP (9 mg, 0.08 mmol) were dissolved in DMF (0.5 mL). mPEG-OH (574 mg, 0.1 1 mmol) was dissolved in DMF (1 mL). DOX (83 mg, 0.15 mmol) was dissolved in DMF (0.25 mL). The DCC and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the DOX. After reaction overnight, the reaction solution was combined with 4 mL water, and dialyzed against water to extract uncoupled DOX. The solution was dried, resuspended in DMF, and precipitated through ether: the polymer in the ether solution was recovered by rotary evaporation. In NMR, most DOX signals are overlapped with polymer, but the product is dark red. 1H NMR (DMSO) δ: 7.1 -7.8 (m, Ar H, DOX), 5.1 (dd, 1H, DOX), 3.63 (s, 4H, PEG), 3.32 (s, 3H, PEG), 3.0-5.5 (m, CMC polymer), 1.96 (m, 3H, acetyl), 1.25 (d, DOX). The CMC-PEG-DOX product was dissolved in DMSO and precipitated into saline: no discrete particle population formed, suggesting that self-assembly was impeded with a relatively hydrophilic drug such as DOX. PEG5000 analogue of Cellax-DTX
Acetylated carboxymethylcellulose (CMC-Ac, 100 mg, 0.38 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (1 mL). EDC HC1 (147 mg, 0.76 mmol) was dissolved in MeCN (4 mL) and water (0.2 mL). NHS (88 mg, 0.76 mmol) was dissolved in MeCN (1 mL). mPEG-OH 5000 (574 mg, 0.1 1 mmol) was dissolved in MeCN (2 mL) with mild heating. DTX (216 mg, 0.27 mmol) was dissolved in MeCN (4 mL). The EDC and NHS reagents were added to the CMC- Ac solution, followed by addition of the mPEG-OH and the DTX. Purification of the product was identical to that of Cellax-DTX synthesized with mPEG-OH 2000. 1H NMR (CDC13) δ: 8.03 (d, 2H, C25 and C29), 7.62 (t, 1H, C27), 7.49 (t, 2H, C26 and C28), 7.41 (m, 4H, C31, C32, C34, C35), 7.38 (m, 1H, C33), 6.23 (m, 1H, C13), 5.70 (m, 1H, C2), 5.25 (m, 1H, C4'), 5.08 (br, 1H, CIO), 4.79 (d, 1H, C5), 4.37 (m, 1H, C20-A), 3.62 (s, 4H, PEG), 3.0-5.5 (m, CMC polymer), 1.99 (m, 3H, acetyl), 1.29 (s, 3H, C16). Particles were prepared by precipitation of an MeCN solution, as previously described: 119 nm, PDI = 0.3.
Lower MW CMC Cellax-DTX analogue
Sodium carboxymethylcellulose (CEKOL 4K, lOg) was acetylated following the same method applied to the Cekol 30K material. Acetylated carboxymethylcellulose (CMC- Ac, 100 mg, 0.39 mmol acid) was weighed into a 25 mL glass vial, and was dissolved in MeCN (1 mL). EDC HC1 (149 mg, 0.78 mmol) was dissolved in MeCN (4 mL) and water (0.2 mL). NHS (90 mg, 0.78 mmol) and DMAP (10 mg, 0.08 mmol) were dissolved in MeCN (0.25 mL). mPEG-OH (234 mg, 0.12 mmol) was dissolved in MeCN (1 mL) with mild heating. DTX (157 mg, 0.19 mmol) was dissolved in MeCN (4 mL) and DMF (0.3 mL). The EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the DTX. Purification of the product is identical to that described for process described for the CEKOL 30K CMC-Ac analogue. Particles were isolated from this preparation with a size of 140 nm.
TEM analysis of the Cellax-DTX Particle
Cellax-DTX particles were diluted 100X in deionized water, and a 2 \iL aliquot of solution was pipetted onto the surface of formvar coated copper TEM grids (TedPella, Redding, CA) and allowed to air dry. Analysis was performed on an Hitachi HD-2000 STEM at the Centre for Nanostructure Imaging (Department of Chemistry, University of Toronto), using a high angle annular dark field detector, with an activation voltage of 200 kV and a current of 10 mA. TEM analysis of the particles supports the Zetasizer measurement (104 +/- 15 nm), and as seen in Figure Example 6, the particles are spherical.
Incorporation of CMT into a Cellax-DTX Particle
Cellax-DTX (3 mg) was dissolved in THF (0.27 mL), and 30 uL of a 1.0 mg/mL solution of camptothecin (CMT) in DMSO was added. The CMT/Cellax-DTX solution was then added dropwise to vigorously stirred 0.9% saline (2.7 mL), and this solution was filtered through a 0.22 uM PVDF filter to remove any aggregates. Particle size was measured with a Zetasizer: 120 nm, PDI = 0.3. The particles were diluted in DMSO (10X), and fluorescence (Ex 325nm, Em 460 nm) was measured, and a 100% encapsulation efficiency was calculated.
Cellax-Cabazitaxel (CBZ) Analogues
In a first study, acetylated carboxymethylcellulose (CMC- Ac, 300 mg, 1.17 mmol acid) was weighed into a 25 mL glass vial, and dissolved in MeCN (2.0 mL). EDC HC1 (672 mg, 3.51 mmol) was dissolved in MeCN (18 mL) and water (0.8 mL). NHS (404 mg, 3.51 mmol) and DMAP ( 143 mg, 1.17 mmol) were dissolved in MeCN (3.5 mL). mPEG-OH (702 mg, 0.35 mmol) was dissolved in MeCN (2.0 mL). Cabazitaxel (CBZ, 489 mg, 0.58 mmol) was dissolved in MeCN (15.5 mL) and DMF (1.3 mL). The EDC HCL, NHS, and DMAP reagents were added to the CMC-Ac solution, followed by addition of the mPEG-OH and the CBZ. Reaction purification was identical to that of the DTX conjugate.
Ή NMR (CDC13) δ: 8.12 (d, 2H, CBZ), 7.6 (t, 1 H, CBZ), 7.51 (t, 2H, CBZ), 7.34 (m, 4H, DTX), 7.19 (m, 1H, CBZ), 6.19 (m, 1H, CBZ), 5.61 (m, 1H, CBZ), 5.10 (br, 1 H, CBZ), 4.92 (d, 1H, CBZ), 4.33 (m, 1H, CBZ), 4.22 (m, 1H, CBZ), 4.13 (d, 1 H, CBZ), 3.9 (d, 1 H, CBZ), 3.58 (s, 4H, PEG), 3.38 (s, 3H, PEG), 3.0-5.6 (m, CMC polymer), 2.63 (m, 1H, CBZ), 2.55 (m, 1H, CBZ), 2.41 (s, 3H,CBZ), 2.05 (m, 3H, acetyl), 1.85 (m, 4H, CBZ), 1.56 (s, 3H,CBZ), 1.35 (s, 1H, CBZ), 1.26 (s, 3H, CBZ), 1.14 (s, 3H, CBZ)
Composition was confirmed by 1H NMR (50.4 weight% CBZ, 4.63 wt% PEG). Particles were isolated with a size of 1 12 nm and a PDI of 0.17. A further series of Cellax-CBZ analogues were prepared by adjusting the feed ratio of PEG (10 to 180%) and CBZ (10-50%) to the CMC polymer, and were purified and analyzed in an identical manner.
Cellax-Larotaxel (LTX) Analogue
Acetylated carboxymethylcellulose (CMC-Ac, 25 mg, 0.10 mmol acid) is weighed into a 6 mL glass vial, and dissolved in MeCN (0.2 mL). EDC HC1 (56 mg, 0.29 mmol) is dissolved in MeCN (1.5 mL) and water (0.1 mL). NHS (34 mg, 0.29 mmol) and DMAP (12 mg, 0.10 mmol) are dissolved in MeCN (0.3 mL). mPEG-OH (58 mg, 0.03 mmol) is dissolved in MeCN (0.2 mL). LTX (41 mg, 0.04 mmol) is dissolved in MeCN (1.5 mL) and DMF (0.1 mL). The EDC HCL, NHS, and DMAP reagents are added to the CMC -Ac solution, followed by addition of the mPEG-OH and the LTX. Reaction purification was identical to that of the DTX conjugate. Composition was confirmed by H NMR (49.7 weight% LTX, 16.23 wt% PEG). Particles were isolated with a size of 129 nm and a PDI of 0.15. Example 1 : Synthesis of Cellax-DTX
Acetylation of the carboxymethylcellulose
Acetylation of the CMC polymer proceeded smoothly, provided that the CMC polymer was scrupulously washed in each stage of the protocol. For example, residual sulphuric acid caused material discoloration and residual water impeded the anhydride reaction. Materials that did not acetylate successfully did not ultimately dissolve in the acetic acid solvent. However, when the washing procedures were suitably intensive and thorough, the reactions were quantitative, as assessed by H NMR analysis. Ή NMR (CDCI3) δ: 3.0-5.5 (m, CMC H), 2.02 (m, acetyl CH3).
Conjugation of the PEG and DTX:
CMC-Ac was soluble in DMF, but DTX and PEG coupling reactions performed in DMF did not exhibit good yields, and particles formed from these materials were unstable and non-uniform. In solvent screening, MeCN promoted higher conversions, and subsequently, all conjugation reactions were performed in this solvent. In addition, to minimize the dilution of reagents, 1.5 vol% water was required to dissolve EDC, and 3.0 vol% DMF was required to dissolve the DTX in the MeCN solvent. Purification of the polymer by dialysis was initially attempted, but as PEG, DTX, and the CMC reagents possess different solubility profiles, problems with precipitation and low purification efficiency occurred. Washing the powdery Cellax-DTX product with water proved effective in extracting un-reacted PEG, and precipitation through ether effective in extracting un-reacted DTX. Effective extraction of the un-reacted PEG and DTX was confirmed by GPC analysis of the product. However, the CMC polymer absorbed to the polystyrene columns, so GPC analysis was restricted to identification of impurities. Ή NMR (CDC13) δ: 8.12 (d, 2H, C25 and C29), 7.61 (t, IH, C27), 7.51 (t, 2H, C26 and C28), 7.41 (m, 4H, C31 , C32, C34, C35), 7.34 (m, IH, C33), 6.23 ( , IH, C13), 5.71 (m, IH, C2), 5.25 (m, IH, C4'), 5.10 (br, IH, CIO), 4.98 (d, I H, C5), 4.32 (m, IH, C20-A), 4.25 (m, I H, C7), 4.19 (br, IH, C20-B), 3.64 (s, 4H, PEG), 3.38 (s, 3H, PEG), 3.0-5.5 (m, CMC polymer), 2.57 (m, 1H, C6-A), 2.38 (3H, C22), 2.02 (m, 3H, acetyl), 1.86 (m, 4H, C6 and C18), 1.75 (br, 3H, C19), 1.34 (s, 9H, C7\ C8\ C9'), 1.29 (s, 3H, CI 6), 1.14 (s, 3H, CI 7). See Figure 2A for the spectra described, and Figure 2B for the DTX carbon numbering scheme. The relative mol% of each unit (CMC, PEG, and DTX) in the conjugate was estimated by integration of the spectra, and by back-calculation using the molecular weight of each component, weight percentages were calculated (Table 1). DTX content in the Cellax-DTX was further estimated by HPLC analysis of DTX hydrolyzed from the conjugate using treatment with orthophosphoric acid, and this analysis confirmed the 30 wt% DTX composition.
Compositions bracketing the functional Cellax-DTX formulation were prepared by varying both PEG and DTX. By Ή NMR analysis, the peak assignments reported above for Cellax-DTX were identical (data not shown), but the integrations of the DTX peaks varied. As shown in Table 2, the DS for DTX in functional compositions ranged from 13.4 - 26.4 mol% (22.5 - 43.3 wt%), and the DS for PEG ranged from 0.9-5.4 mol% (3.5-22.7 wt%). The preferred composition contained 15.1-23.7 mol% DTX and 1 -1.1 mol% PEG, and the further preferred composition contained 20.5 mol$ DTX and 1 mol% PEG. Within a defined range of composition particle forming properties were established, and clear delineation of the boundaries was established where defined nanoparticles could no longer be measured.
Table 1: Composition analysis of the Cellax-DTX by *H NMR and HPLC analysis
Figure imgf000036_0001
Estimated by H NMR from 8 batches Estimated by hydrolysis and HPLC analysis.
Table 2: Composition comparison between batches of Cellax-DTX conjugates prepared with differing molar composition. N.a. indicates that defined particles could not be detected.
DTX Feed PEG Feed DS DTX DS PEG Size
20 100 13.4 5.4 49.4
20 75 13.8 4.8 71.8
50 100 24.5 2.7 100.2
50 150 23.7 3.6 102.1
30 30 15.1 1.1 105.4
50 70 23.6 2.1 107.2
20 30 12.9 2.0 108.4
20 50 13.1 3.6 1 16
50 50 23.7 1.6 1 17.8
40 30 20.5 1.0 1 18.2
50 30 16.3 2.6 1 18.4
50 20 26.4 0.9 141.9
10 30 8.8 1.8 278.1
50 10 27.3 0.4 n.a.
90 30 36.6 2.1 n.a.
20 20 12.3 1.6 n.a.
20 150 1 1.3 7.4 n.a.
50 200 27.4 4.9 n.a.
The synthesis of the Cy5.5-Cellax polymer mirrored that of the Cellax-DTX polymer, excepting that Cy5.5-PEG was incorporated into the reaction scheme. By Ή NMR, the spectrum described above was detected, but Cy5.5 peaks could not be readily detected due to spectral overlap and low signal compared to the balance of polymer components. However, the Cy5.5-Cellax product was dark blue and its fluorescence in the near-IR was confirmation of Cy5.5 incorporation. The Cy5.5-Cellax particles, when dialyzed with 10K MWCO cartridges, or when concentrated with Vivaspin 10K filter did not leak blue dye, confirming the Cy5.5 content was stably incorporated. Example 2: Cellax-DTX particle formulation, in vitro DTX release, and animal studies
A series of tests were conducted using different methods of particle preparation, including solvent exchange by dialysis against aqueous solution, thin film hydration, and precipitation. Good results were achieved using aqueous precipitation, but the other common particle-forming techniques did not produce defined particles. As described in Table 3, the aqueous system used to prepare the particles had an impact on particle dimension and stability. For example, particles prepared in phosphate buffer saline (25 mM PBS) were initially 134 nm in size but over the course of a few hours, these particles visibly aggregated. Conversely, particles prepared in 10% sucrose or 0.9% saline ranged from 120-130 nm, and remained stable in 4°C storage for at least one month (limit of testing to date). As well, the Cellax-DTX particles prepared in saline and incubated with FBS did not change in dimension. The critical micelle concentration, determined by the DPH assay, was 0.1 mg/mL.
Table 3: Cellax-DTX particle characteristics in different aqueous systems
Figure imgf000038_0001
Cy5.5-Cellax particles were prepared in a protocol similar to that applied to Cellax- DTX particles, except that 1, 5, 10, 15 and 30 wt% of these particles were Cy5.5- Cellax, with the balance made up as Cellax-DTX. The particle size measurements were stable at 102-100 nm up to 15 wt% Cy5.5-Cellax, after which the measurements became erratic, possibly due to fluorescence effects in the Zetasizer instrument.
Cellax-DTX-SPION particles were prepared by precipitating a THF solution of SPION and Cellax-DTX into saline, followed by dialysis and filtration through 0.22 μηι filters. A series of SPION: Cellax-DTX ratios were tested (9-50% SPION by weight): integration of SPION leveled off at 30 wt%, with an integration efficiency of 77% and a final post-filtration SPION content of 25.4 +/- 2.5 wt%. The size of Cellax-DTX- SPION particles was 1 15.4 nm with a PDI of 0.104, and was readily sterilized through 0.22 μηι filters. The Cellax-DTX-SPION particles were concentrated by Vivaspin filtration to yield a 1 1.4 mg/mL SPION, 12 mg/mL DTX, 40 mg/mL Cellax-DTX particle solution. MR analysis confirmed that Cellax-DTX-SPION particles could provide negative contrast in Tl and T2 modes: as depicted in Figure 3 A, as the solution of particles were diluted from 168 ug SPION/mL downwards, the Tl contrast likewise diminished in a linear relationship. More importantly, the T2 contrast of the SPION particles was high, and when the Cellax-DTX-SPIONS were injected into a mouse (20 mg/kg SPION, 133 mg/kg DTX), excellent contrast in the tumor was detected by T2 and T2* imaging. The EMT-6 tumor mass could be seen in the background imaging series (Figure 3B and 3C), and 3 hours post-injection (Figure 3D and 3E), the T2 and T2* images shows clear accumulation of SPION. After 24 and 72 hours, these particles remain in residence, moving within the tumor. Image analysis was performed by first defining the tumor volume (VOI). Following that analysis, a threshold intensity defining hypointense voxels was established: the mean intensity and standard deviation (SD) of neighboring muscle VOI's was measured, and multiples of SD were subtracted from the mean intensity until no voxels were counted (5SDs). For all tumor images, the 5SD value of the reference muscle VOI was subtracted from the un-thresholded tumor volume to generate the hypointense volume. As seen in Figure 3F, the hypointense volume fraction increased rapidly at 3 hours (25%), and peaking at 24 hours in both T2 and T2* images at 30%. At 72 hours, the hypointense volume fraction decreased to 15%.
The Cellax-DTX particles were suspended in a 50:50 mixture of FBS, and DTX release from the particles was monitored over the course of three weeks. In the preliminary study, the FBS was heat-deactivated, and very little DTX release could be detected (data not shown). In the subsequent study with non-denatured FBS, an additional peak was detected in the HPLC analysis, and when the analysis mirrored on a UPLC/MS system, both the DTX peak and the new peak were detected as 808 Da in MS+ mode, indicating that DTX was isomerizing to 7-epidocetaxel. Subsequently, both DTX and 7-epidocetaxol were quantitated, and the combined quantity of DTX and the isomer summed to express total taxanes. As shown in Figure 4, the release of taxanes over the course of three weeks was controlled, reaching full release at 21 days. Approximately half of the conjugated DTX was released as active DTX.
The in vitro IC50 analysis of the Cellax-DTX confirmed a cytotoxic effect against both EMT-6 mammary carcinoma and LL/2 lung carcinoma cell lines (Table 4 and Figure 5 A-B). The control CMC-PEG polymer mass concentration in cell culture was matched to the mass concentrations of Cellax-DTX, and at no level were there any indications of cytotoxic effects on these cells. The EMT-6 cells are more sensitive to the effects of a bolus dose of DTX, exhibiting an IC50 of 80 nM, compared to 767 nM for the LL/2 cells. However, both the EMT-6 and the LL/2 cell populations were more influenced by the Cellax-DTX particle treatment, with IC50's of 9 and 19 nM, respectively. EMT- 6 and LL/2 cultures were also treated with repeated doses of DTX (20 and 200 mM respectively, four applications over two days), to determine if one-doses or metronomic doses of DTX would lead to differing results. Indeed, the viability of EMT-6 and LL/2 cultures were 20 and 12% respectively compared to controls (compared to 50% with a single dose), indicating that sustained exposure to DTX has a more anti-viability effect on these cells.
Table 4: In vitro cytotoxicity analysis (IC50 analysis)
Figure imgf000040_0001
In the MTD study, the BALB/c mice demonstrated body minor weight loss on administration of the Tween80/ethanol/saline solutions (Figure 6 A). Mice treated at 20 mg/kg DTX did not gain or lose weight, but mice at the 40 mg/kg dosing exhibited slightly depressed body weight and mild piloerection. Conversely, mice treated with the Cellax-DTX particles at 20, 40, 85 and 170 mg/kg DTX dosing did not exhibit signs of physical stress, and only the 170 mg/kg Cellax-DTX dosing group exhibited weight loss (Figure 6B). The mice in the 170 mg/kg treatment group regained their original body weight within one week of dose administration (Figure 6B). Hematology and blood chemistry analysis did not reveal any abnormalities (Table 5). Histology, and immunohistochemical analysis of the 170 mg/kg mouse organs also did not reveal any abnormalities.
Table 5: Serological and hematological analysis of blood from Balb/c mice treated with Cellax-DTX (170 mg DTX / kg).
Figure imgf000041_0001
HCT (L/L) Hematocrit 0.5 +/- 0.1 0.63 +/- 0.01
MCV (fL) Mean corpuscular volume 57.9 +/- 6.9 52.9 +/- 0.49
MCH (pg/cell) Mean corpuscular 15.9 +/- 2.4 13.6 +/- 0 hemoglobin
MCHC (g/L) Mean corpuscular 275.5 +/- 9.2 257 +/- 2.8 hemoglobin concentration
PLT (x 109/L) Platelets 776 +/- 343.7 629.5 +/- 55.6
WBC(x 109/L) White blood cells 5.5 +/- 4.8 8.2 +/- 0.8
MPV (fL) Mean platelet volume 5.7 +/- 1.5 4.6 +/- 0.1
RDW% Red blood cell 18 +/- 0 19.3 +/- 0.1 distribution
NE (x 109/L) Neutrophils 1 +/- 0.5 1.2 +/- 0.2
LY (xl09/L) Lymphocytes 4.2 +/- 4.2 6.6 +/- 0.4
MO (x 109/L) Monocytes 0.3 +/- 0.1 0.3 +/- 0.1
BA (x 109/L) Basophils 0 +/- 0 0.01 +/- 0.01
EO (xl 09/L) Eosinophils 0.1 +/- 0 0.03 +/- 0.02
In pilot efficacy studies, mice were inoculated with the EMT-6 and LL/2 cells to generate syngeneic tumor models, and these mice were treated a single matched dose of 40 mg/kg DTX or 40 mg eqv/kg Cellax-DTX. In the EMT-6 flank model, the free DTX had a minor (not significant) effect on tumour growth compared to the control saline-treated mice. A single dose of 40 mg/kg Cellax-DTX had a significant impact on tumor growth (Figure 7A). The study was terminated when the control and DTX- treated mice began to exhibit tumor lesions. In the LL/2 flank model, the free DTX did not alter tumor growth characteristics, but 40 mg/kg Cellax-DTX had a significant impact on tumor growth, albeit less compared to the EMT-6 (Figure 7B). When 170 mg/mg Cellax-DTX treatment was applied to the LL/2 tumors, an increased benefit was measured (Figure 7B). Both the EMT-6 and LL/2 tumor models were aggressive, but the LL/2 posed a challenge due to rapid tumor growth and this is reflected in the variation, which was more substantial in the LL/2 group.
In both the EMT-6 and LL/2 models, tumors and organs from sacrificed mice were harvested, fixed, sectioned and stained with H&E, and chromogenic TU EL, Ki67, and CD31 antibodies. EMT-6 Model: in the H&E stained sections, it was apparent that portions of the Cellax-DTX and DTX treated tumors were necrotic (Figure 8A), and this observation was mirrored in the Ki67 (cell viability), CD31 (angiogenesis) and TUNEL staining (apoptosis). By visual examination, it was evident that DTX caused necrosis / apoptosis, and this effect was more pronounced within the Cellax-DTX treated tumors. These histology observations were followed by image analysis to verify the observation with quantitative measurements. As seen in Figure 9 B-D, Cellax-DTX treatment caused significantly more apoptosis, and inhibited cell replication and angiogenesis to a significant extent, both in comparison to DTX treated tumors, and the controls. Analysis of the other organs in the system (also by H&E, TUNEL, Ki67 and CD31) revealed that some damage was occurring in the kidneys and lungs of DTX treated mice, but this could only be detected by the TUNEL staining (Figure 8B, Figure 9 E, F). By analysis of the H&E images for example, all the organ tissue morphologies looked normal (data not shown). No damage was detected in the liver, heart or spleen. Analysis of Tween80/ethanol/saline treated mice kidneys and lungs (carrier solution for DTX) did not turn up positive TUNEL staining, indicating that toxicity in the DTX-treated mice was attributable to the drug, not the carrier solution. LL/2 model: the presence of necrotic tissue was only detected in the Cellax- DTX treated tumors (Figure 10A), and positive TUNEL staining was minimal in control and DTX treated tumors (Figure 10B), whereas increased positive staining in the Cellax-DTX treated tumors corresponded to the necrosis observed in Figure 10A. Analysis of the other organs by H&E and TUNEL did not uncover any physiological abnormalities or apoptosis, suggesting that Cellax-DTX at 40 and 170 mg/kg dosing was non-toxic and safe to normal tissues in the C57/BL6 mice.
In the metastatic cancer model in Balb/c mice, on-set of disease symptoms was read through weight changes and behavioral observations, with sacrifice being determined by parameters set by the staff veterinarians within the AUP. Onset of weight loss in control mice (saline injections) was observed on day 5, and was rapid (see Figure 1 1A). A similar rapid onset of weight loss on day 6 was observed in DTX treated mice (40 mg/kg), but in the Cellax-DTX group, weight loss did not begin until after day 8, and the rate of weight loss in the Cellax-DTX group was slower. Additional signs of disease stress included piloerection (all mice in control and DTX groups) and parelsis, especially in leg movements (5/10 for control group, 4/10 for DTX group). The Cellax- DTX treated mice did not exhibit piloerection or parelsis at any point, even when weight loss necessitated sacrifice, suggesting some aspect of cancer (such as chord compression) was absent in the Cellax-DTX- treated mice. The median survival times of the control, DTX, and Cellax-DTX groups was 8, 9, and 15 days respectively (Figure 1 IB): Cellax-DTX increased survival time 170% compared to DTX, and 187% compared to untreated mice. Histology analysis of the tissue sections indicated that primary disease burden was in the lungs (Fig 1 1C), with no detectable tumor mass in the heart, liver, spleen, kidneys, brain or bone marrow. By visual inspection, the disease burden in the Cellax-DTX treated mice was less compared to the control and DTX mice.
In the PAN02 pancreatic cancer model in EMT-6 mice, onset of symptoms become apparent five days post-inoculation, with mice exhibiting weakness, lack of activity, and weight loss. On sacrifice and necropsy, there were varied presentations of cancer: enlarged intestines, tumor nodules located on the intraperitoneal wall and on the intestines, enlarged pancreas, enlarged and dark bile nodules in the liver, swollen stomach, and ascites fluid. The control mice exhibited symptoms first followed by the GEM 120 mg/kg treated mice, and as shown in Figure 12, decline was rapid once onset of symptoms was detected. Unlike the saline and gemcitabine dosed mice, the DTX and Cellax-DTX mice did not exhibit signs of weight loss or disease symptoms.
One objective of this study was to develop a self-assembling carbohydrate-based therapeutic nanoparticle, and to increase the effectiveness and reduce the toxicity of
2 3 docetaxel. As described in Table 6, the Ringsdorf design parameters " were supplemented with those required for nanoparticle formation and enhanced P . ' ' For effective nanoparticle forming properties, the hydrophobic and hydrophilic elements of the macromolecule were balanced, so that when these amphophilic structures contacted aqueous solution, they would spontaneously assemble into thermodynamically stable micelles.52 CMC is generally regarded as safe (GRAS), and finds widespread use in biomaterials,76 pharmaceutical formulation,51 and food.77 Despite CMC's ubiquitous presence in formulation, only a small number of groups have examined nanoparticle formulation using CMC, and most polysaccharide nanoparticles are formulated with chitosan, dextran, and heparin derivatives.52"60' 78
Table 6: Design parameters for a preferred Cellax-DTX nanoparticle
Figure imgf000045_0001
Sodium CMC is a water soluble polymer composed of repeating anhydroglucose units, and is only sparingly soluble in organic solvents such as DMF or DMSO.79 In initial synthetic efforts, the sodium counterion on the carboxylic acid was exchanged with triethylamine (TEA) or tetrabutylammonium (TBA) in order to generate solvent soluble CMC. However, conversion of carboxylic acid groups to DTX and PEG esters using EDC/NHS chemistry was low (<10%), and particles formed using these materials were heterogeneous in size and prone to self-aggregation. In the published art, interest in solvent solubility of CMC has been primarily the domain of chemical and polymer coating companies, where compatibility of the CMC with other resins and the dispersion forming properties of this material were optimized by adjusting solvent
72
solubility though chemical modifications. For example, Namikoshi optimized a chemical process for preparation of carboxyalkyl acetyl celluloses, wherein the sodium salt was converted to a free acid, and the hydroxyl groups were acetylated quantitatively in the presence of acetic anhydride and sulphuric acid catalyst in an acetic acid solvent at 40-60°C. Critical to this reaction was the complete dehydration of the free acid prior to acetylation reactions. Subsequent to this modification, the solvent soluble free acid CMC(Ac) could be rendered water soluble by converting the free acid back to a sodium salt. Allen81 described a similar process for acetylation of the hydroxyl groups, but added sulphuric acid post-acetylation and heated the polymer to partially hydrolyze the acetyl esters and achieve partial water solubility, in order to modulate wetting and gelling properties in coating formulations, and provide for crosslinking site with isocyanates or melamine. Of particular interest in this patent, the inventors noted that subsequent esterification of the carboxyl acid group on each anhydroglucose unit was strongly dependant on the carboxylic acid being a free acid. These reports are confirmed in this work, both in terms of solubility profiles and the reactivity of the carboxylic acid groups.
The degree of substitution (DS) per anhydroglucose unit, as specified by the manufacturer, was 0.8 mol acid per mol anhydroglucose, with 2.2 mol hydroxyl (subsequently converted to acetyl groups). For a CMC(Ac) molecule we were able to calculate the theoretical moles of acetyl group and acid group, and design conjugation schemes accordingly. Ή NMR analysis confirmed the DS calculations: by integration of the proton NMR spectra, the ratio of anhydroglucose protons and acetyl protons was found to conform to prediction. To an EDC NHS activated CMC(Ac) polymer in DMF were fed varying mol% mPEG-OH and varying mol% DTX (relative to the carboxylic acid groups), and by NMR analysis these reactions produced a polymer with 0.9-5.4% DS with PEG and 13.4-26.4% DS DTX. By Ή NMR estimation and total drug content analysis (UV), the finished Cellax-DTX molecule contains 22.5-43.3 wt% DTX and 3.5-22.7 wt% PEG. Variance in the outcome of synthesis was anticipated given the polydispersity of the Cellax-DTX polymer, and as more batches were prepared, the purity of the DMF and acetonitrile solvents was identified as an important factor in a positive reaction outcome.
For synthetic amphiphilic macromolecules such as PEG-polycaprolactone, a plurality of particle making approaches is effective. " ' Producing well defined and stable Cellax-DTX nanoparticles however proved to be more method dependant. For example, Cellax-DTX was dissolved in acetonitrile or DMF, and this solution was dialyzed against multiple exchanges of water to remove the solvent: the polymer invariably aggregated into clumps. Thin film methodologies were likewise ineffective at producing well defined nanoparticles. Precipitation of an MeCN or THF solution into aqueous media (10X dilution) proved to be the best approach for forming well defined nanoparticles, provided the concentration of Cellax-DTX in the MeCN solution ranged between 10-25 mg/mL. It was observed that particles formed from 25 mg/mL solutions were approximately 150 nm in size, and particles formed from 10 mg/mL solutions were smaller (100 nm). For all subsequent work, the 10 mg/mL and 10X dilution parameters were set so as to provide for the smallest well defined population of nanoparticles. The choice of buffer or aqueous media was likewise important. Particles prepared in PBS were initially of reasonable dimension, but aggregated within hours. Particles prepared in 0.9% sodium chloride, 10% sucrose, or water were stable, and maintained their dimensions when transferred into a 50 vol% solution of FBS. Prior to in vitro or in vivo analysis, the release of DTX from Cellax-DTX nanoparticles was analyzed, to affirm that hydrolysis of the ester bonds would occur in the presence of serum. Samples of particles incubated in FBS were extracted with ethyl acetate, and by LC/MS analysis, two peaks with an ES+ MS value of 808.8 m/z were detected, corresponding to DTX and a DTX isomer, 7-epidocetaxel: these peaks were analyzed to generate a total taxane release value. ' " As shown in Figure 4, the release of DTX over the course of 21 days was sustained, culminating in full release, with half of the total taxane quantity active DTX. This data was contextualized with respect to published reports on taxane conjugates. For example, release of PTX from water soluble carboxylmethyl dextran conjugates is rapid, with total release occurring within 3-4 days.78 Release of DTX from water-soluble albumin conjugates is rapid, with 40% release in 1 day.68 Release of DTX from PEG conjugates is rapid, with full release in 6 days.67 Release of PTX from polyglutamic acid conjugates is comparatively slow, with 15-30% release recorded in 4-5 days.85"86 In the absence of detailed studies of molecular topography for the water-soluble conjugate examples, it is posited that ready access of hydrolytic enzymes to the ester bonds linking the taxane to the macromolecule drives the high rate of hydrolysis. Cellax-DTX (like Polyglumex) is composed of a polymer chain with hydrophobic taxanes conjugated along the length of the molecule: molecular modeling of Polyglumex indicates that interactions between the taxane molecules leads to collapse of the polymer chain to form a particle with a hydrophobic interior and hydrophilic exterior.87 For Cellax-DTX, the condensed state of the polymer and the addition of PEG shielding appears to effectively control hydrolysis, but at a rate greater than that reported for Polyglumex.
In vitro, the activity of released DTX was measured by following cancer cell line viability in the presence of Cellax-DTX particles. Both the mammary carcinoma EMT-6 and lung carcinoma LL/2 exhibited sensitivity to free DTX in conformity with published reports88*89, and significantly, the cells exposed to Cellax-DTX exhibited greater suppression of viability compared to free DTX, when the DTX was supplied in a bolus dose. DTX is an anti-mitotic antineoplastic drug which binds to tubulin and impedes cell replication, ultimately inducing apoptosis and cell death. Cells surviving the initial exposure to DTX can continue to replicate in the absence of subsequent DTX administration. In the metronomic-dose study with the EMT-6 and LL/2 cell lines, wherein the IC50 dose of DTX was applied in four separate doses over two days, the viability of the cell lines was lower, with IC50's comparable to that of Cellax-DTX (Table 3). Compared to free DTX, the Cellax-DTX polymer releases DTX continuously, and this sustained release model may represent a preferred modality for this class of drug. A number of recent reports have emphasized the benefit of continuous DTX exposure, as opposed to burst release. For example, De Souza reported that DTX release i.p. from a chitosan/laurinaldehyde/egg phosphatidylcholine/DTX gel (DTX-PoLigei) exhibited significant activity against SKOV3-luc xenograft ovarian tumors compared to intermittent treatment with DTX.91 In preclinical and clinical studies, the administration of lower and more frequent doses of chemotherapeutic (metronomic therapy) has been observed to improve efficacy, with effects being attributed to increased cell death and anti-angiogenesis effects.92"93 Other workers with DTX and PTX conjugates have noted the enhanced IC50's of their formulations. For example, Esmaeili et al. reported that albumin-DTX was more effective than DTX, and attributed this effect to improved transendothelial transport.68 In this study, we verified in the EMT-6 mammary and LL/2 lung carcinoma lines a benefit to metronomic therapy in vitro, and interestingly, the IC50 of Cellax-DTX and metronomic DTX were equivalent. Current opinion holds that polymer conjugates accumulating in the tumor compartment will not only release more drug locally, but may be steadily internalized by the cells (either by pinocytosis or specific receptor mediated interactions), leading to increased release of the drug in the cytoplasm. ' Certain conjugates (including Xyotax and HPMA entities) appear to bypass the multiple drug resistance (MDR) and p-gp pathways, an advantage over small molecule therapies which often face MDR limitations.47' 94 At this point in the study the mechanism by which Cellax-DTX improves effect has not been elucidated, and represents a focus for ongoing studies. As established in the in vitro assay, the PEG-cellulose component of the nanoparticle carrier is water soluble and non-toxic to murine mammary EMT-6 and lung LL/2 cell lines. Furthermore, in an MTD study in Balb/c mice, no observable weight loss or toxicity was measured over a 1 week period following 20 and 40 mg/kg DTX equivalents of Cellax-DTX, compared to mild toxicity measured in mice treated with 20 and 40 mg/kg free DTX (Fig 5B). At higher doses of 85 and 170 mg/kg Cellax- DTX, minimal toxicity was observed, and a true MTD for Cellax-DTX cannot be established in a one-dose test as particle concentration reaches a maximum of 15 mg DTX/mL, or a 50 mg Cellax-DTX polymer / mL concentration. No indication of organ toxicity could be detected in Balb/c and C57/BL6 mice at the 40 mg/kg dosing for Cellax-DTX (Figure 8B), but renal and pulmonary toxicity were an issue for DTX therapy. At high doses of 170 mg/kg Cellax-DTX, no organ abnormalities were detected by histology and immunohistochemistry analyses (data not shown).
MRI analysis of SPION-loaded Cellax-DTX particles was undertaken to measure tumor accumulation, and establish residency estimates for these particles. SPIONS generate local magnetic susceptibility gradients that rapidly diphase nearby transverse magnetization and produce good negative contrast in MRI images.41' 95 It is known from the preliminary experiment examining SPION in a microplate that the relaxation time of the T2 signal is appreciable (>100 ms) at reasonable concentrations (Figure 3A). As seen in Figure 3 B and C, the T2 and T2* intensity of the tumor tissue pre- injection is higher than the neighboring tissues. Post-injection (Figure 3D and 3E) the Cellax-DTX-SPIONS accumulated in discrete areas, many nearer the surface of the tumor, creating a visible perimeter on the two nodular sections of the tumor. Over the course of three days, the particles remain readily visible, and as the tumor volume continued to expand, the particle distribution became more distributed in volume, but remained concentrated within the original locations. As shown in Figure 3F, the volume fraction of hypointense (contrast) voxels corresponding to Cellax-DTX-SPION peaks at 24 hours, and begins to drop off at 72 hours. As the tumor volume continued to grow over the 72 hour study period, it is not known at this point whether the reduction in hypointense volume fraction was due to elimination of the SPIONs or only due to increase in tumor volume.
The one-dose treatment of EMT-6 tumors with Cellax-DTX produced a notable reduction in tumor growth (Figure 7A) compared to controls (p<0.001) and DTX alone (p<0.05). Compared to non-covalently taxane loaded micelles, the Cellax-DTX conjugate performed well. For example, Garrec et al loaded polyvinylpyrrolidone- polylactic acid copolymer micelles with PTX and dosed with 60 mg/kg on day 0, 1 , 2, 7, 8 and 9, and achieved marginal non-significant reductions in tumor volume by day 14. The authors noted that the rapid clearance of PTX from the micelles and were aware of the rapid partitioning of PTX from the micelles.96 Conjugating the taxane to a polymer appears to substantially enhance PK and efficacy. For example, Li reported on polyglumex (Xyotax) and indicated the improved PK85 and an excellent response
97
against ovarian (OCA-1) tumors in mice with cure at 160 mg/kg. At 80 mg/kg, the PTX -polyglumex improved efficacy compared to PTX, but did not cure the tumors. Xyotax was effective (although less so compared to the OCA-1 study) in reducing tumor growth in SCOV3ipl and MDA-MB-231 xenograft models, and in syngeneic
go
hepatocellular and sarcoma models. The pilot Cellax-DTX efficacy study was conducted at dose-matching concentrations of DTX and Cellax-DTX (40 mg kg), and Cellax-DTX demonstrated a significant advantage over DTX alone. The histology analysis of the EMT-6 tumors indicted that DTX and Cellax-DTX induce apoptosis (Figure 8A, TU EL staining), with Cellax-DTX inducing significantly more apoptosis compared to DTX (p<0.001) or controls (pO.0001), somewhat contrary to apoptosis analysis in the polyglumex study by Li,97 where the apoptosis index was in fact less for polyglumex. The same pattern of tissue necrosis is seen in both Li's study and with Cellax-DTX-treated tumors, and furthermore, the CD31 (angiogenesis) and Ki67 (cell replication) indexes for the Cellax-DTX treated tumors are substantially lower compared to controls (pO.0001 ) and DTX treated tumors (p<0.05 and p<0.01 respectively ). The one-dose treatment of LL/2 tumors with Cellax-DTX likewise significantly reduced the tumor growth compared to controls and DTX-treated tumors (Figure 7B), although not to the same extent as seen with the EMT-6 model. Interestingly, the DTX-treated LL/2 tumors showed almost no sign of apoptosis (Figure 9B) and tumor growth was not limited compared to controls (Figure 7B). We extended our analysis of the EMT-6 mammary cell line in a metastatic study, to determine if this particularly aggressive form of tumor could be effectively treated with Cellax-DTX. By histology analysis, i.v. injected EMT-6 cells accumulated principally in the lungs (Figure 1 1C), with visibly reduced tumor volume for the Cellax-DTX treated mice (40 mg/kg). As seen in Figure 1 1 A and 1 IB, weight loss was reduced and mouse survival was significantly extended with Cellax-DTX treatment, and as importantly, visible signs of pain or distress including piloerection, hind leg paresis, seizure, and apathy were not detected in Cellax-DTX treated mice, but these symptoms were in evidence for control and DTX-treated mice, necessitating their sacrifice. As control mice likewise exhibited these symptoms, it is unlikely the physical issues were related to DTX-induced neuropathy (a serious dose-limiting side effect for docetaxel),99 but rather, due to the extended effects of the metastatic cancer.100 Docetaxel is in clinical trials for therapy against pancreatic cancer that has metastasized to the i.p. space, and accordingly, this study also examined the effect of Cellax-DTX against this form of cancer. Mice inoculated with PAN02 cells (and not treated) exhibited signs of disease five days post-inoculation (Figure 12), and experienced rapid decline. Treatment with 120 mg/kg gemcitabine did not confer significantly increased benefits to the mice. Conversely, mice treated with DTX and Cellax-DTX (40 mg/kg) did not present with symptoms for longer periods, and survival was significantly extended.
In summary, we have reported in this example the synthesis of a carboxymetbylcellulose-based macromolecule containing a hydrophobic drug, docetaxel, and a PEG unit, a structure designed to assemble into well defined nanoparticles in aqueous solutions. Cellulose is a well known and biocompatible material with an extensive safety profile. The methods for preparing Cellax-DTX particles were optimized to yield 100 nm scale particles with a cmc of 0.1 mg/mL, 37 wt% DTX content, and 5 wt% PEG. The Cellax-DTX particles increase the MTD for docetaxel in mice models to > 170 mg/kg compared to 40 mg/kg for free DTX, and are more effective that DTX against murine breast and lung cancer lines in vivo. A one- dose treatment of 40 mg/kg Cellax-DTX effectively minimized the growth of murine EMT-6 and LL/2 flank tumors: immunohistochemical and histology analysis indicating increased apoptosis in Cellax-DTX treated tumors, and reduced microvessel formation and cell replication. Furthermore, Cellax-DTX was particularly effective against a metastatic breast cancer model in Balb/c mice, and further studies will investigate the mechanism by which Cellax-DTX doubled survival time and reduced clinical symptoms of bone metastases and chord compression.
Example 3: Camptothecin, Doxorubicin (DOX) and Paclitaxel Particles
The synthesis of Camptothecin-PEG-CMC illustrates that very hydrophobic drugs can be successfully conjugated to CMC-Ac, enabling the delivery of otherwise insoluble drug. A different synthetic and purification scheme was used than for DTX, tailored to this compound's specific chemistry and solubility.
Conjugation of DOX to the CMC-Ac was synthetically successful, but the materials do not possess self-assembling properties required for nanoparticle formation, underscoring the requirement of a hydrophobic drug in the design of this drug delivery system.
Paclitaxel and docetaxel are both commonly used anticancer drugs, and preparation of PTX and DTX analogues had equivalent synthetic and purification processes.
Example 4: PEG5000 analogue of Cellax-DTX
It is preferred to use PEG with a MW = 2000, as extraction of excess PEG by trituration is straightforward. However, higher MW PEG conjugates may enhance the PK of certain nanoparticles, and accordingly a PEG5000 analogue was synthesized: the material demonstrates the desired self-assembly properties. Example 5: Lower MW CMC analogue
CMC is available in a range of MW's, but are characterized principally by viscosity and degree of substitution due to difficulties in analyzing MW, as would be understood by a person skilled in the art. A variant produced with CMC (MW 20000) produced a particle of 140 nm.
Example 6: TEM analysis of the Cellax-DTX Particle
TEM analysis of the Cellax-DTX was performed. The particle sizing data from the Zetasizer and TEM measurements are similar (100-120 nm).
Example 7: Incorporation of CMT into a Cellax-DTX Particle
Incorporation of hydrophobic entities such as CMT (and SPIONs) has been demonstrated: particle size is stable and similar to Cellax-DTX particles, and high incorporation efficiency is observed. The non-covalent incorporation of drug or imaging agents provide for multifunctional particles containing more than one drug or imaging functionality.
Example 8: Cabazitaxel and Larotaxel Particles
Cabazitaxel (CBZ) and larotaxel (LTX) are chemically similar to docetaxel: the preparation of CBZ and LTX analogues had equivalent synthetic and purification processes to the DTX formulation. Further, these compounds produced nanoparticles smaller than 200 nm, representing functional drug delivery vehicles.
Cellax-CBZ polymers were prepared with a range of composition (varying CBZ and PEG content) and a range of particles were generated using the NanoAssemblr using 30 mg/mL polymer, a 3: 1 feed ratio of solvent: saline, and 18 mL/min flow (Table 7). As with the Cellax-DTX examples, a range of functional composition was defined, outside of which poorly defined particle formation was identified. Selected examples of Cellax-CBZ polymer were analyzed for in vitro cytotoxicity in the PC3 and MDA-MB- 231 cell lines (Table 8), and exhibited an improved cytotoxicity with respect to native CBZ.
Table 7: Composition comparison between batches of Cellax-CBZ conjugates prepared with differing molar composition
CBZ Feed PEG Feed DS CBZ DS PEG Size
10 30 9.4 2.84 54.36
10 50 4.4 2.6 38.88
20 20 12.6 1.3 90.01
20 30 1 1.26 1.9 76.92
20 40 9.96 1.8 69.21
20 50 9.86 2.5 47.82
20 70 5.76 4.0 33.38
40 20 21.5 1.7 63.49
40 30 13.4 1.8 55.22
40 50 22.9 3.3 45.96
50 20 22.3 1.5 79.1
50 30 25.9 2.8 62.98
50 50 26.3 3.8 60.53
Table 8: In vitro cytotoxicity analysis (IC50 analysis)
Figure imgf000055_0001
NOD-SCID mice bearing either PC3 (prostate, parent line) or DTX-resistant PC3 (prostate, resistant line) were treated with CBZ (10 mg CBZ/kg) or Cellax-CBZ (85 mg CBZ/kg). PC3 tumors exhibited treated with CBZ exhibited partial tumor growth inhibition, but eventually regressed (Figure 13). Tumors treated with Cellax-CBZ exhibited complete remission which was sustained at 125 days post-treatment. DTX- resistant PC3 tumors treated with CBZ (10 mg CBZ/kg) exhibited no tumor inhibition, whereas Cellax-CBZ treated mice exhibited a significant response.
Although preferred embodiments of the invention have been described herein, it will be understood by those skilled in the art that variations may be made thereto without departing from the spirit of the invention or the scope of the appended claims. All references mentioned herein, including in the following list of references, are incorporated by reference in their entirety.
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Claims

CLAIMS:
1. A compound comprising an acetylated carboxymethylcellulose (CMC-Ac) covalently linked to: at least one poly(ethylene glycol) (PEG), and at least one hydrophobic drug comprising a taxane.
2. The compound of claim 1, wherein the covalent linkages are ester linkages.
3. The compound of claim 1 or 2, wherein the at least one hydrophobic drug is cabazitaxel.
4. The compound of claim 1 or 2, wherein the at least one hydrophobic drug is larotaxel.
5. The compound of claim 3 or 4, wherein the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average Mn of between about 550 and about 10,000, preferably about 2000.
6. The compound of claim 5, wherein the CMC consists of between about 95 and 3600 monomer units, preferably about 3500 monomer units.
7. The compound of claim 6, wherein the molar ratio of (CMC-Ac acetyl groups):(CMC-Ac carboxylic acid groups/PEG/hydrophobic drug) is between about 2.5:0.5 - 1.8: 1.2, preferably about 2.18 : 0.82.
8. The compound of claim 7, wherein the mPEG is present in an amount of about 3.5-24.6 weight %, and the taxane is present in an amount of about 22.5-43.9 weight %,
9. The compound of claim 8, wherein the mPEG is present in an amount of about 4.7-5.3 weight %, and the taxane is present in an amount of about 30.1 -39.5 weight %.
10. The compound of claim 9, wherein the mPEG is present in an amount of 4.7 weight %, and the taxane is present in an amount of 36.9 weight %.
1 1. The compound of claim 10, wherein the molar ratio of mPEG: taxane:(CMC-Ac carboxylic acid groups) is from about 0.9 : 4.4 : 94.7 to about 5.4 : 26.4 : 68.2, as estimated by 'H NMR analysis.
12. The compound of claim 1 1 , wherein the molar ratio of mPEG: taxane:(CMC-Ac carboxylic acid groups) is about 1 : 13.4 : 85.6 to 2.0 : 22.1 : 75.9, and further preferably 1.8 : 13.4 : 84.8.
13. The compound of claim 3, wherein the molar ratio of mPEG:cabazitaxel:(CMC- Ac carboxylic acid groups) is about 1.8 : 13.4 : 84.8.
14. The compound of claim 4, wherein the molar ratio of mPEG:larotaxel:(CMC- Ac carboxylic acid groups) is about 6.2 : 45.9 : 47.9.
1 . The compound of any one of claims 1-14, wherein the CMC- Ac is further covalently linked to at least one imaging agent, preferably Cy5.5.
16. A self-assembling nanoparticle composition comprising the compound of any one of claims 1-15.
17. The self-assembling nanoparticle composition of claim 16, wherein the composition has a critical micelle concentration (cmc) of about 0.1 mg/mL.
18. The self-assembling nanoparticle composition of claim 14 or 17, wherein the nanoparticles have an average diameter of about 39-278 nm and/or with a range of 16 - 396 nm.
19. The self-assembling nanoparticle composition of any one of claims 16-18, further comprising at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent.
20. The self-assembling nanoparticle composition of claim 19, wherein the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION), preferably between 7-30 weight % SPION, and more preferably about 30 weight % SPION.
21. A pharmaceutical composition comprising the self-assembling nanoparticle composition of any one of claims 16-20 and a pharmaceutically acceptable carrier and/or diluent.
22. A method for providing sustained-release delivery of a hydrophobic drug to a patient in need thereof comprising administering to the patient an effective amount of the self-assembling nanoparticle composition as defined in any one of claims 16-20.
23. A method of treating cancer in a patient in need thereof, comprising administering to said patient an effective amount of a self-assembling nanoparticle composition comprising the compound of any one of claims 3-15.
24. The method as defined in claim 23, wherein the cancer is selected from breast cancer, lung cancer, metastatic cancer, and pancreatic cancer.
25. A process for preparing a self-assembling nanoparticle composition comprising: a) covalently linking at least one PEG and at least one hydrophobic drug comprising a taxane to a CMC-Ac; b) isolating the product of step (a); c) dissolving the isolated product of step (b) in a suitable organic solvent, preferably DMF or DMSO and further preferably THF or acetonitrile, to form a solution; d) adding the solution of step (c) dropwise or by a nanoprecipitation process to an aqueous solution under conditions suitable for forming the self- assembling nanoparticle composition.
26. The process as claimed in claim 25, wherein the covalent linkages are ester linkages.
27. The process as claimed in claim 25 or 26, wherein said suitable conditions in step (d) comprise vigorously mixing said aqueous solution during the dropwise or the nanoprecipitation process addition of the solution of step (c).
28. The process as claimed in any one of claims 25-27, wherein the solution of step (c) has a concentration of 4-30 mg/mL.
29. The process as claimed in claim 28, wherein the solution of step (c) has a concentration of 10 mg/mL.
30. The process as claimed in any one of claims 25-29, wherein step (d) comprises a 10-fold dilution of the solution of step (c) once the addition to the aqueous solution is complete.
31. The process as claimed in any one of claims 25-30, wherein the aqueous solution of step (d) is selected from 0.9% NaCl, 10% sucrose, or water.
32. The process as claimed in any one of claims 25-31 , wherein the organic solvent in step (c) is selected from acetonitrile (CH3CN) or tetrahydrofuran (THF), preferably CH3CN.
33. The process as claimed in any one of claims 25-32, wherein step (b) comprises precipitation of the product of step (a) using ether, and washing the precipitate with water.
34. The process as claimed in any one of claims 25-33, further comprising isolating the self-assembling nanoparticle composition formed in step (d) via dialysis and/or filtration.
35. The process as claimed in any one of claims 25-34, wherein the at least one hydrophobic drug is one of cabazitaxel and larotaxel.
36. The process as claimed in claim 35, wherein the CMC-Ac is prepared via acetylation of a carboxymethyl cellulose with a degree of substitution (DS) of between about 0.75 and about 0.85, preferably about 0.82.
37. The process as claimed in claim 36, wherein the at least one PEG is poly(ethylene glycol) methyl ether (mPEG) having an average Mn of between about 550 and about 10,000, preferably about 2000.
38. The process as claimed in claim 37, wherein step (a) comprises providing the mPEG in an amount of about 30 mol % and providing the cabazitaxel or larotaxel in an amount of about 40-50 mol %, relative to the carboxylic acid groups of said CMC-Ac, preferably about 40 mol % or 50 mol %.
39. The process as claimed in any one of claims 25-38, wherein the solution of step (c) further comprises at least one hydrophobic agent encapsulated therein, preferably selected from either an imaging agent or a therapeutic agent.
40. The process as claimed in claim 39, wherein the at least one imaging agent is a superparamagnetic iron oxide nanoparticle (SPION).
41. The process as claimed in claim 40, wherein the organic solvent in step (c) is THF.
42. The process as claimed in claim 41, wherein the at least one imaging agent is present in the solution of step (c) in an amount of about 9-50 weight %, based on the combined weight of the at least one imaging agent and the isolated product of step (b).
43. A compound represented by the formula:
Figure imgf000073_0001
, R2(i)...R2(n), R3(i).-.R3(n), and Rend are each independently
(a) acetyl;
O
(b) ^ OH;
O
(c) A 0(HD)5 wherein -O(HD) represents a hydrophobic drug comprising a taxane having a point of attachment via a hydroxyl group; or
Figure imgf000074_0001
n is an integer > 94.
The compound of claim 43, wherein the ratio of (a):(b+c+d) is about 2.18
45. The compound of claim 44, wherein n is between about 95 and 3600 monomer units, preferably about 3500.
46. The compound of claim 45, wherein the hydrophobic drug is one of cabazitaxel or larotaxel.
47. The compound of claim 46, wherein the PEG is m(PEG).
PCT/CA2013/000674 2012-07-27 2013-07-26 Cellulose-based nanoparticles for drug delivery WO2014015422A1 (en)

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