WO2014006396A2 - A parallel drive train for a hybrid electric vehicle and a method of operating such a drive train - Google Patents

A parallel drive train for a hybrid electric vehicle and a method of operating such a drive train Download PDF

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Publication number
WO2014006396A2
WO2014006396A2 PCT/GB2013/051752 GB2013051752W WO2014006396A2 WO 2014006396 A2 WO2014006396 A2 WO 2014006396A2 GB 2013051752 W GB2013051752 W GB 2013051752W WO 2014006396 A2 WO2014006396 A2 WO 2014006396A2
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WO
WIPO (PCT)
Prior art keywords
electrical machine
voltage
storage means
electrical energy
energy storage
Prior art date
Application number
PCT/GB2013/051752
Other languages
French (fr)
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WO2014006396A3 (en
Inventor
Gregory Offer
Richard Silversides
Daniel PLANT
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Imperial Innovations Limited
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Publication date
Application filed by Imperial Innovations Limited filed Critical Imperial Innovations Limited
Priority to EP13736947.6A priority Critical patent/EP2867056A2/en
Publication of WO2014006396A2 publication Critical patent/WO2014006396A2/en
Publication of WO2014006396A3 publication Critical patent/WO2014006396A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/12Recording operating variables ; Monitoring of operating variables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/02Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles characterised by the form of the current used in the control circuit
    • B60L15/025Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles characterised by the form of the current used in the control circuit using field orientation; Vector control; Direct Torque Control [DTC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2009Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/10Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
    • B60L50/16Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with provision for separate direct mechanical propulsion
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    • B60L50/40Electric propulsion with power supplied within the vehicle using propulsion power supplied by capacitors
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    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/61Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
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    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/12Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
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    • B60L7/10Dynamic electric regenerative braking
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    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • B60L7/14Dynamic electric regenerative braking for vehicles propelled by ac motors
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    • B60L2210/00Converter types
    • B60L2210/10DC to DC converters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
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    • B60L2210/30AC to DC converters
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/10Vehicle control parameters
    • B60L2240/12Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60L2240/00Control parameters of input or output; Target parameters
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60L2240/427Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/44Drive Train control parameters related to combustion engines
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
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    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60L2240/00Control parameters of input or output; Target parameters
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T10/62Hybrid vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Definitions

  • This invention relates to a drive train for a hybrid electric vehicle and a method of operating such a drive train.
  • Embodiments relate to a drive train and associated method for use in motor sport applications.
  • Two existing drive train configurations for hybrid electric vehicles are known as a "parallel" configuration and a “series” configuration.
  • an internal combustion engine is mechanically coupled to drive the wheels and also to drive an electrical machine.
  • the electrical machine is connected, by way of power electronics to electrical energy storage means such as a battery or an arrangement of super-capacitors or ultra-capacitors.
  • the electrical machine can be selectively operated as a generator or a motor. When operated as a generator, the electrical machine is driven by the engine to charge the battery. When operated as a motor to drive the wheels, either together with or instead of the engine, the electrical machine discharges the battery.
  • the engine is not mechanically coupled to the wheels which are instead always driven by an electrical machine operating as a motor.
  • An example of an existing series configuration 10 is shown in Figure 1 of the drawings.
  • the series drive train 10 includes an internal combustion engine 20 mechanically coupled to drive a first electrical machine 30, which operates as a generator.
  • the output of the first electrical machine 30 is connected via first power electronics 40 to electrical energy storage means 50.
  • the electrical energy storage means 50 are also connected via second power electronics 60 to a second electrical machine 70.
  • the second electrical machine 70 operates as a motor and so is
  • the various components are operated under the control of a vehicle control unit (VCU) 90.
  • the engine 20 is operated to drive the generator 30 to charge the storage means 50.
  • the first power electronics 40 are provided to control the output voltage of the generator 30 such that it can be used to charge the storage means 50.
  • the first power electronics usually comprise a DC-to-DC converter, which can account for a significant percentage of the cost, and a significant part of the weight, of the drive train components. This is a drawback with the use of super or ultra-capacitors and, to a lesser extent, with electrochemical storage means such as batteries.
  • the wheels 80 are driven by the motor 70 operating to discharge the storage means 50.
  • the second power electronics 60 are provided to convert the output of the storage means 50 to the input required to operate the motor 70.
  • the voltage of the storage means 50 is usually higher than that needed to operate the motor 70, simple voltage reduction is all that is necessary and so the second power electronics are typically less expensive and lighter than the first power electronics.
  • hybrid electric vehicles have received much attention as being a possible way of reducing the environmental impact of automotive vehicles on the environment - for example through increased fuel efficiency - such vehicles currently account for a very small proportion of total automotive vehicle sales.
  • One of the main reasons for this is the high cost of current hybrid vehicles in comparison with conventional automotive vehicles.
  • Hybrid drive trains have also been used in motor sport applications. While the high cost of such drive trains is less of an impediment in motor sport, high weight is seen very much as a drawback. It is therefore desirable to provide an improved drive train for a hybrid electric vehicle.
  • a method of operating a drive train for a hybrid electric vehicle comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine as a generator and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the method comprising the step of: sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter controlling the internal combustion engine and/or the first electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics.
  • the method may comprise the controlling the internal combustion engine in response to the sensed parameter such that the first electrical machine operates at a speed that gives rise to the desired voltage output of the first electrical machine.
  • the method may comprise controlling the first electrical machine in response to the sensed parameter such that the first electrical machine operates to give rise to the desired voltage output of the first electrical machine. This may be by controlling a field current of the first electrical machine. In such circumstances, the first electrical machine would comprise field windings through which the current is controllable. In at least certain embodiments, both the internal combustion engine may be controlled to control the speed of the first electrical machine, and the first electrical machine may be controlled, for example by controlling the field current.
  • the sensed parameter may comprise the speed of the first electrical machine and/or the internal combustion engine; and the voltage of the first electrical machine and/or the electrical energy storage means.
  • power electronics are currently used in order to charge electrical energy storage means from the output of the first electrical machine.
  • the power electronics are needed to convert the voltage output of the first electrical machine to charge the storage means. This is the case both with storage means in the form of super-capacitors, for which voltage varies greatly with state of charge, and even for storage means in the form of batteries, which have a flatter response.
  • the first power electronics which may for example be the form of a complicated DC-to-DC converter, can account for a significant proportion of the cost, and a significant part of the weight, of the drive train components, providing an arrangement that removes the need for these components or at least provides for simplification thereof, gives rise to significant cost and weight savings.
  • electrical contact means may be provided to controllably connect the first electrical machine to the electrical energy storage means.
  • the electrical contact means may comprise a controllable contactor and optionally a charging circuit and smaller contactor to equalise the voltages before the main contactor is closed.
  • the method may comprise the step of closing the electrical contact means after start-up of the drive train in preparation for sustained use thereof.
  • the method may include sensing the voltage of the electrical machine and sensing the voltage of the electrical energy storage means and closing the electrical contact means when the two voltages are substantially the same.
  • the step of controlling the internal combustion engine may comprise controlling the power output of the internal combustion engine. This may be done by varying the amount of fuel and/or air supplied to the engine, such as for, example, by varying a throttle valve in an intake to the engine and/or varying the quantity and/or frequency of fuel injected into the engine, and/or controlling the frequency of spark in the engine. Power output may also be control by lean burn, stratified charge or EGR techniques.
  • the step of controlling the internal combustion engine may be preceded by the step of identifying a target voltage of the electrical energy storage means.
  • the step of controlling the internal combustion engine may be preceded by the step of determining the speed of the electrical machine and/or the internal combustion engine that gives rise to a voltage output from the first electrical machine that substantially corresponds to the target voltage of the electrical energy storage means.
  • the voltage output of the first electrical machine that substantially corresponds to a target voltage of the electrical energy storage means is the voltage output which would cause the electrical energy storage means to charge up to the target voltage.
  • the voltage output of the first electrical machine may substantially equal the target voltage.
  • the step of sensing a parameter indicative of the voltage across the electrical energy storage means may comprise sensing the voltage of the electrical energy storage means
  • the step of controlling the internal combustion engine may comprise increasing the power output of the internal combustion engine to a higher level that causes the first electrical machine to rotate with a speed and hence generate with a voltage that charges the electrical energy storage means substantially to the target voltage.
  • the step of sensing a parameter indicative of the voltage across the electrical energy storage means may comprise sensing the voltage of the electrical energy storage means and in response to that voltage rising above the target voltage, the step of controlling the internal combustion engine may comprise decreasing the power output of the internal combustion engine to a lower level that causes the first electrical machine to rotate with a lower speed and hence lower voltage that discharges the electrical energy storage means substantially to the target voltage. In either or each case, this may be done by additionally sensing the speed of the first electrical machine and/or the internal combustion engine and, based on this/these and also on the present power output of the internal combustion engine, identifying the higher or lower level of power output as the case may be.
  • the identifying may comprise consulting stored information indicative of the relationship between voltage and speed of the first electrical machine, and the relationship between power and speed of the internal combustion engine, and the relationship between voltage and various conditions of the energy storage means which may include state-of-charge, temperature, history and other parameters.
  • the identifying may comprise executing algorithms indicative of these relationships.
  • the stored information may comprise look-up tables, simplified reduced order models, or complete physics based models.
  • the field current may be controlled together with the internal combustion engine, and in a corresponding way to that defined above, in order to control the output voltage of the first electrical machine.
  • the or each target voltage may be selectable by a driver.
  • the method may include receiving a mode input indicative of a target voltage selected by a driver. For example, a driver may select a sport-mode that corresponds to a higher target voltage; a driver may select an economy-mode that corresponds to a lower target voltage.
  • the method may comprise sensing an input provided by a driver and varying the power output of the engine in response to that input.
  • the input may be an input indicative of vehicle speed and/or power output desired by the driver.
  • the input may be indicative of accelerator position.
  • the method may comprise increasing the power output of the engine in response to the input indicating an increase in vehicle speed and/or power output desired by the driver.
  • the method may comprise decreasing the power output of the engine in response to the input indicating a decrease in vehicle speed and/or power output desired by the driver.
  • the method may comprise varying the power output of the engine in response to the input provided by the driver and then varying the power output of the engine in response to the sensed voltage of the electrical energy storage means as defined hereinabove.
  • the method may comprise receiving a conditions input indicative of road conditions that are or will be encountered by the vehicle and controlling the power output of the engine in response to that input.
  • the method may comprise varying the power output of the engine and/or the or each target voltage of the electrical energy storage means in response to the conditions input.
  • Receiving the conditions input may comprise receiving an input from a vehicle navigation system containing information indicative of road conditions.
  • the method may comprise consulting such a system. They may also consider look ahead for Traffic conditions.
  • the method may comprise receiving a driver identification input indicative of the driving style of the driver and controlling the power output of the engine and/or the target voltage in response to that input.
  • a drive train for a hybrid electric vehicle comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the drive train further comprising control means arranged to carry out the steps of the method defined hereinabove.
  • the control means may comprise processing means.
  • the processing means may comprise a micro-processor.
  • the control means may comprise a vehicle control unit (VCU) of the vehicle.
  • the control means may comprise or be in communication with storage means containing a record of instructions executable by the control means to cause those means to carry out the steps of the method.
  • a computer program comprising code portions executable by processing means to cause those means to carry out the steps of the method defined hereinabove.
  • a computer program product comprising code portions executable by processing means to cause those means to carry out the steps of the method defined hereinabove
  • a hybrid electric vehicle comprising a drive train as defined in the second aspect.
  • the internal combustion engine may be coupled to the first electrical machine by mechanical coupling means comprising at least one gearbox.
  • the mechanical coupling means may also comprise a clutch to controllably couple the internal combustion engine to the first electrical machine. It will be appreciated that such a clutch would be functionally analogous to the electrical contactor defined above.
  • the electrical energy storage means may comprise faradaic, pseudo-faradaic and/or non-faradaic electrical energy storage means.
  • the electrical energy storage means may comprise one or more super-capacitors.
  • the electrical energy storage means may comprise one or more batteries.
  • the electrical energy storage means may comprise one or more hybrid supercapacitors/batteries.
  • the vehicle may include at least one second electrical machine connected to receive electrical energy from the electrical energy storage means and coupled to drive wheels of the vehicle. There may be a plurality of second electrical machines, each coupled to drive a respective wheel of the vehicle.
  • a method of operating a drive train for a hybrid electric vehicle comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine as a generator and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the method comprising the step of: controlling the internal combustion engine such that the first electrical machine operates at a speed that gives rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics.
  • a method of operating a drive train for a hybrid electric vehicle comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle; the method comprising the steps of sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter, controlling the internal combustion engine and/or the electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged or discharged without the need for power electronics.
  • a drive train for a hybrid electric vehicle comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle, the drive train further comprising control means arranged to carry out the steps of a method according to the sixth aspect.
  • the first electrical machine may be a DC machine; it may be an AC machine with a rectifier.
  • the rectifier may be a diode rectifier.
  • a method of operating a drive train for a hybrid electric vehicle comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to the electrical machine, optionally directly, and both the internal combustion engine and electrical machine drivingly coupled to the wheels through a common drive shaft, optionally with clutches and gears in-between.
  • the combustion engine and electrical machine are therefore coupled and operating at a common speed and the electrical machine is coupled with the electrical energy storage means.
  • the electrical machine is a field controlled electrical machine, such that the ratio between the speed and the output voltage can be controlled by controlling the field current, such that the electrical machine operates at a field current that gives rise to a voltage output of the electrical machine such that the electrical energy storage means is charged or discharged without the need for power electronics inbetween the electrical machine and electrical energy storage means.
  • the voltage of the storage means varies with state of charge and the voltage of the electrical machine also varies with engine speed. Therefore, power electronics are currently used in order to control the flow of charge into and out of the electrical storage means
  • the power electronics which may for example be in the form of a DC-to-DC converter, or an AC-to-DC converter, can account for a significant proportion of the cost, and a significant part of the weight, of the drive train components, providing an arrangement that removes the need for these components or at least provides for a reduction in the size and power, gives rise to significant cost and weight savings.
  • Figure 1 is a schematic diagram of an existing series drive train for a hybrid electric vehicle
  • Figure 2 is a schematic diagram of an improved series drive train for a hybrid electric vehicle
  • Figure 3 shows various graphs illustrating operation of the drive train of Figure 2;
  • Figure 4A and 4B show experimental plots produced in a bench-top test to prove concepts underlying described embodiments.
  • Figure 5 is a schematic diagram of an improved parallel drive train for a hybrid vehicle.
  • Figure 6 is a schematic diagram of another improved parallel drive train for a hybrid vehicle.
  • FIG 2 shows in schematic form a drive train 110 for a hybrid electric vehicle that is an example of a first arrangement.
  • the drive train 110 is for use in a hybrid electric passenger car, such as a four or five-door family car (not shown).
  • a hybrid electric passenger car such as a four or five-door family car (not shown).
  • the drive train 110 has a "series" configuration. The arrangement of the drive train 110 will firstly be described below, followed by its operation.
  • the drive train 110 includes an internal combustion engine (ICE) 120 mechanically coupled to drive and, under certain circumstances, be driven by a first electrical machine 130.
  • the first electrical machine 130 is electrically coupled to electrical energy storage means in the form of a bank of super-capacitors 150 which are also electrically connected to an input of power electronics 160.
  • An output of the power electronics 160 is electrically connected to power second electrical machine 170, which in turn is mechanically coupled to drive wheels 180 of the vehicle.
  • VCU vehicle control unit
  • the ICE 120 may take the form of almost any internal combustion engine. In the present arrangement, however, the ICE 120 is a spark-ignition engine with fuel-injection.
  • the first electrical machine 130 may, again, take many forms, but in this arrangement is a permanent magnet brushed DC-machine.
  • the first electrical machine 130 is to be used primarily as a generator to be driven by the ICE 120, but is also to be used as a motor to start the ICE 120.
  • the ICE 120 is coupled to the first electrical machine 130 by a direct mechanical coupling between the crankshaft of the engine and the shaft of the electrical machine 130. In some arrangements a gearbox and/or clutch between the two is used.
  • the super-capacitors 150 are a bank of Maxwell BCAP3000 super-capacitors connected in series such that the energy difference between the peak and minimum voltage is enough to smooth the transients of the load cycle such that the engine can be operated continuously at high efficiency.
  • the minimum voltage of the super-capacitors is higher than the voltage required for the power electronics 160 electrically connected to power second electrical machine 170 to maintain the top speed of the vehicle.
  • the electrical energy storage means may take other forms.
  • ultra-capacitors and/or one or more batteries may be used.
  • the power electronics 160 are arranged to carry out the function of voltage reduction from their input side, which is connected to the super-capacitors 150, and their output side, which is connected to the second electrical machine 170.
  • the power electronics 160 are also arranged to act as a motor controller for the second electrical machine 170. In the present arrangement, the power electronics 160 are therefore simple and conventional. In other arrangements in which regenerative braking is provided, the power electronics would additionally operate to charge the super-capacitors 150 from the second electrical machine 170 operating as a generator.
  • the second electrical machine 170 is also a permanent magnet brushed DC-machine. This electrical machine 170 is to be used primarily as a motor to drive the wheels 180. In other arrangements, the second electrical machine may also be used as a generator to charge the super-capacitors 150 and so recover energy by regenerative braking.
  • the second electrical machine 170 is connected to be powered by the power electronics 160.
  • the wheels 180 are mechanically coupled to the second electrical machine 170 to be driven thereby.
  • the second electrical machine 170 is a single machine that is coupled to drive two drive wheels 180 by way of a differential gear.
  • the second electrical machines there may be more than one of the second electrical machines, such as a respective wheel hub-mounted machine arranged to drive each wheel of the vehicle.
  • the VCU 190 is structurally similar to a conventional VCU as used in the control of many modern vehicles. As will become clear from the description further below of the operation of the drive train 100, the VCU 190 differs however in the method of operation which it is arranged to carry out.
  • the VCU 190 is connected to various components of the drive train 110 to provide control signals thereto and to receive inputs therefrom indicative of the operation of the various components.
  • the VCU 190 is connected to the ICE 120 to receive therefrom inputs indicative of the rotational speed of the ICE 120 and to provide control signals to control the injection of fuel into the ICE 120 (as well as the other inputs and control signals conventional in control of a car engine).
  • the VCU 190 is also connected to the first electrical machine 130 to sense the speed and voltage of the first electrical machine 130.
  • the connection between the VCU 190 and the super-capacitors 150 is such that the VCU 190 can sense the voltage thereof.
  • the VCU 190 also monitors other aspects of the state of the energy storage means 150 and may function as a battery management system.
  • the VCU 190 is connected to the power electronics 160 to operate that component to reduce the voltage provided to the second electrical machine 170 from the super- capacitors 150 and to exercise motor control over the second electrical machine 170 such that the wheels 180 are driven as desired.
  • the VCU 190 would also be connected to the power electronics 160 to operate that component to allow charging of the super-capacitors 150 by regenerative braking.
  • the VCU 190 additionally has connections to receive the inputs and provide the control signals that are conventional in control of a drive train by a VCU.
  • the VCU 190 has stored in storage means thereof, which in this arrangement takes the form of solid-state storage, instructions that are executable by processing means of the VCU 190, which in this arrangement takes the form of a micro-processor, to cause the VCU 190 to operate in the manner described below. [GENERAL OPERATION]
  • the VCU 190 operates to control the power electronics 160 and the second electrical machine 170 in a conventional way to drive the wheels 180 in the desired way by supplying electrical energy from the super-capacitors.
  • the VCU 190 may operate to implement torque control algorithms to introduce traction control and torque vectoring during both acceleration and regenerative braking.
  • the way in which the VCU 190 operates to control the ICE 120 and first electrical machine 130, and how these operate together with the super-capacitors 150, is not, however, conventional. This will now be described.
  • the voltage across the super-capacitors 150 will be low; and when the super-capacitors 150 are in a high state of charge, for example during or just after a period of low power demand by the second electrical machine 170, the voltage across the super-capacitors 150 will be high.
  • the VCU 190 controls the drive train 110 such that the first electrical machine 130 is operated with a rotational speed that gives rise to a voltage output that corresponds, or at least substantially corresponds, to a target voltage across the super-capacitors 150. If the output voltage of the first electrical machine is higher than the instantaneous voltage across the super-capacitors, current and hence energy will flow from the first electrical machine 130 to the super-capacitors 150. This charges the super-capacitors 150 and raises the voltage across them. If the first electrical machine is maintained at, or substantially at, the same rotational speed, the super-capacitors will continue to be charged until the target voltage is reached. In variations of the present method in other arrangements, the target voltage may be continually increased such that the rate of charging is maintained at a steady and continuous rate, or it may be varied to control the rate of charging.
  • the first electrical machine 130 is operated by controlling the power output of the ICE 120.
  • the power output of the ICE 120 is controlled such that the first electrical machine 130 is operated at the speed that gives rise to a voltage across the output of the first electrical machine 130 that substantially corresponds to the target voltage across the super-capacitors 150.
  • power output of the ICE 120 be controlled by the VCU 190 operating to control an electronically operable throttle valve and by varying this valve such that the ICE 190, and hence the first electrical machine 130, operates at the desired speed.
  • the power output of the ICE 120 is controlled by controlling the frequency with which fuel is injected into the ICE 120. For example, fuel may be injected every cycle as is conventional or only after a certain number of cycles. By controlling the frequency with which fuel is injected, the power output of the engine is controlled, independently of the engine speed In other arrangements, it is envisaged that the quantity of fuel injected is also, or alternatively, controlled.
  • control of the power output of the ICE 120 by controlling the fuel injection is preferred as this can be done by making use of existing components of the engine.
  • Electrically operated throttle valves are not currently in widespread use and so control of the speed of the ICE 120 by use of such a valve, whilst envisaged, is not used in this arrangement. In other arrangements, throttle control and fuel injection control may both be used.
  • the VCU 190 therefore senses the voltage across the super-capacitors 150 and also across the first electrical machine 130 and, based on the relationships illustrated in Figure 3 operates to control the injection of fuel into the ICE 120 that causes the ICE 120 and hence the first electrical machine 130 to rotate at the speed that corresponds to the first electrical machine operating as a generator with an output voltage such that the super-capacitors 150 are maintained at their target voltage.
  • the VCU 180 If the VCU 190 receives an input from the driver, such as via an accelerator pedal, demanding more power to the wheels 180, the VCU 180 operates to control the power electronics 160 to draw more power from the super-capacitors 150 to drive the second electrical machine 170 to accelerate the vehicle. This will reduce the state of charge of the super-capacitors 150 from A to A' and the hence the voltage of the super-capacitors 150 from B to B'. This will in turn mean that there is a voltage difference between the first electrical machine 130 and the super-capacitors 150 resulting in a load being applied to the electrical machine 130 such that more electrical power is supplied to the super-capacitors 150.
  • the VCU 190 senses that the voltage of the super-capacitors 130 drops from target voltage B to B' and in response to this interrogates look-up tables indicative of the relationships shown in Figure 3. From these look-up tables, and from sensing the speed of the first electrical machine 130 and/or the engine (the two are mechanically coupled during operation and so the speeds are the same, or proportional if a gearbox between the two is used), and from knowledge of the current power output D, the VCU 190 determines the power D' that corresponds to speed C on the new power-speed curve CURVE 2 that causes the first electrical machine to generate substantially at the target voltage B. Once this power level is determined, the VCU 190 increases the power output of the ICE 120 to this new level.
  • the power output of the ICE 120 can be controlled by controlling the flow of fuel and/or air into the ICE 120.
  • the VCU 190 is responsive to a signal indicative of this to operate the second power electronics 160 such that less power is drawn from the super- capacitors 150 to power the second electrical machine 170.
  • the ICE 120 speeds up, causing the first electrical machine 130 to speed up and to generate with an increased output voltage, thereby tending to charge the super-capacitors 150 to a voltage above the target voltage B.
  • the VCU 190 is therefore responsive to a sensed increase in the voltage of the super- capacitors 150, and to the sensed speed of the first electrical machine 130 and ICE 120, to reduce the power output of the ICE 120, based on the look-up tables, such that the first electrical machine generates with a voltage substantially at the target voltage.
  • the VCU 190 responds to changes in the power requested by the driver to increase the power output of the ICE 120 in anticipation of the voltage across the super-capacitors 150 increasing above or falling below the target voltage.
  • the power output of the ICE 120 may be controlled initially based the power requested by the driver in order to speed up response of the drive-train and to achieve a voltage output of the first electrical machine 130 that approximates to the target voltage. The method described hereinabove based on sensing the voltage across the super-capacitors 150 may then be used to achieve more accurately the target voltage.
  • the method running on the VCU 190 may sense all driver inputs and, based on these, increase the power in anticipation of an anticipated acceleration event if the voltage is too low, and then ramp down as the voltage increases if the anticipated acceleration event does not occur.
  • the method carried out by the VCU 190 may also learn what to expect from different drivers, enabling it to optimise efficiency. For example, with driver A who is known to be a gentle driver, the method may avoid ramping up power in anticipation of an acceleration event; but, with driver B, who is know to be a sportier driver, power may be ramped up much more.
  • the method may also include receiving inputs from a vehicle navigation system of the position of the vehicle on a route being followed by the driver and increase or decrease power output of the ICE 120 in anticipation of changes in the road conditions. For example, power may be increased in anticipation of joining a motorway or approaching an incline. Traffic information may also be an input to the method such that power output of the ICE 120 is, for example, decreased on approaching a queue of traffic. [START-UP]
  • the state of charge of the super-capacitors 150 will be at or close to zero.
  • the VCU 190 therefore operates to "de-couple" control of the ICE 120 and hence the first electrical machine 130 from the sensed voltage across the super-capacitors 150 when starting the ICE 120. This is done by disconnecting the first electrical machine 130 from the super-capacitors 150 and controlling the ICE 120 independently of the sensed voltage across the super-capacitors 150. This allows the VCU 190 to start and maintain the ICE 130 and the first electrical machine 130 at a suitable operating point before then connecting the first electrical machine 130 to the super-capacitors 150 to provide the super-capacitors 150 with an initial state of charge sufficient to allow operation of the second electrical machine 170. Once this is done, the VCU controls the drive train 110 in the manner outlined above by coupling operation of the ICE 120 and hence the first electrical machine 130 to the sensed voltage across the super-capacitors 150.
  • the vehicle includes a low voltage system, requiring a small and conventional DC/DC converter to keep the battery charged during operation.
  • the low voltage battery would be used to start the ICE 120 and then maintain the ICE 120 and first electrical machine 130 at a minimum speed
  • the engine be started using the first electrical machine 130.
  • a dedicated starter motor (not shown) may be used.
  • the low voltage battery would also be used to pre-charge the super-capacitors 150, via a charging circuit with a switch and resistor in series, such that the ICE 120 and electrical machine 130 are spinning at a speed corresponding to the low voltage and a power input maintaining that speed without discharging the low voltage battery, the super-capacitors 150 are at a state of charge corresponding to the low voltage, and at this point the VCU 190 closes the main contactor between the electrical machine and super-capacitors.
  • the low voltage battery is then disconnected from both, and the VCU 190 increases the power of the ICE 120 to charge the super-capacitors 150 up to the target voltage.
  • the battery is now recharged continuously from the super-capacitors via the DC/DC converter, and continues to power vehicle ancillaries and VCU 120.
  • a modified drive train and method of operation is provided.
  • the modified drive train is generally the same as that 110 described hereinabove, but differs in that the first electrical machine is not a permanent magnet machine and instead has field windings that can be excited to set up the working magnetic field. Furthermore, the current through the field windings is controllable under the control of the VCU. In this arrangement, the current in the field windings is controlled based on look-up tables and other parameters, such as the rotational speed of the first electrical machine, in order to operate the first electrical machine such that it generates at the desired voltage.
  • the schematic diagram of Figure 2 therefore illustrates the present second arrangement as well as it does the first arrangement described hereinabove, but with the differences just described in the first electrical machine of the present second arrangement being noted and the control line shown between the VCU and the first electrical machine in Figure 2 further comprising a signal to control the current in the field winding of the first electrical machine (it being understood that, in the present arrangement, the first electrical machine is provided with a current controller connected to receive electrical power and arranged to provide and to control current in the field windings in response to the control signal from the VCU).
  • the output voltage of a generator is directly proportional to the rate of change of flux linkage. This means that the output voltage is dependent on the flux in the generator and the speed of rotation.
  • a permanent magnet generator does not allow for any control of the flux, therefore the output voltage is directly proportional to the speed of the generator.
  • the torque developed by the generator is directly proportional to the output current and this again depends on the flux in the generator.
  • a separately excited generator allows the flux in the generator to be controlled directly by adjusting the field current of the generator. This introduces an extra degree of freedom into the control system for the drivetrain.
  • By adjusting the flux in the generator it is possible to control the output voltage and current (hence torque) of the generator to some extent, allowing greater flexibility in the control of the drivetrain. This, in turn, would allow the engine to be operated more efficiently throughout a greater proportion of the operating range of the drivetrain. Accordingly, in the present second arrangement, it is envisaged both the engine and the field current of the first electrical machine are controlled.
  • Figure 4A and 4B show the results of the test.
  • Figure 4A shows plots of the output current of the electrical machine and the current of the load bank over the course of the test.
  • Figure 4B shows the voltage of the electrical machine and of the supercapacitors over that same time frame, and also shows the throttle position of the engine.
  • Region A The supercapacitors have been either pre-charged or have residual charge from a previous operation. The electrical machine voltage is initially zero until the engine is started with the throttle open around 10%.
  • Region B The electrical machine voltage rises, as the engine speeds up, until the voltage matches the supercapacitor voltage within a predefined safety margin (in this example +/- 0.5 V). When the controller senses that the voltages match it closes the contactor between the electrical machine and the supercapacitors.
  • D The power (in this case the throttle position, but in other arrangements may be spark or ignition control) of the engine to charge the supercapacitors. This can be seen as an increase in current of the electrical machine.
  • Region D The controller now actively attempts to maintain a voltage within a minimum and maximum voltage by controlling the power (in this case the throttle position) of the engine to regulate the supercapacitor voltage. This can be seen as initially a decreasing current as the throttle is slowly closed, and then as the throttle is fully closed no power is being produced by the engine, so the engine now starts to slow down which acts as a drag on the electrical machine, the current is therefore negative which discharges the supercapacitors. At a given threshold voltage the controller then opens the throttle and begins charging the supercapacitors again. Note - That at the time of this test, the controller was still being developed; arrangements will be able to regulate a substantially constant voltage.
  • Region E The load bank is now used to discharge the supercapacitors
  • a square wave of 12kW magnitude and 0.5Hz frequency is applied to the system using the load bank. This is representative of what may happen in a vehicle in a motorsport application, where acceleration and deceleration events follow each other very rapidly.
  • the load bank current is shown, and also the electrical machine current. Of interest is that the electrical machine current is more or less smoothed, with minimal noise (some caused by the system and some by the controller), so that the electrical machine is providing an average power of roughly 6kW which is the average of a 12kW square wave at 0.5 Hz.
  • Region F The system is safely shut down by opening the contactor and closing the throttle of the engine, such that the engine and electrical machine slow down under their own internal losses, and the supercapacitor voltage is preserved unless externally discharged.
  • the principal advantage of this technology is to avoid the use of power electronics to manage the power flow into the accumulators, instead controlling the combustion engine.
  • a second arrangement of this technology incorporates a field-wound first electrical machine enabling the output voltage of the first electrical machine to be controlled.
  • each of these series hybrid approaches includes the ability to downsize the ICE and/or to operate it more efficiently, while the peak power demands are provided for by the impedances and inertias of the electro-chemical accumulators and rotating electrical machine and combustion engine.
  • a second electrical machine and power electronics are required in order to provide drive to the wheels. This second electrical machine and power electronics must be sized according to the peak power demands of the application.
  • a drive train 210 for a hybrid electric vehicle is provided.
  • the drive train 210 of the present embodiment is for use in the same applications as the drive train 110 of the first arrangement described above and also the drive train of the second arrangement.
  • the drive train 210 of the present embodiment includes an internal combustion engine (ICE) 220 mechanically coupled to a first branch 222 of an epicyclic gearbox 225.
  • a second branch 224 of the epicyclic gearbox 225 is mechanically coupled to a rotor of an electrical machine 230.
  • the electrical machine 230 is a DC machine with a field winding.
  • the electrical machine 230 is electrically coupled to electrical energy storage means in the form of an accumulator which, in the present embodiment, is a bank of super-capacitors 250.
  • a third branch 226 of the epicyclic gearbox 225 is mechanically coupled to drive wheels 280 of the vehicle. These components are connected and arranged to operate under the control of a vehicle control unit (VCU) (not shown).
  • VCU vehicle control unit
  • the relative ratios of the three branches 222, 224, 226 of the epicyclic gearbox 225 should be selected, and the decision made as to which of the three branches 222, 224, 226 should correspond to each of the sun, the planet and the annulus of the epicyclic gearbox 225, in order to achieve a functioning arrangement.
  • the speeds of the three gears are a function of the speed and torque and the gear ratios.
  • the torque provided to the wheels 280 represents the desired control output and the wheel speed a variable. That is, an output signal received from a driver of the vehicle, which in this embodiment would be provided by the driver operating an electronic accelerator pedal (not shown), is used by the VCU to determine the target torque to be applied to the wheels 280.
  • the electrical machine 230 has field-windings that are excited under control of the VCU to set up a variable working magnetic field. In this way, the current through the field-windings of the electrical machine 230 is controllable so that the output voltage at different speeds of rotation is variable.
  • the present embodiment is similar to the second arrangement described hereinabove.
  • the torque of the electrical machine 230 is proportional to the current which would be a function of the difference between the voltage of the super-capacitors 250 and the terminal voltage of the electrical machine 230.
  • the current and therefore the torque of the electrical machine 230 are controlled by varying the current through the field-windings of the electrical machine 230 as a function of speed.
  • the ICE 220 is also controlled such that its output power and therefore torque is controlled as a function of speed.
  • the VCU therefore operates to control two independent input variables (the current through the field winding of the electrical machine 230 and the output torque of the ICE 220), one dependent output variable (torque applied to the wheels 280), and three further dependent variables which are the speeds of the gears of the epicyclic gearbox 224 to which each of the ICE 220, the electrical machine 230 and the wheels 280 are mechanically coupled.
  • the two independent input variables the one dependent output variable can be controlled, as the relationship between all six variables can be predicted and therefore controlled across all operating conditions.
  • at least a second electrical machine and power electronics are required in order to provide power to the wheels, and these must be sized according to the peak power demands of the application.
  • the only power electronics required in the present embodiment are those necessary to control the field strength of the electrical machine 230, which will be an order of magnitude or two smaller than the peak power demand of the vehicle, representing a significant cost saving. Operation of this embodiment is analogous to operation of the first arrangement, but particularly to operation of the second arrangement in which field control of the electrical machine coupled to the super-capacitors is also provided.
  • the VCU is arranged to control operation such that the field strength of the electrical machine 230 and the power output of the ICE 220 are controlled such that the electrical machine operates so as to give rise to a voltage across the output of that machine 230 that corresponds to the target voltage across the super-capacitors 250 described hereinabove with reference to the first and second arrangements.
  • Operation is such that, in some modes of operation, the vehicle is powered by only the ICE 220 or by the electrical machine 230 discharging the super-capacitors.
  • the electrical machine 230 may be operated as a generator to charge the super-capacitors 250 or may be operated to be stationary.
  • the torque of the electrical machine 230 and/or the ICE 220 and/or the wheels 280 may become negative in order to charge the super-capacitors 250.
  • the ICE 220 and/or the electrical machine 230 are sized according to the power demands of the application, which in this embodiment is a vehicle.
  • the ICE 220 is downsized to provide the average power demand of the application and the electrical machine 230 is sized to provide the peak power.
  • the ICE 220 is sized to provide continuous high power, such as that required by a luxury vehicle cruising on the motorway, and the electrical machine 230 is sized to provide short periods of additional torque during high powered acceleration or sized to enable the vehicle to be driven in electric-only mode below a certain speed (e.g.. in an urban area).
  • FIG. 6 A fourth arrangement that embodies this invention will now be described with reference to Figure 6 in which the need for a second electrical machine and associated power electronics is removed. Instead, this embodiment connects a single electrical machine to the drive shaft of the combustion engine, and the drive shaft is connected directly to the wheels, or in other embodiments, indirectly to the wheels through a gear box and or clutch. This is a further parallel hybrid version of the previous series hybrid arrangements. In this embodiment control is achieved through field control of the electrical machine, as shown in Figure 6. By controlling the field current of the electrical machine the magnetic flux is controlled.
  • the ratio between the angular velocity and the potential (or back emf) of the electrical machine is controlled.
  • the potential (or back emf) of the electrical machine the potential difference between the electrical machine and the accumulator can be controlled.
  • the current flow is such that the electrical energy storage means is charged or discharged without the need for power electronics between the electrical machine and electrical energy storage means.

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Abstract

A method of operating a drive train for a hybrid electric vehicle, in which the drive train comprises an internal combustion engine, an electrical machine and electrical energy storage means. The electrical machine is connected to supply electrical energy to and receive electrical energy from the electrical energy storage means. The internal combustion engine is drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement. The electrical machine is drivingly coupled to a second one of the sun, planet and annulus gears. The third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle. The method comprises the steps of sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter, controlling the internal combustion engine and/or the electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics.

Description

A PARALLEL DRIVE TRAIN FOR A HYBRID ELECTRIC VEHCLE AND A METHOD OF OPERATING SUCH A DRIVE TRAIN
FIELD
This invention relates to a drive train for a hybrid electric vehicle and a method of operating such a drive train. Embodiments relate to a drive train and associated method for use in motor sport applications. BACKGROUND
Two existing drive train configurations for hybrid electric vehicles are known as a "parallel" configuration and a "series" configuration. In the parallel configuration, an internal combustion engine is mechanically coupled to drive the wheels and also to drive an electrical machine. The electrical machine is connected, by way of power electronics to electrical energy storage means such as a battery or an arrangement of super-capacitors or ultra-capacitors. The electrical machine can be selectively operated as a generator or a motor. When operated as a generator, the electrical machine is driven by the engine to charge the battery. When operated as a motor to drive the wheels, either together with or instead of the engine, the electrical machine discharges the battery.
In the series configuration, the engine is not mechanically coupled to the wheels which are instead always driven by an electrical machine operating as a motor. An example of an existing series configuration 10 is shown in Figure 1 of the drawings. As can be seen from Figure 1, the series drive train 10 includes an internal combustion engine 20 mechanically coupled to drive a first electrical machine 30, which operates as a generator. The output of the first electrical machine 30 is connected via first power electronics 40 to electrical energy storage means 50. The electrical energy storage means 50 are also connected via second power electronics 60 to a second electrical machine 70. The second electrical machine 70 operates as a motor and so is
mechanically coupled to wheels 80. Whilst a batteries and/or super or ultra-capacitors may be used as the storage means in this arrangement, the rate at which energy can be put into capacitors and removed therefrom makes these more attractive for use as the storage means in at least some applications.
In operation, the various components are operated under the control of a vehicle control unit (VCU) 90. The engine 20 is operated to drive the generator 30 to charge the storage means 50. However, where the storage means 50 include super or ultra-capacitors, it will be appreciated that the state of charge of these capacitors is proportional to the square of the voltage (E=1/2CV2). The voltage across the capacitors therefore changes considerable with their state of charge. In order to provide for this change in voltage, the first power electronics 40 are provided to control the output voltage of the generator 30 such that it can be used to charge the storage means 50. The first power electronics usually comprise a DC-to-DC converter, which can account for a significant percentage of the cost, and a significant part of the weight, of the drive train components. This is a drawback with the use of super or ultra-capacitors and, to a lesser extent, with electrochemical storage means such as batteries.
The wheels 80 are driven by the motor 70 operating to discharge the storage means 50. Again, the second power electronics 60 are provided to convert the output of the storage means 50 to the input required to operate the motor 70. As the voltage of the storage means 50 is usually higher than that needed to operate the motor 70, simple voltage reduction is all that is necessary and so the second power electronics are typically less expensive and lighter than the first power electronics.
While hybrid electric vehicles have received much attention as being a possible way of reducing the environmental impact of automotive vehicles on the environment - for example through increased fuel efficiency - such vehicles currently account for a very small proportion of total automotive vehicle sales. One of the main reasons for this is the high cost of current hybrid vehicles in comparison with conventional automotive vehicles.
Hybrid drive trains have also been used in motor sport applications. While the high cost of such drive trains is less of an impediment in motor sport, high weight is seen very much as a drawback. It is therefore desirable to provide an improved drive train for a hybrid electric vehicle.
SUMMARY According to a first aspect of this invention, there is provided a method of operating a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine as a generator and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the method comprising the step of: sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter controlling the internal combustion engine and/or the first electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics. The method may comprise the controlling the internal combustion engine in response to the sensed parameter such that the first electrical machine operates at a speed that gives rise to the desired voltage output of the first electrical machine.
The method may comprise controlling the first electrical machine in response to the sensed parameter such that the first electrical machine operates to give rise to the desired voltage output of the first electrical machine. This may be by controlling a field current of the first electrical machine. In such circumstances, the first electrical machine would comprise field windings through which the current is controllable. In at least certain embodiments, both the internal combustion engine may be controlled to control the speed of the first electrical machine, and the first electrical machine may be controlled, for example by controlling the field current.
The sensed parameter may comprise the speed of the first electrical machine and/or the internal combustion engine; and the voltage of the first electrical machine and/or the electrical energy storage means.
As mentioned above, power electronics are currently used in order to charge electrical energy storage means from the output of the first electrical machine. As the voltage of the storage means varies with its state of charge, the power electronics are needed to convert the voltage output of the first electrical machine to charge the storage means. This is the case both with storage means in the form of super-capacitors, for which voltage varies greatly with state of charge, and even for storage means in the form of batteries, which have a flatter response. As the first power electronics, which may for example be the form of a complicated DC-to-DC converter, can account for a significant proportion of the cost, and a significant part of the weight, of the drive train components, providing an arrangement that removes the need for these components or at least provides for simplification thereof, gives rise to significant cost and weight savings. In consumer applications, cost savings may contribute to the commercial success of a vehicle incorporating a drive train such as that defined above. In motor sport applications, significant weight savings would contribute greatly to vehicle performance. In all applications, removing these power electronics removes a source of potential unreliability and so contributes to the reliability of the vehicle. It will also help packaging when using existing car platforms that may not have been designed for Hybrid Applications .
Although there is no need for power electronics between the first electrical machine and the electrical energy storage means, in certain embodiments, electrical contact means may be provided to controllably connect the first electrical machine to the electrical energy storage means. The electrical contact means may comprise a controllable contactor and optionally a charging circuit and smaller contactor to equalise the voltages before the main contactor is closed. The method may comprise the step of closing the electrical contact means after start-up of the drive train in preparation for sustained use thereof. The method may include sensing the voltage of the electrical machine and sensing the voltage of the electrical energy storage means and closing the electrical contact means when the two voltages are substantially the same.
The step of controlling the internal combustion engine may comprise controlling the power output of the internal combustion engine. This may be done by varying the amount of fuel and/or air supplied to the engine, such as for, example, by varying a throttle valve in an intake to the engine and/or varying the quantity and/or frequency of fuel injected into the engine, and/or controlling the frequency of spark in the engine. Power output may also be control by lean burn, stratified charge or EGR techniques.
The step of controlling the internal combustion engine may be preceded by the step of identifying a target voltage of the electrical energy storage means. The step of controlling the internal combustion engine may be preceded by the step of determining the speed of the electrical machine and/or the internal combustion engine that gives rise to a voltage output from the first electrical machine that substantially corresponds to the target voltage of the electrical energy storage means.
The voltage output of the first electrical machine that substantially corresponds to a target voltage of the electrical energy storage means is the voltage output which would cause the electrical energy storage means to charge up to the target voltage. The voltage output of the first electrical machine may substantially equal the target voltage.
The step of sensing a parameter indicative of the voltage across the electrical energy storage means may comprise sensing the voltage of the electrical energy storage means In response to that voltage falling below the target voltage, the step of controlling the internal combustion engine may comprise increasing the power output of the internal combustion engine to a higher level that causes the first electrical machine to rotate with a speed and hence generate with a voltage that charges the electrical energy storage means substantially to the target voltage.
The step of sensing a parameter indicative of the voltage across the electrical energy storage means may comprise sensing the voltage of the electrical energy storage means and in response to that voltage rising above the target voltage, the step of controlling the internal combustion engine may comprise decreasing the power output of the internal combustion engine to a lower level that causes the first electrical machine to rotate with a lower speed and hence lower voltage that discharges the electrical energy storage means substantially to the target voltage. In either or each case, this may be done by additionally sensing the speed of the first electrical machine and/or the internal combustion engine and, based on this/these and also on the present power output of the internal combustion engine, identifying the higher or lower level of power output as the case may be. The identifying may comprise consulting stored information indicative of the relationship between voltage and speed of the first electrical machine, and the relationship between power and speed of the internal combustion engine, and the relationship between voltage and various conditions of the energy storage means which may include state-of-charge, temperature, history and other parameters. The identifying may comprise executing algorithms indicative of these relationships. The stored information may comprise look-up tables, simplified reduced order models, or complete physics based models.
The field current may be controlled together with the internal combustion engine, and in a corresponding way to that defined above, in order to control the output voltage of the first electrical machine.
There may be a plurality of target voltages, there may be a lower target voltage below which power output of the engine is increased and an upper target voltage above which power output of the engine is decreased.
The or each target voltage may be selectable by a driver. The method may include receiving a mode input indicative of a target voltage selected by a driver. For example, a driver may select a sport-mode that corresponds to a higher target voltage; a driver may select an economy-mode that corresponds to a lower target voltage.
The method may comprise sensing an input provided by a driver and varying the power output of the engine in response to that input. The input may be an input indicative of vehicle speed and/or power output desired by the driver. The input may be indicative of accelerator position. The method may comprise increasing the power output of the engine in response to the input indicating an increase in vehicle speed and/or power output desired by the driver. The method may comprise decreasing the power output of the engine in response to the input indicating a decrease in vehicle speed and/or power output desired by the driver. The method may comprise varying the power output of the engine in response to the input provided by the driver and then varying the power output of the engine in response to the sensed voltage of the electrical energy storage means as defined hereinabove.
The method may comprise receiving a conditions input indicative of road conditions that are or will be encountered by the vehicle and controlling the power output of the engine in response to that input. The method may comprise varying the power output of the engine and/or the or each target voltage of the electrical energy storage means in response to the conditions input. Receiving the conditions input may comprise receiving an input from a vehicle navigation system containing information indicative of road conditions. The method may comprise consulting such a system. They may also consider look ahead for Traffic conditions.
The method may comprise receiving a driver identification input indicative of the driving style of the driver and controlling the power output of the engine and/or the target voltage in response to that input.
According to a second aspect of this invention, there is provided a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the drive train further comprising control means arranged to carry out the steps of the method defined hereinabove.
The control means may comprise processing means. The processing means may comprise a micro-processor. The control means may comprise a vehicle control unit (VCU) of the vehicle. The control means may comprise or be in communication with storage means containing a record of instructions executable by the control means to cause those means to carry out the steps of the method.
According to a third aspect of this invention, there is provided a computer program comprising code portions executable by processing means to cause those means to carry out the steps of the method defined hereinabove.
According to a fourth aspect of this invention, there is provided a computer program product comprising code portions executable by processing means to cause those means to carry out the steps of the method defined hereinabove
According to a fifth aspect of this invention, there is provided a hybrid electric vehicle comprising a drive train as defined in the second aspect. The internal combustion engine may be coupled to the first electrical machine by mechanical coupling means comprising at least one gearbox. The mechanical coupling means may also comprise a clutch to controllably couple the internal combustion engine to the first electrical machine. It will be appreciated that such a clutch would be functionally analogous to the electrical contactor defined above.
The electrical energy storage means may comprise faradaic, pseudo-faradaic and/or non-faradaic electrical energy storage means. The electrical energy storage means may comprise one or more super-capacitors. The electrical energy storage means may comprise one or more batteries. The electrical energy storage means may comprise one or more hybrid supercapacitors/batteries.
The vehicle may include at least one second electrical machine connected to receive electrical energy from the electrical energy storage means and coupled to drive wheels of the vehicle. There may be a plurality of second electrical machines, each coupled to drive a respective wheel of the vehicle.
In an embodiment, there is provided a method of operating a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, a first electrical machine and electrical energy storage means, the internal combustion engine coupled to drive the first electrical machine as a generator and the first electrical machine connected to supply electrical energy to the electrical energy storage means, the electrical energy storage means arranged for supplying electrical energy to at least a second electrical machine for driving wheels of a hybrid electric vehicle, the method comprising the step of: controlling the internal combustion engine such that the first electrical machine operates at a speed that gives rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics.
Features of this embodiment may comprise features of any aspect defined herein.
According to a sixth aspect of this invention, there is provided a method of operating a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle; the method comprising the steps of sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter, controlling the internal combustion engine and/or the electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged or discharged without the need for power electronics.
According to a seventh aspect of this invention, there is provide a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle, the drive train further comprising control means arranged to carry out the steps of a method according to the sixth aspect.
Features of any other aspect defined herein or embodiment described herein may also be features of the sixth and seventh aspects.
The first electrical machine may be a DC machine; it may be an AC machine with a rectifier. The rectifier may be a diode rectifier. According to an eighth aspect of this invention, there is provided a method of operating a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to the electrical machine, optionally directly, and both the internal combustion engine and electrical machine drivingly coupled to the wheels through a common drive shaft, optionally with clutches and gears in-between. The combustion engine and electrical machine are therefore coupled and operating at a common speed and the electrical machine is coupled with the electrical energy storage means. The electrical machine is a field controlled electrical machine, such that the ratio between the speed and the output voltage can be controlled by controlling the field current, such that the electrical machine operates at a field current that gives rise to a voltage output of the electrical machine such that the electrical energy storage means is charged or discharged without the need for power electronics inbetween the electrical machine and electrical energy storage means.
In parallel hybrids of this configuration, the voltage of the storage means varies with state of charge and the voltage of the electrical machine also varies with engine speed. Therefore, power electronics are currently used in order to control the flow of charge into and out of the electrical storage means As the power electronics, which may for example be in the form of a DC-to-DC converter, or an AC-to-DC converter, can account for a significant proportion of the cost, and a significant part of the weight, of the drive train components, providing an arrangement that removes the need for these components or at least provides for a reduction in the size and power, gives rise to significant cost and weight savings.
BRIEF DESCRIPTION OF THE DRAWINGS
Specific embodiments of the invention are described below by way of example only and with reference to the accompanying drawings, in which:
Figure 1 is a schematic diagram of an existing series drive train for a hybrid electric vehicle;
Figure 2 is a schematic diagram of an improved series drive train for a hybrid electric vehicle;
Figure 3 shows various graphs illustrating operation of the drive train of Figure 2;
Figure 4A and 4B show experimental plots produced in a bench-top test to prove concepts underlying described embodiments; and
Figure 5 is a schematic diagram of an improved parallel drive train for a hybrid vehicle.
Figure 6 is a schematic diagram of another improved parallel drive train for a hybrid vehicle.
SPECIFIC DESCRIPTION OF CERTAIN EXAMPLE EMBODIMENTS
Figure 2 shows in schematic form a drive train 110 for a hybrid electric vehicle that is an example of a first arrangement. In the present arrangement, it is envisaged that the drive train 110 is for use in a hybrid electric passenger car, such as a four or five-door family car (not shown). However, the principles disclosed herein are equally suited to other applications and may, in particular, be suited to motor sport applications. The drive train 110 has a "series" configuration. The arrangement of the drive train 110 will firstly be described below, followed by its operation.
With continued reference to Figure 2, the drive train 110 includes an internal combustion engine (ICE) 120 mechanically coupled to drive and, under certain circumstances, be driven by a first electrical machine 130. The first electrical machine 130 is electrically coupled to electrical energy storage means in the form of a bank of super-capacitors 150 which are also electrically connected to an input of power electronics 160. An output of the power electronics 160 is electrically connected to power second electrical machine 170, which in turn is mechanically coupled to drive wheels 180 of the vehicle. These components are arranged to operate under the control of a vehicle control unit (VCU) 190. Each of the components, and the connection therebetween will now be described in more detail.
It is envisaged that the ICE 120 may take the form of almost any internal combustion engine. In the present arrangement, however, the ICE 120 is a spark-ignition engine with fuel-injection. The first electrical machine 130 may, again, take many forms, but in this arrangement is a permanent magnet brushed DC-machine. The first electrical machine 130 is to be used primarily as a generator to be driven by the ICE 120, but is also to be used as a motor to start the ICE 120. The ICE 120 is coupled to the first electrical machine 130 by a direct mechanical coupling between the crankshaft of the engine and the shaft of the electrical machine 130. In some arrangements a gearbox and/or clutch between the two is used.
The super-capacitors 150 are a bank of Maxwell BCAP3000 super-capacitors connected in series such that the energy difference between the peak and minimum voltage is enough to smooth the transients of the load cycle such that the engine can be operated continuously at high efficiency. The minimum voltage of the super-capacitors is higher than the voltage required for the power electronics 160 electrically connected to power second electrical machine 170 to maintain the top speed of the vehicle. In other arrangements, it is however envisaged that the electrical energy storage means may take other forms. For example, ultra-capacitors and/or one or more batteries may be used. The power electronics 160 are arranged to carry out the function of voltage reduction from their input side, which is connected to the super-capacitors 150, and their output side, which is connected to the second electrical machine 170. The power electronics 160 are also arranged to act as a motor controller for the second electrical machine 170. In the present arrangement, the power electronics 160 are therefore simple and conventional. In other arrangements in which regenerative braking is provided, the power electronics would additionally operate to charge the super-capacitors 150 from the second electrical machine 170 operating as a generator.
The second electrical machine 170 is also a permanent magnet brushed DC-machine. This electrical machine 170 is to be used primarily as a motor to drive the wheels 180. In other arrangements, the second electrical machine may also be used as a generator to charge the super-capacitors 150 and so recover energy by regenerative braking.
Returning to the present arrangement, the second electrical machine 170 is connected to be powered by the power electronics 160.
As mentioned, the wheels 180 are mechanically coupled to the second electrical machine 170 to be driven thereby. In the present arrangement, the second electrical machine 170 is a single machine that is coupled to drive two drive wheels 180 by way of a differential gear. However, in other arrangements, it is envisaged that other arrangements may be used. For example, there may be more than one of the second electrical machines, such as a respective wheel hub-mounted machine arranged to drive each wheel of the vehicle. The VCU 190 is structurally similar to a conventional VCU as used in the control of many modern vehicles. As will become clear from the description further below of the operation of the drive train 100, the VCU 190 differs however in the method of operation which it is arranged to carry out. The VCU 190 is connected to various components of the drive train 110 to provide control signals thereto and to receive inputs therefrom indicative of the operation of the various components. In particular, the VCU 190 is connected to the ICE 120 to receive therefrom inputs indicative of the rotational speed of the ICE 120 and to provide control signals to control the injection of fuel into the ICE 120 (as well as the other inputs and control signals conventional in control of a car engine).
The VCU 190 is also connected to the first electrical machine 130 to sense the speed and voltage of the first electrical machine 130. The connection between the VCU 190 and the super-capacitors 150 is such that the VCU 190 can sense the voltage thereof. In other arrangements, the VCU 190 also monitors other aspects of the state of the energy storage means 150 and may function as a battery management system. The VCU 190 is connected to the power electronics 160 to operate that component to reduce the voltage provided to the second electrical machine 170 from the super- capacitors 150 and to exercise motor control over the second electrical machine 170 such that the wheels 180 are driven as desired. In other arrangements, the VCU 190 would also be connected to the power electronics 160 to operate that component to allow charging of the super-capacitors 150 by regenerative braking.
It is envisaged that the VCU 190 additionally has connections to receive the inputs and provide the control signals that are conventional in control of a drive train by a VCU. The VCU 190 has stored in storage means thereof, which in this arrangement takes the form of solid-state storage, instructions that are executable by processing means of the VCU 190, which in this arrangement takes the form of a micro-processor, to cause the VCU 190 to operate in the manner described below. [GENERAL OPERATION]
An overview of the general method of operation will now be given. This will be followed by a more detailed description of the method of operation during an acceleration event, and then by other aspects of operation.
In operation, the VCU 190 operates to control the power electronics 160 and the second electrical machine 170 in a conventional way to drive the wheels 180 in the desired way by supplying electrical energy from the super-capacitors. (In other arrangements, the VCU 190 may operate to implement torque control algorithms to introduce traction control and torque vectoring during both acceleration and regenerative braking.) The way in which the VCU 190 operates to control the ICE 120 and first electrical machine 130, and how these operate together with the super-capacitors 150, is not, however, conventional. This will now be described.
As can be seen from the top, right-hand, graph in Figure 3, the voltage across the super- capacitors 150 varies greatly with the state of charge of the super-capacitors 150, the relationship being E=1/2CV2. Thus, when the super-capacitors 150 are in a low state of charge, for example during or just after a period of high power demand by the second electrical machine, the voltage across the super-capacitors 150 will be low; and when the super-capacitors 150 are in a high state of charge, for example during or just after a period of low power demand by the second electrical machine 170, the voltage across the super-capacitors 150 will be high. In order to allow for the super-capacitors 150 to be charged during operation, the VCU 190 controls the drive train 110 such that the first electrical machine 130 is operated with a rotational speed that gives rise to a voltage output that corresponds, or at least substantially corresponds, to a target voltage across the super-capacitors 150. If the output voltage of the first electrical machine is higher than the instantaneous voltage across the super-capacitors, current and hence energy will flow from the first electrical machine 130 to the super-capacitors 150. This charges the super-capacitors 150 and raises the voltage across them. If the first electrical machine is maintained at, or substantially at, the same rotational speed, the super-capacitors will continue to be charged until the target voltage is reached. In variations of the present method in other arrangements, the target voltage may be continually increased such that the rate of charging is maintained at a steady and continuous rate, or it may be varied to control the rate of charging.
The relationship between rotational speed and output voltage of the first electrical machine 130 is shown on the top, left-hand, graph in Figure 3.
In order to control the first electrical machine 130 in this way, the first electrical machine 130 is operated by controlling the power output of the ICE 120. The power output of the ICE 120 is controlled such that the first electrical machine 130 is operated at the speed that gives rise to a voltage across the output of the first electrical machine 130 that substantially corresponds to the target voltage across the super-capacitors 150.
The relationship between power output and speed of the ICE 120 is shown in the bottom graph in Figure 3.
In some arrangements it is envisaged that power output of the ICE 120 be controlled by the VCU 190 operating to control an electronically operable throttle valve and by varying this valve such that the ICE 190, and hence the first electrical machine 130, operates at the desired speed. In the present arrangement, however, the power output of the ICE 120 is controlled by controlling the frequency with which fuel is injected into the ICE 120. For example, fuel may be injected every cycle as is conventional or only after a certain number of cycles. By controlling the frequency with which fuel is injected, the power output of the engine is controlled, independently of the engine speed In other arrangements, it is envisaged that the quantity of fuel injected is also, or alternatively, controlled.
In the present arrangement, control of the power output of the ICE 120 by controlling the fuel injection is preferred as this can be done by making use of existing components of the engine. Electrically operated throttle valves are not currently in widespread use and so control of the speed of the ICE 120 by use of such a valve, whilst envisaged, is not used in this arrangement. In other arrangements, throttle control and fuel injection control may both be used. The VCU 190 therefore senses the voltage across the super-capacitors 150 and also across the first electrical machine 130 and, based on the relationships illustrated in Figure 3 operates to control the injection of fuel into the ICE 120 that causes the ICE 120 and hence the first electrical machine 130 to rotate at the speed that corresponds to the first electrical machine operating as a generator with an output voltage such that the super-capacitors 150 are maintained at their target voltage.
[ACCELERATION EVENT]
The forgoing describes the general principal of operation of this arrangement. Operation during an acceleration event of the vehicle in which a driver demands that more power be sent to the wheels, for example by pressing the accelerator, will now be described.
Firstly, and with reference to Figure 3, consider that the drive train is operating in steady-state conditions with the super-capacitors 150 charged to a target state of charge A that is, for example, three-quarters of the maximum state of charge. This corresponds to a voltage B, which can be considered the target voltage of the super- capacitors 150. The first electrical machine 130 is generating substantially with a voltage also of B and is being driven at a speed C by the ICE 120 with power output D. (In practice, there may of course be a small voltage drop across the connections from the first electrical machine 130 to the super-capacitors 150.) The arrangement is such that the electrical energy generated substantially equals that needed to power the second electrical machine 170 to drive the wheels 180. Thus the state of charge of the super- capacitors 150 remains steady, the voltage of the super-capacitors 150 remains at the target voltage B and the arrangement is in steady-state.
If the VCU 190 receives an input from the driver, such as via an accelerator pedal, demanding more power to the wheels 180, the VCU 180 operates to control the power electronics 160 to draw more power from the super-capacitors 150 to drive the second electrical machine 170 to accelerate the vehicle. This will reduce the state of charge of the super-capacitors 150 from A to A' and the hence the voltage of the super-capacitors 150 from B to B'. This will in turn mean that there is a voltage difference between the first electrical machine 130 and the super-capacitors 150 resulting in a load being applied to the electrical machine 130 such that more electrical power is supplied to the super-capacitors 150. This slows down the first electrical machine to C, which in turn means that the ICE 120 which is mechanically coupled to the electrical machine 130 also slows down to C . The power output of the ICE 120 is currently, however, unchanged at D and so the engine can be seen to have moved from low-load power- speed curve CURVE 1 to a higher-load power-speed curve CURVE 2, owing to the higher load placed on the first electrical machine 130 and hence the ICE 120.
The VCU 190 senses that the voltage of the super-capacitors 130 drops from target voltage B to B' and in response to this interrogates look-up tables indicative of the relationships shown in Figure 3. From these look-up tables, and from sensing the speed of the first electrical machine 130 and/or the engine (the two are mechanically coupled during operation and so the speeds are the same, or proportional if a gearbox between the two is used), and from knowledge of the current power output D, the VCU 190 determines the power D' that corresponds to speed C on the new power-speed curve CURVE 2 that causes the first electrical machine to generate substantially at the target voltage B. Once this power level is determined, the VCU 190 increases the power output of the ICE 120 to this new level. This causes the ICE 120, and hence the first electrical machine to speed up to speed C, which in turn causes the first electrical machine to generate substantially with target voltage B such that the super-capacitors are charged back up to target voltage B. Therefore, it is possible to control the flow of power from the ICE 120 and electrical machine 130 into the super-capacitors 150, independent of the state of charge of the super-capacitors 150 and independently of the speed of the ICE 120 and electrical machine 130 by controlling the power output of the ICE 120 and avoiding the use of power electronics to control this flow of power. The power output of the ICE 120 can be controlled by controlling the flow of fuel and/or air into the ICE 120.
[DECELERATION EVENT]
Should the driver demand that less power be sent to the wheels 180, for example, by lifting off the accelerator, the VCU 190 is responsive to a signal indicative of this to operate the second power electronics 160 such that less power is drawn from the super- capacitors 150 to power the second electrical machine 170. This reduces the load placed by the super-capacitors 150 on the first electrical machine 130 and hence on the ICE 120, causing operation of the ICE 120 to move back towards the lower-load power- speed curve CURVEl . As the ICE is still being operated with power output D', the ICE 120 speeds up, causing the first electrical machine 130 to speed up and to generate with an increased output voltage, thereby tending to charge the super-capacitors 150 to a voltage above the target voltage B.
The VCU 190 is therefore responsive to a sensed increase in the voltage of the super- capacitors 150, and to the sensed speed of the first electrical machine 130 and ICE 120, to reduce the power output of the ICE 120, based on the look-up tables, such that the first electrical machine generates with a voltage substantially at the target voltage.
It will be appreciated, that a single acceleration event and a single deceleration event, each between only two points of operation, have been described for simplicity. In practice, it is envisaged that control of the drive train moves through many different points on many different power-speed curves during acceleration and deceleration as the VCU 190 continually senses operating conditions and controls the power output of the ICE 190 accordingly in order to avoid the voltage of the super-capacitors 150 deviating much from the target voltage for anything other than a short period of time. The efficiency of the ICE 120 will vary with speed and power, arrangements will be optimised such that the typical operating region of the system is such that the ICE 120 is operated at optimum efficiency and power for the vehicle. [ANTICIPATORY CONTROL]
Rather than waiting for voltage and/or speed to change before controlling the power output of the ICE 120, in alternative arrangements the VCU 190 responds to changes in the power requested by the driver to increase the power output of the ICE 120 in anticipation of the voltage across the super-capacitors 150 increasing above or falling below the target voltage. The power output of the ICE 120 may be controlled initially based the power requested by the driver in order to speed up response of the drive-train and to achieve a voltage output of the first electrical machine 130 that approximates to the target voltage. The method described hereinabove based on sensing the voltage across the super-capacitors 150 may then be used to achieve more accurately the target voltage.
In alternative arrangements, more advanced methods of control are envisaged that have forward-thinking functionality and/or will learn from previous experience. For example, for forward thinking, the method running on the VCU 190 may sense all driver inputs and, based on these, increase the power in anticipation of an anticipated acceleration event if the voltage is too low, and then ramp down as the voltage increases if the anticipated acceleration event does not occur. The method carried out by the VCU 190 may also learn what to expect from different drivers, enabling it to optimise efficiency. For example, with driver A who is known to be a gentle driver, the method may avoid ramping up power in anticipation of an acceleration event; but, with driver B, who is know to be a sportier driver, power may be ramped up much more.
The method may also include receiving inputs from a vehicle navigation system of the position of the vehicle on a route being followed by the driver and increase or decrease power output of the ICE 120 in anticipation of changes in the road conditions. For example, power may be increased in anticipation of joining a motorway or approaching an incline. Traffic information may also be an input to the method such that power output of the ICE 120 is, for example, decreased on approaching a queue of traffic. [START-UP]
When starting the drive train 110 after a substantial period of rest, the state of charge of the super-capacitors 150 will be at or close to zero. The VCU 190 therefore operates to "de-couple" control of the ICE 120 and hence the first electrical machine 130 from the sensed voltage across the super-capacitors 150 when starting the ICE 120. This is done by disconnecting the first electrical machine 130 from the super-capacitors 150 and controlling the ICE 120 independently of the sensed voltage across the super-capacitors 150. This allows the VCU 190 to start and maintain the ICE 130 and the first electrical machine 130 at a suitable operating point before then connecting the first electrical machine 130 to the super-capacitors 150 to provide the super-capacitors 150 with an initial state of charge sufficient to allow operation of the second electrical machine 170. Once this is done, the VCU controls the drive train 110 in the manner outlined above by coupling operation of the ICE 120 and hence the first electrical machine 130 to the sensed voltage across the super-capacitors 150.
In order to provide for this, the vehicle includes a low voltage system, requiring a small and conventional DC/DC converter to keep the battery charged during operation.
During start-up the low voltage battery would be used to start the ICE 120 and then maintain the ICE 120 and first electrical machine 130 at a minimum speed
corresponding to the low voltage. It is envisaged that the engine be started using the first electrical machine 130. Alternatively a dedicated starter motor (not shown) may be used. The low voltage battery would also be used to pre-charge the super-capacitors 150, via a charging circuit with a switch and resistor in series, such that the ICE 120 and electrical machine 130 are spinning at a speed corresponding to the low voltage and a power input maintaining that speed without discharging the low voltage battery, the super-capacitors 150 are at a state of charge corresponding to the low voltage, and at this point the VCU 190 closes the main contactor between the electrical machine and super-capacitors. The low voltage battery is then disconnected from both, and the VCU 190 increases the power of the ICE 120 to charge the super-capacitors 150 up to the target voltage. The battery is now recharged continuously from the super-capacitors via the DC/DC converter, and continues to power vehicle ancillaries and VCU 120. [SECOND ARRANGEMENT]
In a second arrangement, a modified drive train and method of operation is provided. The modified drive train is generally the same as that 110 described hereinabove, but differs in that the first electrical machine is not a permanent magnet machine and instead has field windings that can be excited to set up the working magnetic field. Furthermore, the current through the field windings is controllable under the control of the VCU. In this arrangement, the current in the field windings is controlled based on look-up tables and other parameters, such as the rotational speed of the first electrical machine, in order to operate the first electrical machine such that it generates at the desired voltage. The schematic diagram of Figure 2 therefore illustrates the present second arrangement as well as it does the first arrangement described hereinabove, but with the differences just described in the first electrical machine of the present second arrangement being noted and the control line shown between the VCU and the first electrical machine in Figure 2 further comprising a signal to control the current in the field winding of the first electrical machine (it being understood that, in the present arrangement, the first electrical machine is provided with a current controller connected to receive electrical power and arranged to provide and to control current in the field windings in response to the control signal from the VCU).
In relation to this second arrangement, it is noted that the output voltage of a generator is directly proportional to the rate of change of flux linkage. This means that the output voltage is dependent on the flux in the generator and the speed of rotation. A permanent magnet generator does not allow for any control of the flux, therefore the output voltage is directly proportional to the speed of the generator. Further to this, the torque developed by the generator is directly proportional to the output current and this again depends on the flux in the generator. In the case of drive train 110 described hereinabove, it may be desirable to control the speed of the generator very carefully to be able to run the engine at its most efficient operating point at all times. As there are substantially no power electronics on the output of the generator, the output voltage and hence the output current are not directly controlled. As a consequence of this, the torque required to drive the generator will vary as the operating point of the engine varies. A separately excited generator, as in this second arrangement, allows the flux in the generator to be controlled directly by adjusting the field current of the generator. This introduces an extra degree of freedom into the control system for the drivetrain. By adjusting the flux in the generator, it is possible to control the output voltage and current (hence torque) of the generator to some extent, allowing greater flexibility in the control of the drivetrain. This, in turn, would allow the engine to be operated more efficiently throughout a greater proportion of the operating range of the drivetrain. Accordingly, in the present second arrangement, it is envisaged both the engine and the field current of the first electrical machine are controlled.
Whist specific components have been described above as making up the arrangements described above, it is envisaged that, even when not explicitly stated above, alternative components may be substituted therefor, where those alternative components are substantially functionally equivalent to those described above. [PROOF OF CO EPT]
In order to prove the concept underlying the arrangements described hereinabove, a bench-top test was set up in the laboratory. In this test, an internal combustion engine was coupled through a gearbox to drive the rotor of an electrical machine. The output of the electrical machine was electrically connected through controllable contactors to a bank of supercapacitors, which were also connected to be controllably loaded by a load bank. A controller was provided to provide control of the other components.
Figure 4A and 4B show the results of the test. Figure 4A shows plots of the output current of the electrical machine and the current of the load bank over the course of the test. Figure 4B, shows the voltage of the electrical machine and of the supercapacitors over that same time frame, and also shows the throttle position of the engine.
The test results are explained below.
A. Region A: The supercapacitors have been either pre-charged or have residual charge from a previous operation. The electrical machine voltage is initially zero until the engine is started with the throttle open around 10%. B. Region B: The electrical machine voltage rises, as the engine speeds up, until the voltage matches the supercapacitor voltage within a predefined safety margin (in this example +/- 0.5 V). When the controller senses that the voltages match it closes the contactor between the electrical machine and the supercapacitors. C. Region C: A target voltage is now set and the controller now attempts to achieve that voltage by controlling the power (in this case the throttle position, but in other arrangements may be spark or ignition control) of the engine to charge the supercapacitors. This can be seen as an increase in current of the electrical machine. D. Region D: The controller now actively attempts to maintain a voltage within a minimum and maximum voltage by controlling the power (in this case the throttle position) of the engine to regulate the supercapacitor voltage. This can be seen as initially a decreasing current as the throttle is slowly closed, and then as the throttle is fully closed no power is being produced by the engine, so the engine now starts to slow down which acts as a drag on the electrical machine, the current is therefore negative which discharges the supercapacitors. At a given threshold voltage the controller then opens the throttle and begins charging the supercapacitors again. Note - That at the time of this test, the controller was still being developed; arrangements will be able to regulate a substantially constant voltage.
E. Region E: The load bank is now used to discharge the supercapacitors,
simulating what would happen in the vehicle, i.e. power would be drawn from the system to provide power to the wheels. In this example a square wave of 12kW magnitude and 0.5Hz frequency is applied to the system using the load bank. This is representative of what may happen in a vehicle in a motorsport application, where acceleration and deceleration events follow each other very rapidly. The load bank current is shown, and also the electrical machine current. Of interest is that the electrical machine current is more or less smoothed, with minimal noise (some caused by the system and some by the controller), so that the electrical machine is providing an average power of roughly 6kW which is the average of a 12kW square wave at 0.5 Hz. This demonstrates very well the principle behind the concept, that the hybrid system smoothes the power demands from the driver and enables the engine to be operated in a constant power mode (i.e. 6kW) whilst the various capacitances and inertias of the system provide the peak power demands. Observing the voltages it is possible to see instantaneous voltage drops and increases as the power is turned on or off, and then small decreases and increases in the voltages as net power flow from the supercapacitors alternates between -6kW or +6kW
F. Region F: The system is safely shut down by opening the contactor and closing the throttle of the engine, such that the engine and electrical machine slow down under their own internal losses, and the supercapacitor voltage is preserved unless externally discharged.
[PARALLEL EMBODIMENT]
A series hybrid technology with a mechanical coupling (with or without a gear box and/or clutch) between an ICE and a first electrical machine, and then an electrical coupling to an electro-chemical accumulator, such as a bank of super-capacitors, is described above. The principal advantage of this technology is to avoid the use of power electronics to manage the power flow into the accumulators, instead controlling the combustion engine. A second arrangement of this technology, as described above, incorporates a field-wound first electrical machine enabling the output voltage of the first electrical machine to be controlled. The advantages of each of these series hybrid approaches include the ability to downsize the ICE and/or to operate it more efficiently, while the peak power demands are provided for by the impedances and inertias of the electro-chemical accumulators and rotating electrical machine and combustion engine. However, both in the first arrangement described above with reference to Figure 2 in which the first electrical machine has no field windings, and the second arrangement in which the first electrical machine is field-wound and is controlled by controlling the current through the field-winding, a second electrical machine and power electronics are required in order to provide drive to the wheels. This second electrical machine and power electronics must be sized according to the peak power demands of the application.
A third arrangement that embodies this invention will now be described with reference to Figure 5 in which the need for a second electrical machine and associated power electronics is removed. Instead, this embodiment makes use of an epicyclic gear box between the ICE and a single electrical machine, with the third branch of the epicyclic gear box connected directly to the wheels, or in other embodiments, indirectly to the wheels through a gear box. This is a parallel hybrid version of the previous series hybrid arrangements.
With continued reference to Figure 5, in this embodiment, a drive train 210 for a hybrid electric vehicle is provided. The drive train 210 of the present embodiment is for use in the same applications as the drive train 110 of the first arrangement described above and also the drive train of the second arrangement. The drive train 210 of the present embodiment includes an internal combustion engine (ICE) 220 mechanically coupled to a first branch 222 of an epicyclic gearbox 225. A second branch 224 of the epicyclic gearbox 225 is mechanically coupled to a rotor of an electrical machine 230. In this embodiment, the electrical machine 230 is a DC machine with a field winding. The electrical machine 230 is electrically coupled to electrical energy storage means in the form of an accumulator which, in the present embodiment, is a bank of super-capacitors 250. A third branch 226 of the epicyclic gearbox 225 is mechanically coupled to drive wheels 280 of the vehicle. These components are connected and arranged to operate under the control of a vehicle control unit (VCU) (not shown).
The relative ratios of the three branches 222, 224, 226 of the epicyclic gearbox 225 should be selected, and the decision made as to which of the three branches 222, 224, 226 should correspond to each of the sun, the planet and the annulus of the epicyclic gearbox 225, in order to achieve a functioning arrangement. The speeds of the three gears are a function of the speed and torque and the gear ratios. The torque provided to the wheels 280 represents the desired control output and the wheel speed a variable. That is, an output signal received from a driver of the vehicle, which in this embodiment would be provided by the driver operating an electronic accelerator pedal (not shown), is used by the VCU to determine the target torque to be applied to the wheels 280.
Although it is envisaged that the use of almost any electrical machine for the electrical machine 230 is envisaged, in the present embodiment, as mentioned, the electrical machine 230 has field-windings that are excited under control of the VCU to set up a variable working magnetic field. In this way, the current through the field-windings of the electrical machine 230 is controllable so that the output voltage at different speeds of rotation is variable. In this respect, the present embodiment is similar to the second arrangement described hereinabove. The torque of the electrical machine 230 is proportional to the current which would be a function of the difference between the voltage of the super-capacitors 250 and the terminal voltage of the electrical machine 230. Thus the current and therefore the torque of the electrical machine 230 are controlled by varying the current through the field-windings of the electrical machine 230 as a function of speed. The ICE 220 is also controlled such that its output power and therefore torque is controlled as a function of speed.
The VCU therefore operates to control two independent input variables (the current through the field winding of the electrical machine 230 and the output torque of the ICE 220), one dependent output variable (torque applied to the wheels 280), and three further dependent variables which are the speeds of the gears of the epicyclic gearbox 224 to which each of the ICE 220, the electrical machine 230 and the wheels 280 are mechanically coupled. By controlling the two independent input variables, the one dependent output variable can be controlled, as the relationship between all six variables can be predicted and therefore controlled across all operating conditions. As mentioned above in relation to the first and second arrangements, in a series hybrid, at least a second electrical machine and power electronics are required in order to provide power to the wheels, and these must be sized according to the peak power demands of the application. Therefore providing an arrangement that removes the need for these components gives rise to significant cost and weight savings. The only power electronics required in the present embodiment are those necessary to control the field strength of the electrical machine 230, which will be an order of magnitude or two smaller than the peak power demand of the vehicle, representing a significant cost saving. Operation of this embodiment is analogous to operation of the first arrangement, but particularly to operation of the second arrangement in which field control of the electrical machine coupled to the super-capacitors is also provided. Thus, in the present embodiment, the VCU is arranged to control operation such that the field strength of the electrical machine 230 and the power output of the ICE 220 are controlled such that the electrical machine operates so as to give rise to a voltage across the output of that machine 230 that corresponds to the target voltage across the super-capacitors 250 described hereinabove with reference to the first and second arrangements. Operation is such that, in some modes of operation, the vehicle is powered by only the ICE 220 or by the electrical machine 230 discharging the super-capacitors. When the vehicle is powered by only the ICE 220, the electrical machine 230 may be operated as a generator to charge the super-capacitors 250 or may be operated to be stationary. In some modes of operation, the torque of the electrical machine 230 and/or the ICE 220 and/or the wheels 280 may become negative in order to charge the super-capacitors 250.
The ICE 220 and/or the electrical machine 230 are sized according to the power demands of the application, which in this embodiment is a vehicle. For example, in the present embodiment, the ICE 220 is downsized to provide the average power demand of the application and the electrical machine 230 is sized to provide the peak power. In a variation of this embodiment, the ICE 220 is sized to provide continuous high power, such as that required by a luxury vehicle cruising on the motorway, and the electrical machine 230 is sized to provide short periods of additional torque during high powered acceleration or sized to enable the vehicle to be driven in electric-only mode below a certain speed (e.g.. in an urban area).
As mentioned above, in variations of this third embodiment, other electrical machines may be used, but the control problem becomes more difficult, and therefore the arrangement must be carefully designed to match the required duty cycles, ensuring that the drive train does not become unstable.
The principle advantage of the third embodiment and variations thereof is that there is no need for additional electrical machines to drive the wheels, unlike the series hybrid described hereinabove.
Features of the first and second arrangement may also be features of this embodiment insofar as it can be seen that these features are compatible with this embodiment. A fourth arrangement that embodies this invention will now be described with reference to Figure 6 in which the need for a second electrical machine and associated power electronics is removed. Instead, this embodiment connects a single electrical machine to the drive shaft of the combustion engine, and the drive shaft is connected directly to the wheels, or in other embodiments, indirectly to the wheels through a gear box and or clutch. This is a further parallel hybrid version of the previous series hybrid arrangements. In this embodiment control is achieved through field control of the electrical machine, as shown in Figure 6. By controlling the field current of the electrical machine the magnetic flux is controlled. By controlling the magnetic flux the ratio between the angular velocity and the potential (or back emf) of the electrical machine is controlled. By controlling the potential (or back emf) of the electrical machine the potential difference between the electrical machine and the accumulator can be controlled. By controlling the potential difference between the electrical machine and the accumulator the current flow is such that the electrical energy storage means is charged or discharged without the need for power electronics between the electrical machine and electrical energy storage means.

Claims

1. A method of operating a drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle; the method comprising the steps of sensing a parameter indicative of the voltage across the electrical energy storage means and, in response to this sensed parameter, controlling the internal combustion engine and/or the electrical machine such that the first electrical machine operates to give rise to a voltage output of the first electrical machine such that the electrical energy storage means is charged without the need for power electronics.
2. A method according to claim 1 and comprising controlling the internal combustion engine in response to the sensed parameter such that the first electrical machine operates at a speed that gives rise to the desired voltage output of the first electrical machine.
3. A method according to claim 2, wherein, the step of controlling the internal combustion engine comprises controlling the power output of the internal combustion engine
4. A method according to any preceding claim wherein controlling the first electrical machine comprises controlling a field current of the first electrical machine.
5. A method according to any preceding claim, wherein the step of controlling the internal combustion engine and/or the first electrical machine is preceded by the step of identifying a target voltage of the electrical energy storage means.
6. A method according to claim 5, wherein the step of identifying a target voltage is followed by the step of determining the speed of the electrical machine and/or the internal combustion engine that gives rise to a voltage output from the first electrical machine that causes the electrical energy storage means to be charged to the target voltage.
7. A method according to claim 6, wherein the step of controlling the internal combustion engine comprise the step of determining the power output of the engine that gives rise to the determined speed of the engine and/or electrical machine.
8. A method according to any one claim 5 to claim 7, wherein the step of sensing a parameter indicative of the voltage across the electrical energy storage means comprises sensing the voltage of the electrical energy storage means and in response to that voltage falling below the target voltage, the step of controlling the internal combustion engine comprises increasing the power output of the internal combustion engine to a higher level that causes the first electrical machine to rotate with a speed and hence generate with a voltage that charges the electrical energy storage means substantially to the target voltage.
9. A method according to any one of claim 5 to claim 8, wherein the step of sensing a parameter indicative of the voltage across the electrical energy storage means comprises sensing the voltage of the electrical energy storage means and in response to that voltage rising above the target voltage, the step of controlling the internal combustion engine comprises decreasing the power output of the internal combustion engine to a lower level that causes the first electrical machine to rotate with a speed and hence generate with a voltage that discharges the electrical energy storage means substantially to the target voltage.
10. A method according to claim 8 or claim 9 and additionally controlling the field current of the first electrical machine in a corresponding way to the control of the internal combustion engine such that the first electrical machine generates with a voltage that charges or discharges (as the case may be) the electrical energy storage means substantially to the target voltage.
11. A method according to claim 8 or claim 9, and further comprising additionally sensing the speed of the first electrical machine and/or the internal combustion engine and, based on this/these and also on the present power output of the internal combustion engine, identifying the higher or lower level of power output as the case may be.
12. A method according to claim 11, wherein the identifying comprises consulting stored information indicative of: the relationship between voltage and speed of the first electrical machine, the relationship between power and speed of the internal combustion engine, and the operating characteristics of the epicyclic gearbox.
13. Amethod according to any one of claim 5 to claim 12, wherein there are a plurality of target voltages, and optionally wherein there is a lower target voltage below which power output of the engine is increased and an upper target voltage above which power output of the engine is decreased.
14. Amethod according to any one of claim 5 to claim 13, wherein the or each target voltage is selectable by a driver.
15. Amethod according to claim 14, wherein the method includes receiving a mode input indicative of a target voltage selected by a driver.
16. Amethod according to claim 15, wherein the mode input is indicative of a sport- mode that corresponds to a higher target voltage; or wherein the mode input is indicative of an economy-mode that corresponds to a lower target voltage.
17. Amethod according to any one of claim 5 to claim 16, wherein the method comprises receiving a driver input provided by a driver indicative of vehicle speed and/or power output desired by the driver.
18. Amethod according to claim 17, wherein the driver input is an accelerator input indicative of accelerator position.
19. Amethod according to claim 17 or claim 18, wherein the method comprises increasing the power output of the engine in response to the driver input indicating an increase in vehicle speed and/or power output desired by the driver; and/or wherein the method comprises decreasing the power output of the engine in response to the driver input indicating a decrease in vehicle speed and/or power output desired by the driver.
20. A method according to claim 19, wherein the method comprises varying the power output of the engine in response to the input provided by the driver and then varying the power output of the engine in response to the sensed voltage of the electrical energy storage means as defined in claim 6 or any one of claim 7 to claim 1 when dependent on claim 6.
21. A method according to any preceding claim and comprising receiving a conditions input indicative of road conditions that are or will be encountered by the vehicle and controlling the power output of the engine in response to that input.
22. A method according to claim 21 and further comprising varying the power output of the engine and/or the or each target voltage of the electrical energy storage means in response to the conditions input.
23. A method according to claim 21 or claim 22, wherein receiving the conditions input comprising receiving an input from a vehicle navigation system containing information indicative of road conditions.
24. A drive train for a hybrid electric vehicle, the drive train comprising an internal combustion engine, an electrical machine and electrical energy storage means, the electrical machine connected to supply electrical energy to and receive electrical energy from the electrical energy storage means, the internal combustion engine drivingly coupled to a first one of the sun, planet and annulus gears of an epicyclic gear arrangement, the electrical machine drivingly coupled to a second one of the sun, planet and annulus gears, and the third one of the sun, planet and annulus gears driving coupled for driving wheels of a hybrid electric vehicle, the drive train further comprising control means arranged to carry out the steps of a method according to any preceding claim.
25. A computer program comprising code portions executable by processing means to cause those means to carry out the steps of a method according to any one of claim 1 to claim 23.
26. A computer program product comprising code portions executable by processing means to cause those means to carry out the steps of a method according to any one of claim 1 to claim 23.
27. A hybrid electric vehicle comprising a drive train according to claim 24.
PCT/GB2013/051752 2012-07-02 2013-07-02 A parallel drive train for a hybrid electric vehicle and a method of operating such a drive train WO2014006396A2 (en)

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CN109591607A (en) * 2018-11-27 2019-04-09 重庆大学 The control method of the vehicle-mounted supercapacitor of municipal rail train

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