WO2013172301A1 - バイオマスのガス化装置 - Google Patents
バイオマスのガス化装置 Download PDFInfo
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- WO2013172301A1 WO2013172301A1 PCT/JP2013/063288 JP2013063288W WO2013172301A1 WO 2013172301 A1 WO2013172301 A1 WO 2013172301A1 JP 2013063288 W JP2013063288 W JP 2013063288W WO 2013172301 A1 WO2013172301 A1 WO 2013172301A1
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- biomass
- gas
- zone
- pyrolysis
- pyrolysis zone
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- 239000002028 Biomass Substances 0.000 title claims abstract description 406
- 238000000197 pyrolysis Methods 0.000 claims abstract description 338
- 238000002407 reforming Methods 0.000 claims abstract description 192
- 239000008187 granular material Substances 0.000 claims abstract description 57
- 238000002309 gasification Methods 0.000 claims abstract description 41
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- 238000000605 extraction Methods 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 5
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
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- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical compound COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 description 2
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- 239000000377 silicon dioxide Substances 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/16—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with moving solid heat-carriers in divided form
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- C—CHEMISTRY; METALLURGY
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- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
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- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/06—Continuous processes
- C10J3/12—Continuous processes using solid heat-carriers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
- C10J3/56—Apparatus; Plants
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- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
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- C10J2200/00—Details of gasification apparatus
- C10J2200/15—Details of feeding means
- C10J2200/154—Pushing devices, e.g. pistons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
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- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0993—Inert particles, e.g. as heat exchange medium in a fluidized or moving bed, heat carriers, sand
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/16—Integration of gasification processes with another plant or parts within the plant
- C10J2300/1625—Integration of gasification processes with another plant or parts within the plant with solids treatment
- C10J2300/1628—Ash post-treatment
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/16—Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
- Y02E20/18—Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P20/10—Process efficiency
- Y02P20/133—Renewable energy sources, e.g. sunlight
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
Definitions
- the present invention relates to a biomass pyrolysis zone for pyrolyzing biomass, and a gas reforming zone for reforming gas generated in the biomass pyrolysis zone by mixing with steam.
- the present invention relates to a gasifier provided.
- Woody biomass power generation facilities include direct combustion power generation and gasification power generation.
- the direct combustion power generation method is a method in which biomass is burned, steam is generated using the combustion heat, and power is generated by a steam turbine. In this method, it is possible to process a large amount of biomass, but there is a problem that power generation efficiency is low.
- the gasification power generation method is a method in which biomass is thermally decomposed and, if necessary, further heat reforming or steam reforming is performed to produce a high calorific gas. According to this method, the efficiency is high and the amount of biomass can be suppressed lower than that of the direct combustion power generation method.
- this method there is a problem that it is necessary to thermally decompose biomass uniformly, and equipment trouble occurs due to tar generated during the thermal decomposition.
- biomass is supplied from the upper part of the vertical gasification furnace to form a packed moving bed of biomass in the gasification furnace.
- the biomass is classified in a biomass gasifier equipped with a gasification furnace that supplies gasification agent from the bottom and pyrolyzes the biomass descending the packed moving bed by countercurrent contact with the ascending gasification agent to obtain the product gas.
- the biomass gasification apparatus which has is proposed (patent document 1). According to the gasifier, a uniform high-temperature gas upward flow in the packed moving bed can be formed, and the pressure loss in the packed moving bed can be reduced, and stable gasification can be maintained. However, there is no evidence that the supplied biomass is pyrolyzed uniformly. Moreover, it is necessary to obtain the particle size distribution adjusted biomass as described above, and an apparatus therefor must be provided, leading to high costs.
- Patent Document 2 A fuel gas reformer for a biomass gasification system provided with a body has been proposed (Patent Document 2).
- the apparatus burns and removes tar when the fuel gas passes through the heat storage body.
- the equipment is not only complicated, but also the operation is complicated.
- burning tar there is a concern that a part of the fuel gas is burned and lost.
- a tar removal device in biomass pyrolysis gas has been proposed, which is provided with a compression device that compresses the pyrolysis gas and a cooling device that cools the pyrolysis gas after the compression treatment (Patent Document 3).
- a compression device that compresses the pyrolysis gas
- a cooling device that cools the pyrolysis gas after the compression treatment
- a pyrolysis gasification system for biomass such as sewage sludge and woody biomass
- a pyrolysis gasification furnace and a combustion furnace provided on the downstream side of the pyrolysis gasification furnace
- An oxidant for supplying an oxidant which is provided with a pipe provided between the pyrolysis gasification furnace and the combustion furnace, and is connected to the pipe to be a mixed gas of an inert gas and oxygen.
- a pyrolysis gasification system including a gas temperature detection unit for measuring a gas temperature and a gas temperature control unit for controlling the gas temperature (Patent Document 4).
- a gas temperature detection unit for measuring a gas temperature
- a gas temperature control unit for controlling the gas temperature
- Patent Document 4 pyrolysis deposits attached to the inner wall of a pipe provided between the pyrolysis gasification furnace and the combustion furnace, for example, tar are burned and removed.
- the system is intended to safely remove the pyrolysis deposits derived from biomass in a short time, but since the combustion treatment is performed, it is not possible to effectively use tar generated by pyrolysis of biomass.
- An apparatus for effectively using tar generated by thermal decomposition of biomass is, for example, a woody biomass gas reforming system, which includes a pyrolysis furnace, a reforming reactor, and an engine.
- the furnace pyrolyzes the input woody biomass
- the reforming reactor is supplied with carbide grains obtained by pyrolysis of the pyrolysis furnace from the top and from the bottom of the pyrolysis furnace.
- the product gas obtained by pyrolysis is supplied, so that the tar vapor contained in the product gas is reformed to hydrogen, methane, carbon monoxide, etc., and the engine is a reformed gas of the product gas.
- a wood biomass gas reforming system has been proposed (Patent Document 5).
- the system while effectively utilizing the carbide particles (char) as the pyrolysis residue, the tar is steam reformed to produce hydrogen, methane, carbon monoxide, and the like, thereby further improving the gasification efficiency.
- the system requires a reforming reactor in addition to the pyrolysis furnace. Further, a facility for supplying carbide particles (char) to the reforming reactor, a facility for circulating pyrolysis gas, and a device for supplying oxygen or air and water are required.
- tar Other devices that can effectively use tar include, for example, biomass carbonization and gasification, which pyrolyzes and carbonizes biomass fuel such as woody biomass, waste biomass such as municipal waste, and mixed biomass of these
- a carbonization device that heats the biomass fuel to generate carbides
- a high-temperature gasification unit that gasifies the carbides
- a gas reforming that reforms combustible pyrolysis gas containing tar volatilized when the carbides are generated
- a two-stage type gasification furnace a carbide supply means for supplying the carbide to the high-temperature gasification section of the gasification furnace, and a combustible pyrolysis gas generated by the carbonization apparatus in the gasification furnace
- the pyrolysis gas flow path for feeding into the gas reforming section and the gasifying agent is supplied to the high-temperature gasification section at normal times and the outlet temperature of the gasification furnace is below a certain temperature Or wherein comprising a gasifying agent supply means for supplying a gasifying agent
- the amount of tar generated is reduced, and there is a possibility that a high calorific gas can be obtained by reforming by shift reaction.
- a method for gasifying organic substances such as woody biomass
- a method using a heat carrier medium is disclosed.
- a method for producing a product gas having a high calorific value from an organic substance and a substance mixture in which a circulating heat-carrying medium passes through a heating zone, a reaction zone, a pyrolysis zone and a separation step, and subsequently enters the heating zone.
- the organic substance or substance mixture is separated into pyrolysis gas as a solid carbon-containing residue and volatile phase by contact with a heated support medium heated in the pyrolysis zone, after passing through the pyrolysis zone
- the solid carbon-containing residue is separated from the heat-carrying medium in the separation step, the pyrolysis gas is mixed with water vapor as the reaction medium, and a part of the heat contained in the heat-carrying medium heated in the reaction zone is exchanged
- a method for producing a product gas having a high calorific value from an organic substance and a mixture of substances further heating to produce a product gas having a high calorific value, Mixed with pyrolysis gas in the zone and fed all solid carbon-containing residue to another combustion device where it is burned, and the hot exhaust gas of this combustion device is deposited on the heat carrier medium present in the heating zone.
- Patent Document 7 There has been proposed a method for producing a product gas having a high calorific value from an organic substance and a substance mixture, which passes a large amount of sensible heat to the heat carrier medium at that time.
- a mixture comprising pyrolysis coke and a heat-carrying medium is separated, and the obtained pyrolysis coke is burned in a combustion apparatus, and the sensible heat generated thereby is utilized.
- the heat carrier medium is heated in the heating zone, and thereby, a product gas having a high calorific value is obtained at a low cost.
- a pyrolyzer having a pyrolysis zone and a gas reformer having a reaction zone separately, and thus can be configured as either a serial connection type or a parallel connection type. It is characterized by.
- a system has been proposed in which the preheater in the above method is devised for the purpose of maintaining the heating efficiency of the heat carrier medium (heat carrier) in the preheater in the heating zone and stabilizing the quality of the product gas. (Patent Document 8).
- heat carrier medium heat carrier
- the present invention can remarkably reduce troubles caused by tar and dust generated by pyrolysis of biomass and maximize the gasification rate of the generated tar, and also contains hydrogen from biomass with high thermal efficiency and low cost.
- An apparatus capable of producing a gas is provided.
- the biomass is wrapped in a heat carrier layer and heated. Therefore, although biomass can be pyrolyzed relatively uniformly, operational troubles due to tar and dust generated during pyrolysis could not be avoided.
- the heat carrier is preheated to a predetermined temperature and introduced into the pyrolysis gas reformer, where the heat carrier is brought into contact with the pyrolysis gas introduced from the biomass pyrolyzer and steam. Thus, the pyrolysis gas is steam reformed and taken out as a product.
- the heat carrier descends through the pipe and is introduced into the biomass pyrolyzer to cause thermal decomposition of the biomass.
- tar, dust, etc. adhere to the inner wall of the introduction pipe to the pyrolysis gas reformer and the valve, and sometimes the heat carrier in countercurrent contact with the pyrolysis gas is also stuck and clogged.
- a biomass pyrolysis zone and a pyrolysis gas reforming zone could be provided in one container by removing these introduction pipes and valves.
- a biomass pyrolysis zone is provided in the lower part of one container
- a pyrolysis gas reforming zone is provided in the upper part
- the lower part is set to the pyrolysis temperature, for example, 550 ° C., while the upper part is gas.
- the present inventors have come up with the idea of filling a heat carrier inside the container. That is, if the inside of the container is filled with a heat carrier, natural convection of hot air inside the container can be suppressed. However, when the heat carrier is filled in this way, it is not easy to introduce biomass into the biomass pyrolysis zone at the bottom of the container. On the other hand, when introduced into the upper part of the container, the generated gas is not reformed only by pyrolyzing the biomass, and the original purpose of the apparatus cannot be achieved.
- the present inventors have further studied to solve these problems.
- the heat carrier can be properly distributed and filled into the upper and lower parts of the container, and thereby the hot air inside the container Not only can natural convection be suppressed, the heat carrier has a good balance of heat and heat dissipation, and a biomass pyrolysis zone and pyrolysis gas reforming zone can be provided in a single container.
- a space can be provided in the upper part of the biomass pyrolysis zone due to the presence of the partition plate, and the biomass can be effectively introduced into the biomass pyrolysis zone from this space, thereby completing the present invention. It came to.
- the present invention (1) A biomass pyrolysis zone that heats biomass in a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam, and a gas generated in the biomass pyrolysis zone in the presence of steam A plurality of preheated granulates and / or lumps, which are sequentially moved from the gas reforming zone to the biomass pyrolysis zone. And / or a gasification apparatus that performs reforming of gas generated by pyrolysis of biomass and pyrolysis of biomass by heat of the lump, wherein the biomass pyrolysis zone and the gas reforming zone include the gas
- the reforming zone is provided in one container so as to be above the biomass pyrolysis zone, and the biomass pyrolysis zone is provided.
- a gasification apparatus characterized in that it comprises at least one partition plate.
- the partition plate includes an opening in the partition plate and / or includes a gap between the partition plate and the inner wall of the container, and the plurality of granular materials and / or chunks are The gasifier according to any one of (1) to (5), which sequentially moves from the gas reforming zone to the biomass pyrolysis zone through the opening and / or the gap, (7)
- the partition plate includes an opening in the partition plate, and the plurality of granular materials and / or agglomerated material passes through the opening and passes from the gas reforming zone to the biomass
- a flow guide for controlling the moving direction of the plurality of particulates and / or agglomerates from the vicinity of the outlets of the plurality of particulates and / or agglomerates of the partition plate in the biomass pyrolysis zone.
- a flow guide for controlling the moving direction of the plurality of granular materials and / or the lump is provided in the biomass pyrolysis zone from the vicinity of the outlet of the plurality of particles and / or the lump in the partition plate.
- the gasifier according to any one of the above (1) to (11), which is supplied and executes thermal decomposition, (15) Any one of the above (12) to (14), wherein the biomass is supplied to the plurality of granular materials and / or lumps moving in the vicinity of the uppermost stage of the flow guide to perform thermal decomposition.
- the steam inlet is provided at one or more positions selected from the group consisting of the biomass pyrolysis zone, the gas reforming zone, and a portion between the gas reforming zone and the biomass pyrolysis zone.
- the pyrolysis gas generated in the pyrolysis zone does not pass through the inside of the pipe when moving to the gas reforming zone. Therefore, tar and soot accompanying the pyrolysis gas do not cause a clogging trouble caused by adhering to the inner wall and valve of the pipe, and a clogging trouble caused by the heat carrier sticking inside the pipe. There is nothing. Therefore, long-term stable continuous operation becomes possible.
- tar and dust accompanying the pyrolysis gas effectively adhere to the surface of the heat carrier and heat of the heat carrier. Can be broken down with. Therefore, gasification efficiency increases.
- tar and dust remaining without being decomposed are discharged from the lower part of the container together with the heat carrier, which can contribute to overall trouble reduction.
- the heat carrier does not pass through the inside of the pipe between the pyrolysis zone and the gas reforming zone, the heat loss of the heat carrier is significantly reduced and the thermal efficiency is improved.
- the entire apparatus can be made compact, but also the amount of apparatus material used can be reduced, and cost reduction can be achieved.
- FIG. 1 is a schematic view showing an embodiment of the apparatus of the present invention having a biomass pyrolysis zone and a gas reforming zone in one container.
- FIG. 2 is a schematic view showing an embodiment of the apparatus of the present invention having a biomass pyrolysis zone and a gas reforming zone in one container.
- FIG. 3 is a schematic view showing an embodiment of the apparatus of the present invention having a biomass pyrolysis zone and a gas reforming zone in one container.
- FIG. 4 is a schematic view showing an embodiment of the apparatus of the present invention having a biomass pyrolysis zone and a gas reforming zone in one container.
- FIG. 5 is a schematic view showing an embodiment of the apparatus of the present invention having a biomass pyrolysis zone and a gas reforming zone in one container.
- FIG. 6 shows a heat carrier path provided at the lower side of the cylindrical partition plate of the apparatus shown in FIG. 5 and a staggered pattern along the moving direction of a plurality of granular materials and / or lumps from the vicinity of the outlet. It is explanatory drawing which showed typically the moving direction of the flow guide provided in multiple steps
- the gasification apparatus of the present invention comprises a biomass pyrolysis zone for heating biomass in a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam, and a gas generated in the biomass pyrolysis zone.
- a gas reforming zone that is heated in the presence of steam, and a plurality of preheated particulates and / or lumps are sequentially moved from the gas reforming zone to the biomass pyrolysis zone, The reforming of the gas generated by the thermal decomposition of the biomass and the thermal decomposition of the biomass are performed by the heat of the plurality of granular materials and / or the massive material.
- the biomass pyrolysis zone and the gas reforming zone are arranged so that the gas reforming zone is located above the biomass pyrolysis zone, that is, the plurality of particulates. So that the pyrolysis gas generated in the biomass pyrolysis zone flows into the gas reforming zone as it is, so that the product and / or the lump can move from the gas reforming zone to the biomass pyrolysis zone by gravity. And at least one, preferably one or two partition plates between the biomass pyrolysis zone and the gas reforming zone. To do.
- the partition plate is provided to divide the biomass pyrolysis zone and the gas reforming zone.
- a plurality of pre-heated particulates and / or lumps can be transferred from the gas reforming zone to the biomass pyrolysis zone.
- the air gap (heat carrier passage) that can be dropped and moved is limited, so that a plurality of preheated particulates and / or lumps fall and move from the gas reforming zone to the biomass pyrolysis zone. You can control the speed to do.
- the plurality of particulates and / or agglomerates can be present in a layer state in each of the gas reforming zone and the biomass pyrolysis zone, and the gas reforming temperature in the gas reforming zone, And the thermal decomposition temperature in a biomass thermal decomposition zone can be maintained appropriately.
- a plurality of particulates and / or agglomerates form a layer state, so that the gas generated by pyrolysis of biomass passes through the inside of the layer, and further pyrolysis of the generated gas and steam The reaction can be promoted and the amount of gas generated can be increased. Further, when the gas passes through the inside of the layer, tar and dust etc.
- the partition plate it is between the biomass pyrolysis zone and the gas reforming zone, that is, above the biomass pyrolysis zone, and below the gas reforming zone, that is, below the partition plate ( In the apparatus of FIG. 3, a desired space can be formed on the left side of the partition plate, and in the apparatus of FIG. 5, the lower part and the periphery of the partition plate. Thereby, biomass as a raw material can be introduced into the biomass pyrolysis zone from the space, and the biomass can be pyrolyzed at a predetermined temperature.
- FIG. 1 is a schematic view of one embodiment of the apparatus of the present invention comprising a biomass pyrolysis zone (A) and a gas reforming zone (B) in one vessel (1).
- the upper view of FIG. 1 is a schematic view when the inside of the container is viewed from the side, and the lower view is a schematic view when the partition plate inside the container is viewed from above.
- the heat carrier (3) is preferably heated to 1,000 to 1,100 ° C., more preferably 1,050 to 1,100 ° C. If it is less than the said lower limit, the gas generated by the thermal decomposition of biomass may not be fully reformed in the gas reforming zone (B). On the other hand, if the above upper limit is exceeded, it is not possible to expect a significant increase in the effect just by applying extra heat. Moreover, it becomes a cause of the thermal efficiency fall of an installation.
- the heat carrier (3) heated to the predetermined temperature in the preheater (2) is then positioned above the vessel (1) comprising the biomass pyrolysis zone (A) and the gas reforming zone (B). It is introduced into the gas reforming zone (B). In the gas reforming zone (B), it is generated by pyrolyzing biomass in the biomass pyrolysis zone (A) located below the container (1), and rises in the container (1) for gas reforming.
- the pyrolysis gas introduced into the zone (B) is brought into contact with the heat carrier (3) and heated in the presence of steam. As a result, the pyrolysis gas and steam react to reform the pyrolysis gas into a gas rich in hydrogen.
- the steam used for gas reforming is the gas reforming zone (B) or between the gas reforming zone (B) and the biomass pyrolysis zone (A) [near the heat carrier passage (9)], And / or in a biomass pyrolysis zone (A), it introduce
- the upper limit of the gas phase temperature in the gas reforming zone (B) is preferably 1,000 ° C., more preferably 950 ° C., still more preferably 930 ° C., and the lower limit is preferably 700 ° C., more preferably 850 ° C. More preferably, it is 880 degreeC. If it is less than the lower limit, the reforming reaction may not proceed.
- the gas phase temperature in the gas reforming zone (B) is 850 ° C. or more, which is the more preferable lower limit value, the reforming of carbon monoxide by steam becomes remarkable, and further, when the gas phase temperature is 880 ° C. or more, which is a preferable lower limit value, The reforming of methane by the becomes remarkable. Therefore, in order to efficiently reform both carbon monoxide and methane, the gas phase temperature in the gas reforming zone (B) is more preferably 880 ° C. or higher.
- a more preferable upper limit of the gas phase temperature in the gas reforming zone (B) is 950 ° C., and the pyrolysis gas can be sufficiently reformed below the temperature, but in order to reduce the amount of fuel used, it is 930 ° C. or less. More preferably.
- the heat carrier (3) that has passed through the gas reforming zone (B) located in the upper part of the container (1) continues to the heat carrier passage (9) of the partition plate (7), here the partition plate (7 ) And the inner wall of the container, and moves to the biomass pyrolysis zone (A) located in the lower part of the container (1).
- the heat carrier (3) is separately brought into contact with the biomass (a) supplied from the biomass supply port (4) to the biomass pyrolysis zone (A).
- a non-oxidizing gas for example, nitrogen, and optionally steam are respectively supplied from the non-oxidizing gas supply port (5) and the steam blow-in port (6 1 ).
- biomass (a) Supplied and kept in a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam. And by contact with a heat carrier (3) and biomass (a), biomass (a) is heated and thermally decomposed, and pyrolysis gas produces
- the biomass pyrolysis zone (A) a non-oxidizing gas atmosphere, combustion of the biomass (a) can be prevented and the biomass (a) can be efficiently decomposed.
- the generated pyrolysis gas rises in the container (1), passes through the pyrolysis gas passage (8) of the partition plate (7) [same as the heat carrier passage (9)], and the gas reforming gas. It is introduced into the quality zone (B).
- the upper limit of the gas phase temperature in the biomass pyrolysis zone (A) is preferably 700 ° C, more preferably 650 ° C, and the lower limit is preferably 400 ° C, more preferably 500 ° C, and further preferably 550 ° C. If it is less than the said lower limit, biomass thermal decomposition may not advance. If the above upper limit is exceeded, heavy tar is generated. Such heavy tar cannot be sufficiently reformed by steam, and may cause equipment troubles due to tar.
- heat required for the pyrolysis of the biomass (a) in the biomass pyrolysis zone (A) and the reforming of the pyrolysis gas in the gas reforming zone (B) is a plurality of preheated temperatures. It is supplied with the heat
- the introduction of the heat carrier (3) into the container (1) and the extraction of the heat carrier (3) from the container (1) are, for example, a so-called two-stage equipped with two valves, one above and one below the pipe. This is done using a type valve (not shown).
- the upper and lower two valves are closed, the upper valve is opened first, the heat carrier (3) is dropped into the pipe, the lower valve and the upper valve are opened. And heat carrier (3). Then, by closing the upper valve and opening the lower valve, the heat carrier (3) filled between the two valves is introduced into or removed from the container (1). By repeating such valve operation, the heat carrier (3) is introduced almost continuously into the container (1) and is drawn out almost continuously from the container (1).
- the introduction and extraction method is an example, and the present invention is not limited to this method. In the biomass pyrolysis zone (A) and the gas reforming zone (B) by controlling the introduction rate of the heat carrier (3) into the container (1) and the extraction rate of the heat carrier (3) from the container (1).
- the heat carrier layer is formed, the thickness (residence amount) of the layer is controlled to an appropriate value, and the gas phase temperatures of the biomass pyrolysis zone (A) and the gas reforming zone (B) are set to the predetermined temperature. Can be controlled.
- the gas phase temperatures of the biomass pyrolysis zone (A) and the gas reforming zone (B) will be high, while the extraction rate will be If it is too slow, the heat carrier dissipates heat and the gas phase temperature in the biomass pyrolysis zone (A) becomes low.
- the supply rate and extraction rate of the heat carrier (3) to the container (1) depend on the supply amount and type of biomass (a) as a raw material, and the moisture and ash content of the biomass (a). Usually, it determines with respect to the supply amount of biomass (a). Usually, it is set to 5 to 60 mass times the feed rate of the dry raw material, that is, dry biomass (a) to the container (1). Preferably, it is set to 5 to 30 times by mass, more preferably 10 to 20 times by mass, the supply rate of dry biomass (a) to the container (1). If it is less than the said minimum, the calorie
- the upper limit of the pressure in the container (1) is preferably 104.33 kPa, more preferably 102.33 kPa, and the lower limit is preferably 100.33 kPa, more preferably 101.23 kPa. If the above upper limit is exceeded, the generated pyrolysis gas may flow backward from the biomass supply port (4) and leak out of the container (1). On the other hand, if it is less than the above lower limit, the generated pyrolysis gas does not pass through the layer of the heat carrier (3) in the gas reforming zone (B) uniformly dispersed, and the pyrolysis gas and accompanying tar, etc. are sufficient. It may not be modified.
- the steam inlets (6 1 , 6 2 ) are preferably provided in the gas reforming zone (B) or between the gas reforming zone (B) and the biomass pyrolysis zone (A), and / or Alternatively, it is installed in the biomass pyrolysis zone (A).
- the biomass pyrolysis zone (A) it is particularly preferable to install in the biomass pyrolysis zone (A).
- a plurality of steam blowing ports can be preferably installed at each location, more preferably 2 to 4, and even more preferably 4.
- the temperature of the supplied steam is not particularly limited, but is preferably 130 to 200 ° C, more preferably about 160 ° C.
- superheated steam of preferably 500 to 600 ° C.
- the supply amount of steam is substantially equal to the supply amount of biomass as a raw material.
- Said biomass supply port (4) should just be installed in the position which can supply biomass (a) to a biomass thermal decomposition zone (A) effectively.
- it is installed in the space above the biomass pyrolysis zone (A), that is, below the partition plate (7) and above the layer of the heat carrier (3) staying in the biomass pyrolysis zone (A). Is done. Thereby, the contact time of biomass (a) and a heat carrier (3) can be made appropriate, and biomass (a) can fully be thermally decomposed.
- one biomass supply port (4) is described, it is not limited to this.
- One or more biomass supply ports (4) are preferably installed, more preferably 1 to 5, more preferably 1 to 3, and even more preferably 1 or 2.
- the residence time of the biomass (a) in the biomass pyrolysis zone (A) is preferably 10 to 60 minutes, more preferably 20 to 40 minutes, and further preferably 25 to 35 minutes. If the amount is less than the lower limit, heat is not uniformly transmitted to the biomass, and uniform pyrolysis is not performed, so that the amount of pyrolysis gas generated is reduced. On the other hand, even if the above upper limit is exceeded, a significant increase in the effect is not recognized, and on the contrary, an increase in equipment cost is caused.
- the residence time of the biomass (a) in the biomass pyrolysis zone (A) can be appropriately adjusted from the moving speed of the heat carrier (3) and the biomass supply amount.
- the residence time of the gas in the gas reforming zone (B) is preferably 1 to 10 seconds, more preferably 2 to 5 seconds.
- the residence time of the gas in the gas reforming zone (B) can be set from the moving speed and filling amount of the heat carrier (3), the steam supply amount, and the scheduled pyrolysis gas amount.
- the heat carrier (3) that has passed through the gas reforming zone (B) and then the biomass pyrolysis zone (A) is not thermally decomposed due to the biomass pyrolysis residue (char) and the heat carrier. Along with a small amount of tar, dust, etc. remaining in step, it is discharged from the bottom of the container (1).
- the treatment of the discharged matter including the discharged heat carrier (3) is performed by a conventionally known method. For example, the method and apparatus described in Patent Documents 7 and 8 above can be employed.
- the heat carrier (3) is again returned to the preheater (2) and supplied to the container (1).
- the plurality of granular materials and / or agglomerates (3) is preferably made of one or more materials selected from the group consisting of metals and ceramics.
- the metal is preferably selected from the group consisting of iron, stainless steel, nickel alloy steel, and titanium alloy steel, and more preferably stainless steel.
- the ceramic is selected from the group consisting of alumina, silica, silicon carbide, tungsten carbide, zirconia, and silicon nitride, and more preferably alumina.
- the shape of the plurality of granular materials and / or lumps (3) is preferably spherical (ball), but is not necessarily a true sphere, and is a spherical material having an elliptical or oval cross-sectional shape. Also good.
- the diameter (maximum diameter) of the spherical object is preferably 3 to 25 mm, more preferably 8 to 15 mm. If the above upper limit is exceeded, fluidity inside the container (1), that is, free fallability may be impaired, and this may cause the spherical object to remain stationary inside the container (1) and cause clogging. is there.
- the spherical object itself may be fixed due to tar and dust adhering to the spherical object, which may cause clogging.
- the diameter of the spherical object is less than 3 mm, the spherical object adheres to the inner wall of the container (1) due to the influence of tar and dust adhering to the spherical object, and in particular, the pyrolysis gas passage (8) and the heat carrier passage ( There is concern over narrowing 9) and promoting blockage of the passage.
- the spherical object with tar attached is pulled out from the valve at the bottom of the container (1), the spherical object with a diameter of less than 3 mm is light, and the tar adheres to the inside of the valve without falling naturally. To promote obstruction.
- the biomass of the present invention refers to so-called biomass resources.
- the biomass resources are plant biomass, for example, agricultural products such as thinned wood, sawn wood waste, pruned branches, forest land residue, unused trees, etc. discarded from agriculture, vegetable residues and fruit tree residues discarded from agriculture.
- biological biomass for example, biological waste such as livestock waste and sewage sludge; Say etc.
- the apparatus of the present invention is preferably suitable for gasification of plant biomass and biological biomass.
- FIG. 2 is a schematic view of another embodiment of the apparatus of the present invention comprising a biomass pyrolysis zone (A) and a gas reforming zone (B) in one vessel (11).
- the upper view of FIG. 2 is a schematic view when the inside of the container is viewed from the side, and the lower view is a schematic view when the partition plate inside the container is viewed from above.
- the heat carrier (31) heated to a predetermined temperature in the preheater (21) is then subjected to gas reforming located above the container (11) comprising a biomass pyrolysis zone (A) and a gas reforming zone (B). It is introduced into the quality zone (B). In the gas reforming zone (B), it is generated by pyrolyzing the biomass (a) in the biomass pyrolysis zone (A) located below the vessel (11), and is provided in the vessel (11).
- the pyrolysis gas introduced into the gas reforming zone (B) ascending the pyrolysis gas passage (81) and the heat carrier passage (91) of the partition plate (71) is heated in the presence of steam in the heat carrier (31). ) And heated.
- the pyrolysis gas and steam react to reform the pyrolysis gas into a gas rich in hydrogen.
- the steam used for gas reforming is the gas reforming zone (B), or between the gas reforming zone (B) and the biomass pyrolysis zone (A) [near the heat carrier passage (91)], And / or in a biomass thermal decomposition zone (A), it introduce
- the gas phase temperature in the gas reforming zone (B) is the same as described above.
- the heat carrier (31) that has passed through the gas reforming zone (B) located in the upper part of the container (11) is then transferred to the biomass pyrolysis zone (A) located in the lower part of the container (11).
- the heat carrier (31) is brought into contact with the biomass (a) separately supplied from the biomass supply port (41) to the biomass pyrolysis zone (A).
- the biomass pyrolysis zone (A) is supplied with non-oxidizing gas, for example, nitrogen, and optionally steam, from the non-oxidizing gas supply port (51) and the steam supply port (61 1 ), respectively.
- non-oxidizing gas for example, nitrogen, and optionally steam
- a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam is maintained.
- biomass (a) is heated and thermally decomposed, and pyrolysis gas produces
- a heat carrier (31) and biomass (a) By making the biomass pyrolysis zone (A) a non-oxidizing gas atmosphere, combustion of the biomass (a) can be prevented and the biomass (a) can be efficiently decomposed.
- the generated pyrolysis gas rises in the container (11) and is introduced into the gas reforming zone (B).
- the gas phase temperature in the biomass pyrolysis zone (A) is the same as described above.
- most of the heat necessary for pyrolysis of the biomass (a) in the biomass pyrolysis zone (A) and reforming of the pyrolysis gas in the gas reforming zone (B) was preheated to the above temperature.
- a plurality of granular materials and / or lumps that is, supplied by the heat of the heat carrier medium (heat carrier) and introduced into the container (11) of the heat carrier (31) and the container of the heat carrier (31) ( The extraction from 11) is carried out in the same manner as the apparatus shown in FIG.
- FIG. 3 is a schematic view of another embodiment of the apparatus of the present invention comprising a biomass pyrolysis zone (A) and a gas reforming zone (B) in one vessel (12).
- the gas reforming zone (B) is not disposed immediately above the biomass pyrolysis zone (A), but is disposed via the partition plate (72).
- the gas reforming zone (B) is disposed horizontally on the upper right side of FIG.
- a plurality of granules and / or agglomerates (32) are divided into layers in each zone with a partition plate (72) installed between the gas reforming zone (B) and the biomass pyrolysis zone (A). Forming.
- the heat carrier (32) heated to a predetermined temperature in the preheater (22) is then subjected to gas modification located above a vessel (12) comprising a biomass pyrolysis zone (A) and a gas reforming zone (B). It is introduced into the quality zone (B).
- the pyrolysis gas generated by pyrolyzing the biomass (a) in the biomass pyrolysis zone (A) located on the lower left side of the container (12) is converted into the container (12).
- the pyrolysis gas introduced into the gas reforming zone (B) is brought into contact with the heat carrier (32) and heated in the presence of steam.
- the pyrolysis gas and steam react to reform the pyrolysis gas into a gas rich in hydrogen.
- the steam used for gas reforming is the gas reforming zone (B) or between the gas reforming zone (B) and the biomass pyrolysis zone (A) [near the heat carrier passage (92)], and / or, in the biomass pyrolysis zone (A), it is introduced from the steam blow openings (62 1, 62 2).
- the gas phase temperature in the gas reforming zone (B) is the same as above.
- the heat carrier (32) that has passed through the gas reforming zone (B) located on the upper right side in the vessel (12) is then transferred to the biomass pyrolysis zone (A) located on the lower left side in the vessel (12).
- the heat carrier passage (92) existing in the lower part of the partition plate (72) provided in the container (12) [the same as the above pyrolysis gas passage (82).
- the heat carrier (32) is separately brought into contact with the biomass (a) supplied from the biomass feeder (42) to the biomass pyrolysis zone (A). Further, a non-oxidizing gas such as nitrogen is introduced into the biomass feeder (42) from a non-oxidizing gas supply port (not shown) and supplied to the biomass pyrolysis zone (A) together with the biomass (a). Is done.
- a non-oxidizing gas such as nitrogen is introduced into the biomass feeder (42) from a non-oxidizing gas supply port (not shown) and supplied to the biomass pyrolysis zone (A) together with the biomass (a).
- steam is optionally supplied from the steam supply port (62 1 ) and maintained in a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam.
- biomass (a) is heated and thermally decomposed, and pyrolysis gas produces
- a heat carrier (32) and biomass (a) By making the biomass pyrolysis zone (A) a non-oxidizing gas atmosphere, combustion of the biomass (a) can be prevented and the biomass (a) can be efficiently decomposed.
- the generated pyrolysis gas rises in the container (12) and is introduced into the gas reforming zone (B).
- the gas phase temperature in the biomass pyrolysis zone (A) is the same as described above.
- two biomass raw material supply machines (42) are installed, and two different types of biomass (a) can be charged simultaneously.
- FIG. 4 is a schematic view of one embodiment of the apparatus of the present invention comprising a biomass pyrolysis zone (A) and a gas reforming zone (B) in one vessel (13). Unlike the apparatus shown in FIG.1 and FIG.2, this apparatus is between a biomass thermal decomposition zone (A) and a gas reforming zone (B), and one piece in a biomass thermal decomposition zone (A), A total of two partition plates (73 1 , 73 2 ) are provided.
- the partition plate (73 1 ) installed above the container (13) is in the biomass pyrolysis zone (A) in the container (13).
- the gas reforming zone (B) are divided, while the partition plate (73 2 ) installed below the container (13) further divides the biomass pyrolysis zone (A) into two It is for dividing into parts (A 1 , A 2 ).
- the partition plate (73 2 ) installed below the container (13) further divides the biomass pyrolysis zone (A) into two It is for dividing into parts (A 1 , A 2 ).
- four supply ports (43 1 , 43 2 , 43 3 , 43 4 ) for supplying biomass as a raw material are provided, and a plurality of different types of biomass can be simultaneously introduced.
- two biomass inlets are partitioned by a partition plate (73 2 ), and as a result, the residence time (thermal decomposition time) of biomass in the biomass thermal decomposition zone (A) can be set to two types.
- the plurality of granules and / or agglomerates (33) are divided into a gas reforming zone (B) and a biomass pyrolysis zone (A) by a partition plate (73 1 ) to form a layer in each,
- the biomass pyrolysis zone (A) is divided into two by the partition plate (73 2 ), and one gas reforming zone (B) and two biomass pyrolysis zones (A) are divided into one container (13). 1 , A 2 ).
- the number of partition plates installed in the gas reforming zone (B) and the biomass pyrolysis zone (A) is not limited to this, and a larger number of partition plates are provided so that the gas reforming zone (B ) And the biomass pyrolysis zone (A) can be further subdivided.
- a plurality of granules and / or agglomerates (33), i.e. a heat carrier medium (heat carrier), is introduced in the preheater (23) before being introduced into the gas reforming zone (B) in the vessel (13). It is preheated to a predetermined temperature in the same manner as described above.
- the heat carrier (33) heated to a predetermined temperature in the preheater (23) is then subjected to gas modification located above a vessel (13) comprising a biomass pyrolysis zone (A) and a gas reforming zone (B). It is introduced into the quality zone (B).
- the pyrolysis gas generated by pyrolyzing the biomass (a) in the biomass pyrolysis zone (A 1 , A 2 ) located in the lower part of the container (13) is It passes through the pyrolysis gas passage (83) formed by the partition plate (73 1 ) provided in the container (13) and is introduced into the gas reforming zone (B) while being in contact with the heat carrier.
- the cracked gas and steam are brought into contact with the heat carrier (33) and heated.
- the pyrolysis gas and steam react to reform the pyrolysis gas into a gas rich in hydrogen.
- the steam used for gas reforming is introduced from the steam inlets (63 1 , 63 2 ) in the biomass pyrolysis zone (A 1 , A 2 ).
- the steam inlets (63 1 , 63 2 ) are all provided in the biomass pyrolysis zone, but the gas reforming zone (B) or the gas reforming zone (B) And the biomass pyrolysis zone (A 1 ) [near the heat carrier passage (93)].
- the gas phase temperature in the gas reforming zone (B) is the same as described above.
- the heat carrier (33) that has passed through the gas reforming zone (B) located in the upper part of the container (13) is then transferred to the biomass pyrolysis zone (A 1 ) located in the lower part of the container (13).
- Heat carrier passage (93) which is a gap between the partition plate (73 1 ) provided in the container (13) and the inner wall of the container [same as the above pyrolysis gas passage (83). ] Move through.
- the heat carrier (33) is separately supplied from the biomass supply port (43 1 , 43 2 , 43 3 , 43 4 ) to the biomass pyrolysis zone (A 1 , A 2). ) Is contacted with the biomass supplied.
- a non-oxidizing gas for example, nitrogen, and optionally steam are respectively supplied to the non-oxidizing gas supply port (53) and the steam supply port (63). 1 , 63 2 ) and kept in a non-oxidizing gas atmosphere or a mixed gas atmosphere of non-oxidizing gas and steam. And by contact with a heat carrier (33) and biomass (a), biomass (a) is heated and thermally decomposed, and pyrolysis gas produces
- the generated pyrolysis gas rises in the container (13) and is introduced into the gas reforming zone (B).
- the gas phase temperature in the biomass pyrolysis zone (A 1 , A 2 ) is the same as described above.
- the gas phase temperature of the biomass pyrolysis zone (A 1 , A 2 ) is the same, or the gas phase temperature of the biomass pyrolysis zone (A 2 ) is the same as that of the biomass pyrolysis zone (A 1 ).
- most of the heat required for pyrolysis of the biomass (a) in the biomass pyrolysis zone (A 1 , A 2 ) and reforming of the pyrolysis gas in the gas reforming zone (B) is at the above temperature.
- FIG. 5 is a schematic view of one embodiment of the apparatus of the present invention comprising a biomass pyrolysis zone (A) and a gas reforming zone (B) in one vessel (14).
- the upper view of FIG. 5 is a schematic view when the inside of the container is viewed from the side, and the lower view is a schematic view when the partition plate inside the container is viewed from above when cut along the line XX ′.
- the apparatus differs from the apparatus shown in FIGS. 1 and 2 in that the biomass pyrolysis zone (A) and the gas reforming zone (B) are partitioned by a cylindrical partition plate (74), and The biomass reforming zone (A) surrounds the gas reforming zone (B) through a cylindrical partition plate (74).
- heat carrier passages (94) In the lower part of the cylindrical partition plate (74), four openings in the circumferential direction, that is, heat carrier passages (94) are provided.
- the number and size of the heat carrier passages (94) are not particularly limited, and depend on the size of the device itself, the biomass throughput, the size of a plurality of granular materials and / or agglomerates, etc. It can be determined as appropriate.
- a plurality of granulates and / or agglomerates (34), ie a heat carrier medium (heat carrier), is introduced in the preheater (24) before being introduced into the gas reforming zone (B) in the vessel (14). It is preheated to a predetermined temperature in the same manner as described above.
- the heat carrier (34) heated to a predetermined temperature in the preheater (24) is then subjected to gas reforming located above a vessel (14) comprising a biomass pyrolysis zone (A) and a gas reforming zone (B). It is introduced into the quality zone (B).
- gas reforming zone (B) it is generated by pyrolyzing the biomass (a) in the biomass pyrolysis zone (A) located below the container (14), and is provided in the container (14).
- the pyrolysis gas passage (84) and the heat carrier passage (94) of the cylindrical partition plate (74) are raised, mainly through the pyrolysis gas passage (84) provided on the bottom surface of the cylindrical partition plate (74).
- the pyrolysis gas introduced into the gas reforming zone (B) is brought into contact with the heat carrier (34) and heated in the presence of steam.
- the pyrolysis gas and steam react to reform the pyrolysis gas into a gas rich in hydrogen.
- the steam used for gas reforming is introduced from the steam inlet (64) in the biomass pyrolysis zone (A). Steam can also be introduced directly into the gas reforming zone (B).
- the gas phase temperature in the gas reforming zone (B) is the same as described above.
- the heat carrier (34) that has passed through the gas reforming zone (B) located in the upper part of the container (14) is then transferred to the biomass pyrolysis zone (A) located in the lower part of the container (14). It moves through the opening provided in the circumferential direction, that is, the heat carrier passage (94) at the lower part of the side surface of the cylindrical partition plate (74) provided in (14).
- FIG. 6 shows the heat carrier passage (94) provided in the lower part of the side of the cylindrical partition plate (74) of the apparatus shown in FIG.
- the flow guide (c) provided in a plurality of stages in a staggered manner along the moving direction of (34), and a plurality of granular and / or lump (34) and biomass (a) in the vicinity of the flow guide (c)
- the heat carrier passage (94) has a substantially trapezoidal shape, and is provided in the circumferential direction at a lower portion of the side surface of the cylindrical partition plate (74) at a constant interval.
- path (94) In addition to a trapezoid, it can also be a semicircle, a triangle, etc.
- the dimensions of the heat carrier passageway (94) depend, inter alia, on the dimensions of the plurality of granules and / or agglomerates (34), the width and height of which are of the plurality of granules and / or agglomerates (34). It is preferable that it is 10 times or more of one dimension.
- a flow guide (c) is provided below the heat carrier passage (94) in the biomass pyrolysis zone (A), and the plurality of granular materials and / or lumps (34).
- the flow guide (c) is illustrated in two stages in a staggered manner.
- the cross section of the flow guide (c) is substantially triangular as shown in FIG. 6 when cut in a plane perpendicular to the length direction.
- the cross-section of the flow guide is not limited to this, and any cross-section may be used as long as it can realize the same moving state in the plurality of granular materials and / or the mass (34) and the biomass (a). Further, it may be an arc shape protruding upward.
- the granular material and / or the mass (34) moved from the heat carrier passage (94) into the biomass pyrolysis zone (A) is moved by the flow guide (c) as shown in FIG. The direction is controlled, thereby creating alternating places where the granulates and / or lumps (34) are stacked and recessed.
- the biomass (a) as a raw material is separately supplied from the biomass supply port (44) mainly to the place where the above-mentioned granular and / or lump (34) in the biomass pyrolysis zone (A) is depressed. Is done.
- the supplied biomass (a) moves downward in the biomass pyrolysis zone (A) while being brought into contact with the granular material and / or the mass (34).
- the biomass pyrolysis zone (A) is supplied with a non-oxidizing gas, for example, nitrogen and steam, from the non-oxidizing gas supply port (54) and the steam supply port (64), respectively.
- a non-oxidizing gas for example, nitrogen and steam
- the biomass pyrolysis zone (A) is kept in a non-oxidizing gas atmosphere, and the steam Directly to the quality zone (B).
- the biomass (a) is heated and pyrolyzed by the contact between the granular material and / or the lump (34) and the biomass (a) to generate pyrolysis gas.
- combustion of the biomass (a) can be prevented and the biomass (a) can be efficiently decomposed.
- the generated pyrolysis gas rises in the container (14) and is introduced into the gas reforming zone (B).
- the gas phase temperature in the biomass pyrolysis zone (A) is the same as described above.
- the gas reforming zone (B) is disposed so as to be surrounded by the biomass pyrolysis zone (A). Since the heat from the quality zone (B) is used for the pyrolysis of biomass in the biomass pyrolysis zone (A), the thermal efficiency of the gasifier can be increased.
- a flow guide (c) is provided in the biomass pyrolysis zone (A) to create a place where a plurality of granular materials and / or agglomerates (34) are stacked and recessed, and biomass as a raw material
- the specific gravity of the biomass (a) and the plurality of granules and / or chunks (34) is different by mainly supplying (a) to the recessed portions of the plurality of granules and / or chunks (34).
- the biomass (a) is a wood chip
- its specific gravity is 0.2 to 0.3 ton / m 3
- the plurality of granular materials and / or mass (34) is alumina. Even when the specific gravity is 3.6 to 3.9 ton / m 3, it is possible to achieve efficient mixing of the two and effectively perform pyrolysis of the biomass (a). it can.
- Example 1 The biomass raw material used in Example 1 and the reactor used for pyrolysis and gas reforming of the biomass raw material are as follows.
- waste wood As the biomass material, construction waste wood was used. The waste wood was used after being roughly pulverized. The size of the waste wood after coarse pulverization is a mixture of bar-like material with the size of disposable chopsticks, thin plate-like material with a size of about 1/4 of playing cards, and sawdust, etc. The maximum size is about 200 to 300 mm. It was a thing. Table 1 shows the properties of the waste wood.
- Table 1 Each value in Table 1 is measured according to JIS-M8812. Here, ash, volatile matter and fixed carbon are calculated on a dry basis. In addition, the moisture is from when the biomass raw material is received.
- the reactor shown in FIG. 1 was used as the reactor (1) used for the pyrolysis and gas reforming of the biomass raw material.
- a reactor (1) is provided with a biomass pyrolysis zone (A) and a gas reforming zone (B) in one container, and one partition plate (7) is installed between these zones.
- the reactor (1) has an inner diameter of about 800 mm, a height of about 3000 mm, and an internal volume of about 1 m 3 .
- the length from the upper part of the side wall of the reactor (1) to the top of the partition plate is 1,200 mm (volume of the corresponding part: 600 liters).
- the length to the part start part is 600 mm (volume of the corresponding part: 300 liters), and the length of the cone part is 1,000 mm (volume of the corresponding part: 168 liters).
- the circumferential pyrolysis gas passage (8) and heat carrier passage (9) provided between the partition plate (7) and the inner wall of the container (1) has a radial width of 100 mm.
- the circumferential width of the pyrolysis gas passage (8) and heat carrier passage (9) is divided into eight equal parts by eight clasps (10) of 100 mm.
- the heat carrier a substantially spherical alumina ball having a diameter (maximum diameter) of 10 to 12 mm was used.
- the heat carrier is introduced into the gas reforming zone (B) at a temperature of 1,050 ° C. in an amount of 450 kg / hour, and an appropriate amount is transferred from the biomass pyrolysis zone (A) to the outside of the container (1). While being extracted, the gas reforming zone (B) and the biomass heat so that the gas phase temperature of the gas reforming zone (B) is 950 ° C. and the gas phase temperature of the biomass pyrolysis zone (A) is 550 ° C. The amount of heat carrier deposited in the decomposition zone (A) was adjusted.
- the amount of heat carrier extracted from the biomass pyrolysis zone (A) at this time is 450 kg which is the same as the amount supplied to the gas reforming zone (B). / Hour and the temperature was 600 ° C.
- the heat carrier was deposited as a layer in about 60% by volume of the gas reforming zone (B), and was deposited as a layer in about 60% by volume of the biomass pyrolysis zone (A).
- Construction waste wood as a biomass raw material is continuously introduced into the biomass pyrolysis zone (A) in the reaction vessel (1) from the biomass supply port (4) at a supply rate of 25 kg / hour using a quantitative feeder.
- the gas phase temperature of the biomass pyrolysis zone (A) was maintained at 550 ° C.
- the pressure in the container (1) was maintained at 101.3 kPa.
- nitrogen gas was introduced into the biomass pyrolysis zone (A) in an amount of 1,200 liters / hour from a non-oxidizing gas supply port (5) provided in the lower part.
- the residence time of the biomass raw material in the biomass pyrolysis zone (A) was about 1 hour.
- gas generated by pyrolysis was obtained at 23 kg / hr.
- the gas was subsequently introduced into a gas reforming zone (B) maintained at a gas phase temperature of 950 ° C. and a pressure of 101.3 kPa.
- Superheated steam 160 ° C., 0.6 MPa was introduced into the reactor (1) at a rate of 16 kilograms / hour from a steam inlet (6 2 ) provided at the lower part of the gas reforming zone (B). Gas reforming was performed.
- a reformed gas having a temperature of 950 ° C. was obtained from the reformed gas outlet (b) in an amount of 39 kilograms / hour.
- the resulting reformed gas was collected in a rubber bag, and the gas composition was measured by gas chromatography [GC-14A (trademark) manufactured by Shimadzu Corporation]. Table 2 shows the composition of the reformed gas obtained.
- the operation could be carried out continuously for 3 days. During the operation period, it was possible to maintain a good continuous operation without any trouble, in particular, trouble caused by tar.
- Example 2 The biomass material used in Example 2 is the same as that in Example 1.
- the reactor shown in FIG. 5 was used.
- the reactor (14) includes a biomass pyrolysis zone (A) and a gas reforming zone (B) in one container, and one cylindrical partition plate (74) between the zones. It is installed.
- the inner diameter of the gas reforming zone (B) is about 800 mm
- the height is about 1,200 mm
- the internal volume is about 0.6 m 3 .
- the width of the portion surrounding the gas reforming zone (B) of the biomass pyrolysis zone (A) is about 150 mm, the height is about 1,200 mm, and the internal volume is about 0.76 m 3 .
- the height of the cone portion is about 1,000 mm, and the internal volume of the corresponding portion is about 0.85 m 3 .
- the total volume of the biomass pyrolysis zone (A) is about 1.61 m 3 in total.
- path (94) provided in the circumferential direction at the side part lower part of the cylindrical partition plate (74) is a substantially trapezoid, an upper base is about 100 mm, and a lower base is about 360 mm.
- the height is about 180 mm, and a total of four are provided at equal intervals in the circumferential direction.
- the flow guide (c) is provided in two stages in a zigzag pattern along the moving direction of the heat carrier (34) from directly below the heat carrier passage (94), that is, downward.
- the cross section of the flow guide (c) is substantially triangular when cut along a plane perpendicular to its length direction.
- the triangle is a substantially isosceles triangle, the height is about 195 mm, the base is about 500 mm, and the length of the portion extending vertically from the base is about 50 mm.
- the first-stage flow guides (c) are provided in a one-to-one correspondence immediately below the heat carrier paths (94) corresponding to the number of heat carrier paths (94), and the second-stage flow guides (c) ) Is installed so that the center of the second-stage flow guide (c), that is, the apex of the triangle, is located at a half of the distance between two adjacent flow-guides (c) on the first stage.
- the distance between the straight line connecting the bottoms of the plurality of flow guides (c) on the first stage and the straight line connecting the vertices of the plurality of flow guides (c) on the second stage is about 60 mm.
- the heat carrier a substantially spherical alumina ball having a diameter (maximum diameter) of 10 to 12 mm was used.
- the heat carrier is introduced into the gas reforming zone (B) in an amount of 450 kilograms / hour at a temperature of 1,050 ° C., and the same amount is put into a container at a temperature of 600 ° C. from the biomass pyrolysis zone (A). It was discharged outside (14).
- the heat carrier was deposited as a layer in about 60% by volume of the gas reforming zone (B), and was deposited as a layer in about 42% by volume of the biomass pyrolysis zone (A).
- gas generated by pyrolysis was obtained at 21 kg / hour.
- the gas was subsequently introduced into a gas reforming zone (B) maintained at a gas phase temperature of 1,000 ° C. and a pressure of 101.3 kPa.
- Superheated steam 230 ° C., 0.6 MPa
- a reformed gas having a temperature of 1,000 ° C. was obtained from the reformed gas outlet (b) in an amount of 37 kilograms / hour.
- the resulting reformed gas was collected in a rubber bag, and the gas composition was measured by gas chromatography [GC-14A (trademark) manufactured by Shimadzu Corporation]. Table 3 shows the composition of the reformed gas obtained.
- the operation could be carried out continuously for 3 days. During the operation period, it was possible to maintain a good continuous operation without any trouble, in particular, trouble caused by tar.
- Example 2 Using the same construction waste wood as used in Example 1, it was continuously introduced into the pyrolysis reactor at the same feed rate of 25 kg / hour as in Example 1 using a quantitative feeder. The supply rate of the heat carrier to the gas reforming zone, the temperature of the heat carrier, and other operating conditions were the same as in Example 1. A reformed gas having a temperature of 950 ° C. was obtained in an amount of 15 kilograms / hour. The resulting reformed gas was collected in a rubber bag, and the gas composition was measured by gas chromatography [GC-14A (trademark) manufactured by Shimadzu Corporation]. Table 4 shows the composition of the reformed gas obtained. Further, the operation could be carried out continuously for 3 days as in Example 1.
- GC-14A gas chromatography
- Example 1 and Example 2 and Comparative Example 1 From the results of Example 1 and Example 2 and Comparative Example 1, the reaction of Comparative Example 1 (15 kg / hour) was carried out in the reactors of Example 1 (39 kg / hour) and Example 2 (37 kg / hour). It has been found that the reformed gas can be obtained twice or more compared with the vessel. Further, from the results of Tables 2 to 4 showing the respective reformed gas compositions, the reformed gas having a remarkably high hydrogen content in the reactors of Example 1 and Example 2 as compared with the reactor of Comparative Example 1 was found. It was found that can be manufactured. In addition, it was found that the reactor of Example 2 had significantly higher hydrogen and carbon monoxide contents than the reactor of Example 1, while the carbon dioxide content was significantly reduced.
- the gasification apparatus of the present invention not only stable operation can be achieved in the long term, but also an increase in gasification efficiency, an improvement in thermal efficiency, and a reduction in cost can be achieved. Therefore, it is expected that the gasification apparatus of the present invention will be greatly utilized for biomass gasification in the future. In addition, it is expected to be used for hydrogen production business and power generation business.
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Abstract
Description
(1)バイオマスを、非酸化性ガス雰囲気下又は非酸化性ガスとスチームとの混合ガス雰囲気下において加熱するバイオマス熱分解ゾーンと、上記バイオマス熱分解ゾーンにおいて発生したガスを、スチームの存在下に加熱するガス改質ゾーンとを備え、かつ、予め加熱された複数の粒状物及び/又は塊状物を、上記ガス改質ゾーンから上記バイオマス熱分解ゾーンへと順次移動せしめて、上記複数の粒状物及び/又は塊状物の持つ熱により、バイオマスの熱分解により発生したガスの改質及びバイオマスの熱分解を実行するガス化装置において、上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとが、上記ガス改質ゾーンが上記バイオマス熱分解ゾーンの上方になるように一の容器中に備えられており、かつ、上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとの間に、少なくとも1枚の仕切板を備えていることを特徴とするガス化装置である。
(2)上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとの間に、1又は2枚の仕切板を備える、上記(1)記載のガス化装置、
(3)上記バイオマス熱分解ゾーンに、少なくとも1枚の仕切板を備える、上記(1)又は(2)記載のガス化装置、
(4)上記バイオマス熱分解ゾーンに、1~5枚の仕切板を備える、上記(1)又は(2)記載のガス化装置、
(5)上記バイオマス熱分解ゾーンに、1又は2枚の仕切板を備える、上記(1)又は(2)記載のガス化装置、
(6)上記仕切板が、仕切板内に開口部を備えており、及び/又は、仕切板と容器内壁との間に間隙を備えており、上記複数の粒状物及び/又は塊状物が、その開口部及び/又は間隙を通過して、上記ガス改質ゾーンから上記バイオマス熱分解ゾーンへと順次移動する、上記(1)~(5)のいずれか一つに記載のガス化装置、
(7)上記仕切板が、仕切板内に開口部を備えており、上記複数の粒状物及び/又は塊状物が、その開口部を通過して、上記ガス改質ゾーンから上記バイオマス熱分解ゾーンへと順次移動する、上記(1)~(5)のいずれか一つに記載のガス化装置、
(8)バイオマス供給口を、上記バイオマス熱分解ゾーンの上方に少なくとも1個備える、上記(1)~(7)のいずれか一つに記載のガス化装置、
(9)バイオマス供給口を、上記バイオマス熱分解ゾーンの上方に1~5個備える、上記(1)~(7)のいずれか一つに記載のガス化装置、
(10)バイオマス供給口を、上記バイオマス熱分解ゾーンの上方に1~3個備える、上記(1)~(7)のいずれか一つに記載のガス化装置、
(11)バイオマス供給口を、上記バイオマス熱分解ゾーンの上方に1~2個備える、上記(1)~(7)のいずれか一つに記載のガス化装置、
(12)上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、上記複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に複数段備え、かつ、上記バイオマスを、上記フローガイド近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、上記(1)~(11)のいずれか一つに記載のガス化装置、
(13)上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、上記複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に2~5段備え、かつ、上記バイオマスを、上記フローガイド近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、上記(1)~(11)のいずれか一つに記載のガス化装置、
(14)上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、上記複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に2~3段備え、かつ、上記バイオマスを、上記フローガイド近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、上記(1)~(11)のいずれか一つに記載のガス化装置、
(15)上記バイオマスを、上記フローガイドの最上段近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、上記(12)~(14)のいずれか一つに記載のガス化装置、
(16)スチーム吹込み口を、上記バイオマス熱分解ゾーン、上記ガス改質ゾーン、及び、上記ガス改質ゾーンと上記バイオマス熱分解ゾーンとの間より成る群から選ばれる一つ以上の位置に備える、上記(1)~(15)のいずれか一つに記載のガス化装置、
(17)スチーム吹込み口を、上記バイオマス熱分解ゾーン及び/又は上記ガス改質ゾーンに備える、上記(1)~(15)のいずれか一つに記載のガス化装置、
(18)スチーム吹込み口を、上記バイオマス熱分解ゾーンに備える、上記(1)~(15)のいずれか一つに記載のガス化装置、
(19)スチーム吹込み口を2~4個備える、上記(16)~(18)のいずれか一つに記載のガス化装置、
(20)複数の粒状物及び/又は塊状物を予め加熱するための予熱器を、ガス改質ゾーンとバイオマス熱分解ゾーンとを備える上記容器の上記ガス改質ゾーンの上部に更に備える、上記(1)~(19)のいずれか一つに記載のガス化装置、
(21)上記の複数の粒状物及び/又は塊状物の排出口を、ガス改質ゾーンとバイオマス熱分解ゾーンとを備える上記容器の上記バイオマス熱分解ゾーンの下方に備える、上記(1)~(20)のいずれか一つに記載のガス化装置、
(22)上記の粒状物及び/又は塊状物が、金属ボール及びセラミックボールより成る群から選ばれる、上記(1)~(21)のいずれか一つに記載のガス化装置、
(23)金属ボールが、ステンレス鋼製である、上記(22)記載のガス化装置、
(24)セラミックボールが、アルミナ、シリカ、シリコンカーバイド、タングステンカーバイド、ジルコニア及び窒化ケイ素のより成る群から選ばれる一以上の材質から成る、上記(22)記載のガス化装置、
(25)上記バイオマス熱分解ゾーンにおける気相温度が400~700℃である、上記(1)~(24)のいずれか一つに記載のガス化装置、
(26)上記バイオマス熱分解ゾーンにおける気相温度が500~700℃である、上記(1)~(24)のいずれか一つに記載のガス化装置、
(27)上記バイオマス熱分解ゾーンにおける気相温度が550~650℃である、上記(1)~(24)のいずれか一つに記載のガス化装置、
(28)上記ガス改質ゾーンにおける気相温度が700~1,000℃である、上記(1)~(27)のいずれか一つに記載のガス化装置、
(29)上記ガス改質ゾーンにおける気相温度が850~950℃である、上記(1)~(27)のいずれか一つに記載のガス化装置、
(30)上記ガス改質ゾーンにおける気相温度が880~930℃である、上記(1)~(27)のいずれか一つに記載のガス化装置、
(31)上記バイオマスが、植物系バイオマス、生物系バイオマス、生活雑排出物及び食品廃棄物より成る群から選ばれるバイオマス資源である、上記(1)~(30)のいずれか一つに記載のガス化装置
を挙げることができる。
実施例1において使用したバイオマス原料、及び、該バイオマス原料の熱分解及びガス改質に使用した反応器は、下記の通りである。
実施例2において使用したバイオマス原料は、実施例1と同一のものである。バイオマス原料の熱分解及びガス改質に使用した反応器としては、図5に示したものを使用した。該反応器(14)は、バイオマス熱分解ゾーン(A)とガス改質ゾーン(B)とを一つの容器中に備え、かつ、これらのゾーン間に円柱形の仕切板(74)を1枚設置したものである。該反応器(14)において、ガス改質ゾーン(B)の内径は約800mmであり、高さは約1,200mmであり、内容積は約0.6m3である。バイオマス熱分解ゾーン(A)のガス改質ゾーン(B)を取り囲む部分の幅は約150mmであり、高さは約1,200mmであり、内容積は約0.76m3である。また、コーン部の高さは約1,000mmであり、対応部分の内容積は約0.85m3である。バイオマス熱分解ゾーン(A)の内容積は、合計約1.61m3である。また、円柱形の仕切板(74)の側面下部に円周方向に設けられたヒートキャリア通路(94)の形状は略台形であり、上底は約100mmであり、下底は約360mmであり、高さは約180mmであって、円周方向に等間隔で合計4個設けられている。フローガイド(c)は、ヒートキャリア通路(94)の直下から、ヒートキャリア(34)の移動方向に沿って、即ち、下方に向かって千鳥状に2段備えられている。フローガイド(c)の断面は、その長さ方向に垂直な平面で切断したとき略三角形である。該三角形は略二等辺三角形であり、その高さは約195mmであり、底辺は約500mmであり、底辺から垂直に延びた部分の長さは約50mmである。1段目のフローガイド(c)は、ヒートキャリア通路(94)の数に対応して、ヒートキャリア通路(94)の直下に1対1で設けられており、2段目のフローガイド(c)は、1段目の隣接する2つのフローガイド(c)の距離の半分の位置に、2段目のフローガイド(c)の中心、即ち、三角形の頂点が来るように設置されている。また、1段目の複数のフローガイド(c)の底辺を結ぶ直線と、2段目の複数のフローガイド(c)の頂点を結ぶ直線との間隔は約60mmである。ヒートキャリアとしては、直径(最大径)10~12mmの略球形のアルミナ製ボールを使用した。また、ヒートキャリアは、1,050℃の温度において450キログラム/時間の量でガス改質ゾーン(B)に導入され、かつ、同量がバイオマス熱分解ゾーン(A)から600℃の温度で容器(14)の外部に排出された。ここで、ヒートキャリアは、ガス改質ゾーン(B)の約60体積%に層として堆積しており、かつ、バイオマス熱分解ゾーン(A)の約42体積%に層として堆積していた。
従来の反応器として、特許文献7の図1に記載のものを使用した。即ち、バイオマス熱分解ゾーンを有する熱分解反応器とガス改質ゾーンを有するガス改質器とを別々に備え、熱分解反応器の上部にガス改質器を、ゲートバルブを備える配管により直列に接続したものである。熱分解反応器及びガス改質器の内容積を、夫々、約170リットル及び約600リットルとした。ヒートキャリアは、ガス改質器から熱分解反応器へとゲートバルブを備える配管を通って移動させた。実施例1で使用したと同じ建設系廃木材を使用して、定量フィーダーを使用して、実施例1と同一の25キログラム/時間の供給量で熱分解反応器に連続的に導入した。ガス改質ゾーンへのヒートキャリアの供給速度及びヒートキャリアの温度、並びに、その他の操業条件は、実施例1と同一とした。温度950℃の改質ガスが15キログラム/時間の量で得られた。得られた改質ガスをゴム製バッグに捕集し、ガスクロマトグラフィー[島津製作所製GC-14A(商標)]によりガス組成を測定した。表4に得られた改質ガスの組成を示した。また、該操業を、実施例1と同じく3日間連続して実施することができた。しかし、該操業期間後に、熱分解反応器とガス改質器とを接続するゲートバルブを備える配管内部を検査したところ、とりわけ、ゲートバルブ及びその近傍に多量のタール及び煤塵の付着が観察された。従って、これ以上の期間、連続運転をすることは困難であり、更に連続運転を継続するためには、ゲートバルブ及びその近傍の洗浄又はゲートバルブ自体の交換、あるいは、熱分解反応器とガス改質器とを接続するゲートバルブを備えた配管以外に熱分解ガスをガス改質器へと導入するバイパス配管が必要であるとの結論に至った。
B ガス改質ゾーン
a バイオマス原料
b 改質ガス出口
c フローガイド
1,11,12,13,14 容器
2,21,22,23,24 予熱器
3,31,32,33,34 複数の粒状物及び/又は塊状物[熱担持媒体(ヒートキャリア)]
4,41,42,431,432,433,434,44 バイオマス供給口
5,51,52,53,54 非酸化性ガス供給口
61、62,611、612,621,622,631,632,64 スチーム吹込み口
7,71,72,731,732,74 仕切板
8,81,82,83,84 熱分解ガス通路
9,91,92,93,94 ヒートキャリア通路
10 留金
Claims (11)
- バイオマスを、非酸化性ガス雰囲気下又は非酸化性ガスとスチームとの混合ガス雰囲気下において加熱するバイオマス熱分解ゾーンと、上記バイオマス熱分解ゾーンにおいて発生したガスを、スチームの存在下に加熱するガス改質ゾーンとを備え、かつ、予め加熱された複数の粒状物及び/又は塊状物を、上記ガス改質ゾーンから上記バイオマス熱分解ゾーンへと順次移動せしめて、上記複数の粒状物及び/又は塊状物の持つ熱により、バイオマスの熱分解により発生したガスの改質及びバイオマスの熱分解を実行するガス化装置において、上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとが、上記ガス改質ゾーンが上記バイオマス熱分解ゾーンの上方になるように一の容器中に備えられており、かつ、上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとの間に、少なくとも1枚の仕切板を備えていることを特徴とするガス化装置。
- 上記バイオマス熱分解ゾーンと上記ガス改質ゾーンとの間に、1又は2枚の仕切板を備える、請求項1記載のガス化装置。
- 上記仕切板が、仕切板内に開口部を備えており、及び/又は、仕切板と容器内壁との間に間隙を備えており、上記複数の粒状物及び/又は塊状物が、その開口部及び/又は間隙を通過して、上記ガス改質ゾーンから上記バイオマス熱分解ゾーンへと順次移動する、請求項1又は2記載のガス化装置。
- バイオマス供給口を、上記バイオマス熱分解ゾーンの上方に少なくとも1個備える、請求項1~3のいずれか一つに記載のガス化装置。
- 上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、該複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に複数段備え、かつ、上記バイオマスを、上記フローガイド近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、請求項1~4のいずれか一つに記載のガス化装置。
- 上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、該複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に2~5段備え、かつ、上記バイオマスを、上記フローガイド近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、請求項1~4のいずれか一つに記載のガス化装置。
- 上記複数の粒状物及び/又は塊状物の移動方向を制御するフローガイドを、上記バイオマス熱分解ゾーン中に、上記仕切板の、上記複数の粒状物及び/又は塊状物の出口近傍から、上記複数の粒状物及び/又は塊状物の移動方向に沿って千鳥状に2~5段備え、かつ、上記バイオマスを、上記フローガイドの最上段近傍を移動する上記複数の粒状物及び/又は塊状物に供給して熱分解を実行する、請求項1~4のいずれか一つに記載のガス化装置。
- スチーム吹込み口を、上記バイオマス熱分解ゾーン及び/又は上記ガス改質ゾーンに備える、請求項1~7のいずれか一つに記載のガス化装置。
- 複数の粒状物及び/又は塊状物を予め加熱するための予熱器を、ガス改質ゾーンとバイオマス熱分解ゾーンとを備える上記容器の上記ガス改質ゾーンの上部に更に備える、請求項1~8のいずれか一つに記載のガス化装置。
- 上記の粒状物及び/又は塊状物が、金属ボール及びセラミックボールより成る群から選ばれる、請求項1~8のいずれか一つに記載のガス化装置。
- 上記バイオマスが、植物系バイオマス、生物系バイオマス、生活雑排出物及び食品廃棄物より成る群から選ばれるバイオマス資源である、請求項1~10のいずれか一つに記載のガス化装置。
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WO2019065851A1 (ja) * | 2017-09-29 | 2019-04-04 | 株式会社ジャパンブルーエナジー | バイオマスのガス化装置 |
JP2019065160A (ja) * | 2017-09-29 | 2019-04-25 | 株式会社ジャパンブルーエナジー | バイオマスのガス化装置 |
US11066612B1 (en) | 2017-09-29 | 2021-07-20 | Japan Blue Energy Co., Ltd. | Biomass gasification device |
RU2766422C2 (ru) * | 2017-09-29 | 2022-03-15 | Джапан Блю Энерджи Ко., Лтд. | Устройство газификации биомассы |
WO2021221165A1 (ja) * | 2020-04-30 | 2021-11-04 | 株式会社ジャパンブルーエナジー | バイオマスのガス化装置 |
Also Published As
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JP5756231B2 (ja) | 2015-07-29 |
RU2014150259A (ru) | 2016-07-10 |
KR20150014917A (ko) | 2015-02-09 |
IN2014DN09521A (ja) | 2015-07-17 |
JPWO2013172301A1 (ja) | 2016-01-12 |
EP2851411A1 (en) | 2015-03-25 |
HK1202574A1 (en) | 2015-10-02 |
CA2873962A1 (en) | 2013-11-21 |
SG11201406590PA (en) | 2014-11-27 |
PH12014502238B1 (en) | 2014-12-15 |
RU2618039C2 (ru) | 2017-05-02 |
PH12014502238A1 (en) | 2014-12-15 |
MX348722B (es) | 2017-06-26 |
US9534180B2 (en) | 2017-01-03 |
BR112014026373A2 (pt) | 2017-06-27 |
AU2013261467A1 (en) | 2014-10-16 |
NZ700523A (en) | 2016-05-27 |
EP2851411B1 (en) | 2018-10-10 |
CN104284966B (zh) | 2016-10-26 |
MY167282A (en) | 2018-08-15 |
MX2014013959A (es) | 2015-02-12 |
AU2013261467B2 (en) | 2017-10-19 |
US20150135594A1 (en) | 2015-05-21 |
EP2851411A4 (en) | 2016-01-13 |
CN104284966A (zh) | 2015-01-14 |
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