WO2013168999A1 - Apparatus for measuring and charging a fixed quantity of fine powder - Google Patents

Apparatus for measuring and charging a fixed quantity of fine powder Download PDF

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Publication number
WO2013168999A1
WO2013168999A1 PCT/KR2013/004011 KR2013004011W WO2013168999A1 WO 2013168999 A1 WO2013168999 A1 WO 2013168999A1 KR 2013004011 W KR2013004011 W KR 2013004011W WO 2013168999 A1 WO2013168999 A1 WO 2013168999A1
Authority
WO
WIPO (PCT)
Prior art keywords
fine powder
inlet
horizontal
inlet pipe
fan ring
Prior art date
Application number
PCT/KR2013/004011
Other languages
French (fr)
Korean (ko)
Inventor
장순주
Original Assignee
Jang Soon-Ju
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jang Soon-Ju filed Critical Jang Soon-Ju
Publication of WO2013168999A1 publication Critical patent/WO2013168999A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled

Definitions

  • the present invention relates to a fine powder quantitative filling apparatus, and in the case of fine powder, it is primarily packaged in a plastic pack and then repackaged in raw material containers having various shapes such as round and square, and the inner diameter of such raw material containers is formed in a precise source.
  • the precisely-processed fan ring is inserted into the raw material container, and then the horizontal inlet pipe forming the inlet blade corresponding to the ring 3 ⁇ 4 of the fan ring is rotated, or the horizontal inlet pipe is fixed and the raw material container exhibiting the same efficiency.
  • a method for the fine powder quantitative filling device for precisely weighing the number of revolutions of the screw to ensure that only the fine powder of the precise quantity is introduced through the inlet blade by the rotating method. will be.
  • a fine powder filling device is a device for filling an accurate amount set in various kinds of fine powder into a quantitative container. It is a device widely used in various industries as well as filling the cartridge with the correct amount of powder toner.
  • FIGS. 1 to 2 reference numeral 1 denotes a container, 2 denotes a storage chamber, 3 denotes a filling chamber, 4 is a vacuum pump, 5 is a suction tube, 6 is a filter, 7 is a supply valve, 8 is a motor, 9 is auger and a crew, 10 is a fixed container, and 11 is a dust suction device.
  • a conventional fine powder filling apparatus includes a container 1 in which fine powder is stored, and an arc-shaped storage chamber for primary suction storage of fine powder stored in the container 1. 2), said storage chamber (2) at the bottom of the fine powder stored in the storage chamber (2) secondary: is configured to supply ever get filled in the hopper-shaped filling member as S (3) is connected.
  • a vacuum pump 4 is formed on the upper shaft of the storage chamber 2 to connect the container 1 to the suction pipe 5 to discharge the fine powder of the container 1 and discharge the air sucked through the suction pipe 5.
  • a supply valve 7 is formed at a lower portion of the storage chamber 2 at a connection portion connected to the filling chamber 3.
  • An auger screw rotated by a motor 8 in the center of the filling chamber 3 as described above. 9) and filling the fine powder into the metering vessel 10 by the rotation operation of the auger screw (9).
  • the remaining amount that does not flow into the quantitative container is classified as dust.
  • the dust suction device 11 is separately configured to remove a large amount of dust scattered by the rotation of the auger screw, and the dust suction device 11 has a high pressure to prevent the fine powder from being deposited in the middle of the pipe.
  • the inhalation device was formed and the fine powder in the inhaled air was collected by the filter and collected to be recycled. Therefore, in the case of fine powder sucked through the dust suction device 11 or through the vacuum pump 4, it is easy to penetrate into the filter structure because it is a fine particle, so it is necessary to replace the filter from time to time or to provide a separate cleaning device. To reduce productivity There was a problem.
  • the conventional device for quantitative filling of fine powder has a structure in which the fine powder is forced by the rotation of the auger screw by using the auger screw, so that frictional heat is generated by the continuous forced feeding to deform the fine powder.
  • the present invention has been made to solve the problems of the prior art and the necessity of technology development, and the introduction of a fan ring and horizontal inlet pipe or which can always provide a precise inner diameter regardless of the shape of the raw material container or By rotating the raw material container, fine powder of accurate quantity is introduced into the horizontal inlet pipe and filled to achieve precise weighing by the same number of screw rotations, and to realize the fully automated machinery and improve the productivity by not using the filter.
  • the present invention provides a raw material container in which raw materials of fine powder are stored. A turntable ball is formed to settle the cylinder, and a cylinder is formed in the inner diameter of the raw material container placed above the turntable ball.
  • a fan ring having a bore with an inner diameter formed by a round shape is inserted into the fan ring, and a support is formed on an upper side of the fan ring, and a ball screw shaft is installed on one side of the support.
  • the furnace includes a vertical moving part that forms a ball screw driving motor for rotating the screw shaft, and a cylinder is formed in the upper center portion of the upper support of the vertical moving part, and a horizontal bar is formed at the end of the cylinder rod so that both ends of the horizontal bar are pansing flanges.
  • Pansing inlet formed to be detachable from the upper side, and located on the center bottom of the support of the vertical movement portion, and rotates in the inner diameter of the fan ring infiltrated by the pansing inlet and stored in the raw material container
  • the inlet is formed by the upper surface of the fine powder is introduced into the scattering depth to the tablet depth, and the transfer unit for conveying the fine powder scattered by the repellent inlet through the formation of a transfer pipe
  • a plurality of position fixing funnels are formed on the outer side of the turntable outer diameter of the fan ring portion, and three insertion lines are formed at both ends of the horizontal bars of the cylinder rod.
  • the inner diameter of the fan ring provides a fine powder quantitative filling device, characterized in that the fluorine coated.
  • the inlet is a vertical inlet pipe formed on the center bottom of the support of the vertical moving portion bearing height is fixed to the bottom of the vertical inlet pipe, a horizontal inlet pipe of the shape of the upper end is rotatably installed inside the bearing, and the horizontal A screw motor is formed outside the inflow pipe to rotate the screw formed inside the horizontal inflow pipe, and the bottom of the horizontal inflow pipe Forming a hole to form an inlet blade protruding at a predetermined angle beneath the inlet hole so that the fine powder flows into the horizontal inlet pipe, vertical inlet so that the inlet blade can rotate the upper side of the fine powder stored in the raw material container
  • Forming a forward and reverse motor in the center of the tube top provides a quantitative measurement filling device of the fine powder characterized in that the top of the forward and reverse motor shaft height inlet pipe is coupled.
  • the transfer unit is connected to one side of the vertical inlet pipe to form a transfer pipe for the fine powder to be transferred to the filling device, the transfer pipe forms a suction fan for sucking the fine powder flowed into the horizontal inlet pipe Fine powder introduced by the suction fan (P)
  • the suction fan P
  • In order to control the end of the feed pipe provides a metering metering filling device of the two powders, characterized in that a valve for opening and closing the feed pipe is formed.
  • the turntable ball bottom surface of the fan ring portion provides a fine ball quantitative metering filling device to form a reversed-reverse motor and rotate the reverse direction of the raw material container placed on the turntable ball.
  • the vertical movement unit provides a fine powder metering filling device, characterized in that further forming a distance sensor on the screw motor of the inlet to move only the distance set on the upper side of the raw material of the container fine powder.
  • the forward and reverse motor shaft of the forward and reverse motor formed in the inlet is fixed to the upper inner diameter of the horizontal inlet pipe, but the end of the reverse motor shaft to form a "+ ⁇ 1- shaped stator to define the inner diameter of the horizontal inlet pipe end of the stator
  • a fine powder quantitative filling device characterized in that is fixed to the inner diameter of the horizontal inlet pipe.
  • the horizontal inlet pipe is formed between two screw plates located at the portion connected to the vertical inlet pipe to transfer and scatter the introduced fine powder, and the horizontal inlet pipe and
  • the inlet blade formed on the bottom of the horizontal inlet pipe is provided with a cover is formed so as to protect the fluorine coating of the inner diameter of the fan ring, and the inlet blade provides a fine powder quantitative filling device characterized in that the cover blade further formed.
  • the present invention is a method of rotating a horizontal inlet pipe located at an inner diameter of a precisely processed fan ring or rotating a raw material container on a turntable ball. After the inflow, the fine powder is scattered in the air through the scattering plate of the screw
  • the S mouth was made easy, and the synergy effect of further increasing the suction power of the venturi tube provided in the filling device was configured by configuring the S mouth fan in which the S input was generated.
  • the venturi tube of the filling device saves energy by generating high pressure suction power even when using low pressure, and does not have to replace the filter by transferring it without using the filter, and improves productivity by fully automatic operation of the device. It can improve the environment and protect the health of workers.
  • FIG. 1 is a schematic view showing a conventional semi-automatic fine powder filling apparatus
  • Figure 2 is a schematic diagram showing a conventional manual fine powder filling apparatus
  • FIG. 3 is a view illustrating a fine powder quantitative measurement filling apparatus according to the first embodiment of the present invention.
  • FIG. 4 is a perspective view showing a fan string portion of the fine powder quantitative filling apparatus according to the present invention.
  • Figure 5 is an enlarged stage, showing the inlet of the fine powder quantitative measurement device according to the present invention.
  • Figure 6 is an enlarged stage, showing the conveying part of the fine powder quantitative measurement filling apparatus according to the present invention
  • Figure 7 shows a second embodiment of the fine powder quantitative measurement filling apparatus according to the present invention brightness'
  • Figure 8 (a) (b) is an enlarged perspective view showing the operation of the inlet of the fine powder quantitative measurement filling apparatus according to the present invention
  • FIG. 10 is a state diagram of the use of the CC fine micro powder quantitative measurement device according to the present invention.
  • distance sensor 300 fan ring insert 301: cylinder 302: rod
  • inlet hole 407 inlet blade 408: stationary motor shaft 409: stationary motor
  • FIG. 3 is an explanatory view showing a fine powder quantitative measurement device of the first embodiment according to the present invention.
  • the fine powder quantitative filling apparatus has a fan string unit for forming the inner diameter of the raw material container 101 as a circle.
  • the fan 100 is installed in the vertical moving part 200 moving up and down from the upper side of the fan ring part 100 and the vertical moving part 200 to infiltrate the fan groove 103 of the fan ring part 100.
  • Ring inlet portion 300, the fan ring 103 is composed of the inlet portion 400 for introducing the fine powder of the raw material container 101 in a three-pressure state, and the conveying portion 500 for transferring the introduced fine powder .
  • the fan ring part 100 has an inner diameter of the fan ring 103 to prevent contamination by excellent fluorine coating of slinging property, and the thickness of the fan ring 103 is stored in the fine powder. It is ideal to form a thin thickness such as a blade for smooth penetration, and may be composed of any material that can be processed into a cylindrical shape of precise roundness, and formed in the turntable ball 102 in three directions above the fan ring 103
  • the flange 106 is formed in three directions so as to be inserted into the position fixing piece 104 in three directions so that the fan ring 103 is always positioned in the inner position of the raw material container 101, and the raw material container ( 101 is formed to prevent the departure from rotation.
  • the vertical moving part 200 is formed on one side of the fan ring part 100 so that the support 201 moves up and down on the upper side of the fan ring 103 of the fan ring part 100 as described above.
  • the screw shaft 202 is formed and a ball screw driving motor 203 for rotating the ball screw shaft 202 is formed at one side of the ball screw shaft 202.
  • the support 201 is a horizontal bar of the fan-singing portion 300 after the inflow process is completed
  • the fan ring 103 attached to the 303 is formed to return to a predetermined position together.
  • the fan-singing part 300 is formed below the support 201 of the vertical moving part 200 such as Iojin.
  • the fan ring shop mouth 300 is provided with a cylinder 301 so that the rod 302 of the cylinder 301 is raised and lowered from the bottom of the support 201 and wings are formed at both ends of the cylinder rod 302.
  • the horizontal bar 303 of the U ′′ shape is formed so that the center of the fan ring is pressurized, and the ⁇ ⁇ 304 is formed at both ends of the horizontal HK303.
  • the horizontal bar 303 formed on the rod 302 is formed to be detachably attached to the fan ring 103 flange 106 as the rod 302 moves up and down, and is attached to the fan ring 103 flange 106.
  • the rod 302 is lowered, and the fan ring 103 is inserted into the inner diameter of the raw material container 101 by the horizontal bar 303, and the flange 106 of the fan ring 103 is mounted.
  • the formed fixed flow 105 is three-fixed to the positioning hole 104.
  • the horizontal bar 303 is detached from the fan ring flange 106 and returned to the fan bar ring.
  • 103 is attached to the flange 106 and returned.
  • the fan ring insertion part 300 forms an edge piece 305 through which the horizontal bar 303 can be inserted into the flange 106, as shown in FIG. 4. It is preferable to firmly install the fixed punch 306 that can fix both ends of the horizontal bar 303 to the 305.
  • the inlet 400 is formed at the center bottom surface of the support 201 in order to introduce the fine powder ( ⁇ ) stored in the inner diameter of the fan ring 103, which is infiltrated by the fan ring injecting unit 300 as described above.
  • the inlet 400 is a support 201 of the vertical movement unit 200 as shown in FIG.
  • a vertical inlet pipe 401 is formed on the bottom of the hem, and a flange formed at the bottom of the manual inlet pipe 401.
  • (40 ⁇ ) forms a bearing ring 402 provided with a retainer 402 'on the upper and lower sides so that it is fixed by a cover, and the upper end of the "H-shaped horizontal inlet pipe 403 is inside the burring 402. It is formed embedded in the bearing 402 is rotated in contact with the sphere S.
  • One side of the horizontal inlet pipe 403 forms a screw motor 404 to rotate the screw 405 formed inside the horizontal inlet pipe 403 and the inlet hole 406 at the bottom of the horizontal inlet pipe 403. And forming an inclined blade 407 to be inclined at a predetermined angle so that the fine powder P is introduced into the horizontal inlet pipe 403 under the inlet hole 406.
  • the inlet blade 407 is inserted into the upper surface of the fine powder (P) stored in the raw material container 101 to a predetermined depth to form a forward and reverse motor (409) in the center of the vertical inlet pipe (401)
  • the upper end of the motor shaft 408 and the horizontal inlet pipe 403 is coupled.
  • the stationary motor shaft 408 is formed at the end of the magnetic stator 410 so that the end of the stator 410 is fixed to the inner diameter of the horizontal inlet pipe 403 horizontal inlet pipe 403 ) Can be partitioned.
  • the screw 405 formed in the inner diameter of the horizontal inlet pipe 403 is formed by two or more scattering plate 411 between the screw thread located in the portion connected to the vertical inlet pipe 401 and the fine powder ( P) is transported and scattered, and the horizontal inlet pipe 403 and the inlet blade 407 outside the cover 413 of a rubber-like material is formed so that the inner diameter of the fluorine resin coated of the fan ring 103 is protected.
  • the cover blade 412 is further formed on the inner side.
  • the distance sensor 204 is formed to determine the height so that the bottom of the inlet 3 ⁇ 4 blade 407 can be maintained at a precise distance from the upper surface of the fine powder (P).
  • the transfer unit 500 of the mall is formed to communicate with one side of the fine powder ⁇ (P) vertical inlet pipe 401 scattered by the scattering plate 411 of the inlet 400 as shown in FIG. Transfer through the transfer pipe (501).
  • the transfer pipe 501 forms a suction fan 502 for sucking the fine powder (P) flowing into the horizontal inlet pipe 403 and sucked by the suction fan 502, the fine powder (P) At the end of the transfer pipe 501 to control the valve 503 is formed to open and close the transfer pipe 501.
  • a suction fan 502 for suctioning DI powder P introduced and scattered into the horizontal inflow pipe 403 exists in a horizontal shape. It is configured under the pipe 501 and the suction fan hair EU504 for driving the suction fan 502 outside the transfer pipe 501 is present.
  • the suction fan 502 is formed with a rotating shaft of the motor penetrating the center of the inner diameter of the lower portion of the feed pipe 501, four blades are formed at the end of the rotating shaft, the shape of the blade is formed in the shape of a plate with a bar or a slope. .
  • valve 503 opening the transfer pipe 501 is introduced into each filling device when two or more filling devices are formed and the plurality of feeding pipes 501 communicate with the vertical inlet pipe 401. It is preferable to form at the end of the transfer pipe 501 to control the inflow amount to be made a quantitative measurement.
  • the bottom surface of the turn table 102 as a second embodiment for allowing the same inflow amount to flow into the inflow 3 ⁇ 4 blade 407 of the horizontal inflow pipe 403 even when the horizontal inflow pipe 403 is fixed.
  • a tebol ball station motor (107) to rotate the turntable ball 102 is formed so that the raw material container 101 itself.
  • the raw material container 101 is released and transported in a state in which the fine powder is contained in the manufacturing plant of the fine powder, and the raw material container 101 does not have a form of a primitive precise round.
  • the raw material container (101) is placed in the turntable (102), and then the inside of the raw material container (101) is equipped with a pan-ring (103), which is a precise source. Ingest as much as possible.
  • the cylinder rod 302 is lowered and pressed to the bottom of the horizontal bar 303
  • the attached fan ring 103 and flange 106 are also lowered so that the fan ring 103 is inserted into the inner diameter of the raw material container 101.
  • the fan ring 103 When the fan ring 103 is infiltrated into the raw material container 101, the fixed flow 105 formed in the flange 106 is infiltrated into the position fixing punch 104, and the inlet flow 304 formed in the horizontal bar 303 is also included. At the same time, the fan ring 103 of the raw material is fixed in a horizontal state to the inner diameter of the raw material container 101, and the rod 302 of the cylinder 301 is returned after being fixed.
  • the height of the upper surface of the fine powder (P) stored inside the fan ring 103 is almost similar at a certain distance.
  • the inlet blade 407 formed in the horizontal inlet pipe 403 is located below the upper surface of the fine powder P stored in the fan ring 103.
  • the support 201 raised above the upper surface height of the fine powder P is operated by the distance sensor 204 formed on the side of the screw motor 404 so that the lower edge of the inlet blade 407 is fine.
  • the ball screw motor 203 of the support 201 is operated to move the powder P upper surface so that the fine powder P can be maintained.
  • the fine powder (P) inflow work as described above is the inverse 400 EK409) or table of the inlet
  • the ball screw driving motor 203 is obtained and the support 201 descends a certain distance, thereby horizontally inflowing.
  • the inlet blade 407 of the tube 403 scratches the upper surface of the fine powder P in a state of being infiltrated with a constant payoff.
  • the fine powder (P) is introduced into the horizontal inlet pipe 403 through the inlet blade 407-the fine powder (P) introduced into the horizontal inlet pipe (403) through this process is a screw cap
  • the suction mechanism of the suction fan 502 is moved by the screw 405 by the driving of the rotor 404 and scattered by the scattering plate 411 formed on the screw 405 as shown in FIG. 10.
  • the suction force of the venturi tube 600 is configured to be suctioned and transferred to the transfer pipe 501 through the vertical inlet pipe 401 by the suction force of the high pressure, and filled in the fixed quantity container, and the rotation speed and rotation of the screw 405 are By controlling the time and at the same time by controlling the suction fan 502 and the Ben Mystery tube 600, the fine powder of the correct amount is metered and can also be controlled through the valve.
  • the fine powder transfer operation is carried out so that the height of the upper surface of the fine powder is gradually lowered, so that the support 201 is also lowered.
  • the control method can be achieved by controlling the forward rotation of the ball screw motor 203 for lowering the support 201 or the forward rotation of the table ball reverse motor 107.
  • the proportional control is applied such that the rotation shaft of the Bolls third-generation motor 203 is rotated by one forward rotation.
  • the controller for electrically connecting the stationary motor (409) or the Japanese-style stationary motor ⁇ (sensor (Japanese E-committer) and the ball screw E 203) to measure the rotational speed of 10-ga Not shown) is further provided, the control relationship between the sensor device and the controller is a technique that is obvious to the person skilled in the art, a separate description will be omitted.
  • the fine powder introduced is sucked by the suction force generated by the suction fan 502 and the venturi tube 600, and a plurality of filling devices are formed to form a vertical inlet pipe (
  • a plurality of transfer pipes 501 are formed in the 401, the valves 503 formed in each of the transfer pipes 501 are opened and closed sequentially according to the number of screw rotations or the filling time, so that each filling device has the same precise filling amount as that of the electronic balance. This is metered.
  • the following working process is the same as a general filling apparatus.
  • FIG. 10 The present invention is briefly described to help the understanding of the present invention by FIG. 10 as a device for filling fine powder is applied to the fine powder transfer device applied to the Republic of Korea Patent Publication No. 10-0902107 previously filed previously .
  • Venturi tube 600 which is provided in the center of the upper end of the chamber 601 and the upper end of the chamber ([converying pump) consisting of an air inlet, an inlet and an outlet) and on the pipe duct 602 communicating with the chamber 601. It is composed of a dust collecting fan 603 existing in the device to fill the fine powder without using a filter without using a filter to transfer the filling directly from the raw material container 101 to the metering vessel 604 without storing in the chamber 601 Direct way.
  • the blackening of the above method is as follows.
  • the fine powder (P) sucked into the vacuum pump is mixed with air and transported, and the fine powder mixed with the air cannot be filled without the air reservoir.
  • the dust collecting fan 603 suction part for separating and discharging only the air without the use of a filter in the mixture 3 ⁇ 4 of air and fine powder mixed is formed and the suction part of the dust collecting fan 603 is as follows.
  • the dust collecting fan 603 should be configured on the inside of the pipe duct 602 communicating with one side of the upper part of the chamber 601, and the junction of the pipe duct 602 communicating with the chamber 601 is the upper center of the chamber 601. And the spaced apart more than a predetermined distance formed on the upper end of the chamber 601, the width of the junction portion bonded to the chamber 601 and the pipe duct 602 should be configured to the dust collecting fan 603 suction portion below a certain size.
  • the range of suction force that the dust collecting fan 603 has the pressure to suck the fine powder is formed into a fan-shaped volume on the line in front of the dust collecting fan 603, and the fine powder can be sucked in the volume. This powder is sucked because there is a suction power.
  • the air in the volume out of the range does not have a suction force to transport the fine powder.
  • the entire amount of fine powder is discharged to the dust storage tank 605 connected to the duct pipe 602 by the suction force of the dust collecting fan 603.
  • the suction force of the dust collecting fan 603 existing on the pipe duct 602 communicating with the upper end of the chamber 601 is advanced in the air flow S opposite to the direction in which the fine powder falls and is filled.
  • the above phenomenon is an apparatus having an advantage that the generation of dust during filling induces the effect of reducing the falling speed of the fine powder.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)

Abstract

The present invention relates to an apparatus for measuring and charging a fixed quantity of fine powder, which includes a material vessel of various shapes such as circle, rectangle, etc. for secondarily re-packaging the fine powder primarily packaged in a vinyl pack, and a fence ring precisely worked for forming the inner diameter of the material vessel into an ideal circle, wherein after inserting the fence ring into the material vessel, a horizontal inlet tube formed with an inlet blade having a size equal to the radius of the fence ring is rotated or the material vessel is rotated to produce the same effect with the horizontal inlet tube kept stationary so as to make only a precisely fixed quantity of fine powder flow through the inlet blade into a screw formed inside the horizontal inlet tube, thus resulting in precise measurement according to the number of the screw revolutions. The apparatus for measuring a fixed quantity of fine powder according to the present invention comprises: a vertical moving part including a turntable for supporting a cylindrical material vessel for storing a material of fine powder, a fence ring part for receiving a cylindrical fence ring having an inner diameter formed into an ideal circle, the fence ring part being inserted into the inside of the material vessel mounted on the turntable, a support member formed on the top side of the fence ring of the fence ring part having one side for mounting a ball screw shaft, and a ball screw drive motor arranged on one side of the ball screw shaft for turning the ball screw shaft; a fence ring insertion part including a cylinder arranged in the middle of the top of the support member of the vertical moving part, a horizontal bar formed on one end of the cylinder rod of the cylinder, and both ends of the horizontal bar being arranged so as to be detachably attached to the upper end of a fence ring flange formed on the lower side of the support member; an inlet part arranged beneath the middle of the support member of the vertical moving part to be rotated in the inside of the fence ring inserted by the fence ring insertion part so as to draw the upper surface of the fine powder stored in the material vessel at a given depth for scattering; and a delivery part for delivering the fine powder drawn and scattered by the inlet part through a delivery tube.

Description

명세서  Specification
발 명 의 명 칭  Inventive Name
미 세 분 말 정 량 계 량 층 진 장 치  Fine powder quantitative weighing
1.기 술 분 야  1.Technology
본 발명은 미세분말 정량계량 충진장치에 관한 것으로, 미세분말인 경우 일차적 으로 비닐팩에 포장된 후 이차적으로 원형 및 사각 등의 다양한 형상의 원료 용기에 재포장되며 이러한 원료용기의 내경을 정밀한 진원으로 형성하기 위하 여 정밀한 진원가공을 한 팬스링을 원료용기에 삼입 후 팬스링의 반지 ¾에 해 당하는 유입칼날을 형성한 수평유입관이 회전되거나 또는 수평유입관은 고정되 고 동일효고ᅡ를 나타내는 원료용기가 회전하는 방법에 의해 수평유입관 내부에 형성된 스크류에는 항상 정확한 정량의 미세분알만이 유입칼날을 통해 유입되 도록하여 스크류 회전수에 IIᅡ른 정확한 계량을 하기위한 미세분말 정량계량 충 진장치에 관한 것이다. The present invention relates to a fine powder quantitative filling apparatus, and in the case of fine powder, it is primarily packaged in a plastic pack and then repackaged in raw material containers having various shapes such as round and square, and the inner diameter of such raw material containers is formed in a precise source. In order to do this, the precisely-processed fan ring is inserted into the raw material container, and then the horizontal inlet pipe forming the inlet blade corresponding to the ring ¾ of the fan ring is rotated, or the horizontal inlet pipe is fixed and the raw material container exhibiting the same efficiency. A method for the fine powder quantitative filling device for precisely weighing the number of revolutions of the screw to ensure that only the fine powder of the precise quantity is introduced through the inlet blade by the rotating method. will be.
2. 배경기술 일반적으로 미세분말의 충진장치는 여러 종류의 미세분말을 정량용기내에 설 정된 정확한 양을 충진하기위한 장치로서 일에로 서류복사나 영상울 출력을 위 한 복사기나 프린터기에 사용되는 미세분말인 토너를 카트리지에 정확한 양을 충진하는 것은 물론 다양한 산업분야에서 널리 사용하고 있는 장치이다. 상기오ᅡ 같은 미세분말의 충진장치의 일예가 도 1 내지 도 2 에 도시되어 있다. 도 1 내지 도 2 에서 부재번호 1은 용기, 2는 저장챔버, 3은 충진챔버, 4는 진공펌프, 5는 흡낍관, 6은 필터, 7은 공급밸브, 8은 모터, 9는 오거^크류, 10은 정량용기, 11은 분진흡입장치를 각각 가 £1킨다. 2. BACKGROUND OF THE INVENTION In general, a fine powder filling device is a device for filling an accurate amount set in various kinds of fine powder into a quantitative container. It is a device widely used in various industries as well as filling the cartridge with the correct amount of powder toner. One example of a filling device of such a fine powder is shown in FIGS. 1 to 2, reference numeral 1 denotes a container, 2 denotes a storage chamber, 3 denotes a filling chamber, 4 is a vacuum pump, 5 is a suction tube, 6 is a filter, 7 is a supply valve, 8 is a motor, 9 is auger and a crew, 10 is a fixed container, and 11 is a dust suction device.
도 1에 도시된 바와 같이 종래의 미세분말의 충진장치는 미세분말이 저장되어 있는 용기 (1)와, 상기 용기 (1)에 저장된 미세분말을 1차적으로 흡입 저장하는 호 피형상의 저장챔버 (2)와, 상기 저장챔버 (2) 하단에는 저장챔버 (2)에 저장된 미세 분말을 2차:적으로 공급받아 충진하는 호퍼형상의 충진 S버 (3)가 연결되도록 구성 된다. As shown in FIG. 1, a conventional fine powder filling apparatus includes a container 1 in which fine powder is stored, and an arc-shaped storage chamber for primary suction storage of fine powder stored in the container 1. 2), said storage chamber (2) at the bottom of the fine powder stored in the storage chamber (2) secondary: is configured to supply ever get filled in the hopper-shaped filling member as S (3) is connected.
상기 저장챔버 (2) 상축에는 용기 (1)의 미세분말을 이송하기 위하여 진공펌프 (4)를 형성하여 용기 (1)와 흡입관 (5)으로 연결하고 흡입관 (5)을 통하여 흡입되는 공기를 배출하기 위하여 필터 (6)를 형성한다. 또한 상기 저장챔버 (2) 하단에는 충진챔버 (3)와 연결되는 연결부에 공급밸브 (7)를 형성한다.상기와 같은 충진챔버 (3) 내부 중앙에는 모터 (8)에 의해 회전하는 오거 스크류 (9)를 형성하고 오거스크류 (9)의 회전작동으로 정량용기 (10)에 미세분말을 충진한다. 이때 충진챔버 (3)의 토출구를 통해 토출되는 미세분말과 같은 미립자인 경우 정량용기내에 유입되지 못한 잔량은 분진으로 분류된다. 따라서 상기 어거 스크류의 회전에 의해 공중비산된 다량의 분진을 제거하기 위하여 분진흡입장치 (11)가 별로도 구성되며 상기 분진흡입장치 (11)는 미세분말이 배관중간에 침적 되는 것을 방지하기 위하여 고압의 흡입장치를 형성하였으며 흡입되는 공기중의 미세분말은 필터에 의해 집진회수되어 재활용할 수 있도특 형성한다. 따라서 상기 분진흡입장치 (11)를 통하거나 진공펌프 (4)를 통하여 흡입되는 미세분 말의 경우 미립자인 관계로 필터 조직내에 침투가 용이하여 수시로 필터를 교체 하거나 별도의 크리닝장치를 구비해야 하는 번거로움이 있어 생산성이 저하되는 문제점이 있었다. A vacuum pump 4 is formed on the upper shaft of the storage chamber 2 to connect the container 1 to the suction pipe 5 to discharge the fine powder of the container 1 and discharge the air sucked through the suction pipe 5. In order to form the filter (6). In addition, a supply valve 7 is formed at a lower portion of the storage chamber 2 at a connection portion connected to the filling chamber 3. An auger screw rotated by a motor 8 in the center of the filling chamber 3 as described above. 9) and filling the fine powder into the metering vessel 10 by the rotation operation of the auger screw (9). At this time, in the case of fine particles such as fine powder discharged through the discharge port of the filling chamber (3), the remaining amount that does not flow into the quantitative container is classified as dust. Therefore, the dust suction device 11 is separately configured to remove a large amount of dust scattered by the rotation of the auger screw, and the dust suction device 11 has a high pressure to prevent the fine powder from being deposited in the middle of the pipe. The inhalation device was formed and the fine powder in the inhaled air was collected by the filter and collected to be recycled. Therefore, in the case of fine powder sucked through the dust suction device 11 or through the vacuum pump 4, it is easy to penetrate into the filter structure because it is a fine particle, so it is necessary to replace the filter from time to time or to provide a separate cleaning device. To reduce productivity There was a problem.
또한, 흡입관을 통한 미세분말 유입시 미세분말을 용이하게 흡입할 수 있는 별도 의 유입장치가 형성되어 있지 않아 미세분말을 지속적으로 유입하기 위해서는 작 업자가 인위적으로 흡입관의 위치를 변경하거나 원료용기를 흔들어주어야 하는 번거로움이 있는 반자동화된 기계장치이다.또한, 미세분말의 정량 계량은 충진챔 버내에 형성된 오거스크류의 회전수에 의하여 계량되나 상기 저장챔버내측에 마 련된 공급밸브에 의해 미세분말이 주기적으로 충진챔버 (3)내에 공급되는 관계로 충진챔버내에 저장된 미세분말의 상측표면의 높이가 일정하게 유지되기 어렵다. 따라서 저장된 미세분말의 중량에 따라 충진챔버 (3)하측의 미세분말이 받는 하 중의 편차가 발생하여 오거스크류에 의해 토출되는 토출량이 불규칙하고 제어장 치 또한 토출구가 막히는 현상으로 형성하기 어렵다. 따라서 정량계량에 오차가 발생되어 오거스크류의 동수 회전에 의한 계량은 계량후에도 재계량해야 하는 문 제점이 있었다. In addition, there is no separate inflow device for easily inhaling fine powder when the fine powder is introduced through the suction pipe, so that the worker can artificially change the position of the suction pipe or shake the raw material container to continuously introduce the fine powder. It is a troublesome semi-automated machine that needs to be applied. In addition, the quantitative weighing of the fine powder is measured by the rotation speed of the auger screw formed in the filling chamber, but the fine powder is periodically circulated by the supply valve provided inside the storage chamber As a result, the height of the upper surface of the fine powder stored in the filling chamber is hardly kept constant because it is supplied into the filling chamber 3. Therefore, the variation of the load received by the fine powder under the filling chamber 3 occurs according to the weight of the stored fine powder, and the discharge amount discharged by the auger screw is irregular, and the control device is also difficult to form due to the clogging of the discharge port. Therefore, an error occurred in the quantitative weighing, which caused the problem that the weighing by the same rotation of the auger screw had to be reweighed after the weighing.
또한, 상기와 같은 필터 사용시 나타나는 문'제점을 일부 보완하기 위하여 충진 챔버의 미세분말충진을 도 2에 도시된 바와 같이 수작업에 의해 챔버내에 이송하 도록 하여 충진장치를 간단하게 하고 필터를 배제하였으나 이 또한, 작업자가 이 송하다보니 이송 고ᅡ정에 실수로 인하여 낙울이 빈번히 발생하고 수작업에 의한 생산성문제 등 개선이 필요하였다. 상술한 바와 같이 종래의 미세분말의 정량충 진장치는 오거스크류를 이용 미세분말을 오거스크류의 회전에 의해 강제압송되는 구조로 되어 있어 연속되는 강제압송에 의해 마찰열이 발생하여 미세분말이 변형 되는 경우가 발생하였으 01 정량의 미세분말의 충진을 기대할 수 없응은 울론 작 업장내에 비산하는 미세분말에 의하여 작업자의 건강을 해치는 문제점이 있었다.In addition, although a simple filling device so as to to transfer into the chamber by hand, as a fine powder filled in the filling chamber to part compensate for the filter in use may appear Gate problems as described above in Figure 2 and excludes the filter is In addition, as the worker transfers, falling down frequently occurs due to a mistake in the transport fixation, and improvement in productivity problems by manual labor is necessary. As described above, the conventional device for quantitative filling of fine powder has a structure in which the fine powder is forced by the rotation of the auger screw by using the auger screw, so that frictional heat is generated by the continuous forced feeding to deform the fine powder. There was a problem that could not be expected to fill the quantitative fine powder 01 was a problem that damages the health of workers by the fine powder scattered in the Ullon workplace.
3.발명의 개시 3.initiation of invention
이에 본 발명은 상기와 같은 종래 기술의 문제점 및 기술 개발의 필요성을 해결 하기 위해 창안한 것으로, 원료용기의 형상에 관계없이 항상 정밀한 진원의 내경 을 제공할 수있는 팬스링의 도입과 수평 유입관 또는 원료용기를 회전시키는 방 법에 의해 정확한 정량의 미세분말이 수평유입관에 유입되어 충진됨으로써 동수 의 스크류 회전수에 의한 정밀 계량을 이루었고 전자동화된 기계장치의 실현과 필터를 사용하지 않는데 따른 생산성 향상과 작업환경을 개선시킬 수 있어 작업 자의 건강을 보호할 수 있는 미세분말 정량계량 충진장치를 제공하는데 그 목적 이 있다.상기와 같은 목적을 달성하기 위하여 본 발명은 미세분말의 원료가 저장 되는 원료용기를 안치시키도록 턴테이볼을 형성하고 상기 턴테이볼 상측에 안치 된 원료용기 내경에 원통형상의 진원으로 형성된 내경을 가진 팬스링이 삼입되어 설치되도록 한 팬스링부와, 상기 팬스링부의 팬스링 상측에는 지지대를 형성하고 상기 지지대 일측에는 볼스크류축이 설치되어 형성하며 상기 볼스크류축 일측으 로는 §스크류축을 회전시키는 볼스크류구동모터를 형성한 수직이동부와, 상기 수직이동부의 지지대 상측 중앙부분에는 실린더를 형성하고 상기 실린더 로드의 단부에 수평바를 형성하여 수평바의 양단이 팬스링 플랜지 상측면과 탈부착하도 록 형성한 팬스링 삼입부와, 상기 수직이동부의 지지대 중앙 저면에 위치하면서 상기 팬스링삼입부에 의해 삼입된 팬스링의 내경에서 회전하며 원료용기에 저장 된 미세분말의 상측표면을 알정 깊이로 유입하여 비산하도록 형성한 유입부와, 상기 유낍부에 의해 비산 유입되는 미세분말을 이송관 형성을 통해 이송하는 이 송부로 구성되는 것을 특징으로 하는 마세분말의 정량계량 충진장치를 제공한다. 상기 팬스링부의 턴테이블 외경 상측에는 다수의 위치고정펀을 형성하고 실린더 로드의 수평바 양단에 형성된 삼입흘:!ᅡ, 팬스링의 상측단에 구비된 플랜지에 형 성된 고정흘이 상기 위치고정펀과 대응되는 위치에 형성되도록 하여 상기 팬스링 이 턴테이볼상에 위치한 원료용기의 내경 중앙에 수평삼입 되도록 형성하며 상기 팬스링의 내경은 불소코팅한 것을 특징으로 하는 미세분말 정량계량 충진장치를 제공한다.상기 유입부는 수직이동부의 지지대 중앙 저면에 형성된 수직유입관고 상기 수직유입관 하단에 고정되는 베어링고ᅡ, 상기 베어링의 내측에 상단부가 회 전가능하게 내설되는 자 형상의 수평유입관과, 상기 수평유입관 외측에 스크 류모터를 형성하여 수평유입관 내측에 형성된 스크류를 회전시키고 상기 수평유 입관 저면에는 유입공을 형성하여 수평유입관으로 미세분말이 유입되도록 상기 유입공 하측에 일정각도 경사지게 돌출 형성한 유입칼날을 형성하며, 상기 유입 칼날이 원료용기에 저장된 미세분말의 상측면을 회전할 수 있게 수직유입관 상단 중앙에 정역모터를 형성하되 정역모터축고ᅡ 수평유입관의 상단이 결합되도록 하 는 것을 특징으로 하는 미세분말의 정량계량 충진장치를 제공한다. Accordingly, the present invention has been made to solve the problems of the prior art and the necessity of technology development, and the introduction of a fan ring and horizontal inlet pipe or which can always provide a precise inner diameter regardless of the shape of the raw material container or By rotating the raw material container, fine powder of accurate quantity is introduced into the horizontal inlet pipe and filled to achieve precise weighing by the same number of screw rotations, and to realize the fully automated machinery and improve the productivity by not using the filter. In order to achieve the above object, the present invention provides a raw material container in which raw materials of fine powder are stored. A turntable ball is formed to settle the cylinder, and a cylinder is formed in the inner diameter of the raw material container placed above the turntable ball. A fan ring having a bore with an inner diameter formed by a round shape is inserted into the fan ring, and a support is formed on an upper side of the fan ring, and a ball screw shaft is installed on one side of the support. The furnace includes a vertical moving part that forms a ball screw driving motor for rotating the screw shaft, and a cylinder is formed in the upper center portion of the upper support of the vertical moving part, and a horizontal bar is formed at the end of the cylinder rod so that both ends of the horizontal bar are pansing flanges. Pansing inlet formed to be detachable from the upper side, and located on the center bottom of the support of the vertical movement portion, and rotates in the inner diameter of the fan ring infiltrated by the pansing inlet and stored in the raw material container The inlet is formed by the upper surface of the fine powder is introduced into the scattering depth to the tablet depth, and the transfer unit for conveying the fine powder scattered by the repellent inlet through the formation of a transfer pipe Provide a metering filling device. A plurality of position fixing funnels are formed on the outer side of the turntable outer diameter of the fan ring portion, and three insertion lines are formed at both ends of the horizontal bars of the cylinder rod. It is formed in a corresponding position so that the fan ring is formed horizontally in the center of the inner diameter of the raw material container located on the turntable ball, the inner diameter of the fan ring provides a fine powder quantitative filling device, characterized in that the fluorine coated. The inlet is a vertical inlet pipe formed on the center bottom of the support of the vertical moving portion bearing height is fixed to the bottom of the vertical inlet pipe, a horizontal inlet pipe of the shape of the upper end is rotatably installed inside the bearing, and the horizontal A screw motor is formed outside the inflow pipe to rotate the screw formed inside the horizontal inflow pipe, and the bottom of the horizontal inflow pipe Forming a hole to form an inlet blade protruding at a predetermined angle beneath the inlet hole so that the fine powder flows into the horizontal inlet pipe, vertical inlet so that the inlet blade can rotate the upper side of the fine powder stored in the raw material container Forming a forward and reverse motor in the center of the tube top provides a quantitative measurement filling device of the fine powder characterized in that the top of the forward and reverse motor shaft height inlet pipe is coupled.
상기 이송부는 수직유입관 일측에 연통되어 미세분말이 충진장치로 이송할 수 있 도록 이송관을 형성하고 상기 이송관에는 수평유입관에 유입되어 비산된 미세분 말을 흡입하기위한 흡입팬을 형성하며 상기 흡입팬에 의해 유입된 미세분말 (P) 제어하기 위해 이송관의 단부에는 이송관을 개폐하는 밸브가 형성되는 것을 특징 으로 하는 이세분말의 정량계량 충진장치를 제공한다. The transfer unit is connected to one side of the vertical inlet pipe to form a transfer pipe for the fine powder to be transferred to the filling device, the transfer pipe forms a suction fan for sucking the fine powder flowed into the horizontal inlet pipe Fine powder introduced by the suction fan (P) In order to control the end of the feed pipe provides a metering metering filling device of the two powders, characterized in that a valve for opening and closing the feed pipe is formed.
상기 팬스링부의 턴테이볼 저면에는 테이볼정역모터를 형성하여 턴테이볼에 놓여 지는 원료용기 자체가 정역회전하는 것을 ¾징으로 하는 미세분말 정량계량 충진 장치를 제공한다. The turntable ball bottom surface of the fan ring portion provides a fine ball quantitative metering filling device to form a reversed-reverse motor and rotate the reverse direction of the raw material container placed on the turntable ball.
상기 수직이동부가 원료용기 미세분말의 상측면에 설정된 거리만콤 이동하도록 유입부의 스크류모터에 거리센서를 더 형성하는 것을 특징으로 하는 미세분말 정 량계량 충진장치를 제공한다. The vertical movement unit provides a fine powder metering filling device, characterized in that further forming a distance sensor on the screw motor of the inlet to move only the distance set on the upper side of the raw material of the container fine powder.
상기 유입부에 형성된 정역모터의 정역모터축을 수평유입관의 상단 내경에 고정 하되 상기 정역모터축의 단부는 수평유입관의 내경을 구획할 수 있도록 "+ᅳ1자형 상의 고정대를 형성하여 상기 고정대의 단부가 수평유입관의 내경에 고정되는 것 을 특징으로 하는 미세분말 정량계량 충진장치를 제공한다. The forward and reverse motor shaft of the forward and reverse motor formed in the inlet is fixed to the upper inner diameter of the horizontal inlet pipe, but the end of the reverse motor shaft to form a "+ ᅳ 1- shaped stator to define the inner diameter of the horizontal inlet pipe end of the stator Provides a fine powder quantitative filling device characterized in that is fixed to the inner diameter of the horizontal inlet pipe.
상기 수평유입관의 내경에 형성된 스크류에는 상기 수평유입관이 수직유입관과 연결되는 부분에 위치한 스크류산 사이에 2개 이상의 비산판을 형성하여 유입된 미세분말을 이송하여 비산시키며 상기 수평유입관 및 수평유입관 저면에 형성된 유입칼날 외측에는 팬스링 내경의 불소코팅이 보호되도록 덮개가 형성되고 유입 칼날 내측에는 커버날개를 더 형성하는 것을 특징으로 하는 미세분말 정량계량 충진장치를 제공한다.이상에서 설명한 바와 같이 본 발명은 정밀한 진원으로 가 공된 팬스링 내경에 위치한 수평유입관을 회전시키거나 또는 턴 테이볼상의 원 료용기를 회전시키는 방법으로 항시 정확한 정량의 미세분말만이 수평유입관에 유입되도록 한 후 스크류의 비산판을 통해 미세분말이 공중에 비산되게 하여In the screw formed on the inner diameter of the horizontal inlet pipe, the horizontal inlet pipe is formed between two screw plates located at the portion connected to the vertical inlet pipe to transfer and scatter the introduced fine powder, and the horizontal inlet pipe and The inlet blade formed on the bottom of the horizontal inlet pipe is provided with a cover is formed so as to protect the fluorine coating of the inner diameter of the fan ring, and the inlet blade provides a fine powder quantitative filling device characterized in that the cover blade further formed. As described above, the present invention is a method of rotating a horizontal inlet pipe located at an inner diameter of a precisely processed fan ring or rotating a raw material container on a turntable ball. After the inflow, the fine powder is scattered in the air through the scattering plate of the screw
S입이 용이하도록 하였으며 , S입력이 발생되는 S입팬을 구성함으로써 충진 장치에 마련된 벤추리관의 흡입력을 더욱 증가시키는 시너지 효과를 도 e하였 다. The S mouth was made easy, and the synergy effect of further increasing the suction power of the venturi tube provided in the filling device was configured by configuring the S mouth fan in which the S input was generated.
따라서 충진장치의 벤추리관에는 저압을 이용하여도 고압의 흡입력이 발생되어 에너지가 절약되며, 필터를 사용하지 않고 이송하여 필터교체를 하지 않아도 되 며, 기기의 전자동화로 생산성을 향상도모 하였고, 작업환경을 개선시킬 수 있어 작업자의 건강을 보호할 수 있는 효과가 있다 Therefore, the venturi tube of the filling device saves energy by generating high pressure suction power even when using low pressure, and does not have to replace the filter by transferring it without using the filter, and improves productivity by fully automatic operation of the device. It can improve the environment and protect the health of workers.
4.도면에 관한 간단한 설명.  4. Brief description of the drawings.
도 1은 종래 반자동 미세분말 충진장치를 나타낸 개략도, 1 is a schematic view showing a conventional semi-automatic fine powder filling apparatus;
도 2는 종래 수동 미세분말 충진장치를 나타낸 개략도, Figure 2 is a schematic diagram showing a conventional manual fine powder filling apparatus,
도 3은 본 발명에 따른 제 1실시예의 미세분말 정량계량 충진장치를 나타낸 설명 도 4는 본 발명에 따른 미세분말 정량계량 충진장치의 팬스링부를 나타낸 사시 도, 3 is a view illustrating a fine powder quantitative measurement filling apparatus according to the first embodiment of the present invention. FIG. 4 is a perspective view showing a fan string portion of the fine powder quantitative filling apparatus according to the present invention.
도 5는 본 발명에 따른 미세분말 정량계량 충진장치의 유입부를 나타낸 확대 단 면도, Figure 5 is an enlarged stage, showing the inlet of the fine powder quantitative measurement device according to the present invention,
도 6은 본 발명에 따른 미세분말 정량계량 충진장치의 이송부를 나타낸 확대 단 면도, Figure 6 is an enlarged stage, showing the conveying part of the fine powder quantitative measurement filling apparatus according to the present invention,
도 7은 본 발명에 따른 미세분말 정량계량 충진장치의 제 2실시예를 나타낸 설 명도' Figure 7 shows a second embodiment of the fine powder quantitative measurement filling apparatus according to the present invention brightness'
도 8 (a)(b)는 본 발명에 따른 미세분말 정량계량 충진장치의 유입부의 작업을 나 타낸 확대사시도, Figure 8 (a) (b) is an enlarged perspective view showing the operation of the inlet of the fine powder quantitative measurement filling apparatus according to the present invention,
도 9는 본 발명에 따른 미세분말 정량계량 충진 장치의 작동상태도, 9 is an operating state of the fine powder quantitative measurement filling apparatus according to the present invention,
도 10은 본 발명에 CCᅡ른 미세분말 정량계량 충진장치의 사용 상태도이다. 10 is a state diagram of the use of the CC fine micro powder quantitative measurement device according to the present invention.
[부호의 설명]  [Description of the code]
100: 팬스링부 101: 원료용기 102: 턴테이볼 103: 팬스링  DESCRIPTION OF SYMBOLS 100: Pan-ring part 101: Raw material container 102: Turntable ball 103: Fan-ring
104: 위치고정펀 105: 고정흘 106: 플랜지 107: 日 I이블정역모터  104: position fixing fun 105: fixed tooth 106: flange 107: Japanese I table static motor
200: 수직이동부 201: 지지대 202: 볼스크류축 203: 볼스크류모터  200: vertical moving part 201: support base 202: ball screw shaft 203: ball screw motor
204: 거리센서 300: 팬스링삼입부 301: 실린더 302: 로드  204: distance sensor 300: fan ring insert 301: cylinder 302: rod
303: 수평바 304: 삼입 β 400: 유입부 401: 수직유입관  303: horizontal bar 304: intake β 400: inlet 401: vertical inlet pipe
402: 베어링 403: 수평유입관 404: 스크류모터 405: 스크류  402: bearing 403: horizontal inlet pipe 404: screw motor 405: screw
406: 유입공 407: 유입칼날 408: 정역모터축 409: 정역모터  406: inlet hole 407: inlet blade 408: stationary motor shaft 409: stationary motor
410: 고정대 411: 비산판 412: 커버날개 413: 덮개 500: 이송부  410: holder 411: scattering plate 412: cover wing 413: cover 500: transfer part
501: 이송관 502: 흡입팬 503: 밸브 504: 흡입팬 모터  501: transfer pipe 502: suction fan 503: valve 504: suction fan motor
5. 발명의 최선의 실시예  5. Best Mode of Invention
청부된 도 3은 본 발명에 따른 제 1실시예의 미세분말 정량계량 충진장치를 나타 낸 설명도이다. 3 is an explanatory view showing a fine powder quantitative measurement device of the first embodiment according to the present invention.
도 3에 도시된 바와 같이 본 발명의 제 1 실시 예에 따른 미세분말 정량계량 충 진장치는 상기와 같은 원료용기 (101)의 내경을 진원으로 형성하기 위한 팬스링부 (100)와, 상기 팬스링부 (100) 상측에서 상하이동하는 수직이동부 (200)와, 상기 수 직이동부 (200)에 설치되어 팬스링부 (100)의 팬스랑 (103)을 삼입하는 팬스링삼입 부 (300)와, 팬스링 (103)이 삼압된 상태에서 원료용기 (101)의 미세분말을 유입하는 유입부 (400)와, 유입된 미세분말을 이송하는 이송부 (500)로 구성된다. As shown in FIG. 3, the fine powder quantitative filling apparatus according to the first embodiment of the present invention has a fan string unit for forming the inner diameter of the raw material container 101 as a circle. The fan 100 is installed in the vertical moving part 200 moving up and down from the upper side of the fan ring part 100 and the vertical moving part 200 to infiltrate the fan groove 103 of the fan ring part 100. Ring inlet portion 300, the fan ring 103 is composed of the inlet portion 400 for introducing the fine powder of the raw material container 101 in a three-pressure state, and the conveying portion 500 for transferring the introduced fine powder .
상기와 같은 팬스링부 (100)는 도 4에 도시된 바와 같이 팬스링 (103)의 내경은 슬 링성이 탁월한 불소코팅을 하여 오염을 방지하며, 상기 팬스링 (103)의 두께는 저장된 미세분랄에 원활한 삼입을 위해 칼날과 같이 두께를 얇게 형성하는 것이 이상적이며 정밀한 진원의 원통형상으로 가공될 수 있는 모든 재질로 구성될 수 있으며, 팬스링 (103) 상부 세방향에는 턴테이볼 (102)에 형성된 위치고정편 (104)에 삼입되도록 고정흘 (105)이 형성된 플랜지 (106)를 세 방향으로 형성하여 원료용기 (101) 내경에 팬스링 (103)이 항상 정 위치에 위치하도록 하며, 원료용기 (101)가 회전시 이탈되는 것을 방지하도록 형성한다. As illustrated in FIG. 4, the fan ring part 100 has an inner diameter of the fan ring 103 to prevent contamination by excellent fluorine coating of slinging property, and the thickness of the fan ring 103 is stored in the fine powder. It is ideal to form a thin thickness such as a blade for smooth penetration, and may be composed of any material that can be processed into a cylindrical shape of precise roundness, and formed in the turntable ball 102 in three directions above the fan ring 103 The flange 106 is formed in three directions so as to be inserted into the position fixing piece 104 in three directions so that the fan ring 103 is always positioned in the inner position of the raw material container 101, and the raw material container ( 101 is formed to prevent the departure from rotation.
상기와 같은 팬스링부 (100)의 팬스링 (103) 상측에서 지지대 (201)가 승하강하도록 수직이동부 (200)를 팬스링부 (100)의 일측에 형성하며, 상기 지지대 (201) 일측에는 블스크류축 (202)을 형성하며 상기 볼스크류축 (202) 일측으로는 볼스크류축 (202) 을 회전시키는 볼스크류구동모터 (203)를 형성한다. The vertical moving part 200 is formed on one side of the fan ring part 100 so that the support 201 moves up and down on the upper side of the fan ring 103 of the fan ring part 100 as described above. The screw shaft 202 is formed and a ball screw driving motor 203 for rotating the ball screw shaft 202 is formed at one side of the ball screw shaft 202.
또한, 상기 지지대 (201)는 유입공정이 완료된 후 팬스링삼입부 (300)의 수평바In addition, the support 201 is a horizontal bar of the fan-singing portion 300 after the inflow process is completed
(303)에 부착된 팬스링 (103)고ᅡ 함께 정해진 위치로 복귀되도록 형성한다. The fan ring 103 attached to the 303 is formed to return to a predetermined position together.
이오ᅡ 같은 상기 수직이동부 (200)의 지지대 (201) 하측에는 팬스링삼입부 (300)를 형성한다. 상기의 팬스링샵입부 (300)는 지지대 (201)의 저면에서 실린더 (301)의 로드 (302)가 승하강 되도록 실린더 (301)를 설치하고 상기 실린더로드 (302)의 단부에는 양단에 날개가 형성되도록 U"형상의 수평바 (303)를 형성하여 팬스링 중심이 가압되도 록 하였으며 수평 HK303) 양단에 삼입 β(304)을 형성한다. The fan-singing part 300 is formed below the support 201 of the vertical moving part 200 such as Iojin. The fan ring shop mouth 300 is provided with a cylinder 301 so that the rod 302 of the cylinder 301 is raised and lowered from the bottom of the support 201 and wings are formed at both ends of the cylinder rod 302. The horizontal bar 303 of the U ″ shape is formed so that the center of the fan ring is pressurized, and the β β 304 is formed at both ends of the horizontal HK303.
이와 같이 로드 (302)에 형성된 수평바 (303)는 로드 (302)의 승하강으로 상기 팬스 링 (103) 플랜지 (106)와 탈부착이 가능하게 형성되며 팬스링 (103) 플랜지 (106)와 부착된 상태에서 실린더 (301)가 작동하면 로드 (302)가 하강하여 수평바 (303)에 의해 팬스링 (103)은 원료용기 (101) 내경에 샵입되며 팬스링 (103)의 플랜지 (106) 에 형성된 고정흘 (105)이 위치고정펀 (104)에 삼입 고정된다. As such, the horizontal bar 303 formed on the rod 302 is formed to be detachably attached to the fan ring 103 flange 106 as the rod 302 moves up and down, and is attached to the fan ring 103 flange 106. When the cylinder 301 is operated in the closed state, the rod 302 is lowered, and the fan ring 103 is inserted into the inner diameter of the raw material container 101 by the horizontal bar 303, and the flange 106 of the fan ring 103 is mounted. The formed fixed flow 105 is three-fixed to the positioning hole 104.
이와 같이 팬스링 (103) 플랜지 (106)가 위치고정펀 (104)에 삼입 고정된 후 수평바 (303)는 팬스링 (103) 플랜지 (106)와는 탈착되어 복귀되며 유입공정이 완료되면 팬스링 (103) 플랜지 (106)와는 부착되어 복귀된다. As described above, after the fan ring 103 flange 106 is fixed to the position fixing funnel 104, the horizontal bar 303 is detached from the fan ring flange 106 and returned to the fan bar ring. 103 is attached to the flange 106 and returned.
상기와 같은 팬스링삼입부 (300)는 도 4에 도시된 바와 같이 플랜지 (106) 日ᅵ두리 에 수평바 (303)가 삼입될 수 있는 테두리편 (305)을 형성하고 상기 日 I두리편 (305) 에는 수평바 (303)의 양단을 고정할 수 있는 고정펀 (306)을 탄력 설치하는 것이 바람직하다. As shown in FIG. 4, the fan ring insertion part 300 forms an edge piece 305 through which the horizontal bar 303 can be inserted into the flange 106, as shown in FIG. 4. It is preferable to firmly install the fixed punch 306 that can fix both ends of the horizontal bar 303 to the 305.
상기와 같은 팬스링삼입부 (300)에 의해 삼입된 팬스링 (103) 내경에 저장되어 있 는 미세분말 (Ρ)을 유입하기 위하여 지지대 (201) 중앙 저면에 유입부 (400)를 형성 한다. The inlet 400 is formed at the center bottom surface of the support 201 in order to introduce the fine powder (Ρ) stored in the inner diameter of the fan ring 103, which is infiltrated by the fan ring injecting unit 300 as described above.
상기 유입부 (400)는 도 5에 도시된 바와 같이 수직이동부 (200)의 지지대 (201) 중 앙 저면에 수직유입관 (401)을 형성하고, 수작유입관 (401) 하단에 형성된 플렌지The inlet 400 is a support 201 of the vertical movement unit 200 as shown in FIG. A vertical inlet pipe 401 is formed on the bottom of the hem, and a flange formed at the bottom of the manual inlet pipe 401.
(40Γ)는 상하측에 리테나 (402')가 구비된 배어링 (402)을 형성하여 커버에 의해 고정되도록 하고 "자 형상의 수평유입관 (403)의 상단부가 버 I어링 (402) 내측에 내장되어 형성되며 베어링 (402)고ᅡ는 구 S 접촉하여 회전된다. (40Γ) forms a bearing ring 402 provided with a retainer 402 'on the upper and lower sides so that it is fixed by a cover, and the upper end of the "H-shaped horizontal inlet pipe 403 is inside the burring 402. It is formed embedded in the bearing 402 is rotated in contact with the sphere S.
이러한 상기 수평유입관 (403) 일측으로는 스크류모터 (404)를 형성하여 수평유입 관 (403) 내측에 형성된 스크류 (405)를 회전시키고 상기 수평유입관 (403) 저면에 는 유입공 (406)을 형성하며 상기 유입공 (406) 하측에는 수평유입관 (403)으로 미 세분말 (P)이 유입되도록 유입칼날 (407)을 일정각도 경사지게 돌출 형성한다. 또한, 상기 유입칼날 (407)이 원료용기 (101)에 저장된 미세분말 (P) 상측면을 일정 깊이 삼입되어 회전할 수 있도록 수직유입관 (401) 상단 중앙에 정역모터 (409)를 형성하되 정역모터축 (408)과 수평유입관 (403)의 상단이 결합된다. One side of the horizontal inlet pipe 403 forms a screw motor 404 to rotate the screw 405 formed inside the horizontal inlet pipe 403 and the inlet hole 406 at the bottom of the horizontal inlet pipe 403. And forming an inclined blade 407 to be inclined at a predetermined angle so that the fine powder P is introduced into the horizontal inlet pipe 403 under the inlet hole 406. In addition, the inlet blade 407 is inserted into the upper surface of the fine powder (P) stored in the raw material container 101 to a predetermined depth to form a forward and reverse motor (409) in the center of the vertical inlet pipe (401) The upper end of the motor shaft 408 and the horizontal inlet pipe 403 is coupled.
상기와 같이 결합되게 하기 위해 상기 정역모터축 (408)의 단부에는 자형상의 고정대 (410)를 형성하여 상기 고정대 (410)의 단부가 수평유입관 (403)의 내경에 고정되어 수평유입관 (403)의 내경을 구획할 수 있도록 한다. In order to be coupled as described above, the stationary motor shaft 408 is formed at the end of the magnetic stator 410 so that the end of the stator 410 is fixed to the inner diameter of the horizontal inlet pipe 403 horizontal inlet pipe 403 ) Can be partitioned.
한편, 상기 수평유입관 (403)의 내경에 형성된 스크류 (405)에는 수직유입관 (401)과 연결되는 부분에 위치한 스크류산 사이에 2개 이상의 비산판 (411)을 형성하여 유 입된 미세분말 (P)을 이송하여 비산시키며 상기 수평유입관 (403)및 유입칼날 (407) 외측에는 팬스링 (103)의 불소수지코팅된 내경이 보호 될 수 있도록 고무와 같은 재질의 덮개 (413)가 형성되며 내측에는 커버날개 (412)를 더 형성한다. On the other hand, the screw 405 formed in the inner diameter of the horizontal inlet pipe 403 is formed by two or more scattering plate 411 between the screw thread located in the portion connected to the vertical inlet pipe 401 and the fine powder ( P) is transported and scattered, and the horizontal inlet pipe 403 and the inlet blade 407 outside the cover 413 of a rubber-like material is formed so that the inner diameter of the fluorine resin coated of the fan ring 103 is protected. The cover blade 412 is further formed on the inner side.
또한, 상기 유입부 (400)의 스크류모터 (404) 측면에는 유입작업 개시시 지지대 (201) 높이를 정해줄 거리센서 (204) 형성하여 유입 ¾날(407) 하단이 미세분말 (P) 상측 표면과 정밀거리 유지돨 수 있도록 한다. In addition, the side of the screw motor 404 of the inlet 400, the support when starting the inlet operation The distance sensor 204 is formed to determine the height so that the bottom of the inlet ¾ blade 407 can be maintained at a precise distance from the upper surface of the fine powder (P).
또한, 상가의 이송부 (500)는 도 6에 도시된 바와 같이 유입부 (400)의 비산판 (411)에 의해 비산 유입되는 미세분^ (P) 수직유입관 (401) 일측과 연통되게 형 성된 이송관 (501)을 통해 이송하도록 한다. In addition, the transfer unit 500 of the mall is formed to communicate with one side of the fine powder ^ (P) vertical inlet pipe 401 scattered by the scattering plate 411 of the inlet 400 as shown in FIG. Transfer through the transfer pipe (501).
이러한 이송관 (501)에는 수평유입관 (403)에 유입되어 비산된 미세분말 (P)을 흡입 하기 위한 흡입팬 (502)을 형성하며 상기 흡입팬 (502)에 의해 흡입된 미세분말 (P) 을 제어시키기 위해 이송관 (501)의 단부에는 이송관 (501)을 개폐하는 밸브 (503) 가 형성된다. The transfer pipe 501 forms a suction fan 502 for sucking the fine powder (P) flowing into the horizontal inlet pipe 403 and sucked by the suction fan 502, the fine powder (P) At the end of the transfer pipe 501 to control the valve 503 is formed to open and close the transfer pipe 501.
상기와 같이 형성된 이송부 (500)의 이송관 (501) 내측에는 수평유입관 (403)에 유 입되어 비산 된 DI세분말 (P)을 흡입하기 위한 흡입팬 (502)이 수평 형상으로 존재 하는 이송관 (501) 하부에 구성되며 이송관 (501)의 외측에는 흡입팬 (502)을 구동 하는 흡입팬모 EU504)가 존재한다. In the transfer pipe 501 inside the transfer pipe 500 formed as described above, a suction fan 502 for suctioning DI powder P introduced and scattered into the horizontal inflow pipe 403 exists in a horizontal shape. It is configured under the pipe 501 and the suction fan hair EU504 for driving the suction fan 502 outside the transfer pipe 501 is present.
상기 흡입팬 (502)은 이송관 (501) 하부 내경 중앙을 관통하는 모터의 회전축이 형 성되며, 회전축 끝단에는 4개의 날개가 형성되며, 날개의 형상은 바 또는 경사를 가진 플레이트형상으로 형성된다. The suction fan 502 is formed with a rotating shaft of the motor penetrating the center of the inner diameter of the lower portion of the feed pipe 501, four blades are formed at the end of the rotating shaft, the shape of the blade is formed in the shape of a plate with a bar or a slope. .
또 상기 이송관 (501)을 개 ffll하는 밸브 (503)는 2개 이상의 복수의 충진장치가 형 성되어 수직 유입관 (401)에 복수의 이송관 (501)이 연통되면 각각의 충진장치에 유입되는 유입량을 제어하여 정량계량이 이루어지도록 이송관 (501)의 단부에 형 성하는 것이 바람직하다. 또한, 도 7에 도시된 바와 같이 수평유입관 (403)이 고정되어도 수평유입관 (403) 의 유입 ¾날(407)에 동일한 유입량이 유입되도록 하기 위한 제 2실시에로서 턴테 이볼 (102) 저면에 테이볼정역모터 (107)를 형성하여 턴테이볼 (102)을 회전시켜 원 료용기 (101) 자체가 화전되도록 형성한다. In addition, the valve 503 opening the transfer pipe 501 is introduced into each filling device when two or more filling devices are formed and the plurality of feeding pipes 501 communicate with the vertical inlet pipe 401. It is preferable to form at the end of the transfer pipe 501 to control the inflow amount to be made a quantitative measurement. In addition, as shown in FIG. 7, the bottom surface of the turn table 102 as a second embodiment for allowing the same inflow amount to flow into the inflow ¾ blade 407 of the horizontal inflow pipe 403 even when the horizontal inflow pipe 403 is fixed. By forming a tebol ball station motor (107) to rotate the turntable ball 102 is formed so that the raw material container 101 itself.
상기와 같이 구성된 본 발명의 작용 및 효과를 설명하면 다음과 같다. Referring to the operation and effects of the present invention configured as described above are as follows.
먼저, 원료용기 (101)에는 미세분말의 제조공장에서 미세분말이 담김 상태로 출시 되어 이송되며 이러한 원료용기 (101)는 원초적으로 정밀한 진원의 형태를 갖추지 못하게 된다. First, the raw material container 101 is released and transported in a state in which the fine powder is contained in the manufacturing plant of the fine powder, and the raw material container 101 does not have a form of a primitive precise round.
따라서 정확한 정량의 미세분말 (P)을 유입하기 위해.서는 원료용기 (101)를 턴日 I이 블 (102)에 안치한 후 내부에 정밀 진원인 팬스링 (103)을 원료용기 (101)에 내장되 도록 삼입한다. Therefore, in order to inject the fine powder (P) of accurate quantity, the raw material container (101) is placed in the turntable (102), and then the inside of the raw material container (101) is equipped with a pan-ring (103), which is a precise source. Ingest as much as possible.
상기와 같은 팬스링 (103)의 삼입은 수직이동부 (200)의 지지대 (201)에 형성된 상 기 실린더 (301)를 가동시켜 실린더로드 (302)가 하강하여 가압하면 수평바 (303) 저면에 부착된 팬스링 (103) 플랜지 (106)도 하강하여 팬스링 (103)은 원료용기 (101) 내경에 삼입된다. If the three of the fan ring 103 as described above is operated by the cylinder 301 formed on the support 201 of the vertical moving unit 200, the cylinder rod 302 is lowered and pressed to the bottom of the horizontal bar 303 The attached fan ring 103 and flange 106 are also lowered so that the fan ring 103 is inserted into the inner diameter of the raw material container 101.
상기 팬스링 (103)이 원료용기 (101)에 삼입되면 플랜지 (106)에 형성된 고정흘 (105)이 위치고정펀 (104)에 삼입되고 상기 수평바 (303)에 형성된 삼입흘 (304)도 동시에 삼입되며 진원의 팬스링 (103)은 원료용기 (101) 내경에 수평상태로 고정되 며 고정 후 실린더 (301)의 로드 (302)는 복귀된다. When the fan ring 103 is infiltrated into the raw material container 101, the fixed flow 105 formed in the flange 106 is infiltrated into the position fixing punch 104, and the inlet flow 304 formed in the horizontal bar 303 is also included. At the same time, the fan ring 103 of the raw material is fixed in a horizontal state to the inner diameter of the raw material container 101, and the rod 302 of the cylinder 301 is returned after being fixed.
한편, 원료용기 속 미세분말 (P)의 상측 표면의 수평상태는 이동과정의 충격으로 불규칙하게 된다.: : On the other hand, the horizontal state of the upper surface of the fine powder (P) in the raw material container is the impact of the movement process It becomes irregular.::
따라서 정확한 정량의 미세분말 (P)을 유입하기 위해서는 팬스링 (103) 내부에 내 장되어 있는 미세분말 (P)의 상측표면이 수평이 유지될 수 있도록 평탄작업을 하 게 된다. 상기 평탄작업은 다음 ¾ 같다. Therefore, in order to introduce the fine amount of fine powder (P) is a flat work so that the upper surface of the fine powder (P) built in the fan ring 103 can be maintained horizontal. The flattening is equal to ¾.
동일 중량으로 출시되는 미세분말 (P)의 원료용기 (101)내 상측 표 S의 높이는 거 의 유사하다. · The height of the upper table S in the raw material container 101 of the fine powder P released at the same weight is almost similar. ·
그러므로 팬스링 (103) 내부에 저장된 미세분말 (P)의 상측표면의 높이도 일정거리 로 거의 유사하다. Therefore, the height of the upper surface of the fine powder (P) stored inside the fan ring 103 is almost similar at a certain distance.
따라서, 지지대 (201)를 일정거리 이하로 하강시키면 수평유입관 (403)에 형성된 유 입칼날 (407)은 팬스링 (103) 내부에 저장된 미세분말 (P) 상측표면 이하에 위치한 다. Therefore, when the support 201 is lowered below a certain distance, the inlet blade 407 formed in the horizontal inlet pipe 403 is located below the upper surface of the fine powder P stored in the fan ring 103.
이와 같이 지지대 (201)가 이동된 상태에서 정역모터 (409) 또는 테이불정역모터 (107)를 역회전시켜 수평유입관 (403)에 형성된 유입칼날 (407)의 배면이 회전되면 서 도 8(a)와 같이 평탄작업을 한다. As shown in FIG. 8 (a) while the supporter 201 is moved, the back and forth motor 409 or the table non-reverse motor 107 are rotated in reverse to rotate the rear surface of the inlet blade 407 formed in the horizontal inlet pipe 403. Flattening
상기와 같은 평탄작업 후 미세분말 (P)의 상측 표면 높이 이상으로 상승된 지지대 (201)는 상기 스크류모터 (404) 측면에 형성된 거리센서 (204)가 작동되어 유입칼 날 (407) 하단이 미세분말 (P) 상측 표면과 정밀거리 유지 될 수 있도록 지지대 (201)의 볼스크류모터 (203)가 작동되어 이동 후 미세분말 (P) 유입작업은 개시된 다. After the flattening as described above, the support 201 raised above the upper surface height of the fine powder P is operated by the distance sensor 204 formed on the side of the screw motor 404 so that the lower edge of the inlet blade 407 is fine. The ball screw motor 203 of the support 201 is operated to move the powder P upper surface so that the fine powder P can be maintained.
상기와 같은 미세분말 (P) 유입작업은 유입부 (400)의 정역모 EK409) 또는 테이블 정역모터 (107)를 정회전시켜 수평유입관 (403)또는 원료용기 (101);가 회전하는 동 시에 볼스크류구동모터 (203)가 구 S하여 지지대 (201)가 일정거리 하강하면 수평 유입관 (403)의 유입칼날 (407)은 일정 갚이 삼입된 상태로 미세분말 (P)의 상면을 스크래치 하게 된다. The fine powder (P) inflow work as described above is the inverse 400 EK409) or table of the inlet When the horizontal inlet pipe 403 or the raw material container 101 rotates while the forward and reverse motor 107 is rotated, the ball screw driving motor 203 is obtained and the support 201 descends a certain distance, thereby horizontally inflowing. The inlet blade 407 of the tube 403 scratches the upper surface of the fine powder P in a state of being infiltrated with a constant payoff.
따라서 미세분말 (P)은 유입칼날 (407)을 통해 수평유입관 (403)의 내부로 유입 된 다- 이러한 공정을 통하여 수평유입관 (403)의 내부에 유입된 미세분말 (P)은 스크류모 터 (404)의 구동으로 스크류 (405)에 의해 이동하며 스크류 (405)에 형성된 비산판 (411)에 의해 비산되어 상기 흡입팬 (502)의 흡입력고ᅡ 도 10에 도시된 바와 같이 충진 기계장치에 구성된 상기 벤추리관 (600)의 흡입력이 더해진 고압의 흡입력에 의해 수직유입관 (401)을 통해 이송관 (501)으로 흡입 이송되어 정량용기에 충진되 며 상기 스크류 (405)의 회전수 및 회전시간을 제어함과 동시에 흡입팬 (502)과 벤 추리관 (600)을 제어함으로써 정확한 정량의 미세분말이 계량되며 밸브를 통해서 도 제어할 수 있다. Therefore, the fine powder (P) is introduced into the horizontal inlet pipe 403 through the inlet blade 407-the fine powder (P) introduced into the horizontal inlet pipe (403) through this process is a screw cap The suction mechanism of the suction fan 502 is moved by the screw 405 by the driving of the rotor 404 and scattered by the scattering plate 411 formed on the screw 405 as shown in FIG. 10. The suction force of the venturi tube 600 is configured to be suctioned and transferred to the transfer pipe 501 through the vertical inlet pipe 401 by the suction force of the high pressure, and filled in the fixed quantity container, and the rotation speed and rotation of the screw 405 are By controlling the time and at the same time by controlling the suction fan 502 and the Ben Mystery tube 600, the fine powder of the correct amount is metered and can also be controlled through the valve.
이와 ¾이 수평 유입관 (403) 또는 원료용기 (101)의 회전으로 미세분말의 이송작 업이 실시띔어 I 따라 미세분말 상면의 높이 또한 점차적으로 하강하게 되면, 지지 대 (201) 또한 하강 되며 이러한 제어 방법은 지지대 (201)를 하강시키는 볼스크류 모터 (203)의 정회전고 정역모터 (409) 또는 테이볼정역모터 (107)의 정회전을 제어 함으로써 가능하다. When ¾ is the horizontal inlet pipe 403 or the raw material container 101 rotation, the fine powder transfer operation is carried out so that the height of the upper surface of the fine powder is gradually lowered, so that the support 201 is also lowered. The control method can be achieved by controlling the forward rotation of the ball screw motor 203 for lowering the support 201 or the forward rotation of the table ball reverse motor 107.
일 예로 정역모터 (409) 또는 테이볼정역모터 (107)의 회전축이 1 회 정회전하는 경우, 볼스 3류모터 (203)의 회전축을 1회 정회전하여 하강 시키는 식의 비례 제 어를 적용한다. For example, when the rotation axis of the forward and reverse motors 409 or the table ball and reverse motors 107 rotates once forward In this case, the proportional control is applied such that the rotation shaft of the Bolls third-generation motor 203 is rotated by one forward rotation.
이를 위하여 정역모터 (409) 또는 日1이볼정역모 Θ(10가의 회전속도를 측장하는 센 서장치 (일 에로, Eᅡ코미터)와 볼스크류모 E 203)를 전기적으로 연결하는 컨트를로 부 (미도시)가 더 마련되며, 이러한 센서장치와 컨트룰로부 사이의 제어관계는 당 업자에게 자명하게 실시되는 기술로서 별도의 설명은 생략한다. For this purpose, the controller for electrically connecting the stationary motor (409) or the Japanese-style stationary motor Θ (sensor (Japanese E-committer) and the ball screw E 203) to measure the rotational speed of 10-ga Not shown) is further provided, the control relationship between the sensor device and the controller is a technique that is obvious to the person skilled in the art, a separate description will be omitted.
상기 유입부 (400)의 공정이 연속적으로 이루어지게 되면 유입된 미세분말은 흡입 팬 (502)과 벤추리관 (600)에 의해 생성된 흡입력에 의해 흡입되고 복수의 충진장 치가 형성되어 수직유입관 (401)에 복수의 이송관 (501)이 형성되면 각각의 이송관 (501)에 형성된 밸브 (503)는 스크류 회전수 또는 충진시간에 맞추어 순차적으로 개폐되여 각각의 충진장치에는 전자저울과 동일한 정확한 충진량이 계량된다. 이하의 작업공정은 일반적인 충진장치와 동일하다. When the process of the inlet 400 is made continuously, the fine powder introduced is sucked by the suction force generated by the suction fan 502 and the venturi tube 600, and a plurality of filling devices are formed to form a vertical inlet pipe ( When a plurality of transfer pipes 501 are formed in the 401, the valves 503 formed in each of the transfer pipes 501 are opened and closed sequentially according to the number of screw rotations or the filling time, so that each filling device has the same precise filling amount as that of the electronic balance. This is metered. The following working process is the same as a general filling apparatus.
본 출원인이 이전에 출원하여 등록된 대한민국 등록특허공보 제 10-0902107호에 적용된 미세분랄 이송장치는 미세분말을 충진하기 위한 장치로 도 10에 의하여 본 발명의 이해를 돕기 위해 간단히 설명하면 다음과 같다. The present invention is briefly described to help the understanding of the present invention by FIG. 10 as a device for filling fine powder is applied to the fine powder transfer device applied to the Republic of Korea Patent Publication No. 10-0902107 previously filed previously .
호피 형상의 챔버 (601)와 챔버 상단 중앙에 삼입되어 마련된 벤추리관 (600) [공기 투입구와 흡입구와 배출구로 구성된 일명 (converying pump)]고 상기 챔버 (601) 와 연통된 배관 덕트 (602)상에 존재하는 집진팬 (603)으로 구성되어 미세분말을 필터를 사용하지 않고도 분진없이 충진 할 수 있는 장치로 원료용기 (101)로부터 챔버 (601)에 저장없이 정량용기 (604)에 직접 이송 충진하는 직접방식이다. 상기 방식의 흑징은 다음과 같다. Venturi tube 600, which is provided in the center of the upper end of the chamber 601 and the upper end of the chamber ([converying pump) consisting of an air inlet, an inlet and an outlet) and on the pipe duct 602 communicating with the chamber 601. It is composed of a dust collecting fan 603 existing in the device to fill the fine powder without using a filter without using a filter to transfer the filling directly from the raw material container 101 to the metering vessel 604 without storing in the chamber 601 Direct way. The blackening of the above method is as follows.
진공 펌프에 흡입되는 미세분말 (P)은 공기오 함께 흔합되어 이송되며 공기와 흔합된 미세분말은 공기 저 Ρί없이는 충진 자체가 불가하다. The fine powder (P) sucked into the vacuum pump is mixed with air and transported, and the fine powder mixed with the air cannot be filled without the air reservoir.
따라서 공기와 미세분말이 혼합된 혼합 ¾에서 필터 사용 없이 공기만을 분리 배출하기 위한 집진팬 (603) 흡압부가 형성되며 상기 집진팬 (603) 흡입부의 형성은 다음고ᅡ 같다. Therefore, the dust collecting fan 603 suction part for separating and discharging only the air without the use of a filter in the mixture ¾ of air and fine powder mixed is formed and the suction part of the dust collecting fan 603 is as follows.
상기 집진팬 (603)은 챔버 (601) 상부 일측과 연통된 배관 덕트 (602) 내부상에 구성되야 하며, 또 챔버 (601)와 연통된 배관 덕트 (602)의 접합부는 쳄버 (601) 상부 중앙과는 일정거리 이상 이격되어 챔버 (601) 상측 일단에 형성되어야 하며, 챔버 (601)와 배관덕트 (602)가 접합된 접합부 넓이는 일정크기 이하로 집진팬 (603) 흡입부가 구성되어야 한다. The dust collecting fan 603 should be configured on the inside of the pipe duct 602 communicating with one side of the upper part of the chamber 601, and the junction of the pipe duct 602 communicating with the chamber 601 is the upper center of the chamber 601. And the spaced apart more than a predetermined distance formed on the upper end of the chamber 601, the width of the junction portion bonded to the chamber 601 and the pipe duct 602 should be configured to the dust collecting fan 603 suction portion below a certain size.
그 이유로는 집진팬 (603)이 미세분말을 흡입할 수 있는 압을 가지는 흡입력의 범위는 집진팬 (603) 전방 일정거리 선상에서 부채꼴 형상의 체적으로 형성되며 이 체적내에서는 미세분말을 흡입할 수 있는 흡입력이 존재하여 이세분말은 흡입된다, For this reason, the range of suction force that the dust collecting fan 603 has the pressure to suck the fine powder is formed into a fan-shaped volume on the line in front of the dust collecting fan 603, and the fine powder can be sucked in the volume. This powder is sucked because there is a suction power.
그러나 그 범위를 이탈한 체적에 있는 공기는 미세분말을 이송할 수 있는 흡입력이 존재하지 않는다. However, the air in the volume out of the range does not have a suction force to transport the fine powder.
따라서 집진팬 (603)이 미세분말을 흡입할 수 있는 S입력이 존재하는 범위를 이탈한 영역에상기 벤추리관 (600)의 배출구와 연통된 배출관이 위치하면 배출되는 공기오ᅡ 미세분말의흔합물에서 공기와 미진만이 집진팬 (603)의 흡입력에 흡입배출되고 미세분말은 낙하되어 충진된다. Therefore, when the exhaust pipe communicating with the outlet of the venturi tube 600 is located in the region where the dust collecting fan 603 is outside the range where the S input for sucking the fine powder exists. Only the air and the fine dust are sucked out by the suction force of the dust collecting fan 603, and the fine powder falls and is filled.
만일 상기 조건이 충 -분치 않으면 전량의 미세분말은 집진팬 (603)의 흡입력에 의해 덕트 배관 (602)과 연결된 분진 저장탱크 (605)로 배출된다. If the above conditions are not sufficient, the entire amount of fine powder is discharged to the dust storage tank 605 connected to the duct pipe 602 by the suction force of the dust collecting fan 603.
또한 챔버 (601) 상부 일단고ᅡ 연통된 배관 덕트 (602)상에 존재하는 집진팬 (603)의 흡입력은 공기방향은 미세분말이 낙하되어 충진되는 방향과는 역방향의 공기흐 S으로 진행된다. In addition, the suction force of the dust collecting fan 603 existing on the pipe duct 602 communicating with the upper end of the chamber 601 is advanced in the air flow S opposite to the direction in which the fine powder falls and is filled.
따라서 상기 현상은 미세분말의 낙하속도를 줄여주는 효과를 유발하여 충진시 분진발생이 거의 존재하지 않는 것을 장점으로 하는 장치이다. Therefore, the above phenomenon is an apparatus having an advantage that the generation of dust during filling induces the effect of reducing the falling speed of the fine powder.
이러한 장치를 이용하여 상기와 같은 작업으로 정량의 미세분말만이 유입되도록 하여 스크류의 동일 회전수에 따른 계량으로도 정밀한 정량 계량을 이루었으며 기기의 완전 자동화와 필터를 사용하지 않아도 되어 미세분말의 충진에 대한 생산성을 향상시키고 작업환경을 개선시킬 수 있다. By using such a device, only fine powder of quantitative flow is introduced into the above operation, so precise quantitative weighing is achieved even with the same rotational speed of the screw. Can improve productivity and improve working environment.

Claims

【특허청구범우ᅵ】 [Patent Claims]
【청구항 1】  [Claim 1]
αι세분말의 원료가 저장되는 원료용기 (101)를 안치시키도록 턴테이볼 (102)을 형 성하고 상기 턴 9ᅵ이블 (102) 상측에 안치된 원료용기 (101) 내경에 원통형상의 진 원으로 형성된 내경을 가진 팬스링 (103)이 삼입되어 설치되도록 한 팬스링부 (100)와' The turntable ball 102 is formed to settle the raw material container 101 in which the raw material of the αι powder is stored, and a cylindrical circle is formed in the inner diameter of the raw material container 101 placed above the turn 9 table 102. A fan ring part 100 having an inner diameter formed therein so that the fan ring 103 is infiltrated and installed therein '
상기 팬스링부 (100)의 팬스링 (103) 상측에는 지지대 (201)를 형성하고 상기 지지 대 (201) 일측에는 볼스크류축 (202)을 형성하며 상기 볼스크류축 (202) 일측으로는 볼스크류축 (202)을 회전시키는 볼스크류구동모터 (203)를 형성한 수직이동부 (200) 와, A support 201 is formed on the upper side of the fan ring 103 of the fan ring part 100, a ball screw shaft 202 is formed on one side of the support stand 201, and a ball screw is formed on one side of the ball screw shaft 202. A vertical moving part 200 which forms a ball screw driving motor 203 for rotating the shaft 202,
상기 수직이동부 (200)의 지지대 (201) 상측 중앙부분에는 실린더 (301)를 형성하고 상기 실린더 (301) 로드 (302)의 단부에는 수평바 (303)를 형성하여 수평바 (303)의 양단이 팬스링 (103) 플랜지 (106) 상축면과 탈부착되도록 형성한 팬스링 삼입부 (300)와, A cylinder 301 is formed in the upper center portion of the support 201 of the vertical moving part 200, and a horizontal bar 303 is formed at the end of the rod 302 of the cylinder 301 so that both ends of the horizontal bar 303 are formed. The fan ring inserting part 300 formed to be detachable from the upper surface of the fan ring 103 and the flange 106,
상기 수직이동부 (200)의 지지대 (201) 중앙 저면에 위치하면서 상기 팬스링삼입부 (300)에 의해 삼입된 팬스링 (103)의 내경에서 회전하며 원료용기 (101)에 저장된 미세분말의 상측표면을 일정 깊이로 유입하여 비산하도록 형성한 유입부 (400)와, 상기 유입부 (400)에 의해 비산 유입되는 미세분말 (Ρ)을 이송관 (501) 형성을 통해 이송하는 이송부 (500)로 구성되는 것을 특징으로 하는 미세분말 정량계량 충진장 치. The upper side of the fine powder stored in the raw material container 101 is rotated at the inner diameter of the fan ring 103, which is located on the center bottom surface of the support 201 of the vertical moving unit 200, and is swallowed by the fan ring injecting unit 300. Inlet portion 400 formed to be scattered by flowing the surface to a predetermined depth, and fine powder (Ρ) scattered by the inlet portion 400 to the conveying portion 500 for conveying through the formation of the conveying pipe (501) Fine powder quantitative filling device, characterized in that configured.
【청구항 2】 청구항 1에 있어서, 상기 팬스링부 (100)의 턴테이볼 (102) 외경 상측에는 다수의 위치고정펀 (104)을 형성하고 실린더 (301) 로드 (302)의 수평 BK303) 양단에 형성 된 삼입흘 (304)과, 팬스링 (103)의 상측단에 구비된 플랜지 (106)에 형성된 고정흘 (105)이 상기 위치고정펀 (104)과 대응되는 위치에 형성하여 상기 팬스링 (103)이 턴테이블 (102)상에 위치한 원료용기 (101)의 내경 중앙에 수팡삼입 되도록 형성하 며 상기 팬스링 (103)의 내경은 불소수지로 코팅 한 것을 특정으로 하는 이세분말 정량계량 충진장치. [Claim 2] The method of claim 1, wherein a plurality of position fixing funnel 104 is formed above the outer diameter of the turntable ball 102 of the fan ring part 100, and the mouth is formed at both ends of the horizontal BK303 of the rod 302 of the cylinder 301. 304 and a fixed flow 105 formed on the flange 106 provided at the upper end of the fan ring 103 are formed at a position corresponding to the positioning hole 104 so that the fan ring 103 is turnedtable. It is formed so as to be soaked in the center of the inner diameter of the raw material container (101) located on the (102), the inner diameter of the fan ring 103 is characterized in that the quantitative metering filling device characterized in that the coating with fluorine resin.
【청구항 3】  [Claim 3]
청구항 1에 있어서, 상기 유입부 (400)는 수직이동부 (200)의 지지대 (201) 중앙 저면에 형성된 수직유입관 (401)과, 상기 수직유입관 (401) 하단에 고정되는 베어링 (402)과, The method of claim 1, wherein the inlet 400 is a vertical inlet pipe 401 formed on the center bottom surface of the support 201 of the vertical moving part 200, and the bearing 402 fixed to the lower end of the vertical inlet pipe 401 and,
상기 베어링 (402)의 내측에 상단부가 회전가능하게 내설되는 "·~ 자 형상의 수평 유입관 (403)과, 상기 수평유입관 (403) 내측에 형성된 스크류 (405)와 상기 수평유 입관 (403) 외측에 형성되어 상기 스크류 (405)를 회전 시키는 스크류모터 (404)와 상기 수평유입관 (403) 저면에는 유입공 (406)을 형성하여 수평유입관 (403)으로 미세분말 (Ρ)이 유입되도록 상기 유입공 (406) 하측에 일정각도 경사지게 돌출 형 성한 유입칼날 (407)과, 상기 유입칼날 (407)이 원료용기 (101)에 저장된 미세분말 (Ρ) 상측면을 회전할 수 있도록 상기 수직유입관 (401) 상단 중앙에 정역모터 (409)를 형성하되 정역모터축 (408)고ᅡ 수평유입관 (403)의 상단을 결합하도록 형 성한 것을 특징으로 하는 미세분말 정량계량 충진장치. A horizontal inlet pipe 403 having an upper end portion rotatably installed inside the bearing 402, a screw 405 formed inside the horizontal inlet pipe 403, and the horizontal inlet pipe 403. ) Is formed on the outer side of the screw motor 404 and the horizontal inlet pipe 403 to rotate the screw 405 and the inlet hole 406 to form a fine powder (Ρ) flows into the horizontal inlet pipe (403) The inlet blade 407 and the inlet blade 407 formed to be inclined at an angle below the inlet hole 406 so that the inlet blade 407 rotates the upper surface of the fine powder (Ρ) stored in the raw material container 101. A stationary motor (409) is formed in the center of the upper inlet pipe (401), but the stationary motor shaft (408), fine powder quantitative filling apparatus, characterized in that formed to combine the top of the horizontal inlet pipe (403).
【청구항 4】 [Claim 4]
청^항 1에 있어서, 상기 이송부 (500)는 수직유입관 (401) 일측에 연통되어 01세 분말이 충진장치로 이송할 수 있도록 이송관 (501)을 형성하고 상기 이송관 (501) 에는 수평유입관 (403)에 유입되어 비산된 미세분말 (P)을 흡입하기위한 흡입팬 (502)을 형성하며 상기 흡입팬 (502)에 의해 유입된 미세분말 (P)을 제어하기 위해 아송관 (501)의 단부에는 이송관 (501)을 개폐하는 밸브 (503)가 형성되는 것을 특 징으로 하는 미세분말 정량계량 충진장치. The method according to claim 1, wherein the conveying unit 500 is connected to one side of the vertical inlet pipe 401 to form a conveying pipe 501 so that the 01-year-old powder can be transferred to the filling device and horizontal to the conveying pipe 501 A suction pipe 502 is formed to suck the fine powder P introduced into the inlet pipe 403 and to control the fine powder P introduced by the suction fan 502. A fine powder metering filling device, characterized in that the valve (503) for opening and closing the transfer pipe (501) is formed at the end.
[청구항 5】  [Claim 5]
청구항 1 또는 청구항 2에 있어서, 상기 팬스링부 (100)의 턴테이블 (102) 저면에 는 테이볼정역모터 (107)를 형성하여 턴테이 S(102)에 안치되는 원료용기 (101) 자 체가 정역회전 하는 것을 특징으로 하는 미세분말 정량계랑 충진장치. The raw material container 101 itself according to claim 1 or 2, having a tapered stationary motor 107 formed on the bottom surface of the turntable 102 of the fan string part 100, and placed in the turntable S 102. Fine powder quantitative meter filling device, characterized in that.
【청구항 6】  [Claim 6]
청구항 3에 있어서, 상기 수직이동부 (200)가 원료용기의 미세분말 (P)의 상측면에 설정된 거리만큼 이동하도록 유입부 (400)의 스크류모터 (404)에 거리센서 (204)를 더 형성하는 것을 특징으로 하는 미세분말 정량계량 충진장치. 4. The distance sensor 204 is further formed on the screw motor 404 of the inlet part 400 so that the vertical moving part 200 moves by a distance set on the upper surface of the fine powder P of the raw material container. Fine powder quantitative filling device, characterized in that.
【청구항 7】  [Claim 7]
청구항 3에 있어서, 상기 유입부 (400)에 형성된 정역모터 (409)의 정역모터축 (408)을 수평유입관 (403)의 상단 내경에 고정하되 상기 정역모터축 (408)의 단부 는 수평유입관 (403)의 내경을 구획할 수 있도록 "+"자형상의 고정대 (410)를 형성 하여 상기 고정대 (410)의 단부가 수평유입관 (403)의 내경에 고정되는 것을 특징 으로 하는 미세분말 정량계량 충진 §치 . The stationary motor shaft 408 of the stationary motor 409 formed in the inlet 400 is fixed to the upper inner diameter of the horizontal inlet pipe 403, and the end of the stationary motor shaft 408 is horizontal inlet. Forming a "+" shaped holder 410 to partition the inner diameter of the tube 403 is characterized in that the end of the holder 410 is fixed to the inner diameter of the horizontal inlet pipe 403 Quantitative filling of fine powders
【청구항 8】  [Claim 8]
청구항 ᅳ 3에 있어서, 상기 수평유입.관 (403)의 : Lᅢ경에 형성된 스크류 (405)에는 수 평유입관 (403)아 수직유입관 (401)고ᅡ 연결도!는 부분에 위치한 스크류산 사이에 2 개 이상의 비산판 (411)을 형성하여 유입된 미세분말 (P)을 이송하여 비산시키며 상기 수평유입관 (403) 및 수평유입관 (403) 저면에 형성된 유입 ¾날(407) 외측에 는 팬스링 (103)내경의 불소코팅이 보호되도록 덮개 (413)가 형성되고 유입칼날 (407) 내측에는 커버날개 (412)를 더 형성하는 것을 특징으로 하는 미세분말 정량 계량 충진장치. The screw inlet according to claim 3, wherein the screw 405 formed at the L L diameter of the horizontal inlet pipe 403 is a horizontal inlet pipe 403 and a vertical inlet pipe 401. Two or more scattering plates 411 are formed therebetween to transfer and scatter the introduced fine powder P, and to the outside of the inlet ¾ blade 407 formed on the bottom of the horizontal inlet pipe 403 and the horizontal inlet pipe 403. The cover 413 is formed so as to protect the fluorine coating of the inner diameter of the fan ring (103) and the fine powder quantitative metering filling device, characterized in that further forming a cover blade (412) inside the inlet blade (407).
PCT/KR2013/004011 2012-05-10 2013-05-08 Apparatus for measuring and charging a fixed quantity of fine powder WO2013168999A1 (en)

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CN110816914A (en) * 2019-11-24 2020-02-21 湖南力泓新材料科技股份有限公司 Zinc sulfate packaging component device and component method
CN117566159A (en) * 2024-01-15 2024-02-20 湖南铁军工程建设有限公司 Quantitative filling device for powdery material and powdery emulsifying explosive packaging line

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CN110816914A (en) * 2019-11-24 2020-02-21 湖南力泓新材料科技股份有限公司 Zinc sulfate packaging component device and component method
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CN117566159B (en) * 2024-01-15 2024-04-09 湖南铁军工程建设有限公司 Quantitative filling device for powdery material and powdery emulsifying explosive packaging line

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