WO2013165090A1 - 절삭공구용 경질피막 - Google Patents
절삭공구용 경질피막 Download PDFInfo
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- WO2013165090A1 WO2013165090A1 PCT/KR2013/002168 KR2013002168W WO2013165090A1 WO 2013165090 A1 WO2013165090 A1 WO 2013165090A1 KR 2013002168 W KR2013002168 W KR 2013002168W WO 2013165090 A1 WO2013165090 A1 WO 2013165090A1
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- thin layer
- tialn
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
- Y10T428/24975—No layer or component greater than 5 mils thick
Definitions
- the present invention relates to a hard film formed on a hard base material such as cemented carbide, cermet, high speed steel, end mills, drills, cBN, etc. used for cutting tools, and includes thin layer A, thin layer B, thin layer C, and thin layer D.
- the present invention relates to a hard coating for cutting tools, which is composed of a nano multilayer structure or a repeating laminated structure thereof, and has improved wear resistance, lubricity, toughness, and oxidation resistance as compared with a conventional multilayer thin film structure.
- wear resistance, oxidation resistance, or impact resistance such as TiN, Al 2 O 3 , TiAlN, AlTiN, AlCrN, etc.
- a base material such as cemented carbide, cermet, end mill, and drills
- Korean Patent No. 876366 discloses an underlayer for physical adhesion and the orientation of (200) planes on a cemented carbide tool insert, end mill, drill or cermet tool by physical vapor deposition (PVD).
- PVD physical vapor deposition
- the A, B, C and D layer consisting of TiAlN or AlTiSiN but different composition
- a thin film structure is disclosed in which the uppermost layer having a structure composed of layers and alternately stacked thereon is improved in wear resistance and oxidation resistance of the uppermost layer.
- Wear resistance and oxidation resistance can be improved through the multilayer structure as described above, but in order to evenly improve various characteristics required for cutting operations such as wear resistance, impact resistance (toughness) and chipping resistance, development of a hard film having a new structure is required. do.
- the present invention is to provide a hard coating for a cutting tool improved overall wear resistance, lubricity, toughness (impact resistance) and oxidation resistance.
- the hard film for cutting tools is a hard film formed on the surface of the base material, the hard film is nano-containing thin layer A, thin layer B, thin layer C and thin layer D It consists of a multi-layer structure or a structure in which the nano multi-layer structure is repeatedly laminated two or more times, wherein the thin layer A is made of Ti 1-x Al x N (0.5 ⁇ x ⁇ 0.7), and the thin layer B is Al 1-yz Ti y Cr z N (0.3 ⁇ y ⁇ 0.6, 0 ⁇ z ⁇ 0.3), the thin layer C is made of MeN (Me is Nb or V), the thin layer D is Al 1-ab Ti a Si b N (0.3 ⁇ a ⁇ 0.7, 0 ⁇ b ⁇ 0.1).
- the nano multilayer structure is preferably laminated in the order of thin layer A, thin layer B, thin layer C and thin layer D from the base material.
- the said thin layer A, thin layer B, thin layer C, and thin layer D are equipped with an average thickness of 3-50 nm, respectively.
- the thin layer A, thin layer B, thin layer C, and thin layer D are most preferably provided with an average thickness of 20 to 40 nm, respectively.
- the hard film for cutting tools is provided with an average thickness of 1-20 micrometers.
- the hard film for cutting tools has a deterioration hardness of 35 GPa or more which is deteriorated at 900 ° C. for 30 minutes.
- a composite nitride layer of Ti and Al having excellent adhesion to the base material and general abrasion resistance, a composite nitride layer of Al, Ti, Cr having excellent lubricity, toughness and chipping resistance
- a composite nitride layer of Al, Ti, Cr having excellent lubricity, toughness and chipping resistance
- a composite nitride layer of Al, Ti, and Si having excellent oxidation resistance, wear resistance, lubricity, toughness
- the hard film for cutting tools of the present invention is laminated with a thin layer that reinforces the wear resistance, lubricity, toughness, and oxidation resistance of each thin layer periodically to maximize the function of each thin layer.
- the required abrasion resistance, lubricity, toughness and oxidation resistance can be improved in a balanced manner.
- FIG. 1 is a cross-sectional view schematically showing the structure of the hard film for cutting tools according to the present invention.
- FIG. 1 is a cross-sectional view schematically showing the structure of a hard film for cutting tools according to an embodiment of the present invention.
- the hard film for cutting tools according to a preferred embodiment of the present invention the nano-multi-layer structure consisting of a thin layer A, a thin layer B, a thin layer C and a thin layer D in order on the base material again twice It has a structure repeatedly stacked repeatedly.
- the thin layer A is a thin layer whose main purpose is improved wear resistance and hardness, and its composition is made of Ti 1-x Al x N (0.5 ⁇ x ⁇ 0.7).
- the content of Al is preferably 0.5 or more and 0.7 or less.
- the thin layer B is a thin layer whose main purpose is to improve lubricity, and is composed of Al 1-yz Ti y Cr z N (0.3 ⁇ y ⁇ 0.6, 0 ⁇ z ⁇ 0.3).
- Ti is preferably 0.3 or more and 0.6 or less.
- the reason is that when the Ti content is less than 0.3, the brittleness increases due to the phase formation of the hexagonal B4 structure, which lowers the wear resistance and shortens the tool life.
- the atomic radius is smaller than that of Ti, and the amount of solid solution is reduced, which reduces the hardness and wear resistance of the thin film, and facilitates the formation of TiO 2 oxide in a high temperature environment during cutting, thereby reducing the Ti element inside the thin film. This is because the diffusion to the outside may cause a high temperature hardness due to Ti element depletion.
- the thin layer B contains less than or equal to 0.3.
- the lubricity may be significantly improved.
- the Cr content exceeds 0.3, it forms a coarse thin film structure and at the same time exposed to a high temperature environment during cutting, Cr 2 N segregation is formed, wear resistance is reduced and the tool life is shortened, so the content Is preferably limited to 0.3 or less.
- the thin layer C is a thin layer mainly designed to improve toughness and chipping resistance, and is basically made of NbN or VN having high fracture toughness and chipping resistance.
- the thin layer C has a phase change to V 2 O 5 or Nb 2 O 5 in a high temperature working environment, thereby improving the lubrication characteristics.
- the chipping resistance and toughness are further improved by preventing falling off with the workpiece.
- the thin layer C made of NbN or VN forms a nano-level multilayer with thin films of different composition
- the hard coating film for cutting tools according to the present invention has a high balance in terms of toughness, chipping resistance, lubricity and wear resistance. It has a characteristic that is caught.
- the thin layer D is a thin layer whose main purpose is to improve oxidation resistance, and its specific composition is made of Al 1-ab Ti a Si b N (0.3 ⁇ a ⁇ 0.7, 0 ⁇ b ⁇ 0.1).
- the Ti content is preferably 0.3 or more and 0.7 or less.
- the brittleness increases due to the phase formation of the hexagonal B4 structure, which lowers the wear resistance and the life of the tool.
- the diameter is shorter than 0.7, Al has a small atomic radius compared to Ti, so that the amount of solid solution decreases, thereby decreasing the hardness and wear resistance of the thin film and easily forming TiO 2 oxide in a high temperature environment during cutting. This is because the Ti element is diffused to the outside and the high temperature hardness due to Ti element depletion may be reduced.
- the thin layer D contains less than 0.1 Si, when a small amount (titration) of Si is added below 0.1, an amorphous Si 3 N 4 phase is formed along the grain boundaries of the crystalline AlTiN phase to refine the crystalline phase particles. And wear resistance are improved and preferable. In addition, an amorphous Si 3 N 4 phase forms SiO 2 oxide during high temperature cutting to prevent external diffusion of internal elements, thereby improving the life of the cutting tool.
- the thin layer A, thin layer B, thin layer C, thin layer D is preferably an average thickness of 3 to 50nm, respectively.
- the thin film is strengthened as the generation and movement of dislocations is suppressed.
- the thickness of the thin layer is too thin, less than 3 nm, the boundary between nanolayers that suppress the generation and movement of dislocations is unclear.
- the mixing zone is formed by mutual diffusion between two layers, the hardness and modulus of elasticity are lowered, so it is better to form it to be less than 3 nm, and when it exceeds 50 nm, the generation and movement of dislocations becomes easy, This is because not only the elastic modulus is lowered but also the matching strain energy is reduced by the formation of misfit dislocations, which is not preferable because of the phenomenon of decreasing the strengthening effect.
- the average thickness of each of the thin layer A, thin layer B, thin layer C, thin layer D was 20 to 40 nm, and the interface between the thin layers was excellent in inhibiting dislocation movement due to plastic deformation. It was confirmed that the most preferred was found to be able to obtain an interfacial strengthening effect.
- the thin layer A, thin layer B, thin layer C, thin layer D are sequentially stacked to form a nano-layered structure of ABCD, but the implementation manner is not limited thereto, such as ADCB, BADC, DACB It may be implemented in various forms.
- the hard film for cutting tools according to the present invention when the thin film hardness (and residual stress) of each layer affecting the wear resistance and toughness of each thin layer is oscillated (oscillated) and are implemented in a structure that is laminated with each other, Since the wear resistance and toughness of the characteristics can be improved at the same time, it is most preferable to implement the nano multilayer structure of the thin layer ABCD.
- the hard film for cutting tools according to the present invention having such a nano multilayer structure or a structure in which the nano multilayer structure is repeatedly laminated two or more times has an average thickness of 1 to 20 ⁇ m.
- the present invention forms a nano-layered structure using a combination of TiAlN, AlTiCrN, AlTiSiN-based thin layer and NbN or VN thin layer, thereby evenly improving wear resistance, lubricity, toughness, chipping resistance and oxidation resistance of the entire hard film. Characterized in that.
- the present invention is based on the WC-10wt% Co base material using the arc ion plating method of physical vapor deposition (PVD) on a hard base material surface including cemented carbide, cermet, high speed steel, end mill, drills, etc.
- PVD physical vapor deposition
- a hard thin film was formed on the coating.
- a TiAl target for thin layer A, an AlTiCr target for thin layer B, an Nb or V target for thin layer C, and a AlTiSi target for thin layer D were used.
- Initial vacuum pressure was reduced to 8.5 ⁇ 10 -5 Torr or less, and N 2 was injected into the reaction gas.
- Gas pressure for the coating is 30mTorr or less, preferably 20mTorr or less, the coating temperature is 400 ⁇ 550 °C, the substrate bias voltage was applied at -20 ⁇ -150V during coating.
- the coating conditions may be different from the present embodiment depending on the equipment characteristics and conditions.
- This embodiment is a nano-multilayer by sequentially stacking the TiAlN film, which is an antiwear layer, the AlTiCrN film, which is a lubricating layer, the NbN film or the VN film, which is a toughness layer, and the AlTiSiN film, which is an oxidation resistant layer, in an average thickness of 28 to 31 nm.
- the structure was formed, and the nano multilayer structure was repeatedly formed to complete a hard film for a cutting tool according to an embodiment of the present invention having a total thickness of 3.4 to 3.6 ⁇ m.
- the hard film for the cutting tool according to the embodiment of the present invention uses physical vapor deposition (PVD), the thickness of the thin film may be formed up to about 20 ⁇ m.
- PVD physical vapor deposition
- Table 1 shows the composition, the target composition ratio, the average thickness of the thin layer, the total film thickness, and the lamination structure for the hard film for the cutting tool formed according to the embodiment of the present invention.
- Comparative Examples 1 to 4 are sequentially stacked TiTiN film, AlTiN film, AlTiCrN film and TiN film with an average thickness of 30 ⁇ 31nm as an A / B / C laminated structure in a total thickness of 3.4 ⁇ 3.6
- TiAlN film, AlTiN film, AlCrN film, AlTiCrN film, and AlTiSiN film were sequentially stacked with an average thickness of 30 to 31 nm as an A / B / C laminated structure.
- a hard film having a thickness of 3.5 to 3.8 ⁇ m was formed, and Comparative Examples 9 to 12 were sequentially stacked with an average thickness of 28 to 30 nm as an A / B / C lamination structure of TiAlN film, AlTiN film, AlTiCrN film, and NbN film or VN film.
- a hard film having a total thickness of 3.3 to 3.6 ⁇ m was formed, and these hard films were composed of nano multilayered compositions (excluding some thin films or general compositions such as TiN films or AlCrN films) with the hard films for cutting tools according to the embodiment of the present invention. Of thin film) and stacking performance It is to confirm the difference.
- TiAlN films, AlTiCrN films, AlCrN films, NbN films, VN films, TiN films, AlTiN films, or AlTiSiN films were sequentially stacked with an average thickness of 31 to 33 nm as A / B / C / D stacked structures.
- Hard films having a total thickness of 3.5 to 3.8 ⁇ m were formed, and these hard films were formed according to the difference of nano multilayer composition (some thin films were formed with other general compositions) with the hard film for cutting tools according to the embodiment of the present invention. This is to check the difference in cutting performance.
- the actual composition of the formed hard film for the cutting tool is slightly different from the target composition, but shows a nearly similar composition.
- This microhardness test was carried out under the conditions of a load of 30 mN, an unload of 30 mN, a load time of 10 sec, an unload time of 10 sec, and a creep time of 5 sec.
- Hard coatings having a general composition and having a laminated structure of A / B / C are not only inferior to the 36.9-38.5 GPa levels of the Examples 1 to 8 of the present invention at a level of 33.5 to 36.8 GPa at room temperature.
- Degradation hardness is 26.8 ⁇ 34.5GPa level significantly compared to 35.5 ⁇ 37.1GPa level of Examples 1 to 8 of the present invention can be seen that the degradation of hardness in a high temperature degradation environment is very large.
- Comparative Examples 1 to 12 were found to be higher than the 0.35 ⁇ 0.42 level of the Examples 1 to 8 of the present invention, most of the friction coefficient is 0.4 ⁇ 0.6 level except 0.39 of Comparative Example 12.
- Examples 1 to 8 of the present invention is 41 to 45 ⁇ m all short within 45 ⁇ m, hard for cutting tools according to an embodiment of the present invention The toughness of the film was confirmed to be excellent.
- the crack length is also comparatively 13 ⁇ 15 is 49 ⁇ 51 ⁇ m level much longer than 41 ⁇ 45 ⁇ m of Examples 1 to 8 of the present invention is much superior to the toughness of the hard film for cutting tools according to an embodiment of the present invention It was confirmed that.
- the hard film of Examples 1 to 8 of the present invention evenly compared with the hard film of Comparative Examples 1 to 15 in terms of hardness, lubricity (friction coefficient) and toughness (crack resistance). It can be seen that the improvement.
- Examples 1 to 8 of the present invention has a cutting life of 17.5 to 18.5m, all of 17.5m or more and the cause of end of life are normal wear, as in Comparative Examples 1 to 12
- the hard film having a lamination structure of A / B / C except for a few thin films of the nano multilayer composition or formed with a general composition such as a TiN film or an AlCrN film
- the life was not terminated through normal wear, and all of them ended due to chipping or excessive wear.
- the wear life was only 9 to 13m, which significantly reduced the wear resistance. You can see it falling.
- the hard film for cutting tools of Examples 1 to 8 of the present invention has excellent wear resistance.
- Examples 1 to 8 of the present invention has a cutting life of 10.5 to 13m, all of which are more than 10.5m and measured up to 13m, while Comparative Examples 1 to 15 have a cutting life of 8 to 8. It was confirmed that all 10.5m or less at 10.5m, the hard film for cutting tools according to the embodiment of the present invention shows excellent impact resistance.
- the drilling process is slower than the milling process, and the cutting process is performed in wet conditions, so the lubrication (welding resistance) and chipping resistance of the cutting tool are very important.
- the workpiece carbon steel (SM45C, carbon steel drilling), sample number: SPMT07T208 / XOMT07T205 (indexable drill insert, 20 ⁇ -5D), cutting speed: 150m / min, cutting feed rate: 0.1mm / rev, cutting depth: 90mm (penetration), the performance evaluation of drilling cutting performance was performed, as a result Are shown in Tables 11 and 12, respectively.
- the life of the cutting tool forming the hard coating of Examples 1 to 8 of the present invention is similar to the above-described wear resistance, toughness (impact resistance) evaluation results are significantly better than the Comparative Examples 1 to 15 High levels.
- the hard coatings of Examples 1 to 8 of the present invention exhibited excellent performance in comprehensive cutting performance evaluation. .
- a composite nitride layer of Ti and Al having excellent abrasion resistance a composite nitride layer of Al, Ti, Cr having excellent lubricity, a nitride layer of Nb or V having excellent toughness and chipping resistance, and Al, Ti, Si having excellent oxidation resistance
- Multi-layered multi-layered composite nitride layer can improve various properties required for hard film for cutting tools such as abrasion resistance, lubricity, toughness, chipping resistance, and oxidation resistance. It was confirmed that.
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Abstract
Description
실시예No. | 경질피막의 구조 | |||
나노 다층구조(타겟조성비) | 박층 평균두께(nm) | 총 피막두께(㎛) | 적층구조 | |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 31 | 3.5 | 5원계 A/B/C/D나노 다층 |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 30 | 3.4 | 5원계 A/B/C/D나노 다층 |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 30 | 3.6 | 5원계 A/B/C/D나노 다층 |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 31 | 3.4 | 5원계 A/B/C/D나노 다층 |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 31 | 3.5 | 5원계 A/B/C/D나노 다층 |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 30 | 3.4 | 5원계 A/B/C/D나노 다층 |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 30 | 3.5 | 5원계 A/B/C/D나노 다층 |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 28 | 3.4 | 5원계 A/B/C/D나노 다층 |
비교예No. | 경질피막의 구조 | |||
나노 다층구조(타겟조성비) | 박층 평균두께 (nm) | 총 피막두께(㎛) | 적층구조 | |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 30 | 3.5 | 3원계 A/B/C나노 다층 |
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 30 | 3.5 | 3원계 A/B/C나노 다층 |
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 31 | 3.4 | 3원계 A/B/C나노 다층 |
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 31 | 3.6 | 3원계 A/B/C나노 다층 |
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 30 | 3.6 | 4원계 A/B/C나노 다층 |
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 31 | 3.7 | 4원계 A/B/C나노 다층 |
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 31 | 3.8 | 4원계 A/B/C나노 다층 |
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 30 | 3.5 | 4원계 A/B/C나노 다층 |
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 30 | 3.4 | 4원계 A/B/C나노 다층 |
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 29 | 3.4 | 4원계 A/B/C나노 다층 |
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 28 | 3.6 | 4원계 A/B/C나노 다층 |
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 29 | 3.3 | 4원계 A/B/C나노 다층 |
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 31 | 3.5 | 4원계 A/B/C/D나노 다층 |
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 32 | 3.6 | 4원계 A/B/C/D나노 다층 |
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 33 | 3.8 | 4원계 A/B/C/D나노 다층 |
실시예No. | 나노 다층구조(타겟조성비) | 박막 조성(EDX, at%) | ||||||
Al | Ti | Cr | Nb | V | Si | N | ||
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 23.9 | 18.4 | 1.2 | 14.8 | 0.7 | 41 | |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 22.1 | 17.1 | 1.1 | 13.7 | 0.7 | 45.4 | |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 20.1 | 15.9 | 4.1 | 13.6 | 0.7 | 45. | |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 20.2 | 16 | 4.1 | 13.7 | 0.7 | 45.4 | |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 24.2 | 14 | 1.1 | 13.3 | 0.7 | 46.8 | |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 24.9 | 14.4 | 1.1 | 13.7 | 0.7 | 45.2 | |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 23.1 | 13.3 | 4.1 | 13.8 | 0.7 | 45 | |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 23.5 | 13.6 | 4.2 | 14 | 0.7 | 44.1 |
비교예No. | 나노 다층구조(타겟조성비) | 박막 조성(EDX, at%) | ||||||
Al | Ti | Cr | Nb | V | Si | N | ||
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 19.4 | 35.1 | 1.5 | 44 | |||
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 16.8 | 33.6 | 5.6 | 44 | |||
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 22.7 | 30.8 | 1.5 | 45 | |||
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 20 | 29.1 | 5.5 | 45.5 | |||
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 36.3 | 12.3 | 5.5 | 0.9 | 45 | ||
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 33.2 | 16.2 | 5.6 | 0.9 | 44 | ||
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 34.5 | 19.9 | 1.5 | 0.9 | 43.2 | ||
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 29.1 | 22.5 | 1.4 | 0.9 | 46.1 | ||
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 18.4 | 15.5 | 1.4 | 17.7 | 47 | ||
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 15.8 | 14.1 | 5.3 | 17.6 | 47.2 | ||
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 20.2 | 11 | 5.5 | 18.3 | 45 | ||
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 20 | 10.9 | 5.5 | 18.2 | 45.4 | ||
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 24.3 | 17.2 | 1.1 | 14.2 | 43.2 | ||
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 24.8 | 17.5 | 1.2 | 14.5 | 42 | ||
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 25.1 | 26.4 | 4.2 | 0.7 | 43.5 |
실시예No. | 나노 다층구조(타겟조성비) | 상온경도(GPa) | 열화경도(GPa) | 마찰계수(COF) | 크랙길이(㎛) |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 38 | 36.2 | 0.4 | 42 |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 37.2 | 36 | 0.42 | 43 |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 36.9 | 35.9 | 0.35 | 41 |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 37 | 35.5 | 0.38 | 44 |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 38.5 | 36.7 | 0.41 | 45 |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 38.4 | 36.9 | 0.42 | 45 |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 38.1 | 37.1 | 0.39 | 41 |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 37.9 | 36.5 | 0.39 | 42 |
비교예No. | 나노 다층구조(타겟조성비) | 상온경도(GPa) | 열화경도(GPa) | 마찰계수(COF) | 크랙길이(㎛) |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 34 | 28 | 0.6 | 43 |
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 33.5 | 27 | 0.42 | 49 |
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 35.8 | 28.4 | 0.58 | 44 |
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 34.2 | 26.8 | 0.48 | 45 |
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 36.8 | 34.5 | 0.5 | 47 |
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 36.4 | 34.1 | 0.54 | 44 |
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 36.5 | 34.4 | 0.56 | 42 |
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 35.9 | 34.1 | 0.59 | 42 |
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 35.8 | 30.1 | 0.45 | 52 |
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 35 | 31.5 | 0.4 | 49 |
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 34.9 | 30 | 0.42 | 48 |
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 35.1 | 30.3 | 0.39 | 44 |
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 37.5 | 32.5 | 0.54 | 50 |
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 38 | 32 | 0.56 | 49 |
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 37.4 | 31.8 | 0.52 | 51 |
실시예No. | 나노 다층구조(타겟조성비) | 절삭수명(가공거리, m) | 수명 종료원인 |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 18 | 정상마모 |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 17.5 | 정상마모 |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 17.5 | 정상마모 |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 17.8 | 정상마모 |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 18.2 | 정상마모 |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 18.5 | 정상마모 |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 17.5 | 정상마모 |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 17.5 | 정상마모 |
비교예No. | 나노 다층구조(타겟조성비) | 절삭수명(가공거리, m) | 수명 종료원인 |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 9 | 치핑 |
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 9.5 | 과대마모 |
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 11 | 과대마모 |
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 11 | 과대마모 |
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 12 | 치핑 |
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 12.5 | 치핑 |
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 13 | 정상마모 |
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 12.5 | 정상마모 |
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 12 | 과대마모 |
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 11.5 | 과대마모 |
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 11 | 과대마모 |
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 12 | 과대마모 |
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 15 | 정상마모 |
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 16.2 | 정상마모 |
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 16 | 정상마모 |
실시예No. | 나노 다층구조(타겟조성비) | 절삭수명(가공거리, m) |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 13 |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 10.5 |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 11 |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 11.2 |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 10.7 |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 10.5 |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 11.5 |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 12 |
비교예No. | 나노 다층구조(타겟조성비) | 절삭수명(가공거리, m) |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 8 |
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 8.5 |
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 8.5 |
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 8.5 |
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 9 |
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 9.5 |
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 8 |
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 8.5 |
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 10 |
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 10.5 |
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 11 |
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 10.5 |
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 9 |
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 10 |
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 9 |
실시예No. | 나노 다층구조(타겟조성비) | 절삭수명(hole: 20Ф-90mm) | 수명 종료원인 |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 256 | 정상마모 |
2 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 256 | 정상마모 |
3 | TiAlN(5:5)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 256 | 정상마모 |
4 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 256 | 정상마모 |
5 | AlTiN(7:3)/AlTiCrN(54:38:8)/NbN/AlTiSiN(58:37:5) | 256 | 정상마모 |
6 | AlTiN(7:3)/AlTiCrN(54:38:8)/VN/AlTiSiN(58:37:5) | 256 | 정상마모 |
7 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN/AlTiSiN(58:37:5) | 256 | 정상마모 |
8 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN/AlTiSiN(58:37:5) | 256 | 정상마모 |
비교예No. | 나노 다층구조(타겟조성비) | 절삭수명(hole: 20Ф-90mm) | 수명 종료원인 |
1 | TiAlN(5:5)/AlTiCrN(54:38:8)/TiN | 52 | 용착/치핑 |
2 | TiAlN(5:5)/AlTiCrN(4:3:3)/TiN | 52 | 과대마모 |
3 | AlTiN(7:3)/AlTiCrN(54:38:8)/TiN | 104 | 용착/치핑 |
4 | AlTiN(7:3)/AlTiCrN(4:3:3)/TiN | 52 | 과대마모 |
5 | AlTiN(7:3)/AlCrN(7:3)/AlTiSiN(58:37:5) | 156 | 치핑 |
6 | TiAlN(5:5)/AlCrN(7:3)/AlTiSiN(58:37:5) | 208 | 치핑 |
7 | AlTiN(7:3)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 208 | 치핑 |
8 | TiAlN(5:5)/AlTiCrN(54:38:8)/AlTiSiN(58:37:5) | 208 | 치핑 |
9 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN | 232 | 과대마모 |
10 | TiAlN(5:5)/AlTiCrN(4:3:3)/VN | 156 | 과대마모 |
11 | AlTiN(7:3)/AlTiCrN(4:3:3)/NbN | 156 | 과대마모 |
12 | AlTiN(7:3)/AlTiCrN(4:3:3)/VN | 156 | 과대마모 |
13 | TiAlN(5:5)/AlTiCrN(54:38:8)/NbN/AlTiN(67:33) | 232 | 과대마모 |
14 | TiAlN(5:5)/AlTiCrN(54:38:8)/VN/AlTiN(67:33) | 256 | 정상마모 |
15 | TiAlN(5:5)/AlCrN(7:3)/TiN/AlTiSiN(58:37:5) | 232 | 과대마모 |
Claims (6)
- 모재의 표면에 형성되는 경질피막으로서,상기 경질피막은 박층A, 박층B, 박층C 및 박층D를 포함하는 나노 다층구조 또는 이 나노 다층구조가 2회 이상 반복 적층되는 구조로 이루어지되,상기 박층A는 Ti1-xAlxN(0.5≤x≤0.7)으로 이루어지고,상기 박층B는 Al1-y-zTiyCrzN(0.3≤y≤0.6, 0<z≤0.3)으로 이루어지며,상기 박층C는 MeN(Me는 Nb 또는 V)으로 이루어지고,상기 박층D는 Al1-a-bTiaSibN(0.3≤a≤0.7, 0<b<0.1)으로 이루어지는 것을 특징으로 하는 절삭공구용 경질피막.
- 제1항에 있어서,상기 나노 다층구조는,상기 모재로부터 박층A, 박층B, 박층C 및 박층D의 순으로 적층되는 것을 특징으로 하는 절삭공구용 경질피막.
- 제1항 또는 제2항에 있어서,상기 박층A, 박층B, 박층C 및 박층D는,평균두께가 각각 3 ~ 50nm로 구비되는 것을 특징으로 하는 절삭공구용 경질피막.
- 제1항 또는 제2항에 있어서,상기 박층A, 박층B, 박층C 및 박층D는,평균두께가 각각 20 ~ 40nm로 구비되는 것을 특징으로 하는 절삭공구용 경질피막.
- 제1항 또는 제2항에 있어서,상기 절삭공구용 경질피막은,평균두께가 1 ~ 20㎛로 구비되는 것을 특징으로 하는 절삭공구용 경질피막.
- 제1항 또는 제2항에 있어서,상기 절삭공구용 경질피막은,900℃에서 30분간 열화 처리된 열화경도가 35GPa 이상인 것을 특징으로 하는 절삭공구용 경질피막.
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- 2012-05-02 KR KR20120046529A patent/KR101351844B1/ko active IP Right Grant
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2013
- 2013-03-18 WO PCT/KR2013/002168 patent/WO2013165090A1/ko active Application Filing
- 2013-03-18 CN CN201380023044.XA patent/CN104321460B/zh active Active
- 2013-03-18 US US14/398,125 patent/US9273388B2/en active Active
- 2013-03-18 DE DE112013002278.8T patent/DE112013002278B4/de active Active
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JP2009061520A (ja) * | 2007-09-05 | 2009-03-26 | Mitsubishi Materials Corp | 高速切削加工で硬質被覆層がすぐれた耐摩耗性を発揮する表面被覆切削工具 |
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CN104789925A (zh) * | 2015-02-12 | 2015-07-22 | 青岛新晟威环保设备有限公司 | 一种用于金属阀门的pvd复合涂层及涂镀工艺 |
CN104789925B (zh) * | 2015-02-12 | 2017-08-25 | 青岛新晟威环保设备有限公司 | 一种用于金属阀门的pvd复合涂层及涂镀工艺 |
Also Published As
Publication number | Publication date |
---|---|
US9273388B2 (en) | 2016-03-01 |
KR101351844B1 (ko) | 2014-01-16 |
CN104321460A (zh) | 2015-01-28 |
CN104321460B (zh) | 2016-04-20 |
KR20130123237A (ko) | 2013-11-12 |
DE112013002278T5 (de) | 2015-03-05 |
US20150125677A1 (en) | 2015-05-07 |
DE112013002278B4 (de) | 2020-01-23 |
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