WO2013146795A1 - Manufacturing device and manufacturing method for porous hollow fiber membrane - Google Patents
Manufacturing device and manufacturing method for porous hollow fiber membrane Download PDFInfo
- Publication number
- WO2013146795A1 WO2013146795A1 PCT/JP2013/058822 JP2013058822W WO2013146795A1 WO 2013146795 A1 WO2013146795 A1 WO 2013146795A1 JP 2013058822 W JP2013058822 W JP 2013058822W WO 2013146795 A1 WO2013146795 A1 WO 2013146795A1
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- Prior art keywords
- hollow fiber
- take
- rollers
- roller
- cold drawing
- Prior art date
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- 239000012510 hollow fiber Substances 0.000 title claims abstract description 190
- 239000012528 membrane Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000010622 cold drawing Methods 0.000 claims abstract description 82
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000002093 peripheral effect Effects 0.000 claims description 57
- 238000010438 heat treatment Methods 0.000 claims description 26
- 229920001971 elastomer Polymers 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 2
- 206010037660 Pyrexia Diseases 0.000 claims 2
- 229920000098 polyolefin Polymers 0.000 description 12
- 239000000463 material Substances 0.000 description 11
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- -1 polyethylene Polymers 0.000 description 4
- 229920006311 Urethane elastomer Polymers 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000002074 melt spinning Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/04—Supporting filaments or the like during their treatment
- D01D10/0436—Supporting filaments or the like during their treatment while in continuous movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
- B01D71/261—Polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0023—Organic membrane manufacture by inducing porosity into non porous precursor membranes
- B01D67/0025—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching
- B01D67/0027—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching by stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0083—Thermal after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
- B01D71/262—Polypropylene
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
- D02J1/228—Stretching in two or more steps, with or without intermediate steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/08—Specific temperatures applied
- B01D2323/081—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/08—Specific temperatures applied
- B01D2323/082—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/42—Details of membrane preparation apparatus
Definitions
- the present invention relates to a porous hollow fiber membrane manufacturing apparatus and method, and more particularly to a porous hollow fiber membrane manufacturing apparatus and method used in a cold drawing process.
- polyolefin porous hollow fiber membranes produced by melt-spinning crystalline polyolefin and drawing are superior in chemical stability, strength characteristics, flexibility, etc. It is used in a wide range of fields such as the treatment of water, the production of ultrapure water, and the purification of air.
- Such porous hollow fiber membranes are produced by a spinning step of melt spinning a polyolefin such as polyethylene or polypropylene to obtain hollow fibers, and a stretching step of stretching the hollow fibers obtained in the spinning step to make them porous.
- the drawing step is a step of continuously heat treating, cold drawing, and heat drawing a hollow fiber.
- the hollow fiber is heat treated at a temperature lower than the melting point of the polyolefin to control the crystal structure.
- the hollow fiber is then cold drawn to break without relaxing the crystalline structure of the polyolefin, forming a number of microcrazes on the wall of the hollow fiber.
- cold drawing is followed by heat drawing to expand the microcrazes formed on the wall surface, and the wall surface of the hollow fiber is made porous to obtain a porous hollow fiber membrane. Heat treatment is performed on the obtained porous hollow fiber membrane as needed to fix the porous structure.
- the stretching step is usually performed by a stretching apparatus in which a heat roller for heat treatment, a cold stretching roller for cold stretching, a heat stretching roller for hot stretching and a heating furnace are continuously provided.
- a cold stretching roller for performing cold stretching one configured of a plurality of feed rollers and the same number of take-up rollers is used.
- the plurality of feed rollers all rotate in the same direction at the same circumferential speed
- the plurality of take-up rollers all rotate in the same direction at the same circumferential speed.
- the hollow fiber is tensioned between the feed roller and the take-up roller, and the hollow fiber is drawn. ing.
- a large drawing tension is applied to the hollow fiber.
- a bigger draw tension is needed.
- Patent Document 1 can not sufficiently prevent the slip of the hollow fiber, and as a result, there is a problem that stretching unevenness of the hollow fiber occurs and a homogeneous hollow fiber membrane can not be formed.
- the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to make a homogeneous hollow fiber membrane by preventing a slip between the hollow fiber and the drawing roller during the drawing of the hollow fiber. It is an object of the present invention to provide a porous hollow fiber membrane manufacturing apparatus and method capable of
- the present invention is a porous hollow fiber membrane manufacturing apparatus comprising a heat treatment section for heat treating a hollow fiber and a cold drawing section for cold drawing a heat treated hollow fiber, the cold drawing
- the unit includes a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
- the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream side in the conveyance direction of the hollow fiber inside is higher than the coefficient of friction of the outer peripheral surface of the other feed rollers, and among the plurality of take-up rollers It is characterized in that it is higher than the coefficient of friction of the outer peripheral surface of the take-up roller other than the take-up roller disposed on the most upstream side in the conveying direction.
- the take-up roller is set to have a higher circumferential speed than the feed roller on the upstream side, but according to the present invention configured as described above, the hollow of the plurality of feed rollers is hollow.
- the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream in the conveyance direction of the yarn is higher than the coefficient of friction of the outer peripheral surface of the other feed rollers, and the conveyance direction of the hollow fiber among the plurality of take-up rollers
- the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream side in the hollow fiber conveyance direction is the hollow fiber among the plurality of take-up rollers. It is higher than the coefficient of friction of the outer peripheral surface of the take-up roller disposed on the most upstream side in the transport direction.
- the holding power of the hollow fiber by the feed roller and the take-up roller can be further improved at the location where the circumferential speed difference occurs.
- the outer surface of the take-up roller disposed in the most upstream flow direction of the hollow fiber is plated with metal, and the outer surface of the feed roller disposed downstream of the hollow fiber in the conveyance direction is rubber It is preferable to be composed of
- the present invention is a porous hollow fiber membrane manufacturing apparatus comprising a heat treatment section for heat treating a hollow fiber, and a cold drawing section for cold drawing a heat treated hollow fiber
- the cold drawing section includes a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
- the coefficient of friction of the outer peripheral surface of the take-up roller disposed on the most upstream side in the conveyance direction of the hollow fiber is higher than the coefficient of friction of the outer peripheral surface of the other take-up rollers, and among the plurality of feed rollers.
- the present invention is characterized in that the coefficient of friction of the outer peripheral surface of the feed roller other than the feed roller disposed at the most downstream side in the conveyance direction of the hollow fiber is higher.
- the holding power of the hollow fiber by the feed roller and the take-up roller can be improved at the location where the circumferential velocity difference occurs, thereby cooling at the location where the circumferential velocity difference occurs. It is possible to prevent the occurrence of slip between the stretching roller and the hollow fiber.
- the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream side in the hollow fiber conveyance direction is the hollow fiber among the plurality of take-up rollers. It is higher than the coefficient of friction of the outer peripheral surface of the take-up roller disposed on the most upstream side in the transport direction.
- the holding power of the hollow fiber by the feed roller and the take-up roller can be further improved at the location where the circumferential speed difference occurs.
- the outer surface of the take-up roller disposed in the most upstream flow direction of the hollow fiber is plated with metal, and the outer surface of the feed roller disposed downstream of the hollow fiber in the conveyance direction is rubber It is preferable to be composed of
- the present invention is a method for producing a porous hollow fiber membrane, including a heat treatment step of heat treating the hollow fiber and a cold drawing step of cold drawing the heat treated hollow fiber.
- the hollow drawing is carried out using a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
- the coefficient of friction of the outer peripheral surface of the feed roller which is arranged to cold-draw the yarn, and among the plurality of feed rollers, the feed roller disposed at the most downstream side in the hollow fiber conveyance direction is the friction on the outer peripheral surface of the other feed rollers.
- the plurality of take-up rollers that are higher than the coefficient, the friction of the outer peripheral surface of the take-up roller other than the take-up roller disposed on the most upstream side in the hollow fiber conveyance direction It is characterized by higher than.
- the present invention is a method for producing a porous hollow fiber membrane, including a heat treatment step of heat treating the hollow fiber and a cold drawing step of cold drawing the heat treated hollow fiber.
- hollow yarn is formed using a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
- the coefficient of friction of the outer peripheral surface of the outer peripheral surface of the take-up roller disposed on the most upstream side of the hollow fiber conveyance direction among the plurality of feed rollers among the plurality of feed rollers is the other take-up roller.
- the friction of the outer peripheral surface of the feed roller other than the feed roller disposed higher than the friction coefficient of the outer peripheral surface and located at the most downstream side of the hollow fiber conveyance direction among the plurality of feed rollers It is characterized by higher than a few.
- the holding power of the hollow fiber by the feed roller or the take-up roller can be improved at the point where the circumferential speed difference occurs. This makes it possible to prevent slippage between the cold drawing roller and the hollow fiber at the point where the circumferential velocity difference occurs.
- FIG. 1 It is a side view showing the manufacture device of the porous hollow fiber membrane by the embodiment of the present invention. It is a principal part enlarged view of FIG.
- FIG. 1 is a side view showing an apparatus for manufacturing a porous hollow fiber membrane according to an embodiment of the present invention
- FIG. 2 is an enlarged view of a main part of FIG.
- the manufacturing apparatus includes a heat treatment unit 10, a cold drawing unit 20, and a heat drawing unit 30.
- the heat treatment unit 10, the cold drawing unit 20, and the heat drawing unit 30 are arranged in this order from the upstream side to the downstream side in the transport direction of the hollow fiber 11.
- the heat treatment section 10 is provided with seven heat rollers 12, and the hollow fiber 11 introduced to the heat treatment section 10 by the feed roller 13 disposed on the upstream side of the heat roller 12 is the outer circumferential surface of the heat roller 12. While being heated, it is sent to the cold stretching section 20 provided on the downstream side.
- the diameter of the heat roller 12 is 50 to 600 mm, and the heat roller 12 is formed of, for example, a stainless steel roller plated with chromium or the like.
- the cold stretching section 20 is composed of a cold stretching roller having eight feed rollers 21 (21a to 21c) and twelve take-up rollers 22 (22a).
- the feed roller 21 constituting the cold drawing roller and the take-up roller 22 are all actively rotated in the same direction, that is, in the direction in which the hollow fiber is fed downstream.
- the circumferential speed of the take-up roller 22 is set to be higher than the circumferential speed of the feed roller 21. Due to the difference in speed between the take-up roller 22 and the feed roller 21, the feed roller 21c located at the most downstream side among the eight feed rollers and the take-up roller 21a located at the uppermost stream among the twelve take-up rollers Tension is applied to the hollow fiber 11 in the section L between them (see FIG. 2).
- the hollow fiber 11 is cold drawn in this section L.
- the four feed rollers provided on the upstream side are the first feed rollers 21a, and the cooling water is allowed to flow through the inside, and the hollow fiber 11 is cooled. It is designed to extend downstream.
- the diameter of the first feed roller 21a is 50 to 600 mm.
- the four feed rollers provided on the downstream side are the second feed rollers 21b and 21c, which are maintained at 0 to 60 ° C., and the temperature of the hollow fiber 11 cooled by the first feed roller 21a is It is designed to feed downstream while maintaining or further cooling.
- the diameter of the second feed rollers 21b and 21c is 20 to 200 mm.
- the outer peripheral surface of the seven feed rollers except the feed roller 21c located at the most downstream side is made of a stainless steel material.
- the outermost surface of the feed roller 21c at the most downstream side is a stainless steel material constituting seven feed rollers except the feed roller 21c at the most downstream side. A material with a higher coefficient of friction is used.
- a material having a high coefficient of friction there are rubber rolls such as urethane rubber and silicone rubber, and it is particularly preferable to use a rubber roll having a Shore A hardness of 70 or more in view of durability.
- first take-up rollers 22b and 22c having a diameter of 20 to 200 mm, and eight provided on the downstream side.
- second take-up roller 22a having a diameter of 50 to 600 mm.
- These take-up rollers 22 are configured to feed the hollow fiber 11 cold drawn in the cold drawing section L to the heat drawing section 30.
- the outer peripheral surface of the eleven take-up rollers except for the take-up roller 22a at the uppermost stream is made of a stainless steel material.
- the friction coefficient of the outer peripheral surface of the feed roller 21 at the most downstream side in the hollow fiber membrane conveyance direction is higher than the friction coefficient of the outer peripheral surfaces of the eleven take-up rollers excluding the take-up roller 22a at the uppermost flow. .
- the take-up roller 22c located on the uppermost stream have an outer peripheral surface made of rubber, whereby the coefficient of friction is easily increased compared to metal materials such as stainless steel. Can.
- the maximum coefficient of static friction of the rubber is appropriately determined, but is preferably 0.35 to 0.6 from the viewpoint of slip prevention.
- rubber materials such as urethane rubber and silicon rubber can be exemplified.
- the coefficient of friction of the outer peripheral surface of the feed roller 21c at the most downstream in the transport direction of the hollow fiber membrane is higher than the coefficient of friction of the outer peripheral surface of the other rollers (feed roller and take-up roller).
- a roller made of the above-mentioned chrome-plated stainless steel material may be used as it is sufficient.
- the hollow fiber 11 of polyolefin is introduced to the heat roller 12 by the feed roller 13. Do.
- the hollow fiber 11 is heated while traveling on the seven heat rollers 12 to control the crystal structure of the polyolefin.
- the temperature of the heat roller at this time that is, the heat treatment temperature, varies depending on the type of polyolefin, but is a temperature lower than the melting point of the polyolefin, and is usually 90 to 150.degree.
- the heat treatment temperature is preferably 90 to 125 ° C.
- the heat treatment temperature is preferably 120 to 150 ° C.
- the time for which the hollow fiber 11 is heat-treated in the heat treatment step, that is, the residence time is usually 5 seconds or more.
- the hollow fiber 11 whose crystal structure is controlled by the heat treatment unit 10 is sent to a cold drawing roller, and is first cooled while advancing on the first feed roller 21a. At this time, it is possible to effectively cool the heat-treated hollow fiber 11 by controlling the temperature of the cooling water flowing in the first feed roller 21a to about 0 to 60.degree. Next, the cooled hollow fiber 11 travels on the second feed rollers 21b and 21c, and cold-stretched in the cold drawing section L due to the difference in peripheral velocity between the second feed roller 21c and the first take-up roller 22c. Ru.
- the outer peripheral surface of the second feed roller 21c and the first take-up roller 22c is formed of a rubber material having a relatively high frictional force, even if the second feed roller 21c and the first take-up roller 22c are exposed to the difference in peripheral velocity between them The sheet is conveyed downstream without slipping on the outer peripheral surface thereof. As a result, even when the hollow fiber 11 is subjected to a large tension in the cold drawing section L, the hollow fiber 11 does not slip on the outer peripheral surface of the roller, and the hollow fiber 11 can be uniformly drawn. Uneven stretching due to the formation of a stretched portion and yarn breakage can be made less likely to occur.
- the tension applied to the hollow fiber 11 is not transmitted back to the heat treatment section 10, and the tension to the hollow fiber 11 in the heat treatment section 10 is applied. Does not cause thinning of the hollow fiber 11.
- the hollow fiber 11 is on the outer peripheral surface of the roller. It is possible to obtain a homogeneous porous hollow fiber membrane without slipping.
- the drawing point of the hollow fiber 11 can be fixed, and the drawing unevenness can be reduced.
- the outer diameters of the second feed roller 21c and the first take-up roller 22c are preferably 20 mm to 150 mm. If the outer diameters of the second feed roller 21c and the first take-up roller 22c are less than 20 mm, the strength of these rollers may be insufficient.
- the distance of the cold stretching section L can be set arbitrarily, but a shorter distance is preferable because the stretching point can be fixed, the occurrence of stretching unevenness can be suppressed, and uniform stretching can be performed.
- the distance of the cold drawing section L is preferably 100 mm or less, more preferably 90 mm or less.
- the distance of the cold stretching section L is 10 mm or more
- it is 20 mm or more.
- the cold draw ratio can be set arbitrarily.
- the cold drawing ratio is no limitation on the cold drawing ratio, but if it is too high, deformation of the crystal part may occur, resulting in insufficient pore formation or a tendency to cause thread breakage in the cold drawing part. %, More preferably 50.degree. C. to 150%.
- the cold drawing temperature of the hollow fiber is usually 0 ° C to 60 ° C, more preferably 20 ° C to 50 ° C. By cold drawing in this temperature range, it is possible to break without relaxing the crystal structure of the polyolefin, and as a result, a homogeneous porous hollow fiber membrane can be formed in the heat drawing step.
- the heat drawing process performed subsequently to the cold drawing process is performed at a drawing ratio of about 100 ° C. to about 1000% while heating the hollow fiber 11 in a heating furnace generally heated to a temperature of 90 ° C. or higher.
- the outer peripheral surfaces of both the most downstream feed roller and the most upstream take-up roller disposed so as to sandwich the cold drawing section L are formed of a rubber material. According to the invention, when at least one of the outer peripheral surfaces of the rollers sandwiching the cold drawing section L is made of a rubber material, it is possible to prevent the hollow fiber from slipping on the outer peripheral surface of the roller. This point can be understood from the following examples.
- a chrome-plated mirror-finished roll was used as the other roller using the attached rubber roll.
- the hollow fiber hardly slipped. And, in the drawing process, the hollow fiber did not break or pinholes were generated, and it was possible to manufacture a homogeneous hollow fiber membrane with few drawing spots.
- a rubber roll was used as the feed roller at the most downstream, and a chromium-plated mirror-finished roll was used as the other roller. Also in this case, the hollow fiber hardly slipped. And, in the drawing process, the hollow fiber did not break or pinholes were generated, and it was possible to manufacture a homogeneous hollow fiber membrane with few drawing spots.
- a chrome mirror-finished roll was used as all feed rollers and all take-up rollers.
- the friction force between the hollow fiber and the outer peripheral surface of the roller is small, the occurrence rate of thread breakage and pin holes is high compared to the first embodiment and the second embodiment, and the stretching unevenness is large and uniform. It was not possible to produce hollow fiber membranes.
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Inorganic Chemistry (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
11 中空糸
20 冷延伸部
21 フィードローラー
22 テークアップローラー
30 熱延伸部 DESCRIPTION OF
Claims (17)
- 中空糸を熱処理する熱処理部と、
熱処理された中空糸を冷延伸する冷延伸部とを備える多孔質中空糸膜製造装置であって、
前記冷延伸部は、複数本のフィードローラーと、この複数本のフィードローラーよりも中空糸の搬送方向下流側に配置された複数本のテークアップローラーとを有する冷延伸ローラーを備え、
前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラーの外周面の摩擦係数が、それ以外のフィードローラーの外周面の摩擦係数よりも高く、かつ前記複数本のテークアップローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラー以外のテークアップローラーの外周面の摩擦係数よりも高い、多孔質中空糸膜製造装置。 A heat treatment section for heat treating the hollow fiber,
What is claimed is: 1. A porous hollow fiber membrane manufacturing apparatus comprising: a cold drawing section for cold drawing a heat treated hollow fiber;
The cold drawing section includes a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
Among the plurality of feed rollers, the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream side of the hollow fiber in the conveying direction is higher than the coefficient of friction of the outer peripheral surface of the other feed rollers. A porous hollow fiber membrane manufacturing apparatus having a higher coefficient of friction than the outer circumferential surface of the take-up roller other than the take-up roller disposed among the take-up rollers in the transport direction of the hollow fiber in the uppermost stream. - 前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラーの外周面の摩擦係数が、前記複数本のテークアップローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラーの外周面の摩擦係数よりも高い、請求項1に記載の多孔質中空糸膜製造装置。 Among the plurality of feed rollers, the friction coefficient of the outer peripheral surface of the feed roller disposed at the most downstream side of the hollow fiber conveyance direction is disposed at the most upstream of the hollow fiber conveyance direction among the plurality of take-up rollers. The porous hollow fiber membrane manufacturing apparatus according to claim 1, wherein the apparatus is higher than the friction coefficient of the outer peripheral surface of the take-up roller.
- 前記中空糸の搬送方向最上流に配置されたテークアップローラーの外表面は、金属メッキされている、請求項1又は2に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to claim 1 or 2, wherein the outer surface of the take-up roller disposed on the uppermost stream in the transport direction of the hollow fiber is plated with metal.
- 前記中空糸の搬送方向最下流に配置されたフィードローラーの外表面は、ゴムで構成されている、請求項1乃至3の何れか1項に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to any one of claims 1 to 3, wherein the outer surface of the feed roller disposed at the most downstream side in the conveyance direction of the hollow fiber is made of rubber.
- 中空糸を熱処理する熱処理部と、
熱処理された中空糸を冷延伸する冷延伸部とを備える多孔質中空糸膜製造装置であって、
前記冷延伸部は、複数本のフィードローラーと、この複数本のフィードローラーよりも中空糸の搬送方向下流側に配置された複数本のテークアップローラーとを有する冷延伸ローラーを備え、
前記複数本のフィードローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラーの外周面の摩擦係数が、それ以外のテークアップローラーの外周面の摩擦係数よりも高く、かつ前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラー以外のフィードローラーの外周面の摩擦係数よりも高い、多孔質中空糸膜製造装置。 A heat treatment section for heat treating the hollow fiber,
What is claimed is: 1. A porous hollow fiber membrane manufacturing apparatus comprising: a cold drawing section for cold drawing a heat treated hollow fiber;
The cold drawing section includes a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers.
Among the plurality of feed rollers, the coefficient of friction of the outer peripheral surface of the take-up roller disposed on the most upstream side in the conveyance direction of the hollow fiber is higher than the coefficient of friction of the outer peripheral surface of the other take-up rollers A porous hollow fiber membrane manufacturing apparatus having a higher coefficient of friction than the outer peripheral surface of a feed roller other than the feed roller disposed in the conveyance direction most downstream of the hollow fiber among the feed rollers. - 前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラーの外周面の摩擦係数が、前記複数本のテークアップローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラーの外周面の摩擦係数よりも高い、請求項5に記載の多孔質中空糸膜製造装置。 Among the plurality of feed rollers, the friction coefficient of the outer peripheral surface of the feed roller disposed at the most downstream side of the hollow fiber conveyance direction is disposed at the most upstream of the hollow fiber conveyance direction among the plurality of take-up rollers. The porous hollow fiber membrane manufacturing apparatus according to claim 5, wherein the friction coefficient of the outer peripheral surface of the take-up roller is higher.
- 前記中空糸の搬送方向最下流に配置されたフィードローラーの外表面は、金属メッキされている、請求項5又は6に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to claim 5 or 6, wherein the outer surface of the feed roller disposed at the most downstream side in the conveying direction of the hollow fiber is plated with metal.
- 前記中空糸の搬送方向最上流に配置されたテークアップローラーの外表面は、ゴムで構成されている、請求項5乃至7の何れか1項に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to any one of claims 5 to 7, wherein an outer surface of the take-up roller disposed on the most upstream side of the hollow fiber in the transport direction is made of rubber.
- 前記ゴムの最大静止摩擦係数が、0.35~0.6である、請求項4又は8に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane producing apparatus according to claim 4 or 8, wherein the maximum static friction coefficient of the rubber is 0.35 to 0.6.
- 冷延伸部の下流側に、冷延伸された中空糸を熱延伸する熱延伸部をさらに備える請求項1乃至9の何れか1項に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to any one of claims 1 to 9, further comprising a heat drawing part for heat drawing the cold drawn hollow fiber on the downstream side of the cold drawing part.
- 冷延伸部における冷延伸区間が、20mm~100mm以下である、請求項1乃至10の何れか1項に記載の多孔質中空糸膜製造装置。 The porous hollow fiber membrane manufacturing apparatus according to any one of claims 1 to 10, wherein a cold drawing section in the cold drawing section is 20 mm to 100 mm or less.
- 中空糸を熱処理する熱処理工程と、
熱処理された中空糸を冷延伸する冷延伸工程とを含む、多孔質中空糸膜の製造方法であって、
前記冷延伸工程では、複数本のフィードローラーと、この複数本のフィードローラーよりも中空糸の搬送方向下流側に配置された複数本のテークアップローラーとを有する冷延伸ローラーとを用いて中空糸を冷延伸するようになっており、
前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラーの外周面の摩擦係数が、それ以外のフィードローラーの外周面の摩擦係数よりも高く、かつ前記複数本のテークアップローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラー以外のテークアップローラーの外周面の摩擦係数よりも高い、多孔質中空糸膜の製造方法。 A heat treatment step of heat treating the hollow fiber,
And a cold drawing step of cold drawing a heat-treated hollow fiber.
In the cold drawing step, a hollow yarn is formed using a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers. Is cold-stretched,
Among the plurality of feed rollers, the coefficient of friction of the outer peripheral surface of the feed roller disposed at the most downstream side of the hollow fiber in the conveying direction is higher than the coefficient of friction of the outer peripheral surface of the other feed rollers. A method for producing a porous hollow fiber membrane having a higher coefficient of friction than the outer circumferential surface of the take-up roller other than the take-up roller disposed among the take-up rollers in the transport direction of the hollow fiber in the uppermost stream. - 中空糸を熱処理する熱処理工程と、
熱処理された中空糸を冷延伸する冷延伸工程とを含む、多孔質中空糸膜の製造方法であって、
前記冷延伸工程では、複数本のフィードローラーと、この複数本のフィードローラーよりも中空糸の搬送方向下流側に配置された複数本のテークアップローラーとを有する冷延伸ローラーを用いて中空糸を冷延伸するようになっており、
前記複数本のフィードローラーの内、中空糸の搬送方向最上流に配置されたテークアップローラーの外周面の外周面の摩擦係数が、それ以外のテークアップローラーの外周面の摩擦係数よりも高く、かつ前記複数本のフィードローラーの内、中空糸の搬送方向最下流に配置されたフィードローラー以外のフィードローラーの外周面の摩擦係数よりも高い、多孔質中空糸膜の製造方法。 A heat treatment step of heat treating the hollow fiber,
And a cold drawing step of cold drawing a heat-treated hollow fiber.
In the cold drawing step, the hollow fiber is formed using a cold drawing roller having a plurality of feed rollers and a plurality of take-up rollers disposed on the downstream side of the hollow fiber conveyance direction with respect to the plurality of feed rollers. It is cold drawn.
Among the plurality of feed rollers, the coefficient of friction of the outer peripheral surface of the outer peripheral surface of the take-up roller disposed on the most upstream side of the hollow fiber conveyance direction is higher than the coefficient of friction of the outer peripheral surface of the other take-up rollers, And the manufacturing method of the porous hollow fiber membrane higher than the friction coefficient of the outer peripheral surface of feed rollers other than the feed roller arrange | positioned in the conveyance direction most downstream of hollow fiber among said plurality of feed rollers. - さらに、冷延伸工程の後に冷延伸された中空糸を熱延伸する熱延伸工程を備える、請求項12または13に記載の多孔質中空糸膜の製造方法。 Furthermore, the manufacturing method of the porous hollow fiber membrane of Claim 12 or 13 provided with the heat | fever drawing process which carries out the heat | fever drawing of the hollow fiber cold drawn by the cold drawing process.
- 冷延伸工程における冷延伸倍率が、5%~200%であることを特徴とする請求項12乃至14の何れか1項に記載の多孔質中空糸膜の製造方法。 The method for producing a porous hollow fiber membrane according to any one of claims 12 to 14, wherein the cold drawing ratio in the cold drawing step is 5% to 200%.
- 冷延伸工程における冷延伸区間が、20mm~100mm以下である、冷延伸温度が0~60℃であることを特徴とする請求項12乃至15の何れか1項に記載の多孔質中空糸膜の製造方法。 16. The porous hollow fiber according to any one of claims 12 to 15, wherein the cold drawing section in the cold drawing step is 20 mm to 100 mm or less, and the cold drawing temperature is 0 to 60 ° C. Production method.
- 冷延伸工程における温度が0~60℃であることを特徴とする請求項12乃至16の何れか1項に記載の多孔質中空糸膜の製造方法。 The method for producing a porous hollow fiber membrane according to any one of claims 12 to 16, wherein the temperature in the cold drawing step is 0 to 60 属 C.
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