WO2013056413A1 - Counterweight lifting device, structure and method - Google Patents

Counterweight lifting device, structure and method Download PDF

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Publication number
WO2013056413A1
WO2013056413A1 PCT/CN2011/080902 CN2011080902W WO2013056413A1 WO 2013056413 A1 WO2013056413 A1 WO 2013056413A1 CN 2011080902 W CN2011080902 W CN 2011080902W WO 2013056413 A1 WO2013056413 A1 WO 2013056413A1
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WO
WIPO (PCT)
Prior art keywords
counterweight
weight
hydraulic cylinder
frame
pin hole
Prior art date
Application number
PCT/CN2011/080902
Other languages
French (fr)
Chinese (zh)
Inventor
詹纯新
刘权
何亚刚
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Priority to PCT/CN2011/080902 priority Critical patent/WO2013056413A1/en
Publication of WO2013056413A1 publication Critical patent/WO2013056413A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/72Counterweights or supports for balancing lifting couples
    • B66C23/74Counterweights or supports for balancing lifting couples separate from jib

Definitions

  • Counterweight lifting device Counterweight lifting structure and method for lifting weight
  • the present invention relates to a crane, and in particular to a weight lifting device, a weight lifting structure, and a method of lifting a weight. Background technique
  • the counterweight is the main structural part of the crane.
  • the weight of the counterweight has a great influence on the stability and lifting performance of the crane.
  • the counterweight 10 is usually placed on the base surface (for example, the frame plane of the crane); when the counterweight needs to be assembled, as shown in Fig. 1, the turntable mounted on the crane is usually used.
  • the counterweight lifting hydraulic cylinder 20 of the 30 rear end lifts the counterweight 10, and the counterweight lifting hydraulic cylinder 20 includes a cylinder 21 and a piston rod 22.
  • the top of the counterweight 10 has a waist hole
  • the turntable 30 is rotated above the waist hole so that the end of the piston rod 22 of the counterweight lifting hydraulic cylinder 20 can reach the position of the waist hole (for example, slightly Deviating from the centerline of the waist hole), then extending the piston rod 22 to extend the end of the piston rod 22 into the waist hole; then rotating the turntable 30 by a predetermined angle (for example, rotating so that the turntable 30 is parallel to the centerline of the waist hole) Position) that the end of the piston rod 22 cannot pass through the waist hole, and then the piston rod 22 is contracted to cause the end of the piston rod 22 to be caught under the waist hole, thereby completing the fixing of the weight lifting hydraulic cylinder 20 and the weight 10; The piston rod 22 is finally contracted to raise the weight 10.
  • the above method can be adopted.
  • two weight lifting hydraulic cylinders 20 can be installed on both sides of the tail of the turntable 30 to realize the loading and unloading of the weight 10.
  • the size of the counterweight 10 increases.
  • the direction of extension of the piston rod 22 of the counterweight lifting hydraulic cylinder 20 should be as close as possible to or coincident with the line of gravity of the counterweight 10.
  • the distance from the gravity line to the tail of the turntable 30 and the distance from the gravity line to the center of rotation of the counterweight 10 ie, the radius of gyration
  • the increased distance cannot pass through the extended turntable 30.
  • the length is compensated for, as this will result in an increase in the driving weight of the entire vehicle.
  • the lower end of the tail end of the turntable 30 is closer to the frame, which limits the weight of the counterweight 10 (i.e., the number and height of the weights).
  • the present invention provides a weight lifting device, wherein the device includes a weight, a counterweight hydraulic cylinder, and a weight frame, the weight frame includes a first mounting structure, and the weight is connected to the a counterweight hydraulic cylinder comprising a cylinder, a piston rod and a second mounting structure engageable with the first mounting structure, one end of the counterweight hydraulic cylinder being coupled to the counterweight, The other end of the counterweight hydraulic cylinder is provided with the second mounting structure.
  • the weight comprises a bottom weight, a base weight and an upper weight which are fixed in sequence, and the bottom weight is fixedly connected to one end of the weight hydraulic cylinder, the weight hydraulic cylinder The other end passes through the base weight, the upper weight is a plurality of and is arranged symmetrically on the base weight in two columns, and the distance between the weights on the two columns allows the The other end of the counterweight hydraulic cylinder extends therein, and the second mounting structure is disposed on the other end of the counterweight hydraulic cylinder.
  • the distance between the weights on the two columns allows the weight frame to be placed therein.
  • the base weights are plural and stacked.
  • the bottom weight is fixedly coupled to the cylinder, and the piston rod passes through the base weight.
  • the weight frame has a side plate, a top plate and a bottom plate
  • the first mounting structure includes a socket formed on the bottom plate and a first fixing pin hole formed on the side plate
  • the piston rod The end portion has a mounting plate that can be inserted into the socket
  • the second mounting structure includes a second fixing pin hole formed on the mounting plate
  • the weight frame and the counterweight hydraulic cylinder pass through The first fixing pin hole and the fixing pin of the second fixing pin hole are connected.
  • the side plate is formed with a positioning pin hole
  • the mounting plate has a limiting hole
  • the weight frame and the counterweight hydraulic cylinder pass through the positioning pin hole and the limiting hole Limit pin limit.
  • the cylinder tube and the piston rod respectively have corresponding ear plates
  • the ear plate of the cylinder tube has a first locking pin hole
  • the ear plate of the piston rod has a second locking pin hole.
  • the cylinder barrel and the piston rod are lockable by a lock pin that passes through the first lock pin hole and the second lock pin hole.
  • the counterweight hydraulic cylinders are plural and are symmetrically arranged with a gravity line of the counterweight.
  • the present invention also provides a weight lifting structure, wherein the weight lifting structure comprises the weight lifting device of the present invention, the weight lifting structure further comprises a turntable of the crane, and the weight frame comprises a third mounting structure, The turntable includes a fourth mounting that is engageable with the third mounting structure.
  • the third mounting structure includes a vertical pin and a horizontal pin, the weight frame having a horizontal projection and a vertical projection at one end thereof.
  • the fourth mounting structure including a vertical pin hole and a horizontal portion disposed at an end of the turntable A pin hole, the weight frame and the turntable are fixed by the vertical pin passing through the vertical pin hole and passing through the horizontal pin hole and the horizontal pin.
  • the turntable includes an inclined end portion, the horizontal protruding portion and the vertical protruding portion are respectively located at a top and a bottom of one end of the weight frame, and the vertical pin hole and the horizontal pin hole are respectively located at the The top and bottom of the slanted ends.
  • the present invention also provides a method of lifting a counterweight, the method comprising: (a) connecting a counterweight hydraulic cylinder to a counterweight; (b) connecting a counterweight frame and the counterweight hydraulic cylinder; (c), Extending the piston rod of the counterweight hydraulic cylinder to raise the height of the counterweight such that the height of the counterweight is higher than the height of the turret; (d) rotating the turret to the a mounting position below the weight, retracting the piston rod of the counterweight hydraulic cylinder to lower the weight frame to the height of the turntable; (e) Connecting the weight frame and the turntable; (f) retracting the piston rod of the counterweight hydraulic cylinder to lift the counterweight.
  • the weight can be lifted through the other end of the counterweight hydraulic cylinder through the expansion and contraction of the piston rod, and the height of the weight frame can be adjusted through one end of the counterweight hydraulic cylinder so that the weight can be matched by the counterweight hydraulic cylinder
  • the frame provides lifting, which enables a lift installation with a large counterweight and a simplified assembly structure and steps.
  • Figure 1 is a schematic view showing a conventional weight lifting device
  • FIGS. 2 to 8 are schematic views illustrating a weight lifting device of the present invention
  • Figure 9 is a partial plan view showing the embodiment shown in Figure 2;
  • Figure 10 is a side view showing the connection of the weight frame and the piston rod. Description of the reference numerals
  • Piston rod 22a Second lock pin hole
  • Second fixing pin hole 24 Limit hole 25 : Mounting plate
  • Bezel 82 bezel seat
  • orientation words such as “up, down, left, and right” as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; “inside and outside”. It refers to the inside and outside of the outline of each component itself. "Before and after” refer to the left and right sides in Figure 2 to Figure.
  • a counterweight lifting device comprising a counterweight 10, a counterweight hydraulic cylinder 20 and a counterweight frame 40, the counterweight frame 40 comprising a first mounting structure, the The weight 10 is coupled to the counterweight hydraulic cylinder 20, and the counterweight hydraulic cylinder 20 includes a cylinder 21, a piston rod 22, and a second mounting structure engageable with the first mounting structure, the counterweight hydraulic cylinder 20 One end is connected to the counterweight 10, and the other end of the counterweight hydraulic cylinder 20 is provided with the second mounting structure.
  • the counterweight frame 40 can be coupled to the counterweight hydraulic cylinder 20 by engaging the first mounting structure and the second mounting structure.
  • first mounting structure and the second mounting structure are engaged, the two ends of the counterweight hydraulic cylinder 20 are respectively connected with the counterweight 10 and the counterweight frame 40, and when the piston rod 22 of the counterweight hydraulic cylinder 20 is expanded and contracted, The weight of both ends of the heavy hydraulic cylinder 20 drives the weight 10 or the weight frame 40 to move.
  • the counterweight 10 may be of a suitable structure for connection to one end of the counterweight hydraulic cylinder 20.
  • the weight 10 may include a bottom weight 11 that is sequentially fixed, a base weight 12, and an upper weight 13, the bottom weight 11 and the counterweight hydraulic pressure
  • One end of the cylinder 20 is fixedly connected, and the other end of the counterweight hydraulic cylinder 20 passes through the base weight 12, and the upper weight 13 is symmetrically arranged in a plurality of columns and arranged in the base weight.
  • the distance d between the weights 13 on the two rows allows the other end of the counterweight hydraulic cylinder 20 to extend therein, and the second mounting structure is disposed on the other end of the counterweight hydraulic cylinder 20.
  • the other end of the counterweight hydraulic cylinder 20 By extending the other end of the counterweight hydraulic cylinder 20 between the weights 13 on the two rows, the other end of the counterweight hydraulic cylinder 20 can be expanded and contracted between the weights 13 on the two rows.
  • the other end of the counterweight hydraulic cylinder 20 can be extended above the upper weight 13 so that the weight frame 40 is placed on the upper weight 13 after the weight frame 40 is attached. Adjust the height above. In a preferred embodiment of the invention, the distance d between the weights 13 on the two rows allows the weight frame 40 to be placed therein.
  • the counterweight frame 40 can be placed in a position between the weights 13 on the two rows, and the piston rod 22 can have a shorter length, which facilitates the connection of the counterweight frame 40 to the other end of the counterweight hydraulic cylinder 20.
  • the second mounting structure and can improve overall stability.
  • the base weights 12 may be plural and stacked, so that an appropriate number of base weights 12 can be selected as needed to obtain a weight 10 of a desired weight.
  • the upper weights 13 on each side of the other end of the counterweight hydraulic cylinder 20 may be arranged in a plurality of layers in order to obtain a weight 10 of an appropriate weight.
  • one end of the counterweight hydraulic cylinder 20 may be one of the cylinder barrel 21 and the piston rod 22, and the other end may be the other of the cylinder barrel 21 and the piston rod 22.
  • one end of the counterweight hydraulic cylinder 20 is a cylinder 21, and One end is a piston rod 22. Gp, the bottom weight 11 is fixedly connected to the cylinder 21, and the piston rod 22 passes through the base weight 12.
  • the weight frame 40 may have an appropriate structure as long as it can stably connect the piston rod 22 and the turntable 30.
  • the first mounting structure and the second mounting structure may be of various suitable mating configurations as long as the fitting of the weight frame 40 to the piston rod 22 is facilitated.
  • FIG. 1 Preferably, as shown in FIG. 1
  • the weight frame 40 has a side plate 41, a top plate 44 and a bottom plate 45
  • the first mounting structure includes a socket formed on the bottom plate 45 and formed on the side plate a first fixing pin hole 41a having an end portion of the piston rod 22 having a mounting plate 25 insertable into the socket
  • the second mounting structure including a second fixing pin hole 23 formed on the mounting plate
  • the side plate 41 may be formed with a positioning pin hole 41b, and the mounting plate 25 has a limiting hole 24 through which the weight frame 40 and the counterweight hydraulic cylinder 20 are worn.
  • the positioning pin hole 41b and the limiting pin 72 of the limiting hole 24 are limited.
  • the limiting hole 24 can be formed into various appropriate shapes as long as the limiting pin 72 can be restrained.
  • the limiting hole 24 is formed on the top edge of the mounting plate 25 and formed as a semi-circular through hole, thereby defining the limiting pin 72 in the semi-circular through hole.
  • the counterweight frame 40 is prevented from flipping back and forth due to the unstable center of gravity.
  • the end of the piston rod 22 may also be provided with a stop means to prevent the fixing pin 71 from being unintentionally disengaged.
  • a baffle 81 and a baffle holder 82 may be provided at the end of the piston rod 22, and when the fixing pin 71 is inserted, the baffle 81 may be fixed to the baffle holder 82 such that the baffle 81 is The shaft side end of the fixing pin 71 restricts the movement of the fixing pin 71.
  • the cylinder tube 21 and the piston rod 22 may respectively have corresponding ear plates, and the ear plate of the cylinder tube 21 has a first locking pin hole 21a, and an ear plate of the piston rod 22.
  • the piston rod 22 can be retracted such that the first lock pin hole 21a and the second lock pin hole 22a are aligned, and then the lock pin 73 is inserted to lock the cylinder barrel 21 and the piston rod 22, preventing accidental expansion and contraction of the piston rod 22.
  • the counterweight hydraulic cylinder 20 may be plural and symmetrically arranged with the gravity line of the counterweight 10, so that the plurality of counterweight hydraulic cylinders 20 as a whole gravity line and the counterweight 10 The coincidence of the gravity lines facilitates the overall structural stability of the counterweight hydraulic cylinder 20 and the counterweight 10. Further, with this configuration, the counterweight hydraulic cylinder 20 can uniformly apply a force to the weight 10 and the weight frame 40.
  • a weight lifting structure is provided, wherein the weight lifting structure includes the weight lifting device of the present invention, and the weight lifting structure further includes a turntable 30 of the crane, the weight frame 20 includes a third mounting structure, the turret 30 including a fourth mounting structure engageable with the third mounting structure.
  • the third mounting structure and the fourth mounting structure may be various suitable structures that can be mated to each other as long as the weight frame 40 and the turntable 30 can be firmly connected.
  • the third mounting structure may include a vertical pin 42a and a horizontal pin 43a, and one end of the weight frame 40 may have a horizontal protrusion 42 and a vertical protrusion 43, the vertical A pin 42a is provided on a bottom surface of the horizontal projection 42 on the side of the vertical projection 43, and the fourth mounting structure includes a vertical pin disposed at an end of the turntable 30.
  • a hole 31 and a horizontal pin hole 32, the weight frame 40 and the turntable 30 are fixed by the vertical pin 42a passing through the vertical pin hole 31 and through the horizontal pin hole 32 and the horizontal pin 43a.
  • the turntable 30 includes a slanted end, the horizontal protrusion 42 and the vertical protrusion 43 are respectively located at the top and bottom of the end of the weight frame 40, the vertical pin hole 31 and the level Pin holes 32 are located at the top and bottom of the inclined ends, respectively.
  • the inclined end portion of the turntable 30 allows sufficient space to avoid the assembly operation (e.g., the rotation of the turntable 30 and the lifting and lowering of the weight frame 40) when the turntable 30 and the weight frame 40 interfere with each other, and The turntable 30 is given a better stress state.
  • the present invention also provides a method for lifting a weight, the method comprising:
  • the counterweight 10 can be fixed to the frame 50 of the crane by the positioning mechanism 60.
  • the weight 10 may include a bottom weight 11 which is sequentially fixed, a base weight 12, and an upper weight 13.
  • the positioning mechanism 60 includes a positioning groove 61 disposed at the bottom of the bottom weight 11 and a positioning block 62 disposed on the frame 50.
  • the bottom weight 11 can be fixed to the frame 50 by engaging the positioning groove 61 and the positioning block 62. .
  • step (a) the bottom weight 11 can be fixed to the bottom of the cylinder 21 such that the piston rod 22 (and the cylinder 21) passes through the base weight 12 and the piston rod 22 is extended such that the piston rod 22 The ends are located between the weights 13 on the two rows, as shown in FIG.
  • step (b) the weight frame 40 is moved between the two rows of weights 13 and engages the first mounting structure and the second mounting structure such that the weight frame 40 is coupled to the piston Rod 22.
  • the weight frame 40 and the piston rod 22 can be connected by the fixing pin 71 and restricted by the limit pin 72.
  • step (c) as shown in FIG. 5, the piston rod 22 of the counterweight hydraulic cylinder 20 is extended to raise the height of the counterweight frame 40 such that the height of the counterweight frame 40 is higher than the turntable 30 high Degree, that is, the space in which the turntable 30 is rotated.
  • step (d) as shown in FIG. 6, the turntable 30 is rotated to a mounting position below the counterweight frame 40, and then the piston rod 22 of the counterweight hydraulic cylinder 20 is retracted to The weight 40 is lowered to the height of the turntable 30 to prepare the counterweight 40 for mounting to the turntable 30.
  • the weight frame 40 is attached to the turntable 30 by engaging the third connecting structure and the fourth connecting structure.
  • the above connection can be realized by the vertical pin 42a and the horizontal pin 43a and the relative movement of the weight frame 40 and the turntable 30 can be prevented.
  • step (f) the piston rod 22 of the counterweight hydraulic cylinder 20 is retracted to lift the counterweight 10.
  • the piston rod 22 can be retracted so that the first lock pin hole 21a and the second lock pin hole 22a are aligned, and then the lock pin 73 is inserted to lock the cylinder barrel 21 and the piston rod 22 to lock the piston rod 22.
  • the weight 10 can be easily and efficiently lifted.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

Disclosed in the present invention is a counterweight lifting device, which comprises a counterweight (10), a counterweight hydraulic cylinder (20) and a counterweight frame (40).The counterweight frame comprises a first assembling structure. The counterweight (10) is connected to the counterweight hydraulic cylinder (20) which includes a cylinder barrel (21), a piston rod (22) and a second assembling structure being able to be jointed with the first assembling structure. One end of the counterweight hydraulic cylinder (20) is connected to the counterweight (10), and the other end is provided with the second assembling structure. Also disclosed in the present invention are a counterweight lifting structure comprising the counterweight lifting device and a counterweight lifting method are. The counterweight is lifted by the other end of the counterweight hydraulic cylinder, and the height of the counterweight frame can also be adjusted by one end of the counterweight hydraulic cylinder, so that the counterweight frame can be lifted by the counterweight hydraulic cylinder, therefore realizing a lifting and mounting operation of a bigger counterweight with a simplified mounting structure and process.

Description

配重提升装置、 配重提升结构和提升配重的方法  Counterweight lifting device, counterweight lifting structure and method for lifting weight
技术领域  Technical field
本发明涉及起重机, 具体地, 涉及一种配重提升装置、 配重提升结构 和提升配重的方法。 背景技术  The present invention relates to a crane, and in particular to a weight lifting device, a weight lifting structure, and a method of lifting a weight. Background technique
配重是起重机的主要结构件, 配重的重量对起重机的稳定性和起重性 能有很大的影响。 现有技术中, 不使用配重 10时, 通常将配重 10放置在 基础面 (例如起重机的车架平面) 上; 需要装配配重时, 如图 1 所示, 通 常使用安装在起重机的转台 30尾部的配重提升液压缸 20来提升配重 10, 配重提升液压缸 20包括缸筒 21和活塞杆 22。具体地, 配重 10的顶部具有 腰孔, 提升配重 10时, 将转台 30转动到腰孔上方使得配重提升液压缸 20 的活塞杆 22的端部能够伸入腰孔的位置(例如稍稍偏离腰孔的中心线的位 置), 然后伸出活塞杆 22, 使活塞杆 22的端部伸入腰孔; 然后将转台 30转 动预定角度 (例如转动到使得转台 30平行于腰孔中心线的位置), 使得活 塞杆 22的端部无法穿过腰孔, 然后收缩活塞杆 22以使活塞杆 22的端部卡 在腰孔下方, 从而完成配重提升液压缸 20和配重 10的固定; 最后收缩活 塞杆 22以提升配重 10。  The counterweight is the main structural part of the crane. The weight of the counterweight has a great influence on the stability and lifting performance of the crane. In the prior art, when the counterweight 10 is not used, the counterweight 10 is usually placed on the base surface (for example, the frame plane of the crane); when the counterweight needs to be assembled, as shown in Fig. 1, the turntable mounted on the crane is usually used. The counterweight lifting hydraulic cylinder 20 of the 30 rear end lifts the counterweight 10, and the counterweight lifting hydraulic cylinder 20 includes a cylinder 21 and a piston rod 22. Specifically, the top of the counterweight 10 has a waist hole, and when the weight 10 is lifted, the turntable 30 is rotated above the waist hole so that the end of the piston rod 22 of the counterweight lifting hydraulic cylinder 20 can reach the position of the waist hole (for example, slightly Deviating from the centerline of the waist hole), then extending the piston rod 22 to extend the end of the piston rod 22 into the waist hole; then rotating the turntable 30 by a predetermined angle (for example, rotating so that the turntable 30 is parallel to the centerline of the waist hole) Position) that the end of the piston rod 22 cannot pass through the waist hole, and then the piston rod 22 is contracted to cause the end of the piston rod 22 to be caught under the waist hole, thereby completing the fixing of the weight lifting hydraulic cylinder 20 and the weight 10; The piston rod 22 is finally contracted to raise the weight 10.
对于吨位较小的起重机来说, 可以采用上述方式, 例如可以在转台 30 尾部两侧安装两个配重提升液压缸 20, 来实现配重 10的装卸。但随着起重 机吨位的增大, 配重 10的尺寸增大。 为提升配重 10, 配重提升液压缸 20 的活塞杆 22的延伸方向应尽可能靠近配重 10的重力线或与该重力线重合。 由于配重 10的尺寸增大, 导致其重力线到转台 30的尾部的距离以及该重 力线到配重 10的回转中心的距离 (即回转半径) 增大, 增大的距离无法通 过加长转台 30的长度来弥补, 因为这将导致整车的行驶重量增加。 另外, 转台 30尾部下端面与车架距离较近, 限制了配重 10重量 (即配重块的数 量、 高度) 的增加。 For a crane with a small tonnage, the above method can be adopted. For example, two weight lifting hydraulic cylinders 20 can be installed on both sides of the tail of the turntable 30 to realize the loading and unloading of the weight 10. However, as the tonnage of the crane increases, the size of the counterweight 10 increases. To lift the counterweight 10, the direction of extension of the piston rod 22 of the counterweight lifting hydraulic cylinder 20 should be as close as possible to or coincident with the line of gravity of the counterweight 10. As the size of the counterweight 10 increases, the distance from the gravity line to the tail of the turntable 30 and the distance from the gravity line to the center of rotation of the counterweight 10 (ie, the radius of gyration) increase, and the increased distance cannot pass through the extended turntable 30. The length is compensated for, as this will result in an increase in the driving weight of the entire vehicle. In addition, The lower end of the tail end of the turntable 30 is closer to the frame, which limits the weight of the counterweight 10 (i.e., the number and height of the weights).
因此, 现有技术中存在难以提升重量较大的配重的问题。 发明内容  Therefore, there is a problem in the prior art that it is difficult to increase the weight of the weight. Summary of the invention
本发明的目的是提供一种便于提升重量较大的配重的配重提升装置、 配重提升结构和提升配重的方法。  It is an object of the present invention to provide a weight lifting device, a weight lifting structure and a method of lifting a weight that facilitate lifting a heavy weight.
为了实现上述目的, 本发明提供一种配重提升装置, 其中, 该装置包 括配重、 配重液压缸和配重架, 所述配重架包括第一安装结构, 所述配重 连接于所述配重液压缸, 所述配重液压缸包括缸筒、 活塞杆和能够与所述 第一安装结构接合的第二安装结构, 所述配重液压缸的一端连接于所述配 重, 所述配重液压缸的另一端设置有所述第二安装结构。  In order to achieve the above object, the present invention provides a weight lifting device, wherein the device includes a weight, a counterweight hydraulic cylinder, and a weight frame, the weight frame includes a first mounting structure, and the weight is connected to the a counterweight hydraulic cylinder comprising a cylinder, a piston rod and a second mounting structure engageable with the first mounting structure, one end of the counterweight hydraulic cylinder being coupled to the counterweight, The other end of the counterweight hydraulic cylinder is provided with the second mounting structure.
优选地, 所述配重包括依次固定的底配重块、 基础配重块和上配重块, 所述底配重块与所述配重液压缸的一端固定连接, 所述配重液压缸的另一 端穿过所述基础配重块, 所述上配重块为多个并分为两列对称布置在所述 基础配重块上, 两列上配重块之间的距离允许所述配重液压缸的另一端伸 入其中, 所述第二安装结构设置在所述配重液压缸的另一端上。  Preferably, the weight comprises a bottom weight, a base weight and an upper weight which are fixed in sequence, and the bottom weight is fixedly connected to one end of the weight hydraulic cylinder, the weight hydraulic cylinder The other end passes through the base weight, the upper weight is a plurality of and is arranged symmetrically on the base weight in two columns, and the distance between the weights on the two columns allows the The other end of the counterweight hydraulic cylinder extends therein, and the second mounting structure is disposed on the other end of the counterweight hydraulic cylinder.
优选地, 两列上配重块之间的距离允许所述配重架放入其中。  Preferably, the distance between the weights on the two columns allows the weight frame to be placed therein.
优选地, 所述基础配重块为多个并层叠设置。  Preferably, the base weights are plural and stacked.
优选地, 所述底配重块与所述缸筒固定连接, 所述活塞杆穿过所述基 础配重块。  Preferably, the bottom weight is fixedly coupled to the cylinder, and the piston rod passes through the base weight.
优选地, 所述配重架具有侧板、 顶板和底板, 所述第一安装结构包括 形成在所述底板上的插口和形成在所述侧板上的第一固定销孔, 所述活塞 杆的端部具有能够***所述插口的装配板, 所述第二安装结构包括形成在 所述装配板上的第二固定销孔, 所述配重架和所述配重液压缸通过穿过所 述第一固定销孔和所述第二固定销孔的固定销连接。 优选地, 所述侧板上形成有定位销孔, 所述装配板具有限位孔, 所述 配重架和所述配重液压缸通过穿过所述定位销孔和所述限位孔的限位销限 位。 Preferably, the weight frame has a side plate, a top plate and a bottom plate, and the first mounting structure includes a socket formed on the bottom plate and a first fixing pin hole formed on the side plate, the piston rod The end portion has a mounting plate that can be inserted into the socket, the second mounting structure includes a second fixing pin hole formed on the mounting plate, and the weight frame and the counterweight hydraulic cylinder pass through The first fixing pin hole and the fixing pin of the second fixing pin hole are connected. Preferably, the side plate is formed with a positioning pin hole, the mounting plate has a limiting hole, and the weight frame and the counterweight hydraulic cylinder pass through the positioning pin hole and the limiting hole Limit pin limit.
优选地, 所述缸筒和所述活塞杆分别具有相对应的耳板, 所述缸筒的 耳板上具有第一锁销孔, 所述活塞杆的耳板上具有第二锁销孔, 所述缸筒 和所述活塞杆能够通过穿过所述第一锁销孔和所述第二锁销孔的锁销锁 止。  Preferably, the cylinder tube and the piston rod respectively have corresponding ear plates, the ear plate of the cylinder tube has a first locking pin hole, and the ear plate of the piston rod has a second locking pin hole. The cylinder barrel and the piston rod are lockable by a lock pin that passes through the first lock pin hole and the second lock pin hole.
优选地, 所述配重液压缸为多个并以所述配重的重力线对称设置。 本发明还提供一种配重提升结构, 其中, 该配重提升结构包括本发明 的配重提升装置, 所述配重提升结构还包括起重机的转台, 所述配重架包 括第三安装结构, 所述转台包括能够与所述第三安装结构接合的第四安装 优选地, 所述第三安装结构包括垂直销和水平销, 所述配重架的一端 具有水平突出部和垂直突出部, 所述垂直销设置在所述水平突出部的底面 上, 所述水平销设置在所述垂直突出部的侧面上, 所述第四安装结构包括 设置在所述转台的端部的垂直销孔和水平销孔, 所述配重架和所述转台通 过穿过所述垂直销孔的所述垂直销以及穿过所述水平销孔和所水平销固 定。  Preferably, the counterweight hydraulic cylinders are plural and are symmetrically arranged with a gravity line of the counterweight. The present invention also provides a weight lifting structure, wherein the weight lifting structure comprises the weight lifting device of the present invention, the weight lifting structure further comprises a turntable of the crane, and the weight frame comprises a third mounting structure, The turntable includes a fourth mounting that is engageable with the third mounting structure. Preferably, the third mounting structure includes a vertical pin and a horizontal pin, the weight frame having a horizontal projection and a vertical projection at one end thereof. a vertical pin disposed on a bottom surface of the horizontal protrusion, the horizontal pin being disposed on a side of the vertical protrusion, the fourth mounting structure including a vertical pin hole and a horizontal portion disposed at an end of the turntable A pin hole, the weight frame and the turntable are fixed by the vertical pin passing through the vertical pin hole and passing through the horizontal pin hole and the horizontal pin.
优选地, 所述转台包括倾斜的端部, 所述水平突出部和所述垂直突出 部分别位于所述配重架一端的顶部和底部, 所述垂直销孔和所述水平销孔 分别位于所述倾斜的端部的顶部和底部。  Preferably, the turntable includes an inclined end portion, the horizontal protruding portion and the vertical protruding portion are respectively located at a top and a bottom of one end of the weight frame, and the vertical pin hole and the horizontal pin hole are respectively located at the The top and bottom of the slanted ends.
本发明还提供一种提升配重的方法, 该方法包括: (a)、 将配重液压缸 连接到配重; (b)、 连接配重架和所述配重液压缸; (c)、 伸出所述配重液 压缸的活塞杆, 以提升所述配重架的高度, 使得所述配重架的高度高于转 台的高度; (d)、 使所述转台转动到位于所述配重架下方的安装位置, 缩回 所述配重液压缸的活塞杆, 以使所述配重架降低到所述转台的高度; (e ) 连接所述配重架和所述转台; (f)、 缩回所述配重液压缸的活塞杆, 以提升 所述配重。 The present invention also provides a method of lifting a counterweight, the method comprising: (a) connecting a counterweight hydraulic cylinder to a counterweight; (b) connecting a counterweight frame and the counterweight hydraulic cylinder; (c), Extending the piston rod of the counterweight hydraulic cylinder to raise the height of the counterweight such that the height of the counterweight is higher than the height of the turret; (d) rotating the turret to the a mounting position below the weight, retracting the piston rod of the counterweight hydraulic cylinder to lower the weight frame to the height of the turntable; (e) Connecting the weight frame and the turntable; (f) retracting the piston rod of the counterweight hydraulic cylinder to lift the counterweight.
通过上述技术方案, 通过活塞杆的伸缩, 可以通过配重液压缸的另一 端提升配重, 还可以通过配重液压缸的一端调节配重架的高度, 以便能够 通过配重液压缸对配重架提供起吊, 从而能够满足较大的配重的提升安装 并具有简化的装配结构和步骤。  Through the above technical solution, the weight can be lifted through the other end of the counterweight hydraulic cylinder through the expansion and contraction of the piston rod, and the height of the weight frame can be adjusted through one end of the counterweight hydraulic cylinder so that the weight can be matched by the counterweight hydraulic cylinder The frame provides lifting, which enables a lift installation with a large counterweight and a simplified assembly structure and steps.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说 明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在附图中:  The drawings are intended to provide a further understanding of the invention, and are in the In the drawing:
图 1是说明现有的配重提升装置的示意图;  Figure 1 is a schematic view showing a conventional weight lifting device;
图 2至图 8是说明本发明的配重提升装置的示意图;  2 to 8 are schematic views illustrating a weight lifting device of the present invention;
图 9是说明图 2所示实施方式的局部俯视图;  Figure 9 is a partial plan view showing the embodiment shown in Figure 2;
图 10是说明配重架和活塞杆的连接的侧视图。 附图标记说明  Figure 10 is a side view showing the connection of the weight frame and the piston rod. Description of the reference numerals
10: 配重  10: Counterweight
11: 底配重块 12: 基础配重块 13: 上配重块 13a: 装配孔 20: 配重提升液压缸 21 : 缸筒 21a: 第一锁销孔  11: Bottom weight 12: Base weight 13: Upper weight 13a: Assembly hole 20: Counterweight lifting cylinder 21 : Cylinder 21a: First lock pin hole
22: 活塞杆 22a: 第二锁销孔  22: Piston rod 22a: Second lock pin hole
23: 第二固定销孔 24: 限位孔 25 : 装配板  23: Second fixing pin hole 24: Limit hole 25 : Mounting plate
30: 转台 31 : 垂直销孔 32: 水平销孔  30: Turntable 31 : Vertical pin hole 32: Horizontal pin hole
40: 配重架 41 : 侧壁 41a: 第一固定销孔 41b: 定位销孔 42: 水平突出部 42a: 垂直销 40: Counterweight frame 41: Side wall 41a: First fixing pin hole 41b: Locating pin hole 42: horizontal projection 42a: vertical pin
43: 垂直突出部 43a: 水平销 43b: 安装孔  43: Vertical projection 43a: Horizontal pin 43b: Mounting hole
44: 顶板 45: 底板  44: Top plate 45: Base plate
50: 车架 60: 定位机构 61: 定位槽 62: 定位块 50: Frame 60: Positioning mechanism 61: Positioning groove 62: Positioning block
71: 固定销 72: 限位销 73 : : 锁销 71: fixing pin 72: limit pin 73 : : locking pin
81: 挡板 82: 挡板座  81: Bezel 82: bezel seat
d: 两列上配重块之间的距离 具体实施方式  d: the distance between the weights on the two columns
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
在本发明中, 在未作相反说明的情况下, 使用的方位词如 "上、 下、 左、 右"通常是指参考附图所示的上、 下、 左、 右; "内、 外"是指相对于 各部件本身的轮廓的内、 夕卜。 "前、 后"参照图 2至图中的左侧和右侧。  In the present invention, the orientation words such as "up, down, left, and right" as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; "inside and outside". It refers to the inside and outside of the outline of each component itself. "Before and after" refer to the left and right sides in Figure 2 to Figure.
根据本发明的一个方面, 提供一种配重提升装置, 其中, 该装置包括 配重 10、 配重液压缸 20和配重架 40, 所述配重架 40包括第一安装结构, 所述配重 10连接于所述配重液压缸 20, 所述配重液压缸 20包括缸筒 21、 活塞杆 22和能够与所述第一安装结构接合的第二安装结构, 所述配重液压 缸 20的一端连接于所述配重 10, 所述配重液压缸 20的另一端设置有所述 第二安装结构。  According to an aspect of the invention, there is provided a counterweight lifting device, wherein the device comprises a counterweight 10, a counterweight hydraulic cylinder 20 and a counterweight frame 40, the counterweight frame 40 comprising a first mounting structure, the The weight 10 is coupled to the counterweight hydraulic cylinder 20, and the counterweight hydraulic cylinder 20 includes a cylinder 21, a piston rod 22, and a second mounting structure engageable with the first mounting structure, the counterweight hydraulic cylinder 20 One end is connected to the counterweight 10, and the other end of the counterweight hydraulic cylinder 20 is provided with the second mounting structure.
通过接合第一安装结构和第二安装结构, 配重架 40能够连接到配重液 压缸 20。 换言之, 当第一安装结构和第二安装结构接合时, 配重液压缸 20 的两端分别连接配重 10和配重架 40,当配重液压缸 20的活塞杆 22伸缩时, 将根据配重液压缸 20的两端的固定情况而带动配重 10或配重架 40移动。 也就是说, 当配重液压缸 20的连接配重 10的一端固定时, 活塞杆 22的伸 缩将带动配重架 40升降, 也就是通过配重液压缸 20对配重架 40提供起吊 功能, 便于配重架 40安装到转台 30的操作; 当配重液压缸 20的连接配重 架 40的一端固定时, 活塞杆 22的伸缩将带动配重 10升降, 从而能够提升 配重 10。 The counterweight frame 40 can be coupled to the counterweight hydraulic cylinder 20 by engaging the first mounting structure and the second mounting structure. In other words, when the first mounting structure and the second mounting structure are engaged, the two ends of the counterweight hydraulic cylinder 20 are respectively connected with the counterweight 10 and the counterweight frame 40, and when the piston rod 22 of the counterweight hydraulic cylinder 20 is expanded and contracted, The weight of both ends of the heavy hydraulic cylinder 20 drives the weight 10 or the weight frame 40 to move. That is, when one end of the connection weight 10 of the counterweight hydraulic cylinder 20 is fixed, the extension of the piston rod 22 The contraction will drive the counterweight frame 40 up and down, that is, the weighting cylinder 40 provides a lifting function to the weighting frame 40, facilitating the operation of the weighting frame 40 to the turntable 30; when the counterweight hydraulic cylinder 20 is connected to the weighting frame 40 When one end is fixed, the expansion and contraction of the piston rod 22 will drive the counterweight 10 up and down, thereby lifting the weight 10.
其中, 配重 10可以采用适当的结构, 以便连接到配重液压缸 20的一 端。 优选地, 如图 2所示, 所述配重 10可以包括依次固定的底配重块 11、 基础配重块 12和上配重块 13,所述底配重块 11与所述配重液压缸 20的一 端固定连接, 所述配重液压缸 20的另一端穿过所述基础配重块 12, 所述上 配重块 13为多个分为两列对称布置在所述基础配重块 12上, 两列上配重 块 13之间的距离 d允许所述配重液压缸 20的另一端伸入其中, 所述第二 安装结构设置在所述配重液压缸 20的另一端上。  Here, the counterweight 10 may be of a suitable structure for connection to one end of the counterweight hydraulic cylinder 20. Preferably, as shown in FIG. 2, the weight 10 may include a bottom weight 11 that is sequentially fixed, a base weight 12, and an upper weight 13, the bottom weight 11 and the counterweight hydraulic pressure One end of the cylinder 20 is fixedly connected, and the other end of the counterweight hydraulic cylinder 20 passes through the base weight 12, and the upper weight 13 is symmetrically arranged in a plurality of columns and arranged in the base weight. At 12, the distance d between the weights 13 on the two rows allows the other end of the counterweight hydraulic cylinder 20 to extend therein, and the second mounting structure is disposed on the other end of the counterweight hydraulic cylinder 20.
通过将配重液压缸 20的另一端伸入到两列上配重块 13之间, 配重液 压缸 20的另一端能够在两列上配重块 13之间伸缩。 当活塞杆 22的长度足 够长时, 可以使配重液压缸 20的另一端伸出到上配重块 13的上方, 从而 在连接配重架 40后使配重架 40在上配重块 13上方调节高度。 在本发明的 优选实施方式中, 两列上配重块 13之间的距离 d可以允许所述配重架 40 放入其中。 通过这种布置, 配重架 40能够放入两列上配重块 13之间的位 置, 活塞杆 22可以具有较短的长度, 有利于配重架 40连接到配重液压缸 20的另一端的第二安装结构, 并且能够提高整体稳定性。  By extending the other end of the counterweight hydraulic cylinder 20 between the weights 13 on the two rows, the other end of the counterweight hydraulic cylinder 20 can be expanded and contracted between the weights 13 on the two rows. When the length of the piston rod 22 is sufficiently long, the other end of the counterweight hydraulic cylinder 20 can be extended above the upper weight 13 so that the weight frame 40 is placed on the upper weight 13 after the weight frame 40 is attached. Adjust the height above. In a preferred embodiment of the invention, the distance d between the weights 13 on the two rows allows the weight frame 40 to be placed therein. With this arrangement, the counterweight frame 40 can be placed in a position between the weights 13 on the two rows, and the piston rod 22 can have a shorter length, which facilitates the connection of the counterweight frame 40 to the other end of the counterweight hydraulic cylinder 20. The second mounting structure and can improve overall stability.
另外, 如图 2所示, 所述基础配重块 12可以为多个并层叠设置, 从而 可以根据需要选择适当数量的基础配重块 12以获得所需重量的配重 10。当 然, 位于配重液压缸 20的另一端的每侧的上配重块 13也可以为多个并层 叠设置, 以便获得适当重量的配重 10。  Further, as shown in Fig. 2, the base weights 12 may be plural and stacked, so that an appropriate number of base weights 12 can be selected as needed to obtain a weight 10 of a desired weight. Of course, the upper weights 13 on each side of the other end of the counterweight hydraulic cylinder 20 may be arranged in a plurality of layers in order to obtain a weight 10 of an appropriate weight.
在本发明中, 配重液压缸 20的一端可以是缸筒 21和活塞杆 22中的一 者, 另一端可以是缸筒 21和活塞杆 22中的另一者。  In the present invention, one end of the counterweight hydraulic cylinder 20 may be one of the cylinder barrel 21 and the piston rod 22, and the other end may be the other of the cylinder barrel 21 and the piston rod 22.
在图 2至图 8所示的实施方式中, 配重液压缸 20的一端为缸筒 21, 另 一端为活塞杆 22。 gp, 所述底配重块 11与所述缸筒 21固定连接, 所述活 塞杆 22穿过所述基础配重块 12。 In the embodiment shown in FIGS. 2 to 8, one end of the counterweight hydraulic cylinder 20 is a cylinder 21, and One end is a piston rod 22. Gp, the bottom weight 11 is fixedly connected to the cylinder 21, and the piston rod 22 passes through the base weight 12.
其中, 配重架 40可以具有适当结构, 只要能够起到稳定地连接活塞杆 22和转台 30的作用即可。另外, 第一安装结构和第二安装结构可以是各种 适当的相互匹配的结构, 只要便于将配重架 40安装到活塞杆 22即可。 优 选地, 如图 10所示, 所述配重架 40具有侧板 41、 顶板 44和底板 45, 所 述第一安装结构包括形成在所述底板 45上的插口和形成在所述侧板上的第 一固定销孔 41a,所述活塞杆 22的端部具有能够***所述插口的装配板 25, 所述第二安装结构包括形成在所述装配板上的第二固定销孔 23, 所述配重 架 40和所述配重液压缸 20通过穿过所述第一固定销孔 41a和所述第二固 定销孔 23的固定销 71连接。  Among them, the weight frame 40 may have an appropriate structure as long as it can stably connect the piston rod 22 and the turntable 30. In addition, the first mounting structure and the second mounting structure may be of various suitable mating configurations as long as the fitting of the weight frame 40 to the piston rod 22 is facilitated. Preferably, as shown in FIG. 10, the weight frame 40 has a side plate 41, a top plate 44 and a bottom plate 45, and the first mounting structure includes a socket formed on the bottom plate 45 and formed on the side plate a first fixing pin hole 41a having an end portion of the piston rod 22 having a mounting plate 25 insertable into the socket, the second mounting structure including a second fixing pin hole 23 formed on the mounting plate, The weight frame 40 and the counterweight hydraulic cylinder 20 are connected by a fixing pin 71 passing through the first fixing pin hole 41a and the second fixing pin hole 23.
优选地, 如图 4所示, 所述侧板 41上可以形成有定位销孔 41b, 所述 装配板 25具有限位孔 24,所述配重架 40和所述配重液压缸 20通过穿过所 述定位销孔 41b和所述限位孔 24的限位销 72限位。 其中, 限位孔 24可以 形成为各种适当的形状, 只要能够限制限位销 72即可。 例如, 在图 2至图 8所示的实施方式中,限位孔 24形成在装配板 25的顶边缘上并形成为半圆 形通孔, 从而使限位销 72限定在半圆形通孔内, 避免配重架 40因重心不 稳而前后翻转。  Preferably, as shown in FIG. 4, the side plate 41 may be formed with a positioning pin hole 41b, and the mounting plate 25 has a limiting hole 24 through which the weight frame 40 and the counterweight hydraulic cylinder 20 are worn. The positioning pin hole 41b and the limiting pin 72 of the limiting hole 24 are limited. Among them, the limiting hole 24 can be formed into various appropriate shapes as long as the limiting pin 72 can be restrained. For example, in the embodiment shown in FIGS. 2 to 8, the limiting hole 24 is formed on the top edge of the mounting plate 25 and formed as a semi-circular through hole, thereby defining the limiting pin 72 in the semi-circular through hole. Inside, the counterweight frame 40 is prevented from flipping back and forth due to the unstable center of gravity.
更优选地, 活塞杆 22的端部还可以设置有止挡装置, 以防止固定销 71 非故意地脱离。 例如, 如图 4所示, 可以在活塞杆 22的端部设置挡板 81 和挡板座 82, 当***固定销 71后, 可以将挡板 81固定到挡板座 82, 使得 挡板 81从固定销 71的轴侧端限制固定销 71的移动。  More preferably, the end of the piston rod 22 may also be provided with a stop means to prevent the fixing pin 71 from being unintentionally disengaged. For example, as shown in FIG. 4, a baffle 81 and a baffle holder 82 may be provided at the end of the piston rod 22, and when the fixing pin 71 is inserted, the baffle 81 may be fixed to the baffle holder 82 such that the baffle 81 is The shaft side end of the fixing pin 71 restricts the movement of the fixing pin 71.
另外, 优选地, 所述缸筒 21和所述活塞杆 22可以分别具有相对应的 耳板, 所述缸筒 21的耳板上具有第一锁销孔 21a, 所述活塞杆 22的耳板上 具有第二锁销孔 22a,所述缸筒 21和所述活塞杆 22能够通过穿过所述第一 锁销孔 21a和所述第二锁销孔 22a的锁销 73锁止。在各部件连接到位以后, 可以缩回活塞杆 22, 使得第一锁销孔 21a和第二锁销孔 22a对准, 然后插 入锁销 73锁止缸筒 21和活塞杆 22, 防止活塞杆 22的意外伸缩。 In addition, preferably, the cylinder tube 21 and the piston rod 22 may respectively have corresponding ear plates, and the ear plate of the cylinder tube 21 has a first locking pin hole 21a, and an ear plate of the piston rod 22. There is a second lock pin hole 22a, and the cylinder barrel 21 and the piston rod 22 can be locked by the lock pin 73 passing through the first lock pin hole 21a and the second lock pin hole 22a. After the components are connected, The piston rod 22 can be retracted such that the first lock pin hole 21a and the second lock pin hole 22a are aligned, and then the lock pin 73 is inserted to lock the cylinder barrel 21 and the piston rod 22, preventing accidental expansion and contraction of the piston rod 22.
本领域技术人员可以理解的是, 所述配重液压缸 20可以为多个并以所 述配重 10的重力线对称设置, 从而多个配重液压缸 20作为整体的重力线 与配重 10的重力线重合,有利于配重液压缸 20和配重 10的整体结构稳定。 另外, 通过这种结构, 配重液压缸 20可以对配重 10和配重架 40均匀施加 的作用力。  It will be understood by those skilled in the art that the counterweight hydraulic cylinder 20 may be plural and symmetrically arranged with the gravity line of the counterweight 10, so that the plurality of counterweight hydraulic cylinders 20 as a whole gravity line and the counterweight 10 The coincidence of the gravity lines facilitates the overall structural stability of the counterweight hydraulic cylinder 20 and the counterweight 10. Further, with this configuration, the counterweight hydraulic cylinder 20 can uniformly apply a force to the weight 10 and the weight frame 40.
根据本发明的另一方面, 提供一种配重提升结构, 其中, 该配重提升 结构包括本发明的配重提升装置, 所述配重提升结构还包括起重机的转台 30, 所述配重架 20包括第三安装结构, 所述转台 30包括能够与所述第三 安装结构接合的第四安装结构。  According to another aspect of the present invention, a weight lifting structure is provided, wherein the weight lifting structure includes the weight lifting device of the present invention, and the weight lifting structure further includes a turntable 30 of the crane, the weight frame 20 includes a third mounting structure, the turret 30 including a fourth mounting structure engageable with the third mounting structure.
其中, 第三安装结构和第四安装结构可以是各种适当的能够相互匹配 接合的结构, 只要能够稳固地连接配重架 40和转台 30即可。例如, 如图 4 至图 6所示, 所述第三安装结构可以包括垂直销 42a和水平销 43a, 所述配 重架 40的一端可以具有水平突出部 42和垂直突出部 43, 所述垂直销 42a 设置在所述水平突出部 42的底面上, 所述水平销 43a设置在所述垂直突出 部 43的侧面上, 所述第四安装结构包括设置在所述转台 30的端部的垂直 销孔 31和水平销孔 32,所述配重架 40和所述转台 30通过穿过所述垂直销 孔 31的所述垂直销 42a以及穿过所述水平销孔 32和所水平销 43a固定。通 过这种结构, 不仅能够稳固地连接配重架 40和转台 30,还能够限制配重架 40和转台 30的沿水平方向和垂直方向的相对移动。  Among them, the third mounting structure and the fourth mounting structure may be various suitable structures that can be mated to each other as long as the weight frame 40 and the turntable 30 can be firmly connected. For example, as shown in FIGS. 4 to 6, the third mounting structure may include a vertical pin 42a and a horizontal pin 43a, and one end of the weight frame 40 may have a horizontal protrusion 42 and a vertical protrusion 43, the vertical A pin 42a is provided on a bottom surface of the horizontal projection 42 on the side of the vertical projection 43, and the fourth mounting structure includes a vertical pin disposed at an end of the turntable 30. A hole 31 and a horizontal pin hole 32, the weight frame 40 and the turntable 30 are fixed by the vertical pin 42a passing through the vertical pin hole 31 and through the horizontal pin hole 32 and the horizontal pin 43a. With this configuration, not only the weight frame 40 and the turntable 30 can be firmly connected, but also the relative movement of the weight frame 40 and the turntable 30 in the horizontal direction and the vertical direction can be restricted.
优选地, 所述转台 30包括倾斜的端部, 所述水平突出部 42和所述垂 直突出部 43分别位于所述配重架 40—端的顶部和底部, 所述垂直销孔 31 和所述水平销孔 32分别位于所述倾斜的端部的顶部和底部。采用这种结构, 转台 30 的倾斜的端部可以让出足够的空间, 避免装配操作 (例如转台 30 的转动以及配重架 40的升降) 时转台 30和配重架 40相互干涉, 另外可以 使转台 30获得较好的受力状态。 Preferably, the turntable 30 includes a slanted end, the horizontal protrusion 42 and the vertical protrusion 43 are respectively located at the top and bottom of the end of the weight frame 40, the vertical pin hole 31 and the level Pin holes 32 are located at the top and bottom of the inclined ends, respectively. With this configuration, the inclined end portion of the turntable 30 allows sufficient space to avoid the assembly operation (e.g., the rotation of the turntable 30 and the lifting and lowering of the weight frame 40) when the turntable 30 and the weight frame 40 interfere with each other, and The turntable 30 is given a better stress state.
此外, 本发明还提供一种提升配重的方法, 该方法包括:  In addition, the present invention also provides a method for lifting a weight, the method comprising:
(a)、 将配重液压缸 20连接到配重 10;  (a) connecting the counterweight hydraulic cylinder 20 to the counterweight 10;
(b)、 连接配重架 40和所述配重液压缸 20;  (b) connecting the weight frame 40 and the counterweight hydraulic cylinder 20;
(c)、 伸出所述配重液压缸 20的活塞杆 22, 以提升所述配重架 40的 高度, 使得所述配重架 40的高度高于转台 30的高度;  (c) extending the piston rod 22 of the counterweight hydraulic cylinder 20 to raise the height of the counterweight frame 40 such that the height of the counterweight frame 40 is higher than the height of the turntable 30;
(d)、 使所述转台 30转动到位于所述配重架 40下方的安装位置, 缩 回所述配重液压缸 20的活塞杆 22, 以使所述配重架 40降低到所述转台 30 的高度;  (d) rotating the turntable 30 to a mounting position below the counterweight frame 40, retracting the piston rod 22 of the counterweight hydraulic cylinder 20 to lower the counterweight frame 40 to the turntable The height of 30;
(e) 连接所述配重架 40和所述转台 30;  (e) connecting the weight frame 40 and the turntable 30;
(f)、 缩回所述配重液压缸 20的活塞杆 22, 以提升所述配重 10。 下面参照图 2至图 8具体说明本发明的方法。  (f) Retracting the piston rod 22 of the counterweight hydraulic cylinder 20 to lift the counterweight 10. The method of the present invention will be specifically described below with reference to Figs. 2 to 8.
首先, 如图 2所示, 配重 10可以通过定位机构 60固定在起重机的车 架 50上。 具体地, 配重 10可以包括依次固定的底配重块 11、 基础配重块 12和上配重块 13。 定位机构 60包括设置在底配重块 11底部的定位槽 61 和设置在车架 50上的定位块 62,通过接合定位槽 61和定位块 62可以将底 配重块 11固定在车架 50上。  First, as shown in Fig. 2, the counterweight 10 can be fixed to the frame 50 of the crane by the positioning mechanism 60. Specifically, the weight 10 may include a bottom weight 11 which is sequentially fixed, a base weight 12, and an upper weight 13. The positioning mechanism 60 includes a positioning groove 61 disposed at the bottom of the bottom weight 11 and a positioning block 62 disposed on the frame 50. The bottom weight 11 can be fixed to the frame 50 by engaging the positioning groove 61 and the positioning block 62. .
在步骤 (a) 中, 可以将底配重块 11固定到缸筒 21的底部, 使得活塞 杆 22 (以及缸筒 21 ) 穿过基础配重块 12, 并且伸出活塞杆 22使得活塞杆 22的端部位于两列上配重块 13之间, 如图 3所示。  In step (a), the bottom weight 11 can be fixed to the bottom of the cylinder 21 such that the piston rod 22 (and the cylinder 21) passes through the base weight 12 and the piston rod 22 is extended such that the piston rod 22 The ends are located between the weights 13 on the two rows, as shown in FIG.
在步骤 (b ) 中, 如图 4所示, 将配重架 40移动到两列上配重块 13之 间,并接合第一安装结构和第二安装结构,使得配重架 40连接到活塞杆 22。 其中, 可以通过固定销 71连接配重架 40和活塞杆 22并通过限位销 72限 位。  In step (b), as shown in FIG. 4, the weight frame 40 is moved between the two rows of weights 13 and engages the first mounting structure and the second mounting structure such that the weight frame 40 is coupled to the piston Rod 22. Among them, the weight frame 40 and the piston rod 22 can be connected by the fixing pin 71 and restricted by the limit pin 72.
在步骤 (c) 中, 如图 5所示, 伸出所述配重液压缸 20的活塞杆 22, 以提升所述配重架 40的高度, 使得所述配重架 40的高度高于转台 30的高 度, 即让出转台 30旋转的空间。 In step (c), as shown in FIG. 5, the piston rod 22 of the counterweight hydraulic cylinder 20 is extended to raise the height of the counterweight frame 40 such that the height of the counterweight frame 40 is higher than the turntable 30 high Degree, that is, the space in which the turntable 30 is rotated.
在步骤 (d) 中, 如图 6所示, 使所述转台 30转动到位于所述配重架 40下方的安装位置, 然后缩回所述配重液压缸 20的活塞杆 22, 以使所述 配重架 40降低到所述转台 30的高度, 为将配重架 40安装到转台 30做好 准备。  In step (d), as shown in FIG. 6, the turntable 30 is rotated to a mounting position below the counterweight frame 40, and then the piston rod 22 of the counterweight hydraulic cylinder 20 is retracted to The weight 40 is lowered to the height of the turntable 30 to prepare the counterweight 40 for mounting to the turntable 30.
在步骤 (e) 中, 如图 7所示, 通过接合第三连接结构和第四连接结构 将配重架 40安装到转台 30。可以通过垂直销 42a和水平销 43a实现上述连 接并防止配重架 40和转台 30的相对移动。  In the step (e), as shown in Fig. 7, the weight frame 40 is attached to the turntable 30 by engaging the third connecting structure and the fourth connecting structure. The above connection can be realized by the vertical pin 42a and the horizontal pin 43a and the relative movement of the weight frame 40 and the turntable 30 can be prevented.
在步骤 (f) 中, 如图 8所示, 缩回所述配重液压缸 20的活塞杆 22, 以提升所述配重 10。 其中, 可以缩回活塞杆 22, 使得第一锁销孔 21a和第 二锁销孔 22a对准, 然后***锁销 73锁止缸筒 21和活塞杆 22, 以锁止活 塞杆 22。  In step (f), as shown in Fig. 8, the piston rod 22 of the counterweight hydraulic cylinder 20 is retracted to lift the counterweight 10. Here, the piston rod 22 can be retracted so that the first lock pin hole 21a and the second lock pin hole 22a are aligned, and then the lock pin 73 is inserted to lock the cylinder barrel 21 and the piston rod 22 to lock the piston rod 22.
通过本发明的方法, 可以方便、 高效地提升配重 10。  With the method of the present invention, the weight 10 can be easily and efficiently lifted.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不 限于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本 发明的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范 围。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不 必要的重复, 本发明对各种可能的组合方式不再另行说明。  It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要 其不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、 一种配重提升装置, 其特征在于, 该装置包括配重 (10)、 配重液 压缸 (20) 和配重架 (40), 所述配重架 (40) 包括第一安装结构, 所述配 重(10)连接于所述配重液压缸(20),所述配重液压缸(20)包括缸筒(21 )、 活塞杆 (22) 和能够与所述第一安装结构接合的第二安装结构, 所述配重 液压缸 (20) 的一端连接于所述配重 (10), 所述配重液压缸 (20) 的另一 端设置有所述第二安装结构。 A weight lifting device, characterized in that the device comprises a counterweight (10), a counterweight hydraulic cylinder (20) and a counterweight frame (40), the counterweight frame (40) comprising a first mounting structure The weight (10) is coupled to the counterweight hydraulic cylinder (20), the counterweight hydraulic cylinder (20) includes a cylinder (21), a piston rod (22), and the first mounting structure In the engaged second mounting structure, one end of the counterweight hydraulic cylinder (20) is coupled to the counterweight (10), and the other end of the counterweight hydraulic cylinder (20) is provided with the second mounting structure.
2、 根据权利要求 1所述的配重提升装置, 其中, 所述配重 (10) 包括 依次固定的底配重块 (11 )、 基础配重块 (12 ) 和上配重块 (13 ), 所述底 配重块 (11 ) 与所述配重液压缸 (20) 的一端固定连接, 所述配重液压缸 (20) 的另一端穿过所述基础配重块 (12), 所述上配重块 (13 ) 为多个并 分为两列对称布置在所述基础配重块 (12) 上, 两列上配重块 (13 ) 之间 的距离 (d) 允许所述配重液压缸 (20) 的另一端伸入其中, 所述第二安装 结构设置在所述配重液压缸 (20) 的另一端上。 2. The weight lifting device according to claim 1, wherein the weight (10) comprises a bottom weight (11), a base weight (12) and an upper weight (13) which are sequentially fixed. The bottom weight (11) is fixedly coupled to one end of the counterweight hydraulic cylinder (20), and the other end of the counterweight hydraulic cylinder (20) passes through the base weight (12). The weights (13) are arranged in plurality and are symmetrically arranged on the base weights (12) in two columns, and the distance (d) between the weights (13) on the two columns allows the matching The other end of the heavy hydraulic cylinder (20) projects therein, and the second mounting structure is disposed on the other end of the counterweight hydraulic cylinder (20).
3、 根据权利要求 2所述的配重提升装置, 其中, 两列上配重块 (13 ) 之间的距离 (d) 允许所述配重架 (40) 放入其中。 3. A counterweight lifting device according to claim 2, wherein the distance (d) between the weights (13) on the two rows allows the weight frame (40) to be placed therein.
4、根据权利要求 2所述的配重提升装置, 其中, 所述基础配重块(12) 为多个并层叠设置。 The weight lifting device according to claim 2, wherein the base weight (12) is plural and stacked.
5、 根据权利要求 2-4中任意一项所述的配重提升装置, 其中, 所述底 配重块 (11 ) 与所述缸筒 (21 ) 固定连接, 所述活塞杆 (22) 穿过所述基 础配重块 (12)。 The weight lifting device according to any one of claims 2 to 4, wherein the bottom weight (11) is fixedly coupled to the cylinder (21), and the piston rod (22) is worn. Pass the base weight (12).
6、 根据权利要求 5所述的配重提升装置, 其中, 所述配重架 (40) 具 有侧板 (41)、 顶板 (44) 和底板 (45), 所述第一安装结构包括形成在所 述底板 (45) 上的插口和形成在所述侧板上的第一固定销孔 (41a), 所述 活塞杆 (22) 的端部具有能够***所述插口的装配板 (25), 所述第二安装 结构包括形成在所述装配板上的第二固定销孔 (23), 所述配重架 (40) 和 所述配重液压缸 (20) 通过穿过所述第一固定销孔 (41a) 和所述第二固定 销孔 (23) 的固定销 (71) 连接。 6. The weight lifting device according to claim 5, wherein the weight frame (40) has a side plate (41), a top plate (44) and a bottom plate (45), and the first mounting structure includes a socket on the bottom plate (45) and a first fixing pin hole (41a) formed on the side plate, the end of the piston rod (22) having a mounting plate (25) capable of being inserted into the socket, The second mounting structure includes a second fixing pin hole (23) formed on the mounting plate, and the weight frame (40) and the counterweight hydraulic cylinder (20) pass through the first fixing The pin hole (41a) is connected to the fixing pin (71) of the second fixing pin hole (23).
7、 根据权利要求 6所述的配重提升装置, 其中, 所述侧板 (41) 上形 成有定位销孔(41b),所述装配板(25)具有限位孔(24),所述配重架(40) 和所述配重液压缸(20)通过穿过所述定位销孔(41b)和所述限位孔(24) 的限位销 (72) 限位。 The weight lifting device according to claim 6, wherein the side plate (41) is formed with a positioning pin hole (41b), and the mounting plate (25) has a limiting hole (24), The counterweight frame (40) and the counterweight hydraulic cylinder (20) are limited by a limit pin (72) passing through the positioning pin hole (41b) and the limiting hole (24).
8、 根据权利要求 6所述的配置提升装置, 其中, 所述缸筒 (21) 和所 述活塞杆 (22) 分别具有相对应的耳板, 所述缸筒 (21) 的耳板上具有第 一锁销孔(21a), 所述活塞杆(22) 的耳板上具有第二锁销孔(22a), 所述 缸筒 (21) 和所述活塞杆 (22) 能够通过穿过所述第一锁销孔 (21a) 和所 述第二锁销孔 (22a) 的锁销 (73) 锁止。 8. The configuration lifting device according to claim 6, wherein the cylinder (21) and the piston rod (22) respectively have corresponding ear plates, and the cylinder plate (21) has an ear plate a first locking pin hole (21a), the ear plate of the piston rod (22) has a second locking pin hole (22a), and the cylinder tube (21) and the piston rod (22) can pass through The lock pin (73) of the first lock pin hole (21a) and the second lock pin hole (22a) is locked.
9、根据权利要求 1所述的配重提升装置, 其中, 所述配重液压缸(20) 为多个并以所述配重 (10) 的重力线对称设置。 The counterweight lifting device according to claim 1, wherein the counterweight hydraulic cylinders (20) are plural and are symmetrically arranged by the gravity line of the counterweight (10).
10、 一种配重提升结构, 其特征在于, 该配重提升结构包括根据权利 要求 1-9中任意一项所述的配重提升装置,所述配重提升结构还包括起重机 的转台 (30), 所述配重架 (20) 包括第三安装结构, 所述转台 (30) 包括 能够与所述第三安装结构接合的第四安装结构。 A weight lifting structure, characterized in that the weight lifting structure comprises the weight lifting device according to any one of claims 1-9, the weight lifting structure further comprising a turntable of the crane (30) The weight frame (20) includes a third mounting structure, and the turntable (30) includes a fourth mounting structure engageable with the third mounting structure.
11、 根据权利要求 10所述的配重提升结构, 其中, 所述第三安装结构 包括垂直销 (42a) 和水平销 (43a), 所述配重架 (40) 的一端具有水平突 出部 (42 ) 和垂直突出部 (43 ), 所述垂直销 (42a) 设置在所述水平突出 部 (42) 的底面上, 所述水平销 (43a) 设置在所述垂直突出部 (43 ) 的侧 面上,所述第四安装结构包括设置在所述转台(30)的端部的垂直销孔(31 ) 和水平销孔 (32), 所述配重架 (40) 和所述转台 (30 ) 通过穿过所述垂直 销孔 (31 ) 的所述垂直销 (42a) 以及穿过所述水平销孔 (32) 和所水平销 (43a) 固定。 11. The weight lifting structure according to claim 10, wherein the third mounting structure comprises a vertical pin (42a) and a horizontal pin (43a), and one end of the weight frame (40) has a horizontal protrusion ( 42) and a vertical protrusion (43), the vertical pin (42a) is disposed on a bottom surface of the horizontal protrusion (42), and the horizontal pin (43a) is disposed at a side of the vertical protrusion (43) The fourth mounting structure includes a vertical pin hole (31) and a horizontal pin hole (32) disposed at an end of the turntable (30), the weight frame (40) and the turntable (30) It is fixed by the vertical pin (42a) passing through the vertical pin hole (31) and through the horizontal pin hole (32) and the horizontal pin (43a).
12、根据权利要求 10或 11所述的配重提升结构,其中,所述转台(30 ) 包括倾斜的端部, 所述水平突出部 (42 ) 和所述垂直突出部 (43 ) 分别位 于所述配重架 (40 ) —端的顶部和底部, 所述垂直销孔 (31 ) 和所述水平 销孔 (32) 分别位于所述倾斜的端部的顶部和底部。 The weight lifting structure according to claim 10 or 11, wherein the turntable (30) comprises a slanted end, and the horizontal projection (42) and the vertical projection (43) are respectively located The counterweight (40) is the top and bottom of the end, and the vertical pin hole (31) and the horizontal pin hole (32) are respectively located at the top and bottom of the inclined end.
13、 一种提升配重的方法, 该方法包括: 13. A method of lifting a weight, the method comprising:
(a)、 将配重液压缸 (20) 连接到配重 ( 10);  (a) connect the counterweight hydraulic cylinder (20) to the counterweight (10);
(b)、 连接配重架 (40) 和所述配重液压缸 (20);  (b) connecting a weight frame (40) and the counterweight hydraulic cylinder (20);
(c)、 伸出所述配重液压缸 (20) 的活塞杆 (22), 以提升所述配重架 (40) 的高度, 使得所述配重架 (40 ) 的高度高于转台 (30) 的高度; (d)、 使所述转台 (30 ) 转动到位于所述配重架 (40 ) 下方的安装位 置, 缩回所述配重液压缸 (20) 的活塞杆 (22), 以使所述配重架 (40) 降 低到所述转台 (30) 的高度;  (c) extending a piston rod (22) of the counterweight hydraulic cylinder (20) to raise the height of the counterweight frame (40) such that the weight of the counterweight frame (40) is higher than the turntable ( (a) rotating the turntable (30) to a mounting position below the counterweight frame (40), retracting the piston rod (22) of the counterweight hydraulic cylinder (20), To lower the weight frame (40) to the height of the turntable (30);
(e) 连接所述配重架 (40) 和所述转台 (30);  (e) connecting the weight frame (40) and the turntable (30);
(f)、缩回所述配重液压缸(20 )的活塞杆(22),以提升所述配重( 10)。  (f) retracting the piston rod (22) of the counterweight hydraulic cylinder (20) to lift the counterweight (10).
PCT/CN2011/080902 2011-10-18 2011-10-18 Counterweight lifting device, structure and method WO2013056413A1 (en)

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