WO2013046519A1 - Fuel cell system - Google Patents
Fuel cell system Download PDFInfo
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- WO2013046519A1 WO2013046519A1 PCT/JP2012/004722 JP2012004722W WO2013046519A1 WO 2013046519 A1 WO2013046519 A1 WO 2013046519A1 JP 2012004722 W JP2012004722 W JP 2012004722W WO 2013046519 A1 WO2013046519 A1 WO 2013046519A1
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- oxidant
- fuel cell
- fuel
- unit
- supply
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04186—Arrangements for control of reactant parameters, e.g. pressure or concentration of liquid-charged or electrolyte-charged reactants
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/241—Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes
- H01M8/242—Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes comprising framed electrodes or intermediary frame-like gaskets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0258—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
- H01M8/026—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant characterised by grooves, e.g. their pitch or depth
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0258—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
- H01M8/0263—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant having meandering or serpentine paths
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04223—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells
- H01M8/04225—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells during start-up
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04223—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells
- H01M8/04228—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells during shut-down
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/043—Processes for controlling fuel cells or fuel cell systems applied during specific periods
- H01M8/04302—Processes for controlling fuel cells or fuel cell systems applied during specific periods applied during start-up
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/043—Processes for controlling fuel cells or fuel cell systems applied during specific periods
- H01M8/04303—Processes for controlling fuel cells or fuel cell systems applied during specific periods applied during shut-down
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04313—Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
- H01M8/04537—Electric variables
- H01M8/04544—Voltage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04694—Processes for controlling fuel cells or fuel cell systems characterised by variables to be controlled
- H01M8/04746—Pressure; Flow
- H01M8/04753—Pressure; Flow of fuel cell reactants
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to a fuel cell system, and more particularly to an oxidant supply technique at the time of startup in the fuel cell system.
- PEFC polymer electrolyte fuel cell
- DOFC direct oxidation fuel cell
- DMFC direct methanol fuel cell
- a polymer electrolyte fuel cell such as a DMFC generally has a cell stack formed by stacking a plurality of unit cells.
- Each unit cell includes a polymer electrolyte membrane, and an anode and a cathode disposed so as to sandwich the polymer electrolyte membrane therebetween.
- Both the anode and the cathode include a catalyst layer and a diffusion layer. Methanol as a fuel is supplied to the anode, and air (oxygen) as an oxidant is supplied to the cathode.
- Reactions occurring at the anode and cathode of the DMFC are represented by the following reaction formulas (1) and (2), respectively.
- oxygen in the air is taken into the cathode.
- the water produced on the cathode side is preferably recovered from the fuel cell together with the remaining oxygen without being consumed or evaporated in the cell stack during power generation.
- some of the water generated on the cathode side tends to remain in the oxidant flow path. Due to this retention, water clogging is likely to occur in the fuel cell. When water clogging occurs, it becomes difficult to supply the oxidant substantially uniformly to the plurality of unit cells, and as a result, the power generation performance of the fuel cell decreases.
- Patent Document 1 discloses a technique in which the amount of air supplied to the cathode at the start of power generation is larger than the amount of air supplied to the cathode during rated power generation. Specifically, the supply amount of air at the start of power generation is set to 4 to 15 times the stoichiometric ratio.
- Patent Document 1 it is necessary to supply a large amount of air to the cathode. For this reason, it is necessary to increase the size and performance of a pump for supplying air. Therefore, an increase in power consumed by the pump, an increase in cost necessary for the pump design, and an increase in the size of the fuel cell system occur.
- an object of the present invention is to provide a fuel cell system capable of eliminating clogging on the cathode side without causing an increase in cost or an increase in size of the system.
- a fuel cell system controls a fuel cell, a fuel pump unit that supplies liquid fuel to the fuel cell, an oxidant pump unit that supplies oxidant to the fuel cell, and a fuel pump unit and oxidant pump unit And a voltage detector for detecting an open circuit voltage (OCV) of the fuel cell.
- the control unit starts the supply of the liquid fuel and the oxidant to the fuel cell in the fuel pump unit and the oxidant pump unit, respectively, and then starts the supply of the oxidant from the start of the supply of the oxidant in the preparation operation at the time of starting the power generation in the fuel cell.
- the first control is executed to stop the oxidant pump unit from supplying the oxidant to the fuel cell, and then the supply of the oxidant is stopped.
- the second control is executed to cause the oxidant pump unit to restart the supply of the oxidant to the fuel cell.
- water clogging on the cathode side can be eliminated without causing an increase in cost or an increase in the size of the system.
- a fuel cell system controls a fuel cell, a fuel pump unit that supplies liquid fuel to the fuel cell, an oxidant pump unit that supplies oxidant to the fuel cell, and a fuel pump unit and oxidant pump unit And a voltage detector that detects the OCV of the fuel cell.
- the control unit starts the supply of the liquid fuel and the oxidant to the fuel cell in the fuel pump unit and the oxidant pump unit, respectively, and then starts the supply of the oxidant from the start of the supply of the oxidant in the preparation operation at the time of starting the power generation in the fuel cell.
- the first control is executed to stop the oxidant pump unit from supplying the oxidant to the fuel cell, and then the supply of the oxidant is stopped.
- the second control is executed to cause the oxidant pump unit to restart the supply of the oxidant to the fuel cell.
- control power generation preparation control executed by the control unit in the preparation operation is started as follows, for example.
- a switch of a fuel cell or an accessory device for example, a DC / DC converter
- the control unit detects a signal generated at this time, and the control unit starts power generation preparation control.
- a flow path in which the flow rate of the oxidant is high and a flow path in which the flow rate of the oxidant is low are temporarily generated. And in the flow path where the flow rate of the oxidant is large, the water in the flow path is discharged by the pressure of the oxidant. Thus, water clogging on the cathode side is eliminated. Further, it is not necessary to increase the size and performance of the oxidizer pump portion, and therefore the fuel cell system does not increase the cost or increase the size of the system.
- control unit repeatedly executes the first control and the second control until the OCV becomes a predetermined value or more. According to this specific configuration, water clogging on the cathode side is efficiently eliminated.
- the control unit starts normal operation in the fuel cell when the OCV becomes a predetermined value or more before the first predetermined time elapses from the start of the supply of the oxidant.
- the normal operation is started in a state where the clogging on the cathode side is eliminated. Therefore, a decrease in the power generation performance of the fuel cell is suppressed, and as a result, a target output voltage can be obtained.
- the fuel cell includes a cell stack in which a plurality of unit cells are connected in series, and the voltage detection unit includes a voltage of the cell stack, a voltage of any one unit cell, or At least one of the voltages of the stacks of some unit cells is detected as OCV.
- the voltage detection unit may detect the lowest voltage of the unit cell voltages as an OCV. Further, the voltage detection unit may detect a combination of these voltages as an OCV.
- the predetermined value of OCV needs to be set according to the type of voltage detected by the voltage detector.
- the predetermined value of OCV is preferably set to 0.75 V or more as a voltage per unit cell.
- the determination as to whether or not the OCV is greater than or equal to a predetermined value by the control unit is executed as follows, for example.
- the voltage detection unit outputs an arrival signal indicating this.
- the control unit determines whether the OCV is equal to or greater than a predetermined value based on the presence / absence of the arrival signal.
- the fuel cell is a direct oxidation fuel cell
- the liquid fuel includes at least one fuel selected from the group consisting of methanol, ethanol, formic acid, formaldehyde, dimethyl ether, and ethylene glycol. Yes.
- the first predetermined time is set to 10 to 300 seconds, preferably 15 to 120 seconds, more preferably 20 to 30 seconds. According to these setting ranges of the first predetermined time, the oxidant is sufficiently distributed in the cathode, and as a result, the OCV is sufficiently increased. Further, according to the set range of the first predetermined time, it is difficult for the liquid fuel crossover to cause a decrease in the cathode potential, and as a result, the decrease in the OCV is suppressed.
- the second predetermined time is set to 1 to 180 seconds, preferably 10 to 120 seconds, more preferably 30 to 90 seconds. According to these setting ranges of the second predetermined time, the time necessary for eliminating the water clogging by the negative pressure is obtained. In addition, according to the setting range of the second predetermined time, the pump unit can be stopped for a short time, so that a large amount of power is not required for restarting, and thus a reduction in efficiency is suppressed.
- the control unit stops the supply of the oxidant to the fuel cell to the oxidant pump unit, and supplies the liquid fuel to the fuel cell to the fuel pump unit. Stop. Further, in the second control, the control unit causes the oxidant pump unit to restart the supply of the oxidant to the fuel cell and causes the fuel pump unit to restart the supply of the liquid fuel to the fuel cell. According to this specific configuration, consumption of liquid fuel and consumption of electric power in the fuel pump unit can be suppressed, and as a result, running cost is reduced.
- FIG. 1 is a block diagram showing an outline of a fuel cell system according to the present embodiment.
- the fuel cell system 1 includes a DMFC 2, a fuel tank 3, a fuel pump unit 4, a recovery tank 5, and an oxidant pump unit 8.
- the fuel tank 3 is a tank for storing liquid fuel.
- the fuel pump unit 4 is a transport mechanism that sends the liquid fuel stored in the fuel tank 3 to the DMFC 2.
- the recovery tank 5 is a tank that stores the discharge from the DMFC 2.
- the oxidant pump unit 8 is a transport mechanism that introduces the oxidant into the DMFC 2.
- Liquid fuel is a mixture of methanol and water.
- fuel substances such as ethanol, formic acid, formaldehyde, dimethyl ether, and ethylene glycol can be used instead of or in addition to methanol.
- concentration of methanol in the liquid fuel is set in the range of 1 to 8 mol / L, preferably in the range of 2 to 5 mol / L. These setting ranges are merely examples, and the concentration of the fuel substance in the liquid fuel can be set according to the type of fuel substance, the use state of the fuel cell, and the like.
- air is used as the oxidizing agent.
- compressed air, oxygen, a mixed gas containing oxygen, or the like can be used instead of air.
- FIG. 2 is a partially cutaway view schematically showing the main part of the DMFC 2.
- the DMFC 2 has a fuel cell case 2a and a cell stack 13 accommodated in the fuel cell case 2a.
- the cell stack 13 is configured by stacking a plurality of unit cells so that they are connected in series.
- the oxidant pump unit 8 and the fuel pump unit 4 may be provided either inside or outside the fuel cell case 2a.
- FIG. 3 is an enlarged sectional view showing an outline of each unit cell constituting the cell stack 13.
- each unit cell 20 has a polymer electrolyte membrane 22 having hydrogen ion conductivity, and an anode 24 and a cathode 26 disposed so as to sandwich the polymer electrolyte membrane 22 therebetween. is doing.
- Methanol which is the liquid fuel 101
- air which is the oxidant 103
- the anode 24 includes an anode catalyst layer 28 and an anode diffusion layer 30.
- the anode catalyst layer 28 is laminated on the polymer electrolyte membrane 22 in contact with the polymer electrolyte membrane 22.
- the anode diffusion layer 30 includes an anode water repellent layer 32 made of a material having high water repellency and an anode porous substrate 34 subjected to a water repellent treatment.
- the anode water repellent layer 32 and the anode porous substrate 34 are laminated in this order on the anode catalyst layer 28 (on the side opposite to the polymer electrolyte membrane 22).
- the cathode 26 includes a cathode catalyst layer 38 and a cathode diffusion layer 40.
- the cathode catalyst layer 38 is in contact with the surface of the polymer electrolyte membrane 22 opposite to the surface with which the anode catalyst layer 28 is in contact, on the polymer electrolyte membrane 22 (on the paper surface of FIG. It is laminated on the lower side of the electrolyte membrane 22.
- the cathode diffusion layer 40 includes a cathode water repellent layer 42 made of a material having high water repellency and a cathode porous substrate 44 subjected to water repellency treatment. The cathode water repellent layer 42 and the cathode porous substrate 44 are laminated in this order on the cathode catalyst layer 38 (on the side opposite to the polymer electrolyte membrane 22).
- the laminate formed by the polymer electrolyte membrane 22, the anode catalyst layer 28, and the cathode catalyst layer 38 is responsible for power generation of the fuel cell.
- This laminate is called CCM (Catalyst Coated Membrane).
- the anode diffusion layer 30 plays a role of uniformly dispersing the liquid fuel 101 supplied to the anode 24 and a role of smoothly discharging the carbon dioxide 102 generated at the anode 24.
- the cathode diffusion layer 40 has a role of uniformly dispersing the oxidant 103 supplied to the cathode 26 and a role of smoothly discharging the water 104 generated at the cathode 26.
- MEA Membrane Electrode Assembly
- an anode side separator 36 is stacked on the anode 24, and an end plate 56 ⁇ / b> A is disposed on the anode side separator 36.
- a cathode separator 46 is stacked on the cathode 26 (below the cathode 26 in the paper surface of FIG. 3), and further on the cathode side separator 46 (below the cathode separator 46 in the paper surface of FIG. 3).
- End plate 56B is disposed on the side.
- the end plates 56A and the end plates 56B are not provided in each unit cell 20, but in the stacking direction of the unit cells 20. 13 is arranged only at both ends.
- the end plate 56A and the end plate 56B are fastened to each other in a state where the anode side separator 36 and the cathode side separator 46 are pressed against the MEA by a pressing means such as a bolt or a spring. Therefore, the contact area between the anode side separator 36 and the MEA is increased, and as a result, the electric resistance generated between the anode side separator 36 and the MEA is reduced. Further, the contact area between the cathode side separator 46 and the MEA is increased, and as a result, the electric resistance generated between the cathode side separator 46 and the MEA is reduced.
- the anode side separator 36 has a fuel flow path 48 formed on the contact surface with the anode porous substrate 34.
- the fuel flow path 48 is provided with an inlet for supplying the liquid fuel 101 to the anode 24 and an outlet for discharging the carbon dioxide 102 from the anode 24.
- the fuel channel 48 is constituted by, for example, a recess or a groove that opens toward the anode porous substrate 34.
- the cathode-side separator 46 has an oxidant channel 50 formed on the contact surface with the cathode porous substrate 44.
- the oxidant channel 50 is provided with an inlet for supplying the oxidant 103 to the cathode 26 and an outlet for discharging the water 104 from the cathode 26.
- the oxidant channel 50 is constituted by, for example, a recess or a groove that opens toward the cathode porous substrate 44.
- a gasket 52 surrounding the anode 24 is provided between the polymer electrolyte membrane 22 and the anode-side separator 36. Thereby, the liquid fuel 101 supplied to the anode 24 is prevented from leaking from the unit cell 20.
- a gasket 54 surrounding the cathode 26 is provided between the polymer electrolyte membrane 22 and the cathode side separator 46. This prevents the oxidant 103 supplied to the cathode 26 from leaking out of the unit cell 20.
- the DMFC 2 further includes a fuel inlet 51 (see FIG. 1), a fuel outlet 14, an oxidant inlet 18 (see FIG. 2), an oxidant outlet 16, and an oxidant chamber 17 (see FIG. 2). See).
- the oxidant inlet 18 communicates with an inlet of an oxidant flow path 50 provided in each unit cell 20.
- the oxidant chamber 17 is provided between the oxidant inlet 18 and the oxidant pump unit 8 in the fuel cell case 2a.
- the DMFC 2 is provided with a positive external terminal 6 and a negative external terminal 7 for outputting electricity generated by power generation.
- liquid fuel is sent from the fuel tank 3 to the DMFC 2 and supplied from the fuel inlet 51 into the DMFC 2.
- fuel drainage from the cell stack 13 is sent from the fuel outlet 14 to the collection tank 5 through the discharge pipe 19. Note that the fuel drainage may be sent from the fuel outlet 14 to the recovery tank 5 through a fuel discharge path different from the discharge pipe 19.
- the oxidant pump unit 8 When the oxidant pump unit 8 is operated in the fuel cell system 1, the oxidant is supplied into the oxidant chamber 17. Thereafter, the oxidant is supplied to each unit cell 20 of the cell stack 13 through the oxidant inlet 18.
- an oxidizing agent When an oxidizing agent is supplied to each unit cell 20 during power generation, a reaction occurs in each unit cell 20 and, as a result, water is generated. The generated water and the oxidant remaining without being consumed become a fluid and are discharged from the oxidant outlet 16. Thereafter, the fluid is sent to the collection tank 5 through the discharge pipe 109. The fluid may be sent to the recovery tank 5 through an oxidant discharge path different from the discharge pipe 109.
- the fuel effluent, water, and oxidant are stored as the effluent from the DMFC 2.
- this discharge contains unreacted fuel and water.
- the exhaust from the DMFC 2 can be reused as liquid fuel.
- the discharged material is reused as liquid fuel.
- the recovery tank 5 has a gas-liquid separation mechanism (not shown). The gas-liquid separation mechanism separates the exhaust from the DMFC 2 into unreacted fuel and water and a gas containing an oxidant, water vapor, and the like. Thereafter, the unreacted fuel and water merge with the liquid fuel supplied from the fuel tank 3, thereby being led into the DMFC 2 together with the liquid fuel from the fuel tank 3.
- the fuel cell system 1 further includes a DC / DC converter 9, a power storage unit 10, and a control unit 11.
- the DC / DC converter 9 is connected to the positive external terminal 6 and the negative external terminal 7 and converts the DC voltage output from the DMFC 2 into a predetermined DC voltage.
- the power storage unit 10 stores electricity sent from the DC / DC converter 9.
- the control unit 11 controls the DC / DC converter 9 to adjust the direct current voltage output from the DC / DC converter 9. In addition, the control unit 11 adjusts charging / discharging in the power storage unit 10 by controlling the power storage unit 10.
- control unit 11 controls the fuel pump unit 4 to adjust the amount of liquid fuel supplied to the DMFC 2.
- the current output from the DMFC 2 is detected by the current sensor, and the control unit 11 causes the fuel pump unit 4 to adjust the supply amount of the liquid fuel based on the detection result of the current sensor.
- the supply amount of the liquid fuel is adjusted in the range of 0.0138 to 0.556 cm 3 / min ⁇ cm 2 , preferably in the range of 0.0277 to 0.278 cm 3 / min ⁇ cm 2 . Note that these adjustment ranges are merely examples, and the amount of liquid fuel supplied can be adjusted according to the type of fuel material, the state of use of the fuel cell, and the like.
- control unit 11 can stop the fuel pump unit 4 based on the switching signal generated at that time, thereby stopping the supply of fuel to the DMFC 2.
- control unit 11 controls the oxidant pump unit 8 to adjust the supply amount of the oxidant to the DMFC 2.
- the voltage output from the DC / DC converter 9 is detected by the voltage sensor, and the control unit 11 causes the oxidant pump unit 8 to adjust the supply amount of the oxidant based on the detection result of the voltage sensor.
- the supply amount of the oxidizing agent is adjusted in the range of 11 to 42 cm 3 / min ⁇ cm 2 , preferably in the range of 13 to 28 cm 3 / min ⁇ cm 2 in terms of oxygen gas. These adjustment ranges are merely examples, and the supply amount of the oxidant can be adjusted according to the type of the oxidant, the use state of the fuel cell, and the like.
- control unit 11 may include a calculation unit, a memory unit, a determination unit, and the like as necessary.
- the control unit 11 can include, for example, a CPU (Central Processing Unit), a microcomputer, an MPU (Micro Processing Unit), a main storage device, an auxiliary storage device, and the like.
- the fuel cell system 1 also includes a voltage detection unit 12 (see FIG. 1) and a time measurement unit (not shown).
- the voltage detector 12 detects the OCV of the DMFC 2. Specifically, the voltage detection unit 12 uses, as OCV, at least one of the voltage of the entire cell stack 13, the voltage of any one unit cell 20, or the voltage of a stack of several unit cells 20. To detect.
- the voltage detection unit 12 may detect the lowest voltage among the voltages of the unit cells 20 as the OCV. Further, the voltage detection unit 12 may detect a combination of these voltages as an OCV.
- the time measuring unit measures an elapsed time from the time when the supply of the liquid fuel and the oxidant is started, and an elapsed time from the time when the supply of the liquid fuel and the oxidant is stopped.
- the voltage detection unit 12 and the time measurement unit are included in the configuration of the control unit 11.
- the voltage detection unit 12 and the time measurement unit may be configured separately from the control unit 11.
- FIG. 4 is a flowchart used for power generation preparation control.
- step S100 the fuel pump unit 4 and the oxidant pump unit 8 are controlled by the control unit 11, whereby the fuel pump unit 4 and the oxidant pump unit 8 are supplied with liquid to the DMFC 2. Start supplying fuel and oxidant, respectively.
- the power generation preparation control is started as follows, for example.
- the switch of the DMFC 2 or the attached device for example, the DC / DC converter 9) is switched from OFF to ON, the control unit 11 starts the power generation preparation control by detecting the signal generated at this time. .
- step S101 the controller 11 determines whether or not the OCV of the DMFC 2 is greater than or equal to a predetermined value based on the detection result of the voltage detector 12. If it is determined in step S101 that the OCV is equal to or greater than the predetermined value (Yes determination), control proceeds to step S102, and normal operation is started in step S102. On the other hand, when it is determined in step S101 that the OCV is not equal to or greater than the predetermined value (No determination), the control proceeds to step S103.
- the determination in step S101 is executed as follows, for example.
- the voltage detector 12 When the OCV detected by the voltage detector 12 reaches a predetermined value, the voltage detector 12 outputs an arrival signal indicating this.
- the control unit 11 determines whether or not the OCV of the DMFC 2 is greater than or equal to a predetermined value based on the presence / absence of the arrival signal.
- the voltage of the whole cell stack 13 may be used for OCV used for determination of step S101, and the voltage of each unit cell 20 may be used. Further, the lowest voltage among the voltages of the unit cell 20 may be used as the OCV used for the determination in step S101. Furthermore, these voltages may be used in combination.
- the predetermined value of OCV used for the determination in step S101 needs to be set according to the type of voltage used for the determination.
- step S103 the control unit 11 determines whether or not the predetermined time T1 has elapsed since the supply of the liquid fuel and the oxidant in step S100 was started based on the measurement result of the time measurement unit. When it determines with predetermined time T1 not having passed in step S103 (No determination), control returns to step S101. In step S101, the controller 11 determines again whether the OCV of the DMFC 2 is equal to or greater than a predetermined value. On the other hand, when it is determined in step S103 that the predetermined time T1 has elapsed (Yes determination), the control proceeds to step S104.
- the predetermined time T1 is 10 to 300 seconds, preferably 15 to 120 seconds, more preferably 20 to 30 seconds.
- the predetermined time T1 is 10 to 300 seconds, preferably 15 to 120 seconds, more preferably 20 to 30 seconds.
- the predetermined time T1 is too short, the OCV detection time is shortened. For this reason, the time required for the oxidant to sufficiently reach the inside of the electrode, that is, the time required for the OCV to sufficiently increase cannot be obtained.
- the predetermined time T1 is too long, the OCV detection time becomes long. For this reason, methanol crossover (MCO) easily occurs. When MCO occurs, the cathode potential decreases and the OCV decreases.
- MCO methanol crossover
- step S104 the fuel pump unit 4 and the oxidant pump unit 8 are controlled by the control unit 11, whereby the fuel pump unit 4 and the oxidant pump unit 8 stop supplying the liquid fuel and the oxidant to the DMFC 2, respectively. . Thereafter, the control proceeds to step S105.
- step S105 the control unit 11 determines whether or not the predetermined time T2 has elapsed since the supply of the liquid fuel and the oxidant was stopped based on the measurement result of the time measurement unit. If it is determined in step S105 that the predetermined time T2 has not elapsed (No determination), whether or not the predetermined time T2 has elapsed since the supply of liquid fuel and oxidant was stopped again in step S105. Is determined by the control unit 11. That is, if the predetermined time T2 has not elapsed, the determination in step S105 is repeated until the predetermined time T2 has elapsed. On the other hand, when it is determined in step S105 that the predetermined time T2 has elapsed (Yes determination), the control proceeds to step S100, and thereafter, the control is executed in the same manner as the flow described above.
- the predetermined time T2 is 1 to 180 seconds, preferably 10 to 120 seconds, more preferably 30 to 90 seconds.
- the predetermined time T2 is too short, the time from the supply of the oxidizing agent to the restart of the supply becomes short. For this reason, the time required to eliminate the water clogging due to the negative pressure cannot be obtained.
- the predetermined time T2 is too long, the time from the supply stop of the oxidant to the restart of supply becomes long. For this reason, the stop time of a pump part becomes long, therefore electric power required for restart becomes large, As a result, efficiency falls.
- the predetermined time T2 is not limited to the above range, and various changes can be made.
- the power generation preparation control described above if the OCV does not exceed the predetermined value from the time when the supply of the liquid fuel and the oxidant is started until the predetermined time T1 elapses, water is clogged on the cathode side. As a result, the power generation performance of the DMFC 2 is considered to decrease. Therefore, in the power generation preparation control, the supply of the liquid fuel and the oxidant is stopped. Thereby, a negative pressure is generated in the oxidant flow path 50, and as a result, water in the oxidant flow path 50 is discharged. In the power generation preparation control, after the supply of the liquid fuel and the oxidant is stopped, the supply of the liquid fuel and the oxidant is started again.
- the flow rate of the oxidant is not uniform in all the oxidant flow paths 50. Therefore, in the oxidant channel 50, a channel having a high oxidant flow rate and a channel having a low oxidant flow rate are temporarily generated. In the oxidant flow path 50 where the flow rate of the oxidant is large, the water in the oxidant flow path 50 is discharged by the pressure of the oxidant. Thus, water clogging on the cathode side is eliminated.
- the supply and stop of the oxidizing agent are repeatedly executed until the OCV becomes a predetermined value or more.
- water clogging on the cathode side is efficiently eliminated.
- normal operation in the DMFC 2 is started when the OCV becomes a predetermined value or more. Accordingly, the normal operation is started in a state where the clogging on the cathode side is eliminated. Therefore, a decrease in the power generation performance of the DMFC 2 is suppressed, and as a result, a target output voltage can be obtained.
- the predetermined value of OCV is preferably set to 0.75 V or more as a voltage per unit cell 20.
- the fuel cell system 1 does not cause an increase in cost or an increase in size of the system.
- each part structure of this invention is not restricted to the said embodiment, A various deformation
- the supply and stop of the oxidant may be performed according to the power generation preparation control, while the liquid fuel may be maintained without stopping the supply.
- the consumption of the liquid fuel and the power consumption in the fuel pump unit 4 can be suppressed, and as a result, the running cost is reduced. Is reduced.
- each part structure of the fuel cell system 1 which concerns on the said embodiment is applicable not only to the fuel cell system provided with DMFC but to various fuel cell systems.
- CCM Polymer electrolyte membrane
- a strongly acidic ion exchange membrane having a thickness of 50 ⁇ m (trade name “Nafion (registered trademark) 112”, manufactured by DuPont) was used.
- An anode catalyst support including anode catalyst particles and a conductive carrier supporting the particles was prepared.
- a dispersion containing a strongly acidic ion exchange resin (trade name “Nafion (registered trademark) 5 wt% solution”, manufactured by DuPont, USA) was prepared. Then, 10 g of the anode catalyst support and 70 g of the dispersion liquid were stirred together with an appropriate amount of water by a stirrer and thereby mixed. The obtained mixture was deaerated to prepare an ink for forming an anode catalyst layer.
- an anode catalyst layer forming ink was applied to one surface of the polymer electrolyte membrane 22 by a spray method using an air brush, thereby forming a rectangular anode catalyst layer 28 of 40 mm ⁇ 90 mm.
- the polymer electrolyte membrane 22 was fixed by being adsorbed on a metal plate under reduced pressure.
- the surface temperature of the metal plate was adjusted with a heater.
- the anode catalyst layer forming ink was gradually dried during coating.
- the dimensions of the anode catalyst layer 28 were adjusted by masking. In this example, the thickness of the anode catalyst layer 28 was 61 ⁇ m.
- the amount of Pt—Ru contained in the anode catalyst layer 28 per unit area was 3 mg / cm 2 .
- a cathode catalyst support including cathode catalyst particles and a conductive carrier supporting the particles was prepared.
- the cathode catalyst particles platinum particles having an average particle diameter of 3 nm were used.
- the carrier carbon particles having an average primary particle size of 30 nm were used. The proportion of platinum in the total weight of platinum and carbon was 80% by weight.
- a dispersion containing a strongly acidic ion exchange resin (trade name “Nafion (registered trademark) 5 wt% solution”, manufactured by DuPont, USA) was prepared. Then, 10 g of the cathode catalyst carrier and 100 g of the dispersion liquid were stirred together with an appropriate amount of water by a stirrer, and thus mixed. The obtained mixture was degassed to produce a cathode catalyst layer forming ink.
- the cathode catalyst layer forming ink was applied to the surface of the polymer electrolyte membrane 22 opposite to the surface on which the anode catalyst layer 28 was formed, in the same manner as the formation of the anode catalyst layer 28. Thereby, a rectangular cathode catalyst layer 38 of 40 mm ⁇ 90 mm was formed. The amount of platinum per unit area contained in the cathode catalyst layer 38 was 1 mg / cm 2 .
- the anode catalyst layer 28 and the cathode catalyst layer 38 were arranged so that one straight line passing through the center (intersection of diagonal lines) was parallel to the thickness direction of the polymer electrolyte membrane 22.
- Carbon cloth (trade name “AvCarb TM 1071HCB”, manufactured by Ballard Material Products) was prepared. Then, a cathode porous base material 44 having a PTFE content of 10% by weight is prepared by subjecting the carbon cloth to the same treatment as that used when the anode porous base material 34 is produced. did.
- the water repellent layer forming ink was applied to one surface of the anode porous substrate 34 by a spray method using an air brush. As a result, a water-repellent layer forming ink coating film was formed on the surface of the anode porous substrate 34. Thereafter, the anode porous substrate 34 was placed in a thermostat set at 100 ° C., and the coating film of the water repellent layer forming ink was dried. Thereafter, the coating film of the water repellent layer forming ink was baked at 270 ° C. for 2 hours in the electric furnace together with the anode porous substrate 34. In this manner, the anode water repellent layer 32 was formed on the anode porous substrate 34, and thereby the anode diffusion layer 30 was produced.
- a cathode water repellent layer 42 was formed on one surface of the cathode porous substrate 44 by using a method similar to the method for forming the anode water repellent layer 32, thereby producing the cathode diffusion layer 40.
- Both the anode diffusion layer 30 and the cathode diffusion layer 40 were formed into a 40 mm ⁇ 90 mm rectangle using a punching die.
- the anode diffusion layer 30 and the CCM were laminated so that the anode water repellent layer 32 of the anode diffusion layer 30 and the anode catalyst layer 28 of CCM were in contact with each other.
- the cathode diffusion layer 40 and the CCM were laminated so that the cathode water-repellent layer 42 of the cathode diffusion layer 40 and the cathode catalyst layer 38 of CCM were in contact with each other.
- the obtained laminate was pressurized at a pressure of 5 MPa for 1 minute using a hot press apparatus set at 125 ° C.
- a hot press apparatus set at 125 ° C.
- a sheet of ethylene propylene diene rubber (EPDM) with a thickness of 0.25 mm was prepared and cut into a 50 mm ⁇ 120 mm rectangle. Further, an opening having a size of 42 mm ⁇ 92 mm was formed in the sheet by hollowing out the central portion. In this way, two gaskets 52 and 54 were produced.
- EPDM ethylene propylene diene rubber
- the gaskets 52 and 54 are arranged with respect to the MEA so that the anode of the MEA is fitted into the opening of one gasket 52 and the cathode of the MEA is fitted into the opening of the other gasket 54. did.
- a rectangular resin-impregnated graphite plate having a thickness of 1.5 mm and a size of 50 mm ⁇ 120 mm was prepared. Then, the surface of the graphite plate was cut to form a groove on the surface, thereby forming a fuel flow path 48 for supplying methanol, which is a liquid fuel, to the anode.
- the inlet of the fuel channel 48 was formed at one short side end of the graphite plate, and the outlet of the fuel channel 48 was formed at the other short side end of the graphite plate. In this way, an anode side separator 36 was produced.
- a resin-impregnated graphite plate having a thickness of 2 mm and a size of 50 mm ⁇ 120 mm was prepared. Then, the surface of the graphite plate was cut to form grooves on the surface, thereby forming an oxidant flow path 50 for supplying air as an oxidant to the cathode.
- the inlet of the oxidant channel 50 was formed at one short side end of the graphite plate, and the outlet of the oxidant channel 50 was formed at the other short side end of the graphite plate. In this way, a cathode side separator 46 was produced.
- the cross-sectional sizes of the grooves that are the fuel flow path 48 and the oxidant flow path 50 are both 1 mm wide and 0.5 mm deep. Further, in order to supply the liquid fuel and the oxidant uniformly to each part of the anode diffusion layer 30 and the cathode diffusion layer 40, the shape of the fuel channel 48 and the oxidant channel 50 is a serpentine type.
- the anode separator 36 was laminated on the MEA anode diffusion layer 30 in a posture in which the fuel flow channel 48 was directed toward the anode diffusion layer 30.
- the cathode separator 46 was laminated on the MEA cathode diffusion layer 40 in such a posture that the oxidant flow path 50 was directed toward the cathode diffusion layer 40. In this way, the unit cell 20 was produced.
- the inlets of the oxidant flow paths 50 of the unit cells 20 are arranged along one side surface of the cell stack 13. Therefore, the cell stack 13 is disposed in the fuel cell case 2 a so that the side surface faces the side wall of the oxidant chamber 17.
- a plurality of through holes serving as the oxidant inlet 18 are provided in the side wall of the oxidant chamber 17 so as to correspond to the inlet of the oxidant flow path 50, whereby the oxidant chamber 17 and the oxidant flow path 50 are mutually connected. Communicated.
- a configuration for supplying the oxidizing agent to DMFC 2 was produced as follows.
- a silicon tube was inserted into the oxidant inlet 18 of each unit cell 20 and these silicon tubes were joined by a branch pipe, thereby forming one flow path.
- tip of this flow path was connected to the high pressure air cylinder which supplies compressed air.
- a mass flow controller manufactured by Horiba, Ltd.
- the oxidant pump unit 8 is constituted by a high-pressure air cylinder and a mass flow controller.
- the structure for recovering the water generated in DMFC2 and the oxidant remaining without being consumed was prepared as follows. A silicon tube was inserted into the outlet of the oxidant flow path 50 of each unit cell 20, and these silicon tubes were joined by a branch pipe, thereby producing one flow path. Then, the tip of this flow path was connected to the oxidant outlet 16. Further, the oxidant outlet 16 and the recovery tank 5 were connected by another silicon tube (discharge pipe 109).
- a configuration for supplying liquid fuel to the DMFC 2 was produced as follows. A silicon tube was inserted into the inlet of the fuel flow path 48 of each unit cell 20, and these silicon tubes were joined by a branch pipe, thereby producing one flow path. Then, the tip of this flow path was connected to the fuel pump unit 4. A precision pump (product name “Personal Pump NP-KX-100”, manufactured by Japan Precision Science Co., Ltd.) was used for the fuel pump section 4. In this embodiment, the fuel pump unit 4 is provided outside the fuel cell case 2a.
- the configuration for recovering the fuel drainage discharged from the DMFC 2 was produced as follows. A silicon tube was inserted into the outlet of the fuel flow path 48 of each unit cell 20, and these silicon tubes were joined by a branch pipe, thereby producing one flow path. Then, the tip of this flow path was connected to the fuel outlet 14. Furthermore, the fuel outlet 14 and the collection tank 5 were connected by another silicon tube (discharge pipe 19).
- Condition setting By controlling the fuel pump unit 4 with the control unit 11, the supply amount of the methanol aqueous solution as the liquid fuel was set to 0.083 cm 3 / min ⁇ cm 2 . Further, by controlling the mass flow controller by the control unit 11, the supply amount of air (non-humidified) as an oxidizer was set to 83.3 cm 3 / min ⁇ cm 2 .
- An electronic load device (product name “PLZ164WA”, manufactured by Kikusui Electronics Co., Ltd.) was connected to the positive external terminal 6 and the negative external terminal 7 of the DMFC 2 via a DC / DC converter 9. Then, the current output from the DMFC 2 was adjusted so that the density of the current flowing through the electronic load device was constant at 200 mA / cm 2 . Moreover, the voltage of the cell stack 13 was used as OCV. And the predetermined value of OCV for starting a normal driving
- FIG. 5 is a diagram illustrating a result of executing the power generation preparation control under the above-described conditions.
- the change of OCV with respect to elapsed time is shown by the graph.
- the power generation preparation control was started by turning on the DC / DC converter 9 and the electronic load device after 24 hours had elapsed with the power generation stopped.
- the second supply of the liquid fuel and the oxidant was started (S100).
- Comparative example In this comparative example, a fuel cell system having the same configuration as the above example was used. Further, the supply amounts of the liquid fuel and the oxidant and the current output from the DMFC 2 were made the same as the conditions of the above embodiment. On the other hand, the predetermined time T1 is set to infinity.
- FIG. 6 is a diagram showing a result of executing power generation preparation control under the conditions of this comparative example.
- the change of OCV with respect to elapsed time is shown by the graph.
- the power generation preparation control was started by turning on the DC / DC converter 9 and the electronic load device after 24 hours had elapsed with the power generation stopped.
- the OCV increased to 3.6V after 20 seconds, while the voltage hardly increased thereafter. Specifically, when the OCV was measured when 10 minutes and 20 seconds passed after the supply of the liquid fuel and the oxidant was started, the OCV was only 3.8V. The OCV did not reach a predetermined value.
- the predetermined value of OCV was set to 3.6V. In this case, normal operation is started, but the output of DMFC2 is only 13 W, and the target of 20 W cannot be achieved. When power generation was further continued, the voltage in some unit cells 20 dropped to 0.2 V or less. For this reason, power generation was stopped.
- the fuel cell system of the present invention is useful as a power source for portable small electronic devices such as notebook personal computers, mobile phones, and personal digital assistants (PDAs).
- PDAs personal digital assistants
- the fuel cell system of the present invention can also be applied to uses such as a power source for electric scooters.
- Fuel cell system 2 DMFC 2a Fuel cell case 3 Fuel tank 4 Fuel pump unit 5 Collection tank 6 Positive external terminal 7 Negative external terminal 8 Oxidant pump unit 9 DC / DC converter 10 Power storage unit 11 Control unit 12 Voltage detection unit 13 Cell stack 14 Fuel outlet 16 Oxidation Oxidant outlet 17 Oxidant chamber 18 Oxidant inlet 19 Discharge pipe 20 Unit cell 22 Polymer electrolyte membrane 24 Anode 26 Cathode 36 Anode side separator 46 Cathode side separator 48 Fuel flow path 50 Oxidant flow path 51 Fuel inlet 101 Liquid fuel 102 Dioxide Carbon 103 oxidizer (air) 104 Water 109 Discharge pipe T1, T2 Predetermined time
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Abstract
Description
アノード: CH3OH+H2O → CO2+6H++6e- (1)
カソード: (3/2)O2+6H++6e- → 3H2O (2) Reactions occurring at the anode and cathode of the DMFC are represented by the following reaction formulas (1) and (2), respectively. In general, oxygen in the air is taken into the cathode.
Anode: CH 3 OH + H 2 O → CO 2 + 6H + + 6e − (1)
Cathode: (3/2) O 2 + 6H + + 6e − → 3H 2 O (2)
(高分子電解質膜)
高分子電解質膜22として、厚さ50μmの強酸性イオン交換膜(商品名「Nafion(登録商標)112」、デュポン社製)を使用した。 1. Production of CCM (Polymer electrolyte membrane)
As the
アノード触媒粒子と、これを担持する導電性の担体とを含むアノード触媒担持体を調製した。アノード触媒粒子としては、平均粒径5nmの白金-ルテニウム合金微粒子(Pt:Ruの原子比=1:1)を用いた。担体としては、平均一次粒子径30nmのカーボン粒子を用いた。白金-ルテニウム合金とカーボンとの合計重量に占める白金-ルテニウム合金の割合は、80重量%とした。 (Formation of anode catalyst layer)
An anode catalyst support including anode catalyst particles and a conductive carrier supporting the particles was prepared. As anode catalyst particles, platinum-ruthenium alloy fine particles (Pt: Ru atomic ratio = 1: 1) having an average particle diameter of 5 nm were used. As the carrier, carbon particles having an average primary particle diameter of 30 nm were used. The ratio of the platinum-ruthenium alloy to the total weight of the platinum-ruthenium alloy and carbon was 80% by weight.
カソード触媒粒子と、これを担持する導電性の担体とを含むカソード触媒担持体を調製した。カソード触媒粒子としては、平均粒径3nmの白金粒子を用いた。担体としては、平均一次粒子径が30nmのカーボン粒子を用いた。白金とカーボンとの合計重量に占める白金の割合は、80重量%とした。 (Formation of cathode catalyst layer)
A cathode catalyst support including cathode catalyst particles and a conductive carrier supporting the particles was prepared. As the cathode catalyst particles, platinum particles having an average particle diameter of 3 nm were used. As the carrier, carbon particles having an average primary particle size of 30 nm were used. The proportion of platinum in the total weight of platinum and carbon was 80% by weight.
(アノード多孔質基材の作製)
撥水処理が施されたカーボンペーパ(商品名「TGP-H-090」、厚さ約300μm、東レ(株)製)を用意した。そして、該カーボンペーパを、希釈されたPTFE(ポリテトラフルオロエチレン)のディスパージョン(商品名「D-1」、ダイキン工業(株)製)に1分間、浸漬させた。次いで、そのカーボンペーパを、100℃に温度設定された熱風乾燥機中で乾燥させた。乾燥後のカーボンペーパを、電気炉によって270℃で2時間、焼成した。この様にして、PTFEの含有量が10重量%であるアノード多孔質基材34を作製した。 2. Production of MEA (production of anode porous substrate)
Carbon paper (trade name “TGP-H-090”, thickness of about 300 μm, manufactured by Toray Industries, Inc.) subjected to water repellent treatment was prepared. Then, the carbon paper was immersed in a diluted PTFE (polytetrafluoroethylene) dispersion (trade name “D-1”, manufactured by Daikin Industries, Ltd.) for 1 minute. Next, the carbon paper was dried in a hot air dryer set at a temperature of 100 ° C. The carbon paper after drying was fired at 270 ° C. for 2 hours in an electric furnace. In this way, an anode
カーボンクロス(商品名「AvCarb(商標)1071HCB」、バラードマテリアルプロダクツ社製)を用意した。そして、該カーボンクロスに対して、アノード多孔質基材34を作製する際に用いた処理と同様の処理を施すことにより、PTFEの含有量が10重量%であるカソード多孔質基材44を作製した。 (Production of cathode porous substrate)
Carbon cloth (trade name “AvCarb ™ 1071HCB”, manufactured by Ballard Material Products) was prepared. Then, a cathode
アセチレンブラックの粉末と、PTFEのディスパージョン(商品名「D-1」、ダイキン工業(株)製)とを用意した。そして、これらを攪拌機によって攪拌して混合し、これにより撥水層形成用インクを作製した。尚、この撥水層形成用インクにおいて、全固形分に占めるPTFE及びアセチレンブラックの含有量はそれぞれ、10重量%及び90重量%であった。 (Formation of anode water repellent layer)
Acetylene black powder and PTFE dispersion (trade name “D-1”, manufactured by Daikin Industries, Ltd.) were prepared. And these were stirred and mixed by the stirrer, and thereby the water repellent layer forming ink was produced. In this water repellent layer forming ink, the contents of PTFE and acetylene black in the total solid content were 10 wt% and 90 wt%, respectively.
アノード撥水層32の形成方法と同様の方法を用いて、カソード多孔質基材44の一方の表面にカソード撥水層42を形成し、これによりカソード拡散層40を作製した。 (Formation of cathode water repellent layer)
A cathode
抜き型を使用して、アノード拡散層30及びカソード拡散層40を何れも、40mm×90mmの長方形に成形した。 (Production of MEA)
Both the
(ガスケットの配置)
厚み0.25mmのエチレンプロピレンジエンゴム(EPDM)のシートを用意し、これを50mm×120mmの長方形に裁断した。更に、このシートには、その中央部分をくり抜くことにより、42mm×92mmのサイズの開口部を形成した。この様にして、2枚のガスケット52及び54を作製した。 3. Production of unit cells (gasket arrangement)
A sheet of ethylene propylene diene rubber (EPDM) with a thickness of 0.25 mm was prepared and cut into a 50 mm × 120 mm rectangle. Further, an opening having a size of 42 mm × 92 mm was formed in the sheet by hollowing out the central portion. In this way, two
アノード側セパレータ36の素材として、厚み1.5mm、サイズ50mm×120mmの長方形の樹脂含浸黒鉛板を準備した。そして、この黒鉛板の表面を切削することによって該表面に溝を形成し、これにより液体燃料であるメタノールをアノードに供給するための燃料流路48を形成した。黒鉛板の一方の短辺側端部には燃料流路48の入口を形成し、黒鉛板の他方の短辺側端部には燃料流路48の出口を形成した。この様にして、アノード側セパレータ36を作製した。 (Preparation of separator)
As a material for the
アノード側セパレータ36は、MEAのアノード拡散層30上に、燃料流路48をアノード拡散層30の方へ向けた姿勢で積層した。一方、カソード側セパレータ46は、MEAのカソード拡散層40上に、酸化剤流路50をカソード拡散層40の方へ向けた姿勢で積層した。この様にして、単位セル20を作製した。 (Production of unit cell)
The
6個の単位セル20を用意し、これらを積層した。そして、単位セル20の積層方向において、単位セル20の積層体の両端に、厚さ1cmのステンレス鋼板からなる一対の端板を配置した。各端板と、これに対応するセパレータとの間には、表面に金メッキが施された厚さ2mmの銅板からなる集電板と、絶縁板とを配置した。このとき、セパレータ側に集電板を配置し、端板側に絶縁板を配置した。 4). Production of Cell Stack
単位セル20の酸化剤流路50の入口は、セルスタック13の1つの側面に沿って並んでいる。そこで、該側面が酸化剤チャンバ17の側壁と対向する様に、セルスタック13を燃料電池ケース2a内に配置した。そして、酸化剤チャンバ17の側壁には、酸化剤入口18となる複数の貫通孔を酸化剤流路50の入口に対応させて設け、これにより酸化剤チャンバ17と酸化剤流路50とを互いに連通させた。 5. Production of Fuel Cell System The inlets of the
制御部11によって燃料ポンプ部4を制御することにより、液体燃料であるメタノール水溶液の供給量を、0.083cm3/min・cm2とした。又、制御部11によってマスフローコントローラを制御することにより、酸化剤である空気(無加湿)の供給量を、83.3cm3/min・cm2とした。 6). Condition setting By controlling the
図5は、上述した条件の下で発電準備制御を実行した結果を示した図である。図5では、経過時間に対するOCVの変化が、グラフによって示されている。尚、発電準備制御は、発電を停止した状態で24時間が経過した後に、DC/DCコンバータ9と電子負荷装置のスイッチをオンにして開始した。 7). Result FIG. 5 is a diagram illustrating a result of executing the power generation preparation control under the above-described conditions. In FIG. 5, the change of OCV with respect to elapsed time is shown by the graph. The power generation preparation control was started by turning on the DC /
本比較例では、上記実施例と同じ構成の燃料電池システムを用いた。又、液体燃料及び酸化剤の供給量、並びにDMFC2から出力される電流を、上記実施例の条件と同じにした。一方、所定時間T1を無限大に設定した。 (Comparative example)
In this comparative example, a fuel cell system having the same configuration as the above example was used. Further, the supply amounts of the liquid fuel and the oxidant and the current output from the
2 DMFC
2a 燃料電池ケース
3 燃料タンク
4 燃料ポンプ部
5 回収タンク
6 正極外部端子
7 負極外部端子
8 酸化剤ポンプ部
9 DC/DCコンバータ
10 蓄電部
11 制御部
12 電圧検出部
13 セルスタック
14 燃料出口
16 酸化剤出口
17 酸化剤チャンバ
18 酸化剤入口
19 排出管
20 単位セル
22 高分子電解質膜
24 アノード
26 カソード
36 アノード側セパレータ
46 カソード側セパレータ
48 燃料流路
50 酸化剤流路
51 燃料入口
101 液体燃料
102 二酸化炭素
103 酸化剤(空気)
104 水
109 排出管
T1,T2 所定時間 1
2a
Claims (7)
- 燃料電池と、
前記燃料電池に液体燃料を供給する燃料ポンプ部と、
前記燃料電池に酸化剤を供給する酸化剤ポンプ部と、
前記燃料ポンプ部及び前記酸化剤ポンプ部を制御する制御部と、
前記燃料電池の開回路電圧を検出する電圧検出部と
を備え、前記制御部は、前記燃料電池での発電起動時の準備運転において、前記燃料電池への液体燃料及び酸化剤の供給をそれぞれ前記燃料ポンプ部及び前記酸化剤ポンプ部に開始させた後、酸化剤の供給開始から第1の所定時間が経過する迄に前記開回路電圧が所定値以上とならなかった場合、前記燃料電池への酸化剤の供給を前記酸化剤ポンプ部に停止させる第1制御を実行し、その後、酸化剤の供給停止から第2の所定時間が経過したときに、前記燃料電池への酸化剤の供給を前記酸化剤ポンプ部に再び開始させる第2制御を実行する、燃料電池システム。 A fuel cell;
A fuel pump for supplying liquid fuel to the fuel cell;
An oxidant pump for supplying an oxidant to the fuel cell;
A control unit for controlling the fuel pump unit and the oxidant pump unit;
A voltage detection unit that detects an open circuit voltage of the fuel cell, and the control unit supplies the liquid fuel and the oxidant to the fuel cell, respectively, in a preparatory operation at the time of power generation startup in the fuel cell. After the fuel pump unit and the oxidant pump unit are started, when the open circuit voltage does not become a predetermined value or more before the first predetermined time elapses from the start of the supply of the oxidant, The first control for stopping the supply of the oxidant to the oxidant pump unit is executed, and then the supply of the oxidant to the fuel cell is performed when the second predetermined time has elapsed since the supply of the oxidant was stopped. A fuel cell system that executes a second control that causes the oxidant pump unit to start again. - 前記制御部は、前記開回路電圧が前記所定値以上になる迄、前記第1制御と前記第2制御とを繰り返し実行する、請求項1に記載の燃料電池システム。 2. The fuel cell system according to claim 1, wherein the control unit repeatedly executes the first control and the second control until the open circuit voltage becomes equal to or higher than the predetermined value.
- 前記制御部は、酸化剤の供給開始から第1の所定時間が経過する迄に前記開回路電圧が所定値以上になった場合、前記燃料電池での通常運転を開始する、請求項1又は請求項2に記載の燃料電池システム。 The control unit starts normal operation in the fuel cell when the open circuit voltage becomes a predetermined value or more before the first predetermined time elapses from the start of supply of the oxidant. Item 3. The fuel cell system according to Item 2.
- 前記燃料電池は、複数の単位セルが直列に接続されたセルスタックを有し、前記電圧検出部は、セルスタックの電圧、何れか1つの単位セルの電圧、又は幾つかの単位セルの積層体の電圧の少なくとも何れか1つを、前記開回路電圧として検出する、請求項1乃至請求項3の何れかに記載の燃料電池システム。 The fuel cell includes a cell stack in which a plurality of unit cells are connected in series, and the voltage detection unit includes a voltage of the cell stack, a voltage of any one unit cell, or a stack of several unit cells. The fuel cell system according to any one of claims 1 to 3, wherein at least one of the voltages is detected as the open circuit voltage.
- 前記開回路電圧の所定値は、1つの単位セルあたりの電圧で0.75V以上に設定されている、請求項1乃至請求項4の何れかに記載の燃料電池システム。 The fuel cell system according to any one of claims 1 to 4, wherein the predetermined value of the open circuit voltage is set to 0.75 V or more as a voltage per unit cell.
- 前記燃料電池は、直接酸化型燃料電池であり、前記液体燃料は、メタノール、エタノール、蟻酸、ホルムアルデヒド、ジメチルエーテル、及びエチレングリコールよりなる群から選択される少なくとも1種類の燃料を含む、請求項1乃至請求項5の何れかに記載の燃料電池システム。 The fuel cell is a direct oxidation fuel cell, and the liquid fuel includes at least one fuel selected from the group consisting of methanol, ethanol, formic acid, formaldehyde, dimethyl ether, and ethylene glycol. The fuel cell system according to claim 5.
- 前記制御部は、前記第1制御において、前記燃料電池への酸化剤の供給を前記酸化剤ポンプ部に停止させると共に、前記燃料電池への液体燃料の供給を前記燃料ポンプ部に停止させ、且つ、前記第2制御において、前記燃料電池への酸化剤の供給を前記酸化剤ポンプ部に再び開始させると共に、前記燃料電池への液体燃料の供給を前記燃料ポンプ部に再び開始させる、請求項1乃至請求項6の何れかに記載の燃料電池システム。 In the first control, the control unit stops the supply of the oxidant to the fuel cell to the oxidant pump unit, stops the supply of the liquid fuel to the fuel cell to the fuel pump unit, and 2. In the second control, the supply of oxidant to the fuel cell is restarted by the oxidant pump unit, and the supply of liquid fuel to the fuel cell is restarted by the fuel pump unit. The fuel cell system according to claim 6.
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CN111029627A (en) * | 2018-10-05 | 2020-04-17 | 丰田自动车株式会社 | Fuel cell system |
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JP2006140104A (en) * | 2004-11-15 | 2006-06-01 | Toyota Motor Corp | Tube type fuel cell device and operation method of tube type fuel cell |
JP2006278264A (en) * | 2005-03-30 | 2006-10-12 | Toshiba Corp | Fuel cell system |
JP2007048479A (en) * | 2005-08-05 | 2007-02-22 | Toyota Motor Corp | Fuel cell system and its operation method |
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JP2006140104A (en) * | 2004-11-15 | 2006-06-01 | Toyota Motor Corp | Tube type fuel cell device and operation method of tube type fuel cell |
JP2006278264A (en) * | 2005-03-30 | 2006-10-12 | Toshiba Corp | Fuel cell system |
JP2007048479A (en) * | 2005-08-05 | 2007-02-22 | Toyota Motor Corp | Fuel cell system and its operation method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111029627A (en) * | 2018-10-05 | 2020-04-17 | 丰田自动车株式会社 | Fuel cell system |
CN111029627B (en) * | 2018-10-05 | 2023-04-14 | 丰田自动车株式会社 | Fuel cell system |
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