WO2013031837A1 - 熱交換器及びそれを用いたヒートポンプシステム - Google Patents
熱交換器及びそれを用いたヒートポンプシステム Download PDFInfo
- Publication number
- WO2013031837A1 WO2013031837A1 PCT/JP2012/071851 JP2012071851W WO2013031837A1 WO 2013031837 A1 WO2013031837 A1 WO 2013031837A1 JP 2012071851 W JP2012071851 W JP 2012071851W WO 2013031837 A1 WO2013031837 A1 WO 2013031837A1
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- WIPO (PCT)
- Prior art keywords
- refrigerant
- heat exchanger
- main core
- core portion
- pump system
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
- F25B40/02—Subcoolers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3227—Cooling devices using compression characterised by the arrangement or the type of heat exchanger, e.g. condenser, evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/044—Condensers with an integrated receiver
- F25B2339/0444—Condensers with an integrated receiver where the flow of refrigerant through the condenser receiver is split into two or more flows, each flow following a different path through the condenser receiver
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0417—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with particular circuits for the same heat exchange medium, e.g. with the heat exchange medium flowing through sections having different heat exchange capacities or for heating/cooling the heat exchange medium at different temperatures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/05316—Assemblies of conduits connected to common headers, e.g. core type radiators
Definitions
- the present invention relates to a heat exchanger and a heat pump system using the heat exchanger, and has, for example, a function of both a condenser and an evaporator, and includes an HVAC (Heating) of a vehicle air conditioning heat pump system. Ventilation & Air
- the present invention relates to a heat exchanger used as an outdoor heat exchanger provided outside a unit and a heat pump system using the heat exchanger.
- This type of heat exchanger has a condenser core section that condenses refrigerant by heat exchange with air, a receiver tank into which refrigerant that has passed through the receiver tank flows from the condenser core section, and gas-liquid mixing that has passed through the receiver tank
- a subcool condenser having a subcool core section that liquefies refrigerant by supercooling the refrigerant by heat exchange with air is disclosed (for example, see Patent Document 1).
- the capacitor core section and the subcool core section are arranged along the left-right direction between the left and right header tanks arranged along the left-right direction in a state where both are parallel to each other, It is comprised from the some tube connected and the fin arrange
- the density change rate between the liquid refrigerant and the refrigerant gas in the gas-liquid mixed refrigerant changes remarkably with the change of the refrigerant state.
- the liquid refrigerant is more susceptible to gravity than the refrigerant gas, so that bubbles may be generated in the liquid refrigerant flowing in the tube and a drift may occur in the refrigerant flow.
- the refrigerant is in the longitudinal flow direction, it is easily affected by gravity with respect to the liquid refrigerant, and refrigerant drift tends to occur in the tube.
- the above-described conventional heat exchanger is merely a condenser, and does not assume a heat exchanger having both functions of a condenser and an evaporator, and is provided outside the HVAC unit of the vehicle air conditioning heat pump system.
- a heat exchanger is not assumed.
- the present invention has been made based on the above-mentioned circumstances, and its object is to greatly increase the heat exchange efficiency and to have both functions of a condenser and an evaporator, and further to an HVAC unit of a vehicle air conditioning heat pump system.
- An object of the present invention is to provide a heat exchanger suitable for an outdoor heat exchanger provided outside and a heat pump system using the heat exchanger.
- the heat exchanger of the present invention has passed through a main core part that performs heat exchange between air and the refrigerant, a receiver tank into which the refrigerant that has passed through the main core part flows, and the receiver tank.
- a subcool core portion that supercools and liquefies the gas-liquid mixed refrigerant by heat exchange with air, and the subcool core portion is disposed between the left and right header tanks arranged in the left-right direction in parallel with each other.
- the plurality of tubes are disposed along the left-right direction and communicate with both the left and right header tanks, and fins are disposed between the adjacent tubes.
- the main core portion is arranged in the vertical direction between the upper and lower header tanks arranged in the vertical direction in a state of being parallel to each other, and communicates with both of the upper and lower header tanks. It consists of a tube and the fin arrange
- the heat pump system of the present invention is a heat pump system that uses a heat exchanger by switching to a condenser or an evaporator by changing the flow direction of the refrigerant in the main core portion, and when the heat exchanger is used as an evaporator And a bypass means for circulating the refrigerant that has passed through the main core portion, bypassing the receiver tank and the subcool core portion.
- the heat exchanger includes a communication portion that allows the main core portion and the receiver tank to communicate with each other when the heat exchanger is used as a condenser, and the bypass means is main when the heat exchanger is used as an evaporator.
- the refrigerant that has passed through the core part is circulated by bypassing the receiver tank and the subcool core part, the refrigerant flow path that is communicated with the communication part and the inlet side of the main core part of the refrigerant flow path are provided, and the heat exchanger And a valve for preventing a refrigerant flow from the communication portion to the refrigerant flow path side when used as a condenser.
- the heat pump system of the present invention is a heat pump system that uses a heat exchanger by switching to a condenser or an evaporator without changing the flow direction of the refrigerant in the main core, and uses the heat exchanger as an evaporator.
- the heat exchanger includes a communication portion that allows the main core portion and the receiver tank to communicate with each other when the heat exchanger is used as a condenser, and the bypass means is main when the heat exchanger is used as an evaporator.
- the refrigerant flow path that is communicated with the communication part, the outlet side of the main core part of the refrigerant flow path, and the heat exchanger And a valve for preventing a refrigerant flow from the communication portion to the refrigerant flow path side when used as a condenser.
- the heat exchanger is used as an outdoor heat exchanger provided outside the HVAC unit for vehicle air conditioning.
- the gas-liquid mixed refrigerant flowing through the subcool core portion can be changed to a refrigerant flow in the transverse direction.
- the density change rate between the liquid refrigerant and the refrigerant gas in the gas-liquid mixed refrigerant changes remarkably as the state of the refrigerant changes.
- the liquid refrigerant is more susceptible to gravity than the refrigerant gas, so bubbles may be generated in the liquid refrigerant flowing in the vertically arranged tubes, and the refrigerant flow may be unevenly flowed.
- the refrigerant flowing through the subcool core part is less susceptible to the gravity of the liquid refrigerant than in the case of the longitudinal flow direction, so that the drift of the refrigerant in the tube is effectively suppressed. Can do. Therefore, heat exchange between the air and the refrigerant in the subcool core portion can be continued for a long time, and a decrease in heat exchange efficiency of the heat exchanger can be suppressed.
- the refrigerant flowing through the main core portion can be made a refrigerant flow in the longitudinal flow direction.
- the refrigerant evaporates, condensed water is generated on each surface of the tube, and water is retained on the surface of the tube, so that frost formation often occurs, and the heat exchange efficiency may be reduced by the growth of this frost layer. is there.
- the occurrence of the frosting phenomenon can be suppressed by setting the refrigerant flowing through the main core portion in the longitudinal flow direction, heat exchange between the air and the refrigerant in the main core portion is continued for a long time. It is possible to further effectively suppress a decrease in the heat exchange efficiency of the heat exchanger.
- the heat exchanger when used as an evaporator, gas / liquid separation of the refrigerant by the receiver tank and subcooling of the refrigerant in the subcool core part are unnecessary, so that the refrigerant is the subcool part. It is possible to prevent an unnecessary pressure loss of the refrigerant due to passing through the refrigerant, and thus an unnecessary flow loss of the refrigerant, and to further effectively suppress a decrease in the heat exchange efficiency of the heat exchanger.
- the heat exchanger when used as an evaporator, the refrigerant that has passed through the main core portion by the refrigerant flow path is circulated bypassing the receiver tank and the subcool core portion, while the heat exchanger
- the flow of the refrigerant from the communication part to the refrigerant flow path side can be blocked by a valve, so switching between the evaporator and condenser of the heat exchanger in the heat pump system is ensured with a simple configuration. Can be done.
- the heating inlet port and the cooling inlet port are connected to the main core by switching the heat exchanger to a condenser or an evaporator without changing the flow direction of the refrigerant in the main core portion.
- the circuit configuration of the refrigerant circuit can be simplified as compared with the case where the heat exchanger is switched to a condenser or an evaporator by changing the flow direction of the refrigerant in the main core portion. Switching between the evaporator and the condenser of the outdoor heat exchanger in the heat pump system can be performed with a simpler configuration.
- the heat exchanger is suitable for use as an outdoor heat exchanger provided outside the HVAC unit for vehicle air conditioning.
- FIG. 1 is a front view of an outdoor heat exchanger according to a first embodiment of the present invention, a schematic configuration of a vehicle air conditioning heat pump system in which the outdoor heat exchanger is incorporated, and a schematic configuration of an HVAC unit to which the heat pump system is connected.
- FIG. 1 shows a front view of an outdoor heat exchanger 1 of the first embodiment, a schematic configuration of a vehicle air conditioning heat pump system 2 in which the outdoor heat exchanger 1 is incorporated, and a schematic configuration of an HVAC unit 4 to which the heat pump system 2 is connected. ing.
- the outdoor heat exchanger 1 includes a main core unit 6 that performs heat exchange between air and a refrigerant, a receiver tank 8 into which the refrigerant that has passed through the main core unit 6 flows, and a gas-liquid mixed refrigerant that has passed through the receiver tank 8. And a subcool core portion 10 that is subcooled and liquefied by heat exchange with air.
- the main core portion 6 is arranged along the vertical direction between the upper and lower header tanks 12 and 12 respectively arranged in the vertical direction in a state of being parallel to each other. It is comprised from the some tube 14 connected, and the fin 16 arrange
- the fins 16 positioned at the left and right end portions of the main core portion 6 are joined to the cover member 18 to ensure the rigidity of the main core portion 6, and the left cover member 18 is connected to the receiver tank 8 by the connecting member 19. It is connected.
- the subcool core portion 10 of the present embodiment is disposed along the left-right direction between the left and right header tanks 20, 20 respectively disposed along the left-right direction in a state of being parallel to each other. 20 and 20, and a plurality of tubes 22 communicating with both of the tubes 20 and fins 24 disposed between the adjacent tubes 22.
- the fin 24 located at the upper end of the subcool core 10 is joined to the cover member 26, so that the rigidity of the subcool core 10 is ensured, and the cover member 26 is joined to the lower header tank 12.
- the subcool core portion 10 is connected to the main core portion 6.
- the HVAC unit 4 is mounted on the front side of the vehicle interior of the vehicle, and is fixed to the vehicle interior side of the dash panel DB that partitions the engine room and the vehicle interior of the vehicle.
- the HVAC unit 2 includes a blower fan 28, an indoor evaporator 30, and an indoor condenser 32 in that order from the air flow direction.
- a damper 34 that opens and closes the air inlet of the indoor condenser 32 is provided on the primary side of the air flow in the indoor condenser 32. By closing the damper 34 as shown by a broken line in FIG. Air can be bypassed. In this way, the air taken in by the blower fan 28 is selectively passed through the indoor evaporator 30 or the indoor condenser 32, whereby the air in the passenger compartment is controlled to a desired set temperature.
- the heat pump system 2 has a configuration that can be used by switching the outdoor heat exchanger 1 to a condenser or an evaporator by changing the flow direction of the refrigerant in the main core portion 6. It is used as an evaporator during heating operation of the heat pump system 2, and is used as a condenser during cooling operation.
- the heat pump system 2 includes a refrigerant circuit 36 in which the refrigerant circulates, and the heating operation passage (refrigerant passage, bypass means) 36a of the refrigerant circuit 36 has an order of the refrigerant flow direction indicated by a solid line in FIG.
- An outdoor heat exchanger 1, a first on-off valve 38, an accumulator 40, a compressor 42, an indoor condenser 32, a first expansion valve 44, and a check valve (valve, bypass means) 46 are interposed.
- the outdoor heat exchanger 1, the second on-off valve 48, the second expansion valve 50, and the indoor evaporator are arranged in the order of the refrigerant flow direction indicated by broken lines in FIG. 30, the accumulator 40, the compressor 42, the indoor condenser 32, and the 3rd on-off valve 52 are inserted.
- the cooling operation flow path 36b passes through the accumulator 40, the compressor 42, the indoor condenser 32, and the branch path 36c between the third on-off valve 52 and the first expansion valve 44, and is shared with the heating operation flow path 36a. 36d.
- the damper 34 and the drive parts of the first to third on-off valves 38, 48, 52 are electrically connected to an ECU (electric control unit) (not shown) that comprehensively controls the vehicle.
- the ECU causes the air blown from the blower fan 28 to flow by bypassing the indoor condenser 32 by closing the damper 34 during cooling using the cooling operation flow path 36b, and the first to third on-off valves 38,
- the refrigerant flow direction during cooling in the outdoor heat exchanger 1 (shown by a broken line arrow in FIG. 1) is the refrigerant flow direction during heating using the heating operation passage 36a (see FIG. (Indicated by a solid arrow in 1).
- the refrigerant that has passed through the main core portion 6 is circulated by bypassing the receiver tank 8 and the subcool core portion 10.
- the configuration is adopted (bypass means).
- the heating inlet port 54 for the outdoor heat exchanger 1 in the heating operation flow path 36 a is provided at the left end of the lower header tank 12, and the heating operation is provided at the right end of the lower header tank 12.
- a heating outlet port 56 for the outdoor heat exchanger 1 in the hour passage 36a is provided.
- the refrigerant flowing into the main core portion 6 from the heating inlet port 54 during heating repeats the downflow or the upflow longitudinal flow at the boundaries of the plurality of partition plates 58 that partition the header tanks 12 inside, to the main core portion 6.
- the air flows as a whole from the left side to the right side as indicated by solid arrows in FIG. 1, and is sent from the heating outlet port 56 to the heating operation passage 36a. That is, the refrigerant during heating operation circulates only through the main core portion 6 in the outdoor heat exchanger 1.
- the cooling inlet port 60 for the outdoor heat exchanger 1 in the cooling operation passage 36b is shared with the heating outlet port 56, and an inlet communication pipe (communication portion) 62 whose one end communicates with the heating inlet port 54 is a receiver tank. 8 is connected to the lower side of the receiver 8, and the other end communicates with the receiver tank 8.
- the inlet communication pipe 62 allows the main core portion 6 and the receiver tank 8 to communicate with each other when the outdoor heat exchanger 1 is used as a condenser.
- the inlet communication pipe 62 is connected to a flow path 36a during heating operation for bypassing the receiver tank 8 and the subcool core section 10 with the refrigerant that has passed through the main core section 6.
- the heating inlet port 54 communicates with each other, and has a function of an opposite communication path.
- a check valve 46 that prevents the refrigerant flow from the inlet communication pipe 62 to the heating operation flow path 36a side is interposed on the inlet side of the main core portion 6 of the heating operation flow path 36a, so that the heating operation during cooling is performed.
- the refrigerant can be introduced into the inlet communication pipe 62 while preventing the refrigerant from flowing into the hour passage 36a.
- the second opening / closing valve 48 is inserted into the cooling operation flow path 36b, and the second opening / closing valve 48 is closed during heating, whereby the receiver tank 8, the subcool core section 10, and eventually the cooling operation flow path 36b.
- the refrigerant flows up to the on-off valve 48, the refrigerant inflow to the secondary side of the second on-off valve 48 in the cooling operation flow path 36b is prevented.
- the flow of the refrigerant stagnates in the receiver tank 8 and the subcool core part 10, and the refrigerant stays in the receiver tank 8 and the subcool core part 10.
- the presence of the check valve 46 and the closing of the second opening / closing valve 48 enable the receiver tank 8 and the subcool core portion 10 to be substantially bypassed during heating, and the refrigerant flow in the main core portion 6 can be bypassed during heating. It becomes possible to make it reverse flow at the time of cooling.
- outlet communication pipe 64 One end of the outlet communication pipe 64 is connected to the side of the receiver tank 8 below the inlet communication pipe 62 so as to communicate with the receiver tank 8, and the other end of the outlet communication pipe 64 is connected to the subcool core section 10. Are communicated with the header tank 20 on the left side.
- a cooling outlet port 66 for the outdoor heat exchanger 1 in the cooling operation flow path 36b is provided on the lower side of the header tank 20 on the right side of the subcool core 10.
- the refrigerant flowing into the main core portion 6 from the cooling inlet port 60 during cooling repeats the downflow or the upflow as described above, and exchanges heat with the air A by the ventilation of the main core portion 6, while the broken line in FIG.
- the refrigerant flows from the right side to the left side as a whole, flows into the receiver tank 8 through the inlet communication pipe 62 and is made into a gas-liquid mixed refrigerant, and then preferentially gives to the subcool core section 10 through the outlet communication pipe 64.
- the liquid refrigerant flows into the.
- the refrigerant that has flowed into the subcool core 10 is exchanged with the air A by ventilation with respect to the subcool core 10, and is circulated as a whole from the left side to the right side as shown by the dashed arrows in FIG. After being completely liquefied, it is sent from the cooling outlet port 66 to the cooling operation flow path 36b. That is, the refrigerant during the cooling operation flows through both the main core portion 6 and the subcool core portion 10 in the outdoor heat exchanger 1.
- the refrigerant flowing in the subcool core 10 is set to the transverse flow direction, so that it is less affected by gravity with respect to the liquid refrigerant than in the longitudinal flow direction. Can be effectively suppressed. Therefore, heat exchange between the air A and the refrigerant in the subcool core section 10 can be continued for a long time, and a decrease in heat exchange efficiency of the outdoor heat exchanger 1 can be suppressed.
- the refrigerant flowing through the main core portion 6 is set in the longitudinal flow direction, the occurrence of frost formation on the surface of the tube 14 can be suppressed. It can continue over time, and the fall of the heat exchange efficiency of the outdoor heat exchanger 1 can be suppressed further effectively.
- the outdoor heat exchanger 1 is used as an evaporator, it is not necessary to perform gas-liquid separation of the refrigerant by the receiver tank 8 and supercooling of the refrigerant in the subcool core section 10, so that the refrigerant passes through the subcool section 10. Therefore, it is possible to prevent an unnecessary pressure loss of the refrigerant and an unnecessary flow loss of the refrigerant, thereby further effectively suppressing a decrease in the heat exchange efficiency of the outdoor heat exchanger 1.
- the refrigerant that has passed through the main core portion 6 by the heating operation flow path 36a is circulated by bypassing the receiver tank 8 and the subcool core portion 10, while outdoor heat exchange is performed.
- the check valve 46 can prevent the refrigerant flow to the inlet communication pipe 62 side, so that the evaporator and condenser of the outdoor heat exchanger 1 in the heat pump system 2 can be prevented. Switching can be reliably performed with a simple configuration.
- FIG. 2 shows a front view of the outdoor heat exchanger 1 of the second embodiment, a schematic configuration of a vehicle air conditioning heat pump system 68 in which the outdoor heat exchanger 1 is incorporated, and a schematic configuration of the HVAC unit 4 to which the heat pump system 68 is connected. ing.
- the heat pump system 68 of the present embodiment has a configuration that can be used by switching the outdoor heat exchanger 1 to a condenser or an evaporator without changing the flow direction of the refrigerant in the main core portion 6. Is used as an evaporator during the heating operation of the heat pump system 68 and is used as a condenser during the cooling operation.
- the heat pump system 68 includes a refrigerant circuit 70 different from the refrigerant circuit 36, and the heating operation passage (refrigerant passage, bypass means) 70 a of the refrigerant circuit 70 has a refrigerant flow direction indicated by a solid line in FIG. 1.
- the outdoor heat exchanger 1, the fourth on-off valve (bypass means, valve) 72, the accumulator 40, the compressor 42, the indoor condenser 32, and the first expansion valve 44 are sequentially inserted.
- the cooling operation passage 70b of the refrigerant circuit 70 the outdoor heat exchanger 1, the second on-off valve 48, the second expansion valve 50, and the indoor evaporator are arranged in the order of the refrigerant flow direction indicated by broken lines in FIG. 30, the accumulator 40, the compressor 42, the indoor condenser 32, and the 3rd on-off valve 52 are inserted.
- the cooling operation channel 70b passes through the accumulator 40, the compressor 42, the indoor condenser 32, and the branch channel 70c between the third on-off valve 52 and the first expansion valve 44, and is shared with the heating operation channel 70a. 70d.
- the flow direction of the refrigerant in the main core unit 6 is the same during the heating operation and during the refrigerant operation, and during the heating operation using the outdoor heat exchanger 1 as an evaporator, A configuration is adopted in which the refrigerant that has passed through the core portion 6 is circulated by bypassing the receiver tank 8 and the subcool core portion 10 (bypass means).
- the heating inlet port 54 for the outdoor heat exchanger 1 in the heating operation flow path 70a is provided at the right end portion of the lower header tank 12, and the heating operation port is provided at the left end portion of the lower header tank 12.
- a heating outlet port 56 for the outdoor heat exchanger 1 of the hour passage 70a is provided.
- the refrigerant flowing into the main core portion 6 from the heating inlet port 54 during heating repeats the downflow or the upflow longitudinal flow at the boundaries of the plurality of partition plates 58 that partition the header tanks 12 inside, to the main core portion 6. While exchanging heat with the air A by ventilation, the air flows from the right side to the left side as a whole as shown by the solid arrows in FIG. 2, and is sent from the heating outlet port 56 to the heating operation channel 70a. That is, the refrigerant during heating operation circulates only through the main core portion 6 in the outdoor heat exchanger 1.
- the cooling inlet port 60 for the outdoor heat exchanger 1 in the cooling operation flow path 70 b is shared with the heating inlet port 54, and an inlet communication pipe 62 having one end communicating with the heating outlet port 56 is provided below the receiver tank 8. Connected to the side, the other end communicates with the receiver tank 8. As described above, the inlet communication pipe 62 allows the main core portion 6 and the receiver tank 8 to communicate with each other when the outdoor heat exchanger 1 is used as a condenser. On the other hand, when the outdoor heat exchanger 1 is used as an evaporator, the inlet communication pipe 62 is connected to the flow path 70a during heating operation for bypassing the receiver tank 8 and the subcool core section 10 with the refrigerant that has passed through the main core section 6. The heating outlet port 56 is communicated.
- the fourth on-off valve 72 that prevents the refrigerant flow from the inlet communication pipe 62 to the heating operation flow path 70a side is interposed on the outlet side of the main core portion 6 of the heating operation flow path 70a.
- the refrigerant can flow into the inlet communication pipe 62 while preventing the refrigerant from flowing into the secondary side of the fourth on-off valve 72 of the flow path 70a during the heating operation.
- the refrigerant flows into the receiver tank 8, the subcooling core section 10, and eventually the second opening / closing valve 48 in the cooling operation flow path 70b, but the cooling operation flow path 36b
- the refrigerant inflow to the secondary side of the two on-off valve 48 is blocked.
- the flow of the refrigerant stagnates in the receiver tank 8 and the subcool core part 10, and the refrigerant stays in the receiver tank 8 and the subcool core part 10.
- the fourth on-off valve 72 or the second on-off valve 48 the refrigerant flow in the main core portion 6 remains in the same flow direction during heating and cooling, and the receiver tank 8 and the subcool core during heating. Part 10 can be bypassed.
- the refrigerant flowing through the subcool core portion 10 is set as the transverse flow direction
- the refrigerant flowing through the main core portion 6 is set as the vertical flow direction
- the refrigerant is By preventing an unnecessary increase in pressure loss of the refrigerant caused by passing through the subcooling section 10, and thus an unnecessary flow loss of the refrigerant, a decrease in heat exchange efficiency of the outdoor heat exchanger 1 can be suppressed.
- the cooling inlet direction 54 provided at the right end of the lower header tank 12 is shared with the cooling inlet port 60 without changing the flow direction of the refrigerant in the main core 6 in switching during cooling and heating.
- the refrigerant pipe is routed from the common path 36d provided at the left end portion of the lower header tank 12 to the heating inlet port 54 provided at the right end portion of the lower header tank 12. It becomes unnecessary. Therefore, since the circuit configuration of the refrigerant circuit 70 can be simplified, switching between the evaporator and the condenser of the outdoor heat exchanger 1 in the heat pump system 68 can be performed with a simpler configuration.
- the number of the partition plates 58 and the interval between the partition plates 58 shown in the first embodiment are not limited to this.
- the number of the partition plates 58 is further increased, and the refrigerant flow direction in the main core portion 6 at the time of cooling.
- the interval between the partition plates 58 may be gradually reduced.
- the volume of the refrigerant flow path of the main core section 6 during heating can be increased stepwise by dividing the path, while the volume of the refrigerant flow path of the main core section 6 during cooling is divided by path division. It can be reduced in steps.
- the refrigerant density is gradually reduced during heating, the refrigerant is more easily evaporated, and during cooling, the refrigerant density is increased stepwise, so that the refrigerant is more easily condensed.
- the heat exchange efficiency can be further increased.
- the intervals between the partition plates 58 shown in the second embodiment are preferably equal intervals as shown in FIG. 2 because the flow direction of the refrigerant in the main core portion 6 is the same during cooling and heating. .
- the present invention has been described with reference to a preferred case of using the outdoor heat exchanger 1 provided outside the HVAC unit 4 for vehicle air conditioning.
- the present invention is also applicable to heat exchangers and heat pump systems for other uses. Is possible.
- the main core part 6 and the subcool core part 10 are connected up and down without overlapping in a ventilation direction, not only this structure but the main core part 6 and the subcool core part 10 are connected.
- the main core part 6 and the subcool core part 10 may be connected so as to overlap in the ventilation direction.
- the subcool core portion 10 is disposed in front when viewed in the ventilation direction, thereby effectively reducing the heat exchange efficiency of the outdoor heat exchanger 1. It is preferable that it can be suppressed.
- Outdoor heat exchanger (heat exchanger) 2 Vehicle air conditioning heat pump system (heat pump system) 6 Main core part 8 Receiver tank 10 Subcool core part 12 Header tank 14 Tube 16 Fin 20 Header tank 22 Tube 24 Fin 36a Heating operation flow path (refrigerant flow path, bypass means) 46 Check valve (valve, bypass means) 62 Entrance communication pipe (communication part) 68 Heat pump system for vehicle air conditioning (heat pump system) 70a Heating operation flow path (refrigerant flow path, bypass means) 72 4th on-off valve (bypass means, valve)
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Abstract
Description
Ventilation & Air
Conditioning)ユニット外に設けた室外熱交換器として用いられる熱交換器及びそれを用いたヒートポンプシステムに関する。
上記コンデンサコア部及びサブクールコア部は、何れも互いに平行を成した状態で左右方向に沿ってそれぞれ配置された左右のヘッダタンク間において左右方向に沿って配置されて該左右のヘッダタンクの双方と連通する複数のチューブと、隣接するチューブ間に配置されたフィンとから構成されている。
本発明は上述の事情に基づいてなされ、その目的とするところは、熱交換効率を大幅に高め、且つ、凝縮器及び蒸発器の双方の機能を有し、更には車両空調ヒートポンプシステムのHVACユニット外に設けた室外熱交換器に好適な熱交換器及びそれを用いたヒートポンプシステムを提供することにある。
本発明のヒートポンプシステムは、メインコア部における冷媒の流れ方向を変更することで熱交換器を凝縮器又は蒸発器に切り換えて使用するヒートポンプシステムであって、熱交換器を蒸発器として使用するとき、メインコア部を通過した冷媒をレシーバタンク及びサブクールコア部をバイパスして流通させるバイパス手段を備える。
好ましくは、熱交換器は、熱交換器を凝縮器として使用するときにメインコア部とレシーバタンクとを連通させる連通部を備え、バイパス手段は、熱交換器を蒸発器として使用するときにメインコア部を通過した冷媒をレシーバタンク及びサブクールコア部をバイパスして流通させた後、連通部に連通される冷媒流路と、冷媒流路のメインコア部出口側に設けられ、熱交換器を凝縮器として使用するときに連通部から冷媒流路側への冷媒流れを阻止する弁とを有する。
図1は第1実施例の室外熱交換器1の正面図、室外熱交換器1が組み込まれる車両空調ヒートポンプシステム2の概略構成、及びヒートポンプシステム2が接続されるHVACユニット4の概略構成を示している。
メインコア部6は、互いに平行を成した状態で上下方向に沿ってそれぞれ配置された上下のヘッダタンク12,12間において上下方向に沿って配置されて該上下のヘッダタンク12,12の双方と連通する複数のチューブ14と、隣接するチューブ14間に配置されたフィン16とから構成されている。メインコア部6の左右端部に位置するフィン16はカバー部材18に接合されることで、メインコア部6の剛性が確保され、また、左側のカバー部材18が連結部材19でレシーバタンク8に連結されている。
ヒートポンプシステム2は、冷媒が循環する冷媒回路36を備え、冷媒回路36のうちの暖房運転時流路(冷媒流路、バイパス手段)36aには、図1中に実線で示す冷媒流れ方向の順に、室外熱交換器1、第1開閉弁38、アキュームレータ40、圧縮機42、室内凝縮器32、第1膨張弁44、逆止弁(弁、バイパス手段)46が介挿されている。
冷房運転時流路36bは、アキュームレータ40から、圧縮機42、室内凝縮器32を経て、第3開閉弁52と第1膨張弁44との分岐路36cまでは暖房運転時流路36aと共用の共用路36dを有して形成されている。
詳しくは、暖房運転時流路36aの室外熱交換器1に対する暖房時入口ポート54が下側のヘッダタンク12の左側端部に設けられ、当該下側のヘッダタンク12の右側端部には暖房運転時流路36aの室外熱交換器1に対する暖房時出口ポート56が設けられている。
このように、入口連通管62は、室外熱交換器1を凝縮器として使用するときにはメインコア部6とレシーバタンク8とを連通させる。一方、室外熱交換器1を蒸発器として使用するときには、入口連通管62は、メインコア部6を通過した冷媒をレシーバタンク8及びサブクールコア部10をバイパスするための暖房運転時流路36aが接続された暖房時入口ポート54と連通されており、相反する連通路の機能を併せ持っている。
一方、冷房運転時流路36bに第2開閉弁48を介挿したことにより、暖房時には第2開閉弁48を閉じることで、レシーバタンク8、サブクールコア部10、ひいては冷房運転時流路36bの第2開閉弁48までは冷媒が流入するものの、冷房運転時流路36bの第2開閉弁48の2次側への冷媒流入が阻止される。これより、レシーバタンク8及びサブクールコア部10では冷媒の流れが停滞し、レシーバタンク8及びサブクールコア部10に冷媒が滞留する状態となる。このように、逆止弁46の存在、及び第2開閉弁48の閉止によって、暖房時にレシーバタンク8及びサブクールコア部10を実質的にバイパス可能となり、メインコア部6における冷媒流れを暖房時において冷房時の逆流れにすることが可能となる。
また、室外熱交換器1を蒸発器として使用するときは、レシーバタンク8による冷媒の気液分離、サブクールコア部10における冷媒の過冷却は不要であるため、冷媒がサブクール部10を通過することによる冷媒の無用な圧力損失の増大、ひいては冷媒の無用な流動損失を防止することができ、室外熱交換器1の熱交換効率の低下を更に効果的に抑制することができる。
本実施形態のヒートポンプシステム68は、メインコア部6における冷媒の流れ方向を変更しないで室外熱交換器1を凝縮器又は蒸発器に切り換えて使用可能な構成となっており、室外熱交換器1は、ヒートポンプシステム68の暖房運転時には蒸発器として使用され、冷房運転時には凝縮器として使用される。
一方、冷媒回路70のうちの冷房運転時流路70bには、図1中に破線で示す冷媒流れ方向の順に、室外熱交換器1、第2開閉弁48、第2膨張弁50、室内蒸発器30、アキュームレータ40、圧縮機42、室内凝縮器32、第3開閉弁52が介挿されている。
経て、第3開閉弁52と第1膨張弁44との分岐路70cまでは暖房運転時流路70aと共用の共用路70dを有して形成されている。
ここで、本実施形態のヒートポンプシステム68は、メインコア部6における冷媒の流れ方向は暖房運転時及び冷媒運転時において同じであり、室外熱交換器1を蒸発器として使用する暖房運転時には、メインコア部6を通過した冷媒をレシーバタンク8及びサブクールコア部10をバイパスして流通させる構成を採用している(バイパス手段)。
暖房時に暖房時入口ポート54からメインコア部6に流入した冷媒は、各ヘッダタンク12を内部で仕切る複数の仕切り板58を境界としてダウンフロー又はアップフローの縦流れを繰り返し、メインコア部6に対する通風によって空気Aと熱交換を行いながら、図2の実線矢印で示すように全体として右側から左側に流通し、暖房時出口ポート56から暖房運転時流路70aに送出される。すなわち、暖房運転時における冷媒は室外熱交換器1においてはメインコア部6のみを流通する。
このように、入口連通管62は、室外熱交換器1を凝縮器として使用するときにはメインコア部6とレシーバタンク8とを連通させる。一方、室外熱交換器1を蒸発器として使用するときには、入口連通管62は、メインコア部6を通過した冷媒をレシーバタンク8及びサブクールコア部10をバイパスするための暖房運転時流路70aが接続された暖房時出口ポート56と連通される。
一方、暖房時には第2開閉弁48を閉じることで、レシーバタンク8、サブクールコア部10、ひいては冷房運転時流路70bの第2開閉弁48までは冷媒が流入するものの、冷房運転時流路36bの第2開閉弁48の2次側への冷媒流入が阻止される。これより、レシーバタンク8及びサブクールコア部10では冷媒の流れが停滞し、レシーバタンク8及びサブクールコア部10に冷媒が滞留する状態となる。このように、第4開閉弁72の閉止又は第2開閉弁48の閉止によって、メインコア部6における冷媒流れを暖房時及び冷房時で同じ流れ方向のままで、暖房時にレシーバタンク8及びサブクールコア部10をバイパスすることができる。
例えば、第1実施例に示される仕切り板58の数及び各仕切り板58の間隔はこれに限定されず、仕切り板58の数を更に多くし、冷房時のメインコア部6における冷媒の流れ方向で見て、各仕切り板58の間隔を徐々に狭めるようにしても良い。この場合には、暖房時におけるメインコア部6の冷媒流路の体積をパス割りによって段階的に大きくすることができ、一方、冷房時におけるメインコア部6の冷媒流路の体積をパス割りによって段階的に小さくすることができる。従って、暖房時には冷媒の密度が段階的に小さくなることにより冷媒がより蒸発し易く、冷房時には冷媒の密度が段階的に大きくなることにより冷媒がより凝縮し易くなるため、室外熱交換器1の熱交換効率を更に高めることができる。
また、上記各実施例では、本発明を車両空調用のHVACユニット4外に設けた室外熱交換器1について用いる好適な場合について説明したが、他の用途の熱交換器及びヒートポンプシステムにも適用可能である。
2 車両空調用ヒートポンプシステム(ヒートポンプシステム)
6 メインコア部
8 レシーバタンク
10 サブクールコア部
12 ヘッダタンク
14 チューブ
16 フィン
20 ヘッダタンク
22 チューブ
24 フィン
36a 暖房運転時流路(冷媒流路、バイパス手段)
46 逆止弁(弁、バイパス手段)
62 入口連通管(連通部)
68 車両空調用ヒートポンプシステム(ヒートポンプシステム)
70a 暖房運転時流路(冷媒流路、バイパス手段)
72 第4開閉弁(バイパス手段、弁)
Claims (7)
- 空気と冷媒との熱交換を行うメインコア部と、
前記メインコア部を通過した冷媒が流入されるレシーバタンクと、
前記レシーバタンクを通過した気液混合冷媒を空気との熱交換により過冷却して液化するサブクールコア部と
を備え、
前記サブクールコア部は、互いに平行を成した状態で左右方向に沿ってそれぞれ配置された左右のヘッダタンク間において左右方向に沿って配置されて該左右のヘッダタンクの双方と連通する複数のチューブと、隣接する前記チューブ間に配置されたフィンとからなることを特徴とする熱交換器。 - 前記メインコア部は、互いに平行を成した状態で上下方向に沿ってそれぞれ配置された上下のヘッダタンク間において上下方向に沿って配置されて該上下のヘッダタンクの双方と連通する複数のチューブと、隣接する前記チューブ間に配置されたフィンとからなることを特徴とする請求項1に記載の熱交換器。
- 前記メインコア部における冷媒の流れ方向を変更することで前記熱交換器を凝縮器又は蒸発器に切り換えて使用するヒートポンプシステムであって、
前記熱交換器を蒸発器として使用するとき、前記メインコア部を通過した冷媒を前記レシーバタンク及び前記サブクールコア部をバイパスして流通させるバイパス手段を備えることを特徴とする請求項1又は2に記載のヒートポンプシステム。 - 前記熱交換器は、前記熱交換器を凝縮器として使用するときに前記メインコア部と前記レシーバタンクとを連通させる連通部を備え、
前記バイパス手段は、
前記熱交換器を蒸発器として使用するときに前記メインコア部を通過した冷媒を前記レシーバタンク及び前記サブクールコア部をバイパスして流通させた後、前記連通部に連通される冷媒流路と、
前記冷媒流路の前記メインコア部入口側に設けられ、前記熱交換器を凝縮器として使用するときに前記連通部から前記冷媒流路側への冷媒流れを阻止する弁と
を有することを特徴とする請求項3に記載のヒートポンプシステム。 - 前記メインコア部における冷媒の流れ方向を変更しないで前記熱交換器を凝縮器又は蒸発器に切り換えて使用するヒートポンプシステムであって、
前記熱交換器を蒸発器として使用するとき、前記メインコア部を通過した冷媒を前記レシーバタンク及び前記サブクールコア部をバイパスして流通させるバイパス手段を備えることを特徴とする請求項1又は2に記載のヒートポンプシステム。 - 前記熱交換器は、前記熱交換器を凝縮器として使用するときに前記メインコア部と前記レシーバタンクとを連通させる連通部を備え、
前記バイパス手段は、
前記熱交換器を蒸発器として使用するときに前記メインコア部を通過した冷媒を前記レシーバタンク及び前記サブクールコア部をバイパスして流通させた後、前記連通部に連通される冷媒流路と、
前記冷媒流路の前記メインコア部出口側に設けられ、前記熱交換器を凝縮器として使用するときに前記連通部から前記冷媒流路側への冷媒流れを阻止する弁と
を有することを特徴とする請求項5に記載のヒートポンプシステム。 - 前記熱交換器を車両空調用のHVACユニット外に設けられた室外熱交換器として用いることを特徴とする請求項4又は6に記載のヒートポンプシステム。
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DE112012003649.2T DE112012003649T5 (de) | 2011-09-02 | 2012-08-29 | Wärmetauscher und Wärmepumpensystem, das denselben verwendet |
US14/342,301 US9488395B2 (en) | 2011-09-02 | 2012-08-29 | Heat exchanger and heat pump system using the same |
CN201280041831.2A CN103889751B (zh) | 2011-09-02 | 2012-08-29 | 热交换器及使用该热交换器的热泵*** |
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JP6572931B2 (ja) * | 2016-04-08 | 2019-09-11 | 株式会社デンソー | 熱交換器 |
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US10989479B2 (en) * | 2018-07-24 | 2021-04-27 | Hanon Systems | Integrated liquid air cooled condenser and low temperature radiator |
KR20200118539A (ko) * | 2019-04-08 | 2020-10-16 | 현대자동차주식회사 | 튜브-핀 어셈블리 |
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2012
- 2012-08-29 WO PCT/JP2012/071851 patent/WO2013031837A1/ja active Application Filing
- 2012-08-29 CN CN201280041831.2A patent/CN103889751B/zh not_active Expired - Fee Related
- 2012-08-29 DE DE112012003649.2T patent/DE112012003649T5/de not_active Ceased
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JP2013139995A (ja) * | 2011-12-05 | 2013-07-18 | Denso Corp | ヒートポンプサイクル |
WO2017022487A1 (ja) * | 2015-08-03 | 2017-02-09 | 株式会社デンソー | 冷凍サイクル装置 |
Also Published As
Publication number | Publication date |
---|---|
US9488395B2 (en) | 2016-11-08 |
CN103889751A (zh) | 2014-06-25 |
DE112012003649T5 (de) | 2014-07-24 |
JP6073601B2 (ja) | 2017-02-01 |
CN103889751B (zh) | 2017-03-29 |
JP2013064592A (ja) | 2013-04-11 |
US20140202194A1 (en) | 2014-07-24 |
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