WO2012147533A1 - Packaging structure and packaging method - Google Patents

Packaging structure and packaging method Download PDF

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Publication number
WO2012147533A1
WO2012147533A1 PCT/JP2012/060051 JP2012060051W WO2012147533A1 WO 2012147533 A1 WO2012147533 A1 WO 2012147533A1 JP 2012060051 W JP2012060051 W JP 2012060051W WO 2012147533 A1 WO2012147533 A1 WO 2012147533A1
Authority
WO
WIPO (PCT)
Prior art keywords
support member
support
solar cell
cell module
packing
Prior art date
Application number
PCT/JP2012/060051
Other languages
French (fr)
Japanese (ja)
Inventor
浩志 森口
立花　伸介
Original Assignee
シャープ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Publication of WO2012147533A1 publication Critical patent/WO2012147533A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D57/00—Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
    • B65D57/002—Separators for articles packaged in stacks or groups, e.g. stacked or nested
    • B65D57/003—Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles
    • B65D57/004—Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles the articles being substantially flat panels, e.g. wooden planks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/62—Containers, packaging elements or packages, specially adapted for particular articles or materials for stacks of articles; for special arrangements of groups of articles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
    • H01L21/67303—Vertical boat type carrier whereby the substrates are horizontally supported, e.g. comprising rod-shaped elements
    • H01L21/67309—Vertical boat type carrier whereby the substrates are horizontally supported, e.g. comprising rod-shaped elements characterized by the substrate support
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00

Definitions

  • the present invention relates to a packing structure for packing a solar cell module, and a packing method for packing a solar cell module using the packing structure.
  • Patent Document 1 A packaging structure that stacks and packages solar cell modules in a horizontal state is known (see, for example, Patent Document 1).
  • Patent Document 1 discloses an insertion system including a molded product member formed so that a supporting deformable material on which a corner portion of a photovoltaic module is placed protrudes inward.
  • a molded product member formed so that a supporting deformable material on which a corner portion of a photovoltaic module is placed protrudes inward.
  • four molded product members each support four corners of one photovoltaic module.
  • the molded product member has a tenon (projection) on the upper side and a void on the lower side.
  • the tenon of the molded product member is inserted into a void of the molded product member disposed above the molded product member. That is, the adjacent molded product members are joined by the structure of the tenon and the void of the molded product member. Accordingly, the molded product members are stacked in the vertical direction, and the photovoltaic module is supported by the stacked molded product members.
  • the present invention has been made in order to solve the above-described problems, and it is possible to prevent the support member from being laterally displaced with respect to other adjacent support members while suppressing the durability of the support member from being easily lowered. It aims at providing the packing structure which prevents.
  • the present invention provides a solar cell module using a packaging structure that prevents the support member from laterally deviating from other adjacent support members while suppressing the durability of the support member from being easily lowered.
  • An object is to provide a packing method for packing.
  • a packing structure according to the present invention is a packing structure for stacking and packing solar cell modules in a horizontal state, and includes a base portion stacked in a vertical direction and a support portion protruding in the horizontal direction from the base portion.
  • a support member and a lateral displacement prevention member that prevents the support member from laterally deviating with respect to another adjacent support member are provided.
  • the support member can be stacked in the vertical direction while preventing the support member from laterally shifting with respect to other adjacent support members by the lateral shift prevention member. Since the solar cell modules can be supported by the support members stacked in the vertical direction, even when the solar cell modules are stacked in a horizontal state, the load of the solar cell modules stacked thereon is reduced. Can be prevented from being transmitted to the solar cell module. Further, by providing the lateral slip prevention member, it is not necessary to form a tenon and a space for joining adjacent support members in the support member, so that it is possible to suppress the durability of the support member from being easily lowered. it can.
  • the base portion is formed in an L shape when seen in a plan view, and the support portion is provided on the inner side of the L shape base portion.
  • the module is configured to support the module in a horizontal state.
  • This configuration allows the support member to support the corners of the solar cell module.
  • the base portion is formed in a straight line when seen in a plan view, and the support portion is provided on one side of the straight base portion, and the solar cell module is packed. Is configured to be supported in a horizontal state.
  • the support member can support the linear portion of the rectangular solar cell module.
  • the packing structure according to the present invention is characterized in that the lateral slip prevention member is disposed between a base portion of the support member and a base portion of the other support member.
  • the lateral displacement prevention member can easily prevent lateral displacement of the support member.
  • the packing structure according to the present invention is characterized by including a buffer member disposed above the solar cell module supported by the support member.
  • This configuration can prevent the solar cell module from flapping in the vertical direction.
  • the buffer member is disposed between a support portion of the support member and a support portion of the other support member.
  • This configuration can prevent the solar cell module from flapping in the vertical direction without applying a load to the adjacent solar cell module.
  • the lateral slip prevention member is disposed between a support portion of the support member and a support portion of the other support member, and a first engagement portion that engages with the support member; And a second engagement portion that engages with the other support member.
  • the lateral displacement prevention member can easily prevent lateral displacement of the support member.
  • the lateral slip prevention member is disposed between a support part of the support member and a support part of the other support member, and the support part of the support member and the other support member It is comprised so that it may be urged
  • the lateral displacement prevention member can easily prevent lateral displacement of the support member.
  • the packing structure according to the present invention is characterized in that the lateral slip prevention member is disposed above a solar cell module supported by the support member.
  • This configuration can prevent the solar cell module from flapping in the vertical direction.
  • the solar cell module supported by the support member is frameless.
  • This configuration enables packaging of frameless solar cell modules.
  • the packing method according to the present invention is characterized by packing a solar cell module using the packing structure described in any one of the above.
  • the packing structure according to the present invention it is possible to prevent the support member from being laterally displaced with respect to other adjacent support members while suppressing the durability of the support member from being easily lowered.
  • the packaging structure that prevents the support member from laterally deviating from other adjacent support members while suppressing the durability of the support member from being easily lowered. It can be used to pack solar cell modules.
  • FIG. 1 is a perspective view showing a state in which a solar cell module is packed using the packing structure according to Embodiment 1 of the present invention.
  • FIG. 2A is a plan view showing the packaging structure according to Embodiment 1 of the present invention.
  • 2B is a cross-sectional view taken along the line AA in FIG. 2A.
  • FIG. 3 is a perspective view showing a support member of the packaging structure according to Embodiment 1 of the present invention.
  • FIG. 4 is a perspective view showing a lateral slip prevention member of the packaging structure according to Embodiment 1 of the present invention.
  • FIG. 5A is a plan view showing a packaging structure according to Embodiment 2 of the present invention.
  • 5B is a cross-sectional view taken along the line BB of FIG.
  • FIG. 6 is a perspective view showing a support member of the packaging structure according to Embodiment 2 of the present invention.
  • FIG. 7A is a plan view showing a packaging structure according to Embodiment 3 of the present invention. 7B is a cross-sectional view taken along the line CC of FIG. 7A.
  • FIG. 8 is a perspective view showing a support member of the packaging structure according to Embodiment 3 of the present invention.
  • FIG. 9 is a perspective view showing a support member according to Embodiment 4 of the present invention.
  • FIG. 1 is a perspective view showing a state in which a solar cell module is packed using the packing structure according to Embodiment 1 of the present invention. With reference to FIG. 1, the outline of the packing structure 1 which concerns on Embodiment 1 is demonstrated.
  • Packing structures 1 are attached to the surface of the pallet 2.
  • the four packing structures 1 are positioned with respect to the pallet 2.
  • Each of the four packing structures 1 supports four corners of the rectangular solar cell module 3.
  • a plurality of (eight in the example of FIG. 1) packing structures 1 are stacked in the vertical direction Z on the four packing structures 1 attached to the surface of the pallet 2.
  • One solar cell module 3 is supported by the four packing structures 1 at each stage. That is, in the example of FIG. 1, nine solar cell modules 3 are stacked in a horizontal state on the pallet 2.
  • the solar cell module 3 on the pallet 2 is wrapped with cardboard or the like, and conveyed in a state of being wound around the pallet 2 by a PP (polypropylene) band or the like.
  • the solar cell module 3 supported by the packing structure 1 is frameless. That is, the frameless solar cell module 3 can be packed by the packing structure 1.
  • FIG. 2A is a plan view showing the packaging structure according to Embodiment 1 of the present invention.
  • 2B is a cross-sectional view taken along the line AA in FIG. 2A.
  • FIG. 3 is a perspective view showing a support member of the packaging structure according to Embodiment 1 of the present invention.
  • FIG. 4 is a perspective view showing a lateral slip prevention member of the packaging structure according to Embodiment 1 of the present invention.
  • the packing structure 1 is configured to stack and pack the solar cell modules 3 in a horizontal state.
  • the packing structure 1 includes a support member 11, a lateral shift prevention member 12, and a buffer member 13.
  • the support member 11 (see FIG. 3) includes a base portion 111 that is stacked in the vertical direction Z, and a support portion 112 that protrudes from the base portion 111 in the horizontal direction.
  • the support member 11 is integrally formed of a resin such as PP or ABS (acrylonitrile / butadiene / styrene copolymer).
  • the base 111 is formed in an L shape when seen in a plan view. That is, the base 111 is formed in a shape in which a plate-like member is bent at a right angle.
  • the support part 112 is provided inside the L-shaped base part 111 and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 can support the corners of the solar cell module 3.
  • the support portion 112 is provided at the central portion in the vertical direction Z of the base portion 111.
  • the support portion 112 is formed in a triangular shape when seen in a plan view. Note that the support portion 112 may be formed in a rectangular shape or a circular arc shape when seen in a plan view.
  • the lateral displacement prevention member 12 (see FIG. 4) is provided to prevent the lateral displacement of the support member 11 with respect to other adjacent support members 11.
  • the other adjacent support member 11 is, for example, one support member 11 above the predetermined support member 11.
  • the lateral slip prevention member 12 is disposed between the base portion 111 of the support member 11 and the base portion 111 of another adjacent support member 11.
  • the lateral slip prevention member 12 is formed of a resin such as PP or ABS, for example.
  • the lateral slip prevention member 12 is formed in an L shape when seen in a plan view.
  • the lateral shift prevention member 12 has a L-shaped recess (groove) 121 in plan view on the lower surface and a L-shaped recess 122 in plan view on the upper surface.
  • the recess 121 is configured such that the base portion 111 of the support member 11 is disposed
  • the recess 122 is configured such that the base portion 111 of another adjacent support member 11 is disposed.
  • the widths of the recess 121 and the recess 122 are substantially the same as the width of the base portion 111 of the support member 11.
  • the buffer member 13 is disposed above the solar cell module 3 supported by the support member 11.
  • the buffer member 13 is, for example, a foamed material such as expanded polystyrene (expanded polystyrene) that can be elastically deformed.
  • a part of the buffer member 13 is disposed between the support part 112 of the support member 11 and the support part 112 of another adjacent support member 11. With this configuration, it is possible to prevent the solar cell module 3 from flapping in the vertical direction Z without applying a load to the adjacent solar cell module 3.
  • the thickness of the buffer member 13 is substantially the same as the distance between the upper surface of the solar cell module 3 supported by the support member 11 and the lower surface of the support portion 112 of another adjacent support member 11. Note that the entire buffer member 13 may be disposed between the support part 112 of the support member 11 and the support part 112 of another adjacent support member 11, or the buffer member 13 is an adjacent solar cell. It may be arranged between the modules 3.
  • a predetermined position is a position corresponding to four corner
  • the lateral slip prevention member 12 (see FIG. 2B) is disposed on the base portion 111 of each support member 11. At this time, the concave portion 121 of the lateral shift prevention member 12 is fitted into the upper end portion of the base portion 111 of the support member 11. And the buffer member 13 (refer FIG. 2A) is arrange
  • the second-stage packing structure 1 is arranged on the first-stage packing structure 1.
  • the support member 11 is disposed on the lateral slip prevention member 12.
  • the lower end portion of the base portion 111 of the support member 11 is inserted into the concave portion 122 of the lateral slip prevention member 12.
  • the base portions 111 of the support member 11 are stacked in the vertical direction Z.
  • the solar cell module 3 is placed on the support portions 112 of the four support members 11 in the second stage.
  • the lateral slip prevention member 12 is disposed on the base portion 111 of each support member 11.
  • the concave portion 121 of the lateral shift prevention member 12 is fitted into the upper end portion of the base portion 111 of the support member 11.
  • the buffer member 13 is arrange
  • the second solar cell module 3 is supported by the four packaging structures 1 in the second stage.
  • the packing structure 1 includes the support member 11 including the base portion 111 stacked in the vertical direction Z and the support portion 112 protruding in the horizontal direction from the base portion 111, and the support member 11. Is provided with a lateral displacement prevention member 12 that prevents lateral displacement with respect to another adjacent support member 11.
  • the support member 11 can be stacked in the vertical direction Z while preventing the support member 11 from being laterally shifted with respect to the other adjacent support member 11 by the lateral shift prevention member 12. And since each solar cell module 3 can be supported by each support member 11 stacked in the vertical direction Z, even when the solar cell modules 3 are stacked in a horizontal state, the solar cell modules stacked on the top. It is possible to prevent the load of 3 from being transmitted to the lower solar cell module 3. Since the solar cell modules 3 can be stacked in a horizontal state, the cost can be reduced by reducing the packing materials and the transportation efficiency can be improved as compared with the case where the solar cell modules 3 are packed one by one. it can. Further, the provision of the lateral slip prevention member 12 eliminates the need for forming a tenon and a space for joining the adjacent support members 11 in the support member 11, so that the durability of the support member 11 is likely to decrease. Can be suppressed.
  • the solar cell module 3 is packed using the packing structure 1.
  • FIG. 5A is a plan view showing a packaging structure according to Embodiment 2 of the present invention.
  • 5B is a cross-sectional view taken along the line BB of FIG. 5A.
  • FIG. 6 is a perspective view showing a support member of the packaging structure according to Embodiment 2 of the present invention. With reference to FIG. 5A, FIG. 5B, and FIG. 6, the structure of the packing structure 1a which concerns on Embodiment 2 is demonstrated.
  • the packing structure 1a is configured to stack and pack the solar cell modules 3 in a horizontal state.
  • the packing structure 1a includes a support member 11a and a lateral slip prevention member 12a.
  • the support member 11a (see FIG. 6) includes a base portion 111a stacked in the vertical direction Z and a support portion 112a protruding in the horizontal direction from the base portion 111a.
  • the support member 11a is integrally formed of a resin such as PP or ABS, for example.
  • the base portion 111a is formed in an L shape when seen in a plan view. That is, the base portion 111a is formed in a shape in which a plate-like member is bent at a right angle.
  • the support portion 112a is provided inside the L-shaped base portion 111a, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 a can support the corners of the solar cell module 3.
  • the support part 112a is provided in the central part in the vertical direction Z of the base part 111a.
  • the support portion 112a is formed in a triangular shape when seen in a plan view. Note that the support portion 112a may be formed in a rectangular shape or a circular arc shape when seen in a plan view.
  • the support 112a has a protrusion 113 on the upper surface and a protrusion 114 on the lower surface.
  • the protrusion 113 and the protrusion 114 are formed in an L shape when seen in a plan view along the inner surface of the L-shaped base portion 111a.
  • the lateral displacement prevention member 12a is provided to prevent the support member 11a from laterally deviating with respect to another adjacent support member 11a.
  • the other adjacent support member 11a is, for example, a support member 11a that is one level higher than the predetermined support member 11a.
  • the lateral slip prevention member 12a is disposed between the support portion 112a of the support member 11a and the support portion 112a of another adjacent support member 11a.
  • the lateral slip prevention member 12a is, for example, a foamed material such as expanded polystyrene (foamed polystyrene) that can be elastically deformed.
  • the lateral slip prevention member 12a is formed in a rectangular parallelepiped shape.
  • the lateral displacement prevention member 12a has a first engagement portion 123 formed on the lower surface and a second engagement portion 124 formed on the upper surface.
  • the first engaging portion 123 is an L-shaped concave portion (groove portion) when seen in a plan view, and is configured such that the protrusion 113 of the support portion 112a of the support member 11a is disposed.
  • the second engaging portion 124 is an L-shaped concave portion (groove portion) when seen in a plan view, and is configured such that the protrusion 114 of the supporting portion 112a of another adjacent supporting member 11a is disposed.
  • width and depth of the first engagement portion 123 are approximately the same as the width and height of the protrusion 113, respectively, and the width and depth of the second engagement portion 124 are respectively the protrusion 114. Is approximately the same size as the width and height.
  • a rectangular parallelepiped notch 125 is formed on the lower surface of the lateral slip prevention member 12a.
  • the notch 125 is configured such that the corner of the solar cell module 3 supported by the support member 11a is disposed. That is, the lateral slip prevention member 12a is configured to be disposed above the solar cell module 3 supported by the support member 11a.
  • the lateral slip prevention member 12a is configured to be disposed between the upper surface of the solar cell module 3 supported by the support member 11a and the lower surface of the support portion 112a of another adjacent support member 11a. ing. With this configuration, the solar cell module 3 can be prevented from flapping in the vertical direction Z.
  • the thickness in the vertical direction Z of the portion where the notch 125 of the lateral shift prevention member 12a is formed is the upper surface of the solar cell module 3 supported by the support member 11a and the support portion 112a of another adjacent support member 11a. Is approximately the same length as the distance to the lower surface of the.
  • a predetermined position is a position corresponding to four corner
  • the solar cell module 3 is mounted on the support part 112a of the four support members 11a of the 1st step
  • the lateral slip prevention member 12a (see FIG. 5B) is disposed on the support portion 112a of each support member 11a.
  • the lateral displacement prevention member 12a is engaged with the support member 11a by fitting the first engagement portion 123 of the lateral displacement prevention member 12a to the protrusion 113 of the support portion 112a.
  • the solar cell module 3 supported by the support member 11a is disposed in the notch 125 of the lateral shift prevention member 12a. Accordingly, the first solar cell module 3 is supported by the four packaging structures 1a in the first stage.
  • the second-stage packing structure 1 is arranged on the first-stage packing structure 1. Specifically, the base portion 111a of the support member 11a is directly disposed on the base portion 111a of the support member 11a attached to the pallet 2. As a result, the base portions 111a of the support member 11a are stacked in the vertical direction Z. At this time, the protrusion 114 of the support portion 112a of the support member 11a is inserted into the second engagement portion 124 of the lateral displacement prevention member 12a, whereby the support member 11a is engaged with the lateral displacement prevention member 12a. And the solar cell module 3 is mounted on the support part 112a of the four support members 11a of the 2nd step
  • the lateral slip prevention member 12a is disposed on the support portion 112a of each support member 11a.
  • the lateral displacement prevention member 12a is engaged with the support member 11a by fitting the first engagement portion 123 of the lateral displacement prevention member 12a to the protrusion 113 of the support portion 112a.
  • the solar cell module 3 supported by the support member 11a is disposed in the notch 125 of the lateral shift prevention member 12a.
  • the second solar cell module 3 is supported by the four packaging structures 1a in the second stage.
  • the effect of the packing structure 1a according to the second embodiment is the same as that of the packing structure 1 according to the first embodiment.
  • the solar cell module 3 is packed using the packing structure 1a.
  • FIG. 7A is a plan view showing a packaging structure according to Embodiment 3 of the present invention.
  • 7B is a cross-sectional view taken along the line CC of FIG. 7A.
  • FIG. 8 is a perspective view showing a support member of the packaging structure according to Embodiment 3 of the present invention. With reference to FIG. 7A, FIG. 7B, and FIG. 8, the structure of the packing structure 1b which concerns on Embodiment 3 is demonstrated.
  • the packing structure 1b is configured to stack and pack the solar cell modules 3 in a horizontal state.
  • the packing structure 1b includes a support member 11b and a lateral slip prevention member 12b.
  • the support member 11b (see FIG. 8) includes a base portion 111b stacked in the vertical direction Z and a support portion 112b protruding in the horizontal direction from the base portion 111b.
  • the support member 11b is integrally formed of a resin such as PP or ABS, for example.
  • the base portion 111b is formed in an L shape when seen in a plan view. That is, the base portion 111b is formed in a shape in which a plate-like member is bent at a right angle.
  • the support portion 112b is provided inside the L-shaped base portion 111b, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 b can support the corners of the solar cell module 3.
  • the support part 112b is provided in the central part in the vertical direction Z of the base part 111b.
  • the support part 112b is formed in a triangular shape when seen in a plan view.
  • the support portion 112b may be formed in a rectangular shape or a circular arc shape when viewed in a plan view.
  • the lateral displacement prevention member 12b is provided to prevent the support member 11b from laterally deviating with respect to another adjacent support member 11b.
  • the other adjacent support member 11b is, for example, a support member 11b that is one level higher than the predetermined support member 11b.
  • the lateral slip prevention member 12b is disposed between the support part 112b of the support member 11b and the support part 112b of another adjacent support member 11b.
  • the lateral slip prevention member 12b is, for example, a foamed material such as polystyrene foam (foamed polystyrene) that can be elastically deformed.
  • the lateral slip prevention member 12b is formed in a rectangular parallelepiped shape. Further, a rectangular parallelepiped notch 125b is formed on the lower surface of the lateral slip prevention member 12b.
  • the notch 125b is configured such that the corner of the solar cell module 3 supported by the support member 11b is disposed. That is, the lateral slip prevention member 12b is configured to be disposed above the solar cell module 3 supported by the support member 11b. Specifically, the lateral slip prevention member 12b is configured to be disposed between the upper surface of the solar cell module 3 supported by the support member 11b and the lower surface of the support portion 112b of another adjacent support member 11b. ing. With this configuration, the solar cell module 3 can be prevented from flapping in the vertical direction Z.
  • the thickness in the vertical direction Z of the portion where the notch 125b of the lateral shift prevention member 12b is not formed is the upper surface of the support portion 112b of the support member 11b and the lower surface of the support portion 112b of another adjacent support member 11b. Greater than the distance between.
  • a predetermined position is a position corresponding to four corner
  • the solar cell module 3 is mounted on the support part 112b of the four support members 11b of the 1st step
  • the lateral slip prevention member 12b (see FIG. 7B) is disposed on the support portion 112b of each support member 11b.
  • the solar cell module 3 supported by the support member 11b is disposed in the notch 125b of the lateral shift prevention member 12b. Accordingly, the first solar cell module 3 is supported by the four packaging structures 1b in the first stage.
  • the second-stage packing structure 1b is arranged on the first-stage packing structure 1b.
  • the base portion 111b of the support member 11b is directly disposed on the base portion 111b of the support member 11b attached to the pallet 2. Accordingly, the base portions 111b of the support member 11b are stacked in the vertical direction Z.
  • the support member 11b is arranged in a state of being biased downward by an automatic machine or the like.
  • the lateral slip prevention member 12b is urged in the vertical direction Z by the support portion 112b of the support member 11b and the support portion 112b of another adjacent support member 11b.
  • the solar cell module 3 is placed on the support portions 112b of the four support members 11b in the second stage.
  • the lateral slip prevention member 12b is disposed on the support portion 112b of each support member 11b.
  • the solar cell module 3 supported by the support member 11b is disposed in the notch 125b of the lateral shift prevention member 12b.
  • the second solar cell module 3 is supported by the four packaging structures 1b in the second stage.
  • the effect of the packing structure 1b according to the third embodiment is the same as that of the packing structure 1 according to the first embodiment.
  • the solar cell module 3 is packed using the packing structure 1b.
  • FIG. 9 is a perspective view showing a support member according to Embodiment 4 of the present invention.
  • the supporting member 11c according to Embodiment 4 will be described.
  • the support member 11c according to the fourth embodiment can be applied to the packaging structure according to the first to third embodiments. That is, in the packaging structure according to Embodiments 1 to 3, a linear support member 11c may be used instead of the L-shaped support member.
  • the support member 11c includes a base portion 111c stacked in the vertical direction Z and a support portion 112c protruding in the horizontal direction from the base portion 111c.
  • the support member 11c is integrally formed of a resin such as PP or ABS, for example.
  • the base portion 111c is formed in a straight line when seen in a plan view.
  • the support portion 112c is provided on one side of the linear base portion 111c, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 c can support the linear portion of the rectangular solar cell module 3.
  • the support part 112c is formed in a rectangular shape when seen in a plan view. Note that the support portion 112c may be formed in a triangular shape or a circular arc shape when seen in a plan view.
  • the solar cell module 3 may be supported only by the linear support member 11c, or the solar cell module 3 may be supported by the L-shaped support member 11b and the linear support member 11c. Good.
  • the packing method using the support member 11c according to the fourth embodiment is the same as that in the first to third embodiments.
  • the present invention is not limited to the first to fourth embodiments described above.
  • Embodiments 1 to 4 an example in which the solar cell module 3 is frameless has been described, but the solar cell module may be provided with a frame.
  • the packing structure 1 includes the buffer member 13
  • the present invention is not limited thereto, and the packing structure 1 may not include the buffer member 13.
  • the protrusion 113 and the protrusion 114 are formed on the support portion 112a, and the groove-shaped first engagement portion 123 and the second engagement portion 124 are formed on the lateral shift prevention member 12a.
  • a recessed part may be formed in the support member 112a, and you may make it a protruding 1st engaging part and a 2nd engaging part be formed in the side slip prevention member 12a.
  • the thickness in the vertical direction Z of the portion where the notch 125b of the lateral deviation prevention member 12b is not formed is the upper surface of the support portion 112b of the support member 11b and the support of another adjacent support member 11b.
  • the thickness in the perpendicular direction Z of the part in which the notch part 125b of the lateral slip prevention member 12b is formed is supported by the support member 11b. You may make it become larger than the distance between the upper surface of the solar cell module 3 and the lower surface of the support part 112b of the other adjacent support member 11b.
  • the lateral slip prevention member 12b supports the solar cell module 3 supported by the support member 11b and other adjacent support members 11b. It is biased in the vertical direction Z by the portion 112b.
  • the present invention is not limited to this, and the notch 125b may not be formed in the lateral displacement prevention member 12b.
  • the present invention can be suitably used for a packing structure for packing solar cell modules and a method for packing solar cell modules.

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Abstract

This packaging structure (10) stacks and packages solar cell modules (3) in a horizontal state. This packaging structure (10) is provided with support members (10) comprising base units (111) which are vertically stacked and support units (112) which extend horizontally from said base units (111), and is also provided with lateral slippage preventing members (12) which prevent the support members (11) from slipping laterally relative to neighboring support members (11). The support units (112) support the solar cell modules (3) in a horizontal state.

Description

梱包構造体および梱包方法Packing structure and packing method
　本発明は、太陽電池モジュールを梱包する梱包構造体、および梱包構造体を用いて太陽電池モジュールを梱包する梱包方法に関する。 The present invention relates to a packing structure for packing a solar cell module, and a packing method for packing a solar cell module using the packing structure.
　太陽電池モジュールを水平な状態で積み重ねて梱包する梱包構造体が知られている（たとえば、特許文献１参照）。 A packaging structure that stacks and packages solar cell modules in a horizontal state is known (see, for example, Patent Document 1).
　特許文献１には、光起電力モジュールの角部が載置される支持異形材が内側に突出するように形成された成形品部材を備えた差込みシステムが開示されている。この差込みシステムでは、４個の成形品部材が、それぞれ、１枚の光起電力モジュールの４つの角部を支持している。成形品部材には、上側にほぞ（突部）が形成され、下側に空所が形成されている。成形品部材のほぞは、その成形品部材の上方に配置される成形品部材の空所に差し込まれている。すなわち、成形品部材のほぞと空所との構造により、隣接する成形品部材が結合される。これにより、成形品部材は垂直方向に積み重ねられ、積み重ねられる成形品部材により光起電力モジュールが支持されている。 Patent Document 1 discloses an insertion system including a molded product member formed so that a supporting deformable material on which a corner portion of a photovoltaic module is placed protrudes inward. In this plug-in system, four molded product members each support four corners of one photovoltaic module. The molded product member has a tenon (projection) on the upper side and a void on the lower side. The tenon of the molded product member is inserted into a void of the molded product member disposed above the molded product member. That is, the adjacent molded product members are joined by the structure of the tenon and the void of the molded product member. Accordingly, the molded product members are stacked in the vertical direction, and the photovoltaic module is supported by the stacked molded product members.
特開２００６－３２９７８号公報JP 2006-32978 A
　特許文献１の差込みシステムでは、ほぞが空所に差し込まれることにより、隣接する成形品部材が横ずれするのを防止することが可能である。しかしながら、成形品部材にほぞおよび空所を形成する必要があるので、成形品部材の耐久性が低下しやすいという問題点が考えられる。 In the insertion system of Patent Document 1, it is possible to prevent the adjacent molded product members from being laterally displaced by inserting the tenon into the empty space. However, since it is necessary to form tenons and voids in the molded product member, there is a problem that the durability of the molded product member tends to be lowered.
　本発明は、上記の課題を解決するためになされたものであり、支持部材の耐久性が低下しやすくなるのを抑制しながら、支持部材が隣接する他の支持部材に対して横ずれすることを防止する梱包構造体を提供することを目的とする。 The present invention has been made in order to solve the above-described problems, and it is possible to prevent the support member from being laterally displaced with respect to other adjacent support members while suppressing the durability of the support member from being easily lowered. It aims at providing the packing structure which prevents.
　また、本発明は、支持部材の耐久性が低下しやすくなるのを抑制しながら、支持部材が隣接する他の支持部材に対して横ずれすることを防止する梱包構造体を用いて太陽電池モジュールを梱包する梱包方法を提供することを目的とする。 Further, the present invention provides a solar cell module using a packaging structure that prevents the support member from laterally deviating from other adjacent support members while suppressing the durability of the support member from being easily lowered. An object is to provide a packing method for packing.
　本発明に係る梱包構造体は、太陽電池モジュールを水平な状態で積み重ねて梱包する梱包構造体であって、垂直方向に積み重ねられる基体部と前記基体部から水平方向に突出する支持部とを有する支持部材と、前記支持部材が隣接する他の支持部材に対して横ずれするのを防止する横ずれ防止部材とを備えることを特徴とする。 A packing structure according to the present invention is a packing structure for stacking and packing solar cell modules in a horizontal state, and includes a base portion stacked in a vertical direction and a support portion protruding in the horizontal direction from the base portion. A support member and a lateral displacement prevention member that prevents the support member from laterally deviating with respect to another adjacent support member are provided.
　この構成によって、横ずれ防止部材により、支持部材が隣接する他の支持部材に対して横ずれするのを防止しながら、支持部材を垂直方向に積み重ねることができる。そして、垂直方向に積み重ねられた各支持部材により、太陽電池モジュールを支持することができるので、太陽電池モジュールを水平な状態で積み重ねた場合にも、上に積まれた太陽電池モジュールの荷重が下の太陽電池モジュールに伝わるのを防止することができる。また、横ずれ防止部材を設けることにより、隣接する支持部材を結合するためのほぞおよび空所を支持部材に形成する必要がないので、支持部材の耐久性が低下しやすくなるのを抑制することができる。 With this configuration, the support member can be stacked in the vertical direction while preventing the support member from laterally shifting with respect to other adjacent support members by the lateral shift prevention member. Since the solar cell modules can be supported by the support members stacked in the vertical direction, even when the solar cell modules are stacked in a horizontal state, the load of the solar cell modules stacked thereon is reduced. Can be prevented from being transmitted to the solar cell module. Further, by providing the lateral slip prevention member, it is not necessary to form a tenon and a space for joining adjacent support members in the support member, so that it is possible to suppress the durability of the support member from being easily lowered. it can.
　本発明に係る梱包構造体では、前記基体部は、平面的に見てＬ字状に形成され、前記支持部は、Ｌ字状の前記基体部の内側に設けられており、梱包する太陽電池モジュールを水平な状態で支持するように構成されていることを特徴とする。 In the packing structure according to the present invention, the base portion is formed in an L shape when seen in a plan view, and the support portion is provided on the inner side of the L shape base portion. The module is configured to support the module in a horizontal state.
　この構成により、支持部材が太陽電池モジュールの角部を支持することができる。 This configuration allows the support member to support the corners of the solar cell module.
　本発明に係る梱包構造体では、前記基体部は、平面的に見て直線状に形成され、前記支持部は、直線状の前記基体部の一方側に設けられており、梱包する太陽電池モジュールを水平な状態で支持するように構成されていることを特徴とする。 In the packaging structure according to the present invention, the base portion is formed in a straight line when seen in a plan view, and the support portion is provided on one side of the straight base portion, and the solar cell module is packed. Is configured to be supported in a horizontal state.
　この構成により、支持部材が矩形状の太陽電池モジュールの直線部分を支持することができる。 With this configuration, the support member can support the linear portion of the rectangular solar cell module.
　本発明に係る梱包構造体では、前記横ずれ防止部材は、前記支持部材の基体部と前記他の支持部材の基体部との間に配置されることを特徴とする。 The packing structure according to the present invention is characterized in that the lateral slip prevention member is disposed between a base portion of the support member and a base portion of the other support member.
　この構成により、横ずれ防止部材が支持部材の横ずれを容易に防止することができる。 With this configuration, the lateral displacement prevention member can easily prevent lateral displacement of the support member.
　本発明に係る梱包構造体では、前記支持部材により支持される太陽電池モジュールの上方に配置される緩衝部材を備えることを特徴とする。 The packing structure according to the present invention is characterized by including a buffer member disposed above the solar cell module supported by the support member.
　この構成により、太陽電池モジュールが垂直方向にばたつくのを防止することができる。 This configuration can prevent the solar cell module from flapping in the vertical direction.
　本発明に係る梱包構造体では、前記緩衝部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置されることを特徴とする。 In the packing structure according to the present invention, the buffer member is disposed between a support portion of the support member and a support portion of the other support member.
　この構成により、隣接する太陽電池モジュールに負荷を与えることなく、太陽電池モジュールが垂直方向にばたつくのを防止することができる。 This configuration can prevent the solar cell module from flapping in the vertical direction without applying a load to the adjacent solar cell module.
　本発明に係る梱包構造体では、前記横ずれ防止部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置され、前記支持部材に係合する第１係合部と前記他の支持部材に係合する第２係合部とを有することを特徴とする。 In the packing structure according to the present invention, the lateral slip prevention member is disposed between a support portion of the support member and a support portion of the other support member, and a first engagement portion that engages with the support member; And a second engagement portion that engages with the other support member.
　この構成により、横ずれ防止部材が支持部材の横ずれを容易に防止することができる。 With this configuration, the lateral displacement prevention member can easily prevent lateral displacement of the support member.
　本発明に係る梱包構造体では、前記横ずれ防止部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置され、前記支持部材の支持部と前記他の支持部材の支持部とにより付勢されるように構成されていることを特徴とする。 In the packing structure according to the present invention, the lateral slip prevention member is disposed between a support part of the support member and a support part of the other support member, and the support part of the support member and the other support member It is comprised so that it may be urged | biased by a support part.
　この構成により、横ずれ防止部材が支持部材の横ずれを容易に防止することができる。 With this configuration, the lateral displacement prevention member can easily prevent lateral displacement of the support member.
　本発明に係る梱包構造体では、前記横ずれ防止部材は、前記支持部材により支持される太陽電池モジュールの上方に配置されることを特徴とする。 The packing structure according to the present invention is characterized in that the lateral slip prevention member is disposed above a solar cell module supported by the support member.
　この構成により、太陽電池モジュールが垂直方向にばたつくのを防止することができる。 This configuration can prevent the solar cell module from flapping in the vertical direction.
　本発明に係る梱包構造体では、前記支持部材により支持される太陽電池モジュールは、フレームレスであることを特徴とする。 In the packing structure according to the present invention, the solar cell module supported by the support member is frameless.
　この構成により、フレームレスの太陽電池モジュールを梱包することができる。 This configuration enables packaging of frameless solar cell modules.
　本発明に係る梱包方法は、上記のいずれか一つに記載の梱包構造体を用いて太陽電池モジュールを梱包することを特徴とする。 The packing method according to the present invention is characterized by packing a solar cell module using the packing structure described in any one of the above.
　この構成によって、支持部材の耐久性が低下しやすくなるのを抑制しながら、支持部材が隣接する支持部材に対して横ずれすることを防止する梱包構造体を用いて太陽電池モジュールを梱包することができる。 With this configuration, it is possible to pack the solar cell module using a packing structure that prevents the support member from shifting laterally with respect to the adjacent support member while suppressing the durability of the support member from being easily lowered. it can.
　本発明に係る梱包構造体によれば、支持部材の耐久性が低下しやすくなるのを抑制しながら、支持部材が隣接する他の支持部材に対して横ずれすることを防止することができる。 According to the packing structure according to the present invention, it is possible to prevent the support member from being laterally displaced with respect to other adjacent support members while suppressing the durability of the support member from being easily lowered.
　また、本発明に係る梱包方法によれば、支持部材の耐久性が低下しやすくなるのを抑制しながら、支持部材が隣接する他の支持部材に対して横ずれすることを防止する梱包構造体を用いて太陽電池モジュールを梱包することができる。 Moreover, according to the packaging method according to the present invention, the packaging structure that prevents the support member from laterally deviating from other adjacent support members while suppressing the durability of the support member from being easily lowered. It can be used to pack solar cell modules.
図１は、本発明の実施の形態１に係る梱包構造体を用いて太陽電池モジュールを梱包する状態を示した斜視図である。FIG. 1 is a perspective view showing a state in which a solar cell module is packed using the packing structure according to Embodiment 1 of the present invention. 図２Ａは、本発明の実施の形態１に係る梱包構造体を示した平面図である。FIG. 2A is a plan view showing the packaging structure according to Embodiment 1 of the present invention. 図２Ｂは、図２ＡのＡ－Ａ断面図である。2B is a cross-sectional view taken along the line AA in FIG. 2A. 図３は、本発明の実施の形態１に係る梱包構造体の支持部材を示した斜視図である。FIG. 3 is a perspective view showing a support member of the packaging structure according to Embodiment 1 of the present invention. 図４は、本発明の実施の形態１に係る梱包構造体の横ずれ防止部材を示した斜視図である。FIG. 4 is a perspective view showing a lateral slip prevention member of the packaging structure according to Embodiment 1 of the present invention. 図５Ａは、本発明の実施の形態２に係る梱包構造体を示した平面図である。FIG. 5A is a plan view showing a packaging structure according to Embodiment 2 of the present invention. 図５Ｂは、図５ＡのＢ－Ｂ断面図である。5B is a cross-sectional view taken along the line BB of FIG. 5A. 図６は、本発明の実施の形態２に係る梱包構造体の支持部材を示した斜視図である。FIG. 6 is a perspective view showing a support member of the packaging structure according to Embodiment 2 of the present invention. 図７Ａは、本発明の実施の形態３に係る梱包構造体を示した平面図である。FIG. 7A is a plan view showing a packaging structure according to Embodiment 3 of the present invention. 図７Ｂは、図７ＡのＣ－Ｃ断面図である。7B is a cross-sectional view taken along the line CC of FIG. 7A. 図８は、本発明の実施の形態３に係る梱包構造体の支持部材を示した斜視図である。FIG. 8 is a perspective view showing a support member of the packaging structure according to Embodiment 3 of the present invention. 図９は、本発明の実施の形態４に係る支持部材を示した斜視図である。FIG. 9 is a perspective view showing a support member according to Embodiment 4 of the present invention.
　以下、本発明の実施の形態について図面を参照して説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
　＜実施の形態１＞
　図１は、本発明の実施の形態１に係る梱包構造体を用いて太陽電池モジュールを梱包する状態を示した斜視図である。図１を参照して、実施の形態１に係る梱包構造体１の概略について説明する。 <Embodiment 1>
FIG. 1 is a perspective view showing a state in which a solar cell module is packed using the packing structure according to Embodiment 1 of the present invention. With reference to FIG. 1, the outline of the packing structure 1 which concerns on Embodiment 1 is demonstrated.
　梱包構造体１は、パレット２の表面に４個取り付けられている。この４個の梱包構造体１は、パレット２に対して位置決めされている。そして、４個の梱包構造体１は、それぞれ、矩形状の太陽電池モジュール３の４つの角部を支持している。 4 Packing structures 1 are attached to the surface of the pallet 2. The four packing structures 1 are positioned with respect to the pallet 2. Each of the four packing structures 1 supports four corners of the rectangular solar cell module 3.
　また、パレット２の表面に取り付けられた４個の梱包構造体１には、垂直方向Ｚに複数（図１の例では、８個）の梱包構造体１が積み重ねられている。そして、各段の４個の梱包構造体１により、１枚の太陽電池モジュール３が支持されている。すなわち、図１の例では、パレット２上に、９枚の太陽電池モジュール３が水平な状態で積み重ねられている。 In addition, a plurality of (eight in the example of FIG. 1) packing structures 1 are stacked in the vertical direction Z on the four packing structures 1 attached to the surface of the pallet 2. One solar cell module 3 is supported by the four packing structures 1 at each stage. That is, in the example of FIG. 1, nine solar cell modules 3 are stacked in a horizontal state on the pallet 2.
　パレット２上の太陽電池モジュール３は、段ボールなどにより包まれ、ＰＰ（ポリプロピレン）バンドなどによりパレット２に巻き付けられた状態で搬送される。 The solar cell module 3 on the pallet 2 is wrapped with cardboard or the like, and conveyed in a state of being wound around the pallet 2 by a PP (polypropylene) band or the like.
　梱包構造体１により支持される太陽電池モジュール３は、フレームレスである。すなわち、梱包構造体１によりフレームレスの太陽電池モジュール３を梱包することができる。 The solar cell module 3 supported by the packing structure 1 is frameless. That is, the frameless solar cell module 3 can be packed by the packing structure 1.
　図２Ａは、本発明の実施の形態１に係る梱包構造体を示した平面図である。図２Ｂは、図２ＡのＡ－Ａ断面図である。図３は、本発明の実施の形態１に係る梱包構造体の支持部材を示した斜視図である。図４は、本発明の実施の形態１に係る梱包構造体の横ずれ防止部材を示した斜視図である。図２Ａ、図２Ｂ、図３および図４を参照して、実施の形態１に係る梱包構造体１の構造について説明する。 FIG. 2A is a plan view showing the packaging structure according to Embodiment 1 of the present invention. 2B is a cross-sectional view taken along the line AA in FIG. 2A. FIG. 3 is a perspective view showing a support member of the packaging structure according to Embodiment 1 of the present invention. FIG. 4 is a perspective view showing a lateral slip prevention member of the packaging structure according to Embodiment 1 of the present invention. With reference to FIG. 2A, FIG. 2B, FIG. 3 and FIG. 4, the structure of the packing structure 1 according to Embodiment 1 will be described.
　梱包構造体１は、太陽電池モジュール３を水平な状態で積み重ねて梱包するように構成されている。梱包構造体１は、支持部材１１と、横ずれ防止部材１２と、緩衝部材１３とを備えている。 The packing structure 1 is configured to stack and pack the solar cell modules 3 in a horizontal state. The packing structure 1 includes a support member 11, a lateral shift prevention member 12, and a buffer member 13.
　支持部材１１（図３参照）は、垂直方向Ｚに積み重ねられる基体部１１１と、基体部１１１から水平方向に突出する支持部１１２とを有する。支持部材１１は、たとえば、ＰＰやＡＢＳ（アクリロニトリル・ブタジエン・スチレン共重合体）などの樹脂により一体的に形成されている。 The support member 11 (see FIG. 3) includes a base portion 111 that is stacked in the vertical direction Z, and a support portion 112 that protrudes from the base portion 111 in the horizontal direction. The support member 11 is integrally formed of a resin such as PP or ABS (acrylonitrile / butadiene / styrene copolymer).
　基体部１１１は、平面的に見てＬ字状に形成されている。すなわち、基体部１１１は、板状部材が直角に折れ曲がったような形状に形成されている。 The base 111 is formed in an L shape when seen in a plan view. That is, the base 111 is formed in a shape in which a plate-like member is bent at a right angle.
　支持部１１２は、Ｌ字状の基体部１１１の内側に設けられており、梱包する太陽電池モジュール３を水平な状態で支持するように構成されている。この構成により、支持部材１１が太陽電池モジュール３の角部を支持することができる。支持部１１２は、基体部１１１の垂直方向Ｚにおける中央部に設けられている。支持部１１２は、平面的に見て三角形状に形成されている。なお、支持部１１２は、平面的に見て、矩形状に形成されていてもよいし、円弧状に形成されていてもよい。 The support part 112 is provided inside the L-shaped base part 111 and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 can support the corners of the solar cell module 3. The support portion 112 is provided at the central portion in the vertical direction Z of the base portion 111. The support portion 112 is formed in a triangular shape when seen in a plan view. Note that the support portion 112 may be formed in a rectangular shape or a circular arc shape when seen in a plan view.
　横ずれ防止部材１２（図４参照）は、支持部材１１が隣接する他の支持部材１１に対して横ずれするのを防止するために設けられている。なお、隣接する他の支持部材１１とは、たとえば、所定の支持部材１１に対する１つ上の支持部材１１である。横ずれ防止部材１２は、支持部材１１の基体部１１１と、隣接する他の支持部材１１の基体部１１１との間に配置されている。横ずれ防止部材１２は、たとえば、ＰＰやＡＢＳなどの樹脂により形成されている。 The lateral displacement prevention member 12 (see FIG. 4) is provided to prevent the lateral displacement of the support member 11 with respect to other adjacent support members 11. The other adjacent support member 11 is, for example, one support member 11 above the predetermined support member 11. The lateral slip prevention member 12 is disposed between the base portion 111 of the support member 11 and the base portion 111 of another adjacent support member 11. The lateral slip prevention member 12 is formed of a resin such as PP or ABS, for example.
　横ずれ防止部材１２は、平面的に見てＬ字状に形成されている。横ずれ防止部材１２には、下面に平面視Ｌ字状の凹部（溝部）１２１が形成され、上面に平面視Ｌ字状の凹部１２２が形成されている。凹部１２１は、支持部材１１の基体部１１１が配置されるように構成され、凹部１２２は、隣接する他の支持部材１１の基体部１１１が配置されるように構成されている。この構成により、横ずれ防止部材１２が支持部材１１および隣接する他の支持部材１１と係合するので、横ずれ防止部材１２が支持部材１１の横ずれを容易に防止することができる。なお、凹部１２１および凹部１２２の幅は、支持部材１１の基体部１１１の幅と略同じ大きさである。 The lateral slip prevention member 12 is formed in an L shape when seen in a plan view. The lateral shift prevention member 12 has a L-shaped recess (groove) 121 in plan view on the lower surface and a L-shaped recess 122 in plan view on the upper surface. The recess 121 is configured such that the base portion 111 of the support member 11 is disposed, and the recess 122 is configured such that the base portion 111 of another adjacent support member 11 is disposed. With this configuration, the lateral slip prevention member 12 engages with the support member 11 and another adjacent support member 11, so the lateral slip prevention member 12 can easily prevent the lateral displacement of the support member 11. The widths of the recess 121 and the recess 122 are substantially the same as the width of the base portion 111 of the support member 11.
　緩衝部材１３は、支持部材１１により支持される太陽電池モジュール３の上方に配置されている。緩衝部材１３は、たとえば、弾性変形可能である発泡スチロール（発泡ポリスチレン）などの発泡体である。緩衝部材１３の一部は、支持部材１１の支持部１１２と、隣接する他の支持部材１１の支持部１１２との間に配置されている。この構成により、隣接する太陽電池モジュール３に負荷を与えることなく、太陽電池モジュール３が垂直方向Ｚにばたつくのを防止することができる。 The buffer member 13 is disposed above the solar cell module 3 supported by the support member 11. The buffer member 13 is, for example, a foamed material such as expanded polystyrene (expanded polystyrene) that can be elastically deformed. A part of the buffer member 13 is disposed between the support part 112 of the support member 11 and the support part 112 of another adjacent support member 11. With this configuration, it is possible to prevent the solar cell module 3 from flapping in the vertical direction Z without applying a load to the adjacent solar cell module 3.
　緩衝部材１３の厚みは、支持部材１１により支持される太陽電池モジュール３の上面と、隣接する他の支持部材１１の支持部１１２の下面との間の距離と略同じ長さである。なお、緩衝部材１３の全部が、支持部材１１の支持部１１２と、隣接する他の支持部材１１の支持部１１２との間に配置されていてもよいし、緩衝部材１３が、隣接する太陽電池モジュール３の間に配置されていてもよい。 The thickness of the buffer member 13 is substantially the same as the distance between the upper surface of the solar cell module 3 supported by the support member 11 and the lower surface of the support portion 112 of another adjacent support member 11. Note that the entire buffer member 13 may be disposed between the support part 112 of the support member 11 and the support part 112 of another adjacent support member 11, or the buffer member 13 is an adjacent solar cell. It may be arranged between the modules 3.
　次に、実施の形態１に係る梱包構造体１を用いて太陽電池モジュール３を梱包する梱包方法について説明する。なお、以下の梱包方法は、たとえば、自動機などにより行われる。 Next, a packing method for packing the solar cell module 3 using the packing structure 1 according to Embodiment 1 will be described. In addition, the following packing methods are performed by an automatic machine etc., for example.
　まず、パレット２（図１参照）の表面に、４個の支持部材１１（図２Ｂ参照）が所定の位置に位置決めされて取り付けられる。なお、所定の位置とは、梱包する太陽電池モジュール３（図２Ｂ参照）の４つの角部に対応する位置である。そして、１段目の４個の支持部材１１の支持部１１２上に太陽電池モジュール３が載置される。 First, four support members 11 (see FIG. 2B) are positioned and attached to the surface of the pallet 2 (see FIG. 1). In addition, a predetermined position is a position corresponding to four corner | angular parts of the solar cell module 3 (refer FIG. 2B) to pack. Then, the solar cell module 3 is placed on the support portions 112 of the four support members 11 in the first stage.
　次に、各支持部材１１の基体部１１１上に横ずれ防止部材１２（図２Ｂ参照）が配置される。このとき、横ずれ防止部材１２の凹部１２１が支持部材１１の基体部１１１の上端部に嵌め合わされる。そして、支持部材１１により支持される太陽電池モジュール３の４つの角部近傍に緩衝部材１３（図２Ａ参照）が配置される。これにより、１段目の４個の梱包構造体１により１枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12 (see FIG. 2B) is disposed on the base portion 111 of each support member 11. At this time, the concave portion 121 of the lateral shift prevention member 12 is fitted into the upper end portion of the base portion 111 of the support member 11. And the buffer member 13 (refer FIG. 2A) is arrange | positioned in the vicinity of the four corners of the solar cell module 3 supported by the support member 11. Accordingly, the first solar cell module 3 is supported by the four packaging structures 1 in the first stage.
　次に、１段目の梱包構造体１上に２段目の梱包構造体１が配置される。具体的には、横ずれ防止部材１２上に支持部材１１が配置される。このとき、支持部材１１の基体部１１１の下端部が横ずれ防止部材１２の凹部１２２に挿入される。これにより、支持部材１１の基体部１１１が垂直方向Ｚに積み重ねられる。そして、２段目の４個の支持部材１１の支持部１１２上に太陽電池モジュール３が載置される。 Next, the second-stage packing structure 1 is arranged on the first-stage packing structure 1. Specifically, the support member 11 is disposed on the lateral slip prevention member 12. At this time, the lower end portion of the base portion 111 of the support member 11 is inserted into the concave portion 122 of the lateral slip prevention member 12. As a result, the base portions 111 of the support member 11 are stacked in the vertical direction Z. Then, the solar cell module 3 is placed on the support portions 112 of the four support members 11 in the second stage.
　次に、各支持部材１１の基体部１１１上に横ずれ防止部材１２が配置される。このとき、横ずれ防止部材１２の凹部１２１が支持部材１１の基体部１１１の上端部に嵌め合わされる。そして、支持部材１１により支持される太陽電池モジュール３の４つの角部近傍に緩衝部材１３が配置される。これにより、２段目の４個の梱包構造体１により２枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12 is disposed on the base portion 111 of each support member 11. At this time, the concave portion 121 of the lateral shift prevention member 12 is fitted into the upper end portion of the base portion 111 of the support member 11. And the buffer member 13 is arrange | positioned in the vicinity of the four corners of the solar cell module 3 supported by the support member 11. Thus, the second solar cell module 3 is supported by the four packaging structures 1 in the second stage.
　そして、同様の作業が繰り返し行われることにより、複数段の梱包構造体１が積み重ねられ、各段の４個の梱包構造体１により１枚の太陽電池モジュール３が支持される。その後、パレット２上の太陽電池モジュール３が段ボールなどにより包まれ、ＰＰバンドなどにより太陽電池モジュール３がパレット２に巻き付けられる。 Then, by repeating the same operation, a plurality of packing structures 1 are stacked, and one solar cell module 3 is supported by the four packing structures 1 at each stage. Thereafter, the solar cell module 3 on the pallet 2 is wrapped with cardboard or the like, and the solar cell module 3 is wound around the pallet 2 by a PP band or the like.
　実施の形態１では、上記のように、梱包構造体１は、垂直方向Ｚに積み重ねられる基体部１１１と基体部１１１から水平方向に突出する支持部１１２とを有する支持部材１１と、支持部材１１が隣接する他の支持部材１１に対して横ずれするのを防止する横ずれ防止部材１２とを備える。 In the first embodiment, as described above, the packing structure 1 includes the support member 11 including the base portion 111 stacked in the vertical direction Z and the support portion 112 protruding in the horizontal direction from the base portion 111, and the support member 11. Is provided with a lateral displacement prevention member 12 that prevents lateral displacement with respect to another adjacent support member 11.
　このような構成によって、横ずれ防止部材１２により、支持部材１１が隣接する他の支持部材１１に対して横ずれするのを防止しながら、支持部材１１を垂直方向Ｚに積み重ねることができる。そして、垂直方向Ｚに積み重ねられた各支持部材１１により、太陽電池モジュール３を支持することができるので、太陽電池モジュール３を水平な状態で積み重ねた場合にも、上に積まれた太陽電池モジュール３の荷重が下の太陽電池モジュール３に伝わるのを防止することができる。そして、太陽電池モジュール３を水平な状態で積み重ねることができるので、太陽電池モジュール３を１枚ずつ梱包する場合に比べて、梱包資材の削減によるコストダウンと、輸送効率の向上とを図ることができる。また、横ずれ防止部材１２を設けることにより、隣接する支持部材１１を結合するためのほぞおよび空所を支持部材１１に形成する必要がないので、支持部材１１の耐久性が低下しやすくなるのを抑制することができる。 With such a configuration, the support member 11 can be stacked in the vertical direction Z while preventing the support member 11 from being laterally shifted with respect to the other adjacent support member 11 by the lateral shift prevention member 12. And since each solar cell module 3 can be supported by each support member 11 stacked in the vertical direction Z, even when the solar cell modules 3 are stacked in a horizontal state, the solar cell modules stacked on the top. It is possible to prevent the load of 3 from being transmitted to the lower solar cell module 3. Since the solar cell modules 3 can be stacked in a horizontal state, the cost can be reduced by reducing the packing materials and the transportation efficiency can be improved as compared with the case where the solar cell modules 3 are packed one by one. it can. Further, the provision of the lateral slip prevention member 12 eliminates the need for forming a tenon and a space for joining the adjacent support members 11 in the support member 11, so that the durability of the support member 11 is likely to decrease. Can be suppressed.
　実施の形態１による梱包方法は、梱包構造体１を用いて太陽電池モジュール３を梱包する。 In the packing method according to the first embodiment, the solar cell module 3 is packed using the packing structure 1.
　＜実施の形態２＞
　図５Ａは、本発明の実施の形態２に係る梱包構造体を示した平面図である。図５Ｂは、図５ＡのＢ－Ｂ断面図である。図６は、本発明の実施の形態２に係る梱包構造体の支持部材を示した斜視図である。図５Ａ、図５Ｂおよび図６を参照して、実施の形態２に係る梱包構造体１ａの構造について説明する。 <Embodiment 2>
FIG. 5A is a plan view showing a packaging structure according to Embodiment 2 of the present invention. 5B is a cross-sectional view taken along the line BB of FIG. 5A. FIG. 6 is a perspective view showing a support member of the packaging structure according to Embodiment 2 of the present invention. With reference to FIG. 5A, FIG. 5B, and FIG. 6, the structure of the packing structure 1a which concerns on Embodiment 2 is demonstrated.
　梱包構造体１ａは、太陽電池モジュール３を水平な状態で積み重ねて梱包するように構成されている。梱包構造体１ａは、支持部材１１ａと、横ずれ防止部材１２ａとを備えている。 The packing structure 1a is configured to stack and pack the solar cell modules 3 in a horizontal state. The packing structure 1a includes a support member 11a and a lateral slip prevention member 12a.
　支持部材１１ａ（図６参照）は、垂直方向Ｚに積み重ねられる基体部１１１ａと、基体部１１１ａから水平方向に突出する支持部１１２ａとを有する。支持部材１１ａは、たとえば、ＰＰやＡＢＳなどの樹脂により一体的に形成されている。 The support member 11a (see FIG. 6) includes a base portion 111a stacked in the vertical direction Z and a support portion 112a protruding in the horizontal direction from the base portion 111a. The support member 11a is integrally formed of a resin such as PP or ABS, for example.
　基体部１１１ａは、平面的に見てＬ字状に形成されている。すなわち、基体部１１１ａは、板状部材が直角に折れ曲がったような形状に形成されている。 The base portion 111a is formed in an L shape when seen in a plan view. That is, the base portion 111a is formed in a shape in which a plate-like member is bent at a right angle.
　支持部１１２ａは、Ｌ字状の基体部１１１ａの内側に設けられており、梱包する太陽電池モジュール３を水平な状態で支持するように構成されている。この構成により、支持部材１１ａが太陽電池モジュール３の角部を支持することができる。支持部１１２ａは、基体部１１１ａの垂直方向Ｚにおける中央部に設けられている。支持部１１２ａは、平面的に見て三角形状に形成されている。なお、支持部１１２ａは、平面的に見て、矩形状に形成されていてもよいし、円弧状に形成されていてもよい。 The support portion 112a is provided inside the L-shaped base portion 111a, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 a can support the corners of the solar cell module 3. The support part 112a is provided in the central part in the vertical direction Z of the base part 111a. The support portion 112a is formed in a triangular shape when seen in a plan view. Note that the support portion 112a may be formed in a rectangular shape or a circular arc shape when seen in a plan view.
　支持部１１２ａには、上面に突部１１３が形成され、下面に突部１１４が形成されている。突部１１３および突部１１４は、Ｌ字状の基体部１１１ａの内側面に沿うように、平面的に見てＬ字状に形成されている。 The support 112a has a protrusion 113 on the upper surface and a protrusion 114 on the lower surface. The protrusion 113 and the protrusion 114 are formed in an L shape when seen in a plan view along the inner surface of the L-shaped base portion 111a.
　横ずれ防止部材１２ａは、支持部材１１ａが隣接する他の支持部材１１ａに対して横ずれするのを防止するために設けられている。なお、隣接する他の支持部材１１ａとは、たとえば、所定の支持部材１１ａに対する１つ上の支持部材１１ａである。横ずれ防止部材１２ａは、支持部材１１ａの支持部１１２ａと、隣接する他の支持部材１１ａの支持部１１２ａとの間に配置されている。横ずれ防止部材１２ａは、たとえば、弾性変形可能である発泡スチロール（発泡ポリスチレン）などの発泡体である。 The lateral displacement prevention member 12a is provided to prevent the support member 11a from laterally deviating with respect to another adjacent support member 11a. The other adjacent support member 11a is, for example, a support member 11a that is one level higher than the predetermined support member 11a. The lateral slip prevention member 12a is disposed between the support portion 112a of the support member 11a and the support portion 112a of another adjacent support member 11a. The lateral slip prevention member 12a is, for example, a foamed material such as expanded polystyrene (foamed polystyrene) that can be elastically deformed.
　横ずれ防止部材１２ａは、直方体状に形成されている。横ずれ防止部材１２ａには、下面に第１係合部１２３が形成され、上面に第２係合部１２４が形成されている。第１係合部１２３は、平面的に見てＬ字状の凹部（溝部）であり、支持部材１１ａの支持部１１２ａの突部１１３が配置されるように構成されている。第２係合部１２４は、平面的に見てＬ字状の凹部（溝部）であり、隣接する他の支持部材１１ａの支持部１１２ａの突部１１４が配置されるように構成されている。この構成により、横ずれ防止部材１２ａが支持部材１１ａおよび隣接する他の支持部材１１ａと係合するので、横ずれ防止部材１２ａが支持部材１１ａの横ずれを容易に防止することができる。 The lateral slip prevention member 12a is formed in a rectangular parallelepiped shape. The lateral displacement prevention member 12a has a first engagement portion 123 formed on the lower surface and a second engagement portion 124 formed on the upper surface. The first engaging portion 123 is an L-shaped concave portion (groove portion) when seen in a plan view, and is configured such that the protrusion 113 of the support portion 112a of the support member 11a is disposed. The second engaging portion 124 is an L-shaped concave portion (groove portion) when seen in a plan view, and is configured such that the protrusion 114 of the supporting portion 112a of another adjacent supporting member 11a is disposed. With this configuration, the lateral slip prevention member 12a engages with the support member 11a and another adjacent support member 11a, so the lateral slip prevention member 12a can easily prevent the lateral slip of the support member 11a.
　なお、第１係合部１２３の幅および深さは、それぞれ、突部１１３の幅および高さと略同じ大きさであり、第２係合部１２４の幅および深さは、それぞれ、突部１１４の幅および高さと略同じ大きさである。 Note that the width and depth of the first engagement portion 123 are approximately the same as the width and height of the protrusion 113, respectively, and the width and depth of the second engagement portion 124 are respectively the protrusion 114. Is approximately the same size as the width and height.
　横ずれ防止部材１２ａの下面には、直方体状の切欠部１２５が形成されている。切欠部１２５は、支持部材１１ａにより支持される太陽電池モジュール３の角部が配置されるように構成されている。すなわち、横ずれ防止部材１２ａは、支持部材１１ａにより支持される太陽電池モジュール３の上方に配置されるように構成されている。 A rectangular parallelepiped notch 125 is formed on the lower surface of the lateral slip prevention member 12a. The notch 125 is configured such that the corner of the solar cell module 3 supported by the support member 11a is disposed. That is, the lateral slip prevention member 12a is configured to be disposed above the solar cell module 3 supported by the support member 11a.
　具体的には、横ずれ防止部材１２ａは、支持部材１１ａにより支持される太陽電池モジュール３の上面と、隣接する他の支持部材１１ａの支持部１１２ａの下面との間に配置されるように構成されている。この構成により、太陽電池モジュール３が垂直方向Ｚにばたつくのを防止することができる。なお、横ずれ防止部材１２ａの切欠部１２５が形成されている部分の垂直方向Ｚにおける厚みは、支持部材１１ａにより支持される太陽電池モジュール３の上面と、隣接する他の支持部材１１ａの支持部１１２ａの下面との間の距離と略同じ長さである。 Specifically, the lateral slip prevention member 12a is configured to be disposed between the upper surface of the solar cell module 3 supported by the support member 11a and the lower surface of the support portion 112a of another adjacent support member 11a. ing. With this configuration, the solar cell module 3 can be prevented from flapping in the vertical direction Z. In addition, the thickness in the vertical direction Z of the portion where the notch 125 of the lateral shift prevention member 12a is formed is the upper surface of the solar cell module 3 supported by the support member 11a and the support portion 112a of another adjacent support member 11a. Is approximately the same length as the distance to the lower surface of the.
　次に、実施の形態２に係る梱包構造体１ａを用いて太陽電池モジュール３を梱包する梱包方法について説明する。なお、以下の梱包方法は、たとえば、自動機などにより行われる。 Next, a packing method for packing the solar cell module 3 using the packing structure 1a according to the second embodiment will be described. In addition, the following packing methods are performed by an automatic machine etc., for example.
　まず、パレット２（図１参照）の表面に、４個の支持部材１１ａ（図５Ｂ参照）が所定の位置に位置決めされて取り付けられる。なお、所定の位置とは、梱包する太陽電池モジュール３（図５Ｂ参照）の４つの角部に対応する位置である。そして、１段目の４個の支持部材１１ａの支持部１１２ａ上に太陽電池モジュール３が載置される。 First, four support members 11a (see FIG. 5B) are positioned and attached to the surface of the pallet 2 (see FIG. 1). In addition, a predetermined position is a position corresponding to four corner | angular parts of the solar cell module 3 (refer FIG. 5B) to pack. And the solar cell module 3 is mounted on the support part 112a of the four support members 11a of the 1st step | paragraph.
　次に、各支持部材１１ａの支持部１１２ａ上に横ずれ防止部材１２ａ（図５Ｂ参照）が配置される。このとき、横ずれ防止部材１２ａの第１係合部１２３が支持部１１２ａの突部１１３に嵌め合わされることにより、横ずれ防止部材１２ａが支持部材１１ａに係合される。また、横ずれ防止部材１２ａの切欠部１２５には、支持部材１１ａにより支持される太陽電池モジュール３が配置される。これにより、１段目の４個の梱包構造体１ａにより１枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12a (see FIG. 5B) is disposed on the support portion 112a of each support member 11a. At this time, the lateral displacement prevention member 12a is engaged with the support member 11a by fitting the first engagement portion 123 of the lateral displacement prevention member 12a to the protrusion 113 of the support portion 112a. Further, the solar cell module 3 supported by the support member 11a is disposed in the notch 125 of the lateral shift prevention member 12a. Accordingly, the first solar cell module 3 is supported by the four packaging structures 1a in the first stage.
　次に、１段目の梱包構造体１上に２段目の梱包構造体１が配置される。具体的には、パレット２に取り付けられた支持部材１１ａの基体部１１１ａ上に支持部材１１ａの基体部１１１ａが直接配置される。これにより、支持部材１１ａの基体部１１１ａが垂直方向Ｚに積み重ねられる。このとき、支持部材１１ａの支持部１１２ａの突部１１４が横ずれ防止部材１２ａの第２係合部１２４に挿入されることにより、支持部材１１ａが横ずれ防止部材１２ａに係合される。そして、２段目の４個の支持部材１１ａの支持部１１２ａ上に太陽電池モジュール３が載置される。 Next, the second-stage packing structure 1 is arranged on the first-stage packing structure 1. Specifically, the base portion 111a of the support member 11a is directly disposed on the base portion 111a of the support member 11a attached to the pallet 2. As a result, the base portions 111a of the support member 11a are stacked in the vertical direction Z. At this time, the protrusion 114 of the support portion 112a of the support member 11a is inserted into the second engagement portion 124 of the lateral displacement prevention member 12a, whereby the support member 11a is engaged with the lateral displacement prevention member 12a. And the solar cell module 3 is mounted on the support part 112a of the four support members 11a of the 2nd step | stage.
　次に、各支持部材１１ａの支持部１１２ａ上に横ずれ防止部材１２ａが配置される。このとき、横ずれ防止部材１２ａの第１係合部１２３が支持部１１２ａの突部１１３に嵌め合わされることにより、横ずれ防止部材１２ａが支持部材１１ａに係合される。また、横ずれ防止部材１２ａの切欠部１２５には、支持部材１１ａにより支持される太陽電池モジュール３が配置される。これにより、２段目の４個の梱包構造体１ａにより２枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12a is disposed on the support portion 112a of each support member 11a. At this time, the lateral displacement prevention member 12a is engaged with the support member 11a by fitting the first engagement portion 123 of the lateral displacement prevention member 12a to the protrusion 113 of the support portion 112a. Further, the solar cell module 3 supported by the support member 11a is disposed in the notch 125 of the lateral shift prevention member 12a. Thus, the second solar cell module 3 is supported by the four packaging structures 1a in the second stage.
　そして、同様の作業が繰り返し行われることにより、複数段の梱包構造体１ａが積み重ねられ、各段の４個の梱包構造体１ａにより１枚の太陽電池モジュール３が支持される。その後、パレット２上の太陽電池モジュール３が段ボールなどにより包まれ、ＰＰバンドなどにより太陽電池モジュール３がパレット２に巻き付けられる。 Then, by repeatedly performing the same operation, a plurality of packing structures 1a are stacked, and one solar cell module 3 is supported by the four packing structures 1a at each stage. Thereafter, the solar cell module 3 on the pallet 2 is wrapped with cardboard or the like, and the solar cell module 3 is wound around the pallet 2 by a PP band or the like.
　実施の形態２による梱包構造体１ａの効果は、実施の形態１による梱包構造体１と同様である。 The effect of the packing structure 1a according to the second embodiment is the same as that of the packing structure 1 according to the first embodiment.
　実施の形態２による梱包方法は、梱包構造体１ａを用いて太陽電池モジュール３を梱包する。 In the packing method according to the second embodiment, the solar cell module 3 is packed using the packing structure 1a.
　＜実施の形態３＞
　図７Ａは、本発明の実施の形態３に係る梱包構造体を示した平面図である。図７Ｂは、図７ＡのＣ－Ｃ断面図である。図８は、本発明の実施の形態３に係る梱包構造体の支持部材を示した斜視図である。図７Ａ、図７Ｂおよび図８を参照して、実施の形態３に係る梱包構造体１ｂの構造について説明する。 <Embodiment 3>
FIG. 7A is a plan view showing a packaging structure according to Embodiment 3 of the present invention. 7B is a cross-sectional view taken along the line CC of FIG. 7A. FIG. 8 is a perspective view showing a support member of the packaging structure according to Embodiment 3 of the present invention. With reference to FIG. 7A, FIG. 7B, and FIG. 8, the structure of the packing structure 1b which concerns on Embodiment 3 is demonstrated.
　梱包構造体１ｂは、太陽電池モジュール３を水平な状態で積み重ねて梱包するように構成されている。梱包構造体１ｂは、支持部材１１ｂと、横ずれ防止部材１２ｂとを備えている。 The packing structure 1b is configured to stack and pack the solar cell modules 3 in a horizontal state. The packing structure 1b includes a support member 11b and a lateral slip prevention member 12b.
　支持部材１１ｂ（図８参照）は、垂直方向Ｚに積み重ねられる基体部１１１ｂと、基体部１１１ｂから水平方向に突出する支持部１１２ｂとを有する。支持部材１１ｂは、たとえば、ＰＰやＡＢＳなどの樹脂により一体的に形成されている。 The support member 11b (see FIG. 8) includes a base portion 111b stacked in the vertical direction Z and a support portion 112b protruding in the horizontal direction from the base portion 111b. The support member 11b is integrally formed of a resin such as PP or ABS, for example.
　基体部１１１ｂは、平面的に見てＬ字状に形成されている。すなわち、基体部１１１ｂは、板状部材が直角に折れ曲がったような形状に形成されている。 The base portion 111b is formed in an L shape when seen in a plan view. That is, the base portion 111b is formed in a shape in which a plate-like member is bent at a right angle.
　支持部１１２ｂは、Ｌ字状の基体部１１１ｂの内側に設けられており、梱包する太陽電池モジュール３を水平な状態で支持するように構成されている。この構成により、支持部材１１ｂが太陽電池モジュール３の角部を支持することができる。支持部１１２ｂは、基体部１１１ｂの垂直方向Ｚにおける中央部に設けられている。支持部１１２ｂは、平面的に見て三角形状に形成されている。なお、支持部１１２ｂは、平面的に見て、矩形状に形成されていてもよいし、円弧状に形成されていてもよい。 The support portion 112b is provided inside the L-shaped base portion 111b, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 b can support the corners of the solar cell module 3. The support part 112b is provided in the central part in the vertical direction Z of the base part 111b. The support part 112b is formed in a triangular shape when seen in a plan view. The support portion 112b may be formed in a rectangular shape or a circular arc shape when viewed in a plan view.
　横ずれ防止部材１２ｂは、支持部材１１ｂが隣接する他の支持部材１１ｂに対して横ずれするのを防止するために設けられている。なお、隣接する他の支持部材１１ｂとは、たとえば、所定の支持部材１１ｂに対する１つ上の支持部材１１ｂである。横ずれ防止部材１２ｂは、支持部材１１ｂの支持部１１２ｂと、隣接する他の支持部材１１ｂの支持部１１２ｂとの間に配置されている。横ずれ防止部材１２ｂは、たとえば、弾性変形可能である発泡スチロール（発泡ポリスチレン）などの発泡体である。 The lateral displacement prevention member 12b is provided to prevent the support member 11b from laterally deviating with respect to another adjacent support member 11b. The other adjacent support member 11b is, for example, a support member 11b that is one level higher than the predetermined support member 11b. The lateral slip prevention member 12b is disposed between the support part 112b of the support member 11b and the support part 112b of another adjacent support member 11b. The lateral slip prevention member 12b is, for example, a foamed material such as polystyrene foam (foamed polystyrene) that can be elastically deformed.
　横ずれ防止部材１２ｂは、直方体状に形成されている。また、横ずれ防止部材１２ｂの下面には、直方体状の切欠部１２５ｂが形成されている。切欠部１２５ｂは、支持部材１１ｂにより支持される太陽電池モジュール３の角部が配置されるように構成されている。すなわち、横ずれ防止部材１２ｂは、支持部材１１ｂにより支持される太陽電池モジュール３の上方に配置されるように構成されている。具体的には、横ずれ防止部材１２ｂは、支持部材１１ｂにより支持される太陽電池モジュール３の上面と、隣接する他の支持部材１１ｂの支持部１１２ｂの下面との間に配置されるように構成されている。この構成により、太陽電池モジュール３が垂直方向Ｚにばたつくのを防止することができる。 The lateral slip prevention member 12b is formed in a rectangular parallelepiped shape. Further, a rectangular parallelepiped notch 125b is formed on the lower surface of the lateral slip prevention member 12b. The notch 125b is configured such that the corner of the solar cell module 3 supported by the support member 11b is disposed. That is, the lateral slip prevention member 12b is configured to be disposed above the solar cell module 3 supported by the support member 11b. Specifically, the lateral slip prevention member 12b is configured to be disposed between the upper surface of the solar cell module 3 supported by the support member 11b and the lower surface of the support portion 112b of another adjacent support member 11b. ing. With this configuration, the solar cell module 3 can be prevented from flapping in the vertical direction Z.
　そして、横ずれ防止部材１２ｂの切欠部１２５ｂが形成されていない部分の垂直方向Ｚにおける厚みは、支持部材１１ｂの支持部１１２ｂの上面と、隣接する他の支持部材１１ｂの支持部１１２ｂの下面との間の距離よりも大きい。これにより、横ずれ防止部材１２ｂは、梱包構造体１ｂが垂直方向Ｚに積み重ねられた場合に、支持部材１１ｂの支持部１１２ｂと、隣接する他の支持部材１１ｂの支持部１１２ｂとにより垂直方向Ｚに付勢されるように構成されている。この構成により、支持部材１１ｂが横ずれしようとする際に大きな摩擦力がかかるので、横ずれ防止部材１２ｂが支持部材１１ｂの横ずれを容易に防止することができる。 The thickness in the vertical direction Z of the portion where the notch 125b of the lateral shift prevention member 12b is not formed is the upper surface of the support portion 112b of the support member 11b and the lower surface of the support portion 112b of another adjacent support member 11b. Greater than the distance between. Thereby, when the packaging structure 1b is stacked in the vertical direction Z, the lateral slip prevention member 12b is moved in the vertical direction Z by the support portion 112b of the support member 11b and the support portion 112b of another adjacent support member 11b. It is configured to be energized. With this configuration, since a large frictional force is applied when the support member 11b is about to slip laterally, the lateral slip prevention member 12b can easily prevent the lateral displacement of the support member 11b.
　次に、実施の形態３に係る梱包構造体１ｂを用いて太陽電池モジュール３を梱包する梱包方法について説明する。なお、以下の梱包方法は、たとえば、自動機などにより行われる。 Next, a packing method for packing the solar cell module 3 using the packing structure 1b according to Embodiment 3 will be described. In addition, the following packing methods are performed by an automatic machine etc., for example.
　まず、パレット２（図１参照）の表面に、４個の支持部材１１ｂ（図７Ｂ参照）が所定の位置に位置決めされて取り付けられる。なお、所定の位置とは、梱包する太陽電池モジュール３（図７Ｂ参照）の４つの角部に対応する位置である。そして、１段目の４個の支持部材１１ｂの支持部１１２ｂ上に太陽電池モジュール３が載置される。 First, four support members 11b (see FIG. 7B) are positioned and attached to the surface of the pallet 2 (see FIG. 1). In addition, a predetermined position is a position corresponding to four corner | angular parts of the solar cell module 3 (refer FIG. 7B) to pack. And the solar cell module 3 is mounted on the support part 112b of the four support members 11b of the 1st step | paragraph.
　次に、各支持部材１１ｂの支持部１１２ｂ上に横ずれ防止部材１２ｂ（図７Ｂ参照）が配置される。このとき、横ずれ防止部材１２ｂの切欠部１２５ｂには、支持部材１１ｂにより支持される太陽電池モジュール３が配置される。これにより、１段目の４個の梱包構造体１ｂにより１枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12b (see FIG. 7B) is disposed on the support portion 112b of each support member 11b. At this time, the solar cell module 3 supported by the support member 11b is disposed in the notch 125b of the lateral shift prevention member 12b. Accordingly, the first solar cell module 3 is supported by the four packaging structures 1b in the first stage.
　次に、１段目の梱包構造体１ｂ上に２段目の梱包構造体１ｂが配置される。具体的には、パレット２に取り付けられた支持部材１１ｂの基体部１１１ｂ上に支持部材１１ｂの基体部１１１ｂが直接配置される。これにより、支持部材１１ｂの基体部１１１ｂが垂直方向Ｚに積み重ねられる。このとき、自動機などにより支持部材１１ｂが下方向に付勢された状態で配置される。このため、横ずれ防止部材１２ｂが、支持部材１１ｂの支持部１１２ｂと、隣接する他の支持部材１１ｂの支持部１１２ｂとにより垂直方向Ｚに付勢される。そして、２段目の４個の支持部材１１ｂの支持部１１２ｂ上に太陽電池モジュール３が載置される。 Next, the second-stage packing structure 1b is arranged on the first-stage packing structure 1b. Specifically, the base portion 111b of the support member 11b is directly disposed on the base portion 111b of the support member 11b attached to the pallet 2. Accordingly, the base portions 111b of the support member 11b are stacked in the vertical direction Z. At this time, the support member 11b is arranged in a state of being biased downward by an automatic machine or the like. For this reason, the lateral slip prevention member 12b is urged in the vertical direction Z by the support portion 112b of the support member 11b and the support portion 112b of another adjacent support member 11b. Then, the solar cell module 3 is placed on the support portions 112b of the four support members 11b in the second stage.
　次に、各支持部材１１ｂの支持部１１２ｂ上に横ずれ防止部材１２ｂが配置される。このとき、横ずれ防止部材１２ｂの切欠部１２５ｂには、支持部材１１ｂにより支持される太陽電池モジュール３が配置される。これにより、２段目の４個の梱包構造体１ｂにより２枚目の太陽電池モジュール３が支持される。 Next, the lateral slip prevention member 12b is disposed on the support portion 112b of each support member 11b. At this time, the solar cell module 3 supported by the support member 11b is disposed in the notch 125b of the lateral shift prevention member 12b. Thereby, the second solar cell module 3 is supported by the four packaging structures 1b in the second stage.
　そして、同様の作業が繰り返し行われることにより、複数段の梱包構造体１ｂが積み重ねられ、各段の４個の梱包構造体１ｂにより１枚の太陽電池モジュール３が支持される。その後、パレット２上の太陽電池モジュール３が段ボールなどにより包まれ、ＰＰバンドなどにより太陽電池モジュール３がパレット２に巻き付けられる。 Then, by repeating the same operation, a plurality of packing structures 1b are stacked, and one solar cell module 3 is supported by the four packing structures 1b at each stage. Thereafter, the solar cell module 3 on the pallet 2 is wrapped with cardboard or the like, and the solar cell module 3 is wound around the pallet 2 by a PP band or the like.
　実施の形態３による梱包構造体１ｂの効果は、実施の形態１による梱包構造体１と同様である。 The effect of the packing structure 1b according to the third embodiment is the same as that of the packing structure 1 according to the first embodiment.
　実施の形態３による梱包方法は、梱包構造体１ｂを用いて太陽電池モジュール３を梱包する。 In the packing method according to Embodiment 3, the solar cell module 3 is packed using the packing structure 1b.
　＜実施の形態４＞
　図９は、本発明の実施の形態４に係る支持部材を示した斜視図である。図９を参照して、実施の形態４に係る支持部材１１ｃについて説明する。なお、実施の形態４に係る支持部材１１ｃは、実施の形態１～実施の形態３に係る梱包構造体に適用することが可能である。すなわち、実施の形態１～実施の形態３に係る梱包構造体において、Ｌ字状の支持部材に代えて、直線状の支持部材１１ｃを用いてもよい。 <Embodiment 4>
FIG. 9 is a perspective view showing a support member according to Embodiment 4 of the present invention. With reference to FIG. 9, the supporting member 11c according to Embodiment 4 will be described. The support member 11c according to the fourth embodiment can be applied to the packaging structure according to the first to third embodiments. That is, in the packaging structure according to Embodiments 1 to 3, a linear support member 11c may be used instead of the L-shaped support member.
　支持部材１１ｃは、垂直方向Ｚに積み重ねられる基体部１１１ｃと、基体部１１１ｃから水平方向に突出する支持部１１２ｃとを有する。支持部材１１ｃは、たとえば、ＰＰやＡＢＳなどの樹脂により一体的に形成されている。 The support member 11c includes a base portion 111c stacked in the vertical direction Z and a support portion 112c protruding in the horizontal direction from the base portion 111c. The support member 11c is integrally formed of a resin such as PP or ABS, for example.
　基体部１１１ｃは、平面的に見て直線状に形成されている。支持部１１２ｃは、直線状の基体部１１１ｃの一方側に設けられており、梱包する太陽電池モジュール３を水平な状態で支持するように構成されている。この構成により、支持部材１１ｃが矩形状の太陽電池モジュール３の直線部分を支持することができる。支持部１１２ｃは、平面的に見て矩形状に形成されている。なお、支持部１１２ｃは、平面的に見て、三角形状に形成されていてもよいし、円弧状に形成されていてもよい。 The base portion 111c is formed in a straight line when seen in a plan view. The support portion 112c is provided on one side of the linear base portion 111c, and is configured to support the solar cell module 3 to be packed in a horizontal state. With this configuration, the support member 11 c can support the linear portion of the rectangular solar cell module 3. The support part 112c is formed in a rectangular shape when seen in a plan view. Note that the support portion 112c may be formed in a triangular shape or a circular arc shape when seen in a plan view.
　なお、直線状の支持部材１１ｃのみで太陽電池モジュール３を支持するようにしてもよいし、Ｌ字状の支持部材１１ｂおよび直線状の支持部材１１ｃで太陽電池モジュール３を支持するようにしてもよい。 The solar cell module 3 may be supported only by the linear support member 11c, or the solar cell module 3 may be supported by the L-shaped support member 11b and the linear support member 11c. Good.
　実施の形態４による支持部材１１ｃを用いた梱包方法は、実施の形態１～実施の形態３と同様である。 The packing method using the support member 11c according to the fourth embodiment is the same as that in the first to third embodiments.
　本発明は、上述した実施の形態１～実施の形態４に限定されるものではない。たとえば、実施の形態１～実施の形態４では、太陽電池モジュール３がフレームレスである例を示したが、太陽電池モジュールがフレーム付きであってもよい。 The present invention is not limited to the first to fourth embodiments described above. For example, in Embodiments 1 to 4, an example in which the solar cell module 3 is frameless has been described, but the solar cell module may be provided with a frame.
　また、実施の形態１では、梱包構造体１が緩衝部材１３を備える例を示したが、これに限らず、梱包構造体１が緩衝部材１３を備えていなくてもよい。 In Embodiment 1, an example in which the packing structure 1 includes the buffer member 13 has been described. However, the present invention is not limited thereto, and the packing structure 1 may not include the buffer member 13.
　また、実施の形態２では、支持部１１２ａに突部１１３および突部１１４が形成され、横ずれ防止部材１２ａに溝状の第１係合部１２３および第２係合部１２４が形成される例を示したが、これに限らず、支持部材１１２ａに凹部が形成され、横ずれ防止部材１２ａに突状の第１係合部および第２係合部が形成されるようにしてもよい。 In the second embodiment, the protrusion 113 and the protrusion 114 are formed on the support portion 112a, and the groove-shaped first engagement portion 123 and the second engagement portion 124 are formed on the lateral shift prevention member 12a. Although shown, not only this but a recessed part may be formed in the support member 112a, and you may make it a protruding 1st engaging part and a 2nd engaging part be formed in the side slip prevention member 12a.
　また、実施の形態３では、横ずれ防止部材１２ｂの切欠部１２５ｂが形成されていない部分の垂直方向Ｚにおける厚みが、支持部材１１ｂの支持部１１２ｂの上面と、隣接する他の支持部材１１ｂの支持部１１２ｂの下面との間の距離よりも大きい例を示したが、これに限らず、横ずれ防止部材１２ｂの切欠部１２５ｂが形成されている部分の垂直方向Ｚにおける厚みが、支持部材１１ｂにより支持される太陽電池モジュール３の上面と、隣接する他の支持部材１１ｂの支持部１１２ｂの下面との間の距離よりも大きくなるようにしてもよい。このように構成すれば、横ずれ防止部材１２ｂは、梱包構造体１ｂが垂直方向Ｚに積み重ねられた場合に、支持部材１１ｂにより支持される太陽電池モジュール３と、隣接する他の支持部材１１ｂの支持部１１２ｂとにより垂直方向Ｚに付勢される。 Further, in the third embodiment, the thickness in the vertical direction Z of the portion where the notch 125b of the lateral deviation prevention member 12b is not formed is the upper surface of the support portion 112b of the support member 11b and the support of another adjacent support member 11b. Although the example larger than the distance between the lower surface of the part 112b was shown, it is not restricted to this, The thickness in the perpendicular direction Z of the part in which the notch part 125b of the lateral slip prevention member 12b is formed is supported by the support member 11b. You may make it become larger than the distance between the upper surface of the solar cell module 3 and the lower surface of the support part 112b of the other adjacent support member 11b. If comprised in this way, when the packaging structure 1b is stacked in the vertical direction Z, the lateral slip prevention member 12b supports the solar cell module 3 supported by the support member 11b and other adjacent support members 11b. It is biased in the vertical direction Z by the portion 112b.
　また、実施の形態３では、横ずれ防止部材１２ｂに切欠部１２５ｂが形成される例を示したが、これに限らず、横ずれ防止部材１２ｂに切欠部１２５ｂが形成されていなくてもよい。 In the third embodiment, an example is shown in which the notch 125b is formed in the lateral displacement prevention member 12b. However, the present invention is not limited to this, and the notch 125b may not be formed in the lateral displacement prevention member 12b.
　なお、本発明は、その精神または主要な特徴から逸脱することなく、他の様々な形で実施することができる。そのため、上述の実施形態はあらゆる点で単なる例示にすぎず、限定的に解釈してはならない。本発明の範囲は特許請求の範囲によって示すものであって、明細書本文には、なんら拘束されない。さらに、特許請求の範囲の均等範囲に属する変形や変更は、全て本発明の範囲内のものである。 Note that the present invention can be implemented in various other forms without departing from the spirit or main features thereof. Therefore, the above-mentioned embodiment is only a mere illustration in all points, and should not be interpreted limitedly. The scope of the present invention is indicated by the claims, and is not restricted by the text of the specification. Further, all modifications and changes belonging to the equivalent scope of the claims are within the scope of the present invention.
　この出願は、２０１１年４月２６日に日本で出願された特願２０１１－０９８２９４に基づく優先権を請求する。これに言及することにより、その全ての内容は本出願に組み込まれるものである。 This application claims priority based on Japanese Patent Application No. 2011-098294 filed in Japan on April 26, 2011. By this reference, the entire contents thereof are incorporated into the present application.
　本発明は、太陽電池モジュールを梱包する梱包構造体および太陽電池モジュールの梱包方法に好適に利用可能である。 The present invention can be suitably used for a packing structure for packing solar cell modules and a method for packing solar cell modules.
　１、１ａ、１ｂ　　　　　　　　　　　　梱包構造体
　３　　　　　　　　　　　　　　　　　　太陽電池モジュール
　１１、１１ａ、１１ｂ、１１ｃ　　　　　支持部材
　１２、１２ａ、１２ｂ　　　　　　　　　横ずれ防止部材
　１３　　　　　　　　　　　　　　　　　緩衝部材
　１１１、１１１ａ、１１１ｂ、１１１ｃ　基体部
　１１２、１１２ａ、１１２ｂ、１１２ｃ　支持部
　１２３　　　　　　　　　　　　　　　　第１係合部
　１２４　　　　　　　　　　　　　　　　第２係合部 DESCRIPTION OF SYMBOLS 1, 1a, 1b Packing structure 3 Solar cell module 11, 11a, 11b, 11c Support member 12, 12a, 12b Lateral deviation prevention member 13 Buffer member 111, 111a, 111b, 111c Base part 112, 112a, 112b, 112c Support part 123 1st engaging part 124 2nd engaging part

Claims (11)

  1. 　太陽電池モジュールを水平な状態で積み重ねて梱包する梱包構造体であって、
    　垂直方向に積み重ねられる基体部と、前記基体部から水平方向に突出する支持部と、を有する支持部材と、
    　前記支持部材が隣接する他の支持部材に対して横ずれするのを防止する横ずれ防止部材とを備えること
    　を特徴とする梱包構造体。     A packing structure for stacking and packing solar cell modules in a horizontal state,
    A support member having a base part stacked in a vertical direction and a support part protruding in a horizontal direction from the base part;
    A packaging structure comprising: a lateral displacement prevention member that prevents lateral displacement of the support member with respect to another adjacent support member.
  2. 　請求項１に記載の梱包構造体であって、
    　前記基体部は、平面的に見てＬ字状に形成され、
    　前記支持部は、Ｌ字状の前記基体部の内側に設けられており、梱包する太陽電池モジュールを水平な状態で支持すること
    　を特徴とする梱包構造体。     The packaging structure according to claim 1,
    The base portion is formed in an L shape when seen in a plan view,
    The said support part is provided inside the said L-shaped base | substrate part, and supports the solar cell module to pack in a horizontal state. The packing structure characterized by these.
  3. 　請求項１に記載の梱包構造体であって、
    　前記基体部は、平面的に見て直線状に形成され、
    　前記支持部は、直線状の前記基体部の一方側に設けられており、梱包する太陽電池モジュールを水平な状態で支持すること
    　を特徴とする梱包構造体。     The packaging structure according to claim 1,
    The base portion is formed in a straight line when seen in a plan view,
    The said support part is provided in the one side of the said linear base | substrate part, and supports the solar cell module to pack in a horizontal state. The packing structure characterized by these.
  4. 　請求項１から請求項３までのいずれか一つに記載の梱包構造体であって、
    　前記横ずれ防止部材は、前記支持部材の基体部と前記他の支持部材の基体部との間に配置されること
    　を特徴とする梱包構造体。     A packing structure according to any one of claims 1 to 3,
    The packaging structure according to claim 1, wherein the lateral slip prevention member is disposed between a base portion of the support member and a base portion of the other support member.
  5. 　請求項４に記載の梱包構造体であって、
    　前記支持部材により支持される太陽電池モジュールの上方に配置される緩衝部材を備えること
    　を特徴とする梱包構造体。     The packaging structure according to claim 4,
    A packaging structure comprising a buffer member disposed above a solar cell module supported by the support member.
  6. 　請求項５に記載の梱包構造体であって、
    　前記緩衝部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置されること
    　を特徴とする梱包構造体。     The packaging structure according to claim 5,
    The packing structure, wherein the buffer member is disposed between a support portion of the support member and a support portion of the other support member.
  7. 　請求項１から請求項３までのいずれか一つに記載の梱包構造体であって、
    　前記横ずれ防止部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置され、前記支持部材に係合する第１係合部と前記他の支持部材に係合する第２係合部とを有すること
    　を特徴とする梱包構造体。     A packing structure according to any one of claims 1 to 3,
    The lateral shift prevention member is disposed between a support portion of the support member and a support portion of the other support member, and engages with a first engagement portion that engages with the support member and the other support member. A packaging structure comprising: a second engagement portion.
  8. 　請求項１から請求項３までのいずれか一つに記載の梱包構造体であって、
    　前記横ずれ防止部材は、前記支持部材の支持部と前記他の支持部材の支持部との間に配置され、前記支持部材の支持部と前記他の支持部材の支持部とにより付勢されていること
    　を特徴とする梱包構造体。     A packing structure according to any one of claims 1 to 3,
    The lateral shift prevention member is disposed between a support portion of the support member and a support portion of the other support member, and is biased by the support portion of the support member and the support portion of the other support member. A packaging structure characterized by that.
  9. 　請求項７または請求項８に記載の梱包構造体であって、
    　前記横ずれ防止部材は、前記支持部材により支持される太陽電池モジュールの上方に配置されること
    　を特徴とする梱包構造体。     The packaging structure according to claim 7 or claim 8,
    The packaging structure according to claim 1, wherein the lateral slip prevention member is disposed above a solar cell module supported by the support member.
  10. 　請求項１から請求項９までのいずれか一つに記載の梱包構造体であって、
    　前記支持部材により支持される太陽電池モジュールは、フレームレスであること
    　を特徴とする梱包構造体。     The packaging structure according to any one of claims 1 to 9,
    The solar cell module supported by the support member is frameless.
  11. 　請求項１から請求項１０までのいずれか一つに記載の梱包構造体を用いて太陽電池モジュールを梱包すること
    　を特徴とする梱包方法。     A packaging method comprising: packaging a solar cell module using the packaging structure according to any one of claims 1 to 10.
PCT/JP2012/060051 2011-04-26 2012-04-12 Packaging structure and packaging method WO2012147533A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006032978A (en) * 2004-07-12 2006-02-02 Haeberlein-Lehr Ulla Plug-in system in module method certainly storing photoelectromotive-force module horizontally accumulated in transportation
JP2009246017A (en) * 2008-03-28 2009-10-22 Kyocera Corp Protection member for frameless solar cell module
JP2010058798A (en) * 2008-09-02 2010-03-18 Mitsubishi Electric Corp Corner pad

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006032978A (en) * 2004-07-12 2006-02-02 Haeberlein-Lehr Ulla Plug-in system in module method certainly storing photoelectromotive-force module horizontally accumulated in transportation
JP2009246017A (en) * 2008-03-28 2009-10-22 Kyocera Corp Protection member for frameless solar cell module
JP2010058798A (en) * 2008-09-02 2010-03-18 Mitsubishi Electric Corp Corner pad

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