WO2012079270A1 - High-efficiency return-flow type gas compressor - Google Patents

High-efficiency return-flow type gas compressor Download PDF

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Publication number
WO2012079270A1
WO2012079270A1 PCT/CN2011/000222 CN2011000222W WO2012079270A1 WO 2012079270 A1 WO2012079270 A1 WO 2012079270A1 CN 2011000222 W CN2011000222 W CN 2011000222W WO 2012079270 A1 WO2012079270 A1 WO 2012079270A1
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WO
WIPO (PCT)
Prior art keywords
intake
intake valve
gas compressor
piston
seat
Prior art date
Application number
PCT/CN2011/000222
Other languages
French (fr)
Chinese (zh)
Inventor
靳北彪
Original Assignee
Jin Beibiao
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Publication date
Application filed by Jin Beibiao filed Critical Jin Beibiao
Publication of WO2012079270A1 publication Critical patent/WO2012079270A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/08Actuation of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/16Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by adjusting the capacity of dead spaces of working chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/22Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves

Definitions

  • This invention relates to the field of thermal energy and power and gas compression, and more particularly to a reflux high efficiency gas compressor.
  • the compressed gas (high temperature and high pressure gas) in the clearance volume has a high temperature and high pressure, and will fill the volume above the piston when the piston descends, so that fresh air cannot enter the cylinder, thereby seriously affecting the efficiency of the gas compressor.
  • the clearance volume can hardly be eliminated in a piston gas compressor. For this reason, it is necessary to invent a new type of high efficiency gas compressor in which the clearance volume exists but reduces its effect on the efficiency reduction of the gas compressor. Summary of the invention
  • a reflux high-efficiency gas compressor includes a cylinder, a piston, a cylinder head, an intake seat and an exhaust seat, the piston being disposed in the cylinder, the intake seat and the exhaust seat a port is disposed on the cylinder head, the air inlet seat is in communication with an air inlet, the exhaust seat is in communication with an exhaust passage, and the piston reciprocates up and down in the cylinder under the action of a working mechanism
  • an intake valve is disposed at the intake seat
  • the intake valve is controlled by an intake valve control mechanism
  • an exhaust valve is disposed at the exhaust seat, and a high pressure gas is exhausted at the exhaust valve
  • the intake valve control mechanism opens the intake valve to achieve a high temperature and a high pressure that will be in the clearance volume when the piston has not left the top dead center or left the top dead center. Gas is returned to the inlet.
  • the intake valve is configured as an open-type intake valve.
  • the intake valve is set to an internal open type intake valve.
  • the intake air wide control mechanism is set as a cam type intake valve control mechanism.
  • the intake valve control mechanism is an electromagnetic intake valve control mechanism.
  • the intake valve control mechanism is a hydraulic intake valve control mechanism.
  • a cooler is provided on the intake passage.
  • the intake valve is a direct acting valve, and the intake valve control mechanism is configured as the piston.
  • a gas discharge port is disposed on the intake passage at the intake seat.
  • the principle of the present invention is that after the compression stroke of the gas compressor is completed, the compressed high pressure gas is released, and when the piston has not left the top dead center or left the top dead center, the intake valve is opened, and the remaining The high temperature and high pressure gas in the gap volume is returned to the intake port to achieve mixing with the gas to be introduced into the cylinder, so that more gas to be compressed enters the cylinder during the intake stroke to improve the efficiency of the gas compressor. .
  • the exhaust valve of the present invention can be opened and closed by the control of the exhaust valve control mechanism, or can be set as an automatic check valve.
  • the so-called automatic check valve is controlled by the differential pressure on both sides of the valve body. Check valve that automatically opens or closes.
  • the "the piston is separated from the top dead center by a small distance” means that the distance between the piston and the top dead center is small, and the volume above the piston is not much different from the clearance volume. Theoretically, the piston leaves the top dead center. The smaller the distance, the better, but depending on the specific structure and the response speed of the control mechanism, the time when most of the high-temperature and high-pressure gas in the clearance volume is released is required to lag the top dead center of the piston.
  • the gas compressor referred to in the present invention includes a crank-and-rod type piston type gas compressor and a free piston type gas compressor; the so-called direct acting valve means a valve controlled by a piston.
  • the cooler provided on the intake passage may be a radiator or a heat exchanger, and the purpose thereof is to discharge the gas discharged from the clearance volume and the mixture of the gas and the gas to be compressed. Cooling and cooling are performed to increase the intake efficiency of the gas compressor.
  • the present invention can reduce the influence of the clearance volume on the intake of the gas compressor, thereby improving the efficiency of the gas compressor.
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Embodiment 2 is a schematic structural view of Embodiment 2 of the present invention.
  • Embodiment 3 is a schematic structural view of Embodiment 3 of the present invention.
  • Figure 4 is a schematic structural view of Embodiment 4 of the present invention
  • Figure 5 is a schematic structural view of Embodiment 5 of the present invention
  • Figure 6 is a schematic view showing the structure of Embodiment 6 of the present invention.
  • Figure 7 is a schematic view showing the structure of Embodiment 7 of the present invention.
  • Figure 8 is a schematic view showing the structure of Embodiment 8 of the present invention.
  • Figure 9 is a schematic view showing the structure of Embodiment 9 of the present invention.
  • Figure 10 is a schematic view showing the structure of Embodiment 10 of the present invention.
  • Fig. 11 is a schematic view showing the structure of an embodiment 1 of the present invention.
  • the reflux type high-efficiency gas compressor shown in FIG. 1 includes a cylinder 1, a piston 2, a cylinder head 3, an intake seat 4, and an exhaust seat 5, and the piston 2 is disposed in the cylinder 1
  • the intake seat 4 and the exhaust seat 5 are disposed on the cylinder head 3, and the intake seat 4 is in communication with the intake passage 6, and the exhaust seat 5 is connected to the exhaust passage 7.
  • the piston 2 reciprocates up and down in the cylinder 1 under the action of the working mechanism 20, and an intake valve 9 is provided at the intake seat 4, and the intake valve 9 is controlled by an intake valve.
  • valve control mechanism 10 controlling, providing an exhaust valve 1 at the exhaust seat 5, and returning to the closed state after the exhaust valve 11 discharges the high-pressure gas, the intake valve control mechanism 10 to the intake
  • the opening of the valve 9 allows the high temperature and high pressure gas in the clearance volume to be recirculated into the inlet 6 when the piston 2 has not left the top dead center or a small distance from the top dead center.
  • the reflux type high efficiency gas compressor shown in Fig. 2 differs from the first embodiment in that the exhaust valve 1 is set as an automatic check valve 101.
  • the reflux type high efficiency gas compressor shown in Fig. 3 differs from the first embodiment in that: the exhaust valve 1 1 is opened and closed by the control of the exhaust valve control mechanism 12.
  • the reflux type high efficiency gas compressor shown in Fig. 4 differs from the first embodiment in that the intake valve 9 is set as an open type intake valve 901.
  • the reflux type high efficiency gas compressor shown in Fig. 5 differs from the first embodiment in that the intake valve 9 is set to the inner open type intake valve 902.
  • the reflux type high efficiency gas compressor shown in Fig. 6 differs from the first embodiment in that the intake valve control mechanism 10 is a cam type intake valve control mechanism 1001.
  • the reflux type high efficiency gas compressor shown in Fig. 7 differs from the first embodiment in that: the intake valve control mechanism 10 is provided as an electromagnetic intake valve control mechanism 1002.
  • the reflux type high efficiency gas compressor shown in Fig. 8 differs from the first embodiment in that: the intake valve control mechanism 10 is provided as a hydraulic intake valve control mechanism 1003.
  • the reflux type high efficiency gas compressor shown in FIG. 9 is different from the first embodiment in that: a cooler 13 is provided on the intake passage 6, the purpose of which is to discharge the gas from the clearance volume and the gas and The mixture to be compressed is cooled and cooled to increase the gas intake efficiency of the gas compressor.
  • the reflux type high-efficiency gas compressor shown in FIG. 10 is different from the first embodiment in that: the intake valve 9 is set as a linear motion valve 900, and the intake valve control mechanism 10 is set as the piston 2 .
  • the reflux type high efficiency gas compressor shown in Fig. 11 differs from the first embodiment in that a gas discharge port 600 is provided in the intake port 6 at the intake port 4.
  • the purpose of the gas discharge port 600 is to discharge a mixture of high temperature and high pressure gas in the intake and clearance gaps to prevent these gases from entering the cylinder to improve the efficiency of the intake air and the efficiency of the gas compressor.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

A high-efficiency return-flow type gas compressor comprises a cylinder (1), a piston (2), a cylinder cover (3), an inlet seat port (4) and an outlet seat port (5). The piston (2) is provided in the cylinder (1). The inlet seat port (4) and the outlet seat port (5) are provided on the cylinder cover (3). The inlet seat port (4) is connected with an inlet passage (6), and the outlet seat port (5) is connected with an outlet passage (7). The piston (2) carries out an up and down reciprocating motion in the cylinder (1) under the action of a power mechanism (20). An inlet valve (9) controlled by an inlet valve control mechanism (10) is provided in the inlet seat port (4). An outlet valve (11) is provided in the outlet seat port (5). When the outlet valve (11) returns to the closed state after high pressure gas is discharged, the inlet valve control mechanism (10) opens the inlet valve (9) to enable high temperature and high pressure gas in the clearance volume to return into the inlet passage (6) when the piston (2) has not left the upper dead point or just left the upper dead point a very short distance.

Description

说 明 书  Description
回流式高效气体压縮机  Reflux high efficiency gas compressor
技术领域 Technical field
本发明涉及热能与动力及气体压縮领域, 尤其是一种回流式高效气体压縮 机。  This invention relates to the field of thermal energy and power and gas compression, and more particularly to a reflux high efficiency gas compressor.
背景技术 Background technique
余隙容积内的被压縮气体 (高温高压气体), 温度高压力大, 在活塞下行 时会充满活塞上方容积, 使新鲜空气无法进入气缸内, 从而严重影响气体压縮 机的效率。 然而, 由于机械加工误差、 机械磨损、 热变形以及部件结构特征等 因素, 使余隙容积在活塞式气体压縮机中几乎无法消除。 为此, 需要发明一种 余隙容积存在但减少其对气体压縮机效率降低作用的新型高效气体压縮机。 发明内容  The compressed gas (high temperature and high pressure gas) in the clearance volume has a high temperature and high pressure, and will fill the volume above the piston when the piston descends, so that fresh air cannot enter the cylinder, thereby seriously affecting the efficiency of the gas compressor. However, due to mechanical machining errors, mechanical wear, thermal deformation, and structural characteristics of the components, the clearance volume can hardly be eliminated in a piston gas compressor. For this reason, it is necessary to invent a new type of high efficiency gas compressor in which the clearance volume exists but reduces its effect on the efficiency reduction of the gas compressor. Summary of the invention
为了解决上述问题, 本发明提出的技术方案如下:  In order to solve the above problems, the technical solution proposed by the present invention is as follows:
一种回流式高效气体压縮机, 包括气缸、 活塞、 缸盖、 进气座口和排气座 口, 所述活塞设置在所述气缸内, 所述进气座口和所述排气座口设置在所述缸 盖上, 所述进气座口与进气道连通, 所述排气座口与排气道连通, 所述活塞在 作功机构的作用下在所述气缸内上下往复运动, 在所述进气座口处设进气阀, 所述进气阀受进气阀控制机构控制, 在所述排气座口处设排气阀, 在所述排气 阀排出高压气体后恢复到关闭状态时,所述进气阀控制机构将所述进气阀打开 实现在所述活塞还没有离开上止点或离开上止点很小距离吋将处于余隙容积 内的高温高压气体回流进入所述进气道。  A reflux high-efficiency gas compressor includes a cylinder, a piston, a cylinder head, an intake seat and an exhaust seat, the piston being disposed in the cylinder, the intake seat and the exhaust seat a port is disposed on the cylinder head, the air inlet seat is in communication with an air inlet, the exhaust seat is in communication with an exhaust passage, and the piston reciprocates up and down in the cylinder under the action of a working mechanism Moving, an intake valve is disposed at the intake seat, the intake valve is controlled by an intake valve control mechanism, an exhaust valve is disposed at the exhaust seat, and a high pressure gas is exhausted at the exhaust valve When returning to the closed state, the intake valve control mechanism opens the intake valve to achieve a high temperature and a high pressure that will be in the clearance volume when the piston has not left the top dead center or left the top dead center. Gas is returned to the inlet.
所述进气阀设为外开式进气阀。  The intake valve is configured as an open-type intake valve.
所述进气阀设为内开式进气阀。  The intake valve is set to an internal open type intake valve.
所述进气阔控制机构设为凸轮式进气阀控制机构。  The intake air wide control mechanism is set as a cam type intake valve control mechanism.
所述进气阀控制机构设为电磁式进气阀控制机构。  The intake valve control mechanism is an electromagnetic intake valve control mechanism.
所述进气阀控制机构设为液压式进气阀控制机构。  The intake valve control mechanism is a hydraulic intake valve control mechanism.
在所述进气道上设冷却器。  A cooler is provided on the intake passage.
所述进气阀设为直动阀, 所述进气阀控制机构设为所述活塞。 在所述进气座口处的所述进气道上设气体放出口。 The intake valve is a direct acting valve, and the intake valve control mechanism is configured as the piston. A gas discharge port is disposed on the intake passage at the intake seat.
本发明的原理是在气体压縮机的压縮冲程完了, 被压縮的高压气体被放 出, 活塞还没有离开上止点或离开上止点很小距离时, 将进气阀打开, 使余隙 容积内的高温高压气体回流到进气道内, 以实现与将要进入气缸内的气体混 合, 从而实现在进气冲程内更多将要被压縮的气体进入气缸, 以提高气体压縮 机的效率。  The principle of the present invention is that after the compression stroke of the gas compressor is completed, the compressed high pressure gas is released, and when the piston has not left the top dead center or left the top dead center, the intake valve is opened, and the remaining The high temperature and high pressure gas in the gap volume is returned to the intake port to achieve mixing with the gas to be introduced into the cylinder, so that more gas to be compressed enters the cylinder during the intake stroke to improve the efficiency of the gas compressor. .
本发明中的所述排气阀可以受排气阀控制机构的控制实现打开和关闭,也 可以设为自动式单向阀, 所谓自动式单向阀是指由阀体两侧的压差控制自动打 开或关闭的单向阀。  The exhaust valve of the present invention can be opened and closed by the control of the exhaust valve control mechanism, or can be set as an automatic check valve. The so-called automatic check valve is controlled by the differential pressure on both sides of the valve body. Check valve that automatically opens or closes.
本发明中所谓 "活塞离开上止点很小距离"是指活塞离开上止点的距离很 小, 活塞上方容积与余隙容积相差不大的状态, 从理论上讲, 活塞离开上止点 的距离越小越好, 但是根据具体结构和控制机构的响应速度, 余隙容积内的高 温高压气体被大部分放出时的时间需要滞后活塞上止点。  In the present invention, the "the piston is separated from the top dead center by a small distance" means that the distance between the piston and the top dead center is small, and the volume above the piston is not much different from the clearance volume. Theoretically, the piston leaves the top dead center. The smaller the distance, the better, but depending on the specific structure and the response speed of the control mechanism, the time when most of the high-temperature and high-pressure gas in the clearance volume is released is required to lag the top dead center of the piston.
本发明中所谓的气体压縮机包括曲柄连杆机构活塞式气体压縮机和自由 活塞式气体压縮机; 所谓的直动阀是指受活塞控制的阀。  The gas compressor referred to in the present invention includes a crank-and-rod type piston type gas compressor and a free piston type gas compressor; the so-called direct acting valve means a valve controlled by a piston.
本发明中, 在所述进气道上设置的冷却器, 可以是散热器, 也可以是热交 换器,其目的是将从余隙容积内排出的气体以及这些气体与将要被压縮气体的 混合物进行冷却降温, 从而提高气体压縮机的进气效率。  In the present invention, the cooler provided on the intake passage may be a radiator or a heat exchanger, and the purpose thereof is to discharge the gas discharged from the clearance volume and the mixture of the gas and the gas to be compressed. Cooling and cooling are performed to increase the intake efficiency of the gas compressor.
本发明中, 根据热能与动力领域及气体压縮领域的公知技术, 在必要处设 置必要的机构、 单元及***, 如阀、 泵、 控制机构等。  In the present invention, necessary mechanisms, units, and systems such as valves, pumps, control mechanisms, and the like are provided where necessary in accordance with known techniques in the fields of thermal energy and power and gas compression.
本发明的有益效果如下: The beneficial effects of the present invention are as follows:
本发明能减小余隙容积对气体压縮机的进气影响,从而提高气体压縮机的 效率。  The present invention can reduce the influence of the clearance volume on the intake of the gas compressor, thereby improving the efficiency of the gas compressor.
附图说明 DRAWINGS
图 1所示的是本发明实施例 1的结构示意图;  1 is a schematic structural view of Embodiment 1 of the present invention;
图 2所示的是本发明实施例 2的结构示意图;  2 is a schematic structural view of Embodiment 2 of the present invention;
图 3所示的是本发明实施例 3的结构示意图;  3 is a schematic structural view of Embodiment 3 of the present invention;
图 4所示的是本发明实施例 4的结构示意图; 图 5所示的是本发明实施例 5的结构示意图; Figure 4 is a schematic structural view of Embodiment 4 of the present invention; Figure 5 is a schematic structural view of Embodiment 5 of the present invention;
图 6所示的是本发明实施例 6的结构示意图;  Figure 6 is a schematic view showing the structure of Embodiment 6 of the present invention;
图 7所示的是本发明实施例 7的结构示意图;  Figure 7 is a schematic view showing the structure of Embodiment 7 of the present invention;
图 8所示的是本发明实施例 8的结构示意图;  Figure 8 is a schematic view showing the structure of Embodiment 8 of the present invention;
图 9所示的是本发明实施例 9的结构示意图;  Figure 9 is a schematic view showing the structure of Embodiment 9 of the present invention;
图 10所示的是本发明实施例 10的结构示意图;  Figure 10 is a schematic view showing the structure of Embodiment 10 of the present invention;
图 1 1所示的是本发明实施例 1 1的结构示意图。  Fig. 11 is a schematic view showing the structure of an embodiment 1 of the present invention.
具体实施方式 detailed description
实施例 1  Example 1
如图 1所示的回流式高效气体压縮机, 包括气缸 1、 活塞 2、 缸盖 3、进气 座口 4和排气座口 5, 所述活塞 2设置在所述气缸 1 内, 所述进气座口 4和所 述排气座口 5设置在所述缸盖 3上, 所述进气座口 4与进气道 6连通, 所述排 气座口 5与排气道 7连通, 所述活塞 2在作功机构 20的作用下在所述气缸 1 内上下往复运动, 在所述进气座口 4处设进气阀 9, 所述进气阀 9受进气阀控 制机构 10控制,在所述排气座口 5处设排气阀 1 1,在所述排气阀 1 1排出高压 气体后恢复到关闭状态时, 所述进气阀控制机构 10将所述进气阀 9打开实现 在所述活塞 2还没有离开上止点或离开上止点很小距离时将处于余隙容积内的 高温高压气体回流进入所述进气道 6。  The reflux type high-efficiency gas compressor shown in FIG. 1 includes a cylinder 1, a piston 2, a cylinder head 3, an intake seat 4, and an exhaust seat 5, and the piston 2 is disposed in the cylinder 1 The intake seat 4 and the exhaust seat 5 are disposed on the cylinder head 3, and the intake seat 4 is in communication with the intake passage 6, and the exhaust seat 5 is connected to the exhaust passage 7. The piston 2 reciprocates up and down in the cylinder 1 under the action of the working mechanism 20, and an intake valve 9 is provided at the intake seat 4, and the intake valve 9 is controlled by an intake valve. 10 controlling, providing an exhaust valve 1 at the exhaust seat 5, and returning to the closed state after the exhaust valve 11 discharges the high-pressure gas, the intake valve control mechanism 10 to the intake The opening of the valve 9 allows the high temperature and high pressure gas in the clearance volume to be recirculated into the inlet 6 when the piston 2 has not left the top dead center or a small distance from the top dead center.
实施例 2  Example 2
如图 2所示的回流式高效气体压縮机, 其与实施例 1的区别是: 所述排气 阀 1 1设为自动式单向阀 101。  The reflux type high efficiency gas compressor shown in Fig. 2 differs from the first embodiment in that the exhaust valve 1 is set as an automatic check valve 101.
实施例 3  Example 3
如图 3所示的回流式高效气体压縮机, 其与实施例 1的区别是: 所述排气 阀 1 1受排气阀控制机构 12的控制实现打开和关闭。  The reflux type high efficiency gas compressor shown in Fig. 3 differs from the first embodiment in that: the exhaust valve 1 1 is opened and closed by the control of the exhaust valve control mechanism 12.
实施例 4  Example 4
如图 4所示的回流式高效气体压縮机, 其与实施例 1的区别是: 进气阀 9 设为外开式进气阀 901。 如图 5所示的回流式高效气体压縮机, 其与实施例 1的区别是: 进气阀 9 设为内开式进气阀 902。 The reflux type high efficiency gas compressor shown in Fig. 4 differs from the first embodiment in that the intake valve 9 is set as an open type intake valve 901. The reflux type high efficiency gas compressor shown in Fig. 5 differs from the first embodiment in that the intake valve 9 is set to the inner open type intake valve 902.
实施例 6  Example 6
如图 6所示的回流式高效气体压縮机, 其与实施例 1的区别是: 进气阀控 制机构 10设为凸轮式进气阀控制机构 1001。  The reflux type high efficiency gas compressor shown in Fig. 6 differs from the first embodiment in that the intake valve control mechanism 10 is a cam type intake valve control mechanism 1001.
实施例 7  Example 7
如图 7所示的回流式高效气体压縮机, 其与实施例 1的区别是: 进气阀控 制机构 10设为电磁式进气阀控制机构 1002。  The reflux type high efficiency gas compressor shown in Fig. 7 differs from the first embodiment in that: the intake valve control mechanism 10 is provided as an electromagnetic intake valve control mechanism 1002.
实施例 8  Example 8
如图 8所示的回流式高效气体压縮机, 其与实施例 1的区别是: 进气阀控 制机构 10设为液压式进气阀控制机构 1003。  The reflux type high efficiency gas compressor shown in Fig. 8 differs from the first embodiment in that: the intake valve control mechanism 10 is provided as a hydraulic intake valve control mechanism 1003.
实施例 9  Example 9
如图 9所示的回流式高效气体压縮机, 其与实施例 1的区别是: 在进气道 6上设冷却器 13,其目的是将从余隙容积内排出的气体以及这些气体与将要被 压縮气体的混合物进行冷却降温, 从而提高气体压縮机的进气效率。  The reflux type high efficiency gas compressor shown in FIG. 9 is different from the first embodiment in that: a cooler 13 is provided on the intake passage 6, the purpose of which is to discharge the gas from the clearance volume and the gas and The mixture to be compressed is cooled and cooled to increase the gas intake efficiency of the gas compressor.
实施例 10  Example 10
如图 10所示的回流式高效气体压縮机, 其与实施例 1 的区别是: 所述进 气阀 9设为直动阀 900, 所述进气阀控制机构 10设为所述活塞 2。  The reflux type high-efficiency gas compressor shown in FIG. 10 is different from the first embodiment in that: the intake valve 9 is set as a linear motion valve 900, and the intake valve control mechanism 10 is set as the piston 2 .
实施例 1 1  Example 1 1
如图 1 1所示的回流式高效气体压縮机, 其与实施例 1 的区别是: 在所述 进气座口 4处的所述进气道 6上设气体放出口 600。 所述气体放出口 600设置 的目的是将进气和余隙间隙内的高温高压气体的混合物放出,避免这些气体再 进入气缸, 以提高进气效率和气体压縮机的效率。  The reflux type high efficiency gas compressor shown in Fig. 11 differs from the first embodiment in that a gas discharge port 600 is provided in the intake port 6 at the intake port 4. The purpose of the gas discharge port 600 is to discharge a mixture of high temperature and high pressure gas in the intake and clearance gaps to prevent these gases from entering the cylinder to improve the efficiency of the intake air and the efficiency of the gas compressor.

Claims

权利 要 求 Rights request
1、 一种回流式高效气体压縮机, 包括气缸 (1 )、 活塞 (2)、 缸盖 (3)、 进气座口 (4) 和排气座口 (5), 其特征在于: 所述活塞(2) 设置在所述气缸 1. A reflux type high efficiency gas compressor comprising a cylinder (1), a piston (2), a cylinder head (3), an intake seat (4) and an exhaust seat (5), characterized in that: The piston (2) is disposed in the cylinder
( 1 ) 内, 所述进气座口 (4) 和所述排气座口 (5) 设置在所述缸盖 (3) 上, 所述进气座口 (4) 与进气道 (6) 连通, 所述排气座口 (5) 与排气道 (7 ) 连 通, 所述活塞 (2)在作功机构 (20) 的作用下在所述气缸 (1 ) 内上下往复运 动, 在所述进气座口 (4) 处设进气阀 (9), 所述进气阀 (9) 受进气阀控制机 构 (10) 控制, 在所述排气座口 (5) 处设排气阀 (1 1 ), 在所述排气阀 (1 1 ) 排出高压气体后恢复到关闭状态时, 所述进气阀控制机构(10)将所述进气阀(1) The intake seat (4) and the exhaust seat (5) are disposed on the cylinder head (3), the intake seat (4) and the intake port (6) Connected, the exhaust seat (5) is in communication with the exhaust passage (7), and the piston (2) reciprocates up and down in the cylinder (1) by the working mechanism (20). An intake valve (9) is disposed at the intake seat (4), and the intake valve (9) is controlled by an intake valve control mechanism (10), and a discharge is arranged at the exhaust seat (5) a gas valve (1 1 ), the intake valve control mechanism (10) will be the intake valve when the exhaust valve (1 1 ) is discharged to a closed state after discharging the high pressure gas
(9)打开实现在所述活塞(2)还没有离开上止点或离开上止点很小距离时将 处于余隙容积内的高温高压气体回流进入所述进气道 (6)。 (9) Opening enables the high temperature and high pressure gas in the clearance volume to flow back into the intake port (6) when the piston (2) has not left the top dead center or left the top dead center.
2、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀 (9) 设为外开式进气阀 (901 )。  A reflux type high efficiency gas compressor according to claim 1, wherein said intake valve (9) is provided as an open type intake valve (901).
3、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀 (9) 设为内开式进气阀 (902)。  A reflux type high efficiency gas compressor according to claim 1, wherein said intake valve (9) is an internal open type intake valve (902).
4、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀控制机构 (10) 设为凸轮式进气阀控制机构 (1001 )。  A reflux type high efficiency gas compressor according to claim 1, wherein said intake valve control means (10) is a cam type intake valve control means (1001).
5、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀控制机构 (10) 设为电磁式进气阀控制机构 (1002)。  A reflux type high efficiency gas compressor according to claim 1, wherein said intake valve control means (10) is an electromagnetic intake valve control means (1002).
6、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀控制机构 (10) 设为液压式进气阀控制机构 (1003)。  A reflux type high efficiency gas compressor according to claim 1, wherein said intake valve control means (10) is a hydraulic intake valve control means (1003).
7、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 在所述进 气道 (6) 上设冷却器 ( 13)。  The reflux type high efficiency gas compressor according to claim 1, characterized in that a cooler (13) is provided on the intake passage (6).
8、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 所述进气 阀 (9) 设为直动阀 (900), 所述进气阀控制机构 (10) 设为所述活塞 (2)。  8. The reflux type high efficiency gas compressor according to claim 1, wherein: said intake valve (9) is a direct acting valve (900), and said intake valve control mechanism (10) is set Said piston (2).
9、 根据权利要求 1 所述回流式高效气体压縮机, 其特征在于: 在所述进 气座口 (4) 处的所述进气道 (6) 上设气体放出口 (600)。  A reflux type high efficiency gas compressor according to claim 1, wherein a gas discharge port (600) is provided in said intake port (6) at said intake seat port (4).
PCT/CN2011/000222 2010-12-17 2011-02-12 High-efficiency return-flow type gas compressor WO2012079270A1 (en)

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