WO2012077596A1 - Production method for packaging container and packaging container - Google Patents
Production method for packaging container and packaging container Download PDFInfo
- Publication number
- WO2012077596A1 WO2012077596A1 PCT/JP2011/077908 JP2011077908W WO2012077596A1 WO 2012077596 A1 WO2012077596 A1 WO 2012077596A1 JP 2011077908 W JP2011077908 W JP 2011077908W WO 2012077596 A1 WO2012077596 A1 WO 2012077596A1
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- Prior art keywords
- container
- wall
- packaging
- packaging container
- top wall
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/2056—Machines for packages of special type or form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/40—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to contain liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/02—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/029—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body the tubular body presenting a special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
- B65D5/064—Rectangular containers having a body with gusset-flaps folded outwardly or adhered to the side or the top of the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/72—Contents-dispensing means
- B65D5/74—Spouts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/72—Contents-dispensing means
- B65D5/74—Spouts
- B65D5/746—Spouts formed separately from the container
Definitions
- the present invention relates to a method for producing a packaging container filled with liquid products in addition to milk, juice, alcoholic beverages, mineral water, green tea, and the like, and to the packaging container.
- a packaging container 20 such as that shown in FIG. 10 for milk, juice, sake, shochu, mineral water and other beverages, for example, is creased in a fibrous base material (eg, paper, etc.) / Plastic laminate.
- the web-like packaging laminate material is formed into a tube shape by the longitudinal seal in the longitudinal direction, the filling material is filled into the packaging material formed in the tube shape, the tube-like packaging material is laterally sealed in the transverse direction, and cushioned. Molded into a shaped or pillow-shaped package (primary shape container).
- Panels 21a, 21b that form side walls as shown in FIG. 10 by cutting a pillow-shaped package into one container at a horizontal seal portion and folding it into a mountain fold or a valley fold along the fold line.
- a brick-like container 20 comprising a vertical seal portion 22, a fin horizontal seal portion 23, a panel 24 forming a top wall, a flap (folded piece generated when forming a top wall and a bottom portion) 25, etc. Is formed.
- paper packaging material is cut into a predetermined shape to obtain blanks sealed in the vertical direction of the container. Filled with juice or other beverage filling and sealed at the top.
- These packaging materials have the appearance design of the packaging container product printed on the surface thereof.
- the web-shaped packaging material is repeatedly and continuously provided with a fold line for one container.
- FIG. 11 shows a partial packaging material for one container.
- the web-shaped packaging material with a crease line is composed of a packaging material 27 for one container, a sealing region 28 for vertical sealing, a lateral sealing region 29 for lateral sealing in the transverse direction of the tubular packaging material, a container wall.
- Panel 25a, 25b, 25c forming a flap 25 which is folded and welded to the side wall or bottom, and the panels 25a, 24b, 24c forming the top wall of the container.
- a crease line 26 is formed at the border.
- the object of the present invention is to form a band-shaped packaging material in which a folding line is formed into a tube shape, seal it in the longitudinal direction, seal it in the transverse direction at intervals of one container, and cut it. It is a container formed by folding flaps and fins of a package body into a top wall, a side wall, and a bottom wall, and is to provide a packaging container having a novel shape and a method for producing the container.
- Another object of the present invention is to provide a container which is the above-mentioned container and has a novel triangular prism shape, which is easy for a consumer to hold and easy to pour, and a method for producing the container.
- Still another object of the present invention is to increase the degree of freedom in designing a spout such as a cap and a straw, and an opening device according to the use of a soft drink such as juice, and a liquid product such as a sauce or ketchup.
- Another object is to provide a container that can increase the degree of freedom in designing the appearance and printing of the container, and a method for manufacturing the container.
- the packaging container of the present invention is a tube-shaped molding by vertical sealing of a web-shaped packaging material, filling of a liquid product in the tube-shaped packaging material, horizontal sealing in the transverse direction of the tube-shaped packaging material, molding of a pillow-shaped package,
- a packaging container obtained by individual cutting of a pillow-shaped package, folding along a crease line, having a top wall, a side wall and a bottom wall, and attaching the formed fins and flaps to the wall to form the final shape
- the top wall and the bottom wall are substantially horizontal when the packaging container stands upright, the top wall and the bottom wall have a triangular shape, and connect the triangle of the top wall and the triangle of the bottom wall.
- a cross section in the transverse direction of the packaging container body formed by three ridge lines is a triangle.
- a corner portion of the top wall is provided with an opening for a straw, a spout, and an opening device.
- the manufacturing method of the packaging container according to the present invention is to form a web-shaped packaging material with a crease line into a tube shape by vertical sealing, fill the tube-shaped packaging material with a liquid product, and form the tube-shaped packaging material Forming a pillow-shaped package by transversely sealing in the transverse direction, cutting the individual packages, folding along the crease line to form the top wall, the side wall and the bottom wall, the formed fins and A method of manufacturing a packaging container in which a flap is attached to the wall and formed into a final shape, The top wall and the bottom wall are substantially horizontal when the packaging container stands upright, the top wall and the bottom wall have a triangular shape, and connect the triangle of the top wall and the triangle of the bottom wall.
- a cross section in the transverse direction of the packaging container body formed by three ridge lines is a triangle.
- the cross-sectional area in the tubular packaging material is reduced to fill the packaging material with a liquid product having a volume corresponding to a certain volume of the final-shaped packaging container, In the horizontal seal, keep a certain volume and seal, In final shape molding, the container wall of the package is deformed inward to maintain a constant capacity.
- the packaging container of the present invention can provide a container having a novel shape obtained from a pillow-shaped package.
- the paper packaging container of the present invention allows a consumer to easily pour out from a corner portion from a horizontal triangular top wall.
- a relatively large spout, an opening device, and a wide-mouth spout device (spout port) can be attached to the corner portion so that the consumer can easily pour out.
- the paper packaging container of the present invention With the paper packaging container of the present invention, a novel container design can be provided, and the container can be made more attractive to the customer by consumers at the merchandise display shelf in the retail store.
- the container body has a triangular cross-sectional shape, it is possible to provide a container that is relatively easy to grip and hold even if an infant or child with a small hand is a consumer.
- Paper packaging containers are lined up in series at the back of a retail store with a short back in a retail store, and are difficult for consumers to take out at the time of purchase, but can be easily taken out by grasping the side walls on both sides.
- Opening and pouring methods differ depending on the type of soft drinks such as juices and liquid products such as sauces and ketchup. According to these uses, spouts such as caps and straws, and opening devices can be freely designed. Further, the container shape itself is novel, and the appearance of the container can be designed and printed more freely. The feature of this manufacturing method is that the cross-sectional area in the tube is reduced and the package is deformed and molded in filling and transverse sealing, so that the new and innovative packaging container with corners can be molded effectively without damage. Can do.
- FIG. 1 is a perspective external view showing a first embodiment of a packaging container according to the present invention. It is a top view of the container of 1st Example. It is a front view of the container of 1st Example. It is an expanded view of one container of 1st Example. It is a bottom view of the container of 1st Example. It is a side view of the container of 1st Example. It is a front view of the container of 2nd Example. It is the side view and front view of the container of 3rd Example. It is a perspective view which shows the process in which the container of 1st Example is shape
- the web-shaped packaging laminate material 1 with a crease line is accommodated in a packaging and filling device in a reel shape.
- the packaging laminate material 1 includes a paper base material and a flexible laminate in which polyethylene resin is laminated on both sides of the paper base material, and a conductive layer such as an aluminum foil is formed between the paper base material and the film.
- the exterior printing is applied to the portion corresponding to the surface of the packaging container.
- the drawn-out packaging laminate material 1 is continuously conveyed by the conveying means and is supplied for packaging filling.
- the packaging laminate material 1 is sent to the strip sticking device 3, and the strip is stuck along one edge of the packaging laminate material 1 by the strip sticking device.
- the packaging laminated material 1 is sent to the sterilization tank 4 and sterilized with a sterilization liquid such as hydrogen peroxide in the sterilization tank 4.
- the packaging laminate material 1 is sent to an air knife, dried by the air knife, and then sent to the sterilization chamber 16.
- the packaging laminate material 1 is gradually deformed by the forming ring 6 to be formed into a tube shape.
- Both edges of the packaging laminate material formed into a tube shape are pressed together with the strip by the vertical sealing device 8 to perform vertical sealing. Furthermore, the fluid food supplied through the filling pipe 7 is filled into the tube-shaped packaging laminate material 1.
- the tubular packaging laminate material is guided by a roller and laterally sealed by a lateral sealing device 10 in the lateral direction, and the laterally sealed packaging laminate material is cut with a knife or the like to form a pillow-shaped packaging body 13.
- the pillow-shaped package 13 is formed into a final shape by the final shape forming device 15 to complete a packaging container 14 that contains the fluid food.
- the packaging container 30 of the first embodiment has a top wall 31, side walls 32b, 32c and a bottom wall 33 formed by folding along a fold line, and includes fins 34 and flaps 35 formed in the folding process. It is a packaging container obtained by molding to the final shape attached to the side wall 32b.
- the top wall 31 and the bottom wall 33 are substantially horizontal when the packaging container 30 stands upright. Since the bottom wall 33 is horizontal, the packaging container can be stood stably.
- the plan view of FIG. 2, and the bottom view of FIG. 5 the top wall 31 and the bottom wall 33 have a triangular shape.
- the cross section in the transverse direction of the packaging container body formed by three ridge lines connecting the three corner points of the top wall 31 and the three corner points of the bottom wall 33 is a triangle, and has a triangular prism shape. It is. Although it is simple, it can be made into a novel and novel container appearance.
- the horizontal top wall 31 has a corner portion (31a) to the front side wall.
- this corner allows no easy dripping and easy pouring.
- the packaging container includes a vertical seal 37 on the back side wall 32c side.
- the upper fin 34 of the horizontal seal portion is tilted to the rear side (back wall side), and two folding pieces (flaps) 35 are folded and attached to the wall surface of the side wall panel 32b.
- the lower fin 34 is tilted to the rear side (back wall side), and the two folding pieces (flaps) 35 are folded on the wall surface of the side wall panel 32b as shown in the bottom view of FIG. Attached.
- an easy opening (not shown) for the spout or the straw is formed on the top wall 31.
- the web-shaped packaging material with the crease line is formed in a continuous, belt-shaped packaging material for one container.
- the longitudinal sealing direction 37 of the web-shaped packaging material is provided at the edge of the packaging material
- the sealing region 37 for the vertical seal and the transverse direction of the tubular packaging material is provided in the transverse direction provided adjacent to each other.
- the fold lines of the top wall panel 31, the side wall panels 32b and 32b, and the upper flap panels 35, 35, 35 and 35 are formed at the overhanging point (31a) of the top wall so that the top wall 31 is triangular. concentrate.
- the fold lines of the bottom wall panel 33, the side wall panels 32b and 32b, and the upper flap panels 35, 35, 35, and 35 are concentrated on the projecting point (33a) of the bottom wall so that the bottom wall 33 has a triangular shape.
- the panels 35, 35, and 35 forming the upper flap are each triangular, and are surrounded by adjacent side wall panels 32b, top wall panels 31, 31, and fins (lateral seal portions) 34 that are formed by combining three panels. Occupy the parcel.
- the panels 35, 35, and 35 forming the lower flap are each triangular, and three panels are combined to be surrounded by adjacent side wall panels 32b, bottom wall panels 33 and 33, and fins (lateral seal portions) 34. Occupy the parcel.
- FIG. 7 shows a second embodiment of the packaging container provided with a large spout on the top wall which is a preferred embodiment according to the present invention.
- the packaging container 30 has a top wall 31, side walls 32b, 32b, 32c and a bottom wall 33 formed by folding along a crease line, and fins 34 and flaps formed during the folding process. 35, the upper flap 35 is attached to the side walls 32b and 32b, and the lower flap is also attached to the side walls 32b and 32b.
- FIG. 7 shows a state where the cap 38 is attached to the corner portion of the top wall 31. As shown in the front view of FIG.
- the top wall 31 and the bottom wall 33 are substantially horizontal when the packaging container 30 stands upright.
- the transverse section of the packaging container body formed by a ridge line connecting the corner point of the triangular top wall 31 and the corner point of the triangular bottom wall 33 is a triangle.
- the appearance of the container is simple but novel.
- the corner 31a of the horizontal top wall 31 does not drip and allows easy pouring.
- FIG. 8A of the side view and FIG. 8B of the front view show the container of the third embodiment.
- the flap 35 is attached to the top wall 31 and the bottom wall 33 (not shown) as shown in FIG. 8 (B).
- the flap 35 is not attached to the wall surfaces of the side walls 32b and 32b, and as shown in FIG. 8 (A), a novel and novel container having a simple side surface with no irregularities can be obtained.
- a pillow-shaped packaging body 13 is obtained that is formed by filling a liquid product into the tubular packaging laminate material 1, transversely sealing, and cutting. Then, a pillow-shaped package 13 that is preliminarily folded along the fold line is prepared. In this preparation step, the filling is performed by reducing the cross-sectional area in the tubular packaging material and filling the packaging material with a liquid product having a volume corresponding to a fixed volume of the final-shaped packaging container.
- the cross-sectional shape of the tube is an ellipse shape, a bowl shape, a substantially Mitsubishi shape, or the like.
- the horizontal seal the above-mentioned constant volume is maintained and sealed.
- the side wall on the side wall 32b is pressed inward so that both ends of the upper and lower horizontal seal portions (fins) 34 protrude toward the side wall 32b.
- the upper and lower horizontal seal portions (fins) 34 are tilted toward the rear side wall 32c to form two upper folding pieces (flaps) 35, which are attached to the wall surface of the side wall panel 32b, and the lower two One folding piece (flap) 35 is formed and attached on the wall surface of the side wall panel 32b.
- the container wall of the package is deformed inward to maintain a constant capacity. For example, as shown in FIG. 9B, the side wall 32c or / and 32b side having a large vessel wall area is pressed and formed to maintain a depression. Since the packaging material has flexibility, the packaging container can be effectively molded without causing damage and defects.
- this invention is not limited to the said embodiment, It can change variously based on the meaning of this invention, and does not exclude them from the scope of the present invention.
- the present invention can be applied to the manufacture of liquid food packaging.
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Abstract
Description
頂壁及び底壁が、包装容器が直立した際に、実質的に水平であり、頂壁及び底壁が三角形状を有し、頂壁の3角点と底壁の3角点とを結ぶ3稜線で形成される包装容器本体の横断方向の断面が三角形であることを特徴とする。 The packaging container of the present invention is a tube-shaped molding by vertical sealing of a web-shaped packaging material, filling of a liquid product in the tube-shaped packaging material, horizontal sealing in the transverse direction of the tube-shaped packaging material, molding of a pillow-shaped package, A packaging container obtained by individual cutting of a pillow-shaped package, folding along a crease line, having a top wall, a side wall and a bottom wall, and attaching the formed fins and flaps to the wall to form the final shape There,
The top wall and the bottom wall are substantially horizontal when the packaging container stands upright, the top wall and the bottom wall have a triangular shape, and connect the triangle of the top wall and the triangle of the bottom wall. A cross section in the transverse direction of the packaging container body formed by three ridge lines is a triangle.
頂壁及び底壁が、包装容器が直立した際に、実質的に水平であり、頂壁及び底壁が三角形状を有し、頂壁の3角点と底壁の3角点とを結ぶ3稜線で形成される包装容器本体の横断方向の断面が三角形であることを特徴とする。
この発明の製造法の特徴において、充填において、チューブ状包装材料内の断面積を小さくして最終形状の包装容器の一定容量に相当する容量の液体製品を包装材料内に充填し、
横シールにおいて、一定容量を維持して密封し、
最終形状成形において、包装体の器壁を内側に変形させて一定容量を維持する。 The manufacturing method of the packaging container according to the present invention is to form a web-shaped packaging material with a crease line into a tube shape by vertical sealing, fill the tube-shaped packaging material with a liquid product, and form the tube-shaped packaging material Forming a pillow-shaped package by transversely sealing in the transverse direction, cutting the individual packages, folding along the crease line to form the top wall, the side wall and the bottom wall, the formed fins and A method of manufacturing a packaging container in which a flap is attached to the wall and formed into a final shape,
The top wall and the bottom wall are substantially horizontal when the packaging container stands upright, the top wall and the bottom wall have a triangular shape, and connect the triangle of the top wall and the triangle of the bottom wall. A cross section in the transverse direction of the packaging container body formed by three ridge lines is a triangle.
In the feature of the manufacturing method of the present invention, in the filling, the cross-sectional area in the tubular packaging material is reduced to fill the packaging material with a liquid product having a volume corresponding to a certain volume of the final-shaped packaging container,
In the horizontal seal, keep a certain volume and seal,
In final shape molding, the container wall of the package is deformed inward to maintain a constant capacity.
本発明の包装容器により、枕状包装体から得られる新規な形状の容器を提供することができる。 According to the present invention having the above configuration, the following functions are exhibited and advantageous effects are obtained.
The packaging container of the present invention can provide a container having a novel shape obtained from a pillow-shaped package.
また、角部分に、比較的大型の注出口、開口装置、広口の注出装置(注出口)を取り付けて、消費者が容易に注ぎ出すことができる。 The paper packaging container of the present invention allows a consumer to easily pour out from a corner portion from a horizontal triangular top wall.
In addition, a relatively large spout, an opening device, and a wide-mouth spout device (spout port) can be attached to the corner portion so that the consumer can easily pour out.
紙製包装容器は、小売店舗の背の低い奥のある商品陳列棚に、奥に直列に並べられ、消費者が購入時に取り出しにくいが、両側の側壁を把持て容易に取り出すことができる。 Since the container body has a triangular cross-sectional shape, it is possible to provide a container that is relatively easy to grip and hold even if an infant or child with a small hand is a consumer.
Paper packaging containers are lined up in series at the back of a retail store with a short back in a retail store, and are difficult for consumers to take out at the time of purchase, but can be easily taken out by grasping the side walls on both sides.
また、容器形状そのものが新規であり、その容器外観をより自由にデザインし、印刷することができる。
この製造法の特徴において、充填・横シールにおいて、チューブ内の断面積を小さくし、包装体を変形させて成形するので、角のある新規斬新な包装容器に損傷なく、効果的に成形することができる。 Opening and pouring methods differ depending on the type of soft drinks such as juices and liquid products such as sauces and ketchup. According to these uses, spouts such as caps and straws, and opening devices can be freely designed.
Further, the container shape itself is novel, and the appearance of the container can be designed and printed more freely.
The feature of this manufacturing method is that the cross-sectional area in the tube is reduced and the package is deformed and molded in filling and transverse sealing, so that the new and innovative packaging container with corners can be molded effectively without damage. Can do.
30 包装容器
31 頂壁
32 側壁
33 底壁
34 フィン
35 フラップ DESCRIPTION OF
図12に示される包装充填装置例によって、この形態を説明する。この装置例では、折目線が付されたウェブ状の包装積層材料1は、リール状で包装充填装置に収容される。包装積層材料1は、紙基材、及び該紙基材の両面にポリエチレン樹脂が積層された可撓性の積層体から成り、紙基材とフィルムとの間にアルミニウム箔などの導電層が形成され、包装容器の表面に相当する部分にあらかじめ外装用の印刷が施される。
繰り出された包装積層材料1は、搬送手段によって連続的に搬送され、包装充填に供される。
包装積層材料1は、ストリップ貼着装置3に送られ、ストリップ貼着装置によって包装積層材料1の一方の縁部に沿ってストリップが貼着される。
包装積層材料1は、殺菌槽4に送られ、殺菌槽4において過酸化水素等の殺菌液によって殺菌される。包装積層材料1は、エアナイフに送られ、エアナイフによって乾燥させられた後、無菌室16に送られる。包装積層材料1は、成形リング6によって徐々に変形させられてチューブ状の形状にされる。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
This embodiment will be described with reference to an example of a packaging and filling apparatus shown in FIG. In this device example, the web-shaped
The drawn-out
The
The packaging laminated
チューブ状包装積層材料は、ローラによって案内され、横方向に横シール装置10によって横シールされ、横シールされた包装積層材料は、ナイフなどで切断されて枕状包装体13が形成される。
枕状包装体13は、最終形状成形装置15で最終の形状に成形され、流動性食品を収容する包装容器14が完成する。 Both edges of the packaging laminate material formed into a tube shape are pressed together with the strip by the
The tubular packaging laminate material is guided by a roller and laterally sealed by a
The pillow-shaped
第1実施例の包装容器30は、折目線に沿って折畳んで形成された頂壁31、側壁32b、32c及び底壁33を持ち、この折畳みの過程で形成されたフィン34及びフラップ35を上記側壁32bへ付けた最終形状への成形により得られる包装容器である。 The top view of FIG. 2, the front view of FIG. 3, the development view of FIG. 4, the bottom view of FIG. 5, the side view of FIG. An example is shown.
The
図1の斜視外観図、図2の平面図、図5の底面図に示すように、頂壁31及び底壁33が三角形形状を有する。
図1の斜視外観図に示すように、頂壁31の3角点と底壁33の3角点とを結ぶ3稜線で形成される包装容器本体の横断方向の断面が三角形であり、三角柱状である。シンプルであるが、新規斬新な容器外観とすることができる。
図1の斜視外観図及び図6の側面図に示すように、水平な頂壁31が前方の側壁への角部分(31a)を有している。消費者が容器から液体製品を注ぎ出すときに、この角部分が、液垂れもなく、容易な注ぎ出しを可能にする。 As shown in the front view of FIG. 3 and the side view of FIG. 6, the
As shown in the perspective external view of FIG. 1, the plan view of FIG. 2, and the bottom view of FIG. 5, the
As shown in the perspective external view of FIG. 1, the cross section in the transverse direction of the packaging container body formed by three ridge lines connecting the three corner points of the
As shown in the perspective external view of FIG. 1 and the side view of FIG. 6, the horizontal
図示されるように、横シール部分の上部フィン34が、後側(背壁側)に倒され、2つの折り込み片(フラップ)35が側壁パネル32bの壁面上に折畳まれて付けられる。
他方、下部のフィン34は、後側(背壁側)に倒され、図5の底面図に示されるように、2つの折り込み片(フラップ)35は側壁パネル32bの壁面上に折畳まれて付けられる。
この態様においては、頂壁31に注出口用又はストロー用の開口容易部分(図示せず)が形成されている。 In the aspect of the first embodiment, a rear view is not shown, but the packaging container includes a
As shown in the drawing, the
On the other hand, the
In this embodiment, an easy opening (not shown) for the spout or the straw is formed on the
底壁33が三角形になるように、底壁の張り出し点(33a)に、底壁パネル33、側壁パネル32b、32b、上部フラップのパネル35、35、35、35の折目線が集中する。 In this embodiment, the fold lines of the
The fold lines of the
下部フラップを形成するパネル35、35、35は、それぞれ三角形状であり、3枚のパネルが組合わさって隣接する側壁パネル32b、底壁パネル33、33、フィン(横シール部分)34で囲まれた区画を占める。 The
The
図7では、スクリューキャップ38を取り付けた容器例を示す。この態様では、包装容器30は、折目線に沿って折畳んで形成された頂壁31、側壁32b、32b、32c、及び底壁33を持ち、この折畳みの過程で形成されたフィン34及びフラップ35は、上部フラップ35が側壁32b、32bへ付けられ、下部フラップも側壁32b、32bへ付けられる。頂壁31の角部分へキャップ38が付けられた様子を図7に示す。
図7の正面図に示すように、頂壁31及び底壁33が、包装容器30が直立した際に、実質的に水平である。
三角形状の頂壁31の角点と三角形状の底壁33の角点とを結ぶ稜線で形成される包装容器本体の横断方向の断面が三角形である。図7の正面図に示すように、シンプルであるが新規斬新な容器外観となる。
水平な頂壁31の角31aが液垂れもなく、容易な注ぎ出しを可能にする。 A second embodiment of the packaging container provided with a large spout on the top wall which is a preferred embodiment according to the present invention will be described with reference to FIG.
In FIG. 7, the container example which attached the
As shown in the front view of FIG. 7, the
The transverse section of the packaging container body formed by a ridge line connecting the corner point of the triangular
The
図9に示す成形ステップ(a)において、図12に示すように、液体製品がチューブ状包装積層材料1内に充填され、横シールされ、切断されて形成された枕状包装体13を得て、折目線に沿って予備的に折込まれた枕状包装体13を準備する。
この準備ステップにおいて、充填は、チューブ状包装材料内の断面積を小さくして最終形状の包装容器の一定容量に相当する容量の液体製品を包装材料内に充填する。具体的には、チューブ断面形状が、楕円状、瓢箪状、略三菱状などである。
更に、横シールにおいて、上記の一定容量を維持して密封する。
成形ステップ(b)において、上下の横シール部分(フィン)34の両端を側壁32b側に突き出すように、側壁32b側の側壁を内側に圧する。
成形ステップ(c)において、上下の横シール部分(フィン)34を後側壁32c側に倒し、上方の2つの折り込み片(フラップ)35を形成し、側壁パネル32bの壁面上に付け、下方の2つの折り込み片(フラップ)35を形成し側壁パネル32bの壁面上に付ける。
上記の成形ステップにおいて、包装体の器壁を内側に変形させて一定容量を維持する。例えば、器壁面積の広い側壁32c又は/及び32b側を図9(b)に示すように、圧して窪みを形成して維持する。
包装材料が可撓性を持つので、包装容器に損傷、欠陥を与えず、効果的に成形することができる。 An example of the manufacturing method of the
In the molding step (a) shown in FIG. 9, as shown in FIG. 12, a pillow-shaped
In this preparation step, the filling is performed by reducing the cross-sectional area in the tubular packaging material and filling the packaging material with a liquid product having a volume corresponding to a fixed volume of the final-shaped packaging container. Specifically, the cross-sectional shape of the tube is an ellipse shape, a bowl shape, a substantially Mitsubishi shape, or the like.
Further, in the horizontal seal, the above-mentioned constant volume is maintained and sealed.
In the molding step (b), the side wall on the
In the molding step (c), the upper and lower horizontal seal portions (fins) 34 are tilted toward the
In the molding step, the container wall of the package is deformed inward to maintain a constant capacity. For example, as shown in FIG. 9B, the
Since the packaging material has flexibility, the packaging container can be effectively molded without causing damage and defects.
Claims (3)
- 折目線が付されたウェブ状包装材料の縦シールによるチューブ状成形、該チューブ状包装材料内への充填、該チューブ状包装材料の横断方向への横シール、枕状包装体の成形、該枕状包装体の個々の切断、該折目線に沿って折畳んだ頂壁、側壁及び底壁を持ち、形成されたフィン及びフラップを上記壁へ付けて最終形状への成形により得られる包装容器であって、
該頂壁及び該底壁が、該包装容器が直立した際に、実質的に水平であり、該頂壁及び該底壁が三角形状を有し、該頂壁の3角点と該底壁の3角点とを結ぶ3稜線で形成される該包装容器本体の横断方向の断面が三角形であることを特徴とする包装容器。 Tube-shaped molding by vertical sealing of web-shaped packaging material with crease lines, filling into the tube-shaped packaging material, transverse sealing of the tube-shaped packaging material in the transverse direction, molding of a pillow-shaped packaging body, the pillow In a packaging container obtained by individual cutting of a shaped package body, having a top wall, a side wall and a bottom wall folded along the crease line, and attaching the formed fins and flaps to the wall to form a final shape There,
The top wall and the bottom wall are substantially horizontal when the packaging container is upright, the top wall and the bottom wall have a triangular shape, and the top wall has three corner points and the bottom wall A packaging container, characterized in that a cross section in a transverse direction of the packaging container body formed by three ridge lines connecting the three corner points is a triangle. - 該頂壁に開封装置用の開口部が設けられれている、請求項1記載の包装容器。 The packaging container according to claim 1, wherein an opening for the opening device is provided on the top wall.
- 折目線が付されたウェブ状包装材料を縦シールによりチューブ状に成形し、チューブ状に成形された該包装材料内に液体製品を充填し、該チューブ状包装材料の横断方向に横シールを施して枕状の包装体に成形し、個々の該包装体を切断し、該折目線に沿って折畳んで頂壁、側壁及び底壁を形成し、形成されたフィン及びフラップを上記壁へ付けて最終形状に成形する包装容器の製造法であって、
該頂壁及び該底壁が、該包装容器が直立した際に、実質的に水平であり、該頂壁及び該底壁が三角形状を有し、該頂壁の3角点と該底壁の3角点とを結ぶ3稜線で形成される該包装容器本体の横断方向の断面が三角形であり、
前記充填において、チューブ状包装材料内の断面積を小さくして最終形状の包装容器の一定容量に相当する容量の液体製品を包装材料内に充填し、
前記横シールにおいて、該一定容量を維持して密封し、
前記最終形状成形において、該枕状包装体の器壁を内側に変形させて一定容量を維持する
ことを特徴とする包装容器の製造法。 The web-shaped packaging material with a crease line is formed into a tube shape by vertical sealing, the packaging material formed into a tube shape is filled with a liquid product, and a transverse seal is applied in the transverse direction of the tubular packaging material. Forming a pillow-shaped package, cutting the individual packages, folding along the crease line to form a top wall, side walls, and a bottom wall, and attaching the formed fins and flaps to the wall Manufacturing a packaging container that is molded into a final shape,
The top wall and the bottom wall are substantially horizontal when the packaging container is upright, the top wall and the bottom wall have a triangular shape, and the top wall has three corner points and the bottom wall The cross section in the transverse direction of the packaging container body formed by three ridge lines connecting the three corner points is a triangle,
In the filling, the packaging material is filled with a liquid product having a volume corresponding to a certain volume of the final-shaped packaging container by reducing the cross-sectional area in the tubular packaging material,
In the lateral seal, sealing while maintaining the constant volume,
In the final shape molding, the container wall of the pillow-shaped package body is deformed inward to maintain a constant capacity, and the packaging container manufacturing method is characterized in that
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KR1020137016508A KR20140010005A (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container |
EP11846717.4A EP2650221A4 (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container |
MX2013005970A MX2013005970A (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container. |
US13/991,187 US20130292459A1 (en) | 2010-12-07 | 2011-12-02 | Method of manufacturing packaging container and packaging container |
CA2820036A CA2820036A1 (en) | 2010-12-07 | 2011-12-02 | Method of manufacturing packaging container and packaging container |
RU2013131019/12A RU2013131019A (en) | 2010-12-07 | 2011-12-02 | METHOD FOR PRODUCING PACKAGING CONTAINER AND PACKING CONTAINER |
BR112013014102A BR112013014102A2 (en) | 2010-12-07 | 2011-12-02 | packaging container, and method for manufacturing a packaging container |
CN2011800591222A CN103228543A (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104071410A (en) * | 2013-03-25 | 2014-10-01 | 厦门开源进汇创意设计产业有限公司 | A method for rapidly producing packing boxes |
WO2015115533A1 (en) * | 2014-01-31 | 2015-08-06 | テトラ ラバル ホールディングス アンド ファイナンス エス エイ | Method for manufacturing packaging container, and packaging container |
US10829254B2 (en) | 2016-03-17 | 2020-11-10 | Tetra Laval Holdings & Finance S.A. | Method and a machine for producing a sealed package |
Also Published As
Publication number | Publication date |
---|---|
EP2650221A1 (en) | 2013-10-16 |
MX2013005970A (en) | 2013-07-29 |
US20130292459A1 (en) | 2013-11-07 |
KR20140010005A (en) | 2014-01-23 |
RU2013131019A (en) | 2015-01-20 |
JP2012136291A (en) | 2012-07-19 |
BR112013014102A2 (en) | 2019-09-24 |
EP2650221A4 (en) | 2014-08-13 |
CN103228543A (en) | 2013-07-31 |
CA2820036A1 (en) | 2012-06-14 |
JP5748643B2 (en) | 2015-07-15 |
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