WO2012042312A1 - 45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance - Google Patents
45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance Download PDFInfo
- Publication number
- WO2012042312A1 WO2012042312A1 PCT/IB2010/054454 IB2010054454W WO2012042312A1 WO 2012042312 A1 WO2012042312 A1 WO 2012042312A1 IB 2010054454 W IB2010054454 W IB 2010054454W WO 2012042312 A1 WO2012042312 A1 WO 2012042312A1
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- reducer
- coupled
- locking nut
- pinion
- crown wheel
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K29/00—Arrangements for movement of valve members other than for opening and closing the valve, e.g. for grinding-in, for preventing sticking
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/02—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with screw-spindle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
Definitions
- This patent relates to a "45 ° ANGLE VALVE WITH EXTERNAL INTERNAL CLOSURE COUPLED TO A BLOCKED REDUCED THROUGH CROWN AND HYDRAULIC CONTROLLED PINION WHICH HAS BEEN DEVELOPED FOR PNEUTOR SUPPORT” act angled at 45 ° to provide better equipment maintenance and prevent material from entering the bonnet, as well as allowing quick opening and closing of the valve through the gear unit that is controlled by an electric / hydraulic motor, or pneumatic or manually with total operator safety
- the high pressure valves used in conductive piping mainly of caustic mixture of bauxite pulp and lime, with high temperature for the extraction of alurnine, are entirely free of protective shielding, which has caused many accidents with operators due to leakage of liquid contained in the pipeline or cleaning products when repairs are required.
- a main body formed from a valve is a single fused receiver body which internally projects a communicating chamber with a 45 ° outlet from the center and inlet, where an external seat is coupled while internally provided with a a chrome grinding closure counter seat is fixed to a longitudinal grinding axis which slides through the connecting hole disposed at the opposite end of the outlet, and the outer diameter of the connecting hole is abruptly enlarged by a conditioning cavity.
- a reducer consisting of a main body formed from a box that accommodates in its a crown is driven by a pinion mounted to a gearbox drive shaft driven by an electric / hydraulic motor, an operating handwheel or a tire that has a support in the front section, said crown being supported over adjusting tapered roller while its upper section holds a locking nut fixed by bolts which allow the centering bushing to be adjusted, it is centrally coupled to said crown, a bushing that externally holds an adjusting tapered bearing in its lower section and also receives the coupling of the longitudinal grinding axis whose end receives a grinding handwheel below which it can be checked.
- Figure 1 shows a cross-sectional view of the valve with internal closing and a reducer driven by an electric / hydraulic motor.
- Figure 2 shows a cross-sectional view of the internally closed valve and a pneumatic driven gear unit.
- Figure 3 shows a cross-sectional view of the internally closed valve and a gearbox controlled by a handwheel.
- Figure 4 shows a front view of the valve with internal closure.
- Figure 5 shows a cross-sectional view of the externally closed valve and a gearbox controlled by a handwheel.
- a main body (1) formed from a valve (2) is a single fused receiving body (3) which internally projects a communicating chamber (4) with outlet (5) at 45 ° from the center and inlet (6), where a chrome seat (7) is externally coupled while internally provided with a chrome closing and grinding counter seat (8), it is fixed to a longitudinal grinding axis (9) which slides through the connection hole (10) disposed at the opposite end of the outlet (6), with the connection hole (10) externally having its diameter abruptly enlarged to form a packing cavity (II) for packing a square rubber ring (12), above which are compressed gaskets (13) through a prime gasket (14), which is packed inside a bonnet (15) ) which is
- the "45 ° ANGLE VALVE WITH INTERNAL / EXTERNAL CLOSURE COUPLED TO A SHIELD REDUCED THROUGH CROWN AND PINION CONTROLLED WITH HYDRAULIC ELECTRIC MOTOR IN SUPPORT OF PNEUCTURE SUPPORTING VALVE” features a unique cast receiver body, and a revolutionary bonnet system that internally incorporates a retainer housed below the gaskets that maintains the concentricity of the grinding longitudinal axis and prevents material from the receiving body from entering the bonnet, This allows the operator to work safely as the gasket compartment is reached through the inspection door and there is no need to dismantle the equipment for replacement.
- the seat and back seat are made of chrome steel CR 40 and induction hardened, this treatment allows them to be reused and tempered again. Entering a scale enables the operator to know with certainty whether the valve is open or closed, as the pointer positioned over a high number indicates that it is open and over the number zero that it is closed, This practice provides greater safety in equipment maintenance.
- bonnet armor and the lubrication of the grinding prevent products from accumulating inside, which enables shaft handling after maintenance without any change.
- gear unit specifically designed to provide better valve clearance performance through a drive that comes in three different forms, namely: via an electric / hydraulic motor, a pneumatic driven by hand or through of a steering wheel used in the absence of electricity.
- the gear unit has a bearing arranged in the lower section of the bushing that allows better turning and perfect grinding of the valve and prevents the bushing from touching the bonnet, while the upper bearing prevents it from being displaced from the mainshaft, increasing the service life of the equipment. It has a vertical locking nut that allows its adjustment in relation to the crown that together with the upper bearing prevents its displacement of the center of rotation.
- the gear unit now claimed has an innovative layout in its general aspect, as in addition to the advantages described above it also has a fully shielded gearbox that prevents accidents, since it is innovative and hitherto not understood in the state of the art. perfectly within the criteria defining the invention patent. The following are their claims.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
A 45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance, comprises a main body formed by a valve with a single cast receiving body which projects internally, forming a communicating chamber with an outlet positioned at an angle of 45° relative to the centre and an inlet aligned with the centre, to which body a seat is externally coupled, while internally the chamber has a chromium closing and grinding counter-seat attached to a longitudinal grinding shaft sliding through a connecting hole that is arranged at the other end of the outlet and has a diameter that abruptly increases on the outside, forming a socket accepting a square rubber ring, above which is located packing pressed into a box coupled to the collar of the receiving body, attached by screws and located inside a castle; the castle has on its outside a numerical scale and a pointer, below which there is an inspection port aligned with a retainer arranged inside the castle. The castle receives the coupling of a reducer comprising a main body formed by a box in which is arranged a crown wheel; the crown wheel is moved by a pinion attached to a control shaft of the reducer, actuated by an electric/hydraulic motor, a control wheel or a pneutorque device with an incorporated support in the front section thereof. The crown wheel is supported on a conical adjustment bearing, while the top section thereof is provided with a locking nut attached by screws that allow adjusting the centring bushing, which is centrally coupled to the crown wheel and provided in the bottom section thereof with an outer, conical adjustment bearing, and also receives the coupling of the longitudinal grinding shaft, at the end of which is arranged a grinding wheel, under which a locking nut is arranged. The control shaft of the reducer comprises a locking nut on the inner face of the box and is supported on horizontal adjustment bearings sealed by a bearing cover compressed by a locking nut and counter-locking nut. The box has on the outside thereof a locking rod and a sealing cover, while the control shaft of the reducer is flanked by holes for coupling to the support, the latter being attached to the locking rod by a chain.
Description
"VÁLVULA ANGULAR A 45° COM FECHAMENTO INTERNO/EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELÉTRICO/HIDRÁULICO COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE". "45 ° ANGLE VALVE WITH INTERNAL / EXTERNAL CLOSURE COUPLED TO A SHIELD REDUCED THROUGH CROWN AND HYDRAULIC CONTROLLED PINION WITH SUPPORT FOR TIRE SUPPORT".
Re fere- se a presente patente de invenção a uma "VÁLVULA ANGULAR A 45° COM FECHAMENTO INTERNO EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELÉTRICO/HIDRÁULICO COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE", que foi desenvolvida para atuar angularmente a 45° para proporcionar uma melhor manutenção no equipamento e impedir a entrada de material no interior do castelo, além de permitir uma rápida abertura e um rápido fechamento da válvula através do redutor que é comandado através de um motor elétríco/hidráulico, ou um pneutorque ou manualmente com total segurança para o operador. This patent relates to a "45 ° ANGLE VALVE WITH EXTERNAL INTERNAL CLOSURE COUPLED TO A BLOCKED REDUCED THROUGH CROWN AND HYDRAULIC CONTROLLED PINION WHICH HAS BEEN DEVELOPED FOR PNEUTOR SUPPORT" act angled at 45 ° to provide better equipment maintenance and prevent material from entering the bonnet, as well as allowing quick opening and closing of the valve through the gear unit that is controlled by an electric / hydraulic motor, or pneumatic or manually with total operator safety
As válvulas de alta pressão empregadas em tubulações condutoras, principalmente de polpa de bauxita com mistura cáustica e cal, com temperatura elevada para a extração de alurnina, são em sua totalidade isentas de uma blindagem protetora, o que tem gerado muitos acidentes com os operadores devido ao vazamento do liquido contido na tubulação ou dos produtos utilizados para a limpeza quando da necessidade de reparos das mesmas. The high pressure valves used in conductive piping, mainly of caustic mixture of bauxite pulp and lime, with high temperature for the extraction of alurnine, are entirely free of protective shielding, which has caused many accidents with operators due to leakage of liquid contained in the pipeline or cleaning products when repairs are required.
Outro inconveniente encontrado nessas válvulas está relacionado ao seu sistema de gaxetas utilizadas entre o corpo da válvula, pois não impedem o deslocamento do eixo principal ocasionando uma excentricidade muito grande entre o redutor e válvula, além das válvulas atuais permitirem
que o material quando da parada das mesmas peneirem no castelo danificando esta parte da bomba que não conta com um esmerilhador. Another drawback found in these valves is related to their system of gaskets used between the valve body, as they do not prevent the displacement of the main shaft causing a very large eccentricity between the reducer and valve, besides the current valves allow that the material when they stop sieving in the bonnet damaging this part of the pump that does not have a grinder.
Outro ponto que devemos destacar está relacionado ao fechamento das válvulas a partir do redutor quando da ocorrência de pane no motor elétrico e da necessidade de utilizar um pneutorque, estes redutores não possuem um suporte para que este equipamento seja acoplado, obrigando qu o operador promova o fechamento da válvula segurando o pneutorque com os braços até o fechamento total da válvula, ocorre que este equipamento possui um peso elevado e sua disposição construtiva não permite uma boa empunhadura, além disso, esse fechamento, dependendo do caso, pode levar horas, o que torna o serviço lento e laborioso e impede de o operador desenvolva outra função, necessitando, muitas vezes, de vários operários para este serviço. Another point that should be highlighted is related to the closing of the valves from the gear unit when the electric motor breaks down and the need to use a tire, these gear units do not have a support for this equipment to be coupled, requiring the operator to promote the closing the valve holding the tire arm with the arms until the valve is fully closed, this equipment has a high weight and its constructive arrangement does not allow a good grip, and this closing, depending on the case, may take hours, which It makes the service slow and laborious and prevents the operator from performing another function, often requiring several workers for this service.
Diante deste e outros não mencionados inconvenientes, o inventor desenvolveu a "VÁLVULA ANGULAR A 45° COM FECHAMENTO INTERNO/EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELÉTRIC O/HTDRÁULI C O COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE" compreendida por um corpo principal formado a partir de uma válvula, esta constituída por um corpo receptor único fundido que projeta internamente uma câmara comunicante com saída a 45° em relação ao centro e entrada, onde externamente acopla- se urna sede, enquanto internamente é provida de uma contra sede de fechamento e esmerilhamento de cromo, esta fixada a um eixo longitudinal de esmerilhamento que desliza através do furo de ligação disposto no extremo oposto da saída, sendo que o furo de ligação externamente tem seu diâmetro abruptamente aumentado íbnnando uma cavidade acondicionadora
para acondicionamento de um anel de borracha quadrado, acima do qual verificam- se gaxetas comprimidas através de um preme gaxeta, este acondicionada no interior de um castelo que é acoplado no colarinho do corpo receptor e fixado através de parafusos, sendo o castelo provido externamente de uma escala numérica com ponteiro marcador abaixo do qual verifica-se uma porta basculante de inspeção, esta alinhada a um retentor disposto internamente no dito castelo que recebe o acoplamento de um redutor constituído por um corpo principal formado a partir de uma caixa que acondiciona em seu interior uma coroa, esta conduzida por um pinhão fixado a um eixo de comando do redutor acionado através de um motor elétrico/hidráulico, um volante de operação de operação ou um pneutorque que na secção frontal incoipora um suporte, sendo que a dita coroa é apoiada sobre rolamento cónico de ajuste, enquanto sua secção superior detém uma porca de travamento fixada através de parafusos que permitem o ajuste da bucha centralizadora, esta acoplada centralmente na dita coroa, bucha que detém externamente em sua secção inferior um rolamento cónico de ajuste e recebe ainda o acoplamento do eixo longitudinal de esmerilhamento cujo extremo recebe um volante de esmerilhamento abaixo do qual verifica-se uma trava porca, sendo que o dito eixo de comando do redutor na face interna da caixa detém uma porca trava e está apoiado em rolamentos de ajuste horizontais, estes lacrados através de uma tampa de rolamento comprimida através de porca trava e contra porca trava, sendo que a dita caixa externamente proteja uma haste de travamento e uma tampa lacra, enquanto eixo de comando do redutor é ladeado por furos para acoplamento do suporte de sustentação, este fixado através de corrente haste de travamento. In view of this and others not mentioned drawbacks, the inventor has developed the "45 ° ANGLE VALVE WITH INTERNAL / EXTERNAL CLOSING COUPLED WITH AN ELECTRIC MOTOR CONTROLLED DRIVEN BLOCK / PINION WITH SUPPORT SUPPORT" A main body formed from a valve is a single fused receiver body which internally projects a communicating chamber with a 45 ° outlet from the center and inlet, where an external seat is coupled while internally provided with a a chrome grinding closure counter seat is fixed to a longitudinal grinding axis which slides through the connecting hole disposed at the opposite end of the outlet, and the outer diameter of the connecting hole is abruptly enlarged by a conditioning cavity. for packing a square rubber ring, above which compressed gaskets are found through a prime gasket, which is packed inside a bonnet which is coupled to the collar of the receiving body and fixed by screws, the bonnet being externally provided with a numerical scale with a pointer pointer below which a tilting inspection door is located is aligned with a retainer internally disposed in said bonnet which is coupled to a reducer consisting of a main body formed from a box that accommodates in its a crown is driven by a pinion mounted to a gearbox drive shaft driven by an electric / hydraulic motor, an operating handwheel or a tire that has a support in the front section, said crown being supported over adjusting tapered roller while its upper section holds a locking nut fixed by bolts which allow the centering bushing to be adjusted, it is centrally coupled to said crown, a bushing that externally holds an adjusting tapered bearing in its lower section and also receives the coupling of the longitudinal grinding axis whose end receives a grinding handwheel below which it can be checked. a lock nut, said reducer camshaft on the inner face of the housing having a lock nut and being supported by horizontal adjusting bearings, which are sealed by means of a bearing cover compressed by lock nut and lock nut, said housing externally protecting a locking rod and a sealed cap, while the gearbox drive shaft is flanked by holes for coupling the support bracket, which is secured by chain locking rod.
Para que se possa obter uma perfeita compreensão do que fora
desenvolvido, são apensos desenhos ilustrativos aos quais ar-se-ão referências numéricas em conjunto com uma descrição pormenorizada, onde a: So you can get a perfect understanding of what was out illustrative drawings to which numerical references will be given together with a detailed description, where:
Figura 1 mostra uma vista em corte da válvula com fechamento interno e um redutor comandado por um motor elétrico/hidraulico. Figure 1 shows a cross-sectional view of the valve with internal closing and a reducer driven by an electric / hydraulic motor.
Figura 2 mostra uma vista em corte da válvula com fechamento interno e um redutor comandado por pneutorque. Figure 2 shows a cross-sectional view of the internally closed valve and a pneumatic driven gear unit.
Figura 3 mostra uma vista em corte da válvula com fechamento interno e um redutor comandado por um volante. Figure 3 shows a cross-sectional view of the internally closed valve and a gearbox controlled by a handwheel.
Figura 4 mostra uma vista frontal da válvula com fechamento interno. Figure 4 shows a front view of the valve with internal closure.
Figura 5 mostra uma vista em corte da válvula com fechamento externo e um redutor comandado por um volante. Figure 5 shows a cross-sectional view of the externally closed valve and a gearbox controlled by a handwheel.
Como inferem os desenhos e em seus pormenores, podemos observar que a "VÁLVULA ANGULAR A 45° COM FECHAMENTO I FERNO/EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELÉTRJCO HIDRÁULICO COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE" caracterizado por um corpo principal (1 ) formado a partir de uma válvula (2), esta constituída por um coipo receptor (3) único fundido que projeta internamente uma câmara comunicante (4) com saída (5) a 45° em relação ao centro e entrada (6), onde externamente acopla-se uma sede (7) de cromo, enquanto internamente é provida de uma contra sede (8) de fechamento e esmerilhamento de cromo, esta fixada a um eixo longitudinal de esmerilhamento (9) que desliza através do furo de ligação (10) disposto no extremo oposto da saída (6), sendo que o furo de ligação ( 10) externamente tem seu diâmetro
abruptamente aumentado formando uma cavidade acondicionadora (I I ) para acondicionamento de um anel de borracha quadrado ( 12), acima do qual verificam-se gaxetas (13) comprimidas através de um preme gaxeta (14), esta acondicionada no interior de um castelo (15) que é acoplado no colarinho (16) do corpo receptor (3) e fixado através de parafusos ( 17), sendo o castelo (15) provido externamente de uma escala numérica ( 18) com ponteiro marcador (19) abaixo do qual verifica-se uma porta basculante de inspeção (20), esta alinhada a um retentor (21 ) disposto internamente no dito castelo (15) que recebe o acoplamento de um redutor constituído por um corpo principal (22) formado a partir de uma caixa (23) que acondiciona em seu interior (24) uma coroa (25), esta conduzida por um pinhão (26) fixado a um eixo de comando do redutor (27) acionado através de um motor elétrico/hidráulico (28), um volante de operação (29) de operação ou um pneutorque (30) que na secção frontal (3 1) incorpora um suporte (32), sendo que a dita coroa (25) é apoiada sobre rolamento cónico de ajuste (33), enquanto ua secção superior detém uma porca de travamento (34) fixada através de parafusos (35) que permitem o ajuste da bucha centralizadora (36), esta acoplada centralmente na dita coroa (25), bucha (36) que detém externamente em sua secção inferior (37) um rolamento cónico (38) de ajuste e recebe ainda o acoplamento do eixo longitudinal de esmerilhamento (9) cujo extremo recebe um volante de esmerilhamento (39) abaixo do qual verifica-se uma trava porca (40), sendo que o dito eixo de comando do redutor (27) na face interna da caixa (23) detém uma porca trava (41 ) e está apoiado em rolamentos de ajuste horizontais (42), estes lacrados através de uma tampa de rolamento (43) comprimida através de porca trava (41 ) e contra porca trava (44), sendo que a dita caixa (23) externamente proteja uma haste de travamento (45) e uma tampa lacra (46) enquanto eixo de
comando do redutor (27) é ladeado por furos para acoplamento do suporte de sustentação (47), este fixado através de corrente (48) haste de travamento (45). As the drawings and their details show, we can see that the "45 ° ANGLE VALVE WITH CLOSURE I FERNO / EXTERNAL COUPLED TO A SHIELD REDUCED THROUGH CROWN AND PINION CONTROLLED WITH SUPPORTING HYDRAULIC ELECTRIC MOTOR SUPPORT" a main body (1) formed from a valve (2) is a single fused receiving body (3) which internally projects a communicating chamber (4) with outlet (5) at 45 ° from the center and inlet (6), where a chrome seat (7) is externally coupled while internally provided with a chrome closing and grinding counter seat (8), it is fixed to a longitudinal grinding axis (9) which slides through the connection hole (10) disposed at the opposite end of the outlet (6), with the connection hole (10) externally having its diameter abruptly enlarged to form a packing cavity (II) for packing a square rubber ring (12), above which are compressed gaskets (13) through a prime gasket (14), which is packed inside a bonnet (15) ) which is coupled to the collar (16) of the receiving body (3) and fixed by screws (17), the bonnet (15) being externally provided with a numerical scale (18) with marker pointer (19) below which if a tilting inspection door (20) is aligned with a retainer (21) internally disposed in said bonnet (15) which is coupled to a reducer consisting of a main body (22) formed from a housing (23) which houses in its interior (24) a crown (25), it is driven by a pinion (26) fixed to a drive shaft of the reducer (27) driven by an electric / hydraulic motor (28), an operating flywheel ( 29) or a pneumoque (30) which on the front section (3) 1) incorporates a support (32), said crown (25) being supported by a tapered adjusting bearing (33), while the upper section holds a locking nut (34) fixed by screws (35) allowing the adjustment of the centering bushing (36) is centrally coupled to said crown (25), bushing (36) which externally holds in its lower section (37) a tapered bearing (38) and also receives the coupling of the grinding longitudinal axis (9) whose end receives a grinding wheel (39) below which there is a lock nut (40), said drive shaft (27) on the inner face of the housing (23) holds a lock nut (41) and is supported by horizontal adjusting bearings (42) which are sealed by a bearing cap (43) compressed by lock nut (41) and lock nut (44), said housing (23) externally secure a locking rod (45) and a sealing cap (46) as The gear unit control (27) is flanked by holes for coupling the support bracket (47), which is fixed by a chain (48) locking rod (45).
Com base no descrito e ilustrado é dado a perceber que a "VÁLVULA ANGULAR A 45° COM FECHAMENTO INTERNO/EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELÉTR1CO HIDRÁULICO COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE" a válvula em questão apresenta um corpo receptor único fundido, além de um revolucionário sistema de castelo que incorpora internamente um retentor alojado abaixo das gaxetas que mantém a concentricidade do eixo longitudinal de esmerilhamento, além de impedir a passagem de material oriundo do corpo receptor para o interior do castelo, com isso o operador pode trabalhar com segurança uma vez que o compartimento de gaxetas é alcançado através da porta de inspeção não havendo necessidade de se desmontar o equipamento para troca das mesmas. Based on what is described and illustrated, it is understood that the "45 ° ANGLE VALVE WITH INTERNAL / EXTERNAL CLOSURE COUPLED TO A SHIELD REDUCED THROUGH CROWN AND PINION CONTROLLED WITH HYDRAULIC ELECTRIC MOTOR IN SUPPORT OF PNEUCTURE SUPPORTING VALVE" features a unique cast receiver body, and a revolutionary bonnet system that internally incorporates a retainer housed below the gaskets that maintains the concentricity of the grinding longitudinal axis and prevents material from the receiving body from entering the bonnet, This allows the operator to work safely as the gasket compartment is reached through the inspection door and there is no need to dismantle the equipment for replacement.
Devemos salientar ainda que a sede e a contra sede são fabricadas em aço cromo CR 40 e temperadas por indução, esse tratamento permite que as mesmas sejam reusinadas e novamente temperadas. A introdução de uma escala possibilita que o operador possa saber com certeza se a válvula está aberta ou fechada, pois o ponteiro posicionado sobre um número alto indica que a mesma encontra-se aberta e sobre o número zero que a mesma encontra-se fechada, esta prática proporciona urna maior segurança na manutenção do equipamento. It should also be noted that the seat and back seat are made of chrome steel CR 40 and induction hardened, this treatment allows them to be reused and tempered again. Entering a scale enables the operator to know with certainty whether the valve is open or closed, as the pointer positioned over a high number indicates that it is open and over the number zero that it is closed, This practice provides greater safety in equipment maintenance.
Outro fator de grande relevância encontra-se na blindagem do castelo e na lubrificação do eixo longitudinal de esmerilhamento que
impedem que produtos se acumulem em seu interior, o que possibilita o manuseio do eixo após a manutenção sem qualquer alteração. Another very important factor is the bonnet armor and the lubrication of the grinding prevent products from accumulating inside, which enables shaft handling after maintenance without any change.
Tudo isso aliado a um redutor desenvolvido especificamente para proporcionar um melhor desempenho na desobstrução da válvula através de um acionamento que conta com três formas distintas, ou seja: através de um motor elétrico/hidráulico, de um pneutorque acionado através de ar comprimido ou manualmente através de um volante utilizado na falta de energia elétrica. All this combined with a gear unit specifically designed to provide better valve clearance performance through a drive that comes in three different forms, namely: via an electric / hydraulic motor, a pneumatic driven by hand or through of a steering wheel used in the absence of electricity.
O redutor possui rolamento disposto na secção inferior da bucha que permite um melhor giro e perfeito esmerilhamento da válvula e impede que a bucha toque no castelo, sendo que o rolamento superior impede que esta seja deslocada do eixo principal aumentando a vida útil do equipamento, além de contar com uma porca de travamento vertical que permite seu ajuste em relação à coroa que juntamente com o rolamento superior impede seu deslocamento do centro de giro. The gear unit has a bearing arranged in the lower section of the bushing that allows better turning and perfect grinding of the valve and prevents the bushing from touching the bonnet, while the upper bearing prevents it from being displaced from the mainshaft, increasing the service life of the equipment. It has a vertical locking nut that allows its adjustment in relation to the crown that together with the upper bearing prevents its displacement of the center of rotation.
Podemos destacar ainda que a utilização de rolamentos de ajustes horizontais que apoiam o eixo de comando do redutor impedem sua excentricidade aumentando a suavidade do movimento de rotação. It is also noteworthy that the use of horizontal adjustment bearings that support the drive shaft of the gearbox prevent its eccentricity increasing the smoothness of the rotation movement.
Outra grande vantagem encontrada no equipamento está relacionada ao suporte de sustentação do pneutorque, pois a inclusão desse dispositivo permite que o mesmo trabalhe sem a necessidade de ser sustentado pelo operador, permitindo que após o serviço executado seja removido e fique preso a própria caixa do redutor através de corrente, com isso evita-se acidentes e o esforço desnecessário do operador que fica liberado para outras ati idades. Another great advantage found in the equipment is related to the tire support bracket, because the inclusion of this device allows it to work without the need to be supported by the operator, allowing after the service performed to be removed and the gearbox housing itself is stuck. through current, this avoids accidents and unnecessary operator effort that is released for other activities.
Vale lembrar ainda que o acionamento da trava porca permite que o eixo longitudinal passe a girar louco, facilitando o esmerilhamento manual
interno da válvula para retirada do material incrustado em seu interior e, consequentemente, diminuindo o esforço físico do operador. It is also worth remembering that the actuation of the lock nut allows the longitudinal axis to turn crazy, facilitating manual grinding. inside the valve to remove the encrusted material inside and, consequently, reducing the operator's physical effort.
O redutor ora reivindicado possui uma disposição inovadora em seu aspecto geral, pois além das vantagens acima descritas conta ainda com uma caixa de redutor totalmente blindada que impede a ocorrência de acidentes, por ser inovador e até então não compreendidas no estado da técnica que enquadra-se perfeitamente dentro dos critérios que definem a patente de invenção. São as seguintes suas reivindicações.
The gear unit now claimed has an innovative layout in its general aspect, as in addition to the advantages described above it also has a fully shielded gearbox that prevents accidents, since it is innovative and hitherto not understood in the state of the art. perfectly within the criteria defining the invention patent. The following are their claims.
Claims
REIVINDICAÇÃO CLAIM
"VÁLVULA ANGULAR A 45° COM FECHAMENTO INTERNO/EXTERNO ACOPLADA A UM REDUTOR BLINDADO ACIONADO ATRAVÉS DE COROA E PINHÃO COMANDADO POR MOTOR ELKI RICO/HIDRÁULICO COM SUPORTE PARA SUSTENTAÇÃO DE PNEUTORQUE" caracterizado por um corpo principal ( 1 ) formado a partir de uma válvula (2), esta constituída por um corpo receptor (3 ) único fundido que projeta internamente uma câmara comunicante (4) com saída (5) a 45° em relação ao centro e entrada (6), onde externamente acopla-se uma sede (7), enquanto internamente é provida de unia contra sede (8) de fechamento e esmeriíharnento de cromo, esta fixada a um eixo longitudinal de esmeriíharnento (9) que desliza através do furo de ligação ( 1 0) disposto no extremo oposto da saída (6), sendo que o furo de ligação ( 10) externamente tem seu diâmetro abruptamente aumentado formando uma cavidade acondicionadora ( 1 1 ) para acondicionamento de um anel de borracha quadrado ( 12), acima do qual verificam-se gaxetas ( 1 3 ) comprimidas através de um preme gaxeta ( 14), esta acondicionada no interior de um castelo ( 1 5) que é acoplado no colarinho ( 16) do corpo receptor (3) e fixado através de parafusos ( 1 7), sendo o castelo ( 15) provido externamente de uma escala numérica ( 18) com ponteiro marcador ( 1 9) abaixo do qual verifica-se uma porta basculante de inspeçao (20). esta alinhada a um retentor (2 1 ) disposto internamente no dito castelo ( 15 ) que recebe o acoplamento de um redutor constituído por um corpo principal (22) formado a partir de uma caixa ( 23 ) que acondiciona em seu interior ( 24) uma coroa (25), esta conduzida por um pinhão (26) fixado a um eixo de comando do redutor (27 ) ncionndo através de um motor eiétrico/hidráuiico (28), um volante dc operação (29) de operação ou um pneutorque (30) que na secção frontal (3 1 ) incorpora
um suporte (32 ), sendo que a dita coroa (25) é apoiada sobre rolamento cónico de ajuste (33 ), enquanto sua secção superior detém uma porca de travamento (34) fixada através de parafusos (35) que permitem o ajuste da bucha centralizadora (36), esta acoplada centralmente na dita coroa (25), bucha (36) que detém externamente em sua secção inferior (37) um rolamento cónico (38) de aj uste e recebe ainda o acoplamento do eixo ■ longitudinal de esmenlhamento (9) cujo extremo recebe uni volante de esmerilhamento (39) abaixo do qual verifica-se uma trava porca (40), sendo que o dito eixo de comando do redutor (27) na face interna da caixa (23 ) detém uma porca trava (41 ) e está apoiado em rolamentos de aj uste horizontais (42), estes lacrados através de uma tampa de rolamento (43) comprimida através de porca trava (41 ) e contra porca trava (44 ), sendo que a dita caixa (23 ) externamente proteja uma haste de travamento (45) e uma tampa lacra (46) enquanto eixo de comando do redutor (27) é ladeado por furos para acoplamento do suporte de sustentação (47), este fixado através de corrente (48) haste de travamento (45).
"45 ° ANGULAR VALVE WITH INTERNAL / EXTERNAL CLOSURE COUPLED TO A SHIELD REDUCED DRIVE THROUGH ELKI RICH / HYDRAULIC ENGINE CONTROLLED PINION" Featured by a main body (1) formed by a main body (1) (2) comprises a single fused receiving body (3) which internally projects a communicating chamber (4) with an outlet (5) at 45 ° to the center and an inlet (6), where an external seat is coupled ( 7) while internally provided with a chrome plating and locking seat (8), it is fixed to a longitudinal grinding axis (9) which slides through the connecting hole (10) disposed at the opposite end of the outlet ( 6), wherein the connecting hole (10) is diametrically abruptly enlarged to form a conditioning cavity (11) for housing a square rubber ring (12) above which gaskets (13) are provided. pressed by a press gasket (14), it is packaged inside a bonnet (15) which is coupled to the collar (16) of the receiving body (3) and fixed by screws (17), the bonnet (15) being ) provided externally with a numerical scale (18) with marker pointer (19) below which a tilt inspection door (20) is provided. it is aligned with a retainer (21) internally disposed in said bonnet (15) which receives the coupling of a reducer consisting of a main body (22) formed from a housing (23) which stores inside (24) a crown (25), is driven by a pinion (26) fixed to a gearbox drive shaft (27) by means of an electric / hydraulic motor (28), an operating flywheel (29) or a tire (30) ) which in the front section (3 1) incorporates a support (32), said crown (25) being supported by a tapered adjusting bearing (33), while its upper section holds a locking nut (34) fixed by screws (35) that allow the adjustment of the bushing centrally coupled to said crown (25), bushing (36) which externally holds in its lower section (37) a conical thrust bearing (38) and further receives coupling of the longitudinal seam ■ ( 9) whose end receives a grinding wheel (39) below which there is a locking nut (40), said drive shaft (27) on the inner face of the housing (23) having a locking nut (40). 41) and is supported by horizontal thrust bearings (42) which are sealed by a bearing cap (43) compressed by lock nut (41) and lock nut (44), said housing (23) externally secure a locking rod (45) and a sealing cap (46) as the camshaft of the The gear unit (27) is flanked by holes for coupling the support bracket (47), which is fixed by a chain (48) locking rod (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2010/054454 WO2012042312A1 (en) | 2010-10-01 | 2010-10-01 | 45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2010/054454 WO2012042312A1 (en) | 2010-10-01 | 2010-10-01 | 45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012042312A1 true WO2012042312A1 (en) | 2012-04-05 |
Family
ID=45892040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2010/054454 WO2012042312A1 (en) | 2010-10-01 | 2010-10-01 | 45° angle valve with internal/external closure coupled to a shielded reducer, actuated by a crown wheel and pinion, controlled by an electric/hydraulic motor with pneutorque assistance |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2012042312A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9440324B2 (en) | 2013-05-09 | 2016-09-13 | Bray International, Inc. | Angle valve with hammerless grinding |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4314584A (en) * | 1977-08-25 | 1982-02-09 | Gustav F. Gerdts Kg | Angle valve |
| US20050077490A1 (en) * | 2001-04-04 | 2005-04-14 | Kah Carl L.C. | Tilted and stepped diaphragm for control valves |
| US20050269535A1 (en) * | 2000-02-18 | 2005-12-08 | Ga Industries Inc. | Electric motor actuated stop and self-closing check valve |
-
2010
- 2010-10-01 WO PCT/IB2010/054454 patent/WO2012042312A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4314584A (en) * | 1977-08-25 | 1982-02-09 | Gustav F. Gerdts Kg | Angle valve |
| US20050269535A1 (en) * | 2000-02-18 | 2005-12-08 | Ga Industries Inc. | Electric motor actuated stop and self-closing check valve |
| US20050077490A1 (en) * | 2001-04-04 | 2005-04-14 | Kah Carl L.C. | Tilted and stepped diaphragm for control valves |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9440324B2 (en) | 2013-05-09 | 2016-09-13 | Bray International, Inc. | Angle valve with hammerless grinding |
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