WO2011145534A1 - Exhaust-gas treatment device and exhaust-gas treatment method - Google Patents

Exhaust-gas treatment device and exhaust-gas treatment method Download PDF

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Publication number
WO2011145534A1
WO2011145534A1 PCT/JP2011/061105 JP2011061105W WO2011145534A1 WO 2011145534 A1 WO2011145534 A1 WO 2011145534A1 JP 2011061105 W JP2011061105 W JP 2011061105W WO 2011145534 A1 WO2011145534 A1 WO 2011145534A1
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Prior art keywords
wall surface
exhaust gas
gas treatment
flue
water
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PCT/JP2011/061105
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French (fr)
Japanese (ja)
Inventor
涼吉 ▲濱▼口
弘貢 長安
泰稔 上田
敏秀 野口
守男 加賀見
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三菱重工メカトロシステムズ株式会社
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Publication of WO2011145534A1 publication Critical patent/WO2011145534A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/402Alkaline earth metal or magnesium compounds of magnesium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium

Definitions

  • the present invention relates to an exhaust gas treatment apparatus and an exhaust gas treatment method for removing SO 3 in combustion exhaust gas.
  • Combustion exhaust gas containing sulfur oxides such as SO 2 and SO 3 is discharged from a combustion furnace that burns fuel containing 0.5 wt% or more of sulfur such as heavy fuel or coal fuel.
  • SO 3 is generated when a part of SO 2 is oxidized in a high temperature environment. Therefore, the abundance of SO 3 is about several percent with respect to SO 2 .
  • SO 3 causes clogging and corrosion of the air heater and corrosion of the flue, and when it is cooled and discharged from the chimney, it causes purple smoke (blueish smoke). It is desirable.
  • Patent Document 1 discloses a method for spraying desulfurization wastewater containing dissolved salt such as Na 2 SO 4 into combustion exhaust gas as a method for removing SO 3 easily and inexpensively.
  • Patent Document 2 discloses a method of spraying desulfurization waste water from a wet desulfurization apparatus by a lime gypsum method into combustion exhaust gas.
  • JP 2006-326575 A (Claims 1, 9, paragraphs [0009] and [0025])
  • JP 2008-246406 A (Claim 1, Claim 14, Paragraphs [0007], [0041], [0046])
  • An object of the present invention is to provide an exhaust gas treatment apparatus and an exhaust gas treatment method that enable stable operation over a long period of time.
  • a first aspect of the present invention is an exhaust gas treatment device for removing SO 3 contained in combustion exhaust gas, and an aqueous solution containing a dissolved salt in the flue upstream of the wet desulfurization device Spraying means for spraying, and wall surface cleaning water is supplied to the wall surface of the flue along the circumferential direction of the wall surface of the flue, and the wall surface over the entire surface of the flue to which the dissolved salt adheres
  • An exhaust gas treatment apparatus including a wall surface cleaning pipe for forming a liquid film of cleaning water.
  • a second aspect of the present invention is an exhaust gas treatment method for removing SO 3 contained in combustion exhaust gas, wherein an aqueous solution containing a dissolved salt is sprayed on the flue upstream of the wet desulfurization apparatus, and
  • this exhaust gas treatment method wall surface washing water is supplied to the wall surface of the flue, and a liquid film of the wall surface washing water is formed on the entire surface of the flue to which the dissolved salt adheres.
  • wall cleaning pipes are provided along the circumferential direction of the flue wall surface, and wall cleaning water is supplied from the wall cleaning pipe toward the flue wall surface.
  • the wall surface cleaning pipe supplies the wall surface cleaning water so that the liquid film of the wall surface cleaning water is formed on the entire surface of the region where the dried dissolved salt adheres.
  • the wall surface washing water is supplied more stably, the dissolved salt is washed away, and the dissolved salt is prevented from being deposited on the flue wall surface. For this reason, the reduction
  • the exhaust gas treatment apparatus of the present invention can be stably operated over a long period of time.
  • the wall surface washing water is preferably used as desulfurization waste water of the wet desulfurization apparatus.
  • a wet electrostatic precipitator is provided after the wet desulfurization apparatus, and the wall surface washing water is used as waste water of the wet electrostatic precipitator.
  • the operation cost can be reduced by reusing the waste water generated in the exhaust gas treatment apparatus for the wall surface washing water.
  • a spray means cleaning pipe for supplying spray means cleaning water for cleaning the spray means may be provided above the spray means.
  • the spray means cleaning pipe is provided on the upper part of the spray means, and the spray means is washed by supplying cleaning water, thereby preventing the dissolved salt from adhering.
  • the spray means washing water is desulfurization waste water of the wet desulfurization apparatus.
  • a wet electrostatic precipitator is provided after the wet desulfurization apparatus, and the spray means cleaning water is used as waste water of the wet electrostatic precipitator.
  • the operation cost can be reduced by reusing the waste water generated in the exhaust gas treatment apparatus for the washing water of the spray means.
  • a recovery unit that is provided along a circumferential direction of the wall surface below the wall surface cleaning pipe and collects the wall surface cleaning water, and the wall surface cleaning water recovered by the recovery unit is used as the wall surface cleaning pipe.
  • the structure provided with the circulation part made to circulate to is preferable. It is preferable that the wall surface washing water is collected and recirculated as the wall surface washing water.
  • the said structure WHEREIN It is preferable to provide the alkali supply part which supplies an alkali to the collect
  • SO 2 or SO 3 in the combustion exhaust gas passing through the flue is absorbed by the wall surface washing water, the pH of the wall surface washing water decreases.
  • an alkali supply unit that supplies alkali to the circulating wall surface washing water, it is possible to prevent damage to the flue.
  • the wall surface washing water is supplied so as to form a liquid film over the entire area where the dissolved salt is sprayed and adheres, so that the dissolved and dried solidified on the flue wall No salt deposits are formed. Moreover, since the spraying means is washed, the dissolved salt is prevented from adhering to the spraying means and solidifying. For this reason, it is prevented that the flow path area decreases during the exhaust gas treatment. Further, since the washing water always flows on the wall surface, it is possible to prevent flue corrosion and repeated application of thermal stress to the flue wall surface, thereby preventing the flue from being damaged. As a result, the exhaust gas treatment device can be stably operated over a long period of time.
  • FIG. 6 is a schematic view of another embodiment of a spraying means. It is the schematic of the exhaust gas processing apparatus which concerns on 2nd Embodiment.
  • FIG. 1 is a schematic view of an exhaust gas treatment apparatus according to the first embodiment.
  • the exhaust gas treatment apparatus 100 is provided in a flue downstream of a boiler (combustion furnace) 110.
  • the exhaust gas treatment device 100 includes a denitration device 111, an air heater 112, a dry electrostatic precipitator 113, a wet desulfurization device 114, a wet electrostatic precipitator 116, and a chimney 115.
  • the boiler 110 is, for example, a boiler that burns heavy oil or coal containing a relatively large amount of sulfur.
  • the denitration device 111 removes nitrogen oxides (NOx) contained in the combustion exhaust gas flowing from the boiler 110.
  • NOx nitrogen oxides
  • the air heater 112 exchanges heat between combustion exhaust gas and combustion air required by a pushing fan (not shown). Thereby, the combustion air is heated by the sensible heat of the combustion exhaust gas and supplied to the boiler 110.
  • the dry electrostatic precipitator 113 collects dust in the combustion exhaust gas by electrostatic force.
  • the wet desulfurization apparatus 114 may employ any of a caustic soda method, a water mug method, and a gypsum lime method.
  • the wet desulfurization apparatus 114 includes an absorbent spray 120 for spraying a solution containing an SO 2 absorbent, a packed bed 121 disposed below the absorbent spray 120, and a storage provided below the packed bed 121. Part 122.
  • the filling layer 121 is configured to be provided with a resin filler, for example.
  • the reservoir 122 stores an aqueous solution of the absorbent.
  • An absorbent of SO 2 is supplied from the absorbent supply means 123 to the storage unit 122.
  • the absorbent is NaOH for the caustic soda method, Mg (OH) 2 for the water mug method, and CaO (lime) for the gypsum lime method.
  • Air is supplied to the reservoir 122 from an air supply means (not shown).
  • An absorbent supply pump 124 is provided between the absorbent spray 120 and the reservoir 122.
  • the absorbent supply pump 124 pumps the aqueous solution containing the absorbent in the reservoir 122 into the absorbent spray 120.
  • the pumped aqueous solution containing the absorbent is sprayed from the absorbent spray 120 into the wet desulfurization apparatus 114.
  • the absorbent and SO 2 reacts, sulfites and sulfates are produced.
  • NaOH and SO 2 react to become Na 2 SO 3
  • Na 2 SO 4 is generated by reaction with oxygen. Therefore, the aqueous solution stored in the storage unit 122 includes Na 2 SO 3 and Na 2 SO 4 .
  • the aqueous solution stored in the storage unit 122 includes CaSO 4 and MgSO 4 .
  • a wet electrostatic precipitator 116 may be provided in the flue downstream of the wet desulfurizer 114.
  • the wet electrostatic precipitator 116 always sprays cleaning water on the collecting part, and removes dust and SO 3 that could not be collected by electrostatic force.
  • the wet electrostatic precipitator 116 is supplied with an alkaline solution such as a NaOH aqueous solution or a Mg (OH) 2 aqueous solution for neutralization.
  • This alkaline solution becomes an aqueous solution containing a dissolved salt such as Na 2 SO 4 or MgSO 4 as a drainage solution after neutralization.
  • Spray means 140 is provided in the flue 130 between the dry electrostatic precipitator 113 and the wet desulfurizer 114.
  • FIG. 2A is an enlarged schematic view of the cross section of the flue 130.
  • the spraying means 140 is configured such that the nozzle 142 is attached to the dissolved salt spray pipe 141.
  • the dissolved salt spray pipe 141 extends in the depth direction of FIG. 2A.
  • a plurality of nozzles are attached to the dissolved salt spray pipe 141 in the depth direction of the paper surface of FIG. 2A.
  • the nozzle 142 is preferably a two-fluid nozzle that atomizes the liquid with pressurized air.
  • the combustion exhaust gas circulates between the dissolved salt spray pipes 141.
  • the absorbent supply pump 124 supplies the solution in the storage unit 122 to the spray means 140.
  • an extraction pump different from the absorbent supply pump 124 is provided in the storage unit 122, and the extraction pump supplies a solution (desulfurization drainage) containing the reaction product in the storage unit 122 to the spraying unit 140. good.
  • the flow path for supplying desulfurization effluent to the spray means 140 from the reservoir 122 dissolved supplies powder, such as Na 2 SO 4, MgSO 4 in the desulfurization effluent
  • a salt concentration adjusting means may be provided.
  • the solution supplied to the spraying means 140 includes a reaction product in a wet desulfurization apparatus and a dissolved salt derived from an absorbent (such as NaOH).
  • the spraying means 140 sprays the solution into the flue 130 as droplets having a diameter of 10 to 100 ⁇ m, preferably 20 to 50 ⁇ m, more preferably 25 to 35 ⁇ m.
  • Hot flue gas flows through the flue 130.
  • SO 3 contained in the combustion exhaust gas is adsorbed and fixed to the dissolved salt particles, and SO 3 is removed from the combustion exhaust gas.
  • a part of the sulfate contained in the dried dissolved salt particles reacts with SO 3 .
  • the reaction of the formula (1) proceeds with a part of Na 2 SO 4 and SO 3 .
  • the environment in which the solution is sprayed is set to be equal to or higher than the evaporation temperature of water because the water needs to evaporate while the sprayed droplets are scattered. Furthermore, to react with SO 3, it is more dew point of SO 3. Specifically, the temperature is 130 ° C. or higher, preferably 140 ° C. or higher.
  • FIG. 3A and 3B show another form of spraying means.
  • FIG. 3A is a cross-sectional view of the spraying means 140, and the spraying means cleaning unit 150 is installed on the upper part of the dissolved salt spray pipe 141.
  • the spraying means cleaning unit 150 includes a spraying means cleaning pipe 151 and a discharge hole 152. The washing water is discharged from the discharge hole 152 toward the dissolved salt spray pipe 141 of the spray means 140.
  • the spraying means cleaning pipe 151 is arranged in parallel to the dissolved salt spraying pipe 141, and a plurality of discharge holes 152 are provided in the extending direction of the spraying means cleaning pipe 151.
  • Wash water is discharged from the discharge hole 152.
  • the discharged wash water flows along the outer wall of the dissolved salt spray pipe 141. This prevents the dried dissolved salt from adhering to the outer wall of the spraying means cleaning pipe 151. As a result, it is possible to prevent the dissolved salt from adhering and depositing between the dissolved salt spray pipes 141 and reducing the flow area of the combustion exhaust gas.
  • the discharge of the washing water from the discharge hole 152 may be performed intermittently or continuously.
  • the cleaning water supplied to the spraying means cleaning pipe 151 is either industrial water, desulfurization effluent of the wet desulfurization apparatus 114 and neutralization effluent of the wet electrostatic precipitator 116, or a mixture of two or more of these. It is made with water. By using desulfurization effluent and neutralization effluent as the washing water, the operating cost of the exhaust gas treatment device can be reduced.
  • the wall surface cleaning pipe 160 is provided along the circumferential direction of the flue 130 between the wet desulfurization apparatus 114 and the dry electrostatic precipitator 113. As shown in FIG. 2A, the wall cleaning pipe 160 is provided with a plurality of holes 161 in the circumferential direction of the flue.
  • Wall cleaning water is continuously supplied from the hole 161 of the wall cleaning pipe 160 toward the wall 131 of the flue 130. Thereby, the liquid film of the wall surface cleaning water is formed on the wall surface 131 without lowering the temperature of the surrounding exhaust gas.
  • the installation position and the number of the wall surface cleaning pipes 160 are set so that a liquid film is formed over the entire surface of the flue where the dissolved salt particles adhere.
  • two or one wall cleaning pipe 160 is installed on the wall surface 131 on the downstream side of the spraying means 140.
  • the number of holes 161 provided in the wall surface cleaning pipe 160, the interval and the angle with respect to the wall surface, and the size of the holes 161 are such that a liquid film is formed over the entire area where the dissolved salt particles adhere. Set as appropriate.
  • the flue 130 is configured by welding an external reinforcing material such as C-shaped steel or L-shaped steel to the outside of the flue of the duct plate.
  • an external reinforcing material such as C-shaped steel or L-shaped steel
  • the flue 130 is configured by welding an external reinforcing material such as C-shaped steel or L-shaped steel to the outside of the flue of the duct plate.
  • the wall surface washing water is either industrial water, desulfurization effluent of the wet desulfurization device 114, or neutralization effluent of the wet electrostatic precipitator 116, or water in which two or more of these are mixed. By doing so, the operating cost of the exhaust gas treatment apparatus can be reduced.
  • the wall surface cleaning water flows along the wall surface of the flue 130 and flows into the wet desulfurization apparatus 114.
  • FIG. 4 is a schematic view of an exhaust gas treatment apparatus according to the second embodiment.
  • the exhaust gas treatment apparatus 200 is provided with a collection unit and a circulation unit for collecting and circulating the wall surface cleaning water, and other configurations are the same as those of the first embodiment.
  • the wet desulfurization apparatus 214 adopts a gypsum lime method.
  • the spray means 240 and the wall surface cleaning pipe 260 are installed in the flue 230 between the wet desulfurization apparatus 214 and the dry electrostatic precipitator 213 as in the first embodiment.
  • the recovery unit 280 is installed along the circumferential direction of the flue 230, similarly to the wall surface cleaning pipe 260.
  • the collection unit 280 is, for example, a bowl-shaped flow path.
  • the collection unit 280 is connected to the circulation unit 290.
  • the circulation unit 290 is installed outside the flue 230 and includes a wall surface cleaning water tank 291 and a wall surface cleaning water supply pump 292.
  • Wall surface cleaning water is continuously supplied from the wall surface cleaning pipe 260 toward the wall surface of the flue 230, and the wall surface cleaning water flows down while forming a liquid film on the wall surface of the flue 230.
  • the wall surface washing water that has flowed down is collected by the collection unit 280.
  • the collected wall surface washing water is transferred to the wall surface washing water tank 291 and stored.
  • the wall surface cleaning water in the wall surface cleaning water tank 291 is pumped up by the wall surface cleaning water supply pump 292 and circulated through the wall surface cleaning pipe 260.
  • a cleaning water supply unit 293 and a pH adjuster supply unit 294 are connected to the wall surface cleaning water tank 291.
  • the wall surface washing water tank 291 is provided with a stirring device 295.
  • the cleaning water supply unit 293 supplies the wall surface cleaning water to the wall surface cleaning water tank.
  • the wall surface cleaning water to be replenished is industrial water, neutralized waste water from the wet electrostatic precipitator 216, or a mixed solution thereof.
  • the pH adjusting agent supply unit 294 supplies the pH adjusting agent to the wall surface cleaning water tank 291.
  • the pH of the wall surface cleaning water is adjusted to a neutral level.
  • the pH adjuster is an aqueous solution such as NaOH, Mg (OH) 2 , or CaO.
  • a recovery unit cleaning unit 281 may be installed below the recovery unit 280.
  • the collection unit cleaning unit 281 is, for example, a spray.
  • a part of the wall surface cleaning water pumped up by the wall surface cleaning water supply pump 292 is supplied to the recovery unit cleaning means 281.
  • the recovery unit cleaning means 281 intermittently injects cleaning water onto the outer wall of the recovery unit 280. Thereby, it can prevent that dissolved salt adheres to the outer wall of the collection
  • the sprayed cleaning water flows into the wet desulfurization device 214.

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Abstract

Disclosed are an exhaust-gas treatment device and an exhaust-gas treatment method that allow stable operation over long periods of time. The disclosed exhaust-gas treatment device (100), which removes SO3 from a combustion exhaust gas, is provided with: a spray means (140) which sprays an aqueous solution containing a dissolved salt into a flue (130) upstream of a wet desulfurization device (114); and wall-cleaning piping (160), along the walls of the flue (130) in the circumferential direction thereof, which supplies wall-cleaning water to the walls of the flue, thereby forming a liquid film of said wall-cleaning water across the entire surface of the region of the flue (130) to which the aforementioned dissolved salt becomes attached. In the disclosed exhaust-gas treatment method, which removes SO3 from a combustion exhaust gas, an aqueous solution containing a dissolved salt is sprayed into a flue (130) upstream of a wet desulfurization device (114), and wall-cleaning water is supplied to the walls of the flue (130), thereby forming a liquid film of said wall-cleaning water across the entire surface of the region of the flue (130) to which the aforementioned dissolved salt becomes attached.

Description

排ガス処理装置及び排ガス処理方法Exhaust gas treatment apparatus and exhaust gas treatment method
 本発明は、燃焼排ガス中のSOを除去する排ガス処理装置及び排ガス処理方法に関する。 The present invention relates to an exhaust gas treatment apparatus and an exhaust gas treatment method for removing SO 3 in combustion exhaust gas.
 重質燃料や石炭燃料といった硫黄分を0.5wt%以上含む燃料を燃焼させる燃焼炉からは、SO、SOといった硫黄酸化物を含む燃焼排ガスが排出される。
 SOは、SOの一部が高温環境下で酸化されて発生する。したがって、SOの存在量はSOに対して数%程度である。しかしながら、SOは、エアヒータの詰まりや腐食、煙道の腐食の原因となり、かつ、煙突から冷却され排出されると紫煙(blueish smoke)の原因となることから、排出濃度を数ppm以下に抑えることが望ましい。
Combustion exhaust gas containing sulfur oxides such as SO 2 and SO 3 is discharged from a combustion furnace that burns fuel containing 0.5 wt% or more of sulfur such as heavy fuel or coal fuel.
SO 3 is generated when a part of SO 2 is oxidized in a high temperature environment. Therefore, the abundance of SO 3 is about several percent with respect to SO 2 . However, SO 3 causes clogging and corrosion of the air heater and corrosion of the flue, and when it is cooled and discharged from the chimney, it causes purple smoke (blueish smoke). It is desirable.
 SOを除去する方法として、アンモニアガスを燃焼排ガス中に吹き込むアンモニア注入法が知られている。また、特許文献1に、安価で簡便にSOを除去する方法として、NaSO等の溶解塩を含む脱硫排水を燃焼排ガス中に噴霧する方法が開示されている。特許文献2に、石灰石膏法による湿式脱硫装置からの脱硫排水を燃焼排ガス中に噴霧する方法が開示されている。 As a method for removing SO 3 , an ammonia injection method in which ammonia gas is blown into combustion exhaust gas is known. Patent Document 1 discloses a method for spraying desulfurization wastewater containing dissolved salt such as Na 2 SO 4 into combustion exhaust gas as a method for removing SO 3 easily and inexpensively. Patent Document 2 discloses a method of spraying desulfurization waste water from a wet desulfurization apparatus by a lime gypsum method into combustion exhaust gas.
特開2006-326575号公報(請求項1、請求項9、段落[0009]、[0025])JP 2006-326575 A (Claims 1, 9, paragraphs [0009] and [0025]) 特開2008-246406号公報(請求項1、請求項14、段落[0007]、[0041]、[0046])JP 2008-246406 A (Claim 1, Claim 14, Paragraphs [0007], [0041], [0046])
 特許文献1及び特許文献2に開示される排ガス処理装置では、150℃~200℃程度の高温ガス雰囲気中に溶解塩を含む脱硫排水を噴霧するため、煙道の壁面に乾燥固化した溶解塩が付着し、成長する。また、乾燥固化した溶解塩の一部の巻き上がりにより、噴霧手段に溶解塩が付着して成長する。これらの付着物により、煙道の流路面積が減少し、煙道差圧が上昇することが問題となっている。更には、煙道の閉塞に繋がることが懸念される。 In the exhaust gas treatment apparatus disclosed in Patent Document 1 and Patent Document 2, since desulfurization waste water containing dissolved salt is sprayed in a high-temperature gas atmosphere of about 150 ° C. to 200 ° C., the dried and solidified dissolved salt is formed on the wall of the flue. Adhere and grow. Moreover, the dissolved salt adheres to the spraying means and grows due to a part of the dried and solidified dissolved salt being rolled up. These deposits are problematic in that the flow path area of the flue is reduced and the flue pressure differential is increased. Furthermore, there is a concern that this may lead to blockage of the flue.
 本発明は、長期間に亘り安定運転が可能となる排ガス処理装置及び排ガス処理方法を提供することを目的とする。 An object of the present invention is to provide an exhaust gas treatment apparatus and an exhaust gas treatment method that enable stable operation over a long period of time.
 上記課題を解決するために、本発明の第1の態様は、燃焼排ガス中に含まれるSOを除去する排ガス処理装置であって、湿式脱硫装置の上流側の煙道に溶解塩を含む水溶液を噴霧する噴霧手段と、前記煙道の壁面の周方向に沿って、前記煙道の壁面に対して壁面洗浄水を供給し、前記煙道の前記溶解塩が付着する領域の全面に前記壁面洗浄水の液膜を形成するための壁面洗浄配管とを備える排ガス処理装置である。 In order to solve the above problems, a first aspect of the present invention is an exhaust gas treatment device for removing SO 3 contained in combustion exhaust gas, and an aqueous solution containing a dissolved salt in the flue upstream of the wet desulfurization device Spraying means for spraying, and wall surface cleaning water is supplied to the wall surface of the flue along the circumferential direction of the wall surface of the flue, and the wall surface over the entire surface of the flue to which the dissolved salt adheres An exhaust gas treatment apparatus including a wall surface cleaning pipe for forming a liquid film of cleaning water.
 また本発明の第2の態様は、燃焼排ガス中に含まれるSOを除去する排ガス処理方法であって、湿式脱硫装置の上流側の煙道に、溶解塩を含む水溶液を噴霧するとともに、前記煙道の壁面に対して壁面洗浄水が供給され、前記煙道の前記溶解塩が付着する領域の全面に、前記壁面洗浄水の液膜が形成される排ガス処理方法である。 A second aspect of the present invention is an exhaust gas treatment method for removing SO 3 contained in combustion exhaust gas, wherein an aqueous solution containing a dissolved salt is sprayed on the flue upstream of the wet desulfurization apparatus, and In this exhaust gas treatment method, wall surface washing water is supplied to the wall surface of the flue, and a liquid film of the wall surface washing water is formed on the entire surface of the flue to which the dissolved salt adheres.
 本発明では、煙道壁面の周方向に沿って壁面洗浄配管を設け、壁面洗浄配管から煙道壁面に向かって壁面洗浄水を供給する構成とする。このとき、壁面洗浄配管は、乾燥した溶解塩が付着する領域の全面に壁面洗浄水の液膜が形成されるように、壁面洗浄水を供給する。こうすることで、壁面洗浄水をより安定的に供給して溶解塩を洗い流し、煙道壁面に溶解塩が堆積するのが防止される。このため、煙道の流通面積の減少を防止することができる。また壁面に常時洗浄水を流すために、煙道壁面に腐食が発生することが抑制されるとともに、煙道壁面に熱応力が繰り返し発生することが抑制され、煙道の損傷を防止することができる。その結果、本発明の排ガス処理装置は、長期に亘り安定した運転が可能となる。 In the present invention, wall cleaning pipes are provided along the circumferential direction of the flue wall surface, and wall cleaning water is supplied from the wall cleaning pipe toward the flue wall surface. At this time, the wall surface cleaning pipe supplies the wall surface cleaning water so that the liquid film of the wall surface cleaning water is formed on the entire surface of the region where the dried dissolved salt adheres. By doing so, the wall surface washing water is supplied more stably, the dissolved salt is washed away, and the dissolved salt is prevented from being deposited on the flue wall surface. For this reason, the reduction | decrease of the distribution area of a flue can be prevented. In addition, since flushing water always flows on the wall surface, the occurrence of corrosion on the flue wall surface is suppressed, and the repeated occurrence of thermal stress on the flue wall surface is suppressed, thereby preventing the flue from being damaged. it can. As a result, the exhaust gas treatment apparatus of the present invention can be stably operated over a long period of time.
 前記第1の態様において、前記壁面洗浄水が、前記湿式脱硫装置の脱硫排水とされることが好ましい。あるいは、前記湿式脱硫装置の後段に湿式電気集塵装置が設けられ、前記壁面洗浄水が、前記湿式電気集塵装置の排水とされることが好ましい。 In the first aspect, the wall surface washing water is preferably used as desulfurization waste water of the wet desulfurization apparatus. Alternatively, it is preferable that a wet electrostatic precipitator is provided after the wet desulfurization apparatus, and the wall surface washing water is used as waste water of the wet electrostatic precipitator.
 このように、排ガス処理装置内で生成する排水を壁面洗浄水に再利用することによって、運転コストを低減することができる。 Thus, the operation cost can be reduced by reusing the waste water generated in the exhaust gas treatment apparatus for the wall surface washing water.
 前記第1の態様において、前記噴霧手段の上部に、前記噴霧手段を洗浄する噴霧手段洗浄水を供給する噴霧手段洗浄配管が設けられる構成であっても良い。 In the first aspect, a spray means cleaning pipe for supplying spray means cleaning water for cleaning the spray means may be provided above the spray means.
 噴霧手段から溶解塩を含む水溶液が噴霧されると、乾燥固化した溶解塩の一部の巻き上がりにより、噴霧手段に溶解塩が付着する。このため、噴霧手段の間の煙道において、溶解塩の堆積により燃焼排ガスの流通面積の減少や閉塞といった問題が発生しやすい。前記構成のように、噴霧手段の上部に噴霧手段洗浄配管を設けて、洗浄水を供給して噴霧手段を洗浄することによって、溶解塩の付着を防止することができる。 When an aqueous solution containing a dissolved salt is sprayed from the spraying means, the dissolved salt adheres to the spraying means due to a part of the dried and solidified dissolved salt rolling up. For this reason, in the flue between the spraying means, problems such as reduction or blockage of the distribution area of the combustion exhaust gas are likely to occur due to the accumulation of dissolved salt. As in the above-described configuration, the spray means cleaning pipe is provided on the upper part of the spray means, and the spray means is washed by supplying cleaning water, thereby preventing the dissolved salt from adhering.
 前記構成において、前記噴霧手段洗浄水が、前記湿式脱硫装置の脱硫排水とされることが好ましい。あるいは、前記湿式脱硫装置の後段に湿式電気集塵装置が設けられ、前記噴霧手段洗浄水が、前記湿式電気集塵装置の排水とされることが好ましい。 In the above configuration, it is preferable that the spray means washing water is desulfurization waste water of the wet desulfurization apparatus. Alternatively, it is preferable that a wet electrostatic precipitator is provided after the wet desulfurization apparatus, and the spray means cleaning water is used as waste water of the wet electrostatic precipitator.
 このように、排ガス処理装置内で生成する排水を噴霧手段の洗浄水に再利用することによって、運転コストを低減することができる。 Thus, the operation cost can be reduced by reusing the waste water generated in the exhaust gas treatment apparatus for the washing water of the spray means.
 上記発明において、前記壁面洗浄配管の下方の前記壁面の周方向に沿って設けられ、前記壁面洗浄水を回収する回収部と、該回収部で回収された前記壁面洗浄水を、前記壁面洗浄配管に循環させる循環部とを備える構成が好ましい。
 前記壁面洗浄水を回収し、前記壁面洗浄水として再循環させることが好ましい。
In the above invention, a recovery unit that is provided along a circumferential direction of the wall surface below the wall surface cleaning pipe and collects the wall surface cleaning water, and the wall surface cleaning water recovered by the recovery unit is used as the wall surface cleaning pipe. The structure provided with the circulation part made to circulate to is preferable.
It is preferable that the wall surface washing water is collected and recirculated as the wall surface washing water.
 壁面洗浄水を回収し循環させることにより、壁面洗浄水が脱硫装置に流入することを防止することができる。このため、湿式脱硫装置の循環液の塩濃度低下を防止して、SO,SOの除去能力低下を防止することができる。 By collecting and circulating the wall surface washing water, it is possible to prevent the wall surface washing water from flowing into the desulfurization apparatus. For this reason, the fall of the salt concentration of the circulating liquid of a wet desulfurization apparatus can be prevented, and the fall of SO 2 and SO 3 removal ability can be prevented.
 前記構成において、前記回収された壁面洗浄水に、アルカリを供給するアルカリ供給部を備えることが好ましい。
 煙道を通過する燃焼排ガス中のSOやSOが壁面洗浄水に吸収されると、壁面洗浄水のpHが低下する。このように、循環される壁面洗浄水にアルカリを供給するアルカリ供給部を備えることにより、煙道の損傷を防止することができる。
The said structure WHEREIN: It is preferable to provide the alkali supply part which supplies an alkali to the collect | recovered wall surface washing water.
When SO 2 or SO 3 in the combustion exhaust gas passing through the flue is absorbed by the wall surface washing water, the pH of the wall surface washing water decreases. Thus, by providing an alkali supply unit that supplies alkali to the circulating wall surface washing water, it is possible to prevent damage to the flue.
 SOを含む燃焼排ガスが流通する煙道壁面において、溶解塩が噴霧されて付着する領域の全面に液膜を形成するように壁面洗浄水が供給されるため、煙道壁面に乾燥固化した溶解塩の付着物が形成されない。また、噴霧手段が洗浄されるため、噴霧手段にも溶解塩が付着・固化することが防止される。このため、排ガス処理中に流路面積が減少することが防止される。さらに、壁面を常時洗浄水が流れるので、煙道の腐食や煙道壁面に熱応力が繰り返し加わることが防止され、煙道の損傷が防止される。この結果、排ガス処理装置を長期間に亘り安定運転させることが可能となる。 On the flue wall where combustion exhaust gas containing SO 3 circulates, the wall surface washing water is supplied so as to form a liquid film over the entire area where the dissolved salt is sprayed and adheres, so that the dissolved and dried solidified on the flue wall No salt deposits are formed. Moreover, since the spraying means is washed, the dissolved salt is prevented from adhering to the spraying means and solidifying. For this reason, it is prevented that the flow path area decreases during the exhaust gas treatment. Further, since the washing water always flows on the wall surface, it is possible to prevent flue corrosion and repeated application of thermal stress to the flue wall surface, thereby preventing the flue from being damaged. As a result, the exhaust gas treatment device can be stably operated over a long period of time.
第1実施形態に係る排ガス処理装置の概略図である。It is the schematic of the exhaust gas processing apparatus which concerns on 1st Embodiment. 乾式電気集塵装置と湿式脱硫装置との間の煙道の断面を拡大した概略図である。It is the schematic which expanded the cross section of the flue between a dry-type electrostatic precipitator and a wet desulfurization apparatus. 噴霧手段の概略図である。It is the schematic of a spraying means. 噴霧手段の別の実施形態の断面図である。It is sectional drawing of another embodiment of a spraying means. 噴霧手段の別の実施形態の概略図である。FIG. 6 is a schematic view of another embodiment of a spraying means. 第2実施形態に係る排ガス処理装置の概略図である。It is the schematic of the exhaust gas processing apparatus which concerns on 2nd Embodiment.
<第1実施形態>
 図1は、第1実施形態に係る排ガス処理装置の概略図である。排ガス処理装置100はボイラ(燃焼炉)110の下流側の煙道に設けられる。排ガス処理装置100は、脱硝装置111と、エアヒータ112と、乾式電気集塵装置113と、湿式脱硫装置114と、湿式電気集塵装置116と、煙突115とを備える。
 ボイラ110は、例えば、硫黄分を比較的多く含有する重油や石炭を燃焼させるボイラとされる。
 脱硝装置111は、ボイラ110から流入する燃焼排ガスに含まれる窒素酸化物(NOx)を除去する。
 エアヒータ112は、燃焼排ガスと押し込みファン(不図示)によって要求される燃焼用空気とを熱交換させるものである。これにより、燃焼用空気は燃焼排ガスの顕熱によって加熱され、ボイラ110へと供給される。
 乾式電気集塵装置113は、燃焼排ガス中の煤塵を静電気力によって捕集するものである。
<First Embodiment>
FIG. 1 is a schematic view of an exhaust gas treatment apparatus according to the first embodiment. The exhaust gas treatment apparatus 100 is provided in a flue downstream of a boiler (combustion furnace) 110. The exhaust gas treatment device 100 includes a denitration device 111, an air heater 112, a dry electrostatic precipitator 113, a wet desulfurization device 114, a wet electrostatic precipitator 116, and a chimney 115.
The boiler 110 is, for example, a boiler that burns heavy oil or coal containing a relatively large amount of sulfur.
The denitration device 111 removes nitrogen oxides (NOx) contained in the combustion exhaust gas flowing from the boiler 110.
The air heater 112 exchanges heat between combustion exhaust gas and combustion air required by a pushing fan (not shown). Thereby, the combustion air is heated by the sensible heat of the combustion exhaust gas and supplied to the boiler 110.
The dry electrostatic precipitator 113 collects dust in the combustion exhaust gas by electrostatic force.
 本実施形態において、湿式脱硫装置114は、苛性ソーダ法、水マグ法、石膏石灰法のいずれかを採用したものであっても良い。湿式脱硫装置114は、SOの吸収剤を含む溶液を噴霧する吸収剤噴霧スプレー120と、吸収剤噴霧スプレー120の下方に配置された充填層121と、充填層121の下方に設けられた貯留部122とを備える。
 充填層121は、例えば樹脂製の充填材が設けられた構成とされる。
 貯留部122には、吸収剤の水溶液が収納される。吸収剤供給手段123からSOの吸収剤が貯留部122に供給される。吸収剤は、苛性ソーダ法の場合NaOH、水マグ法の場合Mg(OH)、石膏石灰法の場合CaO(石灰)とされる。また、貯留部122には、空気供給手段(不図示)から空気が供給される。
In this embodiment, the wet desulfurization apparatus 114 may employ any of a caustic soda method, a water mug method, and a gypsum lime method. The wet desulfurization apparatus 114 includes an absorbent spray 120 for spraying a solution containing an SO 2 absorbent, a packed bed 121 disposed below the absorbent spray 120, and a storage provided below the packed bed 121. Part 122.
The filling layer 121 is configured to be provided with a resin filler, for example.
The reservoir 122 stores an aqueous solution of the absorbent. An absorbent of SO 2 is supplied from the absorbent supply means 123 to the storage unit 122. The absorbent is NaOH for the caustic soda method, Mg (OH) 2 for the water mug method, and CaO (lime) for the gypsum lime method. Air is supplied to the reservoir 122 from an air supply means (not shown).
 吸収剤噴霧スプレー120と貯留部122との間には、吸収剤供給ポンプ124が設けられている。吸収剤供給ポンプ124により、貯留部122内の吸収剤を含む水溶液が吸収剤噴霧スプレー120に汲み上げられる。汲み上げられた吸収剤を含む水溶液は、吸収剤噴霧スプレー120から湿式脱硫装置114内に噴霧される。これにより、吸収剤とSOとが反応し、亜硫酸塩及び硫酸塩が生成する。
 例えば苛性ソーダ法の場合、NaOHとSOとが反応してNaSOとなり、酸素との反応によりNaSOが生成する。従って、貯留部122内に貯蔵される水溶液には、NaSO及びNaSOが含まれる。
 石灰石膏法の場合、CaSO・2HO(石膏)が生成する。反応生成物を含む溶液は貯留部122に貯留される。従って、反応生成物は湿式脱硫装置114内で循環する。なお、貯留部122には、例えばCaSOも溶解しているが、空気供給手段により供給される空気により積極的に酸化される。CaSOは水に対して難溶性であるため、大部分のCaSOは貯留部122内で固体として存在し、ごく一部は貯留部122内の水溶液中に溶解する。一方、石灰中に含まれるMgOからは、MgSOが生成する。従って、貯留部122内に貯蔵される水溶液には、CaSOとMgSOとが含まれる。
An absorbent supply pump 124 is provided between the absorbent spray 120 and the reservoir 122. The absorbent supply pump 124 pumps the aqueous solution containing the absorbent in the reservoir 122 into the absorbent spray 120. The pumped aqueous solution containing the absorbent is sprayed from the absorbent spray 120 into the wet desulfurization apparatus 114. Thus, the absorbent and SO 2 reacts, sulfites and sulfates are produced.
For example, in the case of the caustic soda method, NaOH and SO 2 react to become Na 2 SO 3 , and Na 2 SO 4 is generated by reaction with oxygen. Therefore, the aqueous solution stored in the storage unit 122 includes Na 2 SO 3 and Na 2 SO 4 .
In the case of the lime gypsum method, CaSO 4 · 2H 2 O (gypsum) is generated. The solution containing the reaction product is stored in the storage unit 122. Accordingly, the reaction product is circulated in the wet desulfurization apparatus 114. Note that, for example, CaSO 3 is also dissolved in the reservoir 122, but is actively oxidized by the air supplied by the air supply means. Since CaSO 4 is sparingly soluble in water, most of the CaSO 4 exists as a solid in the reservoir 122 and only a small part dissolves in the aqueous solution in the reservoir 122. On the other hand, MgSO 4 is produced from MgO contained in the lime. Therefore, the aqueous solution stored in the storage unit 122 includes CaSO 4 and MgSO 4 .
 湿式脱硫装置114の下流側の煙道に、湿式電気集塵装置116が設けられても良い。湿式電気集塵装置116は、捕集部に常時洗浄水を噴霧し、捕集しきれなかった煤塵やSOを静電気力によって除去する。湿式電気集塵装置116には、中和のためにNaOH水溶液やMg(OH)水溶液といったアルカリ溶液が供給される。このアルカリ溶液は、中和後に排液としてNaSOやMgSOといった溶解塩を含む水溶液となる。 A wet electrostatic precipitator 116 may be provided in the flue downstream of the wet desulfurizer 114. The wet electrostatic precipitator 116 always sprays cleaning water on the collecting part, and removes dust and SO 3 that could not be collected by electrostatic force. The wet electrostatic precipitator 116 is supplied with an alkaline solution such as a NaOH aqueous solution or a Mg (OH) 2 aqueous solution for neutralization. This alkaline solution becomes an aqueous solution containing a dissolved salt such as Na 2 SO 4 or MgSO 4 as a drainage solution after neutralization.
 乾式電気集塵装置113と湿式脱硫装置114との間の煙道130に、噴霧手段140が設けられる。図2Aは、煙道130の断面を拡大した概略図である。噴霧手段140は、溶解塩噴霧配管141にノズル142が取り付けられた構成とされる。溶解塩噴霧配管141は、図2Aの紙面奥行方向に延在する。図2Bに示されるように、溶解塩噴霧配管141には、図2Aの紙面奥行き方向に複数のノズルが取り付けられる。ノズル142は、好適には加圧空気により液体を微粒化する二流体ノズルとされる。燃焼排ガスは、溶解塩噴霧配管141同士の間を流通する。 Spray means 140 is provided in the flue 130 between the dry electrostatic precipitator 113 and the wet desulfurizer 114. FIG. 2A is an enlarged schematic view of the cross section of the flue 130. The spraying means 140 is configured such that the nozzle 142 is attached to the dissolved salt spray pipe 141. The dissolved salt spray pipe 141 extends in the depth direction of FIG. 2A. As shown in FIG. 2B, a plurality of nozzles are attached to the dissolved salt spray pipe 141 in the depth direction of the paper surface of FIG. 2A. The nozzle 142 is preferably a two-fluid nozzle that atomizes the liquid with pressurized air. The combustion exhaust gas circulates between the dissolved salt spray pipes 141.
 吸収剤供給ポンプ124は、貯留部122内の溶液を噴霧手段140に供給する。あるいは、貯留部122に吸収剤供給ポンプ124とは別の抜出ポンプが設けられ、抜出ポンプが貯留部122内の反応生成物を含む溶液(脱硫排水)を噴霧手段140に供給しても良い。なお、石膏石灰法による湿式脱硫装置を適用する場合は、貯留部122から噴霧手段140に脱硫排水を供給する流路に、NaSO,MgSOなどの粉体を脱硫排水に供給する溶解塩濃度調整手段が設けられても良い。 The absorbent supply pump 124 supplies the solution in the storage unit 122 to the spray means 140. Alternatively, an extraction pump different from the absorbent supply pump 124 is provided in the storage unit 122, and the extraction pump supplies a solution (desulfurization drainage) containing the reaction product in the storage unit 122 to the spraying unit 140. good. When applying the wet desulfurization system according gypsum lime method, the flow path for supplying desulfurization effluent to the spray means 140 from the reservoir 122, dissolved supplies powder, such as Na 2 SO 4, MgSO 4 in the desulfurization effluent A salt concentration adjusting means may be provided.
 噴霧手段140に供給される溶液には、湿式脱硫装置での反応生成物及び吸収剤(NaOHなど)に由来する溶解塩が含まれる。噴霧手段140は、溶液を直径10~100μm、好ましくは20~50μm、より好ましくは25~35μmの液滴として煙道130中に噴霧する。煙道130中には高温の燃焼排ガスが流通する。これにより、噴霧された液滴から水分が蒸発し、微細化され乾燥した溶解塩粒子が生成する。溶解塩粒子に燃焼排ガス中に含まれるSOが吸着・固定化されて、燃焼排ガス中からSOが除去される。また、乾燥した溶解塩粒子に含まれる硫酸塩の一部とSOとが反応する。例えば、NaSOの一部とSOにより式(1)の反応が進行する。
   NaSO+SO+2HO→2NaHSO・HO ・・・(1)
The solution supplied to the spraying means 140 includes a reaction product in a wet desulfurization apparatus and a dissolved salt derived from an absorbent (such as NaOH). The spraying means 140 sprays the solution into the flue 130 as droplets having a diameter of 10 to 100 μm, preferably 20 to 50 μm, more preferably 25 to 35 μm. Hot flue gas flows through the flue 130. As a result, the water is evaporated from the sprayed droplets, and refined and dried dissolved salt particles are generated. SO 3 contained in the combustion exhaust gas is adsorbed and fixed to the dissolved salt particles, and SO 3 is removed from the combustion exhaust gas. In addition, a part of the sulfate contained in the dried dissolved salt particles reacts with SO 3 . For example, the reaction of the formula (1) proceeds with a part of Na 2 SO 4 and SO 3 .
Na 2 SO 4 + SO 3 + 2H 2 O → 2NaHSO 4 .H 2 O (1)
 溶液が噴霧される環境は、噴霧された液滴が飛散している間に水分が蒸発する必要があるので、水の蒸発温度以上とされる。また、SOと反応させるために、SOの露点温度以上とされる。具体的に、130℃以上、好ましくは140℃以上とされる。 The environment in which the solution is sprayed is set to be equal to or higher than the evaporation temperature of water because the water needs to evaporate while the sprayed droplets are scattered. Furthermore, to react with SO 3, it is more dew point of SO 3. Specifically, the temperature is 130 ° C. or higher, preferably 140 ° C. or higher.
 図3Aおよび図3Bに、噴霧手段の別の形態を示す。図3Aは、噴霧手段140の断面図であり、溶解塩噴霧配管141の上部に噴霧手段洗浄部150が設置される。噴霧手段洗浄部150は、噴霧手段洗浄用配管151と排出孔152とで構成される。排出孔152から噴霧手段140の溶解塩噴霧配管141に向かって、洗浄水が排出される。図3Bに示されるように、噴霧手段洗浄用配管151は溶解塩噴霧配管141に対して平行に配置され、噴霧手段洗浄用配管151の延在方向に複数の排出孔152が設けられる。 3A and 3B show another form of spraying means. FIG. 3A is a cross-sectional view of the spraying means 140, and the spraying means cleaning unit 150 is installed on the upper part of the dissolved salt spray pipe 141. The spraying means cleaning unit 150 includes a spraying means cleaning pipe 151 and a discharge hole 152. The washing water is discharged from the discharge hole 152 toward the dissolved salt spray pipe 141 of the spray means 140. As shown in FIG. 3B, the spraying means cleaning pipe 151 is arranged in parallel to the dissolved salt spraying pipe 141, and a plurality of discharge holes 152 are provided in the extending direction of the spraying means cleaning pipe 151.
 排出孔152から洗浄水が排出される。排出された洗浄水は、溶解塩噴霧配管141の外壁を伝って流れる。これにより、噴霧手段洗浄用配管151の外壁に乾燥した溶解塩が付着することが防止される。この結果、溶解塩噴霧配管141同士の間に溶解塩が付着・堆積して燃焼排ガスの流路面積が減少することを防止することができる。排出孔152からの洗浄水の排出は、間欠的に行っても良いし、連続的に行っても良い。
 噴霧手段洗浄用配管151に供給される洗浄水は、工業用水、湿式脱硫装置114の脱硫排水及び湿式電気集塵装置116の中和排水のいずれか、あるいはこれらのうち2種以上が混合された水とされる。洗浄水を脱硫排水及び中和排水を使用することにより、排ガス処理装置の運転コストを低減することができる。
Wash water is discharged from the discharge hole 152. The discharged wash water flows along the outer wall of the dissolved salt spray pipe 141. This prevents the dried dissolved salt from adhering to the outer wall of the spraying means cleaning pipe 151. As a result, it is possible to prevent the dissolved salt from adhering and depositing between the dissolved salt spray pipes 141 and reducing the flow area of the combustion exhaust gas. The discharge of the washing water from the discharge hole 152 may be performed intermittently or continuously.
The cleaning water supplied to the spraying means cleaning pipe 151 is either industrial water, desulfurization effluent of the wet desulfurization apparatus 114 and neutralization effluent of the wet electrostatic precipitator 116, or a mixture of two or more of these. It is made with water. By using desulfurization effluent and neutralization effluent as the washing water, the operating cost of the exhaust gas treatment device can be reduced.
 本実施形態では、湿式脱硫装置114と乾式電気集塵装置113との間の煙道130の周方向に沿って、壁面洗浄用配管160が設けられる。壁面洗浄用配管160には、図2Aに示されるように、煙道の周方向に複数の孔161が設けられる。 In this embodiment, the wall surface cleaning pipe 160 is provided along the circumferential direction of the flue 130 between the wet desulfurization apparatus 114 and the dry electrostatic precipitator 113. As shown in FIG. 2A, the wall cleaning pipe 160 is provided with a plurality of holes 161 in the circumferential direction of the flue.
 壁面洗浄用配管160の孔161から、壁面洗浄水が煙道130の壁面131に向かって連続的に供給される。これにより、周囲の排ガス温度を低下させず、壁面131に壁面洗浄水の液膜が形成される。壁面洗浄水を供給しない場合に煙道の溶解塩粒子が付着する領域の全面に渡って液膜が形成されるように、壁面洗浄用配管160の設置位置及び設置数が設定される。例えば、図1及び図2では噴霧手段140の下流側の壁面131にそれぞれ2本または1本の壁面洗浄用配管160が設置されている。また、壁面洗浄用配管160に設けられる孔161の数、間隔及び壁面に対する角度や、孔161の大きさは、溶解塩粒子が付着する領域の全面に渡って液膜が形成されるように、適宜設定される。 Wall cleaning water is continuously supplied from the hole 161 of the wall cleaning pipe 160 toward the wall 131 of the flue 130. Thereby, the liquid film of the wall surface cleaning water is formed on the wall surface 131 without lowering the temperature of the surrounding exhaust gas. When the wall surface cleaning water is not supplied, the installation position and the number of the wall surface cleaning pipes 160 are set so that a liquid film is formed over the entire surface of the flue where the dissolved salt particles adhere. For example, in FIGS. 1 and 2, two or one wall cleaning pipe 160 is installed on the wall surface 131 on the downstream side of the spraying means 140. In addition, the number of holes 161 provided in the wall surface cleaning pipe 160, the interval and the angle with respect to the wall surface, and the size of the holes 161 are such that a liquid film is formed over the entire area where the dissolved salt particles adhere. Set as appropriate.
 煙道130は、ダクト用板の煙道外側に、C型鋼やL字型鋼の外部補強材が溶接されて構成されている。煙道を間欠的に洗浄すると、壁面131は温度高-低を繰り返し、外部補強材の溶接部に熱応力が繰り返し印加される。これにより、壁面131と外部補強材との溶接部に割れが発生する。本実施形態のように常時洗浄水の液膜を形成することにより、熱応力による煙道の損傷発生を防止することができる。 The flue 130 is configured by welding an external reinforcing material such as C-shaped steel or L-shaped steel to the outside of the flue of the duct plate. When the flue is cleaned intermittently, the wall surface 131 repeats high and low temperatures, and thermal stress is repeatedly applied to the welded portion of the external reinforcing material. Thereby, a crack generate | occur | produces in the welding part of the wall surface 131 and an external reinforcement material. By always forming a liquid film of cleaning water as in this embodiment, it is possible to prevent flue damage from being caused by thermal stress.
 壁面洗浄水は、工業用水、湿式脱硫装置114の脱硫排水及び湿式電気集塵装置116の中和排水のいずれか、あるいはこれらのうち2種以上が混合された水とされる。こうすることで、排ガス処理装置の運転コストを低減することができる。
 壁面洗浄水は、煙道130の壁面を伝い、湿式脱硫装置114に流入する。
The wall surface washing water is either industrial water, desulfurization effluent of the wet desulfurization device 114, or neutralization effluent of the wet electrostatic precipitator 116, or water in which two or more of these are mixed. By doing so, the operating cost of the exhaust gas treatment apparatus can be reduced.
The wall surface cleaning water flows along the wall surface of the flue 130 and flows into the wet desulfurization apparatus 114.
<第2実施形態>
 図4は、第2実施形態に係る排ガス処理装置の概略図である。排ガス処理装置200は壁面洗浄水を回収・循環させる回収部及び循環部が設置されており、その他の構成は第1実施形態と同様とされる。本実施形態において、湿式脱硫装置214は石膏石灰法を採用したものとされる。
 具体的に、湿式脱硫装置214と乾式電気集塵装置213との間の煙道230に、第1実施形態と同様に噴霧手段240及び壁面洗浄用配管260が設置される。壁面洗浄用配管260の下方に、回収部280が、壁面洗浄用配管260と同様に煙道230の周方向に沿って設置される。回収部280は例えば樋状の流通路とされる。
 回収部280は循環部290に接続される。循環部290は煙道230の外側に設置され、壁面洗浄水タンク291及び壁面洗浄水供給ポンプ292を備える。
Second Embodiment
FIG. 4 is a schematic view of an exhaust gas treatment apparatus according to the second embodiment. The exhaust gas treatment apparatus 200 is provided with a collection unit and a circulation unit for collecting and circulating the wall surface cleaning water, and other configurations are the same as those of the first embodiment. In the present embodiment, the wet desulfurization apparatus 214 adopts a gypsum lime method.
Specifically, the spray means 240 and the wall surface cleaning pipe 260 are installed in the flue 230 between the wet desulfurization apparatus 214 and the dry electrostatic precipitator 213 as in the first embodiment. Below the wall surface cleaning pipe 260, the recovery unit 280 is installed along the circumferential direction of the flue 230, similarly to the wall surface cleaning pipe 260. The collection unit 280 is, for example, a bowl-shaped flow path.
The collection unit 280 is connected to the circulation unit 290. The circulation unit 290 is installed outside the flue 230 and includes a wall surface cleaning water tank 291 and a wall surface cleaning water supply pump 292.
 壁面洗浄用配管260から、壁面洗浄水が煙道230の壁面に向かって連続的に供給され、壁面洗浄水が煙道230の壁面に液膜を形成しながら流れ落ちる。流れ落ちた壁面洗浄水は、回収部280で回収される。回収された壁面洗浄水は、壁面洗浄水タンク291に搬送され、貯留される。
 壁面洗浄水タンク291内の壁面洗浄水は、壁面洗浄水供給ポンプ292により汲み上げられ、壁面洗浄用配管260に循環される。
Wall surface cleaning water is continuously supplied from the wall surface cleaning pipe 260 toward the wall surface of the flue 230, and the wall surface cleaning water flows down while forming a liquid film on the wall surface of the flue 230. The wall surface washing water that has flowed down is collected by the collection unit 280. The collected wall surface washing water is transferred to the wall surface washing water tank 291 and stored.
The wall surface cleaning water in the wall surface cleaning water tank 291 is pumped up by the wall surface cleaning water supply pump 292 and circulated through the wall surface cleaning pipe 260.
 図4において、壁面洗浄水タンク291に、洗浄水補給部293及びpH調整剤供給部294が接続される。また、壁面洗浄水タンク291には攪拌装置295が設けられる。
 蒸発などにより回収される壁面洗浄水が減少して壁面洗浄水タンクの貯留量が低下した場合、洗浄水補給部293は壁面洗浄水を壁面洗浄水タンクに補給する。補給される壁面洗浄水は、工業用水、湿式電気集塵装置216からの中和排水、あるいは、これらの混合溶液とされる。
 壁面洗浄水がSOやSOを吸収して回収される壁面洗浄水のpHが低下した場合、pH調整剤供給部294はpH調整剤を壁面洗浄水タンク291に供給する。壁面洗浄水のpHは、中性程度に調整される。pH調整剤は、NaOH、Mg(OH)、CaOなどの水溶液とされる。
In FIG. 4, a cleaning water supply unit 293 and a pH adjuster supply unit 294 are connected to the wall surface cleaning water tank 291. The wall surface washing water tank 291 is provided with a stirring device 295.
When the wall surface cleaning water collected by evaporation or the like decreases and the storage amount of the wall surface cleaning water tank decreases, the cleaning water supply unit 293 supplies the wall surface cleaning water to the wall surface cleaning water tank. The wall surface cleaning water to be replenished is industrial water, neutralized waste water from the wet electrostatic precipitator 216, or a mixed solution thereof.
When the wall surface cleaning water that has been recovered by absorbing SO 2 or SO 3 has lowered in pH, the pH adjusting agent supply unit 294 supplies the pH adjusting agent to the wall surface cleaning water tank 291. The pH of the wall surface cleaning water is adjusted to a neutral level. The pH adjuster is an aqueous solution such as NaOH, Mg (OH) 2 , or CaO.
 本実施形態では、図4に示されるように、回収部280の下部に回収部洗浄手段281を設置しても良い。回収部洗浄手段281は、例えばスプレーとされる。
 壁面洗浄水供給ポンプ292で汲み上げられた壁面洗浄水の一部は、回収部洗浄手段281に供給される。回収部洗浄手段281は、回収部280の外壁に洗浄水を間欠的に噴射する。これにより、回収部280の外壁に溶解塩が付着して腐食するのを防止することができる。噴射された洗浄水は、湿式脱硫装置214に流入する。
In the present embodiment, as shown in FIG. 4, a recovery unit cleaning unit 281 may be installed below the recovery unit 280. The collection unit cleaning unit 281 is, for example, a spray.
A part of the wall surface cleaning water pumped up by the wall surface cleaning water supply pump 292 is supplied to the recovery unit cleaning means 281. The recovery unit cleaning means 281 intermittently injects cleaning water onto the outer wall of the recovery unit 280. Thereby, it can prevent that dissolved salt adheres to the outer wall of the collection | recovery part 280, and it corrodes. The sprayed cleaning water flows into the wet desulfurization device 214.
 100,200 排ガス処理装置
 113,213 乾式電気集塵装置
 114,214 湿式脱硫装置
 116,216 湿式電気集塵装置
 130,230 煙道
 140,240 噴霧手段
 150 噴霧手段洗浄部
 160,260 壁面洗浄用配管
 280 回収部
 290 循環部
100,200 Exhaust gas treatment equipment 113,213 Dry type electrostatic precipitator 114,214 Wet desulfurization equipment 116,216 Wet electrostatic precipitator 130,230 Flue 140,240 Spraying means 150 Spraying means cleaning part 160,260 Wall surface cleaning pipe 280 Recovery unit 290 Circulation unit

Claims (11)

  1.  燃焼排ガス中に含まれるSOを除去する排ガス処理装置であって、
     湿式脱硫装置の上流側の煙道に溶解塩を含む水溶液を噴霧する噴霧手段と、
     前記煙道の壁面の周方向に沿って、前記煙道の壁面に対して壁面洗浄水を供給し、前記煙道の前記溶解塩が付着する領域の全面に前記壁面洗浄水の液膜を形成するための壁面洗浄配管とを備える排ガス処理装置。
    An exhaust gas treatment apparatus for removing SO 3 contained in combustion exhaust gas,
    Spray means for spraying an aqueous solution containing a dissolved salt on the flue upstream of the wet desulfurization apparatus;
    Wall cleaning water is supplied to the wall of the flue along the circumferential direction of the wall of the flue, and a liquid film of the wall cleaning water is formed on the entire surface of the flue to which the dissolved salt adheres. An exhaust gas treatment apparatus comprising a wall surface cleaning pipe.
  2.  前記壁面洗浄水が、前記湿式脱硫装置の脱硫排水とされる請求項1に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 1, wherein the wall surface cleaning water is desulfurization waste water of the wet desulfurization apparatus.
  3.  前記湿式脱硫装置の後段に湿式電気集塵装置が設けられ、前記壁面洗浄水が、前記湿式電気集塵装置の排水とされる請求項1に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 1, wherein a wet electrostatic precipitator is provided downstream of the wet desulfurization apparatus, and the wall surface washing water is used as wastewater of the wet electrostatic precipitator.
  4.  前記噴霧手段の上部に、前記噴霧手段を洗浄する噴霧手段洗浄水を供給する噴霧手段洗浄配管が設けられる請求項1に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 1, wherein a spray means cleaning pipe for supplying spray means cleaning water for cleaning the spray means is provided at an upper portion of the spray means.
  5.  前記噴霧手段洗浄水が、前記湿式脱硫装置の脱硫排水とされる請求項4に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 4, wherein the spray means washing water is desulfurization waste water of the wet desulfurization apparatus.
  6.  前記湿式脱硫装置の後段に湿式電気集塵装置が設けられ、前記噴霧手段洗浄水が、前記湿式電気集塵装置の排水とされる請求項4に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 4, wherein a wet type electrostatic precipitator is provided at a subsequent stage of the wet desulfurization unit, and the spray means washing water is used as a waste water of the wet type electrostatic precipitator.
  7.  前記壁面洗浄配管の下方の前記壁面の周方向に沿って設けられ、前記壁面洗浄水を回収する回収部と、
     該回収部で回収された前記壁面洗浄水を、前記壁面洗浄配管に循環させる循環部とを備える請求項1乃至請求項3のいずれかに記載の排ガス処理装置。
    A recovery unit that is provided along a circumferential direction of the wall surface below the wall surface cleaning pipe, and that recovers the wall surface cleaning water;
    The exhaust gas treatment apparatus according to any one of claims 1 to 3, further comprising a circulation unit configured to circulate the wall surface cleaning water recovered by the recovery unit through the wall surface cleaning pipe.
  8.  前記回収された壁面洗浄水に、アルカリを供給するアルカリ供給部を備える請求項7に記載の排ガス処理装置。 The exhaust gas treatment apparatus according to claim 7, further comprising an alkali supply unit that supplies alkali to the collected wall surface washing water.
  9.  燃焼排ガス中に含まれるSOを除去する排ガス処理方法であって、
     湿式脱硫装置の上流側の煙道に、溶解塩を含む水溶液を噴霧するとともに、
     前記煙道の壁面に対して壁面洗浄水が供給され、前記煙道の前記溶解塩が付着する領域の全面に、前記壁面洗浄水の液膜が形成される排ガス処理方法。
    An exhaust gas treatment method for removing SO 3 contained in combustion exhaust gas,
    While spraying an aqueous solution containing dissolved salt on the flue upstream of the wet desulfurization unit,
    An exhaust gas treatment method in which wall surface wash water is supplied to the wall surface of the flue, and a liquid film of the wall surface wash water is formed on the entire surface of the flue to which the dissolved salt adheres.
  10.  噴霧手段洗浄水が供給されて、前記噴霧手段が洗浄される請求項9に記載の排ガス処理方法。 10. The exhaust gas treatment method according to claim 9, wherein spraying means cleaning water is supplied to clean the spraying means.
  11.  前記壁面洗浄水を回収し、前記壁面洗浄水として再循環させる請求項9に記載の排ガス処理方法。 The exhaust gas treatment method according to claim 9, wherein the wall surface cleaning water is collected and recirculated as the wall surface cleaning water.
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