WO2011093806A2 - Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine - Google Patents

Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine Download PDF

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Publication number
WO2011093806A2
WO2011093806A2 PCT/TR2010/000021 TR2010000021W WO2011093806A2 WO 2011093806 A2 WO2011093806 A2 WO 2011093806A2 TR 2010000021 W TR2010000021 W TR 2010000021W WO 2011093806 A2 WO2011093806 A2 WO 2011093806A2
Authority
WO
WIPO (PCT)
Prior art keywords
winding
cable
spool
coil
stretch film
Prior art date
Application number
PCT/TR2010/000021
Other languages
English (en)
Other versions
WO2011093806A3 (fr
Inventor
Huseyin Ozturk
Dogan Ozbaran
Original Assignee
Domeks Makine Limited Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Domeks Makine Limited Sirketi filed Critical Domeks Makine Limited Sirketi
Priority to PCT/TR2010/000021 priority Critical patent/WO2011093806A2/fr
Publication of WO2011093806A2 publication Critical patent/WO2011093806A2/fr
Publication of WO2011093806A3 publication Critical patent/WO2011093806A3/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H65/00—Securing material to cores or formers
    • B65H65/005—Securing end of yarn in the wound or completed package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins

Definitions

  • the present invention relates to a machine, which enables the packing of the cables in the form of coil or spool in the same machine, has at least two winding heads and secures the end of the wound cable remaining outside the spool or coil with a stretch film made of such materials as polyethylene, PVC, etc.
  • the end of the cable located on the coil is tied with a circular strap in order to prevent the coiled package from breaking up.
  • a circular strap in case the cable in coil form is soft and flexible.
  • the strap used for this purpose causes the distortion of the shape of the coil, and also, since the strap tying process may not be performed in the winding head, the transfer of the package in coil form to another strapping station is necessary. These processes lead to the distortion of the physical form of the package and also to a packing progress that becomes difficult to complete.
  • EP 1181229 discloses a device and method applied to wind the cables, wires, ropes or similar items in coil shape. It is disclosed that in said cable winding machine the cable is wound on the core of the reel head of the device, the end piece of the cable is secured by means of the weight of the wound coil, the wound coil advances on the support and meanwhile, the end piece of the wound coil is located between the support and the wound cable coil, and thus the cable coil is saved from the danger of becoming untied.
  • Another disadvantage is the inability to perform a conductivity test (measurement) between the two ends of the wound coil, because the end of the coil is located underside and it may not be left outside in a controlled manner.
  • the spool and coil packing are not performed in the same machine according to the existing systems, and different machines are needed for this purpose. Consequently, various machines employed only for the spool packing are in use today.
  • the beginning end of the material to be wound is fitted to the reel via a hole at the center of the reel. This condition leads to a reduction in the production rate in the operation of the machine, resulting from an increased time for fitting the end. .
  • the beginning end of the cable is attached through the space on the face of the reel flange. In this case, the end of the cable remains on the outer face of the spool in an uncontrolled manner. In these machines, it is not possible to perform the checks aimed at measurement on the spool, because the end of the wound cable may not be left outside the package material wrapped around the spool, in a controlled manner.
  • the present invention aims at eliminating the existing disadvantages and also providing new advantages, owing to the improvements realized in the cable winding machine.
  • An object of the invention is to realize the cable winding process within the shortest time possible and with the lowest possible cost. Another object of the invention is to enable winding of the cables in spool and coil form with various diameters in the machine.
  • Another object of the invention is to guarantee that the wound coil is removed from the winding head without any distortion in its form.
  • Another object of the invention is to enable the measurements for checking purposes to be performed in a controlled manner on the end of the cable.
  • Figure - 1 An overall perspective view of the invention.
  • Figure - 2, 3 and 4 The front, top and perspective views of the empty spool with channel used in the invention.
  • Figure-5 A representative view of the entry of the cable into the spool channel in the packing mode in spool form.
  • Figure-6 A representative view showing the cutting of the cable in the spool channel and securing of the same onto the winding head, in the packing mode in spool form.
  • Figure-7 A detailed view of a special shoe inflatable by pressure, in the packing mode in spool form. Here, the outward inflation movement is seen.
  • Figure-8 A view of the process in which the cut end of the cable is left outside the stretch film wrapped around the cable, for the purpose of measurement.
  • Figure-9 A view of spool and coil packing in different diameters, achieved by securing the cut end of the cable on the outside of the spool or coil by way of wrapping a stretch film around the same.
  • Figure-10 A view of the attachment of the stretch film end onto the spool or coil, during the winding process, by means of rotational pliers.
  • Figure-11 A drawing showing the ability to perform packing in coil form in the same machine, owing to the addition of a coil core, which is capable of narrowing, to the winding head.
  • Figure-12 A representative view of the packing of the cable in coil form.
  • Said invention is a machine performing the winding of the cables in spool and coil form, said machine essentially comprising the winding station with at least two winding heads (3, 11) capable of winding spools and coils, which winding heads are located on the same plane and are symmetrical to each other, at least two stretch film wrapping mechanisms for securing the end of the wound cable that remains outside the spool or coil with the stretch film (7, 17) made of such materials as polyethylene, PVC, etc., and at least two rotational pliers (6, 16), which wrap and secure the stretch film (7, 17) around the spool or coil and also, hold the terminal end of the material cut in the spool or coil, during said process.
  • Winding stations and rotational holder pliers mechanisms (6, 16) may be located on the horizontal plane with the winding heads (3, 1 1) being located in the upper part and the rotational holder pliers (6, 16) being located in the lower part, and it is also possible for the winding heads (3, 1 1) to be located in the lower part and the rotational holder pliers (6, 16) to be located in the upper part or they may be placed on any plane.
  • the operation of the invention whose detailed view is presented in Figure-1 , occurs in two ways in which the cable is wound in the form of a spool or coil according to the parameters previously determined on the machine.
  • the empty spools (9 and 13) coming from the spool feeding unit are placed on the winding heads (3 and 1 1 ) by means of the spool fitting pliers (8 and 15).
  • Cable (5) is placed into the channel (19) of the spool (9) (for which the detailed view is provided in Figure-4) present on the first winding head (3), and it is cut and secured at the core of the spool (9) by means of the cutting and cable holding mechanisms such as the specially designed cutter knife (20), the shoe inflatable with pressure (21 ), cable holder shoe (22) whose detailed views are provided in Figure-5, 6 and 7.
  • the cable (5) is wound on the first spool (9) on the first winding head (3) until it reaches the previously set package length.
  • the traversing unit (2) moves towards the other winding head (1 1 ).
  • the rotational holder pliers-1 (6) previously holding the polyethylene stretch film (7), rotate to secure the polyethylene stretch film (7) around the spool (9) wound in the first winding head (3), as shown in detail in Figure 10, release the end of the stretch film (7) and grasp the cable (5).
  • the special knife (20) descends to cut the cable (5) and holds the cable by its other end (5.2) seen in Figure-6 and secures the same to the spool (13), and the winding head (1 1 ) continues winding the cable (5).
  • the previous winding head (3) rotates and wraps the stretch film (7) around the outside of the spool (9).
  • the rotational holder pliers (6) leave the cable (5) at the point closest to the underside of the stretch film (7), or, if the terminal end of the cable (5) is to be left outside the stretch film (7) in a controlled manner for the purpose of enabling the measurements, the rotational holder •pliers (6), as seen in Figure-8, rotate at the same speed as the winding head (3) until the end of the stretch film wrapping process, hold the terminal end of the cable (5) and leave the cable (5) outside the stretch film (7).
  • the rotational holder pliers (6) first move in the vertical direction, then reach at the position suitable for cutting the stretch film (7), and move again downwards in the vertical direction, thus cutting the stretch film (7).
  • the spool (9) wrapped on the outside thereof with the stretch film (7) is driven by the removal mechanism (10) onto the outlet conveyor (18).
  • a new empty spool (9) is fitted by the spool fitting pliers (6) on the first winding head (3) that has now become emptied.
  • the coil winding heads (27) shown in Figure 11 are fitted to the machine (in order to form the coil core), said coil winding heads being able to narrow and widen. Then, upon starting the first winding head (3), the packing process in coil form begins and proceeds and ends in the manner described above.
  • the spools (9 and 13) are not used.
  • said machine is produced as a coil winding machine, or when the coil cores (27) are not fitted, said machine is produced as a spool winding machine.
  • the terminal end of the cable (5) is secured with the polyethylene stretch film (7 and 17) without leaving the winding head (3 and 1 1 ), and thus the removal of the wound coil from the head (3 and 1 1 ) is guaranteed without any distortion in its form.
  • the spools (9 and 13) with a slotted core (19) ( Figure-4) according to the invention, the beginning end of the cable is enabled to be fitted on the core of the spool by means of the cutter knife (20) and the holder as shown in Figure-5, thus enabling a very short time for fitting the cable end.
  • the machine operates with a high efficiency when making the packages in the form of spools.
  • the same knife and holder structure also allow the cable to be wound in coil form on the same winding head.
  • the terminal end of the cable may be left outside the spool or coil for the purpose of measurement and quality control.
  • the height at which the terminal end is to be left may be varied according to preference (for example, at a height of 20 mm from the bottom of the coil, etc.).
  • more than one cable holders may be used as desired.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Coil Winding Methods And Apparatuses (AREA)

Abstract

L'invention divulgue une machine d'enroulement de câble qui exécute des procédés d'enroulement du type en rouleau et en bobine dans la même machine, caractérisée en ce qu'elle comprend la station d'enroulement qui exécute à la fois l'enroulement en rouleau et en bobine et qui présente au moins deux têtes d'enroulement qui sont symétriques l'une à l'autre, pour exécuter le procédé d'enroulement ; les bobines pourvues d'un canal à utiliser dans le procédé d'enroulement en forme de bobine, et l'élément de connexion de tête et les têtes de rouleau capables de rétrécir et de s'élargir à utiliser dans le procédé d'enroulement en mode rouleau ; également au moins deux mécanismes d'enveloppement de film étirable pour fixer l'extrémité de la matière enroulée qui reste à l'extérieur de la bobine ou du rouleau, le film étirable étant constitué d'une matière telle que le polyéthylène, le PVC, etc. ; et au moins deux pinces de support rotatives qui enveloppent la bobine ou le rouleau avec le film étirable afin de permettre sa fixation, et également pour maintenir l'extrémité terminale de la matière coupée dans la bobine ou le rouleau pendant ledit procédé.
PCT/TR2010/000021 2010-02-01 2010-02-01 Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine WO2011093806A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/TR2010/000021 WO2011093806A2 (fr) 2010-02-01 2010-02-01 Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2010/000021 WO2011093806A2 (fr) 2010-02-01 2010-02-01 Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine

Publications (2)

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WO2011093806A2 true WO2011093806A2 (fr) 2011-08-04
WO2011093806A3 WO2011093806A3 (fr) 2011-10-20

Family

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PCT/TR2010/000021 WO2011093806A2 (fr) 2010-02-01 2010-02-01 Machine réalisant l'enroulement d'un câble sous la forme d'un rouleau et d'une bobine

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434890A (zh) * 2013-08-30 2013-12-11 深圳市沃尔核材股份有限公司 一种管线材全自动包装设备及其使用方法
EP2835332A1 (fr) * 2013-08-08 2015-02-11 Grupo General Cable Sistemas S.A. Procédure pour la fabrication d'un rouleau de câble avec emballage individuel et rouleau de câble à emballage individuel obtenu par ce procédé
WO2015191932A1 (fr) * 2014-06-11 2015-12-17 Windak Inc. Systeme et procede pour fixer l'extremite libre d'un cable enroule
CN105667861A (zh) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 收线摇盘机的自动卷膜机构
CN105668316A (zh) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 自动收线摇盘机
CN106364982A (zh) * 2016-11-14 2017-02-01 江苏新永良线缆机械有限公司 全自动成圈成盘收线机
US10593911B2 (en) 2014-07-21 2020-03-17 Johnson & Johnson Vision Care, Inc. Flexible micro-battery
CN111137738A (zh) * 2020-01-15 2020-05-12 江苏新永良线缆机械有限公司 一种下转盘机构
CN111731908A (zh) * 2020-07-03 2020-10-02 安徽中电环保材料股份有限公司 一种涤纶针刺毡的制作方法及装置
US10879503B2 (en) 2014-07-21 2020-12-29 Johnson & Johnson Vision Care, Inc. Methods for the manufacture of flexible microbatteries

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1181229A1 (fr) 1999-05-03 2002-02-27 Skaltek Ab Procede et appareil pour enrouler en anneau un cable, un fil, une corde ou similaire

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH681538A5 (fr) * 1989-11-02 1993-04-15 Maillefer Nokia Holding
DE102004048269A1 (de) * 2004-10-04 2006-04-06 Maschinenfabrik Niehoff Gmbh & Co Kg Wickeleinsatz für ein transportfähiges Kleingebinde, Verfahren und Vorrichtung zur Herstellung eines transportfähigen Kleingebindes, transportfähiges Kleingebinde
TR200910048T1 (tr) * 2007-10-05 2010-08-23 Domeks Maki̇ne Li̇mi̇ted Şi̇rketi̇ Cable packaging machine.

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1181229A1 (fr) 1999-05-03 2002-02-27 Skaltek Ab Procede et appareil pour enrouler en anneau un cable, un fil, une corde ou similaire

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2835332A1 (fr) * 2013-08-08 2015-02-11 Grupo General Cable Sistemas S.A. Procédure pour la fabrication d'un rouleau de câble avec emballage individuel et rouleau de câble à emballage individuel obtenu par ce procédé
CN103434890A (zh) * 2013-08-30 2013-12-11 深圳市沃尔核材股份有限公司 一种管线材全自动包装设备及其使用方法
CN103434890B (zh) * 2013-08-30 2016-08-10 深圳市沃尔核材股份有限公司 一种管线材全自动包装设备及其使用方法
WO2015191932A1 (fr) * 2014-06-11 2015-12-17 Windak Inc. Systeme et procede pour fixer l'extremite libre d'un cable enroule
US10593911B2 (en) 2014-07-21 2020-03-17 Johnson & Johnson Vision Care, Inc. Flexible micro-battery
US10879503B2 (en) 2014-07-21 2020-12-29 Johnson & Johnson Vision Care, Inc. Methods for the manufacture of flexible microbatteries
CN105667861A (zh) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 收线摇盘机的自动卷膜机构
CN105668316A (zh) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 自动收线摇盘机
CN105668316B (zh) * 2016-03-10 2019-04-02 东莞市精铁机械有限公司 自动收线摇盘机
CN106364982A (zh) * 2016-11-14 2017-02-01 江苏新永良线缆机械有限公司 全自动成圈成盘收线机
CN111137738A (zh) * 2020-01-15 2020-05-12 江苏新永良线缆机械有限公司 一种下转盘机构
CN111731908A (zh) * 2020-07-03 2020-10-02 安徽中电环保材料股份有限公司 一种涤纶针刺毡的制作方法及装置

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