WO2011087286A2 - Conductive fabric and method and apparatus for manufacturing same - Google Patents

Conductive fabric and method and apparatus for manufacturing same Download PDF

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Publication number
WO2011087286A2
WO2011087286A2 PCT/KR2011/000232 KR2011000232W WO2011087286A2 WO 2011087286 A2 WO2011087286 A2 WO 2011087286A2 KR 2011000232 W KR2011000232 W KR 2011000232W WO 2011087286 A2 WO2011087286 A2 WO 2011087286A2
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WO
WIPO (PCT)
Prior art keywords
conductive
weaving
weft
warp
support
Prior art date
Application number
PCT/KR2011/000232
Other languages
French (fr)
Korean (ko)
Other versions
WO2011087286A3 (en
Inventor
전병옥
Original Assignee
실버레이 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 실버레이 주식회사 filed Critical 실버레이 주식회사
Priority to CN201180006133.4A priority Critical patent/CN102713037B/en
Priority to EP14159665.0A priority patent/EP2743386B1/en
Priority to EP11733073.8A priority patent/EP2524983A4/en
Priority to JP2012548886A priority patent/JP5711267B2/en
Priority to US13/521,025 priority patent/US20130102217A1/en
Publication of WO2011087286A2 publication Critical patent/WO2011087286A2/en
Publication of WO2011087286A3 publication Critical patent/WO2011087286A3/en
Priority to US15/586,688 priority patent/US10385487B2/en

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0088—Fabrics having an electronic function
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/25—Metal
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06—Warp pile fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00—Inorganic fibres
    • D10B2101/20—Metallic fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/16—Physical properties antistatic; conductive
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/18—Physical properties including electronic components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3008—Woven fabric has an elastic quality
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065—Including strand which is of specific structural definition
    • Y10T442/3073—Strand material is core-spun [not sheath-core bicomponent strand]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • Y10T442/3195—Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]

Definitions

  • the present invention relates to a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus thereof, and more particularly, a portion of the conductive wire woven together with the woven fabric is selectively exposed to the outside of the woven fabric to connect the conductive wire, and to connect various elements or modules.
  • the present invention relates to a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus capable of improving workability and productivity by performing the process quickly and simply.
  • fabrics such as knitted fabrics and woven fabrics (hereinafter referred to as woven fabrics) used in the manufacture of bed covers, curtains, and clothes, are manufactured by natural or artificial fiber yarns. Therefore, it has its own properties and characteristics, such as insulation, absorbency, elasticity, etc.
  • the electric current can be supplied, so that various electronic devices can be installed and used conveniently, and require a woven fabric that performs heating or cooling by itself.
  • a woven fabric that performs heating or cooling by itself.
  • planar heating element woven by carbon fiber yarns can be applied to articles requiring heat action because it generates heat during power supply. It can not be applied to materials, garments that require elasticity and activity, and if continuous frictional force is applied during use, fine tissues of carbon fiber yarn are released and damaged or minute electric spark is generated, so sufficient durability and safety can be secured. could not.
  • Korean Patent Application No. 10-2008-0050545 name of the invention: the conductive pad and its manufacturing method
  • Korean Patent Application No. 10-2008 Korean Patent Application No. 10-2009-0043932 name of the invention: a conductive pad and a manufacturing apparatus thereof
  • the conductive wire can be made of a woven fabric having elasticity by the weaving method, so that the bed or the garment can perform the heating function or perform the electricity supply or the electrical signal transmission function without sewing the conductive wire separately. Etc. could be implemented.
  • the conductive woven fabric pre- filed by the present applicant is very cumbersome to connect the conductive wires woven together with the fiber yarns in the woven fabric, and to connect various elements or modules to form a circuit or a connection with the power supply.
  • the conductive wires included in the fiber yarns constituting the conductive woven fabric must be found and connected to each other, it is difficult to find the conductive wires, and it takes a lot of time to reduce workability and productivity, and the surrounding fibers in the process of finding the conductive wires.
  • the present invention was conceived to solve the above-mentioned conventional problems, and a portion of the conductive wires woven together with the woven fabric is selectively exposed to the outside of the woven fabric to quickly and easily perform the connection of the conductive wires and the connection of various elements or modules. It is an object of the present invention to provide a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus for improving workability and productivity.
  • Conductive woven fabrics for achieving the object of the present invention as described above in the conductive woven fabric, a plurality of strands arranged along the longitudinal direction; A plurality of strands of weft threaded to the warp yarn; And at least one strand of conductive wire arranged and woven along the longitudinal direction, wherein the conductive wire is interwoven with the warp and / or weft yarns to be integrally bound to the conductive weave.
  • the conductive wire is characterized in that it is configured to have a conductive wire exposed section that is exposed to the outside of the conductive woven fabric by a predetermined length without being tied to the warp and / or weft.
  • the conductive wire Supplied together at the time of weaving of the conductive wire, the conductive wire is woven so as to be constrained to the warp and / or weft in the conductive wire weave section, and is woven to the warp and / or weft in the conductive wire exposed section, It may include a constraining and releasing weft that is woven so as not to be constrained to the conductive woven fabric.
  • restraint and release wefts that are woven on the inclination to selectively restrain the conductive lines at positions corresponding to the non-supply space, wherein the restraint and release wefts are formed in the conductive line weave section.
  • the wire is woven so as to be bound together with the warp and the first warp weft yarn, and the wire is woven in a range such that the conductive line is not bound to the warp and the first warp weft yarn in the conductive line exposed section.
  • a conductive woven fabric weaving weaving weaving weaving weaving weaving weaving comprising a conductive wire supply process for supplying at least one strand of the conductive wire in the supply direction of the weft yarn, the weaving process weaving Including a conductive wire weaving process for weaving the wires together, the conductive wire weaving process includes a conductive wire weaving step for weaving the conductive line on the inclination, and the conductive wire is supplied during the execution of the conductive wire weaving step
  • a conductive wire exposure step of exposing to the outside of the conductive woven fabric by a predetermined length so as not to be woven on a slope It can be included.
  • the inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction supplied from the inclined supply; Weft weaving unit for weaving a plurality of strands of weft supplied from the weft supply unit; A conductive wire weaving unit for weaving at least one strand of conductive wires supplied from the conductive wire supply unit; An inclination induction part for pulling the inclination of the inclined weaving part to enable the weaving operation of the inclination, weft and conductive lines through interaction with the weft weaving part and the conductive wire weaving part; And a weaving unit driving device for weaving the weft yarn in a direction orthogonal to the inclination by operating the inclined weaving unit, the weft weaving unit, the conductive line weaving unit, and the induction inducing unit, and selectively weaving the conductive line to the inclination. It is characterized by.
  • the inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction supplied from the inclined supply;
  • a conductive wire weaving unit disposed above the inclined weaving unit to weave at least one strand of the conductive wires supplied from the conductive wire supply unit along the inclined direction;
  • a first weft weaving part disposed on one side of the conductive wire weaving part, for weaving a plurality of strands of the first warp weaving weft yarn supplied from the weft supply part to form one side of the conductive weaving material on a warp yarn;
  • a second weft weaving part disposed on the other side of the conductive wire weaving part, for weaving a plurality of strands of the second warp weaving weft yarn supplied from the weft supply part to form the other side of the conductive weaving material on the warp yarn;
  • the warp yarns arranged to face each other so as to pull the warp yarns on the warp weave side, and the warp weft yarns
  • the conductive wire woven section in which the conductive wire is woven in the inclined and / or weft yarn and is constrained integrally to the conductive woven fabric, and the conductive wire is inclined and / or Since the conductive wire exposed section is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the weft yarn, the conductive wire exposed section is formed at the site for the connection of the conductive wire, the connection of various elements, the module, and the like. There is an effect that this connection can be performed. Thereby, workability and productivity can be remarkably improved at the time of manufacture, maintenance, and use of articles using conductive woven articles.
  • FIG. 1A is a view for explaining a conductive woven fabric according to a first embodiment of the present invention
  • FIG. 1b and 1c schematically show a cross-sectional structure for explaining a conductive woven fabric according to a first embodiment of the present invention
  • 1D is a view showing a first modification of the conductive woven fabric according to the first embodiment of the present invention
  • 1E is a view showing a second modification of the conductive woven fabric according to the first embodiment of the present invention.
  • 1F is a view showing a third modification of the conductive woven fabric according to the first embodiment of the present invention.
  • Figure 2a schematically shows the overall appearance for explaining a conductive woven fabric according to a second embodiment of the present invention
  • FIGS. 2B to 2D are views showing main parts for explaining a conductive woven fabric according to a second embodiment of the present invention.
  • FIG. 3 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to the first embodiment of the present invention
  • Figure 4a is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to a first embodiment of the present invention
  • Figure 4b is a schematic configuration diagram of a modification of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention
  • Figure 5a is a schematic view showing the overall structure of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention
  • FIG. 5B is an enlarged perspective view of portion F of FIG. 5A;
  • Figure 6a is a perspective view of the main portion of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention.
  • 6B is a perspective view illustrating main parts of a modification of the apparatus for manufacturing a conductive woven fabric according to the first embodiment of the present invention
  • FIG. 7 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to a second embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of an apparatus for manufacturing a conductive woven fabric according to a second embodiment of the present invention.
  • FIG. 9 is a perspective view of main parts of an apparatus for manufacturing a conductive woven fabric according to a second embodiment of the present invention.
  • FIGS. 1A to 9 and like reference numerals refer to like elements in FIGS. 1A to 9. Meanwhile, the drawings and detailed descriptions of configurations, operations, and effects that can be easily understood by those skilled in the art from general technology in each drawing are briefly or omitted, and are illustrated based on parts related to the present invention.
  • Figure 1a is a view for explaining a conductive woven fabric according to a first embodiment of the present invention
  • Figures 1b and 1c is a schematic view showing a cross-sectional structure for explaining a conductive woven fabric according to a first embodiment of the present invention
  • 1B shows the cross section of the conductive line weave section
  • FIG. 1C shows the cross section of the conductive line exposed section.
  • the warp refers to the shipping line disposed in the longitudinal direction of the conductive woven fabric
  • the weft means the shipping line that is woven on the warp.
  • the conductive woven fabric 1 is formed of a planar body in the form of a fabric.
  • a woven fabric optionally comprising a dedicated conductive wire and a signal transmission conductive wire capable of transmitting an electrical signal, comprising a plurality of strands 11 arranged along the longitudinal direction, interwoven in a direction orthogonal to the slope 11
  • the paper comprises a plurality of strands of weft 12, and a plurality of strands of conductive wire 13 arranged and woven along the longitudinal direction.
  • the conductive wire 13 is connected to the warp 11 and / or the weft 12 so that the conductive wire is integrally constrained to the conductive woven fabric.
  • the weaving section (a) and the conductive line exposure section (b) in which the conductive line 13 is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the warp and / or weft yarn as shown in FIGS. 1A and 1C are repeated. Characterized in that it is configured to
  • the inclination 11 applies a conventional fiber yarn when the conductive weave 1 is not stretched in the longitudinal direction, and a span yarn or the like when the conductive weave 1 is intended to be stretched in the longitudinal direction. The same elastic fibers are applied.
  • the weft yarn 12 is applied to ordinary fiber yarns, but when high strength is required, high tension fiber yarns such as kebra yarns and aramid yarns are applied.
  • the conductive line 13 is formed by applying a plurality of insulated conductive yarns 131 covered with a plurality of strands of fiber yarn 132 to form a bundle.
  • the conductive yarn 131 may be applied by selecting a material having a variety of materials and diameters if the current can be applied, in the present embodiment stainless steel, titanium wire, having a diameter of about tens to hundreds of micrometers ( ⁇ m), It is selected from metal yarns (usually called enameled wires) in which an insulating coating layer is formed on copper wire or the like, and is formed by weaving a plurality of strands of fiber yarn 132 as an outer shell layer on the outer circumferential surface thereof.
  • the number of strands of the conductive yarn 131 constituting the conductive wire 13 can be changed in various ways depending on the purpose, purpose, and the like of the conductive woven fabric.
  • the conductive yarn is composed of 5 to 20 strands as a bundle. do.
  • the conductive lines 13 are woven so as to be arranged in a straight or wavy structure along the inclined direction. At this time, when the conductive wire 13 is woven into a straight structure, it is preferable that the conductive wire is configured to have elasticity as shown in the second modification described later.
  • FIG. 1D is a view showing a first modified example of the conductive woven fabric according to the first embodiment of the present invention. As shown in the conductive woven fabric, the support line 15 is woven and constituted along an arrangement path of the conductive wire.
  • the support line 15 is woven to the left and right sides of the conductive line 13 to constrain the conductive line to warp and weft threads so as to prevent deformation. That is, when the conductive wire 13 is composed of metal yarns, the conductive wires 13 protrude to the surface or the back of the conductive woven fabric 1 due to the difference in flexibility between the weft yarns and the fiber yarns supplied with the warp yarns. Since it functions as a reinforcing line, the warpage of the conductive line can be prevented. To this end, the support line 15 is preferably twisted a plurality of fiber yarns to increase the diameter (denia) compared to the weft and warp yarns.
  • Fig. 1E is a view showing a second modification of the conductive woven fabric according to the first embodiment of the present invention, in which the conductive woven fabric is a plurality of strands 11 arranged along the longitudinal direction, orthogonal to the slopes.
  • the upper body is woven so that the conductive wires 13 are arranged in a straight structure along the inclined direction.
  • the conductive wire 13 is disposed in the inner center as shown in the enlarged portion of FIG. 1E and is formed of an elastic internal wire 133 formed of a material having elasticity such as span yarn, and a plurality of strands insulated around the internal wire 133.
  • 1F is a view showing a third modified example of the conductive woven fabric according to the first embodiment of the present invention, showing a cross section of the conductive line weave section, and omitting the cross section of the conductive line exposed section.
  • the conductive woven fabric has a conductive wire 13 selectively bound to the inclined 11 and / or weft yarn 12 by separate restraint and release weft yarns 14 so that the conductive wires are formed in the planar body. It is comprised so that it may have the electrically-conductive line weaving section (a) embedded and the electrically-conductive line exposure section (b) which exposes a conductive line to the exterior of a planar body.
  • the constraining and releasing weft 14 is supplied together at the time of weaving the conductive line 13 to be woven so that the conductive line 13 is constrained to the warp and / or weft in the conductive line weave section a.
  • the exposed section (b) is woven in the warp and / or weft, but the conductive wire 13 is woven so as not to be constrained to the conductive woven fabric (1).
  • Figure 2a schematically shows the overall appearance for explaining a conductive woven fabric according to a second embodiment of the present invention
  • Figures 2b to 2d is a main portion for explaining a conductive woven fabric according to a second embodiment of the present invention
  • 2B shows a part of part C of FIG. 2A which is a conductive line weaving section
  • FIG. 2C shows a part of part D of FIG. 2A which is a conductive line exposed section
  • FIG. 2D shows that no conductive line is disposed.
  • region is a figure which shows a structure similar to 1st Example and similar structure is abbreviate
  • the conductive lines may be woven to have a straight structure or waveform structure along the inclination direction as in the first embodiment described above, but only the arrangement of the conductive structure will be described.
  • the conductive woven fabric 1 ′ according to the second embodiment of the present invention has a plurality of strands 11 arranged along the longitudinal direction, with respect to the slope 11.
  • a plurality of strands of weaving yarn 12 woven in a direction perpendicular to each other, and a plurality of strands of conductive wires 13 arranged and woven along the longitudinal direction, the weft yarns 12 having an inner side based on the conductive wires 13.
  • the first warp weaving yarn 12a that is woven with the warp yarn at a position corresponding to the warp wire 11a is woven out of the warp wire 11 on the basis of the conductive wire 13 and has a width corresponding to the placement width of the conductive wire 13.
  • the second warp weft yarn 12b (see FIG. 2d), which is woven to form a supply excluding space that is not woven into the range, and the warp yarn is woven to warp the conductive line 13 selectively at a position corresponding to the supply excluding space.
  • the paper includes constraining and releasing weft yarns (see 12c, 2b and 2c).
  • the constraining and releasing weft 12c is woven so that the conductive line is constrained together with the warp 11 and the first warp weft 12a in the conductive line weaving section (a, FIGS. 2a and 2b), and the conductive In the line exposure period (b, see FIGS. 2A and 2C), the conductive lines 13 are woven together within a range such that they are not bound to the warp 11 and the first warp weft 12a.
  • the conductive lines 13 are woven to have a wavy structure, and the support lines 15 are woven so that the conductive lines can be supported on both sides of the conductive lines 13 similarly to the first embodiment. , Can be configured.
  • FIG. 3 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to the first embodiment of the present invention.
  • the method of manufacturing a conductive woven fabric according to the first embodiment of the present invention relates to a method of manufacturing a conductive woven fabric of the type shown in Figure 1a by a loom, the inclination of a plurality of strands along the longitudinal direction Inclined supply process (S1) for supplying, weft supply process (S2) for supplying a plurality of strands of weft, conduction wire supply process (S3) for supplying a conductive wire in the supply direction of the weft yarn, and weft in the orthogonal direction to the slope Weave weaving process (S4) is provided, the weaving process (S4) includes a conductive wire weaving process (S41) for weaving the conductive line 13 together.
  • the warp yarn 11 and the weft yarn 12 are interwoven with each other, and the conductive wire weaving step S411 is such that the conductive wire 13 is laced with the warp yarn 11 and / or the weft yarn 12.
  • the conductive wire 13 is supplied during the conduction of the conductive wire weaving step S411, but is not tied to the warp 11 and / or the weft 12 so that the conductive wire 13 extends to the outside of the conductive woven fabric by a predetermined length. It is characterized in that it has a conductive line exposure step (S412) to be exposed.
  • the warp feed process (S1) and the weft feed process (S2) are prepared by winding the fiber yarn on the reel as in the process of weaving the general fiber weave, and the warp yarn is supplied to the warp weaving unit of the loom, and the weft yarn is supplied to the weft weaving unit of the loom. do.
  • the conductive wire 13 is inclined 11 and weft 12 in the process of weaving the weft 12 to the inclined 11. ) To be tied together and bound.
  • the conductive wire exposure step (S412) is carried out the process of tying the weft yarn 12 to the inclination (11), but is carried out so that the weft yarn 12 is not tied to the conductive wire (13).
  • the conductive wire 13 is not bound by the weft yarn 12, but the conductive wire 13 is inclined 11 and / or the weft yarn 12.
  • the process of weaving a conductive wire (S41) is possible by providing a separate restraint and release weft supply process S5.
  • Conducting wire weaving step (S411) is carried out by weaving the restraint and release weft yarn 14 to the inclined 11 and / or weft yarn 12 to bind the conductive wire 13 to the conductive weave to be restrained. .
  • the conductive line 13 is woven so that the conductive line 13 is arranged in a straight or wavy structure along the inclined direction.
  • the conductive wire exposure step (S412) is carried out the process of tying the restraint and release weft 14 to the inclined 11, so that the restraint and release weft 14 is not tied to the conductive line (13). Do it.
  • the conductive woven fabric manufacturing method according to the first embodiment of the present invention can be carried out by the conductive woven fabric manufacturing apparatus described in detail below.
  • Figure 4a is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention
  • Figure 4b is a schematic configuration diagram of a modification of the conductive fabric manufacturing apparatus according to a first embodiment of the present invention
  • Figure 5a is a schematic view showing the overall structure of a conductive woven fabric manufacturing apparatus according to a first embodiment of the present invention
  • Figure 5b is an enlarged perspective view of the portion F of Figure 5a
  • Figure 6a is a conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention
  • 6B is a perspective view illustrating main parts of a modified example of the apparatus for manufacturing a conductive woven fabric according to the first embodiment of the present invention
  • FIGS. 6A and 6B are inclined weaving part 310, weft weaving part 320, and conductive material.
  • the line weave part 330 and the inclination guide part 340 are shown.
  • the conductive woven fabric manufacturing apparatus supplies the warp yarn 11, the weft yarn 12, and the conductive wire 13 to each other.
  • Inclined weaving unit 210, weft supply unit 220, and the conductive wire supply unit 230 for, the inclined weaving unit 310, weft weaving unit 320 configured on the frame 300 to perform the weaving process, conductive The line weaving unit 330, the inclination guide unit 340, and the weaving unit driving unit 350 are provided.
  • the inclined supply unit 210, the weft supply unit 220, and the conductive wire supply unit 230 are reels in which the inclined 11, the weft 12, and the conductive line 13 are wound and stored as shown in FIG. 4A. It consists of the quantity which corresponds to the number of strands of the warp, the weft, and the conductive wire which are required for the weave of a woven fabric, and is installed in the reel mounting stand 200. At this time, the reel has a structure in which circular release preventing plates are formed on both sides of the central winding bar as a failure for winding the warp, the weft and the conductive wire.
  • the warp weaving part 310 is configured to weave a plurality of strands of warp 11 supplied from the warp feed part 210 along the longitudinal direction, and transversely to the frame 300.
  • a plurality of inclined needles 312, to which the inclination 11 is sewn, is disposed and installed on the first support 311 to be installed.
  • the conductive wire weaving unit 330 is a configuration for weaving at least one or more strands of the conductive wires 13 supplied from the conductive wire supplying unit 230.
  • the second conductive wire weaving unit 330 is disposed above the inclined weaving unit 310 and installed in a transverse direction.
  • At least one conductive wire needle 332 to which the conductive wire is sewn is disposed and installed on the support 331, and a conductive wire guide rod is formed on the upper side of the second support 331 to guide the movement of the conductive wire 13. 333 is provided in the transverse direction.
  • Weft weaving unit 320 is a configuration for weaving a plurality of strands of the weft yarn 12 supplied from the weft supply unit 220, the weft yarn (3) to the third support 321 is installed in the transverse direction in contact with the second support 331 A plurality of weft needles 322 to which 12 are sewn are disposed and installed, and the weft guide rods 323 are installed in the transverse direction to guide the movement of the weft yarns on the upper side of the third support 321.
  • the inclination induction part 340 pulls the inclination 11 on the inclination weaving part 310 side to make the inclination 11, the weft 12, and the conductive through interaction with the weft weaving part 320 and the conductive line weaving part 330.
  • the inclined 11 is hooked on the inclined needle 312 to the fourth support 341 is installed in the transverse direction facing the first support 311
  • a plurality of pull needles 342 are arranged in an array.
  • the pull needle 342 has a structure in which a hook (nose) is formed at the end of the needle bar, so that the inclined needle (11) on the side of the inclined needle (312) can be hung at the time of advancing and the inclined can be pulled at the back (rear).
  • the weaving part driving device 350 weaves the weft yarns 12 in an orthogonal direction with respect to the inclined 11 to advance, and the weaving weave part 310 and the weft yarn so as to selectively weave the conductive line 13 to the warp yarns 11.
  • Operating region of the warp weaving unit 310, the weft weaving unit 320, the conductive wire weaving unit 330 in a configuration for operating the weaving unit 320, the conductive wire weaving unit 330, and the warp induction unit 340 Is configured to selectively adjust the conductive wire 13 is a conductive wire weaving section (a) and the conductive wire that is connected to the inclined 11 and / or weft yarn 12 is integrally constrained to the conductive weave (1), Weave the conductive line exposed section b, which is exposed to the outside of the conductive woven fabric 1 by a predetermined length without being woven to the warp and / or weft yarn, repeatedly formed.
  • the weaving unit driving unit 350 is connected to transfer the moving force to the first to fourth support (311, 331, 321, 341), as shown in Figure 5a, to translate the first support 311 in the vertical direction,
  • the second and third supports 331 and 321 are translated to move in the horizontal and vertical directions, and the fourth support 341 is configured to translate the front and rear directions.
  • the weaving part driving device 350 includes a first support drive 351, a fourth support drive 352, a support lift driver 353, and a lateral drive 354.
  • the first support drive unit 351 is configured to swing the first support 311 up and down, and as the pull needle 342 is advanced in accordance with the forward movement of the fourth support 341, the inclined 11 is easily hooked up. Raising the first support 311 so as to lift the inclined needle 312, the operation of the inclined needle 312 is moved downward while the first support 311 is lowered when the fourth support 341 is backward Do this.
  • the first support drive unit 351 can be configured to have a variety of mechanical mechanisms without limitation as long as the structure can move the first support 311 up and down.
  • the first support drive unit 351 is configured to raise or lower the first support 311 according to the rotational operation of the cam by installing a cam (not shown) on the axis rotated by a motor (not shown), or Consists of a cylinder (not shown) or a pneumatic cylinder (not shown) can be configured to raise and lower the first support in accordance with the forward and backward movement of the rod.
  • the first support drive unit 351 may be configured by a belt driving device (not shown) having a motor, a pulley, a timing belt, and the like.
  • the fourth support drive unit 352 is configured to move the fourth support 341 forward and backward, so that the fourth support 341 can be moved forward and backward so that the pull needle 342 can be moved forward and backward, and provided with a cam. It can be configured to have a variety of well-known mechanical mechanisms such as a motor, an electric cylinder and a pneumatic cylinder.
  • the support elevating driving unit 353 is configured to elevate the second and third supports 331 and 321 up and down. As shown in FIG. 5A, the support elevating driving unit 353 is installed at both sides of the frame 300 and the second and third supports 331 and 321 are provided.
  • the lifting block 353a to be inserted, and the lifting drive device 353b for elevating the lifting block 353a up and down.
  • the lifting driving device 353b may be configured of an electric cylinder, a pneumatic cylinder, a motor having a cam, a belt driving device, or the like.
  • the lateral driving unit 354 moves the second and third supports 331 and 321 in the lateral direction, and the second and third supports (1) are disposed on one side of the frame 300.
  • Connecting rods 354a configured in a corresponding quantity so as to be connected to one end of the 331 and 321, a cam member 354b connected to each connecting rod 354a, and a cam member 354b connected to the output shaft, so that the second and third supports are supported.
  • a sensing sensor 354d for controlling the driving of the motor 354c by detecting a rotation angle of the motor 354c and the cam member 354b to provide a driving force to the control unit (not shown).
  • the conductive wire 13 is not constrained by the weft 12, as shown in Figure 4b and 6b, A restraint and release weave 360 for weaving the restraint and release weft 14, which ties the line 13 to the warp 11 and / or the weft 12, should be further provided.
  • Constraining and releasing weaving part 360 is inclined by the conductive line 13 in the conductive line weave section (a) by using a plurality of strands of weft supplied from the weft supply unit 240 is separately added to the reel mount (200) ( 11) and / or to be constrained to the weft 12, and to the inclined 11 and / or weft 12 in the conductive line exposed section (b) so that the conductive line 13 is not constrained to the conductive woven fabric (1) It is configured to weave.
  • the restraint and release weaving part 360 is a weft for restraint and release on the fifth support (361) which is installed in the transverse direction at the position facing the second support (331) facing the second support (331).
  • a plurality of restraining and releasing needles 362 to which the 14 is sewn are provided so that they may be arrange
  • the weaving part driving device 350 swings the fifth support 361 in the horizontal and vertical directions, but restrains and releases the transverse range of the transverse movement of the fifth support 361 in the conductive line weaving section (a).
  • the weft yarn 14 is operated in a range that is connected to the conductive line 13, and the weft yarn 14 for restraining and releasing the transverse translational movement range of the fifth support 361 in the conductive line exposed section b is conducted. It is configured to operate in the range which is not tied to the line 13.
  • a fifth support 361 is inserted into the elevating block 353a of the support elevating drive unit 353 configured to elevate the second and third supports 331 and 321 up and down, and the fifth support is transversely installed.
  • one further unit of the lateral drive unit 354 is constituted by the connecting rod 354a, the cam member 354b, the motor 354c, and the sensor 354d.
  • reference numeral 301 of FIG. 5A is an input unit for inputting a driving signal of the weaving unit driving apparatus 350, and a controller (not shown) is a weaving unit driving apparatus 350 according to a signal input from the input unit 301. ) Can control the weaving form of the warp and weft, the transverse movement distance of the conductive line, and the amplitude of the conductive line bend and the number of bends when the conductive line is woven into the wave structure.
  • FIG. 7 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to a second embodiment of the present invention.
  • the method of manufacturing the conductive woven fabric according to the second embodiment of the present invention relates to a method of manufacturing the conductive woven fabric of the type shown in FIGS. 2A to 2D by a weaving machine. Similar to the manufacturing method of the conductive woven fabric according to the present invention is provided with an inclined supply process (S1), weft supply process (S2), conductive wire supply process (S3), and woven fabric weaving process (S4), the woven fabric weaving process (S4) A conductive wire weaving process (S41) for weaving the lines together is included.
  • S1 inclined supply process
  • S2 weft supply process
  • S3 conductive wire supply process
  • S4 woven fabric weaving process
  • S41 A conductive wire weaving process for weaving the lines together is included.
  • the conductive wire 13 is supplied during the conducting of the conductive wire weaving step S411 and the conductive wire weaving step S411 which causes the conductive wire 13 to be woven to the inclination 11.
  • the conductive wire exposing step S412 is provided so as not to be woven on the warp 11 so as to be exposed to the outside of the conductive woven fabric 1 'by a predetermined length.
  • the weft supply process (S2) includes a first weft supply process (S21), a second weft supply process (S22), and a binding and release weft supply process (S23).
  • the first weft supply process S21 is to supply the first warp weft yarn 12a that is intertwined with the warp 11 to the inside with respect to the conductive line 13, and conducts the weaving process of the conductive wire S41. Later, the weft surface arranged on the inner side of the conductive woven fabric 1 'is formed.
  • the second weft supply process (see S22, FIG. 2C and FIG. 2D) supplies a second warp weft thread 12b that is twisted with the warp 11 to the outside based on the conductive line 13, but the conductive wire 13 In the range of the width corresponding to the arrangement width of), it is to be carried out so as to have a non-supply space that excludes the supply of the second warp weft.
  • Constraining and releasing weft supply process (S23, see Fig. 2b) is to tie the conductive line 13 selectively to the inclined 11 at a spaced position corresponding to the supply exclusion space formed in the second weft supply process (S22). It is a process of supplying the constraining and releasing weft yarn 12c of use.
  • the conducting wire weaving step (S411, see region a of FIG. 2A), a process of weaving the first and second warp wefts 12a and 12b and the restraint and release wefts 12c to the warp 11 at the same time is carried out.
  • the conductive wire 13 is tied together to the warp 11 and the first warp wefts 12a and 12b by the restraint and release weft yarn 12c. 2b).
  • the conductive line 13 may be woven in a straight structure along the inclination 11 direction, but in the present embodiment, the conductive line 13 is woven so as to have a wavy structure.
  • the conductive line exposing step S412 causes the first and second warp weft yarns 12a and 12b to be woven to the warp yarn 11 (see FIG. 2D), and for restraint and release.
  • the transverse movement range of the fifth support 361 to be described later
  • the conductive wire 13 is exposed to the outside of the conductive woven fabric 1 ′ and is conductive.
  • Line exposure section (b) is formed.
  • the support line 15 is disposed on the left and right sides along the disposition path so that the protruding or twisting of the conductive wire 13 woven to the conductive woven fabric 1 'is prevented. It is preferably supplied and woven together. To this end, as will be described later (see FIG. 9), the support line needle 334 is installed on the second support 331 corresponding to the left and right sides of the conductive line needle 332 for weaving the conductive line 13. This can be achieved by threading and supplying.
  • the conductive woven fabric manufacturing method according to the second embodiment of the present invention can be carried out by the conductive woven fabric manufacturing apparatus described in detail below.
  • FIG 8 is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to a second embodiment of the present invention
  • Figure 9 is a perspective view of the main portion of a conductive woven fabric manufacturing apparatus according to a second embodiment of the present invention, the conductive according to the second embodiment
  • the overall appearance structure of the woven fabric manufacturing apparatus and the weaving part driving device 350 are similar to those of the first embodiment, and thus, a detailed illustration thereof is omitted.
  • the detailed description is abbreviate
  • the conductive fabric manufacturing apparatus according to the second embodiment of the present invention, the warp 11, the first and second warp wefts 12a, 12b, And a weft feeder 210, a weft feeder 220, and a conductive wire feeder 230 for supplying the constraining and releasing weft yarn 12c, and a conductive wire 13 to perform a weaving process.
  • the inclined supply unit 210, the weft supply unit 220, and the conductive line supply unit 230 may be formed of a reel in which the inclined, the weft, and the conductive line are wound and stored as in the first embodiment, but the weft of the second embodiment may be the first and Since the second warp weft yarns 12a and 12b and the restraint and release weft yarns 12c are divided into reels, respectively.
  • the inclined weaving unit 310 is a configuration for weaving a plurality of strands inclined along the longitudinal direction from the inclined supply unit 210 inclined 11 to the first support 311 installed in the frame 300 in the transverse direction A plurality of inclined needles 312 to be sewn are installed.
  • the conductive wire weaving unit 330 is disposed above the inclined weaving unit 310 so as to weave at least one strand or more of the conductive wires 13 supplied from the conductive wire supplying unit 230 along the inclined direction. At least one conductive wire needle 332 to which the conductive wire 13 is sewn is provided on the second support 331 provided.
  • the second support 331 may be formed on the left and right sides of the conductive wire needle 332 so that the support line 15 can be woven so as to be disposed on the left and right sides along the placement path of the conductive line 13. It is preferable that a support line needle 334 to which 15 is sewn is provided. At this time, the support line needle 334 is installed at a predetermined distance from the conductive line needle 332 to match the separation distance of the support line 15.
  • the inclination induction part 340 is disposed to face each other so as to pull the inclination 11 on the inclination weaving part 310, and interacts with the first and second weft weaving parts 370 and 380 and the conductive line weaving part 310.
  • An inclined needle to the fourth support 341 which is installed in the transverse direction so as to enable the weaving operation of the warp 11, the first and the second warp weft yarns 12a and 12b and the conductive line 13 through A plurality of pull needles 342 for pulling the inclined 11 sewn on 312 are provided.
  • the first weft weaving unit 370 is disposed on one side of the conductive wire weaving unit 330, for the first warp weave of the multiple strands supplied from the weft supply unit 220 to form one side of the conductive weave 1 ′.
  • the weft needle 372 is disposed and installed, the weft guide bar 373 is provided in the transverse direction to guide the movement of the first warp weft for the upper side of the third a support (371).
  • the second weft weaving unit 380 is disposed on the other side of the conductive wire weaving unit 330, for the second strand weaving of a plurality of strands supplied from the weft supply unit 220 to form the other side of the conductive weave 1 '.
  • a second warp thread is formed on the third b support 381 which is installed in the transverse direction in contact with the outside of the second support 331 facing the third a support 371 in a configuration of weaving the weft yarn 12b to the inclination 11.
  • a plurality of weft needles 382 in which the weft yarns 12b are sewn are disposed and installed, and the weft guide rods 383 above the 3b support base 371 to guide the movement of the second warp weft yarns 12b. ) Is installed in the transverse direction.
  • the weaving drive unit 350 is inclined weave so that the first and second warp weft yarns 12a and 12b are woven in the orthogonal direction with respect to the warp 11, and the conductive line 13 is selectively woven in the warp direction. It is configured to operate the part 310, the first and second weft weaving parts 370 and 380, the conductive wire weaving part 330, and the warp induction part 340.
  • the weaving part driving device 350 is configured to selectively adjust operating regions of the first and second weft weaving parts 370 and 380 and the conductive wire weaving part 330, so that the conductive wire 13 is inclined ( 11) and / or conductive wire weave section a, which is woven into the first and second warp weft yarns 12a and 12b and is integrally restrained by the conductive woven fabric 1 ', and the conductive wire is warp and / or first It is characterized in that the conductive woven fabric having a conductive line exposed section (b) exposed to the outside of the conductive woven fabric by a predetermined length without being woven to the first and second warp weft yarns is characterized.
  • the weaving unit driving unit 350 translates the first support 311 in the vertical direction, translates the second, third, and third support bars 331, 371 and 381 in the transverse direction and the vertical direction, and the fourth A first support drive unit 351, a fourth support drive unit 352, and a support lift drive unit which are mechanically connected to transfer the moving force to the first to fourth support units so as to translate the support 341 in the forward and backward directions.
  • a connecting rod 354a, a cam member 354b, and a motor 354c for driving the third b support 381 to the lateral drive unit 354 will be omitted.
  • a sensor 354d is further provided.
  • the weft needle 382 in the range of the width corresponding to the placement width of the conductive wire needle 332, as shown in Figure 9
  • the restraint and release weaving part 360 is configured to have a needle non-installation section (e), which omits the arrangement, and to selectively weave the restraint and release weft yarn 12c into a region corresponding to the needle non-installation section (e). It is characterized by the provided points.
  • the restraining and releasing weaving part 360 is disposed in contact with the second weft weaving part 380 and has no needle section in the fifth support 361 which is swinged in the lateral and vertical directions by the weaving part driving device 350.
  • a conductive yarn weaving needle 363 is disposed and provided in an area corresponding to e).
  • the fifth support 361 may conduct the conductive line weaving section a and the conductive line exposing section b. Weaving process is carried out to have. That is, as shown in FIGS. 2B and 9, the weft yarn 12c for restraining and releasing the moving distance of the conductive yarn weaving needle 362 (the transverse translation range of the fifth support) in the conductive yarn weaving section a is shown. Is operated within the range of being connected to the conductive line 13, and as shown in FIGS.
  • the moving distance of the conductive thread weaving needle 362 (the transverse translation of the fifth support) Range of motion) is operated in such a range that the binding and releasing weft 12c is not tied to the conductive line 13.
  • the conductive line weaving section (a) where the conductive line 13 is woven into the waveform structure through the input unit 301 and the conductive line exposing section (b) are formed at predetermined intervals, and the weaving unit driving device 350 is formed.
  • the inclined 11 is moved up and down by the operation of the first support drive unit 351 is supplied to the pull needle 342 side, the fourth support is moved forward and backward in accordance with the operation of the fourth support drive unit 352
  • a pull needle 342 disposed at 341 pulls the inclination 11 to form a loop (nose), and the second, third, third, and third operations are performed by the operation of the support lift driver 353 and the transverse drive unit 354.
  • the fifth support (331,371,381,361) performs the weaving process while performing the translational movement in the vertical and horizontal directions.
  • the pulling needle 342 is advanced while the fourth support 341 is advanced during the ascending operation of the first support 311, and the second, third, third and fifth supports ( 331,371,381,361 are raised and moved to one side transverse side (the transverse drive side). Subsequently, the descending operation of the first support 311 and the backward operation of the fourth support 341 are simultaneously performed, and the pulling needle 342 pulls the inclination 11 to form a loop, wherein the second, third, The third and fifth supports 331, 371, 381, and 361 are gradually lowered while continuing the movement of one side transverse side (lateral drive unit side) by the set movement distance, respectively, and the first and second warp wefts, conductive lines, and restraints. And release weft yarns 12a, 12b, 13, and 12c are interwoven with the warp 11.
  • the pull needle 342 is advanced, and the second, third a, third b, and fifth supports 331, 371, 381, and 361 together with the upward motion. On the contrary, it is moved to the other transverse side (the opposite direction of the transverse drive). Subsequently, the lowering operation of the first support 311 is performed and the reverse operation of the fourth support 341 is performed, and the pulling needle 342 pulls the inclination 11 to form a loop.
  • the second, third a, third b and the fifth support (331, 371, 381, 361) are gradually lowered while continuing to move the other side (lateral drive) by the set movement distance, respectively, for the first and second inclined weaving
  • the weft yarns 12a and 12b, the conductive lines 13, and the restraining and releasing weft yarns 12c are once again intertwined with the warp yarns 11.
  • the second, third, third, and fifth support members 331, 371, 381 and 361 move up and down to one side and the other side.
  • the first and second warp weft yarns 12a and 12b are disposed on both sides of the warp 11, and the conductive lines are located at positions corresponding to the inside of the restraint and release weft yarns 12c.
  • positioned (refer FIG. 2B) is woven, and is discharged
  • the rotation range of the motor 354c of the transverse drive unit 354 connected to the fifth support 361 under the control of a controller (not shown) is increased, so that Conductive weave 1 'as shown in FIG. 2B by operating the weft 12c for restraining and releasing the travel distance (the transverse translational range of the fifth support 351) to the conductive wire 13.
  • the rotation range of the motor 354c is reduced to restrain and release the moving distance of the conductive thread weaving needle 362 (the transverse translation range of the fifth support).
  • the conductive wire woven section in which the conductive wire is woven in the inclined and / or weft yarn and is constrained integrally to the conductive woven fabric, and the conductive wire is inclined and / or Since the conductive wire exposed section is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the weft yarn, the conductive wire exposed section is formed at the site for the connection of the conductive wire, the connection of various elements, the module, and the like. There is an effect that this connection can be performed. Accordingly, the present invention may be variously applied to articles using conductive woven materials.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The present invention relates: to a conductive fabric and a method and apparatus for manufacturing same; and more specifically, to a conductive fabric and a method and apparatus for manufacturing same, wherein part of a conductive wire to be woven together with the fabric is exposed outside the fabric such that the connection of conductive wires, the connection of various elements or modules, and so on can be carried out in a fast and simple manner, thereby improving workability and productivity. The conductive fabric of the present invention, which is woven in a flat shape, comprising a plurality of warp strands arranged in the longitudinal direction, a plurality of weft strands to be woven with the warp strands, and at least one conductive wire strand arranged and woven in the longitudinal direction, comprises: a conductive wire weaving section where the conductive wire is woven with the warp and/or weft and incorporated with the conductive fabric as one body; and a conductive wire exposing section where the conductive wire is not woven with the warp and/or weft and a predetermined length of the conductive wire is exposed outside the conductive fabric.

Description

도전성 직조물, 그 제조방법 및 제조장치Conductive woven fabric, its manufacturing method and manufacturing apparatus
본 발명은 도전성 직조물, 그 제조방법 및 제조장치에 관한 것으로, 보다 상세하게는, 직조물에 함께 직조되는 도전선의 일부분이 선택적으로 직조물의 외부로 노출되도록 하여 도전선의 결선, 각종 소자나 모듈의 접속 등을 신속하고 간편하게 수행함으로써 작업성과 생산성을 향상시킬 수 있는 도전성 직조물, 그 제조방법 및 제조장치에 관한 것이다.The present invention relates to a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus thereof, and more particularly, a portion of the conductive wire woven together with the woven fabric is selectively exposed to the outside of the woven fabric to connect the conductive wire, and to connect various elements or modules. The present invention relates to a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus capable of improving workability and productivity by performing the process quickly and simply.
일반적으로, 침대커버, 커튼, 의복 등의 제조에 이용되는 편물이나 직물과 같은 천(이하 직조물이라 통칭한다)은 천연 섬유사나 인조 섬유사에 의해 제조되는 것으로, 그 종류가 다양하고, 사용목적에 따라 보온성, 흡수성, 신축성, 등 나름대로 고유의 성질과 특성을 갖고 있다.In general, fabrics such as knitted fabrics and woven fabrics (hereinafter referred to as woven fabrics) used in the manufacture of bed covers, curtains, and clothes, are manufactured by natural or artificial fiber yarns. Therefore, it has its own properties and characteristics, such as insulation, absorbency, elasticity, etc.
그리고, 산업사회가 고도화되고, 첨단화되면서 현대인들은 종래와 같이 추위를 막을 수 있는 보온성과, 충분한 활동성을 보장하기 위한 신축성, 및 땀을 흡수할 수 있는 흡수성에 더하여 새로운 기능을 갖는 직조물을 요구하고 있다.In addition, as the industrial society is advanced and advanced, modern people are demanding a woven fabric having a new function in addition to the warmth that can prevent the cold, the elasticity that ensures sufficient activity, and the absorbency that can absorb sweat as in the past. .
예컨대, 전류의 통전이 가능하여 각종 전자기기를 설치하여 편리하게 이용할 수 있고, 스스로 발열작용을 수행하거나 냉각작용을 수행하는 직조물을 요구하고 있다. 이러한, 직조물은 가볍고 두께가 얇으면서도 계절에 상관없이 사용할 수 있는 침대, 지능형 의류, 등을 구현할 수 있기 때문이다.For example, the electric current can be supplied, so that various electronic devices can be installed and used conveniently, and require a woven fabric that performs heating or cooling by itself. This, because the woven fabric is light and thin, but can be used regardless of season bed, intelligent clothing, and the like.
이에 따라, 섬유분야에서는 이러한 사회적 요구를 만족하고, 미래의 섬유분야를 선도하기 위한 다양한 노력과 연구개발 활동을 수행하고 있고, 그 대표적인 연구 성과로서 탄소섬유사를 엮어서 구성한 면상발열체가 개발되어 있다. Accordingly, in the textile field, various efforts and R & D activities have been carried out to satisfy these social demands and lead the future textile field. As a representative research achievement, a planar heating element composed of carbon fiber yarns has been developed.
이와 같이 탄소섬유사에 의해 직조된 면상발열체는 전원의 공급시에 발열작용을 수행하므로 온열작용을 필요로 하는 물품에 적용할 수는 있지만, 탄소섬유사의 특성상 신축성이 전혀 없으므로 쿠션작용이 요구되는 침대용 소재나, 신축성과 활동성을 필요로 하는 의복 등에 적용할 수 없는 단점이 있고, 사용중에 계속적인 마찰력이 작용할 경우 탄소섬유사의 미세한 조직들이 풀어져 손상되거나 미세한 전기 스파크가 발생되므로 충분한 내구성과 안전성을 확보할 수 없었다. Thus, the planar heating element woven by carbon fiber yarns can be applied to articles requiring heat action because it generates heat during power supply. It can not be applied to materials, garments that require elasticity and activity, and if continuous frictional force is applied during use, fine tissues of carbon fiber yarn are released and damaged or minute electric spark is generated, so sufficient durability and safety can be secured. Could not.
그리고, 웨어러블 컴퓨터, MP3 등과 같은 전자기기를 구비한 스마트 의류의 경우에는 의복 내부에 조작버튼, 전원부, 각종 전자소자 등을 전기적으로 연결하고 전기신호의 전달을 위한 도전선을 필요로 하지만 탄소섬유사에 의해 제조된 면상발열체는 이러한 기능을 전혀 수행할 수 없는 한계점을 갖고 있다. 이러한 문제점의 대안으로 동선과 같은 도전선을 의복에 별도로 꿰매는 방법이 제시될 수 있지만, 동선은 전혀 신축성을 갖고 있지 않으므로 의복으로서의 활동성과 착용감이 불량하고, 세탁시에 의복의 내부에 설치된 도전선과 조작버튼 등을 제거하여야 하므로 사용이 매우 불편한 단점을 갖는다.In the case of smart garments equipped with electronic devices such as wearable computers and MP3s, carbon fiber yarns are required to electrically connect operation buttons, power units, and various electronic devices to the inside of the garments, and to conduct electrical signals. The planar heating element produced by has the limitation that it can not perform this function at all. As an alternative to this problem, a method of sewing a conductive wire such as copper wire separately to a garment may be proposed, but since copper wire has no elasticity at all, the activity and wearing comfort as clothing are poor, and the conductive wire and operation installed inside the garment during washing It is very inconvenient to use because it must remove the button.
이에 따라 본 출원인은 전술한 종래의 문제점을 해결하기 위한 방안으로 대한민국 특허출원 출원번호 제10-2008-0050545호(발명의 명칭:도전성 패드 및 그 제조방법), 대한민국 특허출원 출원번호 제10-2008-0128928호(발명의 명칭:도전성 패드), 대한민국 특허출원 출원번호 제10-2009-0043932호(발명의 명칭:도전성 패드 및 그 제조장치) 등을 출원하게 되었다. Accordingly, the present applicant, as a way to solve the above-mentioned conventional problems, Korean Patent Application No. 10-2008-0050545 (name of the invention: the conductive pad and its manufacturing method), Korean Patent Application No. 10-2008 Korean Patent Application No. 10-2009-0043932 (name of the invention: a conductive pad and a manufacturing apparatus thereof) and the like have been filed.
이에 따르면, 도전선을 직조방식에 의해 신축성을 갖는 직조물로 구성할 수 있으므로, 별도로 도전선을 꿰매지 않고 발열기능을 수행하도록 하거나 전기의 통전, 전기신호의 전달 기능을 수행할 수 있는 침대나 의복 등을 구현할 수 있었다.According to this, the conductive wire can be made of a woven fabric having elasticity by the weaving method, so that the bed or the garment can perform the heating function or perform the electricity supply or the electrical signal transmission function without sewing the conductive wire separately. Etc. could be implemented.
하지만, 본 출원인에 의해 선출원된 도전성 직조물은 전원공급부와의 접속이나 회로를 구성하기 위해 직조물 내에 섬유사와 함께 직조된 도전선을 서로 결선하는 작업, 각종 소자나 모듈을 접속하는 작업 등이 매우 번거로운 단점이 있었다. 즉, 도전성 직조물을 구성하는 섬유사 중에 포함된 도전선을 일일이 찾아내 서로 연결하여야 하므로 도전선을 찾아내는 작업이 어렵고 많은 시간이 소요되어 작업성과 생산성이 저하되고, 도전선을 찾아내는 과정에서 주변의 섬유사들이 손상되는 단점이 있었다.However, the conductive woven fabric pre- filed by the present applicant is very cumbersome to connect the conductive wires woven together with the fiber yarns in the woven fabric, and to connect various elements or modules to form a circuit or a connection with the power supply. There was this. That is, since the conductive wires included in the fiber yarns constituting the conductive woven fabric must be found and connected to each other, it is difficult to find the conductive wires, and it takes a lot of time to reduce workability and productivity, and the surrounding fibers in the process of finding the conductive wires. There was a downside to the damage.
본 발명은 상기와 같은 종래 문제점을 해결하기 위해 착안한 것으로, 직조물에 함께 직조되는 도전선의 일부분이 선택적으로 직조물의 외부로 노출되도록 하여 도전선의 결선, 각종 소자나 모듈의 접속 등을 신속하고 간편하게 수행함으로써 작업성과 생산성이 향상되도록 한 도전성 직조물, 그 제조방법 및 제조장치를 제공함에 그 목적이 있다.The present invention was conceived to solve the above-mentioned conventional problems, and a portion of the conductive wires woven together with the woven fabric is selectively exposed to the outside of the woven fabric to quickly and easily perform the connection of the conductive wires and the connection of various elements or modules. It is an object of the present invention to provide a conductive woven fabric, a method for manufacturing the same, and a manufacturing apparatus for improving workability and productivity.
상기한 바와 같은 본 발명의 목적을 달성하기 위한 도전성 직조물은, 도전성 직조물에 있어서, 길이방향을 따라 배치되는 다수 가닥의 경사; 상기 경사에 엮여지는 다수 가닥의 위사; 및 길이방향을 따라 배치, 직조되는 적어도 한 가닥의 도전선을 포함하여 면상으로 직조, 구성되되, 상기 도전선이 상기 경사 및/또는 위사에 엮여져 상기 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 상기 도전선이 상기 경사 및/또는 위사에 엮여지지 않고 상기 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간을 갖도록 구성된 것을 특징으로 한다.Conductive woven fabrics for achieving the object of the present invention as described above, in the conductive woven fabric, a plurality of strands arranged along the longitudinal direction; A plurality of strands of weft threaded to the warp yarn; And at least one strand of conductive wire arranged and woven along the longitudinal direction, wherein the conductive wire is interwoven with the warp and / or weft yarns to be integrally bound to the conductive weave. And, the conductive wire is characterized in that it is configured to have a conductive wire exposed section that is exposed to the outside of the conductive woven fabric by a predetermined length without being tied to the warp and / or weft.
상기 도전선의 직조시에 함께 공급되어, 상기 도전선 직조구간에서 상기 도전선이 상기 경사 및/또는 위사에 구속되도록 엮여지고, 상기 도전선 노출구간에서 상기 경사 및/또는 위사에 엮여지되 상기 도전선이 상기 도전성 직조물에 구속되지 않도록 엮여지는 구속 및 해제용 위사를 포함할 수 있다.Supplied together at the time of weaving of the conductive wire, the conductive wire is woven so as to be constrained to the warp and / or weft in the conductive wire weave section, and is woven to the warp and / or weft in the conductive wire exposed section, It may include a constraining and releasing weft that is woven so as not to be constrained to the conductive woven fabric.
상기 위사는, 상기 도전선을 기준으로 하여 내측으로 상기 경사와 엮여지는 제1 경사엮음용 위사; 상기 도전선을 기준으로 하여 외측으로 상기 경사와 엮여지되 상기 도전선의 배치 폭에 해당되는 폭의 범위로는 엮여지지 않는 공급제외공간이 형성되도록 엮여지는 제2 경사엮음용 위사; 및 상기 공급제외공간에 해당되는 위치에서 상기 도전선을 선택적으로 구속하도록 상기 경사에 엮여지는 구속 및 해제용 위사를 포함하고, 상기 구속 및 해제용 위사는, 상기 도전선 직조구간에서 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 함께 구속되도록 엮여지고, 상기 도전선 노출구간에서 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 구속되지않도록 하는 범위 내에서 엮여지도록 된다.The weft yarn, the first warp weaving yarn weaved with the warp inwards based on the conductive line; A second warp weft yarn that is woven with the warp on the outside of the conductive line but woven so that a supply-excluded space is not formed in the range of the width corresponding to the width of the conductive wire; And restraint and release wefts that are woven on the inclination to selectively restrain the conductive lines at positions corresponding to the non-supply space, wherein the restraint and release wefts are formed in the conductive line weave section. It is woven so as to be bound together with the warp and the first warp weft yarn, and the wire is woven in a range such that the conductive line is not bound to the warp and the first warp weft yarn in the conductive line exposed section.
상기한 바와 같은 본 발명의 목적을 달성하기 위한 도전성 직조물의 제조방법은, 다수 가닥의 경사를 길이방향을 따라 공급하는 경사 공급과정, 다수 가닥의 위사를 공급하는 위사 공급과정, 및 상기 경사에 상기 위사를 엮는 직조물 직조과정을 직기에 의해 수행하는 도전성 직조물의 제조방법에 있어서, 상기 위사의 공급방향으로 적어도 한 가닥 이상의 도전선을 공급하는 도전선 공급과정을 구비하고, 상기 직조물 직조과정은 상기 도전선을 함께 직조하는 도전선 직조과정을 포함하되, 상기 도전선 직조과정은 상기 도전선을 상기 경사에 엮여지게 하는 도전선 직조단계와, 상기 도전선 직조단계의 시행중에 상기 도전선이 공급되지만 상기 경사에 엮여지지 않도록 하여 상기 도전성 직조물의 외부로 소정 길이만큼 노출되게 하는 도전선 노출단계를 포함할 수 있다.The method of manufacturing a conductive woven fabric for achieving the object of the present invention as described above, the inclined supply process for supplying the warp of the multiple strands along the longitudinal direction, the weft supply process for supplying the weft of the multiple strands, and the said In the method of manufacturing a conductive woven fabric weaving weaving weaving weaving weaving, comprising a conductive wire supply process for supplying at least one strand of the conductive wire in the supply direction of the weft yarn, the weaving process weaving Including a conductive wire weaving process for weaving the wires together, the conductive wire weaving process includes a conductive wire weaving step for weaving the conductive line on the inclination, and the conductive wire is supplied during the execution of the conductive wire weaving step A conductive wire exposure step of exposing to the outside of the conductive woven fabric by a predetermined length so as not to be woven on a slope It can be included.
상기한 바와 같은 본 발명의 목적을 달성하기 위한 도전성 직조물의 제조장치는, 경사공급부로부터 공급되는 다수 가닥의 경사를 길이방향을 따라 직조하는 경사 직조부; 위사공급부로부터 공급되는 다수 가닥의 위사를 직조하는 위사 직조부; 도전선공급부로부터 공급되는 적어도 한 가닥 이상의 도전선을 직조하는 도전선 직조부; 상기 경사 직조부측의 상기 경사를 당겨 상기 위사 직조부 및 상기 도전선 직조부와의 상호작용을 통해 상기 경사, 위사 및 도전선의 엮임 동작이 가능하도록 하는 경사 유도부; 및 상기 경사 직조부, 위사 직조부, 도전선 직조부, 및 경사 유도부를 작동시켜 상기 경사에 대해 직교방향으로 상기 위사를 엮고, 상기 도전선을 상기 경사에 선택적으로 엮는 직조부 구동장치를 포함하는 것을 특징으로 한다.An apparatus for manufacturing a conductive woven fabric for achieving the object of the present invention as described above, the inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction supplied from the inclined supply; Weft weaving unit for weaving a plurality of strands of weft supplied from the weft supply unit; A conductive wire weaving unit for weaving at least one strand of conductive wires supplied from the conductive wire supply unit; An inclination induction part for pulling the inclination of the inclined weaving part to enable the weaving operation of the inclination, weft and conductive lines through interaction with the weft weaving part and the conductive wire weaving part; And a weaving unit driving device for weaving the weft yarn in a direction orthogonal to the inclination by operating the inclined weaving unit, the weft weaving unit, the conductive line weaving unit, and the induction inducing unit, and selectively weaving the conductive line to the inclination. It is characterized by.
상기한 바와 같은 본 발명의 목적을 달성하기 위한 도전성 직조물의 제조장치는, 경사공급부로부터 공급되는 다수 가닥의 경사를 길이방향을 따라 직조하는 경사 직조부; 상기 경사 직조부의 상측에 배치되어 도전선공급부로부터 공급되는 적어도 한 가닥 이상의 도전선을 경사방향을 따라 직조하는 도전선 직조부; 상기 도전선 직조부의 일측에 배치되어, 상기 도전성 직조물의 일측면을 형성하도록 위사공급부로부터 공급되는 다수 가닥의 제1 경사엮음용 위사를 경사에 직조하는 제1 위사 직조부; 상기 도전선 직조부의 타측에 배치되어, 상기 도전성 직조물의 타측면을 형성하도록 위사공급부로부터 공급되는 다수 가닥의 제2 경사엮음용 위사를 경사에 직조하는 제2 위사 직조부; 상기 경사 직조부측의 상기 경사를 당길 수 있도록 마주보게 배치되고, 상기 제1 및 제2 위사 직조부 및 상기 도전선 직조부와의 상호작용을 통해 상기 경사, 제1 및 제2 경사엮음용 위사 및 도전선의 엮임 동작이 가능하도록 하는 경사 유도부; 및 상기 제1 및 제2 경사엮음용 위사가 상기 경사에 대해 직교방향으로 엮여지고, 상기 도전선이 상기 경사방향으로 선택적으로 엮여지도록 상기 경사 직조부, 제1 및 제2 위사 직조부, 도전선 직조부, 및 경사 유도부를 작동시키는 직조부 구동장치를 포함하는 것을 특징으로 한다.An apparatus for manufacturing a conductive woven fabric for achieving the object of the present invention as described above, the inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction supplied from the inclined supply; A conductive wire weaving unit disposed above the inclined weaving unit to weave at least one strand of the conductive wires supplied from the conductive wire supply unit along the inclined direction; A first weft weaving part disposed on one side of the conductive wire weaving part, for weaving a plurality of strands of the first warp weaving weft yarn supplied from the weft supply part to form one side of the conductive weaving material on a warp yarn; A second weft weaving part disposed on the other side of the conductive wire weaving part, for weaving a plurality of strands of the second warp weaving weft yarn supplied from the weft supply part to form the other side of the conductive weaving material on the warp yarn; The warp yarns arranged to face each other so as to pull the warp yarns on the warp weave side, and the warp weft yarns for the warp yarns, the first and the second warp weaving yarns through interaction with the first and the second weft warp yarns and the conductive wire weaving unit; An inclination inducing unit to enable a weaving operation of the conductive line; And the warp weaving unit, the first and the second weft weaving unit, the first and the second warp weaving yarns to be weaved in a direction orthogonal to the warp yarns, and the conductive lines are selectively weaved in the warp direction. And a weaving part driving device for operating the weaving part and the inclination induction part.
상기와 같은 본 발명에 따른 도전성 직조물, 그 제조방법 및 제조장치에 의하면, 도전선이 경사 및/또는 위사에 엮여져 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 도전선이 경사 및/또는 위사에 엮여지지 않고 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간을 구비하고 있으므로, 도전선의 결선, 각종 소자나 모듈의 접속 등을 위한 부위에 도전선 노출구간을 형성하여 신속하고 간편하게 결선이 접속작업을 수행할 수 있는 효과가 있다. 이에 따라, 도전성 직조물을 이용한 물품의 제조, 유지보수, 사용시에 작업성과 생산성을 현저히 향상시킬 수 있다.According to the conductive woven fabric according to the present invention, a manufacturing method and a manufacturing apparatus according to the present invention, the conductive wire woven section in which the conductive wire is woven in the inclined and / or weft yarn and is constrained integrally to the conductive woven fabric, and the conductive wire is inclined and / or Since the conductive wire exposed section is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the weft yarn, the conductive wire exposed section is formed at the site for the connection of the conductive wire, the connection of various elements, the module, and the like. There is an effect that this connection can be performed. Thereby, workability and productivity can be remarkably improved at the time of manufacture, maintenance, and use of articles using conductive woven articles.
도1a는 본 발명의 제1 실시예에 따른 도전성 직조물을 설명하기 위한 도면,1A is a view for explaining a conductive woven fabric according to a first embodiment of the present invention;
도1b 및 도1c는 본 발명의 제1 실시예에 따른 도전성 직조물을 설명하기 위한 단면구조를 개략적으로 나타난 도면,1b and 1c schematically show a cross-sectional structure for explaining a conductive woven fabric according to a first embodiment of the present invention;
도1d는 본 발명의 제1 실시예에 따른 도전성 직조물의 제1 변형예를 나타내는 도면,1D is a view showing a first modification of the conductive woven fabric according to the first embodiment of the present invention;
도1e는 본 발명의 제1 실시예에 따른 도전성 직조물의 제2 변형예를 나타내는 도면,1E is a view showing a second modification of the conductive woven fabric according to the first embodiment of the present invention;
도1f는 본 발명의 제1 실시예에 따른 도전성 직조물의 제3 변형예를 나타내는 도면,1F is a view showing a third modification of the conductive woven fabric according to the first embodiment of the present invention;
도2a는 본 발명의 제2 실시예에 따른 도전성 직조물을 설명하기 위한 전체적 외관을 개략적으로 나타낸 도면, Figure 2a schematically shows the overall appearance for explaining a conductive woven fabric according to a second embodiment of the present invention,
도2b 내지 도2d는 본 발명의 제2 실시예에 따른 도전성 직조물을 설명하기 위해 요부를 나타낸 도면,2B to 2D are views showing main parts for explaining a conductive woven fabric according to a second embodiment of the present invention;
도3은 본 발명의 제1 실시예에 따른 도전성 직조물의 제조방법을 설명하기 위한 공정 구성도,3 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to the first embodiment of the present invention;
도4a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 개략적인 구성도, Figure 4a is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to a first embodiment of the present invention,
도4b는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 변형예에 대한 개략적인 구성도, Figure 4b is a schematic configuration diagram of a modification of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention,
도5a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치를 전체적인 구조를 개략적으로 나타난 도면, Figure 5a is a schematic view showing the overall structure of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention,
도5b는 도5a의 F부 확대 사시도, 5B is an enlarged perspective view of portion F of FIG. 5A;
도6a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 요부 사시도, Figure 6a is a perspective view of the main portion of the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention,
도6b는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 변형예에 대한 요부 사시도,6B is a perspective view illustrating main parts of a modification of the apparatus for manufacturing a conductive woven fabric according to the first embodiment of the present invention;
도7은 본 발명의 제2 실시예에 따른 도전성 직조물의 제조방법을 설명하기 위한 공정 구성도,7 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to a second embodiment of the present invention;
도8은 본 발명의 제2 실시예에 따른 도전성 직조물 제조장치의 개략적인 구성도, 8 is a schematic structural diagram of an apparatus for manufacturing a conductive woven fabric according to a second embodiment of the present invention;
도9는 본 발명의 제2 실시예에 따른 도전성 직조물 제조장치의 요부 사시도이다.9 is a perspective view of main parts of an apparatus for manufacturing a conductive woven fabric according to a second embodiment of the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면 도1a 내지 도9에 의거하여 상세히 설명하고, 도1a 내지 도9에 있어서 동일한 구성 요소에 대해서는 동일한 참조번호를 부여한다. 한편 각 도면에서 일반적인 기술로부터 이 분야의 종사자들이 용이하게 알 수 있는 구성과 그에 대한 작용 및 효과에 대한 도시 및 상세한 설명은 간략히 하거나 생략하고 본 발명과 관련된 부분들을 중심으로 도시하였다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, FIGS. 1A to 9, and like reference numerals refer to like elements in FIGS. 1A to 9. Meanwhile, the drawings and detailed descriptions of configurations, operations, and effects that can be easily understood by those skilled in the art from general technology in each drawing are briefly or omitted, and are illustrated based on parts related to the present invention.
첨부도면 도1a는 본 발명의 제1 실시예에 따른 도전성 직조물을 설명하기 위한 도면, 도1b 및 도1c는 본 발명의 제1 실시예에 따른 도전성 직조물을 설명하기 위한 단면구조를 개략적으로 나타난 도면으로, 도1b는 도전선 직조구간의 단면을 나타낸 것이고, 도1c는 도전선 노출구간의 단면을 나타낸 것이다. 이하에서 경사는 도전성 직조물의 길이방향으로 배치되는 선사를 말하고, 위사는 경사에 엮여지는 선사를 의미한다.Figure 1a is a view for explaining a conductive woven fabric according to a first embodiment of the present invention, Figures 1b and 1c is a schematic view showing a cross-sectional structure for explaining a conductive woven fabric according to a first embodiment of the present invention 1B shows the cross section of the conductive line weave section, and FIG. 1C shows the cross section of the conductive line exposed section. Hereinafter, the warp refers to the shipping line disposed in the longitudinal direction of the conductive woven fabric, and the weft means the shipping line that is woven on the warp.
도1a 내지 도1c에 도시된 바와 같이 본 발명에 따른 도전성 직조물(1)은 패브릭 형태의 면상체로 형성되되, 전류의 공급시에 발열작용을 수행하는 발열용 도전선, 전류의 통전을 위한 통전용 도전선, 및 전기신호의 전달이 가능한 신호전달용 도전선을 선택적으로 포함하는 직조물로서, 길이방향을 따라 배치되는 다수 가닥의 경사(11), 이 경사(11)에 대해 직교되는 방향으로 엮여지는 다수 가닥의 위사(12), 및 길이방향을 따라 배치, 직조되는 복수 가닥의 도전선(13)을 포함한다.1A to 1C, the conductive woven fabric 1 according to the present invention is formed of a planar body in the form of a fabric. A woven fabric optionally comprising a dedicated conductive wire and a signal transmission conductive wire capable of transmitting an electrical signal, comprising a plurality of strands 11 arranged along the longitudinal direction, interwoven in a direction orthogonal to the slope 11 The paper comprises a plurality of strands of weft 12, and a plurality of strands of conductive wire 13 arranged and woven along the longitudinal direction.
특히, 본 발명에 따른 도전성 직조물(1)은 도1a 및 도1b에 나타난 바와 같이 도전선(13)이 경사(11) 및/또는 위사(12)에 엮여져 도전성 직조물에 일체로 구속되는 도전선 직조구간(a)과, 도1a 및 도1c에 나타난 바와 같이 도전선(13)이 경사 및/또는 위사에 엮여지지 않고 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간(b)이 반복 되도록 구성된 점에 특징을 갖는다. In particular, in the conductive woven fabric 1 according to the present invention, as shown in FIGS. 1A and 1B, the conductive wire 13 is connected to the warp 11 and / or the weft 12 so that the conductive wire is integrally constrained to the conductive woven fabric. The weaving section (a) and the conductive line exposure section (b) in which the conductive line 13 is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the warp and / or weft yarn as shown in FIGS. 1A and 1C are repeated. Characterized in that it is configured to
경사(11)는 도전성 직조물(1)을 길이방향으로 신축되지 않도록 구성하고자 하는 경우에 통상의 섬유사를 적용하고, 도전성 직조물(1)을 길이방향으로 신축성을 갖도록 구성하고자 하는 경우에는 스판사 등과 같은 신축성 섬유사를 적용하여 구성한다.The inclination 11 applies a conventional fiber yarn when the conductive weave 1 is not stretched in the longitudinal direction, and a span yarn or the like when the conductive weave 1 is intended to be stretched in the longitudinal direction. The same elastic fibers are applied.
위사(12)는 통상의 섬유사를 적용하되, 고강도를 필요로 하는 경우에는 케브라사, 아라미드사 등의 고장력 섬유사를 적용하여 구성한다.The weft yarn 12 is applied to ordinary fiber yarns, but when high strength is required, high tension fiber yarns such as kebra yarns and aramid yarns are applied.
도전선(13)은 도1a의 확대부에 나타난 바와 같이 복수 가닥의 절연된 도전사(131)를 복수 가닥의 섬유사(132)로 피복되게 엮어 하나의 묶음으로 형성한 것을 적용하여 구성한다. 이때, 도전사(131)는 전류의 통전이 가능하다면 다양한 소재와 직경을 갖는 것을 선택하여 적용할 수 있지만, 본 실시예에서는 수십 내지 수백 마이크로미터(㎛) 정도의 직경을 갖는 스텐레스선, 티타늄선, 동선 등에 절연 피복층이 형성된 금속사(통상 에나멜선이라 한다) 중에서 선택하고, 그 외주면에 외피층으로서 다수 가닥의 섬유사(132)를 엮어 구성한다. 그리고, 도전선(13)을 구성하는 도전사(131)의 가닥 수는 도전성 직조물의 용도, 목적, 등에 따라 다양하게 변경할 수 있지만, 본 실시예에서는 도전사를 5 내지 20 가닥을 하나의 묶음으로 하여 구성한다.As shown in the enlarged portion of FIG. 1A, the conductive line 13 is formed by applying a plurality of insulated conductive yarns 131 covered with a plurality of strands of fiber yarn 132 to form a bundle. At this time, the conductive yarn 131 may be applied by selecting a material having a variety of materials and diameters if the current can be applied, in the present embodiment stainless steel, titanium wire, having a diameter of about tens to hundreds of micrometers (㎛), It is selected from metal yarns (usually called enameled wires) in which an insulating coating layer is formed on copper wire or the like, and is formed by weaving a plurality of strands of fiber yarn 132 as an outer shell layer on the outer circumferential surface thereof. The number of strands of the conductive yarn 131 constituting the conductive wire 13 can be changed in various ways depending on the purpose, purpose, and the like of the conductive woven fabric. In the present embodiment, the conductive yarn is composed of 5 to 20 strands as a bundle. do.
또한, 도전선(13)은 경사 방향을 따라 일자형 구조 또는 파형 구조로 배치되도록 직조된다. 이때, 도전선(13)을 일자형 구조로 직조하는 경우에는 후술되는 제2 변형예에 나타난 바와 같이 도전선이 신축성을 갖도록 구성되는 것이 바람직하다.In addition, the conductive lines 13 are woven so as to be arranged in a straight or wavy structure along the inclined direction. At this time, when the conductive wire 13 is woven into a straight structure, it is preferable that the conductive wire is configured to have elasticity as shown in the second modification described later.
도1d는 본 발명의 제1 실시예에 따른 도전성 직조물의 제1 변형예를 나타내는 도면으로서, 이에 도시된 바와 같이 도전성 직조물은, 도전선의 배치 경로를 따라 지지선(15)이 직조, 구성되어 있다.FIG. 1D is a view showing a first modified example of the conductive woven fabric according to the first embodiment of the present invention. As shown in the conductive woven fabric, the support line 15 is woven and constituted along an arrangement path of the conductive wire.
지지선(15)은 도전선(13)의 좌우측에 직조되어 경사 및 위사에 도전선을 구속하여 변형이 방지되도록 하는 작용을 수행하는 구성이다. 즉, 도전선(13)이 금속사로 구성된 경우 위사 및 경사로 공급되는 섬유사와의 유연성 차이로 도전성 직조물(1) 표면이나 배면으로 돌출되게 되는데, 이때 지지선(15)이 좌우측에서 위사 및 경사를 잡아주는 보강선으로서 기능을 수행하므로 도전선의 뒤틀림을 방지할 수 있다. 이를 위해, 지지선(15)은 복수 개의 섬유사를 꼬아서 위사 및 경사에 비하여 직경(데니아)을 크게 하는 것이 바람직하다.The support line 15 is woven to the left and right sides of the conductive line 13 to constrain the conductive line to warp and weft threads so as to prevent deformation. That is, when the conductive wire 13 is composed of metal yarns, the conductive wires 13 protrude to the surface or the back of the conductive woven fabric 1 due to the difference in flexibility between the weft yarns and the fiber yarns supplied with the warp yarns. Since it functions as a reinforcing line, the warpage of the conductive line can be prevented. To this end, the support line 15 is preferably twisted a plurality of fiber yarns to increase the diameter (denia) compared to the weft and warp yarns.
도1e는 본 발명의 제1 실시예에 따른 도전성 직조물의 제2 변형예를 나타내는 도면으로서, 이에 따른 도전성 직조물은, 길이방향을 따라 배치되는 다수 가닥의 경사(11), 이 경사에 대해 직교되는 방향으로 엮여지는 다수 가닥의 위사(12), 및 길이방향을 따라 배치, 직조되는 복수 가닥의 도전선(13)을 이용하여 도전선 직조구간(a)과 도전선 노출구간(b)을 갖는 면상체로 구성하되, 도전선(13)이 경사 방향을 따라 일자형 구조로 배치되게 직조되어 있다.Fig. 1E is a view showing a second modification of the conductive woven fabric according to the first embodiment of the present invention, in which the conductive woven fabric is a plurality of strands 11 arranged along the longitudinal direction, orthogonal to the slopes. A surface having a conductive line weave section (a) and a conductive line exposed section (b) using a plurality of strands of weft yarn 12 woven in a direction and a plurality of strands of conductive lines 13 arranged and woven along the longitudinal direction The upper body is woven so that the conductive wires 13 are arranged in a straight structure along the inclined direction.
이때, 도전선(13)은, 도1e의 확대부에 나타난 바와 같이 내부 중심에 배치되고 스판사와 같이 신축성을 갖는 재질로 형성된 신축성 내선(133), 내선(133)에 감김되는 복수 가닥의 절연된 도전사(134), 및 도전사(134)의 외주면에 복수 가닥의 섬유사를 엮여 신축성을 갖도록 형성한 외피층(135)을 포함한다.At this time, the conductive wire 13 is disposed in the inner center as shown in the enlarged portion of FIG. 1E and is formed of an elastic internal wire 133 formed of a material having elasticity such as span yarn, and a plurality of strands insulated around the internal wire 133. The conductive yarn 134 and an outer skin layer 135 formed to have elasticity by weaving a plurality of strands of fiber yarn on the outer circumferential surface of the conductive yarn 134.
도1f는 본 발명의 제1 실시예에 따른 도전성 직조물의 제3 변형예를 나타내는 도면으로서, 도전선 직조구간의 단면을 나타낸 것이며, 도전선 노출구간의 단면을 생략하였다.1F is a view showing a third modified example of the conductive woven fabric according to the first embodiment of the present invention, showing a cross section of the conductive line weave section, and omitting the cross section of the conductive line exposed section.
도1f를 참조하면, 도전성 직조물은 별도의 구속 및 해제용 위사(14)에 의해 도전선(13)이 경사(11) 및/또는 위사(12)에 선택적으로 구속되도록 하여 면상체 내에 도전선이 매입되는 도전선 직조구간(a)과 면상체 외부로 도전선이 노출되는 도전선 노출구간(b)을 갖도록 구성되어 있다. Referring to FIG. 1F, the conductive woven fabric has a conductive wire 13 selectively bound to the inclined 11 and / or weft yarn 12 by separate restraint and release weft yarns 14 so that the conductive wires are formed in the planar body. It is comprised so that it may have the electrically-conductive line weaving section (a) embedded and the electrically-conductive line exposure section (b) which exposes a conductive line to the exterior of a planar body.
즉, 구속 및 해제용 위사(14)는 도전선(13)의 직조시에 함께 공급되어 도전선 직조구간(a)에서 도전선(13)이 경사 및/또는 위사에 구속되도록 엮여지고, 도전선 노출구간(b)에서 경사 및/또는 위사에 엮여지되 도전선(13)이 도전성 직조물(1)에 구속되지 않도록 엮여져 구성된다.That is, the constraining and releasing weft 14 is supplied together at the time of weaving the conductive line 13 to be woven so that the conductive line 13 is constrained to the warp and / or weft in the conductive line weave section a. In the exposed section (b) is woven in the warp and / or weft, but the conductive wire 13 is woven so as not to be constrained to the conductive woven fabric (1).
도2a는 본 발명의 제2 실시예에 따른 도전성 직조물을 설명하기 위한 전체적 외관을 개략적으로 나타낸 도면, 도2b 내지 도2d는 본 발명의 제2 실시예에 따른 도전성 직조물을 설명하기 위해 요부를 나타낸 도면으로, 도2b는 도전선 직조구간인 도2a의 C부의 일 부분을 나타낸 것이고, 도2c는 도전선 노출구간인 도2a의 D부의 일 부분을 나타낸 것이고, 도2d는 도전선이 배치되지 않은 영역인 도2a의 E부를 나타낸 도면으로, 제1 실시예와 동일, 유사한 구성에 대하여는 구체적인 설명을 생략한다. 아울러, 본 발명의 제2 실시예에서 도전선은 전술한 제1 실시예에서와 마찬가지로 경사 방향을 따라 일자형 구조 또는 파형 구조로 배치되도록 직조될 수 있지만, 파형 구조로 배치된 것에 대해서만 설명한다.Figure 2a schematically shows the overall appearance for explaining a conductive woven fabric according to a second embodiment of the present invention, Figures 2b to 2d is a main portion for explaining a conductive woven fabric according to a second embodiment of the present invention 2B shows a part of part C of FIG. 2A which is a conductive line weaving section, FIG. 2C shows a part of part D of FIG. 2A which is a conductive line exposed section, and FIG. 2D shows that no conductive line is disposed. 2A which is an area | region is a figure which shows a structure similar to 1st Example and similar structure is abbreviate | omitted. In addition, in the second embodiment of the present invention, the conductive lines may be woven to have a straight structure or waveform structure along the inclination direction as in the first embodiment described above, but only the arrangement of the conductive structure will be described.
도2a 내지 도2c, 도2d를 참조하면, 본 발명의 제2 실시예에 따른 도전성 직조물(1')은, 길이방향을 따라 배치되는 다수 가닥의 경사(11), 이 경사(11)에 대해 직교되는 방향으로 엮여지는 다수 가닥의 위사(12), 및 길이방향을 따라 배치, 직조되는 복수 가닥의 도전선(13)을 구비하되, 위사(12)는 도전선(13)을 기준으로 하여 내측에 해당되는 위치에서 경사와 엮여지는 제1 경사엮음용 위사(12a), 도전선(13)을 기준으로 하여 외측으로 경사(11)와 엮여지되 도전선(13)의 배치 폭에 해당되는 폭의 범위로는 엮여지지 않는 공급제외공간이 형성되도록 엮여지는 제2 경사엮음용 위사(12b, 도2d 참조), 및 공급제외공간에 해당되는 위치에서 도전선(13)을 선택적으로 구속하도록 경사에 엮여지는 구속 및 해제용 위사(12c, 도2b 및 도2c 참조)를 포함한다.2A to 2C and 2D, the conductive woven fabric 1 ′ according to the second embodiment of the present invention has a plurality of strands 11 arranged along the longitudinal direction, with respect to the slope 11. A plurality of strands of weaving yarn 12 woven in a direction perpendicular to each other, and a plurality of strands of conductive wires 13 arranged and woven along the longitudinal direction, the weft yarns 12 having an inner side based on the conductive wires 13. The first warp weaving yarn 12a that is woven with the warp yarn at a position corresponding to the warp wire 11a is woven out of the warp wire 11 on the basis of the conductive wire 13 and has a width corresponding to the placement width of the conductive wire 13. The second warp weft yarn 12b (see FIG. 2d), which is woven to form a supply excluding space that is not woven into the range, and the warp yarn is woven to warp the conductive line 13 selectively at a position corresponding to the supply excluding space. The paper includes constraining and releasing weft yarns (see 12c, 2b and 2c).
구속 및 해제용 위사(12c)는, 도전선 직조구간(a, 도2a 및 도2b 참조)에서 도전선이 경사(11)와 제1 경사엮음용 위사(12a)에 함께 구속되도록 엮여지고, 도전선 노출구간(b, 도2a 및 도2c 참조)에서 도전선(13)이 경사(11)와 제1 경사엮음용 위사(12a)에 구속되지 않도록 하는 범위 내에서 엮여져 구성된다.The constraining and releasing weft 12c is woven so that the conductive line is constrained together with the warp 11 and the first warp weft 12a in the conductive line weaving section (a, FIGS. 2a and 2b), and the conductive In the line exposure period (b, see FIGS. 2A and 2C), the conductive lines 13 are woven together within a range such that they are not bound to the warp 11 and the first warp weft 12a.
그리고, 도전선(13)은 파형 구조로 배치되게 직조되고, 이 도전선(13)의 배치 경로를 따라 그 양쪽에 제1 실시예와 유사하게 도전선을 지지할 수 있도록 지지선(15)이 직조, 구성될 수 있다. The conductive lines 13 are woven to have a wavy structure, and the support lines 15 are woven so that the conductive lines can be supported on both sides of the conductive lines 13 similarly to the first embodiment. , Can be configured.
도3은 본 발명의 제1 실시예에 따른 도전성 직조물의 제조방법을 설명하기 위한 공정 구성도이다.3 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to the first embodiment of the present invention.
도3을 참조하면, 본 발명의 제1 실시예에 따른 도전성 직조물의 제조방법은 직기에 의해 도1a에 도시된 형태의 도전성 직조물을 제조하는 방법에 관한 것으로, 다수 가닥의 경사를 길이방향을 따라 공급하는 경사 공급과정(S1), 다수 가닥의 위사를 공급하는 위사 공급과정(S2), 위사의 공급방향으로 도전선을 공급하는 도전선 공급과정(S3), 및 경사에 대해 직교방향으로 위사를 엮는 직조물 직조과정(S4)을 구비하고, 직조물 직조과정(S4)은 도전선(13)을 함께 직조하는 도전선 직조과정(S41)을 포함하고 있다.Referring to Figure 3, the method of manufacturing a conductive woven fabric according to the first embodiment of the present invention relates to a method of manufacturing a conductive woven fabric of the type shown in Figure 1a by a loom, the inclination of a plurality of strands along the longitudinal direction Inclined supply process (S1) for supplying, weft supply process (S2) for supplying a plurality of strands of weft, conduction wire supply process (S3) for supplying a conductive wire in the supply direction of the weft yarn, and weft in the orthogonal direction to the slope Weave weaving process (S4) is provided, the weaving process (S4) includes a conductive wire weaving process (S41) for weaving the conductive line 13 together.
도전선 직조과정(S4)은, 경사(11)와 위사(12)를 서로 엮되, 도전선(13)을 경사(11) 및/또는 위사(12)에 엮여지게 하는 도전선 직조단계(S411)와, 도전선 직조단계(S411)의 시행중에 도전선(13)이 공급되지만 경사(11) 및/또는 위사(12)에 엮여지지 않도록 하여 도전선(13)이 도전성 직조물의 외부로 소정 길이만큼 노출되게 하는 도전선 노출단계(S412)를 구비한 점에 특징을 갖는다.In the conductive wire weaving process S4, the warp yarn 11 and the weft yarn 12 are interwoven with each other, and the conductive wire weaving step S411 is such that the conductive wire 13 is laced with the warp yarn 11 and / or the weft yarn 12. The conductive wire 13 is supplied during the conduction of the conductive wire weaving step S411, but is not tied to the warp 11 and / or the weft 12 so that the conductive wire 13 extends to the outside of the conductive woven fabric by a predetermined length. It is characterized in that it has a conductive line exposure step (S412) to be exposed.
경사 공급과정(S1)과 위사 공급과정(S2)은 일반적인 섬유 직조물의 직조과정에서와 마찬가지로 릴에 섬유사를 각각 감아 준비하고 경사는 직기의 경사 직조부로 공급하고, 위사는 직기의 위사 직조부로 공급한다.The warp feed process (S1) and the weft feed process (S2) are prepared by winding the fiber yarn on the reel as in the process of weaving the general fiber weave, and the warp yarn is supplied to the warp weaving unit of the loom, and the weft yarn is supplied to the weft weaving unit of the loom. do.
도전선 직조단계(S411)는 도1a에 도시된 형태의 도전성 직조물을 직조하는 경우에는 위사(12)를 경사(11)에 엮어 매는 과정에서 도전선(13)이 경사(11) 및 위사(12)에 함께 엮여져 구속되도록 하여 시행한다. In the conductive wire weaving step S411, when weaving the conductive woven fabric of the type shown in FIG. 1A, the conductive wire 13 is inclined 11 and weft 12 in the process of weaving the weft 12 to the inclined 11. ) To be tied together and bound.
그리고, 도전선 노출단계(S412)는 위사(12)를 경사(11)에 엮어 매는 과정을 시행하되, 위사(12)가 도전선(13)에 엮여지지 않도록 하여 시행한다.Then, the conductive wire exposure step (S412) is carried out the process of tying the weft yarn 12 to the inclination (11), but is carried out so that the weft yarn 12 is not tied to the conductive wire (13).
한편, 도1f에 도시된 형태의 도전성 직조물을 직조하는 경우에는 도전선(13)이 위사(12)에 의해 구속되는 것이 아니라, 도전선(13)을 경사(11) 및/또는 위사(12)에 엮어 매는 용도의 구속 및 해제용 위사(14)를 공급하는 경우에는 별도의 구속 및 해제용 위사 공급과정(S5)을 구비하여 도전선 직조과정(S41)이 가능하도록 되어 있다. On the other hand, when weaving the conductive woven fabric of the form shown in FIG. 1F, the conductive wire 13 is not bound by the weft yarn 12, but the conductive wire 13 is inclined 11 and / or the weft yarn 12. In the case of supplying the restraint and release weft yarn 14 for the purpose of tying on the wire, the process of weaving a conductive wire (S41) is possible by providing a separate restraint and release weft supply process S5.
도전선 직조단계(S411)는 구속 및 해제용 위사(14)를 경사(11) 및/또는 위사(12)에 엮어 매는 과정을 통해 도전선(13)이 도전성 직조물에 엮여져 구속되도록 하여 시행한다. 그리고, 도전선 직조단계(S411)는, 도전선(13)이 경사 방향을 따라 일자형 구조 또는 파형 구조로 배치되도록 직조한다.Conducting wire weaving step (S411) is carried out by weaving the restraint and release weft yarn 14 to the inclined 11 and / or weft yarn 12 to bind the conductive wire 13 to the conductive weave to be restrained. . In the conductive line weaving step S411, the conductive line 13 is woven so that the conductive line 13 is arranged in a straight or wavy structure along the inclined direction.
그리고, 도전선 노출단계(S412)는 구속 및 해제용 위사(14)를 경사(11)에 엮어 매는 과정을 시행하되, 구속 및 해제용 위사(14)가 도전선(13)에 엮여지지 않도록 하여 시행한다.Then, the conductive wire exposure step (S412) is carried out the process of tying the restraint and release weft 14 to the inclined 11, so that the restraint and release weft 14 is not tied to the conductive line (13). Do it.
이와 같은 본 발명의 제1 실시예에 따른 도전성 직조물 제조방법은 이하에서 구체적으로 설명되는 도전성 직조물 제조장치에 의해 시행할 수 있다.The conductive woven fabric manufacturing method according to the first embodiment of the present invention can be carried out by the conductive woven fabric manufacturing apparatus described in detail below.
도4a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 개략적인 구성도, 도4b는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 변형예에 대한 개략적인 구성도, 도5a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치를 전체적인 구조를 개략적으로 나타난 도면, 도5b는 도5a의 F부 확대 사시도, 도6a는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 요부 사시도, 도6b는 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치의 변형예에 대한 요부 사시도로서, 도6a 및 도6b는 경사 직조부(310), 위사 직조부(320), 도전선 직조부(330), 경사 유도부(340)를 도시한 도면이다.Figure 4a is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention, Figure 4b is a schematic configuration diagram of a modification of the conductive fabric manufacturing apparatus according to a first embodiment of the present invention, Figure 5a Figure 5 is a schematic view showing the overall structure of a conductive woven fabric manufacturing apparatus according to a first embodiment of the present invention, Figure 5b is an enlarged perspective view of the portion F of Figure 5a, Figure 6a is a conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention 6B is a perspective view illustrating main parts of a modified example of the apparatus for manufacturing a conductive woven fabric according to the first embodiment of the present invention, and FIGS. 6A and 6B are inclined weaving part 310, weft weaving part 320, and conductive material. The line weave part 330 and the inclination guide part 340 are shown.
도4a, 도5a, 도5b, 및 도6a를 참조하면, 본 발명의 제1 실시예에 따른 도전성 직조물 제조장치는, 경사(11), 위사(12), 및 도전선(13)을 공급하기 위한 경사공급부(210), 위사공급부(220), 및 도전선공급부(230)와, 직조과정을 수행하도록 프레임(300)상에 구성되는 경사 직조부(310), 위사 직조부(320), 도전선 직조부(330), 경사 유도부(340), 및 직조부 구동장치(350)를 구비한다.4A, 5A, 5B, and 6A, the conductive woven fabric manufacturing apparatus according to the first embodiment of the present invention supplies the warp yarn 11, the weft yarn 12, and the conductive wire 13 to each other. Inclined weaving unit 210, weft supply unit 220, and the conductive wire supply unit 230 for, the inclined weaving unit 310, weft weaving unit 320 configured on the frame 300 to perform the weaving process, conductive The line weaving unit 330, the inclination guide unit 340, and the weaving unit driving unit 350 are provided.
경사공급부(210), 위사공급부(220), 및 도전선공급부(230)는 도4a에 나타난 바와 같이 경사(11), 위사(12), 및 도전선(13)이 감겨져 보관되는 릴로서, 도전성 직조물의 직조에 요구되는 경사, 위사, 및 도전선의 가닥 수량과 대응하는 수량으로 구성되어 릴설치대(200)에 설치된다. 이때, 릴은 경사, 위사, 및 도전선를 권취하기 위한 실패로서 중심 감김봉의 양측에 원형 이탈방지판이 형성된 구조로 되어 있다. The inclined supply unit 210, the weft supply unit 220, and the conductive wire supply unit 230 are reels in which the inclined 11, the weft 12, and the conductive line 13 are wound and stored as shown in FIG. 4A. It consists of the quantity which corresponds to the number of strands of the warp, the weft, and the conductive wire which are required for the weave of a woven fabric, and is installed in the reel mounting stand 200. At this time, the reel has a structure in which circular release preventing plates are formed on both sides of the central winding bar as a failure for winding the warp, the weft and the conductive wire.
경사 직조부(310)는 도4a 및 도6a에 도시된 바와 같이 경사공급부(210)로부터 공급되는 다수 가닥의 경사(11)를 길이방향을 따라 직조하는 구성으로, 프레임(300)에 횡방향으로 설치되는 제1 지지대(311)에 경사(11)가 꿰어지는 다수의 경사바늘(312)이 배치되어 설치된다.4A and 6A, the warp weaving part 310 is configured to weave a plurality of strands of warp 11 supplied from the warp feed part 210 along the longitudinal direction, and transversely to the frame 300. A plurality of inclined needles 312, to which the inclination 11 is sewn, is disposed and installed on the first support 311 to be installed.
도전선 직조부(330)는 도전선공급부(230)로부터 공급되는 적어도 한 가닥 이상의 도전선(13)을 직조하는 구성으로, 경사 직조부(310)의 상측에 배치되고 횡방향으로 설치되는 제2 지지대(331)에 도전선이 꿰어지는 적어도 하나 이상의 도전선바늘(332)이 배치되어 설치되고, 이 제2 지지대(331)의 상측에는 도전선(13)의 이동을 안내하도록 도전선안내봉(333)이 횡방향으로 설치되어 있다.The conductive wire weaving unit 330 is a configuration for weaving at least one or more strands of the conductive wires 13 supplied from the conductive wire supplying unit 230. The second conductive wire weaving unit 330 is disposed above the inclined weaving unit 310 and installed in a transverse direction. At least one conductive wire needle 332 to which the conductive wire is sewn is disposed and installed on the support 331, and a conductive wire guide rod is formed on the upper side of the second support 331 to guide the movement of the conductive wire 13. 333 is provided in the transverse direction.
위사 직조부(320)는 위사공급부(220)로부터 공급되는 다수 가닥의 위사(12)를 직조하는 구성으로, 제2 지지대(331)와 접하여 횡방향으로 설치되는 제3 지지대(321)에 위사(12)가 꿰어지는 다수의 위사바늘(322)이 배치되어 설치되고, 이 제3 지지대(321)의 상측에는 위사의 이동을 안내하도록 위사안내봉(323)이 횡방향으로 설치되어 있다. Weft weaving unit 320 is a configuration for weaving a plurality of strands of the weft yarn 12 supplied from the weft supply unit 220, the weft yarn (3) to the third support 321 is installed in the transverse direction in contact with the second support 331 A plurality of weft needles 322 to which 12 are sewn are disposed and installed, and the weft guide rods 323 are installed in the transverse direction to guide the movement of the weft yarns on the upper side of the third support 321.
경사유도부(340)는 경사 직조부(310)측의 경사(11)를 당겨 위사 직조부(320) 및 도전선 직조부(330)와의 상호작용을 통해 경사(11), 위사(12) 및 도전선(13)의 엮임 동작이 가능하도록 하는 구성으로, 제1 지지대(311)와 마주보게 횡방향으로 설치되는 제4 지지대(341)에 경사바늘(312)에 꿰여진 경사(11)를 걸어 당기는 다수의 당김바늘(342)이 배열 설치되어 있다. 그리고, 당김바늘(342)은 바늘대의 단부에 갈고리(코)가 형성된 구조로 형성되어 전진시에 경사바늘(312)측의 경사(11)를 걸어 매고 후진시에 경사를 당길 수 있도록 되어 있다.The inclination induction part 340 pulls the inclination 11 on the inclination weaving part 310 side to make the inclination 11, the weft 12, and the conductive through interaction with the weft weaving part 320 and the conductive line weaving part 330. In the configuration to enable the weaving operation of the line 13, the inclined 11 is hooked on the inclined needle 312 to the fourth support 341 is installed in the transverse direction facing the first support 311 A plurality of pull needles 342 are arranged in an array. In addition, the pull needle 342 has a structure in which a hook (nose) is formed at the end of the needle bar, so that the inclined needle (11) on the side of the inclined needle (312) can be hung at the time of advancing and the inclined can be pulled at the back (rear).
직조부 구동장치(350)는 진행되는 경사(11)에 대해 직교방향으로 위사(12)를 엮고, 도전선(13)을 경사(11)에 선택적으로 엮을 수 있도록 경사 직조부(310), 위사 직조부(320), 도전선 직조부(330), 및 경사 유도부(340)를 작동시키는 구성으로, 경사 직조부(310), 위사 직조부(320), 도전선 직조부(330)의 작동 영역을 선택적으로 조절할 수 있도록 구성되어, 도전선(13)이 경사(11) 및/또는 위사(12)에 엮여져 도전성 직조물(1)에 일체로 구속되는 도전선 직조구간(a)과, 도전선(13)이 경사 및/또는 위사에 엮여지지 않고 도전성 직조물(1)의 외부로 소정 길이만큼 노출되는 도전선 노출구간(b)을 반복, 형성되게 직조한다.The weaving part driving device 350 weaves the weft yarns 12 in an orthogonal direction with respect to the inclined 11 to advance, and the weaving weave part 310 and the weft yarn so as to selectively weave the conductive line 13 to the warp yarns 11. Operating region of the warp weaving unit 310, the weft weaving unit 320, the conductive wire weaving unit 330 in a configuration for operating the weaving unit 320, the conductive wire weaving unit 330, and the warp induction unit 340 Is configured to selectively adjust the conductive wire 13 is a conductive wire weaving section (a) and the conductive wire that is connected to the inclined 11 and / or weft yarn 12 is integrally constrained to the conductive weave (1), Weave the conductive line exposed section b, which is exposed to the outside of the conductive woven fabric 1 by a predetermined length without being woven to the warp and / or weft yarn, repeatedly formed.
그리고, 직조부 구동장치(350)는 도5a에 도시된 바와 같이 제1 내지 제4 지지대(311,331,321,341)에 이동력을 전달할 수 있도록 접속되어, 제1 지지대(311)를 상하방향으로 병진운동 시키고, 제2 및 제3 지지대(331,321)를 횡방향 및 상하방향으로 병진운동 시키며, 제4 지지대(341)를 전후방향으로 병진운동시키도록 구성된다. 이를 위해, 직조부 구동장치(350)는 제1 지지대 구동부(351), 제4 지지대 구동부(352), 지지대 승강구동부(353), 및 횡방향 구동부(354)를 구비한다. Then, the weaving unit driving unit 350 is connected to transfer the moving force to the first to fourth support (311, 331, 321, 341), as shown in Figure 5a, to translate the first support 311 in the vertical direction, The second and third supports 331 and 321 are translated to move in the horizontal and vertical directions, and the fourth support 341 is configured to translate the front and rear directions. To this end, the weaving part driving device 350 includes a first support drive 351, a fourth support drive 352, a support lift driver 353, and a lateral drive 354.
제1 지지대 구동부(351)는 제1 지지대(311)를 상하로 요동시키는 구성으로, 제4 지지대(341)의 전진동작에 따라 당김바늘(342)이 전진되면서 경사(11)를 용이하게 걸어 맬 수 있도록 제1 지지대(311)를 상승시켜 경사바늘(312)을 들어올리고, 제4 지지대(341)의 후진시에 제1 지지대(311)가 하강되면서 경사바늘(312)이 하방 이동되도록 하는 작동을 수행한다. 이 제1 지지대 구동부(351)는 제1 지지대(311)를 상하로 이동시킬 수 있는 구조라면 제한 없이 다양한 기구적 메커니즘을 갖도록 구성할 수 있다. 예컨대, 제1 지지대 구동부(351)는 모터(미도시)에 의해 회전되는 축상에 캠(미도시)을 설치하여 이 캠의 회전동작에 따라 제1 지지대(311)를 승강시키도록 구성하거나, 전기실린더(미도시) 또는 공압실린더(미도시)로 구성되어 로드의 전후진 동작에 따라 제1 지지대를 승강시키도록 구성할 수 있다. 그 외에도 제1 지지대 구동부(351)는 모터, 풀리, 타이밍벨트 등을 구비한 벨트구동장치(미도시)에 의해 구성될 수도 있다. The first support drive unit 351 is configured to swing the first support 311 up and down, and as the pull needle 342 is advanced in accordance with the forward movement of the fourth support 341, the inclined 11 is easily hooked up. Raising the first support 311 so as to lift the inclined needle 312, the operation of the inclined needle 312 is moved downward while the first support 311 is lowered when the fourth support 341 is backward Do this. The first support drive unit 351 can be configured to have a variety of mechanical mechanisms without limitation as long as the structure can move the first support 311 up and down. For example, the first support drive unit 351 is configured to raise or lower the first support 311 according to the rotational operation of the cam by installing a cam (not shown) on the axis rotated by a motor (not shown), or Consists of a cylinder (not shown) or a pneumatic cylinder (not shown) can be configured to raise and lower the first support in accordance with the forward and backward movement of the rod. In addition, the first support drive unit 351 may be configured by a belt driving device (not shown) having a motor, a pulley, a timing belt, and the like.
제4 지지대 구동부(352)는 제4 지지대(341)를 전후진 시키는 구성으로, 당김바늘(342)이 전진 및 후진될 수 있도록 제4 지지대(341)을 전후진 시킬 수 있다면, 캠을 구비한 모터, 전기실린더 및 공압실린더 등 널리 알려진 다양한 기구적 메커니즘을 갖도록 구성될 수 있다. The fourth support drive unit 352 is configured to move the fourth support 341 forward and backward, so that the fourth support 341 can be moved forward and backward so that the pull needle 342 can be moved forward and backward, and provided with a cam. It can be configured to have a variety of well-known mechanical mechanisms such as a motor, an electric cylinder and a pneumatic cylinder.
지지대 승강구동부(353)는 제2 및 제3 지지대(331,321)를 상하로 승강시키는 구성으로, 도5a에 도시된 바와 같이 프레임(300)의 양측에 설치되고 제2 및 제3 지지대(331,321)가 삽입되는 승강블록(353a), 이 승강블록(353a)을 상하로 승강시키는 승강구동장치(353b)로 이루어진다. 이때, 승강구동장치(353b)는 전기실린더, 공압실린더, 캠을 구비한 모터, 벨트구동장치 등으로 구성될 수 있다.The support elevating driving unit 353 is configured to elevate the second and third supports 331 and 321 up and down. As shown in FIG. 5A, the support elevating driving unit 353 is installed at both sides of the frame 300 and the second and third supports 331 and 321 are provided. The lifting block 353a to be inserted, and the lifting drive device 353b for elevating the lifting block 353a up and down. In this case, the lifting driving device 353b may be configured of an electric cylinder, a pneumatic cylinder, a motor having a cam, a belt driving device, or the like.
횡방향 구동부(354)는, 도5a 및 도5b에 도시된 바와 같이 제2 및 제3 지지대(331,321)를 횡방향으로 이동시키는 구성으로, 프레임(300)의 일측에 제2 및 제3 지지대(331,321)의 일측 단부와 연결되도록 대응하는 수량으로 구성된 연결로드(354a), 각 연결로드(354a)와 접속되는 캠부재(354b), 출력축에 캠부재(354b)가 접속되어 제2 및 제3 지지대에 구동력을 제공하는 모터(354c), 캠부재(354b)의 회동 각도를 감지하여 제어부(미도시)에 인가함으로써 모터(354c)의 구동을 제어하는 감지센서(354d)를 구비한다.As illustrated in FIGS. 5A and 5B, the lateral driving unit 354 moves the second and third supports 331 and 321 in the lateral direction, and the second and third supports (1) are disposed on one side of the frame 300. Connecting rods 354a configured in a corresponding quantity so as to be connected to one end of the 331 and 321, a cam member 354b connected to each connecting rod 354a, and a cam member 354b connected to the output shaft, so that the second and third supports are supported. And a sensing sensor 354d for controlling the driving of the motor 354c by detecting a rotation angle of the motor 354c and the cam member 354b to provide a driving force to the control unit (not shown).
한편, 전술한 도1f에 도시된 형태의 도전성 직조물을 직조하기 위한 도전성 직조물 제조장치는 도4b 및 도6b에 도시된 바와 같이 도전선(13)이 위사(12)에 의해 구속되는 것이 아니라, 도전선(13)을 경사(11) 및/또는 위사(12)에 엮어 매는 구속 및 해제용 위사(14)를 직조하기 위한 구속 및 해제용 직조부(360)가 더 구비되어야 한다. On the other hand, in the conductive woven fabric manufacturing apparatus for weaving the conductive woven fabric of the type shown in Figure 1f described above, the conductive wire 13 is not constrained by the weft 12, as shown in Figure 4b and 6b, A restraint and release weave 360 for weaving the restraint and release weft 14, which ties the line 13 to the warp 11 and / or the weft 12, should be further provided.
구속 및 해제용 직조부(360)는 릴설치대(200)에 별도로 추가되는 위사공급부(240)로부터 공급되는 복수 가닥의 위사를 이용하여 도전선 직조구간(a)에서 도전선(13)이 경사(11) 및/또는 위사(12)에 구속되도록 엮고, 도전선 노출구간(b)에서 경사(11) 및/또는 위사(12)에 엮되 도전선(13)이 도전성 직조물(1)에 구속되지 않도록 엮기 위해 구성된 것이다.Constraining and releasing weaving part 360 is inclined by the conductive line 13 in the conductive line weave section (a) by using a plurality of strands of weft supplied from the weft supply unit 240 is separately added to the reel mount (200) ( 11) and / or to be constrained to the weft 12, and to the inclined 11 and / or weft 12 in the conductive line exposed section (b) so that the conductive line 13 is not constrained to the conductive woven fabric (1) It is configured to weave.
그리고, 구속 및 해제용 직조부(360)는, 제2 지지대(331)와 대향되는 제3 지지대(321)의 마주보는 위치에 횡방향으로 설치되는 제5 지지대(361)에 구속 및 해제용 위사(14)가 꿰어지는 복수의 구속 및 해제용 바늘(362)이 도전선(13)의 배치 영역에 배치되도록 설치되어 있다. Then, the restraint and release weaving part 360 is a weft for restraint and release on the fifth support (361) which is installed in the transverse direction at the position facing the second support (331) facing the second support (331). A plurality of restraining and releasing needles 362 to which the 14 is sewn are provided so that they may be arrange | positioned at the arrangement | positioning area of the conductive wire 13.
아울러, 직조부 구동장치(350)는 제5 지지대(361)를 횡방향 및 상하방향으로 요동시키되, 도전선 직조구간(a)에서 제5 지지대(361)의 횡방향 병진운동 범위를 구속 및 해제용 위사(14)가 도전선(13)에 엮여지는 범위로 작동시키고, 도전선 노출구간(b)에서 제5 지지대(361)의 횡방향 병진운동 범위를 구속 및 해제용 위사(14)가 도전선(13)에 엮여지지 않는 범위로 작동시키도록 구성되어 있다.In addition, the weaving part driving device 350 swings the fifth support 361 in the horizontal and vertical directions, but restrains and releases the transverse range of the transverse movement of the fifth support 361 in the conductive line weaving section (a). The weft yarn 14 is operated in a range that is connected to the conductive line 13, and the weft yarn 14 for restraining and releasing the transverse translational movement range of the fifth support 361 in the conductive line exposed section b is conducted. It is configured to operate in the range which is not tied to the line 13.
이를 위해, 제2 및 제3 지지대(331,321)를 상하로 승강시키기 위해 구성된 지지대 승강구동부(353)의 승강블록(353a)에 제5 지지대(361)가 삽입 설치되고, 제5 지지대를 횡방향으로 이동시키기 위해 연결로드(354a), 캠부재(354b), 모터(354c), 및 감지센서(354d)로 구성된 횡방향 구동부(354) 유닛이 하나 더 구성되어 있다.To this end, a fifth support 361 is inserted into the elevating block 353a of the support elevating drive unit 353 configured to elevate the second and third supports 331 and 321 up and down, and the fifth support is transversely installed. In order to move, one further unit of the lateral drive unit 354 is constituted by the connecting rod 354a, the cam member 354b, the motor 354c, and the sensor 354d.
한편, 도5a의 미설명부호 301은 직조부 구동장치(350)의 구동신호를 입력하기 위한 입력부로서, 이 입력부(301)로부터 입력된 신호에 따라 제어부(미도시)는 직조부 구동장치(350)를 제어하여 경사 및 위사의 엮임 형태, 도전선의 횡방향 이동거리, 도전선이 파형구조로 엮여질 경우 도전선 굴곡부의 진폭, 굴곡횟수 등을 조절할 수 있다.Meanwhile, reference numeral 301 of FIG. 5A is an input unit for inputting a driving signal of the weaving unit driving apparatus 350, and a controller (not shown) is a weaving unit driving apparatus 350 according to a signal input from the input unit 301. ) Can control the weaving form of the warp and weft, the transverse movement distance of the conductive line, and the amplitude of the conductive line bend and the number of bends when the conductive line is woven into the wave structure.
도7은 본 발명의 제2 실시예에 따른 도전성 직조물의 제조방법을 설명하기 위한 공정 구성도이다.7 is a process block diagram for explaining a method of manufacturing a conductive woven fabric according to a second embodiment of the present invention.
도7을 참조하면, 본 발명의 제2 실시예에 따른 도전성 직조물의 제조방법은 직기에 의해 도2a 내지 도2d에 도시된 형태의 도전성 직조물을 제조하는 방법에 관한 것으로, 전술한 제1 실시예에 따른 도전성 직조물의 제조방법과 마찬가지로 경사 공급과정(S1), 위사 공급과정(S2), 도전선 공급과정(S3), 및 직조물 직조과정(S4)을 구비하고, 직조물 직조과정(S4)은 도전선을 함께 직조하는 도전선 직조과정(S41)을 포함하고 있다.Referring to FIG. 7, the method of manufacturing the conductive woven fabric according to the second embodiment of the present invention relates to a method of manufacturing the conductive woven fabric of the type shown in FIGS. 2A to 2D by a weaving machine. Similar to the manufacturing method of the conductive woven fabric according to the present invention is provided with an inclined supply process (S1), weft supply process (S2), conductive wire supply process (S3), and woven fabric weaving process (S4), the woven fabric weaving process (S4) A conductive wire weaving process (S41) for weaving the lines together is included.
도전선 직조과정(S41)은, 도전선(13)을 경사(11)에 엮여지게 하는 도전선 직조단계(S411)와, 도전선 직조단계(S411)의 시행중에 도전선(13)이 공급되지만 경사(11)에 엮여지지 않도록 하여 도전성 직조물(1')의 외부로 소정 길이만큼 노출되게 하는 도전선 노출단계(S412)를 구비한다.In the conductive wire weaving process S41, the conductive wire 13 is supplied during the conducting of the conductive wire weaving step S411 and the conductive wire weaving step S411 which causes the conductive wire 13 to be woven to the inclination 11. The conductive wire exposing step S412 is provided so as not to be woven on the warp 11 so as to be exposed to the outside of the conductive woven fabric 1 'by a predetermined length.
위사 공급과정(S2)은 제1 위사공급과정(S21), 제2 위사공급과정(S22), 및 구속 및 해제용 위사 공급과정(S23)을 포함한다.The weft supply process (S2) includes a first weft supply process (S21), a second weft supply process (S22), and a binding and release weft supply process (S23).
제1 위사공급과정(S21)은 도전선(13)을 기준으로 하여 내측으로 경사(11)와 엮여지는 제1 경사엮음용 위사(12a)를 공급하는 것으로, 도전선 직조과정(S41)의 시행 후에 도전성 직조물(1')의 내측면에 배열되는 위사면이 형성되도록 한다.The first weft supply process S21 is to supply the first warp weft yarn 12a that is intertwined with the warp 11 to the inside with respect to the conductive line 13, and conducts the weaving process of the conductive wire S41. Later, the weft surface arranged on the inner side of the conductive woven fabric 1 'is formed.
제2 위사공급과정(S22, 도2c 및 도2d 참조)은 도전선(13)을 기준으로 하여 외측으로 경사(11)와 엮여지는 제2 경사엮음용 위사(12b)를 공급하되 도전선(13)의 배치 폭에 해당되는 폭의 범위로는 제2 경사엮음용 위사의 공급을 배제한 공급제외공간을 갖도록 하여 시행한다.The second weft supply process (see S22, FIG. 2C and FIG. 2D) supplies a second warp weft thread 12b that is twisted with the warp 11 to the outside based on the conductive line 13, but the conductive wire 13 In the range of the width corresponding to the arrangement width of), it is to be carried out so as to have a non-supply space that excludes the supply of the second warp weft.
구속 및 해제용 위사 공급과정(S23, 도2b 참조)은 제2 위사공급과정(S22)에서 형성된 공급제외공간과 대응하는 이격된 위치에서 도전선(13)을 선택적으로 경사(11)에 엮어 매는 용도의 구속 및 해제용 위사(12c)를 공급하는 과정이다.Constraining and releasing weft supply process (S23, see Fig. 2b) is to tie the conductive line 13 selectively to the inclined 11 at a spaced position corresponding to the supply exclusion space formed in the second weft supply process (S22). It is a process of supplying the constraining and releasing weft yarn 12c of use.
도전선 직조단계(S411, 도2a의 a 영역 참조)는 제1 및 제2 경사엮음용 위사(12a,12b)와 구속 및 해제용 위사(12c)를 동시에 경사(11)에 엮어 매는 과정을 시행하되(도2d 참조), 구속 및 해제용 위사(12c)에 의해 도전선(13)이 경사(11)와 제1 경사엮음용 위사(12a,12b)에 함께 엮여져 구속되도록 하여 시행한다도(도2b 참조). 그리고, 도전선 직조단계(S411)는 도전선(13)이 경사(11) 방향을 따라 일자형 구조로도 직조할 수 있지만, 본 실시예에서는 도전선(13)을 파형 구조로 배치되게 직조한다. In the conducting wire weaving step (S411, see region a of FIG. 2A), a process of weaving the first and second warp wefts 12a and 12b and the restraint and release wefts 12c to the warp 11 at the same time is carried out. 2 (D), the conductive wire 13 is tied together to the warp 11 and the first warp wefts 12a and 12b by the restraint and release weft yarn 12c. 2b). In the conductive line weaving step S411, the conductive line 13 may be woven in a straight structure along the inclination 11 direction, but in the present embodiment, the conductive line 13 is woven so as to have a wavy structure.
그리고, 도전선 노출단계(S412, 도2a의 b 영역 참조)는 제1 및 제2 경사엮음용 위사(12a,12b)를 경사(11)에 엮여지도록 하고(도2d 참조), 구속 및 해제용 위사(12c)를 경사에 엮되 도전선이 경사와 제1 경사엮음용 위사에 구속되지 않도록 하는 범위내에서 엮여지도록 하는 것으로(도2c 참조), 후술되는 제5 지지대(361)의 횡방향 이동범위를 작게 하여 구속 및 해제용 위사(12c)가 도전선(13)에 엮여지지 않고 경사(11)에만 엮여지도록 하여 시행하면, 도전선(13)은 도전성 직조물(1')의 외부로 노출되어 도전선 노출구간(b)을 형성하게 된다. In addition, the conductive line exposing step S412 (refer to region b of FIG. 2A) causes the first and second warp weft yarns 12a and 12b to be woven to the warp yarn 11 (see FIG. 2D), and for restraint and release. By weaving the weft yarn 12c to the warp yarn so that the conductive line is not bound to the warp yarn and the first warp weft weft yarn (see FIG. 2C), the transverse movement range of the fifth support 361 to be described later When the small and the constraining and releasing weft yarn 12c is not woven to the conductive wire 13 but is woven only on the inclined 11, the conductive wire 13 is exposed to the outside of the conductive woven fabric 1 ′ and is conductive. Line exposure section (b) is formed.
한편, 도전선 직조단계(S411)는 도전성 직조물(1')에 직조된 도전선(13)의 돌출이나 뒤틀림이 방지되도록 그 배치 경로를 따라 좌우측에 배치되게 지지선(15)이 도전선(13)과 함께 공급, 직조되는 것이 바람직하다. 이를 위해, 후술(도9 참조)되는 바와 같이 도전선(13)을 직조하는 도전선바늘(332)의 좌우측에 해당되는 제2 지지대(331)에 지지선바늘(334)을 설치하여 지지선(15)을 꿰여 공급함으로써 구현할 수 있다.On the other hand, in the conductive wire weaving step (S411), the support line 15 is disposed on the left and right sides along the disposition path so that the protruding or twisting of the conductive wire 13 woven to the conductive woven fabric 1 'is prevented. It is preferably supplied and woven together. To this end, as will be described later (see FIG. 9), the support line needle 334 is installed on the second support 331 corresponding to the left and right sides of the conductive line needle 332 for weaving the conductive line 13. This can be achieved by threading and supplying.
이와 같은 본 발명의 제2 실시예에 따른 도전성 직조물 제조방법은 이하에서 구체적으로 설명되는 도전성 직조물 제조장치에 의해 시행할 수 있다.The conductive woven fabric manufacturing method according to the second embodiment of the present invention can be carried out by the conductive woven fabric manufacturing apparatus described in detail below.
도8은 본 발명의 제2 실시예에 따른 도전성 직조물 제조장치의 개략적인 구성도, 도9는 본 발명의 제2 실시예에 따른 도전성 직조물 제조장치의 요부 사시도로서, 제2 실시예에 따른 도전성 직조물 제조장치의 전체 외관구조와 직조부 구동장치(350)는 제1 실시예와 유사하므로 구체적인 도시를 생략하였다. 그리고, 제1 실시예에 따른 도전성 직조물 제조장치와 유사한 구성에 대하여는 구체적인 설명을 생략한다.8 is a schematic configuration diagram of a conductive woven fabric manufacturing apparatus according to a second embodiment of the present invention, Figure 9 is a perspective view of the main portion of a conductive woven fabric manufacturing apparatus according to a second embodiment of the present invention, the conductive according to the second embodiment The overall appearance structure of the woven fabric manufacturing apparatus and the weaving part driving device 350 are similar to those of the first embodiment, and thus, a detailed illustration thereof is omitted. In addition, the detailed description is abbreviate | omitted about the structure similar to the conductive fabric manufacturing apparatus which concerns on 1st Embodiment.
도5a, 도5b, 도8, 도9를 참조하면, 본 발명의 제2 실시예에 따른 도전성 직조물 제조장치는, 경사(11), 제1 및 제2 경사엮음용 위사(12a,12b), 구속 및 해제용 위사(12c), 및 도전선(13)을 공급하기 위한 경사공급부(210), 위사공급부(220), 및 도전선공급부(230)를 구비하고, 직조과정을 수행하도록 프레임(300)상에 구성되는 경사 직조부(310), 제1 위사 직조부(370), 제2 위사 직조부(380), 도전선 직조부(330), 경사 유도부(340), 및 직조부 구동장치(350)를 구비한다.5A, 5B, 8, and 9, the conductive fabric manufacturing apparatus according to the second embodiment of the present invention, the warp 11, the first and second warp wefts 12a, 12b, And a weft feeder 210, a weft feeder 220, and a conductive wire feeder 230 for supplying the constraining and releasing weft yarn 12c, and a conductive wire 13 to perform a weaving process. Inclined weaving part 310, the first weft weaving part 370, the second weft weaving part 380, the conductive wire weaving part 330, the inclination induction part 340, and the weaving part driving device ( 350).
경사공급부(210), 위사공급부(220), 및 도전선공급부(230)는 제1 실시예와 마찬가지로 경사, 위사, 및 도전선이 감겨져 보관되는 릴로 구성하되, 제2 실시예의 위사는 제1 및 제2 경사엮음용 위사(12a,12b), 구속 및 해제용 위사(12c)로 나누어져 있으므로 각각 별도로 릴을 설치하여 구성한다.The inclined supply unit 210, the weft supply unit 220, and the conductive line supply unit 230 may be formed of a reel in which the inclined, the weft, and the conductive line are wound and stored as in the first embodiment, but the weft of the second embodiment may be the first and Since the second warp weft yarns 12a and 12b and the restraint and release weft yarns 12c are divided into reels, respectively.
경사 직조부(310)는 경사공급부(210)로부터 공급되는 다수 가닥의 경사를 길이방향을 따라 직조하는 구성으로 프레임(300)에 횡방향으로 설치되는 제1 지지대(311)에 경사(11)가 꿰어지는 다수의 경사바늘(312)이 설치되어 있다.The inclined weaving unit 310 is a configuration for weaving a plurality of strands inclined along the longitudinal direction from the inclined supply unit 210 inclined 11 to the first support 311 installed in the frame 300 in the transverse direction A plurality of inclined needles 312 to be sewn are installed.
도전선 직조부(330)는 경사 직조부(310)의 상측에 배치되어 도전선공급부(230)로부터 공급되는 적어도 한 가닥 이상의 도전선(13)을 경사방향을 따라 직조하는 구성으로, 횡방향으로 설치되는 제2 지지대(331)에 도전선(13)이 꿰어지는 적어도 하나 이상의 도전선바늘(332)이 설치되어 있다. The conductive wire weaving unit 330 is disposed above the inclined weaving unit 310 so as to weave at least one strand or more of the conductive wires 13 supplied from the conductive wire supplying unit 230 along the inclined direction. At least one conductive wire needle 332 to which the conductive wire 13 is sewn is provided on the second support 331 provided.
그리고, 제2 지지대(331)는 도9에 도시된 바와 같이 도전선(13)의 배치 경로를 따라 좌우측에 배치되게 지지선(15)을 직조할 수 있도록 도전선바늘(332)의 좌우측에 지지선(15)이 꿰여지는 지지선바늘(334)이 설치되는 바람직하다. 이때, 지지선바늘(334)은 지지선(15)의 이격거리에 맞도록 도전선바늘(332)과 일정한 이격 거리를 두고 설치한다.And, as shown in FIG. 9, the second support 331 may be formed on the left and right sides of the conductive wire needle 332 so that the support line 15 can be woven so as to be disposed on the left and right sides along the placement path of the conductive line 13. It is preferable that a support line needle 334 to which 15 is sewn is provided. At this time, the support line needle 334 is installed at a predetermined distance from the conductive line needle 332 to match the separation distance of the support line 15.
경사 유도부(340)는 경사 직조부(310)측의 경사(11)를 당길 수 있도록 마주보게 배치되고, 제1 및 제2 위사 직조부(370,380) 및 도전선 직조부(310)와의 상호작용을 통해 경사(11), 제1 및 제2 경사엮음용 위사(12a,12b) 및 도전선(13)의 엮임 동작이 가능하도록 하는 구성으로, 횡방향으로 설치되는 제4 지지대(341)에 경사바늘(312)에 꿰여진 경사(11)를 걸어 당기는 다수의 당김바늘(342)이 설치되어 있다. The inclination induction part 340 is disposed to face each other so as to pull the inclination 11 on the inclination weaving part 310, and interacts with the first and second weft weaving parts 370 and 380 and the conductive line weaving part 310. An inclined needle to the fourth support 341 which is installed in the transverse direction so as to enable the weaving operation of the warp 11, the first and the second warp weft yarns 12a and 12b and the conductive line 13 through A plurality of pull needles 342 for pulling the inclined 11 sewn on 312 are provided.
제1 위사 직조부(370)는 도전선 직조부(330)의 일측에 배치되어, 도전성 직조물(1')의 일측면을 형성하도록 위사공급부(220)로부터 공급되는 다수 가닥의 제1 경사엮음용 위사(12a)를 경사(11)에 직조하는 구성으로, 제2 지지대(331)의 내측에 접하여 횡방향으로 설치되는 제3a 지지대(371)에 제1 경사엮음용 위사(12a)가 꿰어지는 다수의 위사바늘(372)이 배치되어 설치되고, 이 제3a 지지대(371)의 상측에는 제1 경사엮음용 위사의 이동을 안내하도록 위사안내봉(373)이 횡방향으로 설치되어 있다. The first weft weaving unit 370 is disposed on one side of the conductive wire weaving unit 330, for the first warp weave of the multiple strands supplied from the weft supply unit 220 to form one side of the conductive weave 1 ′. In the structure which weaves the weft yarn 12a to the inclination 11, the many in which the 1st inclination weft yarn 12a is sewed to the 3a support base 371 which is installed in the transverse direction in contact with the inside of the 2nd support base 331, and is sewed. The weft needle 372 is disposed and installed, the weft guide bar 373 is provided in the transverse direction to guide the movement of the first warp weft for the upper side of the third a support (371).
제2 위사 직조부(380)는 도전선 직조부(330)의 타측에 배치되어, 도전성 직조물(1')의 타측면을 형성하도록 위사공급부(220)로부터 공급되는 다수 가닥의 제2 경사엮음용 위사(12b)를 경사(11)에 직조하는 구성으로, 제3a 지지대(371)와 마주보는 제2 지지대(331)의 외측에 접하여 횡방향으로 설치되는 제3b 지지대(381)에 제2 경사엮음용 위사(12b)가 꿰어지는 다수의 위사바늘(382)이 배치되어 설치되고, 이 제3b 지지대(371)의 상측에는 제2 경사엮음용 위사(12b)의 이동을 안내하도록 위사안내봉(383)이 횡방향으로 설치되어 있다. The second weft weaving unit 380 is disposed on the other side of the conductive wire weaving unit 330, for the second strand weaving of a plurality of strands supplied from the weft supply unit 220 to form the other side of the conductive weave 1 '. A second warp thread is formed on the third b support 381 which is installed in the transverse direction in contact with the outside of the second support 331 facing the third a support 371 in a configuration of weaving the weft yarn 12b to the inclination 11. A plurality of weft needles 382 in which the weft yarns 12b are sewn are disposed and installed, and the weft guide rods 383 above the 3b support base 371 to guide the movement of the second warp weft yarns 12b. ) Is installed in the transverse direction.
직조부 구동장치(350)는 제1 및 제2 경사엮음용 위사(12a,12b)가 경사(11)에 대해 직교방향으로 엮여지고, 도전선(13)이 경사방향으로 선택적으로 엮여지도록 경사 직조부(310), 제1 및 제2 위사 직조부(370,380), 도전선 직조부(330), 및 경사 유도부(340)를 작동시키도록 구성되어 있다. The weaving drive unit 350 is inclined weave so that the first and second warp weft yarns 12a and 12b are woven in the orthogonal direction with respect to the warp 11, and the conductive line 13 is selectively woven in the warp direction. It is configured to operate the part 310, the first and second weft weaving parts 370 and 380, the conductive wire weaving part 330, and the warp induction part 340.
특히, 직조부 구동장치(350)는 제1 및 제2 위사 직조부(370,380), 도전선 직조부(330) 등의 작동 영역을 선택적으로 조절할 수 있도록 구성되어, 도전선(13)이 경사(11) 및/또는 제1 및 제2 경사엮음용 위사(12a,12b)에 엮여져 도전성 직조물(1')에 일체로 구속되는 도전선 직조구간(a)과, 도전선이 경사 및/또는 제1 및 제2 경사엮음용 위사에 엮여지지 않고 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간(b)을 갖는 도전성 직조물을 직조할 수 있도록 구성된 점에 특징을 갖는다.In particular, the weaving part driving device 350 is configured to selectively adjust operating regions of the first and second weft weaving parts 370 and 380 and the conductive wire weaving part 330, so that the conductive wire 13 is inclined ( 11) and / or conductive wire weave section a, which is woven into the first and second warp weft yarns 12a and 12b and is integrally restrained by the conductive woven fabric 1 ', and the conductive wire is warp and / or first It is characterized in that the conductive woven fabric having a conductive line exposed section (b) exposed to the outside of the conductive woven fabric by a predetermined length without being woven to the first and second warp weft yarns is characterized.
이를 위해, 직조부 구동장치(350)는 제1 지지대(311)를 상하방향으로 병진운동 시키고, 제2, 제3a, 제3b 지지대(331,371,381)를 횡방향 및 상하방향으로 병진운동 시키며, 제4 지지대(341)를 전후방향으로 병진운동 시킬 수 있도록 제1 내지 제4 지지대에 이동력을 전달할 수 있도록 기구적으로 접속되는 제1 지지대 구동부(351), 제4 지지대 구동부(352), 지지대 승강구동부(353), 및 횡방향 구동부(354)를 구비한다. 그리고, 전술한 제1 실시예와 유사하여 구체적인 설명은 생략하지만, 횡방향 구동부(354)에 제3b 지지대(381)를 구동시키기 위한 연결로드(354a), 캠부재(354b), 모터(354c), 및 감지센서(354d)가 더 구비되어 있다.To this end, the weaving unit driving unit 350 translates the first support 311 in the vertical direction, translates the second, third, and third support bars 331, 371 and 381 in the transverse direction and the vertical direction, and the fourth A first support drive unit 351, a fourth support drive unit 352, and a support lift drive unit which are mechanically connected to transfer the moving force to the first to fourth support units so as to translate the support 341 in the forward and backward directions. 353 and a lateral drive 354. And, similar to the first embodiment described above, a detailed description thereof will be omitted, but a connecting rod 354a, a cam member 354b, and a motor 354c for driving the third b support 381 to the lateral drive unit 354 will be omitted. , And a sensor 354d is further provided.
한편, 제2 실시예에 따른 도전성 직조물 제조장치는 도9에 도시된 바와 같이 제2 위사 직조부(380)를 도전선바늘(332)의 배치 폭에 해당되는 폭의 범위로 위사바늘(382)의 배치를 생략한 바늘 미설치구간(e)을 갖도록 구성하고, 이 바늘 미설치구간(e)과 대응되는 영역으로 구속 및 해제용 위사(12c)를 선택적으로 엮는 구속 및 해제용 직조부(360)를 구비한 점에 특징을 갖는다. On the other hand, in the conductive woven fabric manufacturing apparatus according to the second embodiment, the weft needle 382 in the range of the width corresponding to the placement width of the conductive wire needle 332, as shown in Figure 9 The restraint and release weaving part 360 is configured to have a needle non-installation section (e), which omits the arrangement, and to selectively weave the restraint and release weft yarn 12c into a region corresponding to the needle non-installation section (e). It is characterized by the provided points.
구속 및 해제용 직조부(360)는 제2 위사 직조부(380)에 접하여 배치되어 직조부 구동장치(350)에 의해 횡방향 및 상하방향으로 요동되는 제5 지지대(361)에 바늘 미설치구간(e)과 대응되는 영역으로 도전사엮음용 바늘(363)이 배치, 설치되어 있다.The restraining and releasing weaving part 360 is disposed in contact with the second weft weaving part 380 and has no needle section in the fifth support 361 which is swinged in the lateral and vertical directions by the weaving part driving device 350. A conductive yarn weaving needle 363 is disposed and provided in an area corresponding to e).
제5 지지대(361)는 직조부 구동장치(350)의 작동에 따라 도전사엮음용 바늘(362)을 횡방향 및 상하방향으로 요동시키면서 도전선 직조구간(a)과 도전선 노출구간(b)을 갖도록 직조과정을 수행하게 된다. 즉, 도2b 및 도9에 도시된 바와 같이 도전선 직조구간(a)에서 도전사엮음용 바늘(362)의 이동거리(제5 지지대의 횡방향 병진운동 범위)를 구속 및 해제용 위사(12c)를 도전선(13)에 엮여지는 범위로 작동시키고, 도2c 및 도9에 도시된 바와 같이 도전선 노출구간(b)에서는 도전사엮음용 바늘(362)의 이동거리(제5 지지대의 횡방향 병진운동 범위)를 구속 및 해제용 위사(12c)가 도전선(13)에 엮여지지 않는 범위로 작동시킨다.As the fifth support 361 swings the conductive thread weaving needle 362 in the horizontal and vertical directions according to the operation of the weaving unit driving device 350, the fifth support 361 may conduct the conductive line weaving section a and the conductive line exposing section b. Weaving process is carried out to have. That is, as shown in FIGS. 2B and 9, the weft yarn 12c for restraining and releasing the moving distance of the conductive yarn weaving needle 362 (the transverse translation range of the fifth support) in the conductive yarn weaving section a is shown. Is operated within the range of being connected to the conductive line 13, and as shown in FIGS. 2C and 9, in the conductive line exposed section b, the moving distance of the conductive thread weaving needle 362 (the transverse translation of the fifth support) Range of motion) is operated in such a range that the binding and releasing weft 12c is not tied to the conductive line 13.
한편, 전술한 제2 실시예에 따른 도전성 직조물 제조장치를 이용하여 도전성 직조물을 직조하는 과정을 간략하게 설명한다.On the other hand, the process of weaving the conductive woven fabric using the conductive woven fabric manufacturing apparatus according to the second embodiment described above will be briefly described.
먼저, 입력부(301)를 통해 도전선(13)이 파형구조로 엮여지는 도전선 직조구간(a)과, 소정 간격 마다 도전선 노출구간(b)이 형성되도록 설정하고 직조부 구동장치(350)를 작동시키게 되면, 제1 지지대 구동부(351)의 작동으로 경사(11)가 상하로 이동되면서 당김바늘(342)측으로 공급되고, 제4 지지대 구동부(352)의 작동에 따라 전후진되는 제4 지지대(341)에 배치된 당김바늘(342)이 경사(11)를 당겨 루프(코)를 형성하며, 지지대 승강구동부(353) 및 횡방향 구동부(354)의 작동으로 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)가 상하 및 횡방향으로 병진운동을 시행하면서 직조과정을 수행한다.First, the conductive line weaving section (a) where the conductive line 13 is woven into the waveform structure through the input unit 301 and the conductive line exposing section (b) are formed at predetermined intervals, and the weaving unit driving device 350 is formed. When it is operated, the inclined 11 is moved up and down by the operation of the first support drive unit 351 is supplied to the pull needle 342 side, the fourth support is moved forward and backward in accordance with the operation of the fourth support drive unit 352 A pull needle 342 disposed at 341 pulls the inclination 11 to form a loop (nose), and the second, third, third, and third operations are performed by the operation of the support lift driver 353 and the transverse drive unit 354. , And the fifth support (331,371,381,361) performs the weaving process while performing the translational movement in the vertical and horizontal directions.
이를 보다 구체적으로 설명하면, 제1 지지대(311)의 상승동작시에 제4 지지대(341)가 전진되면서 당김바늘(342)이 전진되고, 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)가 상승됨과 동시에 일측 횡방향측(횡방향 구동부측 방향)으로 이동된다. 연이어 제1 지지대(311)의 하강동작과 제4 지지대(341)의 후진동작이 동시에 시행되면서 당김바늘(342)이 경사(11)를 당겨 루프를 형성하게 되며, 이때, 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)는 저마다 설정된 이동거리만큼 일측 횡방향측(횡방향 구동부측) 이동을 계속하면서 점차적으로 하강되고, 제1 및 제2 경사엮음용 위사, 도전선, 및 구속 및 해제용 위사(12a,12b,13,12c)는 경사(11)와 엮여지게 된다.In more detail, the pulling needle 342 is advanced while the fourth support 341 is advanced during the ascending operation of the first support 311, and the second, third, third and fifth supports ( 331,371,381,361 are raised and moved to one side transverse side (the transverse drive side). Subsequently, the descending operation of the first support 311 and the backward operation of the fourth support 341 are simultaneously performed, and the pulling needle 342 pulls the inclination 11 to form a loop, wherein the second, third, The third and fifth supports 331, 371, 381, and 361 are gradually lowered while continuing the movement of one side transverse side (lateral drive unit side) by the set movement distance, respectively, and the first and second warp wefts, conductive lines, and restraints. And release weft yarns 12a, 12b, 13, and 12c are interwoven with the warp 11.
연이어, 제1 지지대(311)가 상승되고 제4 지지대(341)가 전진되면서 당김바늘(342)이 전진되고, 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)는 상승동작과 함께 반대로 타측 횡방향측(횡방향 구동부의 반대방향)으로 이동된다. 계속해서 제1 지지대(311)의 하강동작이 시행되고 제4 지지대(341)의 후진동작이 시행되면서 당김바늘(342)이 경사(11)를 당겨 루프를 형성하게 된다. 이때, 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)는 각각 설정된 이동거리만큼 타측 횡방향측(횡방향 구동부) 이동을 계속하면서 점차적으로 하강되고, 제1 및 제2 경사엮음용 위사(12a,12b), 도전선(13), 및 구속 및 해제용 위사(12c)는 다시 한번 더 경사(11)와 엮여지게 된다.Subsequently, as the first support 311 is raised and the fourth support 341 is advanced, the pull needle 342 is advanced, and the second, third a, third b, and fifth supports 331, 371, 381, and 361 together with the upward motion. On the contrary, it is moved to the other transverse side (the opposite direction of the transverse drive). Subsequently, the lowering operation of the first support 311 is performed and the reverse operation of the fourth support 341 is performed, and the pulling needle 342 pulls the inclination 11 to form a loop. At this time, the second, third a, third b and the fifth support (331, 371, 381, 361) are gradually lowered while continuing to move the other side (lateral drive) by the set movement distance, respectively, for the first and second inclined weaving The weft yarns 12a and 12b, the conductive lines 13, and the restraining and releasing weft yarns 12c are once again intertwined with the warp yarns 11.
이와 같이, 제1 지지대(311)의 승강동작 및 제4 지지대(341)의 전후진 동작과 동시에 제2, 제3a, 제3b, 및 제5 지지대(331,371,381,361)의 승강과 함께 일측 및 타측으로 이동하는 동작을 반복적으로 수행하게 되면, 경사(11)의 양측에 제1 및 제2 경사엮음용 위사(12a,12b)가 배치되고 구속 및 해제용 위사(12c)의 내측에 해당하는 위치에 도전선(13)이 배치된 형태(도2b 참조)의 도전성 직조물(1')이 직조되어 하방으로 배출된다. In this manner, simultaneously with the lifting operation of the first support 311 and the forward and backward operation of the fourth support 341, the second, third, third, and fifth support members 331, 371, 381 and 361 move up and down to one side and the other side. When the operation is repeatedly performed, the first and second warp weft yarns 12a and 12b are disposed on both sides of the warp 11, and the conductive lines are located at positions corresponding to the inside of the restraint and release weft yarns 12c. The conductive woven material 1 'of the form (13) arrange | positioned (refer FIG. 2B) is woven, and is discharged | emitted below.
이때, 도전성 직조구간(a)에서는 제어부(미도시)의 제어하에 제5 지지대(361)와 연결된 횡방향 구동부(354)의 모터(354c)의 회전 범위를 증가시켜 도전사엮음용 바늘(362)의 이동거리(제5 지지대(351)의 횡방향 병진운동 범위)를 구속 및 해제용 위사(12c)를 도전선(13)에 엮여지는 범위로 작동시킴으로 도2b에 도시된 바와 같은 도전성 직조물(1')의 도전선 직조구간(a)을 직조한다. 반대로, 도전선 노출구간(b)에서는 제어부의 제어하에 모터(354c)의 회전 범위를 감소시켜 도전사엮음용 바늘(362)의 이동거리(제5 지지대의 횡방향 병진운동 범위)를 구속 및 해제용 위사(12c)가 도전선(13)에 엮여지지 않는 범위로 작동시킴으로 도2c에 도시된 바와 같은 도전성 직조물(1')의 도전선 노출구간(b)을 직조한다.At this time, in the conductive weaving section a, the rotation range of the motor 354c of the transverse drive unit 354 connected to the fifth support 361 under the control of a controller (not shown) is increased, so that Conductive weave 1 'as shown in FIG. 2B by operating the weft 12c for restraining and releasing the travel distance (the transverse translational range of the fifth support 351) to the conductive wire 13. Weave the conductive line weaving section (a). On the contrary, in the conductive line exposed section b, under the control of the control unit, the rotation range of the motor 354c is reduced to restrain and release the moving distance of the conductive thread weaving needle 362 (the transverse translation range of the fifth support). By operating the weft yarn 12c in a range that is not woven to the conductive wire 13, the conductive wire exposed section b of the conductive woven fabric 1 'as shown in Fig. 2C is woven.
상술한 바와 같은, 본 발명의 바람직한 실시예에 따른 도전성 직조물, 그 제조방법 및 제조장치를 상기한 설명 및 도면에 따라 도시하였지만, 이는 예를 들어 설명한 것에 불과하며 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화 및 변경이 가능하다는 것을 이 분야의 통상적인 기술자들은 잘 이해할 수 있을 것이다. As described above, the conductive woven fabric according to a preferred embodiment of the present invention, a manufacturing method and a manufacturing apparatus thereof are shown in accordance with the above description and drawings, but this is merely described for example and does not depart from the spirit of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made therein.
상기와 같은 본 발명에 따른 도전성 직조물, 그 제조방법 및 제조장치에 의하면, 도전선이 경사 및/또는 위사에 엮여져 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 도전선이 경사 및/또는 위사에 엮여지지 않고 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간을 구비하고 있으므로, 도전선의 결선, 각종 소자나 모듈의 접속 등을 위한 부위에 도전선 노출구간을 형성하여 신속하고 간편하게 결선이 접속작업을 수행할 수 있는 효과가 있다. 이에 따라, 도전성 직조물을 이용한 물품에 다양하게 적용할 수 있을 것이다.According to the conductive woven fabric according to the present invention, a manufacturing method and a manufacturing apparatus according to the present invention, the conductive wire woven section in which the conductive wire is woven in the inclined and / or weft yarn and is constrained integrally to the conductive woven fabric, and the conductive wire is inclined and / or Since the conductive wire exposed section is exposed to the outside of the conductive woven fabric by a predetermined length without being woven into the weft yarn, the conductive wire exposed section is formed at the site for the connection of the conductive wire, the connection of various elements, the module, and the like. There is an effect that this connection can be performed. Accordingly, the present invention may be variously applied to articles using conductive woven materials.

Claims (29)

  1. 도전성 직조물에 있어서,In the conductive woven fabric,
    길이방향을 따라 배치되는 다수 가닥의 경사;Warp of multiple strands disposed along the longitudinal direction;
    상기 경사에 엮여지는 다수 가닥의 위사; 및A plurality of strands of weft threaded to the warp yarn; And
    길이방향을 따라 배치, 직조되는 적어도 한 가닥의 도전선을 포함하여 면상으로 직조, 구성되되,Woven on the surface, including at least one strand of conductive wires arranged and woven along the longitudinal direction,
    상기 도전선이 상기 경사 및/또는 위사에 엮여져 상기 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 상기 도전선이 상기 경사 및/또는 위사에 엮여지지 않고 상기 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간을 갖도록 구성된 것을 특징으로 하는 도전성 직조물.A conductive wire weave section in which the conductive wire is woven on the warp and / or weft yarn to be integrally bound to the conductive woven fabric, and the conductive wire is not woven on the warp and / or weft yarn by a predetermined length to the outside of the conductive woven fabric. A conductive woven fabric, characterized in that configured to have an exposed conductive line exposed section.
  2. 제1항에 있어서, The method of claim 1,
    상기 도전선의 직조시에 함께 공급되어, 상기 도전선 직조구간에서 상기 도전선이 상기 경사 및/또는 위사에 구속되도록 엮여지고, 상기 도전선 노출구간에서 상기 경사 및/또는 위사에 엮여지되 상기 도전선이 상기 도전성 직조물에 구속되지 않도록 엮여지는 구속 및 해제용 위사를 포함하는 것을 특징으로 하는 도전성 직조물.Supplied together at the time of weaving of the conductive wire, the conductive wire is woven so as to be constrained to the warp and / or weft in the conductive wire weave section, and is woven to the warp and / or weft in the conductive wire exposed section, A conductive woven fabric comprising a constraining and releasing weft thread woven so as not to be constrained by the conductive woven fabric.
  3. 제1항에 있어서, The method of claim 1,
    상기 위사는, 상기 도전선을 기준으로 하여 내측으로 상기 경사와 엮여지는 제1 경사엮음용 위사; 상기 도전선을 기준으로 하여 외측으로 상기 경사와 엮여지되 상기 도전선의 배치 폭에 해당되는 폭의 범위로는 엮여지지 않는 공급제외공간이 형성되도록 엮여지는 제2 경사엮음용 위사; 및 상기 공급제외공간에 해당되는 위치에서 상기 도전선을 선택적으로 구속하도록 상기 경사에 엮여지는 구속 및 해제용 위사를 포함하고,The weft yarn, the first warp weaving yarn weaved with the warp inwards based on the conductive line; A second warp weft yarn that is woven with the warp on the outside of the conductive line but woven so that a supply-excluded space is not formed in the range of the width corresponding to the width of the conductive wire; And a wefting and releasing weft yarn which is woven on the inclination so as to selectively restrain the conductive line at a position corresponding to the supply exclusion space,
    상기 구속 및 해제용 위사는, 상기 도전선 직조구간에서 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 함께 구속되도록 엮여지고, 상기 도전선 노출구간에서 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 구속되지 않도록 하는 범위내에서 엮여지는 것을 특징으로 하는 도전성 직조물.The constraining and releasing weft is woven so that the conductive line is bound together with the warp and the first warp weft in the conductive line weaving section, and the conductive line is exposed to the warp and the first warp in the conductive line exposed section. Conductive woven fabric, characterized in that weaving in a range that is not bound to the weft for weaving.
  4. 제3항에 있어서, The method of claim 3,
    상기 경사는 상기 도전성 직조물이 길이방향으로 신축성을 갖도록 신축성 섬유사로 구성된 것을 특징으로 하는 도전성 직조물.The warp yarn is conductive woven fabric, characterized in that composed of stretchable fiber yarn so that the conductive woven fabric has a stretch in the longitudinal direction.
  5. 제3항에 있어서, The method of claim 3,
    상기 도전선의 뒤틀림이 방지되도록 그 배치 경로를 따라 좌우측에 배치되게 직조되는 지지선이 구성된 것을 특징으로 하는 도전성 직조물.The conductive woven fabric, characterized in that the support line is woven to be arranged on the left and right sides along the arrangement path so that the twisting of the conductive line is prevented.
  6. 제1항 내지 제5항 중 어느 한 항에 있어서, The method according to any one of claims 1 to 5,
    상기 도전선은 경사 방향을 따라 일자형 구조 또는 파형 구조로 배치되도록 직조된 것을 특징으로 하는 도전성 직조물.The conductive wire is woven to be arranged in a straight structure or waveform structure along the inclined direction.
  7. 제6항에 있어서, The method of claim 6,
    상기 도전선은 복수 가닥의 절연된 도전사를 복수 가닥의 섬유사로 피복되게 엮어 하나의 묶음으로 형성한 것을 특징으로 하는 도전성 직조물.The conductive wire is a conductive woven fabric, characterized in that formed in a bundle by weaving a plurality of insulated conductive yarns covered with a plurality of strands of fiber.
  8. 제6항에 있어서, The method of claim 6,
    상기 도전선은, 내부 중심에 배치되는 신축성 내선; 상기 내선에 감김되는 복수 가닥의 절연된 도전사; 및 상기 도전사의 외주면에 신축성을 갖도록 형성되는 외피층을 포함하는 것을 특징으로 하는 도전성 직조물.The conductive line may include an elastic extension disposed at an inner center thereof; A plurality of insulated conductive yarns wound around the extension; And an outer skin layer formed on the outer circumferential surface of the conductive yarn to have elasticity.
  9. 다수 가닥의 경사를 길이방향을 따라 공급하는 경사 공급과정, 다수 가닥의 위사를 공급하는 위사 공급과정, 및 상기 경사에 상기 위사를 엮는 직조물 직조과정을 직기에 의해 수행하는 도전성 직조물의 제조방법에 있어서,In the manufacturing method of the conductive woven fabric to perform a warp feeding process for supplying the warp of the plurality of strands along the longitudinal direction, the weft supply process for supplying the weft of the multiple strands, and the weaving weaving process of weaving the weft yarn on the warp. ,
    상기 위사의 공급방향으로 적어도 한 가닥 이상의 도전선을 공급하는 도전선 공급과정을 구비하고,A conductive wire supply process for supplying at least one strand or more conductive wires in a supply direction of the weft yarn,
    상기 직조물 직조과정은 상기 도전선을 함께 직조하는 도전선 직조과정을 포함하되, 상기 도전선 직조과정은 상기 도전선을 상기 경사에 엮여지게 하는 도전선 직조단계와, 상기 도전선 직조단계의 시행중에 상기 도전선이 공급되지만 상기 경사에 엮여지지 않도록 하여 상기 도전성 직조물의 외부로 소정 길이만큼 노출되게 하는 도전선 노출단계를 포함하는 것을 특징으로 하는 도전성 직조물의 제조방법.The weaving weaving process includes a conducting wire weaving process for weaving the conductive wires together, wherein the conducting wire weaving process includes a conducting wire weaving step for weaving the conducting wire to the inclination and during the conducting of the conducting wire weaving step And a conductive wire exposure step of exposing the conductive wire to the outside of the conductive woven fabric by a predetermined length so that the conductive wire is supplied but not woven to the inclination.
  10. 제9항에 있어서, The method of claim 9,
    상기 위사 공급과정은 상기 도전선을 상기 경사에 엮어 매는 용도의 구속 및 해제용 위사를 공급하는 구속 및 해제용 위사 공급과정은 포함하고,The weft supply process includes a restraint and release weft supply process for supplying the restraint and release weft for the purpose of tying the conductive wire to the inclination,
    상기 도전선 직조단계는 상기 구속 및 해제용 위사를 상기 경사에 엮어 매는 과정을 통해 상기 도전선이 상기 경사 및 위사에 함께 엮여져 구속되도록 하여 시행하고,The conductive wire weaving step is carried out by weaving the binding and releasing weft yarns to the warp yarns so that the conductive wires are tied together and tied to the warp yarns and weft yarns.
    상기 도전선 노출단계는 상기 구속 및 해제용 위사를 상기 경사에 엮어 매는 과정을 시행하되, 상기 구속 및 해제용 위사가 상기 도전선에 엮여지지 않도록 하여 시행하는 것을 특징으로 하는 도전성 직조물의 제조방법.The conducting wire exposure step is carried out the process of tying the restraint and release weft to the inclined, the manufacturing method of the conductive woven fabric, characterized in that the restraint and release weft is carried out to prevent the weaving.
  11. 제9항에 있어서, The method of claim 9,
    상기 위사 공급과정은, 상기 도전선을 기준으로 하여 내측으로 상기 경사와 엮여지는 제1 경사엮음용 위사를 공급하는 제1 위사공급과정; 상기 도전선을 기준으로 하여 외측으로 상기 경사와 엮여지는 제2 경사엮음용 위사를 공급하되 상기 도전선의 배치 폭에 해당되는 폭의 범위로는 상기 제2 경사엮음용 위사의 공급을 배제한 공급제외공간을 갖도록 하여 시행하는 제2 위사공급과정; 및 상기 공급제외공간과 대응하도록 이격된 위치에서 상기 도전선을 선택적으로 상기 경사에 엮어 매는 용도의 구속 및 해제용 위사를 공급하는 구속 및 해제용 위사 공급과정을 포함하고,The weft supply process may include: a first weft supply process of supplying a first warp weft yarn which is intertwined with the warp inwardly based on the conductive line; Supplying the second warp weft for weaving the warp yarns to the outside based on the conductive wire, but the supply exclusion space excluding the supply of the second warp weft yarn in the range of the width corresponding to the placement width of the conductive wire Second weft supply process implemented to have; And supplying the restraining and releasing weft for supplying the restraining and releasing weft for the purpose of selectively weaving the conductive wire to the inclination at a position spaced to correspond to the supply excluding space.
    상기 도전선 직조단계는 상기 제1 및 제2 경사엮음용 위사와 상기 구속 및 해제용 위사를 동시에 상기 경사에 엮어 매는 과정을 시행하되, 상기 구속 및 해제용 위사에 의해 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 함께 엮여져 구속되도록 하여 시행하고,In the step of weaving the conductive wire, the process of tying the first and second warp weft yarns and the restraint and release weft yarns to the warp yarns at the same time may be performed. It is implemented by being tied together and bound to the first warp weft,
    상기 도전선 노출단계는, 상기 제1 및 제2 경사엮음용 위사를 상기 경사에 엮여지도록 하고, 상기 구속 및 해제용 위사를 경사에 엮되 상기 도전선이 상기 경사와 제1 경사엮음용 위사에 구속되지 않도록 하는 범위내에서 엮여지도록 하여 시행하는 것을 특징으로 하는 도전성 직조물의 제조방법.In the conductive line exposing step, the first and second warp weft yarns are woven to the warp yarns, and the binding and release weft weaves are warped to the warp yarns, and the conductive wire is bound to the warp and first warp weft yarns. A method of producing a conductive woven fabric, characterized in that it is carried out so as to be woven in the range to avoid.
  12. 제11항에 있어서, The method of claim 11,
    상기 경사 공급과정에서 공급되는 경사는 상기 도전성 직조물이 길이방향으로 신축성을 갖도록 신축성 섬유사를 이용하여 시행하는 것을 특징으로 하는 도전성 직조물의 제조방법.The inclined supplied in the inclined supply process is a method of manufacturing a conductive woven fabric, characterized in that carried out using a stretchable fiber yarn so that the conductive woven fabric has a stretch in the longitudinal direction.
  13. 제11항에 있어서, The method of claim 11,
    상기 도전선 직조단계는 상기 도전선의 뒤틀림이 방지되도록 그 배치 경로를 따라 좌우측에 배치되게 지지선이 상기 도전선과 함께 공급, 직조되는 것을 특징으로 하는 도전성 직조물의 제조방법.The conductive wire weaving step is a method for producing a conductive woven fabric, characterized in that the support line is supplied with the conductive wires are arranged on the left and right sides along the arrangement path so that the twisting of the conductive wires is prevented.
  14. 제9항 내지 제13항 중 어느 한 항에 있어서, The method according to any one of claims 9 to 13,
    상기 도전선 직조단계는, 상기 도전선이 경사 방향을 따라 일자형 구조 또는 파형 구조로 배치되도록 직조되는 것을 특징으로 하는 도전성 직조물의 제조방법.The conductive wire weaving step, the conductive wire is a manufacturing method of the conductive weave, characterized in that the weave so that arranged in a straight structure or waveform structure along the inclined direction.
  15. 제14항에 있어서, The method of claim 14,
    상기 도전선은, The conductive line,
    복수 가닥의 절연된 도전사를 복수 가닥의 섬유사로 피복되게 엮어 하나의 묶음으로 형성한 것이거나, Plural strands of insulated conductive yarns are covered with plural strands of fiber and formed into a bundle,
    신축성 내선과, 이 내선에 감김되는 복수 가닥의 절연된 도전사, 상기 도전사의 외주면에 감김되는 섬유사로 구성되어 신축가능하게 구성된 것을 이용하여 시행하는 것을 특징으로 하는 도전성 직조물의 제조방법.A method of manufacturing a conductive woven fabric comprising a stretchable extension, a plurality of insulated conductive yarns wound around the extension wire, and a fiber yarn wound around the outer circumferential surface of the conductive yarn.
  16. 도전성 직조물의 제조장치에 있어서,In the manufacturing apparatus of a conductive woven material,
    경사공급부로부터 공급되는 다수 가닥의 경사를 길이방향을 따라 직조하는 경사 직조부;An inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction from the inclined supply unit;
    위사공급부로부터 공급되는 다수 가닥의 위사를 직조하는 위사 직조부; Weft weaving unit for weaving a plurality of strands of weft supplied from the weft supply unit;
    도전선공급부로부터 공급되는 적어도 한 가닥 이상의 도전선을 직조하는 도전선 직조부; A conductive wire weaving unit for weaving at least one strand of conductive wires supplied from the conductive wire supply unit;
    상기 경사 직조부측의 상기 경사를 당겨 상기 위사 직조부 및 상기 도전선 직조부와의 상호작용을 통해 상기 경사, 위사 및 도전선의 엮임 동작이 가능하도록 하는 경사 유도부; 및An inclination induction part for pulling the inclination of the inclined weaving part to enable the weaving operation of the inclination, weft and conductive lines through interaction with the weft weaving part and the conductive wire weaving part; And
    상기 경사 직조부, 위사 직조부, 도전선 직조부, 및 경사 유도부를 작동시켜 상기 경사에 대해 직교방향으로 상기 위사를 엮고, 상기 도전선을 상기 경사에 선택적으로 엮는 직조부 구동장치를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.And a weaving unit driving device for weaving the weft yarn in a direction orthogonal to the inclination by operating the inclined weaving portion, the weft weaving portion, the conductive line weaving portion, and the inclination induction portion, and selectively weaving the conductive line to the inclination. An apparatus for producing a conductive woven product, characterized in that the.
  17. 제16항에 있어서, The method of claim 16,
    상기 직조부 구동장치는 상기 위사 직조부, 상기 도전선 직조부 등의 작동 영역을 선택적으로 조절할 수 있도록 구성되어, 상기 도전선이 상기 경사 및/또는 위사에 엮여져 상기 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 상기 도전선이 상기 경사 및/또는 위사에 엮여지지 않고 상기 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간이 반복, 형성되게 직조할 수 있도록 된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part driving device is configured to selectively adjust the operating area of the weft weaving part, the conductive wire weaving part, and the like, wherein the conductive wire is woven to the warp and / or weft yarn to be integrally bound to the conductive weave. A conductive line weaving section and a conductive line exposing section exposed to the outside of the conductive weave by a predetermined length without being woven to the inclined and / or weft yarns can be repeatedly formed. Apparatus for manufacturing a woven fabric.
  18. 제17항에 있어서, The method of claim 17,
    상기 경사 직조부는 프레임에 횡방향으로 설치되는 제1 지지대에 경사가 꿰어지는 다수의 경사바늘이 배치되어 구성되고,The inclined weaving portion is composed of a plurality of inclined needles are arranged inclined to the first support is installed in the frame in the transverse direction,
    상기 도전선 직조부는 상기 경사 직조부의 상측에 배치되고 횡방향으로 설치되는 제2 지지대에 도전선이 꿰어지는 적어도 하나 이상의 도전선바늘이 배치되어 구성되고,The conductive wire weaving part is configured by arranging at least one conductive wire needle which is disposed on the second support base which is disposed above the inclined weaving part and is installed in the transverse direction,
    상기 위사 직조부는 상기 제2 지지대와 접하여 횡방향으로 설치되는 제3 지지대에 위사가 꿰어지는 다수의 위사바늘이 배치되어 구성되고,The weft weaving unit is configured to be arranged a plurality of weft needles are sewn with a weft yarn in a third support that is installed in the transverse direction in contact with the second support,
    상기 경사 유도부는 상기 제1 지지대와 마주보게 횡방향으로 설치되는 제4 지지대에 상기 경사바늘에 꿰여진 경사를 걸어 당기는 다수의 당김바늘이 배치되어 구성되며,The inclination induction part is configured to be arranged with a plurality of pull needles for pulling the inclined stitched on the inclined needle to the fourth support installed in the transverse direction facing the first support,
    상기 직조부 구동장치는 상기 제1 내지 제4 지지대에 이동력을 전달할 수 있도록 접속되어, 상기 제1 지지대를 상하방향으로 병진운동 시키고, 상기 제2 및 제3 지지대를 횡방향 및 상하방향으로 병진운동 시키며, 상기 제4 지지대를 전후방향으로 병진운동시키도록 구성된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part driving device is connected to transmit the moving force to the first to fourth supports, to translate the first support in the vertical direction, and to translate the second and third support in the transverse direction and the vertical direction And the fourth supporter is configured to translate the fourth support in the front-rear direction.
  19. 제18항에 있어서, The method of claim 18,
    상기 위사공급부로부터 공급되는 복수 가닥의 위사를 이용하여 상기 도전선 직조구간에서 상기 도전선이 상기 경사 및/또는 위사에 구속되도록 엮고, 상기 도전선 노출구간에서 상기 경사 및/또는 위사에 엮되 상기 도전선이 상기 도전성 직조물에 구속되지 않도록 엮는 구속 및 해제용 직조부를 구비한 것을 특징으로 하는 도전성 직조물의 제조장치.Using a plurality of strands of weft yarn supplied from the weft supply unit weave the conductive wires to be constrained to the warp and / or weft in the conductive wire weaving section, and weaves to the warp and / or weft in the conductive line exposed section, the conductive Apparatus for producing a conductive woven fabric characterized in that it comprises a restraining and releasing weaving unit for weaving so that a line is not constrained to the conductive woven fabric.
  20. 제16항 내지 제19항 중 어느 한 항에 있어서, The method according to any one of claims 16 to 19,
    상기 직조부 구동장치는, 상기 제1 지지대를 상하로 요동시키는 제1 지지대 구동부; 상기 제4 지지대를 전후진 시키는 제4 지지대 구동부; 상기 제2 및 제3 지지대를 상하로 승강시키는 지지대 승강구동부; 및 상기 제2 및 제3 지지대를 횡방향으로 이동시키는 횡방향 구동부를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part drive device may include: a first support drive part which swings the first support up and down; A fourth support driver for advancing the fourth support forward and backward; A support lift driver for elevating the second and third supports up and down; And a transverse driving unit for translating the second and third supports in a transverse direction.
  21. 제20항에 있어서, The method of claim 20,
    상기 횡방향 구동부는, 상기 프레임의 일측에 상기 제2 및 제3 지지대의 일측 단부와 연결되도록 대응하는 수량으로 구성된 연결로드; 상기 각 연결로드와 접속되는 캠부재; 출력축에 상기 캠부재가 접속되어 상기 제2 및 제3 지지대에 구동력을 제공하는 모터; 및 상기 캠부재의 회동 각도를 감지하여 모터의 구동을 제어할 수 있도록 하는 감지센서를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.The lateral drive unit includes: a connecting rod configured in a corresponding quantity to be connected to one end of the second and third supports on one side of the frame; A cam member connected to each of the connecting rods; A motor connected to the output shaft to provide a driving force to the second and third supports; And a sensor for sensing the rotational angle of the cam member to control the driving of the motor.
  22. 제20항에 있어서, The method of claim 20,
    상기 구속 및 해제용 직조부는, 상기 제2 지지대와 대향되는 상기 제3 지지대의 마주보는 위치에 횡방향으로 설치되는 제5 지지대에 구속 및 해제용 위사가 꿰어지는 복수의 바늘이 상기 도전선의 배치 영역에 배치되도록 구성되고,The restraint and release weaving part may include a plurality of needles in which a weft for restraint and release thread is sewn on a fifth support provided in a transverse direction at a position facing the third support opposite to the second support. Configured to be placed in,
    상기 직조부 구동장치는 상기 제5 지지대를 횡방향 및 상하방향으로 요동시키되, 상기 도전선 직조구간에서 상기 제5 지지대의 횡방향 병진운동 범위를 상기 구속 및 해제용 위사가 도전선에 엮여지는 범위로 작동시키고, 상기 도전선 노출구간에서 상기 제5 지지대의 횡방향 병진운동 범위를 상기 구속 및 해제용 위사가 상기 도전선에 엮여지지 않는 범위로 작동시키도록 구성된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving unit driving device swings the fifth support in the transverse direction and the vertical direction, the range of the transverse translational movement of the fifth support of the fifth support in the weaving section of the conductive line is woven with a conductive wire And operating the transverse translating range of the fifth support in the conductive line exposed section in such a range that the restraint and release weft is not bound to the conductive line. .
  23. 도전성 직조물의 제조장치에 있어서,In the manufacturing apparatus of a conductive woven material,
    경사공급부로부터 공급되는 다수 가닥의 경사를 길이방향을 따라 직조하는 경사 직조부;An inclined weaving unit for weaving a plurality of strands inclined along the longitudinal direction from the inclined supply unit;
    상기 경사 직조부의 상측에 배치되어 도전선공급부로부터 공급되는 적어도 한 가닥 이상의 도전선을 경사방향을 따라 직조하는 도전선 직조부; A conductive wire weaving unit disposed above the inclined weaving unit to weave at least one strand of the conductive wires supplied from the conductive wire supply unit along the inclined direction;
    상기 도전선 직조부의 일측에 배치되어, 상기 도전성 직조물의 일측면을 형성하도록 위사공급부로부터 공급되는 다수 가닥의 제1 경사엮음용 위사를 경사에 직조하는 제1 위사 직조부; A first weft weaving part disposed on one side of the conductive wire weaving part, for weaving a plurality of strands of the first warp weaving weft yarn supplied from the weft supply part to form one side of the conductive weaving material on a warp yarn;
    상기 도전선 직조부의 타측에 배치되어, 상기 도전성 직조물의 타측면을 형성하도록 위사공급부로부터 공급되는 다수 가닥의 제2 경사엮음용 위사를 경사에 직조하는 제2 위사 직조부; A second weft weaving part disposed on the other side of the conductive wire weaving part, for weaving a plurality of strands of the second warp weaving weft yarn supplied from the weft supply part to form the other side of the conductive weaving material on the warp yarn;
    상기 경사 직조부측의 상기 경사를 당길 수 있도록 마주보게 배치되고, 상기 제1 및 제2 위사 직조부 및 상기 도전선 직조부와의 상호작용을 통해 상기 경사, 제1 및 제2 경사엮음용 위사 및 도전선의 엮임 동작이 가능하도록 하는 경사 유도부; 및The warp yarns arranged to face each other so as to pull the warp yarns on the warp weave side, and the warp weft yarns for the warp yarns, the first and the second warp weaving yarns through interaction with the first and the second weft warp yarns and the conductive wire weaving unit; An inclination inducing unit to enable a weaving operation of the conductive line; And
    상기 제1 및 제2 경사엮음용 위사가 상기 경사에 대해 직교방향으로 엮여지고, 상기 도전선이 상기 경사방향으로 선택적으로 엮여지도록 상기 경사 직조부, 제1 및 제2 위사 직조부, 도전선 직조부, 및 경사 유도부를 작동시키는 직조부 구동장치를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.The warp weave, the first and the second weft weaving, the warp weaving part, the first and the second weft weaving part, the weaving wire weaving so that the conductive line is weaved selectively in the warp direction. And a weaving part driving device for operating the warp induction part.
  24. 제23항에 있어서, The method of claim 23, wherein
    상기 직조부 구동장치는 상기 제1 및 제2 위사 직조부, 상기 도전선 직조부 등의 작동 영역을 선택적으로 조절할 수 있도록 구성되어, 상기 도전선이 상기 경사 및/또는, 제1 및 제2 경사엮음용 위사에 엮여져 상기 도전성 직조물에 일체로 구속되는 도전선 직조구간과, 상기 도전선이 상기 경사 및/또는, 제1 및 제2 경사엮음용 위사에 엮여지지 않고 상기 도전성 직조물의 외부로 소정 길이만큼 노출되는 도전선 노출구간을 반복, 형성되게 직조할 수 있도록 된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part driving device is configured to selectively adjust operating regions of the first and second weft weaving parts, the conductive wire weaving part, and the like, and the conductive wire is inclined and / or the first and second inclined parts. A conductive wire weave section, which is woven into a weft for weaving and is integrally constrained to the conductive woven fabric, and the conductive wire is predetermined to the outside of the conductive woven fabric without being woven to the warp and / or the first and second warp wefts. Apparatus for producing a conductive woven fabric, characterized in that the weaving so that the conductive line exposed section exposed to the length repeatedly.
  25. 제24항에 있어서, The method of claim 24,
    상기 경사 직조부는 프레임에 횡방향으로 설치되는 제1 지지대에 경사가 꿰어지는 다수의 경사바늘이 배치되어 구성되고,The inclined weaving portion is composed of a plurality of inclined needles are arranged inclined to the first support is installed in the frame in the transverse direction,
    상기 도전선 직조부는 횡방향으로 설치되는 제2 지지대에 도전선이 꿰어지는 적어도 하나 이상의 도전선바늘이 배치되어 구성되고,The conductive wire weaving portion is configured by arranging at least one conductive wire needle to which the conductive wire is sewn on the second support provided in the lateral direction,
    상기 제1 위사 직조부는 횡방향으로 설치되는 제3a 지지대에 제1 경사엮음용 위사가 꿰어지는 다수의 위사바늘이 배치되어 구성되고,The first weft weaving unit is composed of a plurality of weft needles are sewn to the first warp weaving thread is arranged on the 3a support installed in the transverse direction,
    상기 제2 위사 직조부는 횡방향으로 설치되는 제3b 지지대에 제2 경사엮음용 위사가 꿰어지는 다수의 위사바늘이 배치되어 구성되고,The second weft weaving part is composed of a plurality of weft needles are sewn second weaving weaving yarn for the third b supporter is installed in the transverse direction,
    상기 경사 유도부는 횡방향으로 설치되는 제4 지지대에 상기 경사바늘에 꿰여진 경사를 걸어 당기는 다수의 당김바늘이 배치되어 구성되며,The inclination induction part is configured to be arranged a plurality of pull needles for pulling the inclined stitched to the inclined needle to the fourth support that is installed in the transverse direction,
    상기 직조부 구동장치는 상기 제1 내지 제4 지지대에 이동력을 전달할 수 있도록 접속되어, 상기 제1 지지대를 상하방향으로 병진운동 시키고, 상기 제2, 제3a, 제3b 지지대를 횡방향 및 상하방향으로 병진운동 시키며, 상기 제4 지지대를 전후방향으로 병진운동시키도록 구성된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part driving device is connected to transmit the moving force to the first to fourth supports, to translate the first support in the vertical direction, and to move the second, 3a, 3b support in the horizontal and vertical direction Translating motion in the direction, and configured to translate the fourth support in the front-rear direction.
  26. 제25항에 있어서, The method of claim 25,
    상기 제2 위사 직조부는 상기 도전선바늘의 배치 폭에 해당되는 폭의 범위로는 상기 위사바늘이 배치되는 않은 바늘 미설치구간을 갖도록 구성되며,The second weft weaving unit is configured to have a needle non-installation section in which the weft needle is not disposed in the range of the width corresponding to the placement width of the conductive wire needle,
    상기 제2 위사 직조부에 접하여 배치되어 상기 직조부 구동장치에 의해 횡방향 및 상하방향으로 요동되는 제5 지지대에 상기 바늘 미설치구간과 대응되는 영역으로 도전사엮음용 바늘이 배치된 구속 및 해제용 직조부를 구비하고,Constraining and releasing woven fabric in which a needle for weaving conductive yarns is disposed in an area corresponding to the non-installation section of the fifth support that is disposed in contact with the second weft weaving portion and is swinged in the horizontal and vertical directions by the weaving unit driving device. With wealth,
    상기 직조부 구동장치는 상기 제5 지지대를 횡방향 및 상하방향으로 요동시키되, 상기 도전선 직조구간에서 상기 제5 지지대의 횡방향 병진운동 범위를 상기 구속 및 해제용 위사가 도전선에 엮여지는 범위로 작동시키고, 상기 도전선 노출구간에서 상기 제5 지지대의 횡방향 병진운동 범위를 상기 구속 및 해제용 위사가 상기 도전선에 엮여지지 않는 범위로 작동시키도록 구성된 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving unit driving device swings the fifth support in the transverse direction and the vertical direction, the range of the transverse translational movement of the fifth support of the fifth support in the weaving section of the conductive line is woven with a conductive wire And operating the transverse translating range of the fifth support in the conductive line exposed section in such a range that the restraint and release weft is not bound to the conductive line. .
  27. 제26항에 있어서, The method of claim 26,
    상기 제2 지지대는, 상기 도전선의 배치 경로를 따라 좌우측에 배치되게 직조되는 지지선이 꿰어지도록 상기 도전선바늘의 양측에 지지선바늘이 설치된 것을 특징으로 하는 도전성 직조물.The second support is a conductive woven fabric, characterized in that the support line needles are provided on both sides of the conductive wire needle so that the support line is woven to be arranged on the left and right sides along the path of the conductive wire.
  28. 제23항 내지 제27항 중 어느 한 항에 있어서, The method according to any one of claims 23 to 27,
    상기 직조부 구동장치는, 상기 제1 지지대를 상하로 요동시키는 제1 지지대 구동부; 상기 제4 지지대를 전후진 시키는 제4 지지대 구동부; 상기 제2, 제3a, 제3b, 제5 지지대를 상하로 승강시키는 지지대 승강구동부; 및 상기 제2, 제3a, 제3b, 제5 지지대를 횡방향으로 이동시키는 횡방향 구동부를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.The weaving part drive device may include: a first support drive part which swings the first support up and down; A fourth support driver for advancing the fourth support forward and backward; A support elevating driving unit for elevating the second, third, third, and fifth supports up and down; And a transverse driving unit for translating the second, third, third, and fifth supports in the transverse direction.
  29. 제28항에 있어서, The method of claim 28,
    상기 횡방향 구동부는, 상기 프레임의 일측에 상기 제2, 제3a, 제3b, 제5 지지대의 일측 단부와 연결되도록 대응하는 수량으로 구성된 연결로드; 상기 각 연결로드와 접속되는 캠부재; 출력축에 상기 캠부재가 접속되어 상기 제2, 제3a, 제3b, 제5 지지대에 구동력을 제공하는 모터; 및 상기 캠부재의 회동 각도를 감지하여 모터의 구동을 제어할 수 있도록 하는 감지센서를 포함하는 것을 특징으로 하는 도전성 직조물의 제조장치.The lateral drive unit includes: a connecting rod configured to have a corresponding quantity to be connected to one end of the second, third, third, and fifth supports on one side of the frame; A cam member connected to each of the connecting rods; A motor connected to the output shaft to provide a driving force to the second, third, third and fifth supports; And a sensor for sensing the rotational angle of the cam member to control the driving of the motor.
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KR20110083435A (en) 2011-07-20
EP2524983A4 (en) 2013-09-18
EP2743386B1 (en) 2018-11-07
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KR101325817B1 (en) 2013-11-05
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US20130102217A1 (en) 2013-04-25
CN102713037A (en) 2012-10-03

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