WO2011058217A1 - Method and arrangement for feeding fuel into a circulating fluidized bed boiler - Google Patents

Method and arrangement for feeding fuel into a circulating fluidized bed boiler Download PDF

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Publication number
WO2011058217A1
WO2011058217A1 PCT/FI2010/050862 FI2010050862W WO2011058217A1 WO 2011058217 A1 WO2011058217 A1 WO 2011058217A1 FI 2010050862 W FI2010050862 W FI 2010050862W WO 2011058217 A1 WO2011058217 A1 WO 2011058217A1
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WO
WIPO (PCT)
Prior art keywords
furnace
fuel
solids
recited
flow
Prior art date
Application number
PCT/FI2010/050862
Other languages
French (fr)
Inventor
Marcin Klajny
Kari Kauppinen
Pertti Kinnunen
Jouni Miettinen
Kari Myöhänen
Original Assignee
Foster Wheeler Energia Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foster Wheeler Energia Oy filed Critical Foster Wheeler Energia Oy
Priority to US13/503,957 priority Critical patent/US20120237883A1/en
Priority to KR1020147003380A priority patent/KR20140025612A/en
Priority to EP10829568A priority patent/EP2499430A1/en
Priority to CA2778989A priority patent/CA2778989C/en
Priority to CN201080050980.6A priority patent/CN102725588B/en
Priority to JP2012538368A priority patent/JP5490248B2/en
Publication of WO2011058217A1 publication Critical patent/WO2011058217A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/22Fuel feeders specially adapted for fluidised bed combustion apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/24Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B31/00Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus
    • F22B31/0007Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus with combustion in a fluidized bed
    • F22B31/0084Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus with combustion in a fluidized bed with recirculation of separated solids or with cooling of the bed particles outside the combustion bed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/02Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
    • F23C10/04Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/02Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
    • F23C10/04Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
    • F23C10/08Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases
    • F23C10/10Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases the separation apparatus being located outside the combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K3/00Feeding or distributing of lump or pulverulent fuel to combustion apparatus

Definitions

  • the present invention relates to a method and an arrangement for feeding fuel into a circulating fluidized bed boiler.
  • the invention is specifically concerned on feeding fine, light, volatile and/or moist fuel into the boiler.
  • the circulating fluidized bed boiler includes generally a furnace having a bottom, side walls and a roof, and at least one particle separator connected in flow communication with the upper part of the furnace. At least some walls of the bottom part of the furnace may be inclined such that the cross-section of the furnace increases upwardly i.e. the part of the furnace having the inclined walls may be called a converging bottom part. In practice all the walls and the roof of the boiler and the separator comprise water tubes to collect heat from the furnace.
  • the bottom of the furnace is provided with a grid for introducing combustion or suspending or fluidizing gas into the furnace, and for removing ash and other debris from the furnace.
  • the side walls of the furnace are provided with means for introducing fuel into the furnace as well as means for introducing secondary air into the furnace.
  • the furnace is also equipped with means for feeding inert bed material that is normally sand.
  • the particle separator separates solid particles from flue gas-solid particles suspension entering the separator from the upper part of the furnace. Separated solids are recycled back to the lower part of the furnace via a recy- cling conduit including a sealing device, like a loopseal, the purpose of which is to prevent gas flow from the furnace to the separator via the recycling conduit.
  • a recy- cling conduit including a sealing device, like a loopseal, the purpose of which is to prevent gas flow from the furnace to the separator via the recycling conduit.
  • This solids circulation is called external circulation.
  • This solids circulation is called the internal circulation.
  • a fluidized bed heat exchange chamber has been arranged to transfer heat from the bed of fluidized particulate solids to a heat transfer medium.
  • the heat exchange chamber may be located inside the furnace of the circulating fluidized bed boiler adjacent to at least one of the furnace walls. A preferred location for the heat exchange chamber/s is adjacent to the bottom part of the furnace where the chamber is integrated with the inclined wall/s.
  • the fluidized bed heat exchanger may also be arranged in the external circulation so that the solids leaving the solids separator are discharged into the heat exchange chamber in their way back to the furnace (see the prior art Fig. 1 for instance).
  • the interior of the heat exchange cham- ber is provided with heat exchange means for heat transfer from the solid material to the heat transfer medium flowing inside the heat exchange means.
  • Light, fine and/or moist fuels like, for example,fine coal powder or peat or sawdust or fine lignite, are problematic in two different aspects.
  • Light small density and fine particle size fuels are easily entrained with the fluidizing gas, and rise rapidly upwards so that the combustion process starts a few meters above the grid, whereby only a small amount of fuel, not sufficient to maintain the bed temperature at a sufficient level, is combusted in the lower bed area, most of the fuel being combusted upper in the furnace. This may result, espe- daily in low load conditions, in too low a bed temperature, and a higher temperature in the upper part of the furnace, which, again, may lead to problems in emissions and in the load change rate of the boiler.
  • the use of moist fuel may result in similar prob- lems, but for a somewhat different reason.
  • the moist fuel may not be too light, the drying thereof requires some time such that the fuel is again, while it is drying and not yet capable of igniting, lifted by the fluidizing gas in the upper part of the furnace.
  • the fuel is finally dry enough, ignites and is finally combusted, there may not be enough combustible fuel in the lower bed area, whereby the bed temperature may, again, be low, and result in the already above discussed problems.
  • a further problematic fuel type is a fuel that, for the most part, contains volatile components and a smaller amount of solid carbon.
  • the volatile components form combustible gases like CO, CH , H 2 etc. very close to the fuel feed opening, whereafter the combustible gases move upwards with the fluidizing gas. This upward flow creates a gas column with which the oxygen is not able to mix quickly and efficiently resulting in combustion of the gases in the upper parts of the furnace.
  • the fuel is introduced into the furnace via one or more openings in the wall of the furnace.
  • the fuel is, depending on the type of fuel, proportioned in the furnace either as a fuel-air suspension i.e. pneumatically or by means of a screw feeder or some other mechanical feed means.
  • the fuel opening/s is/are located in the (converging) bottom part of the furnace walls.
  • An object of the invention is to ensure for the light, fine, volatile and/or moist fuel sufficient residence time for drying and/or combustion in the lower bed area of the furnace for optimizing the entire combustion process.
  • the residence time of the fuel in the lower bed area is increased by retarding the movement of the fuel to the upper bed area by means of combining the fuel and the solids flowing towards the lower bed area from the internal and/or external circulation.
  • Another object of the invention is to prevent the formation of the up- ward flowing column of combustible gases above the fuel feed opening by introducing circulating bed material to the gas column so that the column breaks, and turbulence increases, whereby oxygen reaches the combustible gases more efficiently than before, and the combustion takes place lower in the furnace.
  • a further object of the present invention is to suggest a few alternative solutions to the above discussed problems relating to the feed and combustion of fine, light, volatile and/or moist fuels in circulating fluidized bed boilers.
  • All the alternative solutions are based on feeding the fuel in the furnace such that heat transfer process between the fuel and the recirculating solids is improved by improving the mixing between the fuel and the circulating hot bed material.
  • a first preferred embodiment of the present invention is based on collecting bed material flowing downwardly along the furnace wall to be fed in consolidated form on top of the incoming fuel.
  • a second preferred embodiment of the present invention is based on arranging the feed of the recirculated material from the external circulation to take place on top of the fuel feed.
  • a third preferred embodiment of the present invention is based on ar- ranging a fluidized bed heat exchange chamber to discharge bed material flow on top of the incoming fuel.
  • a fourth preferred embodiment of the present invention is based on arranging the exit of a bed material flow from the solids separator or from an external heat exchange chamber to introduce the bed material flow on top of the incoming fuel.
  • a fifth preferred embodiment of the present invention is based on taking a side flow of bed material from the internal circulation temporarily outside the furnace, and arrange such into communication with the fuel just prior to the fuel enters the furnace.
  • the present invention makes it possible to keep the bed temperature higher even in the lower portions of the furnace when light, fine, volatile and/or moist fuel is combusted. This is particularly true with lower boiler loads when the bed temperature tends to decrease for natural reasons, too. Compared to prior art arrangements the present invention when taken into use accomplishes that
  • the fuel feed may be arranged higher on the wall of the furnace whereby the counter pressure is smaller.
  • Fig. 1 is a schematic representation of a circulating fluidized bed boiler of prior art
  • Fig. 2a is a schematic frontal representation of a first preferred embodiment of the present invention
  • Fig. 2b is a schematic side representation of the first preferred embodiment of the present invention.
  • Fig. 3 is a schematic representation of a second preferred embodiment of the present invention.
  • Fig. 4 is a schematic representation of a third preferred embodiment of the present invention.
  • Fig. 5 is a schematic representation of a fourth preferred embodiment of the present invention.
  • Figs. 6a through 6c are schematic representations of several alternatives of a fifth preferred embodiment of the present invention.
  • FIG. 1 illustrates schematically a circulating fluidized bed boiler of prior art.
  • the boiler 10 comprises a furnace 12 with substantially vertical walls 32, a discharge passage 14 in the upper end of the furnace 12 for taking the flue gas and solid particles suspended thereby to a solids separator 16, a passage 18 arranged in the upper end of the solids separator 16 for the removal of the cleaned exhaust gas from the solids separator 16, a recirculation con- duit 20 at the lower end of the solids separator 16 for returning at least part of the separated solids back to the lower part of the furnace 12, fuel feed means 22 arranged at a side wall 32 of the furnace, and means 24 and 26 for introducing primary and secondary air, respectively, arranged at the lower portion of the furnace 12.
  • the fuel feed means may include a screw feeder, a drop leg, a pneumatic feeder, just to name a few alternatives.
  • the primary air 24 is the primary combustion gas that is also used to fluidize the bed material, and is thus fed into the furnace 12 through the grid arranged at the bottom of the furnace 12.
  • the secondary gas 26 is introduced into the furnace 12 through the side wall 32 thereof slightly above the grid.
  • a gas lock 28 has been ar- ranged in the recirculation conduit 20 for preventing the gas from flowing from the furnace 12 via the recirculation conduit 20 into the solids separator 16.
  • the recirculation conduit 20 is further provided with a fluidized bed heat exchange chamber 30 for collecting heat from the recirculating solids to a heat transfer medium.
  • the side walls 32 of the boiler 10 as well as the ones of the solids separator usually comprise water tubes so that the water acts as the heat transfer medium.
  • Figs. 2a and 2b illustrate a first preferred embodiment of the present invention showing the lower end of the furnace such that an inclined side wall 32 of the furnace is supposed to have two fuel feed means.
  • the inner surface of the side wall 32 of the boiler 10 has been provided with two inclined guide plates 34 above each fuel feed means 22.
  • the guide plates 34 are preferably, but not necessarily, made of refractory material, and fastened on the wall 32 such that they are at substantially right angles to the wall 32, and inclined to- wards the fuel feed means, which, in fact, may appear as an opening 36 in the wall 32.
  • the lower ends of the guide plates 34 leave a gap therebetween, the gap preferably corresponding to the diameter of the fuel feed opening 36.
  • the purpose of the guide plates 34 is to collect the solids i.e. the bed material flowing down the wall 32 of the boiler 10 and to consolidate the bed material flow above the fuel feed opening 36. Now that the consolidated bed material flows on top of the fuel feed it takes at least part of the fuel downwards and mixes the fuel with the actual bed material at the bottom of the furnace 12.
  • Figs. 2a and 2b show as an additional further feature in addition to the guide plates 34 fastened on the furnace wall 32 a cover 38 for the fuel feed opening 36.
  • the purpose of the cover 38 is to direct the fuel feed down along the wall 32 of the furnace 12, and thus facilitate the passage of the fuel towards the bottom of the furnace 12.
  • the cover is to form a kind of a curtain between the fuel and the turbulent bed material deeper in the furnace so that as much fuel as possible could flow down on the grid.
  • the guide plates 34 are provided with substantially vertical extensions 34' that go along the sides of the cover 38 such that they guide the bed material flow B on top of the fuel F entering the furnace from below the cover 38 as shown by the arrows F, and B. These extensions enhance even more the formation of the solids curtain to the side of the fuel flow facing the furnace interior.
  • the residence time of the fuel at the lower part of the furnace has been extended, on the one hand, in case the fuel is moist, the fuel has more time to dry so that the combustion may take place in the bed area or, on the other hand, if the fuel is light, volatile and/or fine, it has more time to be combusted at the lower part of the furnace, compared to a prior art fuel feed ar- rangement, where the fuel is introduced into the furnace at a distance above the grid so that the fuel enters the upwardly moving fluidized bed, and is taken quickly to the upper part of the furnace.
  • the fuel is combusted lower in the furnace, whereby the temperature of the bed material lower in the furnace is raised.
  • the guide plates 34 and 34' the basic dimensions are dependent, on the one hand, on the dimensions of the furnace, and on the other hand, on the properties of the bed material.
  • the height (measured from the surface of the furnace wall outwards) of the guide plates is of the order of 200 - 500 mm, and the inclination angle (measured from the horizontal direction) from about 30 to 70 degrees.
  • the guide plates may be vertical, too, so that their inclination may, in fact, range from 30 to 90 de- grees.
  • the chute collects circulating solids not only from the fluidized bed heat exchanger but also from the furnace wall, whereby it is understandable that the side walls of the chute act in a similar manner as the guide plates 34 discussed above.
  • the cover 38 it may be formed of a planar top plate, and two planar side plates as shown in Figs. 2a and 2b, but the cover may as well follow the shape of the circumference of the opening 36, whereby the cover is a curved plate.
  • the guide plates 34 and 34' may either introduce the solids substantially to the width of the fuel feed opening 36, but they may as well introduce the solids to a somewhat larger area i.e.
  • the bed material feed on top of the fuel may be made narrower whereby the fuel is able to escape from the sides of the solids flow.
  • the amount of bed material collected by the guide plates and introduced on top of the fuel feed may be designed for each case separately.
  • FIG. 3 illustrates schematically a second preferred embodiment of the present invention.
  • the consolidated solids flow B from the solids separa- tor 16 (see Fig. 1 ) or from the heat exchange chamber 30 (see Fig. 1 ) is recirculated via solids discharge conduit 20 into the furnace 12 on top of the fuel F entering the furnace through the feed opening in the wall 32 of the furnace.
  • Introducing the solids from the external circulation and the fuel into the furnace in the above described manner ensures that the fuel is firstly mixed effi- ciently with the recirculating solids, unless it forms a curtain-like cover between the fuel and the turbulent bed deeper in the furnace allowing the fuel to descend to the bottom of the furnace substantially uninterrupted.
  • the fuel-solids mixture or the fuel and returned solids is/are mixed efficiently with the bed material at the bottom of the furnace.
  • the solids introduction conduit 20 is planned to be positioned as close above the fuel feed means 22 as possible in view of the structural requirements and limitations.
  • Fig. 4 illustrates schematically a third preferred embodiment of the present invention.
  • the recirculating solids are collected from the internal circulation in a chute or funnel 21 that is arranged in connection with the lower inclined wall 32' of the furnace.
  • the chute 21 may collect solids not only from the wall 32' of the furnace, but also, for instance, from a fluidized bed heat exchanged arranged upper in the furnace.
  • the chute 21 is preferably arranged to terminate near the bottom of the furnace such that the bottom surface of the chute is inclined so that it is parallel with the fuel feed means 22 entering the furnace.
  • the chute is provided with a guide plate 23, parallel to the fuel feed means 22 and positioned above the fuel feed means 22 so that it guides the solids flow on top of the fuel flow entering the furnace.
  • the chute may terminate to the plate 23, and the fuel feed opening 36 or, more generally, fuel feed means, may be positioned in the wall 32' below the chute bottom plate 23.
  • the plate 23 ensures a proper solids curtain on the fuel.
  • the fuel feed means 22 referred above may be just an opening in the inclined wall of the chute 21 or it may be a pipe like conduit extending at a distance into the chute 21 as shown in Fig. 4, or an opening in the furnace wall 32' just below the chute 21 .
  • Fig. 5 illustrates schematically a fourth preferred embodiment of the present invention.
  • the solids from the internal circulation mix efficiently with the fine, volatile and/or light and/or moist fuel, take the fuel down in the furnace, and mix the fuel with the actual bed material.
  • the invention is again positioned at the lower part of the furnace in connection with the inclined side wall 32' of the furnace.
  • the fuel feed means is a fuel feed opening 40 arranged in a specific manner in the wall 32' of the furnace or of the boiler.
  • the fuel feed opening 40 is arranged in the substantially vertical bottom of a vertically oriented channel 42 integrated in the inclined side wall 32' of the furnace.
  • the channel 42 is, in this specific embodiment, formed of somewhat inclined (almost vertical) bottom wall 43, and substantial- ly vertical side walls 46.
  • the bottom wall 43 of the channel 42 has been shown slightly inclined, but the wall 43 may as well be exactly vertical or even more inclined.
  • the substantially vertical channel 42 brings solids from, for instance, the internal circulation back towards the bottom of the furnace. This construction works independently in a similar manner as the earlier em- bodiments i.e.
  • the vertical substantially U-shaped channel may receive the downward solids flow from a fluidized bed heat exchanger arranged on a higher level in the furnace or from the internal circulation along the wall of the furnace.
  • the channel 42 is able to collect effi- ciently solids from the turbulent bed material in the furnace, as the state of turbulence in the channel is clearly weaker.
  • the substantially deep cross- section of the channel creates a peaceful cavity where solids may collect, and flow down as a consolidated flow i.e. as a flow that is more dense than the internal circulation on the wall 32'.
  • an internal fluidized bed heat exchange chamber 44 has been arranged in flow communication with a side wall 46 of the above mentioned substantially vertical channel 42.
  • the fluidized bed heat exchange chamber 44 receives solids from the internal circulation via an opening 48 arranged thereabove in the wall 32' of the furnace.
  • the solids entering the fluidized bed heat exchange chamber 44 are fluidized by means of air current through the bottom 50 of the chamber.
  • the lift-leg 52 is a small chamber having at a lower end of its side wall facing the heat exchange chamber 44 an opening for allowing the solids flow in the chamber, and at an upper end of the opposite side wall an opening for allowing the solids flow out of the lift-leg chamber 52 to the substantially vertical channel 42.
  • both the internal circulation flowing down the substantially vertical channel 42 and the solids flow from the heat exchange chamber 44 via the lift-leg 52 mix with the fuel and force the fuel downwards to the bottom 54 of the substantially vertical channel 42.
  • the position of the fluidized bed heat exchange chambers 44 may be, in relation to the fuel feed opening 40, either higher or lower than shown in Fig.
  • the side wall/s 46 of the substantially vertical channel may be inclined such that the side walls 46 collect internal circulation from a wider area than shown in Fig. 5. It is also possible to arrange above the substantially vertical channel inclined guide plates like the one shown in Fig. 2 to collect internal circulation into the channel 42. Likewise, it is possible to arrange a further opening above the fuel feed opening 40 to introduce solids from the external circulation into the substantially vertical channel 42 to be fed on top of the fed fuel.
  • recycled bed material may be introduced from one or several fluidized bed heat exchange chamber/s along a channel to be introduced on top of the fuel feed.
  • the fuel feed opening is arranged below the solids exit opening of a fluidized bed heat exchange chamber, whereby a separate channel is not necessarily needed.
  • a further advantageous way of using a fluidized bed heat exchanger relates to low load conditions when there is, in practice, no external circula- tion, and the internal circulation is marginal.
  • bed material into the heat exchanger via an overflow or auxiliary channel (discussed in more detail in US-B2-7,240,639), it is possible to discharge particulate material on the incoming fuel provided that the heat exchanger discharge opening is above the fuel feed opening.
  • the fuel solids mixture is taken down on the grid to be fluidized.
  • the bottom 54 of the vertically oriented channel 42 is provided with a grid forming a so called fluidization zone where the mixture of fuel and solids is fluidized such that the velocity is in the range of 10 - 20 Umf for D50 particle (Umf equals to min. fluidization velocity), to obtain high mixing between fuel and solid material.
  • Umf equals to min. fluidization velocity
  • the ve- locity is in the range of 40 - 50 Umf for D50 particle.
  • Both the first and the second grid area may be provided with either directional nozzles, or a so called step grid for moving the solids in horizontal direction along the grid. Outside this second grid area 56 is the area of normal grid velocity where the gas flow from below the grid is sufficient for initiating the circulation of the fuel and bed material in the furnace.
  • This kind of stepwise grid velocity arrangement gives also internal circulation of solid material from the wall (where fuel feeds are installed) towards the lower part of the furnace along the grid and up along the wall and to the fluidized bed heat exchanger somewhat upper in the furnace. This increases the solid material amount, which is going to fluidization zone and also recirculates some fuel particles.
  • Figs. 6a through 6c disclose a fifth preferred embod iment of the present invention with three different alternatives.
  • the basic principle is to take a part of the internal circulation flowing down along the furnace walls 32 temporarily out of the furnace 12 as a side flow, and to introduce the side flow into communication with the fuel flow prior to feeding the fuel into the furnace 12.
  • FIG. 6a discloses a first alternative where some bed material from the internal circulation IC is taken out of the furnace 12 through at least one opening 58 in the inclined wall 32' of the furnace 12, and introduced along conduit 60 directly into the fuel feed conduit 22 where the bed material and fuel are efficiently mixed together due to the operation of the fuel feed means, like for instance, a screw feeder, a pneumatic feeder etc.
  • Fig. 6b discloses a second alternative where some bed material is again taken from the internal circulation IC out of the furnace 12 through at least one opening 58 in the inclined wall 32' of the furnace, and introduced along conduit 60 into communication with the fuel flowing towards the furnace along feed conduit 22.
  • Fig. 6c discloses a third alternative which is very close to the second one. In fact, the only difference that can be seen is in the way the fuel and the recirculating bed material are mixed. In the alternative of Fig. 6b the bed material is introduced into the fuel flow conduit 22, whereas in the alternative of Fig. 6c the fuel flow conduit 22 introduces fuel into the bed material conduit 60' after the loop-seal type control 62.
  • the bed material-fuel mixture formed as shown in Figs. 6a - 6c may be introduced as is in the furnace, but it may as well be introduced into the furnace such that the feed opening of the mixture is arranged in a channel similar to the ones shown in Figs. 4 and 5.
  • the mixture may also be treated in a similar manner as fuel feed in the earlier embodiments discussed in connection with Figs. 2a through 5.
  • its inlet opening may be provided with a cover for directing the mixture flow down towards the grid of the furnace, and also some other solids either circulating in the furnace (either along the wall thereof or along a channel) or returning in the furnace may be introduced on top of the mixture flow to force the mixture down towards the grid.

Abstract

The present invention relates to a method and an apparatus for feeding fuel into a circulating fluidized bed boiler. The invention is specifically concerned on feeding fine, light and/or moist fuel into the boiler. The method and apparatus for feeding light, fine, volatile and/or moist fuel into a circulating fluidized bed boiler is based on collecting circulating bed material to a return flow and introducing the return flow into communication with the fuel being introduced in the furnace (12) so that the bed material return flow and the fuel are mixed together and flow downwards in the furnace (12) for increasing the residence time of the fuel in the furnace (12).

Description

METHOD AND ARRANGEMENT FOR FEEDING FUEL INTO A CIRCULATING FLUIDIZED BED BOILER
[001 ] The present invention relates to a method and an arrangement for feeding fuel into a circulating fluidized bed boiler. The invention is specifically concerned on feeding fine, light, volatile and/or moist fuel into the boiler.
[002] The circulating fluidized bed boiler (CFB) includes generally a furnace having a bottom, side walls and a roof, and at least one particle separator connected in flow communication with the upper part of the furnace. At least some walls of the bottom part of the furnace may be inclined such that the cross-section of the furnace increases upwardly i.e. the part of the furnace having the inclined walls may be called a converging bottom part. In practice all the walls and the roof of the boiler and the separator comprise water tubes to collect heat from the furnace. The bottom of the furnace is provided with a grid for introducing combustion or suspending or fluidizing gas into the furnace, and for removing ash and other debris from the furnace. The side walls of the furnace are provided with means for introducing fuel into the furnace as well as means for introducing secondary air into the furnace. The furnace is also equipped with means for feeding inert bed material that is normally sand.
[003] The particle separator separates solid particles from flue gas-solid particles suspension entering the separator from the upper part of the furnace. Separated solids are recycled back to the lower part of the furnace via a recy- cling conduit including a sealing device, like a loopseal, the purpose of which is to prevent gas flow from the furnace to the separator via the recycling conduit. Thus, at least a further opening in the furnace wall is needed for the solids introduction. This solids circulation is called external circulation. In addition to vertical upflow of flue gas-solid particles suspension in the furnace entering finally into the separator inlet, there is a vertical downflow of particles near the furnace walls. This solids circulation is called the internal circulation.
[004] Very often, in connection with the internal or the external circulation of solid material or both, a fluidized bed heat exchange chamber has been arranged to transfer heat from the bed of fluidized particulate solids to a heat transfer medium. The heat exchange chamber may be located inside the furnace of the circulating fluidized bed boiler adjacent to at least one of the furnace walls. A preferred location for the heat exchange chamber/s is adjacent to the bottom part of the furnace where the chamber is integrated with the inclined wall/s. The fluidized bed heat exchanger may also be arranged in the external circulation so that the solids leaving the solids separator are discharged into the heat exchange chamber in their way back to the furnace (see the prior art Fig. 1 for instance). The interior of the heat exchange cham- ber is provided with heat exchange means for heat transfer from the solid material to the heat transfer medium flowing inside the heat exchange means.
[005] Light, fine and/or moist fuels, like, for example,fine coal powder or peat or sawdust or fine lignite, are problematic in two different aspects. Light small density and fine particle size fuels are easily entrained with the fluidizing gas, and rise rapidly upwards so that the combustion process starts a few meters above the grid, whereby only a small amount of fuel, not sufficient to maintain the bed temperature at a sufficient level, is combusted in the lower bed area, most of the fuel being combusted upper in the furnace. This may result, espe- daily in low load conditions, in too low a bed temperature, and a higher temperature in the upper part of the furnace, which, again, may lead to problems in emissions and in the load change rate of the boiler.
[006] In a similar manner, the use of moist fuel may result in similar prob- lems, but for a somewhat different reason. Though the moist fuel may not be too light, the drying thereof requires some time such that the fuel is again, while it is drying and not yet capable of igniting, lifted by the fluidizing gas in the upper part of the furnace. When the fuel is finally dry enough, ignites and is finally combusted, there may not be enough combustible fuel in the lower bed area, whereby the bed temperature may, again, be low, and result in the already above discussed problems.
[007] A further problematic fuel type is a fuel that, for the most part, contains volatile components and a smaller amount of solid carbon. The volatile components form combustible gases like CO, CH , H2 etc. very close to the fuel feed opening, whereafter the combustible gases move upwards with the fluidizing gas. This upward flow creates a gas column with which the oxygen is not able to mix quickly and efficiently resulting in combustion of the gases in the upper parts of the furnace. [008] Normally the fuel is introduced into the furnace via one or more openings in the wall of the furnace. The fuel is, depending on the type of fuel, proportioned in the furnace either as a fuel-air suspension i.e. pneumatically or by means of a screw feeder or some other mechanical feed means. Normally the fuel opening/s is/are located in the (converging) bottom part of the furnace walls.
[009] The solids entering the furnace from the external circulation, i.e. directly from the separator or via a fluidized bed heat exchanger, are introduced into the furnace via one or more openings in the furnace wall, too.
[0010] An object of the invention is to ensure for the light, fine, volatile and/or moist fuel sufficient residence time for drying and/or combustion in the lower bed area of the furnace for optimizing the entire combustion process. According to the present invention the residence time of the fuel in the lower bed area is increased by retarding the movement of the fuel to the upper bed area by means of combining the fuel and the solids flowing towards the lower bed area from the internal and/or external circulation.
[001 1 ] Another object of the invention is to prevent the formation of the up- ward flowing column of combustible gases above the fuel feed opening by introducing circulating bed material to the gas column so that the column breaks, and turbulence increases, whereby oxygen reaches the combustible gases more efficiently than before, and the combustion takes place lower in the furnace.
[0012] The prior art knows several documents discussing the mixing of the fuel and the returning bed material.
[0013] It is, for instance, known to introduce moist fuel and bed material into a separate mixer/drier device before feeding the fuel-solids mixture into the boiler. US patent documents 4,529,91 1 , 4,690,076, and 5,419,267 discuss various alternatives for separate mixers/driers. However, the separate mixer/drier units increase costs in both the investment/building phase and running phase, and form yet one more piece of equipment that requires special maintenance.
[0014] It is also known to feed fuel into the external circulation between the particle separator and the furnace, as discussed for instance in US 4,442,795.
[0015] However, the above mentioned patent documents either do not ad- dress the above discussed problems or if they do (moist fuel) they result in a very complicated arrangement with a separate particle dryer outside the boiler.
[0016] A further object of the present invention is to suggest a few alternative solutions to the above discussed problems relating to the feed and combustion of fine, light, volatile and/or moist fuels in circulating fluidized bed boilers. [0017] All the alternative solutions are based on feeding the fuel in the furnace such that heat transfer process between the fuel and the recirculating solids is improved by improving the mixing between the fuel and the circulating hot bed material.
[0018] A first preferred embodiment of the present invention is based on collecting bed material flowing downwardly along the furnace wall to be fed in consolidated form on top of the incoming fuel. [0019] A second preferred embodiment of the present invention is based on arranging the feed of the recirculated material from the external circulation to take place on top of the fuel feed.
[0020] A third preferred embodiment of the present invention is based on ar- ranging a fluidized bed heat exchange chamber to discharge bed material flow on top of the incoming fuel.
[0021 ] A fourth preferred embodiment of the present invention is based on arranging the exit of a bed material flow from the solids separator or from an external heat exchange chamber to introduce the bed material flow on top of the incoming fuel.
[0022] A fifth preferred embodiment of the present invention is based on taking a side flow of bed material from the internal circulation temporarily outside the furnace, and arrange such into communication with the fuel just prior to the fuel enters the furnace.
[0023] Other features of the method and the apparatus of the present invention can be seen in the appended claims.
[0024] By means of the present invention at least some problems relating to the feeding and combustion of fine, light, volatile and/or moist fuel in a circu- lating fluidized bed boiler have been solved by means of a simple and effective means of feeding fuel into a furnace of a circulating fluidized bed boiler. For instance, there is no need to design and build external drying chambers, known from prior art, to dry moist fuel. Also, the need of mixing light powdery fuel with hot bed material in separate mixing chamber has been obviated.
[0025] The present invention makes it possible to keep the bed temperature higher even in the lower portions of the furnace when light, fine, volatile and/or moist fuel is combusted. This is particularly true with lower boiler loads when the bed temperature tends to decrease for natural reasons, too. Compared to prior art arrangements the present invention when taken into use accomplishes that
• the moist fuel starts drying sooner,
• the dried fuel ignites and combusts sooner,
· a higher proportion of the light and fine fuel is taken down to the bed, whereby the bed temperature gets higher or remains in acceptable level even in low load conditions,
• mixing burning fuel with a high density flux of recirculating solids will increase the temperature of the solid flux, which will then transport the heat to the bottom of the furnace, which further increases the bed temperature,
• mixing burning fuel with recirculating solids improves the lateral mixing of fuel and combustible gases as well, which will further improve the combustion at the lower parts of the furnace and will result in more uni- form combustion and heat flux distribution in lateral direction, and
• the fuel feed may be arranged higher on the wall of the furnace whereby the counter pressure is smaller.
The last two advantages are not necessarily related to light and fine fuels but to all types of fuels. [0026] In the following the method and the arrangement of the present invention will be explained in more detail with reference to the following drawings, Fig. 1 is a schematic representation of a circulating fluidized bed boiler of prior art,
Fig. 2a is a schematic frontal representation of a first preferred embodiment of the present invention,
Fig. 2b is a schematic side representation of the first preferred embodiment of the present invention,
Fig. 3 is a schematic representation of a second preferred embodiment of the present invention,
Fig. 4 is a schematic representation of a third preferred embodiment of the present invention,
Fig. 5 is a schematic representation of a fourth preferred embodiment of the present invention, and
Figs. 6a through 6c are schematic representations of several alternatives of a fifth preferred embodiment of the present invention.
[0027] Fig. 1 illustrates schematically a circulating fluidized bed boiler of prior art. The boiler 10 comprises a furnace 12 with substantially vertical walls 32, a discharge passage 14 in the upper end of the furnace 12 for taking the flue gas and solid particles suspended thereby to a solids separator 16, a passage 18 arranged in the upper end of the solids separator 16 for the removal of the cleaned exhaust gas from the solids separator 16, a recirculation con- duit 20 at the lower end of the solids separator 16 for returning at least part of the separated solids back to the lower part of the furnace 12, fuel feed means 22 arranged at a side wall 32 of the furnace, and means 24 and 26 for introducing primary and secondary air, respectively, arranged at the lower portion of the furnace 12. The fuel feed means may include a screw feeder, a drop leg, a pneumatic feeder, just to name a few alternatives. The primary air 24 is the primary combustion gas that is also used to fluidize the bed material, and is thus fed into the furnace 12 through the grid arranged at the bottom of the furnace 12. The secondary gas 26 is introduced into the furnace 12 through the side wall 32 thereof slightly above the grid. A gas lock 28 has been ar- ranged in the recirculation conduit 20 for preventing the gas from flowing from the furnace 12 via the recirculation conduit 20 into the solids separator 16. Here, the recirculation conduit 20 is further provided with a fluidized bed heat exchange chamber 30 for collecting heat from the recirculating solids to a heat transfer medium. The side walls 32 of the boiler 10 as well as the ones of the solids separator usually comprise water tubes so that the water acts as the heat transfer medium.
[0028] Figs. 2a and 2b illustrate a first preferred embodiment of the present invention showing the lower end of the furnace such that an inclined side wall 32 of the furnace is supposed to have two fuel feed means. The inner surface of the side wall 32 of the boiler 10 has been provided with two inclined guide plates 34 above each fuel feed means 22. The guide plates 34 are preferably, but not necessarily, made of refractory material, and fastened on the wall 32 such that they are at substantially right angles to the wall 32, and inclined to- wards the fuel feed means, which, in fact, may appear as an opening 36 in the wall 32. The lower ends of the guide plates 34 leave a gap therebetween, the gap preferably corresponding to the diameter of the fuel feed opening 36. The purpose of the guide plates 34 is to collect the solids i.e. the bed material flowing down the wall 32 of the boiler 10 and to consolidate the bed material flow above the fuel feed opening 36. Now that the consolidated bed material flows on top of the fuel feed it takes at least part of the fuel downwards and mixes the fuel with the actual bed material at the bottom of the furnace 12. Figs. 2a and 2b show as an additional further feature in addition to the guide plates 34 fastened on the furnace wall 32 a cover 38 for the fuel feed opening 36. The purpose of the cover 38 is to direct the fuel feed down along the wall 32 of the furnace 12, and thus facilitate the passage of the fuel towards the bottom of the furnace 12. Another purpose of the cover is to form a kind of a curtain between the fuel and the turbulent bed material deeper in the furnace so that as much fuel as possible could flow down on the grid. Preferably the guide plates 34 are provided with substantially vertical extensions 34' that go along the sides of the cover 38 such that they guide the bed material flow B on top of the fuel F entering the furnace from below the cover 38 as shown by the arrows F, and B. These extensions enhance even more the formation of the solids curtain to the side of the fuel flow facing the furnace interior. Thus, now that the residence time of the fuel at the lower part of the furnace has been extended, on the one hand, in case the fuel is moist, the fuel has more time to dry so that the combustion may take place in the bed area or, on the other hand, if the fuel is light, volatile and/or fine, it has more time to be combusted at the lower part of the furnace, compared to a prior art fuel feed ar- rangement, where the fuel is introduced into the furnace at a distance above the grid so that the fuel enters the upwardly moving fluidized bed, and is taken quickly to the upper part of the furnace. The result in both alternatives is that the fuel is combusted lower in the furnace, whereby the temperature of the bed material lower in the furnace is raised.
[0029] As to the dimensioning of the guide plates 34 and 34' the basic dimensions are dependent, on the one hand, on the dimensions of the furnace, and on the other hand, on the properties of the bed material. Normally the height (measured from the surface of the furnace wall outwards) of the guide plates is of the order of 200 - 500 mm, and the inclination angle (measured from the horizontal direction) from about 30 to 70 degrees. However, if the guide plates form a chute leading the recycled bed material from, for instance, a fluidized bed heat exchanger to the bottom part of the furnace, the guide plates may be vertical, too, so that their inclination may, in fact, range from 30 to 90 de- grees. In other words, it is possible that the chute collects circulating solids not only from the fluidized bed heat exchanger but also from the furnace wall, whereby it is understandable that the side walls of the chute act in a similar manner as the guide plates 34 discussed above. As to the cover 38 it may be formed of a planar top plate, and two planar side plates as shown in Figs. 2a and 2b, but the cover may as well follow the shape of the circumference of the opening 36, whereby the cover is a curved plate. As a further option the guide plates 34 and 34' (if used) may either introduce the solids substantially to the width of the fuel feed opening 36, but they may as well introduce the solids to a somewhat larger area i.e. to an area extending on both sides of the opening 36 whereby it is ensured that the fuel entering the furnace is covered from all (free) sides by the fuel i.e. a complete covering curtain is formed. However, if, for some reason, it is desired that the fuel is allowed to more freely enter the furnace, the bed material feed on top of the fuel may be made narrower whereby the fuel is able to escape from the sides of the solids flow. And finally, the amount of bed material collected by the guide plates and introduced on top of the fuel feed may be designed for each case separately.
[0030] Fig. 3 illustrates schematically a second preferred embodiment of the present invention. Here the consolidated solids flow B from the solids separa- tor 16 (see Fig. 1 ) or from the heat exchange chamber 30 (see Fig. 1 ) is recirculated via solids discharge conduit 20 into the furnace 12 on top of the fuel F entering the furnace through the feed opening in the wall 32 of the furnace. Introducing the solids from the external circulation and the fuel into the furnace in the above described manner ensures that the fuel is firstly mixed effi- ciently with the recirculating solids, unless it forms a curtain-like cover between the fuel and the turbulent bed deeper in the furnace allowing the fuel to descend to the bottom of the furnace substantially uninterrupted. Secondly, the fuel-solids mixture or the fuel and returned solids is/are mixed efficiently with the bed material at the bottom of the furnace. The solids introduction conduit 20 is planned to be positioned as close above the fuel feed means 22 as possible in view of the structural requirements and limitations.
[0031 ] Naturally, similar arrangements as shown in connection with the em- bodiment of Figs 2a and 2b, like the cover of the fuel feed opening, may be used here, too. In this embodiment it might be advantageous to arrange such a cover in connection with both feed openings so that the flow direction of both the solids feed and the fuel feed is diverted parallel to the wall 32. In this manner the curtain effect of the solids flow is also ensured.
[0032] Fig. 4 illustrates schematically a third preferred embodiment of the present invention. Here the recirculating solids are collected from the internal circulation in a chute or funnel 21 that is arranged in connection with the lower inclined wall 32' of the furnace. The chute 21 may collect solids not only from the wall 32' of the furnace, but also, for instance, from a fluidized bed heat exchanged arranged upper in the furnace. The chute 21 is preferably arranged to terminate near the bottom of the furnace such that the bottom surface of the chute is inclined so that it is parallel with the fuel feed means 22 entering the furnace. As an additional feature the chute is provided with a guide plate 23, parallel to the fuel feed means 22 and positioned above the fuel feed means 22 so that it guides the solids flow on top of the fuel flow entering the furnace. As another alternative, the chute may terminate to the plate 23, and the fuel feed opening 36 or, more generally, fuel feed means, may be positioned in the wall 32' below the chute bottom plate 23. In both cases the plate 23 ensures a proper solids curtain on the fuel. Thus the operation of the chute 21 and the cover plate 23 are basically the same as explained above in connection with the embodiment of Figs. 2a and 2b. And, the fuel feed means 22 referred above may be just an opening in the inclined wall of the chute 21 or it may be a pipe like conduit extending at a distance into the chute 21 as shown in Fig. 4, or an opening in the furnace wall 32' just below the chute 21 . [0033] Fig. 5 illustrates schematically a fourth preferred embodiment of the present invention. Like in the earlier embodiments, also here the solids from the internal circulation mix efficiently with the fine, volatile and/or light and/or moist fuel, take the fuel down in the furnace, and mix the fuel with the actual bed material. Here, the invention is again positioned at the lower part of the furnace in connection with the inclined side wall 32' of the furnace.
[0034] In this embodiment of the present invention the fuel feed means is a fuel feed opening 40 arranged in a specific manner in the wall 32' of the furnace or of the boiler. The fuel feed opening 40 is arranged in the substantially vertical bottom of a vertically oriented channel 42 integrated in the inclined side wall 32' of the furnace. The channel 42 is, in this specific embodiment, formed of somewhat inclined (almost vertical) bottom wall 43, and substantial- ly vertical side walls 46. In Fig. 5 the bottom wall 43 of the channel 42 has been shown slightly inclined, but the wall 43 may as well be exactly vertical or even more inclined. The substantially vertical channel 42 brings solids from, for instance, the internal circulation back towards the bottom of the furnace. This construction works independently in a similar manner as the earlier em- bodiments i.e. introducing a consolidated solids flow on top of the fuel entering the furnace from the opening 40. In other words, the vertical substantially U-shaped channel may receive the downward solids flow from a fluidized bed heat exchanger arranged on a higher level in the furnace or from the internal circulation along the wall of the furnace. The channel 42 is able to collect effi- ciently solids from the turbulent bed material in the furnace, as the state of turbulence in the channel is clearly weaker. The substantially deep cross- section of the channel creates a peaceful cavity where solids may collect, and flow down as a consolidated flow i.e. as a flow that is more dense than the internal circulation on the wall 32'. [0035] However, in this preferred embodiment an internal fluidized bed heat exchange chamber 44 has been arranged in flow communication with a side wall 46 of the above mentioned substantially vertical channel 42. The fluidized bed heat exchange chamber 44 receives solids from the internal circulation via an opening 48 arranged thereabove in the wall 32' of the furnace. The solids entering the fluidized bed heat exchange chamber 44 are fluidized by means of air current through the bottom 50 of the chamber. At the side of the chamber, in fact, between the fluidized bed heat exchange chamber 44 and the substantially vertical channel 42, there is a so called lift-leg 52 connecting the heat exchange chamber 44 to the vertical channel 42. The lift-leg 52 is a small chamber having at a lower end of its side wall facing the heat exchange chamber 44 an opening for allowing the solids flow in the chamber, and at an upper end of the opposite side wall an opening for allowing the solids flow out of the lift-leg chamber 52 to the substantially vertical channel 42. Thus both the internal circulation flowing down the substantially vertical channel 42 and the solids flow from the heat exchange chamber 44 via the lift-leg 52 mix with the fuel and force the fuel downwards to the bottom 54 of the substantially vertical channel 42. [0036] Here, it has to be understood that there may be fluidized bed heat exchange chambers 44 on both sides of the substantially vertical channel 42. Also, the position of the fluidized bed heat exchange chambers 44 may be, in relation to the fuel feed opening 40, either higher or lower than shown in Fig. 5. In a similar manner the side wall/s 46 of the substantially vertical channel may be inclined such that the side walls 46 collect internal circulation from a wider area than shown in Fig. 5. It is also possible to arrange above the substantially vertical channel inclined guide plates like the one shown in Fig. 2 to collect internal circulation into the channel 42. Likewise, it is possible to arrange a further opening above the fuel feed opening 40 to introduce solids from the external circulation into the substantially vertical channel 42 to be fed on top of the fed fuel.
[0037] Thus it is clear that the present embodiment is mainly concerned on using the solids flow from the fluidized bed heat exchanger to force the fuel flow down to the bed area irrespective of the positioning of the fluidized bed heat exchanger. In other words, recycled bed material may be introduced from one or several fluidized bed heat exchange chamber/s along a channel to be introduced on top of the fuel feed. In its simplest form the fuel feed opening is arranged below the solids exit opening of a fluidized bed heat exchange chamber, whereby a separate channel is not necessarily needed.
[0038] A further advantageous way of using a fluidized bed heat exchanger relates to low load conditions when there is, in practice, no external circula- tion, and the internal circulation is marginal. Now, by introducing bed material into the heat exchanger via an overflow or auxiliary channel (discussed in more detail in US-B2-7,240,639), it is possible to discharge particulate material on the incoming fuel provided that the heat exchanger discharge opening is above the fuel feed opening.
[0039] As a further improvement compared to the prior art, the fuel solids mixture is taken down on the grid to be fluidized. In accordance with a further preferred embodiment of the present invention the bottom 54 of the vertically oriented channel 42 is provided with a grid forming a so called fluidization zone where the mixture of fuel and solids is fluidized such that the velocity is in the range of 10 - 20 Umf for D50 particle (Umf equals to min. fluidization velocity), to obtain high mixing between fuel and solid material. In the near- hood of the channel bottom grid there is a second grid area 56 that forms a so called low velocity zone in a part of the bottom of the furnace, where the ve- locity is in the range of 40 - 50 Umf for D50 particle. In this zone material is transported and sprayed to other parts of the furnace, but with velocity below terminal velocity, so fuel particles have time to dry (in case of moist fuel) and to heat enough such that ignition and combustion process will start in the lower part of the combustion chamber. Both the first and the second grid area may be provided with either directional nozzles, or a so called step grid for moving the solids in horizontal direction along the grid. Outside this second grid area 56 is the area of normal grid velocity where the gas flow from below the grid is sufficient for initiating the circulation of the fuel and bed material in the furnace.
[0040] This kind of stepwise grid velocity arrangement gives also internal circulation of solid material from the wall (where fuel feeds are installed) towards the lower part of the furnace along the grid and up along the wall and to the fluidized bed heat exchanger somewhat upper in the furnace. This increases the solid material amount, which is going to fluidization zone and also recirculates some fuel particles.
[0041 ] Figs. 6a through 6c disclose a fifth preferred embod iment of the present invention with three different alternatives. In the arrangement of Figs. 6a - 6c the basic principle is to take a part of the internal circulation flowing down along the furnace walls 32 temporarily out of the furnace 12 as a side flow, and to introduce the side flow into communication with the fuel flow prior to feeding the fuel into the furnace 12. [0042] Fig. 6a discloses a first alternative where some bed material from the internal circulation IC is taken out of the furnace 12 through at least one opening 58 in the inclined wall 32' of the furnace 12, and introduced along conduit 60 directly into the fuel feed conduit 22 where the bed material and fuel are efficiently mixed together due to the operation of the fuel feed means, like for instance, a screw feeder, a pneumatic feeder etc. [0043] Fig. 6b discloses a second alternative where some bed material is again taken from the internal circulation IC out of the furnace 12 through at least one opening 58 in the inclined wall 32' of the furnace, and introduced along conduit 60 into communication with the fuel flowing towards the furnace along feed conduit 22. However, in this embodiment the flow of the circulated bed material is controlled by means of a loop-seal type control 62, whereby the amount of bed material introduced to the fuel feed may be adjusted. [0044] Fig. 6c discloses a third alternative which is very close to the second one. In fact, the only difference that can be seen is in the way the fuel and the recirculating bed material are mixed. In the alternative of Fig. 6b the bed material is introduced into the fuel flow conduit 22, whereas in the alternative of Fig. 6c the fuel flow conduit 22 introduces fuel into the bed material conduit 60' after the loop-seal type control 62.
[0045] The bed material-fuel mixture formed as shown in Figs. 6a - 6c may be introduced as is in the furnace, but it may as well be introduced into the furnace such that the feed opening of the mixture is arranged in a channel similar to the ones shown in Figs. 4 and 5. The mixture may also be treated in a similar manner as fuel feed in the earlier embodiments discussed in connection with Figs. 2a through 5. In other words, its inlet opening may be provided with a cover for directing the mixture flow down towards the grid of the furnace, and also some other solids either circulating in the furnace (either along the wall thereof or along a channel) or returning in the furnace may be introduced on top of the mixture flow to force the mixture down towards the grid.
[0046] In view of the above description it has to be understood that only a few most preferred embodiments of the present invention have been discussed. Thus it is obvious that the invention is not limited to the above disclosed embodiments only, but that it can be modified in many ways within the scope of the appended claims. It has to be understood, too, that features of a specific embodiment of the invention may be applied in connection with features of other embodiments within the basic idea of the present invention or combine features from different embodiments to result in a working and technically feasible construction.

Claims

Claims
1 . Method of feeding light, fine, volatile and/or moist fuel into a circulating fluidized bed boiler, in which method a fuel flow is introduced into a fur- nace, fuel is combusted in the presence of a fluidized bed material in the furnace (12) of the boiler (10) and flue gases are formed, the fluidized bed material is circulated both inside the furnace (12) in an internal circulation where bed material returns along walls of the furnace down to the bottom of the furnace, and outside the furnace (12) in an external circulation i.e. at least via a solids separator (16) arranged in flow communication with the furnace (12), bed material is separated from the flue gases in the separator (16), the flue gases are removed from the separator (16) for further treatment, and the separated bed material is returned to the furnace (12) of the boiler (10), characterized in collecting circulating bed material to a return flow and introducing the return flow in consolidated form into communication with the fuel being introduced in the furnace (12) so that the bed material return flow and the fuel flow are mixed together and flow downwards in the furnace (12) for increasing the residence time of the fuel in the furnace (12).
2. The method as recited in claim 1 , characterized in collecting the return flow at least from one of the internal circulation flowing down along the furnace walls (32), the discharge of solids from a fluidized bed heat exchanger (30, 44), and the solids returning from the solids separator (16).
3. The method as recited in claim 1 or 2, characterized in introducing the return flow on top of the fuel flow while the fuel is being introduced in the furnace (12).
4. The method as recited in claim 1 , 2 or 3, characterized in guiding the return flow to cover the fuel flow entering the furnace (12).
5. The method as recited in any one of the preceding claims, characterized in directing the fluid flow entering the furnace (12) down towards the bottom of the furnace.
6. The method as recited in claim 1 or 2, characterized in taking a part of the solids from the internal circulation outside the furnace (12) to be introduced into communication with the fuel about to be introduced into the furnace (12).
7. The method as recited in claim 1 or 2, characterized in taking a part of the solids from the internal circulation outside the furnace (12), and introducing into communication therewith the fuel about to be introduced into the furnace (12).
8. The method as recited in any one of claims 1 - 5, characterized in arranging means on or in the wall (32) of the furnace (12) to collect the return flow, and for introducing such on top of the fuel flow.
9. An arrangement for feeding light, fine, volatile and/or moist fuel into a circulating fluidized bed boiler, the boiler (10) comprising a furnace (12) delimited at least by a grid at the bottom of the boiler, side walls (32), and a roof; a solids separator (16) arranged in flow communication with an upper part of the furnace; means (24, 26) for providing the furnace (12) with primary and secondary air; means (20) for returning the solids separated in the separator (16) from the flue gases into the furnace (12); and means (22) for feeding fuel flow into the furnace (12), characterized in means for introducing in consolidated form at least one of solids returning from the solids separator (16) towards the furnace (12), solids circulating inside the furnace (12) and flowing down along the furnace walls (32), and solids being discharged from a fluidized bed heat exchanger (30, 44) into communication with the fuel to force the fuel flow down towards the grid for increasing the residence time of the fuel in the furnace (12).
10. The arrangement as recited in claim 9, characterized in that said means for feeding fuel into the furnace (12) comprise a fuel feed opening (36, 40) in the wall (32) of the furnace (12), and that said means (34, 34', 20, 20', 42) for introducing solids into communication with the fuel are arranged substantially above said feed opening (36, 40).
1 1 . The arrangement as recited in claim 9 or 10, characterized in that said means for introducing solids into communication with the fuel comprise a channel (20', 42) arranged in or on the wall (32) of the furnace (12) above said fuel feed opening (36, 40).
12. The arrangement as recited in claim 1 1 , characterized in that the channel (20', 42) is arranged in flow communication with one of a fluidized bed heat exchange chamber (30, 44), and the solids separator (16).
13. The arrangement as recited in claim 1 1 , characterized in that the channel (20', 42) has side walls, and that the side walls are inclined for collecting solids flowing down along the furnace walls (32, 32'.)
14. The arrangement as recited in claim 9 or 10, characterized in that said means for introducing solids into communication with the fuel comprise inclined guide plates (34) arranged on the wall (32) of the furnace (12) above the fuel feed opening (36) for collecting solids flowing down along the wall (32) and for introducing such on top of the fuel feed.
15. The arrangement as recited in claim 9 or 10, characterized in that said means for introducing solids into communication with the fuel comprise an opening substantially above the fuel feed opening (36) in the wall (32) of the furnace (12).
16. The arrangement as recited in any one of claims 9 through 15, characterized in that said means for feeding fuel into the furnace (12) comprise, in addition to the fuel feed opening (36), a cover (38) arranged above the fuel feed opening (36) to direct the fuel entering the furnace (12) through said opening (36) down towards the grid of the furnace (12).
17. The arrangement as recited in claim 16, characterized in that said means for introducing solids into communication with the fuel comprise at least one guide plate (34') being arranged in connection with the cover (38).
18. The arrangement as recited in any one of claims 1 through 17, characterized in that the fluidized bed heat exchanger (30, 44) is arranged adjacent the upper part of the furnace (12), or adjacent the converging bottom part of the furnace (12), or in connection with the separator (16).
19. The arrangement as recited in claim 9, characterized in that said means for introducing solids into communication with the fuel comprise an opening (58) in the inclined wall (32') of the furnace (12) for taking some sol- ids flowing down along the furnace wall (32) out of the furnace (12), a conduit (60, 60') outside the furnace (12) in flow communication, at one end thereof, with the opening (58), and, at the opposite end thereof, with the fuel feed means (22).
20. The arrangement as recited in claim 19, characterized in a loop- seal type control (62) arranged in the conduit (60, 60') for controlling the solids flow out of the furnace (12).
PCT/FI2010/050862 2009-11-10 2010-10-29 Method and arrangement for feeding fuel into a circulating fluidized bed boiler WO2011058217A1 (en)

Priority Applications (6)

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US13/503,957 US20120237883A1 (en) 2009-11-10 2010-10-29 Method of and Arrangement for Feeding Fuel Into a Circulating Fluidized Bed Boiler
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EP10829568A EP2499430A1 (en) 2009-11-10 2010-10-29 Method and arrangement for feeding fuel into a circulating fluidized bed boiler
CA2778989A CA2778989C (en) 2009-11-10 2010-10-29 Method and arrangement for feeding fuel into a circulating fluidized bed boiler
CN201080050980.6A CN102725588B (en) 2009-11-10 2010-10-29 Method and arrangement for feeding fuel into a circulating fluidized bed boiler
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KR102539819B1 (en) * 2018-08-24 2023-06-02 스미토모 에스에이치아이 에프더블유 에너지아 오와이 Apparatus and method for controlling flow of solid particles and fluidized bed reactor

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US20120237883A1 (en) 2012-09-20
FI122040B (en) 2011-07-29
CN102725588A (en) 2012-10-10
CN102725588B (en) 2015-03-25
EP2499430A1 (en) 2012-09-19
JP2013510287A (en) 2013-03-21
FI20096169A0 (en) 2009-11-10
JP5490248B2 (en) 2014-05-14
CA2778989C (en) 2014-09-30
CA2778989A1 (en) 2011-05-19

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