WO2011052208A1 - 配線基板ユニット - Google Patents
配線基板ユニット Download PDFInfo
- Publication number
- WO2011052208A1 WO2011052208A1 PCT/JP2010/006372 JP2010006372W WO2011052208A1 WO 2011052208 A1 WO2011052208 A1 WO 2011052208A1 JP 2010006372 W JP2010006372 W JP 2010006372W WO 2011052208 A1 WO2011052208 A1 WO 2011052208A1
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- WO
- WIPO (PCT)
- Prior art keywords
- wiring board
- terminal
- printed wiring
- pin
- connection
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/515—Terminal blocks providing connections to wires or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
- H01R4/34—Conductive members located under head of screw
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0263—High current adaptations, e.g. printed high current conductors or using auxiliary non-printed means; Fine and coarse circuit patterns on one circuit board
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09063—Holes or slots in insulating substrate not used for electrical connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10166—Transistor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10287—Metal wires as connectors or conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10295—Metallic connector elements partly mounted in a hole of the PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10409—Screws
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10431—Details of mounted components
- H05K2201/10507—Involving several components
- H05K2201/1053—Mounted components directly electrically connected to each other, i.e. not via the PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10431—Details of mounted components
- H05K2201/10507—Involving several components
- H05K2201/10545—Related components mounted on both sides of the PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10954—Other details of electrical connections
- H05K2201/10962—Component not directly connected to the PCB
Definitions
- the present invention relates to a wiring board unit in which circuit elements of an electric circuit and electric wiring are connected, and particularly relates to a connecting member structure.
- the terminal pin of the power module is a printed wiring board. It is joined to the printed wiring (copper foil) of the main circuit.
- an inverter module is used as a power module in a refrigeration apparatus (the refrigeration apparatus includes an air conditioner). This power module is connected between an external power source and an inverter compressor (drive target). And the electric current supplied from the terminal pin of a power module flows through the copper foil of the main circuit of a printed wiring board, and is supplied to a compressor.
- the power module has been downsized even with a large capacity in accordance with the improvement in performance of the semiconductor element. For this reason, the distance between terminal pins provided in the power module also tends to be narrowed.
- Some types are soldered directly to the printed circuit board, but they are rated for large currents of 50 to 100 A. However, the smaller ones have a smaller cross-sectional area of the terminal pins, so the terminals of the module are heated by the heat of the chip inside the module. The pin also gets hot. And the connection part of a printed wiring board and a terminal pin also becomes high heat. As a result, it is considered that the heat resistance temperature of the printed wiring board is exceeded, and then the rated current cannot be used.
- the cross-sectional area of the printed wiring (copper foil) including the connecting portion is increased.
- the resistance value needs to be lowered.
- the thickness of the copper foil cannot be made extremely thick, so it is necessary to increase the width of the copper foil.
- the width of the copper foil contradicts the fact that the distance between the terminal pins of the power module is becoming narrower. Therefore, it is not practical to increase the width of the copper foil so that it can cope with a large current in a printed wiring board unit using a large-capacity power module in which the distance between terminal pins is narrow.
- Patent Document 1 discloses a configuration in which a terminal block bonded on a printed wiring board is used as a connection member (10) of an electric circuit, and terminal pins of a power module are screwed to this terminal block.
- Patent Document 1 the current supplied from the terminal pin flows to the terminal block that is the connection member. If this terminal block is used, the cross-sectional area of the current path can be increased, so that it is considered that the resistance value of the terminal block can be reduced to reduce the amount of heat generation. Moreover, the thing of patent document 1 is related with a screw terminal type module, and since the cross-sectional area of a terminal pin is large, it is thought that heat_generation
- the terminal block of patent document 1 is solder-joined in the position which contacts the printed wiring (copper foil) of a main circuit, and an electric current flows through the copper foil, since a power module is large sized, copper foil It is possible to widen the width. However, when the module is miniaturized, it is difficult to make the width of the copper foil extremely wide, which becomes a restriction on the design of the printed wiring board. Moreover, if the width of the printed wiring (copper foil) of the main circuit is increased, the printed wiring board itself is also increased in size.
- the thickness of the copper foil is only about 35 ⁇ m, and it is said that only a current of about 1 A with a width of 1 mm can flow.
- a foil width of about 30 mm and a foil width of about 50 mm are required to pass a current of 50 A.
- the distance between the terminals of the power module is about 5 to 10 mm in a narrow part. Considering the insulation distance between the terminals, as a practical matter, the current can be increased by devising only the wiring pattern. Was impossible.
- the present invention has been made in view of such points, and in a wiring board unit in which a circuit element such as a power module is mounted on a printed wiring board, a connection member is used to cope with a larger current than before. Objective.
- the first invention comprises a printed wiring board (2) and a connecting member (10) attached to the printed wiring board (2) and connecting the circuit element (3) of the electric circuit and the electric wiring (8).
- the wiring board unit provided is a target.
- connection member (10) includes a terminal connection portion (11) to which the terminal pin (3a) of the circuit element (3) is directly connected, and a wiring connection portion (to which the electrical wiring (8) is connected ( And 12).
- the wiring connection portion (12) includes a pedestal plate (13) and a leg portion (14) extending downward from the pedestal plate (13) and having a lower end fixed to the printed wiring board (2).
- the terminal connection portion (11) extends in a plate shape from the wiring connection portion (12) and includes a pin connection portion (11c) of the terminal pin (3a).
- the printed wiring board (2) has at least a hole (2c) larger than the plane orthographic projection area of the pin connection portion (11c) of the terminal connection portion (11), while the terminal connection portion ( 11) is configured such that at least the pin connection portion (11c) is positioned below or above the hole (2c) of the printed wiring board (2).
- the second invention is a printed wiring board (2), a first connecting member (10) attached to the printed wiring board (2) and connecting the circuit element (3) of the electric circuit and the electric wiring (8). ) And a second connecting member (10).
- each connecting member (10) includes a terminal connecting portion (11) to which the terminal pin (3a) of the circuit element (3) is directly connected and a wiring connecting portion to which the electric wiring (8) is connected. (12).
- the wiring connection portion (12) includes a pedestal plate (13) and a leg portion (14) extending downward from the pedestal plate (13) and having a lower end fixed to the printed wiring board (2).
- the terminal connection portion (11) extends in a plate shape from the wiring connection portion (12) and includes a pin connection portion (11c) of the terminal pin (3a).
- the hole (2c) larger than the plane orthographic projection area of the pin connection part (11c) of the terminal connection part (11) corresponds to the pin connection part (11c).
- the terminal connection part (11) of the first connection member (10) at least the pin connection part (11c) is positioned below the hole (2c) of the printed wiring board (2).
- the terminal connection part (11) of the second connection member (10) is configured so that at least the pin connection part (11c) is positioned inside the hole (2c) of the printed wiring board (2). Is configured to do.
- the third invention is the first and second connection for connecting the printed wiring board (2) and the circuit element (3) of the electric circuit connected to the printed wiring board (2) and the electric wiring (8).
- a wiring board unit including a member (10) is a target.
- each connecting member (10) includes a terminal connecting portion (11) to which the terminal pin (3a) of the circuit element (3) is directly connected and a wiring connecting portion to which the electric wiring (8) is connected. (12).
- the wiring connection portion (12) includes a pedestal plate (13) and a leg portion (14) extending downward from the pedestal plate (13) and having a lower end fixed to the printed wiring board (2).
- the terminal connection portion (11) extends in a plate shape from the wiring connection portion (12) and includes a pin connection portion (11c) of the terminal pin (3a).
- the hole (2c) larger than the plane orthographic projection area of the pin connection part (11c) of the terminal connection part (11) corresponds to the pin connection part (11c).
- at least the pin connection portion (11c) of the terminal connection portion (11) of the first connection member (10) is positioned above the hole portion (2c) of the printed wiring board (2).
- the terminal connection part (11) of the second connection member (10) is configured so that at least the pin connection part (11c) is positioned inside the hole (2c) of the printed wiring board (2). Is configured to do.
- the terminal connecting portion (11) is connected to the leg portion (14) and is refracted at right angles to the leg portion (14).
- the connecting portion (11b) and the pin connecting portion (11c) formed continuously at the tip of the connecting portion (11b) are provided.
- the terminal connecting portion (11) is connected to the leg portion (14) and is inclined with respect to the leg portion (14).
- the connecting portion (11b) and the pin connecting portion (11c) formed continuously at the tip of the connecting portion (11b) are provided.
- the wiring connection portion (12) of the connection member (10) is formed of one member, while the terminal connection portion ( 11) has a configuration in which the wiring connecting portion (12) and one member are formed as separate members.
- the terminal pin (3a) of the power system circuit element (3) such as the power module (3) is connected to the terminal connection portion (11) of the connection member (10),
- the electrical wiring (8) is connected to the wiring connection part (12) of the connection member (10). Therefore, the current supplied from the circuit element (3) is supplied from the connecting member (10) to the drive target via the electric wiring (8). That is, it is possible to prevent a large current (3) from the power supply system circuit element from flowing through the wiring pattern.
- the terminal pin (3a) of the circuit element (3) is joined to the terminal connection part (11) arranged at a position corresponding to the hole (2c) formed in the printed wiring board (2),
- the electrical wiring (8) is connected to the wiring connection part (12), and the current from the circuit element (3) flows to the electrical wiring (8) through the connection member (10). Accordingly, heat from the circuit element (3) is hardly transmitted to the printed wiring board (2), so that a large current can flow through the electric wiring (8).
- the terminal pin of the circuit element (3) is connected to the terminal connection part (11) arranged parallel to the printed wiring board (2) outside the hole (2c) formed in the printed wiring board (2). (3a) is joined, and the electrical wiring (8) is connected to the wiring connection portion (12), and the current from the circuit element (3) flows to the electrical wiring (8) through the connection member (10). Therefore, it becomes difficult for heat from the circuit element (3) to be reliably transmitted to the printed wiring board (2).
- the connecting portion (11b) since the connecting portion (11b) is inclined, the width of the connecting portion (11b) can be increased, so that a large current can flow and the connecting portion (11b). The heat radiation action by will occur.
- the terminal connection part (11) which is a 1st member is connected to the terminal pin (3a) of circuit elements (3), such as a power module (3), and the wiring connection part (12 which is a 2nd member) ) Is connected to the electrical wiring (8), and the wiring connection part (12) supporting the terminal connection part (11) is attached to the printed wiring board (2).
- the present invention connects the terminal connection portion (11) of the connection member (10) to the terminal pin (3a) of the power supply system circuit element (3) such as the power module (3), and the wiring connection of the connection member (10). Electrical wiring (8) is attached to the part (12). Therefore, according to the present invention, since the current supplied from the power supply system circuit element (3) is supplied from the connecting member (10) to the drive target through the electric wiring (8), the printed wiring board (2) The current of the main circuit of the power supply system can be prevented from flowing on the wiring pattern (copper foil). As a result, there is no need to increase the thickness or width of the copper foil of the printed wiring board (2), and it is not necessary to provide heat dissipation fins on the wiring pattern. It can be made to correspond to an electric current, and it can prevent that cost becomes high.
- the circuit element (3) can be used up to the limit of the current that can be passed through the chip built in the power module.
- the terminal connection part (11) is arrange
- the terminal pin (3a) of the circuit element (3) is joined to the terminal connection portion (11) below or above the hole portion (2c) formed in the printed wiring board (2), the circuit Heat from the element (3) can be reliably prevented from being transmitted through the printed wiring board (2).
- the connecting member for joining the terminal pin (3a) of the circuit element (3) to the terminal connecting part (11) outside the hole (2c) of the printed wiring board (2) (10) and a connecting member (10) for joining the terminal pin (3a) of the circuit element (3) to the terminal connecting portion (11) in the hole (2c) of the printed wiring board (2) Therefore, even when the height of the circuit element (3) is different, it is possible to easily cope with it.
- the width of the connecting portion (11b) can be increased, so that a large current can flow and the connecting portion ( 11b) (14a) will cause heat dissipation.
- the terminal connection portion (11) and the wiring connection portion (12) that supports the terminal connection portion (11) are formed as separate members, only the terminal connection portion (11) is changed. It can correspond to the height of the terminal pin (3a) of the circuit element (3).
- FIG. 1 is a plan view of a wiring board unit according to Embodiment 1 of the present invention.
- FIG. 2 is an enlarged perspective view of the terminal block.
- FIG. 3 is a side view showing the main part of FIG.
- FIG. 4 is a plan view of the periphery of the terminal block in the wiring board unit of FIG.
- FIG. 5 is a block diagram showing a circuit configuration of the printed wiring board.
- FIG. 6 is a plan view showing a connection position relationship between the power module and the terminal block.
- FIG. 7 is a refrigerant circuit diagram of an air conditioner including a control device including the wiring board unit of FIG.
- FIG. 8 is an enlarged perspective view of the terminal block of the second embodiment.
- FIG. 1 is a plan view of a wiring board unit according to Embodiment 1 of the present invention.
- FIG. 2 is an enlarged perspective view of the terminal block.
- FIG. 3 is a side view showing the main part of FIG.
- FIG. 4 is a plan
- FIG. 9 is a side view illustrating a main part of the wiring board unit according to the second embodiment.
- FIG. 10 is a side view illustrating a main part of the wiring board unit according to the third embodiment.
- FIG. 11 is an enlarged perspective view of the first terminal block of the third embodiment.
- FIG. 12 is a side view showing the main part of the wiring board unit around the first terminal block of the third embodiment.
- FIG. 13 is a side view showing a main part of the wiring board unit as a modification of the third embodiment.
- FIG. 14 is an enlarged perspective view of a terminal block according to the fourth embodiment.
- FIG. 15 shows the terminal block which concerns on Embodiment 5, FIG. 15 (A) is principal part sectional drawing of a connection state, FIG.15 (B) is a principal part top view.
- FIG. 16 is a graph showing the relationship between the dimensions of the terminal block and the temperature rise.
- Embodiment 1 of the Invention is related with the wiring board unit used for the control apparatus of a freezing apparatus (air conditioning apparatus).
- the circuit board unit (1) of the first embodiment includes power circuit elements such as a power module (an inverter module connected to an external power source) (3) on a printed circuit board (2).
- a power module an inverter module connected to an external power source
- Other electronic components (4, 5, 6, 7) are mounted.
- the power module (3) is located on the back side of the printed wiring board (2) and actually has a broken line, but is shown by a solid line for convenience in the drawing.
- the electronic components (4, 5, 6, 7) of the printed wiring board (2) include a CPU (central processing unit) (4), a transformer (5), a capacitor (6), and connectors ( 7) etc. are included.
- the terminal pin (3a) of the power module (3) penetrates the printed wiring board (2) and extends upward (front side in the figure).
- the wiring board unit (1) is provided with a terminal block (10) fixed to the printed wiring board (2).
- the terminal block (10) includes a terminal pin (3a) of the power module (3) protruding upward from the printed wiring board (2) and an electric wiring (8) shown in FIG. 3 which is a side view of the main part of FIG. And are connected. That is, the terminal block (10) connects the power module (3) of the power supply system of the electric circuit including the printed wiring board (2) and the electric wiring (8).
- the terminal block (10) is formed in an inverted U shape having an opening at the bottom when viewed from the side, and constitutes a connecting member.
- the terminal block (10) includes a terminal connection part (11) for directly connecting the terminal pin (3a) of the power module (3), and an electric wiring (8). And a wiring connection part (12) for connecting the two.
- the actual size of the terminal block (10) is a component having a size of about 10 mm ⁇ 10 mm when the wiring connection portion (12) is viewed from the plane.
- the wiring connection part (12) is fixed to the printed wiring board (2) by extending downward in a direction perpendicular to the base plate (13) from the base plate (13) and the base plate (13). And a pair of legs (14).
- the leg portion (14) is attached to a predetermined attachment position of the substrate portion (2a) in the printed wiring board (2).
- the board portion (2a) in the printed wiring board (2) refers to a portion where no printed wiring (copper foil) is provided.
- the copper foil wiring pattern is omitted.
- FIG. 5 is a block diagram showing a circuit configuration of the printed wiring board (2).
- the printed circuit board (2) is provided with a power circuit (100), an air conditioner control circuit (101), an inverter control circuit (102), a drive circuit (103, 104), and a power module (3) which is an inverter module. It has been.
- the power module (3) is connected between a power source (106) and a compressor (107) (corresponding to a compressor (52) of the refrigerant circuit of FIG. 7 described later).
- the power module (3) is configured by internally connecting various electronic components including a chip.
- the internal wiring (111) for connecting the electronic components in the power module (3).
- FIG. 6 is a plan view showing the connection position relationship between the power module (3) and the terminal block (10), and the symbols A to C in the figure correspond to the symbols A to C shown in FIG. .
- the terminal block (10) can be classified into three types A to C.
- the first terminal block (10) indicated by symbol A is a terminal block (10) that allows the current of the main circuit to flow only through the electric wire (110), and the second terminal block (10) indicated by symbols B1 to B4
- the terminal block (10) connected to the low current wiring pattern (108) such as the drive circuit (103, 104) and snubber circuit as well as the large current of the main circuit to the electric wire (110), and the symbol
- the third terminal block (10) indicated by C1 and C2 is a terminal block (10) connected to the electric wire (110) and the control low current wiring pattern (109) of the power supply circuit (100).
- the drive circuit (103, 104) shows only one of the three arms, and the others are omitted.
- the terminal block (10) can be used for various applications.
- the terminal block (10) indicated by A, B1 to B4, C1, and C2 connects the terminal pin (3a) of the power module (3) and the electrical wiring (8).
- the wiring blocks of the control circuit and the drive circuit are also connected to the terminal blocks (10) of B1 to B4, C1, and C2 except A.
- the current of the drive system main circuit flows mainly to the power module (3) and the electric wiring (8), and the copper foil as the wiring pattern has a small current. Only flows. Therefore, there is no problem that the copper foil becomes hot and the influence of heat on the printed wiring board (2) becomes large.
- the terminal block (10) is formed by bending a metal plate material as shown in FIGS. 2 to 4, and has a large cross-sectional area of a portion through which a current flows. Therefore, the terminal block (10) generates a smaller amount of heat than when a current flows on the printed wiring pattern (copper foil), and the influence of heat on the printed wiring board (2) is reduced.
- the current exchanged between the power module (3) and the electrical wiring (8) mainly flows through the terminal block (10).
- the terminal block (10) is composed of a bent molded part made of a single conductive metal plate material.
- the wiring connection part (12) of the terminal block (10) is formed in a square or rectangular shape when viewed from above.
- the leg portion (14) is formed by bending downward at an angle of about 90 degrees from the pair of opposing edge portions of the base plate (13) of the wiring connection portion (12) through the bent portion (12a).
- the bent portion (12a) is a right-angled corner in the figure, it is actually a slight rounded surface (curved surface).
- the female screw part (12b) is burring processed as shown in FIG. It is formed in the part (12c).
- the burring portion (12c) may be replaced with a shape in which a nut is welded or a nut is crimped and fixed.
- the female screw portion (12b) is fastened with a retaining screw (9) via a washer (9a), and the electric wiring (8) is sandwiched between the upper surface of the wiring connection portion (12) and the washer (9a). It is held in the state.
- the electrical wiring (8) may be attached to the wiring connection part (12) by a method other than using the retaining screw (9).
- the leg (14) is a fixing claw (soldering joint) (14b) for fixing the terminal block (10) to a predetermined mounting position on the board (2a) of the printed wiring board (2) by soldering. And functions as an attachment portion for attaching the terminal block (10) to the printed wiring board (2).
- Two fixed claws (14b) are formed on the opposing leg (14), and are attached to the predetermined mounting positions on the printed circuit board (2) at positions corresponding to the fixed claws (14b).
- a hole (2b) is formed (see FIG. 3).
- the fixing claw (14b) is formed to have a length protruding downward from the mounting hole (2b) while being inserted into the mounting hole (2b) from above, and protrudes downward from the printed wiring board (2). The part is soldered to the lower surface of the printed circuit board (2).
- the two fixing claws (14b) of the leg part (14) where the terminal connection part (11) is not formed are provided with a convex part (14c) in order to provide a retaining function and a positioning function for the printed wiring board (2). ) Is formed.
- these fixed claws (14b) are formed such that the base end portion that fits into the mounting hole (2b) has a larger diameter than the tip end portion protruding from the mounting hole (2b), and the base end portion is It is configured to be press-fitted into the mounting hole (2b).
- two fixed claws (14b) are provided, but one may be provided, or three or more may be provided.
- the fixing claw (14b) is formed at a position spaced apart from the terminal connection portion (11) by a predetermined distance, and as a result, for the solder (16) shown by a broken line in FIG. An anti-solder space (10s) is provided so that the land can be provided around the fixed claw (14b).
- the terminal connecting portion (11) is different from the leg portion (left leg portion in FIG. 2) (14) from the lower end of one leg portion (right leg portion in FIG. 2) (14). It extends in the opposite direction and is formed so as to be substantially parallel to the pedestal plate (13).
- the terminal connection part (11) extends in a plate shape from the wiring connection part (12).
- the terminal connection part (11) is connected to an extension part (14d) formed at the center of the lower end of the leg part (14) via a bent part (14a).
- the extension part (14d) is located between the fixed claws (14b), and as shown in FIG. 3, the terminal board (10) is attached to the printed wiring board (2) and the printed wiring board (2) It is formed in a length that protrudes further downward.
- the bent portion (14a) is refracted at right angles to the leg portion (14).
- the terminal connecting portion (11) includes a connecting portion (11b) and a pin connecting portion (11c), and is formed in a flat plate shape.
- the connecting part (11b) extends from the extension part (14d) of the leg part (14) to the side of the leg part (14). Specifically, the connecting portion (11b) is bent outward at a right angle from the leg portion (14), and has a width slightly narrower than the width of the pin connecting portion (11c).
- the pin connection part (11c) is formed in a rectangular plate shape continuously formed at the tip of the connection part (11b), and the terminal pin of the power module (3) is positioned near the tip of the pin connection part (11c).
- a terminal pin insertion hole (11a) is formed to insert (3a).
- a terminal pin (3a) that is inserted into the terminal pin insertion hole (11a) and protrudes upward is joined to the terminal connection portion (11) by soldering.
- the soldering junction part (terminal soldering junction part) for joining the terminal pin (3a) of a power module (3) is comprised. Yes.
- the terminal block (10) is parallel to the printed wiring board (2) with the terminal block (10) attached to the printed wiring board (2).
- the distance between the terminal connection part (11) and the printed wiring board (2) is set to a predetermined dimension. That is, according to this configuration, the terminal connection portion (11) can be manufactured by changing the position up and down in the figure while maintaining parallel to the printed wiring board (2).
- the terminal connection part (11) is located below the printed wiring board (2) as shown in FIG.
- the hole (2c) of the printed wiring board (2) is formed corresponding to the terminal connection (11).
- the hole (2c) is formed in an area larger than the plane orthographic projection area of the terminal connecting portion (11), that is, the connecting portion (11b) and the pin connecting portion (11c), and as shown in FIG. It is sized to penetrate the portion (11b) and the pin connection portion (11c).
- the hole (2c) has a planar area in which a gap ⁇ is generated between the inner peripheral surface of the hole (2c) and the outer peripheral surface of the connecting portion (11b) and the pin connection portion (11c) in plan view. Is formed.
- the hole (2c) exposes the upper surface of the terminal connection portion (11) on the upper surface side of the printed wiring board (2), thereby promoting the heat dissipation effect.
- the terminal connection portion (11) is a portion formed in a plate shape, and is formed at a position below the hole portion (2c) of the printed wiring board (2).
- the power module (11) is connected to the terminal connection portion (11) disposed at the position corresponding to the hole (2c) formed in the printed wiring board (2) (the position below the hole (2c)).
- the terminal pin (3a) of 3) is joined, the electrical wiring (8) is connected to the wiring connection part (12), and the current from the power module (3) passes through the terminal block (10) to the electrical wiring (8 ).
- the heat module (15) is connected to the power module (3).
- the leg part (14) of the terminal block (10) is connected to the back surface of the board part (2a) of the printed wiring board (2) by soldering.
- the terminal pin (3a) is inserted into the terminal pin insertion hole (11a), and the terminal pin (3a) is located above the terminal pin insertion hole (11a).
- the terminal pin (3a) and the terminal connection part (11) are joined by soldering at the part protruding to the side.
- the terminal block (10) is disposed on the upper surface of the printed wiring board (2), and the power module (3) is disposed on the lower surface of the printed wiring board (2).
- the terminal block (10) and the power module (3) are arranged on different surfaces of the printed wiring board (2).
- FIG. 7 is a refrigerant circuit diagram of the air conditioner (50).
- the refrigerant circuit (51) of the air conditioner (50) includes a compressor (52), an outdoor heat exchanger (heat source side heat exchanger) (53), an expansion valve (expansion mechanism) (54), and an indoor heat exchanger.
- a (use side heat exchanger) (55) and a four-way switching valve (56) are provided, which are connected by a refrigerant pipe to form a closed circuit.
- the compressor (52) is composed of a variable capacity compressor capable of adjusting the operation capacity by inverter control of the electric motor.
- the ports (P1 to P4) of the four-way selector valve (56) are connected to the discharge side of the compressor (52), the outdoor heat exchanger (53), the indoor heat exchanger (55), and the compressor (52).
- the suction side is connected.
- the four-way selector valve (56) is switched to the first position indicated by the solid line in FIG. Then, the refrigerant discharged from the compressor (52) is condensed in the outdoor heat exchanger (53), then depressurized in the expansion valve (54), evaporated in the indoor heat exchanger (55), and then compressed in the compressor (52). Return to. In the indoor heat exchanger (55), the indoor air is cooled and the room is cooled.
- the four-way selector valve (56) is switched to the second position indicated by the broken line in FIG.
- the refrigerant discharged from the compressor (52) is condensed in the indoor heat exchanger (55), then depressurized in the expansion valve (54), evaporated in the indoor heat exchanger (55), and compressed in the compressor (52). Return to. In the indoor heat exchanger (55), the room air is heated to heat the room.
- the current of the main circuit supplied from the external power source through the power module (3) flows to the electrical wiring (8) via the terminal block (10) and is supplied to the inverter-driven compressor (52).
- a large current of the main circuit supplied from the power module (3) flows on the copper foil of the printed wiring board (2), and the copper foil has a high temperature because the cross-sectional area of the copper foil is small.
- a large current flows from the power module (3) through the terminal block (10) to the electrical wiring (8). Does not flow on the copper foil of the printed wiring board (2).
- the terminal block (10) is formed from a metal material plate and it is easy to make it sufficiently thick, the resistance value of the terminal block (10) can be lowered. Therefore, heat generation of the terminal block (10) can be suppressed, and since the terminal block (10) itself is made of metal and the terminal connection part (11) is exposed on both the upper and lower surfaces, a heat dissipation effect can be expected. . Therefore, it is possible to suppress the temperature of the printed wiring board (2) from rising. Conventionally, even if an expensive printed wiring board (2) is used, it is limited to supply about 30 A to the driving target. According to this embodiment, a large capacity inverter or the like can be used for 45 A to 60 A. It is possible to cope with the case where it is necessary to pass a larger current.
- the terminal block (10) which is the connecting member of the present invention is a very small part of about several centimeters, and the copper foil of the printed wiring board (2) is not required to be widened. Since a large current can be prevented from flowing, the printed wiring board (2) can be prevented from being enlarged. Therefore, the economic effect is very large.
- the terminal block (10) can be formed by bending a single metal material, the manufacturing can be simplified. Further, since the terminal block (10) is an individual component for each terminal and can be used as a general-purpose product, it is possible to freely change the component arrangement on the printed wiring board (2). At the same time, diversion to other printed wiring boards can be performed very easily. For this reason, there is a great merit that the development schedule can be shortened.
- the terminal block (10) is a bent molded product.
- the bending molding is adopted, there is an effect of simplifying the configuration of the terminal block (10). It is advantageous.
- the terminal connection part (11) is disposed below the hole (2c) formed in the printed wiring board (2), the terminal connection part (11) is exposed to the surrounding air. Therefore, heat dissipation from the terminal block (10) is promoted. In addition, since the printed wiring board (2) and the terminal connection part (11) do not come into contact with each other, heat from the power module (3) is difficult to be transferred to the printed wiring board (2), so a large current is passed through the electrical wiring (8) Can flow.
- the second embodiment replaces the terminal connection portion (11) of the terminal block (10) with the terminal connection portion (11) disposed below the printed wiring board (2) as shown in FIGS.
- the terminal connection part (11) of the base (10) is arranged above the printed wiring board (2).
- a notch (14e) that is notched upward between the fixing claws (14b) is formed at the center of the lower end of the leg (14) in the wiring connection (12) of the terminal block (10). Is formed.
- the said terminal connection part (11) is connected via the bending part (14a) from the upper side of the said notch part (14e), and is extended in the outer side of the said leg part (14).
- the terminal block (10) is parallel to the printed wiring board (2) with the terminal block (10) attached to the printed wiring board (2).
- the distance between the terminal connection part (11) and the printed wiring board (2) is set to a predetermined dimension. That is, in the present embodiment, the terminal connection portion (11) is located above the printed wiring board (2).
- the printed wiring board (2) has a hole (2c) corresponding to the terminal connection portion (11) below the terminal connection portion (11). As in the first embodiment, the hole (2c) is formed in an area larger than the plane orthographic projection area of the terminal connecting portion (11), that is, the connecting portion (11b) and the pin connecting portion (11c). .
- Embodiment 3 of the Invention will be described in detail with reference to the drawings.
- the third embodiment is provided with three power modules (3A, 3B, 3C) instead of the first power module (3) according to the first embodiment. is there.
- the first power module (3A), the second power module (3B), and the third power module (3C) are mounted.
- These three power modules (3A, 3B, 3C) constitute an inverter module and a converter module.
- the power modules (3A, 3B, 3C) are arranged on the back surface of the printed wiring board (2) and attached to the heat radiating fins (15).
- the power modules (3A, 3B, 3C) have different vertical heights (thicknesses).
- the first power module (3A) is formed at a standard height
- the second power module (3B) is lower than the first power module (3A)
- the third power module (3C) is The height is higher than that of the first power module (3A).
- the three terminal blocks (10A, 10B, 10C) to which the power modules (3A, 3B, 3C) are connected correspond to the power modules (3A, 3B, 3C).
- the wiring board unit (1) of Embodiment 3 is provided with a first terminal block (10A), a second terminal block (10B), and a third terminal block (10C).
- the first terminal block (10A) has a terminal connection portion (11) with a bent portion (14a) between the fixed claws (14b) at the lower end of the leg portion (14). Are connected through.
- the terminal connecting portion (11) extends outward from the leg portion (14).
- the first terminal block (10A) has the terminal connection part (11) parallel to the printed wiring board (2) with the terminal block (10) attached to the printed wiring board (2). And arranged in the hole (2c) of the printed wiring board (2), that is, the terminal connection part (11) is arranged on the same plane as the printed wiring board (2).
- the hole (2c) is formed in an area larger than the plane orthographic projection area of the terminal connecting part (11), that is, the connecting part (11b) and the pin connecting part (11c), as in the first embodiment. .
- a gap ⁇ is formed between the inner peripheral surface of the hole (2c) and the outer peripheral surface of the connecting portion (11b) and the pin connection portion (11c) (see FIG. 4).
- the second terminal block (10B) is configured in the structure shown in the first embodiment, and the terminal connection portion (11) is disposed below the printed wiring board (2).
- the third terminal block (10C) is configured in the structure shown in the second embodiment, and the terminal connection portion (11) is arranged above the printed wiring board (2).
- the height that can be soldered to the printed circuit board (2) is different for each power module (3A, 3B, 3C) It will be.
- the second power module (3B) which has a low height, is placed between the power fins (15) to match the height of the terminal pins (3a) of the power modules (3A, 3B, 3C).
- the third power module (3C) which has a high height while inserting a raised plate for alignment, was designed to scrape the radiating fin (15).
- power modules with different heights (3A, 3B, 3C) are produced is that the length of the terminal pin (3a) is generally determined, so power modules with different heights (3A, 3B, 3C) When mounting, the soldering height will be different.
- the power modules (3A, 3A, 10A) having different heights are prepared by preparing several types of terminal blocks (10A, 10B, 10C) having different positions in the height direction of the terminal connecting portion (11). 3B, 3C) can be mounted on the same printed circuit board (2). This is because the terminal connection part (11) is parallel to the printed wiring board (2) when attached to the printed wiring board (2), and the distance between the terminal connection part (11) and the printed wiring board (2). This is made possible because of the configuration of a predetermined size.
- the terminal pins (11) of the power module (3) are connected to the terminal connection portion (11) arranged in parallel with the printed wiring board (2) outside the hole (2c) formed in the printed wiring board (2). 3a) is joined, and the electric wiring (8) is connected to the wiring connecting portion (12), and the current from the power module (3) flows to the electric wiring (8) through the connecting member (10).
- the third embodiment is a case where three types of power modules (3A, 3B, 3C) having different heights are mounted.
- the first power module (3A) having a reference height and the first power module are used.
- the first terminal block (10A) in which the terminal connection portion (11) is disposed inside the hole (2c) of the printed wiring board (2) and the terminal connection portion (11) shown in the first embodiment are printed.
- the second terminal block (10B) disposed below the wiring board (2) is used.
- the first power module (3A) having a standard height and the third power module (3C) having a height higher than that of the first power module (3A) may be mounted.
- the first terminal block (10A) in which the terminal connection part (11) is arranged inside the hole (2c) of the printed wiring board (2) and the terminal connection part (11) shown in the second embodiment are printed.
- the third terminal block (10C) disposed above the wiring board (2) is used.
- the printed wiring board (3B, 3C) is set to the height of one of the power modules (3B, 3C). Since the height of 2) is matched, it corresponds to one of the above-described modifications.
- the terminal connection part (11) of the terminal block (10) of the first embodiment is bent at a right angle, and is bent obliquely.
- the connecting portion (11b) of the terminal connecting portion (11) is formed on an inclined surface. That is, a notch portion (14e) cut out upward between the fixed claws (14b) is formed at the lower end central portion of the leg portion (14) in the wiring connection portion (12) of the terminal block (10). ing. And the said terminal connection part (11) is connected via the bending part (14a) from the upper side of the said notch part (14e), and is extended in the outer side of the said leg part (14). And the connection part (11b) of the said terminal connection part (11) is formed in the same width
- the connecting portion (11b) of the first embodiment it is not necessary to form the connecting portion (11b) so that a large current can flow. Moreover, since the said connection part (11b) becomes a non-contact part which does not contact a printed wiring board (2), the effect of a radiation fin can also be exhibited by this non-contact part.
- the hole (2c) of the printed wiring board (2) is formed when the terminal connection part (11) is located above the printed wiring board (2) as in the second embodiment.
- the pin connection part (11c) of the terminal connection part (11) is positioned on the same plane as the printed wiring board (2) as in the third aspect, only the size corresponding to the pin connection part (11c) may be used. .
- the terminal block (10) includes a terminal connection portion (11) formed of a first member, a second member and supports the terminal connection portion (11), and a printed wiring board (2 ) And a wiring connection part (12) attached thereto.
- the terminal connection part (11) is formed by bending a strip-shaped conductive metal material having a constant width.
- the terminal connection portion (11) includes a fixed portion (11d) that is placed and fixed on the wiring connection portion (12), and a connecting portion that extends downward at an angle of 90 ° from one end of the fixed portion (11d). It is comprised from a part (11b) and the pin connection part (11c) extended on the opposite side to a fixing
- a through hole (11e) is formed in the fixing part (11d) to pass the retaining screw (9), and a terminal pin insertion hole (11a) is formed as a terminal soldering joint in the pin connection part (11c) Has been.
- the wiring connection part (12) is a support member that supports the terminal connection part (11), and is formed by bending a strip-shaped metal material that is wider than the terminal block (10) of the first embodiment. is there.
- the wiring connection portion (12) includes a pedestal portion (13) on which the fixing portion (11d) of the terminal connection portion (11) is placed and fixed, and 90 ° downward from both ends of the pedestal portion (13). Leg portions (attachment portions) (14) extending parallel to each other at an angle. In addition, what is necessary is just to determine suitably the width
- the fixed portion (11d) Assuming that the pin connection part (11c) and the pin connection part (11c) are parallel (in the horizontal direction), the angle between the fixed part (11d) and the connection part (11b) and the angle between the connection part (11b) and the pin connection part (11c) are It may be set arbitrarily.
- a female screw portion (12b) is formed in the burring portion (12c) for tightening the retaining screw (9) to fasten the electric wiring.
- the burring portion (12c) may have a shape in which a nut is welded or a nut is crimped and fixed.
- the position of the through hole (11e) formed in the fixing part (11d) of the terminal connection part (11) is aligned, and the crimp terminal (8a) of the electric wiring (8)
- the fastening screw (9) is tightened through the washer (plain washer and spring washer) (9a).
- the crimp terminal (8a) of the electric wiring (8) is held in a state of being sandwiched between the upper surface of the fixing part (11d) of the terminal connection part (11) and the washer (9a). It has become.
- the fixing claw (14b) is inserted into the mounting hole (2b) formed at the predetermined mounting position on the printed wiring board (2) from above, and the mounting hole ( It is formed to have a length protruding downward from 2b), and a portion protruding downward from the printed wiring board (2) is soldered to the lower surface of the printed wiring board (2).
- a convex portion (not shown) is formed on the fixed claw (14b) to provide a function of preventing the wiring connection portion (12) from being detached from the printed wiring board (2) and a positioning function.
- the point is the same as in the first embodiment.
- the terminal connection portion (11) and the wiring connection portion (12) supporting the terminal connection portion (11) are configured as separate members, the terminal connection portion (11) is changed. Only the height of the terminal pin (3a) of the power module (3) can be accommodated.
- the terminal pin (3a) of the power module (3) is bonded to the portion where the leg portion (14) is bonded to the substrate portion (2a) of the printed wiring board (2) and the terminal connection portion (11).
- soldering is used in the above embodiment. Soldering is advantageous for downsizing, but a joining method other than soldering may be used if the purpose is only to cope with a large current.
- the part for attaching the electrical wiring (8) to the wiring connection part (12) is not necessarily screwed.
- various connection structures such as a structure using the above-described eyelet, a structure using a so-called faston tab (a structure in which a tab is inserted into a receptacle), caulking, welding, and the like can be employed in addition to screwing. .
- terminal block (10) may be provided with a female screw part (12b) for connecting the wiring to the leg part (14).
- the terminal shape varies depending on the power module (3) used
- the position, shape and number of terminal pin insertion holes (11a) may be designed according to the power module (3) used.
- the terminal block (10) has been described as the connecting member, but the connecting member may have any other shape.
- the practical temperature rise value of a printed wiring board is within 20K.
- the copper foil width of the printed wiring board when the temperature rise is 20K is 26 mm (30 A energization) and 70 mm (60 A energization) in terms of the copper foil thickness of 35 ⁇ m. If a substrate is used, the width is half that of 13 mm (30 A energization) and 35 mm (60 A energization) per side.
- the heat generation of the semiconductor inside the power module about 50K
- the heat generation of the terminal pin about 80K when energized with 60A
- the terminal pin cross-sectional area is about 0.95 mm 2 .
- the maximum copper foil width that can be provided when mounted on a printed wiring board is about 6 mm per side. . Therefore, even if a 70-micron double-sided board having the thickest copper foil among the highly versatile printed wiring boards is used, 30A energization is a limit in the conventional structure.
- the width of the required electric circuit when manufactured with a thickness of 1.2 mm is 2.5 mm when energized with 60 A, which is sufficient for the above 6 mm. Can be used without any practical problems.
- connection member (10) of the present invention is compatible with such a large current power module, and can be used up to the rated current of the power module when used in applications exceeding 30A, and it can be miniaturized and simplified in wiring. It is useful for conversion. Further, it does not prevent the module from being mounted on the printed wiring board.
- the present invention is useful for a wiring board unit in which a circuit element of an electric circuit provided with a printed wiring board and an electric wiring are connected.
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Abstract
Description
本実施形態1は、冷凍装置(空気調和装置)の制御装置に用いられる配線基板ユニットに関するものである。
本実施形態では、外部電源からパワーモジュール(3)を通じて供給される主回路の電流は、端子台(10)を介して電気配線(8)へ流れ、インバータ駆動の圧縮機(52)へ供給される。ここで、従来の構成ではパワーモジュール(3)から供給された主回路の大電流がプリント配線基板(2)の銅箔上を流れ、この銅箔の断面積が小さいため、銅箔が高温になって基板(2)への影響も大きくなってしまう問題があったのに対して、本実施形態では、大電流はパワーモジュール(3)から端子台(10)を通って電気配線(8)へ流れるから、プリント配線基板(2)の銅箔上を流れない。
次に、本発明の実施形態2を図面に基づき詳細に説明する。
次に、本発明の実施形態3を図面に基づき詳細に説明する。
(変形例1)
上記実施形態3は、高さの異なる3種類のパワーモジュール(3A,3B,3C)を実装する場合であったが、基準的な高さの第1パワーモジュール(3A)と、第1パワーモジュール(3A)より高さが低い第2パワーモジュール(3B)とを実装する場合であってもよい。
また、高い第3パワーモジュール(3C)を実装する場合は、図13に示すように、プリント配線基板(2)の孔部(2c)は、第3パワーモジュール(3C)の上方が開放される大きさに形成してもよい。
次に、本発明の実施形態4を図面に基づき詳細に説明する。
次に、本発明の実施形態5を図面に基づき詳細に説明する。
上記実施形態については、以下のような構成としてもよい。
2 プリント配線基板
2c 孔部
3 パワーモジュール(回路素子)
3a 端子ピン
8 電気配線
10 端子台(10)(接続部材)
11 端子接続部
11b 連接部
11c ピン接続部
12 配線接続部
13 台座板
14 脚部
14b 固定爪
Claims (6)
- プリント配線基板(2)と、該プリント配線基板(2)に取り付けられ且つ電気回路の回路素子(3)と電気配線(8)とを接続する接続部材(10)とを備えた配線基板ユニットであって、
上記接続部材(10)は、上記回路素子(3)の端子ピン(3a)が直接に接続される端子接続部(11)と、上記電気配線(8)が接続される配線接続部(12)とを備え、
上記配線接続部(12)は、台座板(13)と、該台座板(13)から下向きに延びて下端部がプリント配線基板(2)に固定される脚部(14)とを備え、
上記端子接続部(11)は、上記配線接続部(12)から板状に延び、上記端子ピン(3a)のピン接続部(11c)を備え、
上記プリント配線基板(2)には、少なくとも上記端子接続部(11)のピン接続部(11c)の平面正投影面積より大きい孔部(2c)が形成される一方、
上記端子接続部(11)は、少なくとも上記ピン接続部(11c)が上記プリント配線基板(2)の孔部(2c)の下方又は上方に位置するように構成されている
ことを特徴とする配線基板ユニット。 - プリント配線基板(2)と、該プリント配線基板(2)に取り付けられ且つ電気回路の回路素子(3)と電気配線(8)とを接続する第1の接続部材(10)及び第2の接続部材(10)とを備えた配線基板ユニットであって、
上記各接続部材(10)は、上記回路素子(3)の端子ピン(3a)が直接に接続される端子接続部(11)と、上記電気配線(8)が接続される配線接続部(12)とを備え、
上記配線接続部(12)は、台座板(13)と、該台座板(13)から下向きに延びて下端部がプリント配線基板(2)に固定される脚部(14)とを備え、
上記端子接続部(11)は、上記配線接続部(12)から板状に延び、上記端子ピン(3a)のピン接続部(11c)を備え、
上記プリント配線基板(2)には、少なくとも上記端子接続部(11)のピン接続部(11c)の平面正投影面積より大きい孔部(2c)が上記ピン接続部(11c)に対応して形成される一方、
上記第1の接続部材(10)の端子接続部(11)は、少なくとも上記ピン接続部(11c)が上記プリント配線基板(2)の孔部(2c)の下方に位置するように構成され、
上記第2の接続部材(10)の端子接続部(11)は、少なくとも上記ピン接続部(11c)が上記プリント配線基板(2)の孔部(2c)の内部に位置するように構成されている
ことを特徴とする配線基板ユニット。 - プリント配線基板(2)と、該プリント配線基板(2)に取り付けられ且つ電気回路の回路素子(3)と電気配線(8)とを接続する第1及び第2の接続部材(10)とを備えた配線基板ユニットであって、
上記各接続部材(10)は、上記回路素子(3)の端子ピン(3a)が直接に接続される端子接続部(11)と、上記電気配線(8)が接続される配線接続部(12)とを備え、
上記配線接続部(12)は、台座板(13)と、該台座板(13)から下向きに延びて下端部がプリント配線基板(2)に固定される脚部(14)とを備え、
上記端子接続部(11)は、上記配線接続部(12)から板状に延び、上記端子ピン(3a)のピン接続部(11c)を備え、
上記プリント配線基板(2)には、少なくとも上記端子接続部(11)のピン接続部(11c)の平面正投影面積より大きい孔部(2c)が上記ピン接続部(11c)に対応して形成される一方、
上記第1の接続部材(10)の端子接続部(11)は、少なくとも上記ピン接続部(11c)が上記プリント配線基板(2)の孔部(2c)の上方に位置するように構成され、
上記第2の接続部材(10)の端子接続部(11)は、少なくとも上記ピン接続部(11c)が上記プリント配線基板(2)の孔部(2c)の内部に位置するように構成されている
ことを特徴とする配線基板ユニット。 - 請求項1から3の何れか1つにおいて、
上記端子接続部(11)は、上記脚部(14)に連接され且つ該脚部(14)に直角に屈折した連接部(11b)と、該連接部(11b)の先端に連続形成されたピン接続部(11c)を備えている
ことを特徴とする配線基板ユニット。 - 請求項1から3の何れか1つにおいて、
上記端子接続部(11)は、上記脚部(14)に連接され且つ該脚部(14)に対して傾斜した連接部(11b)と、該連接部(11b)の先端に連続形成されたピン接続部(11c)を備えている
ことを特徴とする配線基板ユニット。 - 請求項1から3の何れか1つにおいて、
上記接続部材(10)の配線接続部(12)は、1つの部材で形成される一方、上記端子接続部(11)は、配線接続部(12)と別部材の1つの部材で形成されている
ことを特徴とする配線基板ユニット。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/504,807 US8995145B2 (en) | 2009-10-29 | 2010-10-28 | Circuit board unit |
EP10826344.3A EP2496060B1 (en) | 2009-10-29 | 2010-10-28 | Wiring board unit |
CN201080048077.6A CN102598880B (zh) | 2009-10-29 | 2010-10-28 | 布线板单元 |
AU2010312974A AU2010312974B2 (en) | 2009-10-29 | 2010-10-28 | Circuit board unit |
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JP2009-248492 | 2009-10-29 | ||
JP2009248492A JP4816788B2 (ja) | 2009-10-29 | 2009-10-29 | 配線基板ユニット |
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WO2011052208A1 true WO2011052208A1 (ja) | 2011-05-05 |
Family
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PCT/JP2010/006372 WO2011052208A1 (ja) | 2009-10-29 | 2010-10-28 | 配線基板ユニット |
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US (1) | US8995145B2 (ja) |
EP (1) | EP2496060B1 (ja) |
JP (1) | JP4816788B2 (ja) |
CN (1) | CN102598880B (ja) |
AU (1) | AU2010312974B2 (ja) |
WO (1) | WO2011052208A1 (ja) |
Cited By (1)
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CN102509914A (zh) * | 2011-11-15 | 2012-06-20 | 上海航天科工电器研究院有限公司 | 一种防卡线端转动的接线端子 |
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JP6007413B2 (ja) * | 2012-05-30 | 2016-10-12 | パナソニックIpマネジメント株式会社 | 配線基板 |
US10103374B2 (en) | 2013-09-06 | 2018-10-16 | Johnson Controls Technology Company | Battery cell interconnect with stress distribution over a geometric form |
JP6488688B2 (ja) * | 2014-12-17 | 2019-03-27 | ダイキン工業株式会社 | モジュール−端子台接続構造及び接続方法 |
DE102016003866A1 (de) * | 2015-04-10 | 2016-10-13 | Marquardt Gmbh | Baugruppe |
CN104882682A (zh) * | 2015-05-06 | 2015-09-02 | 上海康威特吉能源技术有限公司 | Pcb与线缆连接锁焊端子及连接方法 |
WO2017049041A1 (en) * | 2015-09-18 | 2017-03-23 | The Esab Group, Inc. | Printed circuit board arrangement for welding and cutting apparatus |
KR102455570B1 (ko) * | 2015-12-17 | 2022-10-17 | 한국단자공업 주식회사 | 기판실장형 조인트장치 |
JP6393287B2 (ja) | 2016-01-27 | 2018-09-19 | 日立ジョンソンコントロールズ空調株式会社 | 空気調和機の室外機 |
EP3255782B1 (en) * | 2016-04-27 | 2021-06-23 | Mitsubishi Electric Corporation | Motor drive device and air conditioner |
JP6764692B2 (ja) * | 2016-05-24 | 2020-10-07 | Koa株式会社 | シャント抵抗器およびシャント抵抗器の実装構造 |
US11486613B2 (en) | 2016-11-11 | 2022-11-01 | Mitsubishi Electric Corporation | Power converter and air-conditioning apparatus employing the same |
US20190348778A1 (en) * | 2018-02-17 | 2019-11-14 | Rodney Preston | Printed Circuit Board for Interconnecting Electrical Control Wires |
EP3918891A4 (en) * | 2019-01-29 | 2022-10-19 | Appleton Grp LLC | HEAT-ABSORBING AND DRAINING JACKET FOR AN ELECTRICAL DEVICE CONNECTION |
CN114824853B (zh) * | 2022-06-27 | 2022-10-28 | 深圳众城卓越科技有限公司 | 用于pcb功率板导大电流接线的压接组件及其压接方法 |
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AU2010312974A1 (en) | 2012-05-24 |
AU2010312974B2 (en) | 2014-03-06 |
EP2496060A1 (en) | 2012-09-05 |
EP2496060B1 (en) | 2015-07-22 |
EP2496060A4 (en) | 2013-09-11 |
US8995145B2 (en) | 2015-03-31 |
US20120214321A1 (en) | 2012-08-23 |
CN102598880B (zh) | 2015-06-03 |
JP2011096804A (ja) | 2011-05-12 |
JP4816788B2 (ja) | 2011-11-16 |
CN102598880A (zh) | 2012-07-18 |
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