WO2011027972A2 - 레이저 반사형 마스크 및 그 제조방법 - Google Patents
레이저 반사형 마스크 및 그 제조방법 Download PDFInfo
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- WO2011027972A2 WO2011027972A2 PCT/KR2010/004772 KR2010004772W WO2011027972A2 WO 2011027972 A2 WO2011027972 A2 WO 2011027972A2 KR 2010004772 W KR2010004772 W KR 2010004772W WO 2011027972 A2 WO2011027972 A2 WO 2011027972A2
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- reflective
- film
- base substrate
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/50—Mask blanks not covered by G03F1/20 - G03F1/34; Preparation thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/52—Reflectors
Definitions
- the present invention relates to a laser reflective mask and a method of manufacturing the same, and more particularly, to sequentially and repeatedly stack a reflective film having a difference in reflectance on a base substrate having a reflective film buried groove having a predetermined depth in a reflective region of a laser beam. And the reflective film laminated in the remaining area except for the portion buried in the reflective film buried groove by chemical mechanical polishing (CMP) process or the laser beam irradiation or the lift-off process through the etching solution.
- CMP chemical mechanical polishing
- the present invention relates to a laser reflective mask and a method for manufacturing the same, which facilitates the manufacturing process of the mask and forms an accurate pattern by removing the reflective film pattern embedded in the groove.
- Thin film technology refers to a technology for processing a film having a thickness of several micrometers from a monoatomic layer, and is used for electrode wiring of ICs, insulation between wirings, and resistor fabrication. It is widely used in industries such as liquid crystal display, solar cell, and light emitting diode (LED).
- LED light emitting diode
- Products produced using the thin film technology is composed of a variety of devices, each device is configured to have a structure required for each role by sequentially stacking a plurality of layers of thin films.
- each layer is formed by vacuum deposition, sputtering, thermal oxidation, or the like, and each layer may be formed in various structures through patterning.
- a photoresist is applied on a substrate on which an etched layer is formed, an ultraviolet light is scanned through a mask in which a desired pattern is formed, and then a photoresist pattern is formed through a developing process.
- the etching target layer is etched using the photoresist pattern as an etching mask to form the etching target layer pattern, and then the photoresist pattern is removed.
- LDP Laser Direct Patterning
- the LDP method is performed by scanning a laser beam on an etched layer to remove unnecessary portions from the etched layer.
- the laser beam is very small in diameter, so a large process time is required to pattern the etched layer formed entirely on the substrate. There was an issue that took place.
- the mask used in such a process is usually formed by forming a shielding layer such as Cr absorbing a laser beam on the base substrate through which the laser beam is transmitted, and patterning the shielding layer in a patterning process using a photoresist.
- a shielding layer such as Cr absorbing a laser beam
- the mask is damaged by the energy of the laser beam for etching the etched layer, and the etched layer is interposed between the substrate and the mask through a projection lens that focuses the laser beam.
- the etching target layer is etched by scanning a laser beam having an energy somewhat lower than the energy of the laser beam for etching into a mask and focusing energy through a projection lens.
- the configuration of the patterning system is complicated, and the etching target layer on the substrate must be etched while the optical system including the substrate or the laser beam is moved. This deterioration problem occurs.
- U.S. Patent No. 4,923,722 repeatedly stacks a dielectric material having a low reflectance and a dielectric material having a high reflectance with respect to a laser beam on a mask substrate and collectively stacks the laminated dielectric material using a photoresist.
- a reflective mask that reflects a laser beam by patterning.
- FIG. 1 is a cross-sectional view sequentially showing a manufacturing process of a laser reflective mask according to the prior art.
- a laser reflective mask includes a first reflecting film 122a having a low reflectance on a substrate 110 that transmits a laser beam, and a second reflecting film 124a having a higher reflectance than the first reflecting film 122a.
- a reflective film 120a Apply a photoresist 130a on the reflective film 120a, and then irradiate ultraviolet rays using a mask 140 having a desired pattern (step a).
- the photoresist 130a is developed to form the photoresist pattern 130b (step b)
- the reflective film 120a is etched using the photoresist pattern 130b as an etch mask to form the reflective film pattern 120b.
- the photoresist pattern 130b is removed (Step d).
- the etching rates of the first reflective film 122a and the second reflective film 124a stacked on the substrate 110 are different from each other, it is difficult to determine the etching end point, and thus, the etching pattern is difficult to adjust.
- the photoresist pattern 130b used as an etching mask is removed because all of the photoresist pattern 130b is removed or fallen off during the etching of the reflective film 120a, the etching target layer is used as an etching mask. There is a problem that it is difficult to etch.
- a sacrificial film having a predetermined thickness is formed on a base substrate constituting a mask, and a reflecting film filling groove is formed in a portion of the base substrate, which is supposed to be a reflection area of a laser beam, and then reflectance difference.
- the entire surface of the reflective film and the sacrificial film was polished using the base substrate as the polishing end point, or the laser was irradiated through the back surface of the base substrate or embedded in the reflective film filling groove using an etching solution.
- Laser reflective mask that can improve precision by effectively patterning multiple reflective films with different etch rates by removing reflective films and sacrificial films stacked in the remaining areas except portions to form embedded reflective patterns The purpose is to provide a manufacturing method.
- a laser reflective mask includes: a base substrate on which a reflection film buried groove having a predetermined depth is formed in a reflection area of a laser beam; And a reflective film pattern buried in the reflective buried groove, wherein the reflective film pattern is formed by alternately repeatedly stacking a first reflective film formed of an SiO 2 film and a second reflective film having a higher reflectance than the first reflective film. It is characterized by.
- Laser reflective mask manufacturing method comprises the steps of forming a sacrificial film on the base substrate; Recessing the sacrificial layer and the base substrate to form a sacrificial layer pattern and a reflective layer filling groove having a predetermined depth through an etching process on an area predetermined as a reflective region of the laser beam in the base substrate; Alternately stacking first and second reflective films having different reflectances on the base substrate on which the sacrificial film pattern and the reflective film filling groove are formed until the reflective film filling groove is completely filled; A laser lift-off process is performed by irradiating a laser beam to the base substrate from a bottom direction of the base substrate to remove the first and second reflective films stacked on the sacrificial layer pattern and the sacrificial layer pattern. Forming a reflective film pattern buried in the reflective film buried groove through the transparent film pattern; And removing the sacrificial layer pattern remaining on the base substrate.
- the laser reflective mask manufacturing method comprises the steps of forming a sacrificial film on the base substrate; Recessing the sacrificial layer and the base substrate to form a sacrificial layer pattern and a reflective layer filling groove having a predetermined depth through an etching process on an area predetermined as a reflective region of the laser beam in the base substrate; Alternately stacking first and second reflecting films having different reflectances on the base substrate on which the sacrificial film pattern and the reflective film filling groove are formed; By removing the sacrificial layer pattern through an etching process, the first and second reflection layers stacked on the sacrificial layer pattern are removed to form a buried in the reflecting layer buried groove through a chemical lift-off process. Forming a reflective film pattern; And removing the sacrificial layer pattern remaining on the base substrate.
- the laser reflective mask according to the present invention and a method of manufacturing the same are formed by recessing a base substrate of a mask on which a sacrificial film is formed to form a reflective film filling groove of a desired shape in advance, and sequentially and repeatedly stacking a reflective film having a reflectance difference. After the reflective film and the sacrificial film, which are stacked in the remaining areas except the buried portion of the reflective film buried groove, are removed by chemical mechanical polishing, laser lift-off method or chemical lift-off method, a plurality of reflective films having an etching selectivity difference are formed. Since it can be removed at the same time, there is an advantage that can facilitate the process and at the same time improve the precision of the pattern.
- the mask since the mask is formed using a reflective film that reflects the laser beam, the mask is not overheated and damaged due to overheating by the laser beam.
- the mask can be configured to be adjacent to the substrate on which the etched layer is formed. It is possible to configure the patterning system simply because it does not require a separate optical system for focusing the laser beam.
- FIG. 1 is a cross-sectional view sequentially showing a manufacturing process of a laser reflective mask according to the prior art.
- FIG. 2 is a cross-sectional view showing the configuration of a laser reflective mask according to the present invention.
- Figure 3 is a cross-sectional view showing the manufacturing process of the laser reflective mask according to the first embodiment of the present invention.
- Figure 4 is a cross-sectional view showing the manufacturing process of the laser reflective mask according to a second embodiment of the present invention.
- FIG. 5 is a cross-sectional view illustrating a process of manufacturing a laser reflective mask according to a third embodiment of the present invention.
- FIG. 6 is a view showing a state in which the laser reflective mask according to the present invention is applied to a laser patterning system.
- substrate 120a reflective film
- sacrificial film pattern 220a reflective film
- etching target layer 400 laser oscillator
- FIG. 2 is a cross-sectional view showing the configuration of the laser reflective mask according to the present invention
- Figure 3 is a cross-sectional view showing the manufacturing process of the laser reflective mask according to the present invention.
- the laser reflective mask 200 ′ includes a base substrate 200 and a base substrate 200 in which reflective grooves 202 having a predetermined depth are formed in a reflection area of a laser beam. And a reflective film pattern 220b buried in the reflective film filling groove 202.
- the base substrate 200 is made of a material that transmits a laser beam, and a glass substrate, a fused silica substrate, a quartz substrate, a synthetic quartz substrate, or a CaF 2 substrate may be used.
- an anti-reflective coating may be additionally formed on the bottom surface of the base substrate 200, that is, the surface where the laser beam is incident, thereby allowing the laser beam in the transmission region of the base substrate 200. By improving the transmittance, the etching efficiency can be increased.
- the reflective film pattern 220b is formed of an organic film that reflects a laser beam, and the first reflective film having a low reflectance and the second reflective film having a higher reflectance than the first reflective film are alternately stacked repeatedly.
- the first reflecting film a SiO 2 film having a low reflectance
- the second reflecting film may be a MgF 2 film, a TiO 2 film, an Al 2 O 3 film, a Ta 2 O 5 film, a Ceriumfluoride film, or Zinc having a higher reflectance than the first reflecting film
- a sulfide film, an AlF 3 film, a halfnium oxide film or a zirconium oxide film may be used.
- the reflective film pattern 220b may be formed by repeatedly stacking a stacked structure such as an MgF 2 film / SiO 2 film, a Ta 2 O 5 film / SiO 2 film, and the like by several to several tens of layers, and the MgF 2 film / SiO. In the case of 2 films, it is configured to withstand a laser beam having an energy of about 5J / cm 2 to 8J / cm 2, and in the case of Ta 2 O 5 film / SiO 2 film, about 10J / cm 2.
- the reflective film pattern 220b may be configured by selecting the type of the reflective film used according to the wavelength of the laser beam for etching the etched layer, and is configured to have a reflectance of 90 to 100% with respect to the laser beam, and most laser beams. By reflecting it can be minimized to be damaged by the high energy laser beam.
- This configuration allows the mask to be positioned adjacent to the substrate on which the etched layer is formed, and can be patterned by scanning a laser beam having a high energy enough to etch the etched layer, such as a projection lens for focusing the laser beam. It can eliminate the use, simplifying the configuration of the patterning system, through which the size of the mask can be configured to the same size as the substrate on which the etched layer is formed to prevent the error caused by the movement of the substrate or mask Can be.
- the reflective film pattern 220b may be configured to reflect the laser beam of multiple wavelengths.
- the second reflective film is selected according to the wavelength of the laser beam used, and the interlayer between the first reflective film and the second reflective film is selected.
- the mask is configured to simultaneously reflect the laser beam of multiple wavelengths, for example, a laser beam having wavelengths of UV 523 nm and IR 1064 nm without changing the mask. It is also possible to prevent errors caused by replacement.
- a protective film (not shown) may be further formed on the base substrate 200 and the reflective film pattern 220b.
- the protective film may be a DLC (Diamond Like Carbon) film having good chemical resistance to an etching solution.
- the laser reflective mask according to the present invention having the above configuration is formed by the following method.
- FIG 3 is a cross-sectional view illustrating a process of manufacturing a laser reflective mask according to a first embodiment of the present invention.
- a sacrificial layer 210 is formed on the base substrate 200 (step a).
- the base substrate 200 may be a glass substrate, a fused silica substrate, a quartz substrate, a synthetic quartz substrate, or a CaF 2 substrate that transmits a laser beam.
- the 210 may be formed of a laminated structure of one or at least two or more different metal layers among metal materials such as chromium (Cr), molybdenum (Mo), aluminum (Al), copper (Cu), and gold (Au). .
- an anti-reflective coating may be additionally formed on the bottom surface of the base substrate 200, that is, the surface on which the laser beam is incident, through which the transmission of the base substrate 200 is performed.
- ARC anti-reflective coating
- the sacrificial layer 210 and the base substrate 200 are recessed through the etching process of the region defined as the reflective region of the laser beam in the base substrate 200 to form the sacrificial layer pattern 212 and at the same time, A reflective film filling groove 202 having a predetermined depth is formed in the laser beam reflection region (step b).
- the reflective film filling groove 202 may be formed through a photoresist patterning process or a patterning process using a laser.
- the sacrificial film 210 is etched to remove a region intended as a reflective region.
- the sacrificial film pattern 212 is formed by exposing and the base substrate 200 is etched using the photoresist pattern and the sacrificial film pattern 212 as an etching mask. In this case, the sacrificial layer pattern 212 is used as a hard mask for forming the reflective layer filling groove 202.
- a reflective film 220a reflecting a laser beam is formed on the base substrate 200 where the sacrificial film pattern 212 and the reflective film filling groove 202 are formed, and the reflective film 220a is the first reflective film 221.
- the second reflective film 222 having a higher reflectance than the first reflective film 221 is alternately stacked several to several tens of layers until the reflective film filling groove 202 is completely filled (step c).
- a SiO 2 film having a relatively low reflectance with respect to a laser beam may be used for the first reflecting film 221, and a MgF 2 film, a TiO 2 film having a higher reflectance than the first reflecting film 221, and a second reflecting film 222.
- Al 2 O 3 film, Ta 2 O 5 film, Cerium fluoride film, Zinc sulfide film, AlF 3 film, Halfnium oxide film or Zirconium oxide film can be used, respectively, evaporative deposition, ion assisted deposition (ion) It may be formed by methods such as beam assisted deposition, chemical vapor deposition (CVD), ion beam deposition, molecular beam epitaxy (MBE), sputter deposition, and the like. have.
- a chemical mechanical polishing (CMP) process is performed to make the surface of the base substrate 200 the polishing end point, thereby performing a sacrificial film pattern ( 212 and the reflective film 220a stacked on the sacrificial film pattern 212 are polished to form a reflective film pattern 220b embedded in the reflective film filling groove 202 (step d).
- CMP chemical mechanical polishing
- a wet etching process for removing the sacrificial film pattern 212 remaining on the base substrate 200 is performed. Since the sacrificial film pattern 212 may not be removed due to the polishing variation during the chemical mechanical polishing process, the sacrificial film pattern 212 on the base substrate 200 may be completely removed through a wet etching process. This is to remove the cause of the defect may be caused by the sacrificial layer pattern 212 in the laser patterning process using a mask afterwards.
- a protective film (not shown) having a predetermined thickness is formed on the base substrate 200 and the reflective film pattern 220b to pattern the etched layer using the laser reflective mask of the present invention as described above. It may be possible to prevent the base substrate 200 or the reflective film pattern 220b of the laser reflective mask from being damaged by the etching solution introduced between the base substrate 200 and the base substrate 200.
- FIG. 4 is a cross-sectional view illustrating a process of manufacturing a laser reflective mask according to a second embodiment of the present invention.
- the sacrificial film pattern 212 formed on the base substrate 200 and the sacrificial film pattern 212 are stacked on the substrate. Except for removing the reflective film 220a by a lift-off process using a laser beam instead of a chemical mechanical polishing process, it is performed in the same manner as in the first embodiment.
- the reflective film 220a is stacked on the base substrate 200 on which the sacrificial film pattern 212 and the reflective film filling groove 202 are formed, and a laser is applied to the base substrate 200 from the bottom direction of the base substrate 200.
- the reflective film pattern embedded in the reflective film filling groove 202 by lifting off the sacrificial film pattern 212 and the reflective film 220a formed on a region other than the reflective film filling groove 202 by irradiating the beam. 220b is formed (step d and step e).
- the laser beam When the laser beam is irradiated to the base substrate 200 from the bottom direction of the base substrate 200, most of the laser beams are reflected by the reflective film pattern 220b formed inside the reflective film filling groove 202. In the sacrificial film pattern 212 formed in a region other than 202, the laser beam is not reflected, and the sacrificial film pattern 212 is overheated by the energy of the absorbed laser beam.
- chromium, molybdenum, etc. constituting the sacrificial film pattern 212 is a brittle material when overheated. It is separated from the substrate 200.
- the sacrificial layer pattern 212 is formed of a material having a high hardness, separation of the sacrificial layer pattern 212 from the base substrate 200 is easy. On the other hand, if the material is formed of a low hardness, even if lifted off by a laser, the residue is fused on the base substrate 200, there is a problem that it is difficult to remove easily by the subsequent wet etching process.
- the sacrificial film 210 when the sacrificial film 210 is formed in a single layer structure, the sacrificial film 210 may be formed of a material having a high hardness such as chromium or molybdenum.
- the base It is preferable to form a thin film of the lowest layer in direct contact with the upper portion of the substrate 200 with high hardness chromium or molybdenum and to laminate aluminum, copper, gold, etc. having a relatively low hardness on the upper portion.
- the upper surface of the base substrate 200 is chemically or mechanically polished, or the bottom surface of the base substrate 200
- the reflective film pattern 220b is formed by applying a process of irradiating the base substrate 200 in a manner of scanning a laser beam to thereby form a reflective film pattern having a relatively large area in a short time.
- FIG. 5 is a cross-sectional view illustrating a process of manufacturing a laser reflective mask according to a third embodiment of the present invention.
- the sacrificial film pattern 212 formed on the base substrate 200 and the reflective film 220a stacked on the sacrificial film pattern 212 are laser-produced.
- a chemical lift-off process using an etching solution is used. The method is mainly used to form a fine line / space reflective film pattern.
- a sacrificial film 210 is formed on the base substrate 200 (step a), and a portion of the base substrate 200 is defined as a reflection region of the laser beam.
- the sacrificial film 210 and the base substrate 200 are recessed through an etching process to form the sacrificial film pattern 212, and the reflective film filling groove 202 having a predetermined depth is formed in the predetermined laser beam reflecting area ( Step b).
- the reflective film filling groove 202 is formed to a predetermined thickness deeper than the thickness of the reflective film pattern to be formed, which is a subsequent process in laminating and forming the reflective film 220a in the reflective film filling groove 202, As shown in (c), the upper surface of the reflective film 220a formed in the reflective film filling groove 202 is formed to have a step height a with a predetermined height with the upper surface of the base substrate 200. This is to allow the etching solution to easily penetrate into the sacrificial layer pattern 212 through an interface between the sacrificial layer pattern 212 and the base substrate 200 in the chemical lift-off process to remove 212.
- the reflective film 220a is stacked on the base substrate 200 where the sacrificial film pattern 212 and the reflective film filling groove 202 are formed (step c).
- the reflective film 220a is formed with the base substrate 200 and the predetermined step a in the reflective film filling groove 202, and thus, between the base substrate 200 and the sacrificial film pattern 212.
- the interface is formed so that it can be exposed.
- the step (a) formed between the reflective film 220a and the base substrate 200 may facilitate the penetration of the etching solution through the interface between the sacrificial film pattern 212 and the base substrate 200 during the subsequent chemical liftoff process.
- step difference (a) formed is too large, defects may occur due to diffraction of the laser beam in the portion where the step (a) is formed during the laser etching process using the completed laser reflective mask. It should be formed to an appropriate height, preferably set within the range of about 0.5 ⁇ m ⁇ 2 ⁇ m.
- the base substrate 200 on which the reflective film 220a is stacked is immersed in an etching bath containing the etching solution, or the etching solution is sprayed at a high pressure on the base substrate 200 to fill the reflective film recess 202.
- a reflective film pattern embedded in the reflective film filling groove 202 by chemically lifting off (step d) the sacrificial film pattern 212 and the reflective film 220a formed on the non-reflective area of the laser beam. 220b) (step e).
- the base substrate 200 When the base substrate 200 is immersed in the etching bath containing the etching solution or the etching solution is sprayed at a high pressure on the base substrate 200, the side surface of the sacrificial film pattern 212 and the etching solution are separated from the base substrate 200.
- the sacrificial film pattern 212 is removed while penetrating along the interface of the sacrificial film pattern 212 and the interface between the sacrificial film pattern 212 and the reflective film 220a, or the sacrificial film pattern 212 and the base substrate 200 are removed. And / or adhesion at the interface with the reflective film pattern 220a is lowered.
- the reflective film 220a formed on the laser beam non-reflective area in the base substrate 200 is separated from the base substrate 200, and the reflective film pattern 220b is formed in the laser beam reflective area, that is, the reflective film buried groove 202. Is formed.
- the etching solution used depends on the type of the sacrificial film pattern 212 formed on the base substrate 200.
- the etching solution is used to minimize the damage of the reflective film 220a buried in the reflective buried groove 202. It is recommended to adjust the concentration appropriately.
- the method of forming the reflective film pattern according to the present exemplary embodiment is mainly applied to a mask having a fine line / space sacrificial film pattern 212, so that the sacrificial film pattern 212 can be effectively applied even when a relatively low etching solution is used. Can be removed.
- the sacrificial film pattern 212 remaining on the base substrate 200 is completely removed through the cleaning process, and then the base is formed in the laser patterning process using the completed laser reflective mask.
- the cause of the defect may be fundamentally removed by the sacrificial film pattern 212 remaining on the substrate 200.
- FIG. 6 is a view showing a state in which the laser reflective mask according to the present invention is applied to a laser patterning system.
- the substrate 310 and the reflective film pattern 220b are formed on the laser patterning system including the reflector 500 reflecting the generated laser beam toward the stage 300. Reflective masks 200 'are mounted, respectively.
- the reflective mask 200 ′ is disposed adjacent to the substrate 310 on which the etched layer 320 is formed, and the laser oscillator 400, the reflector 500, and the reflective mask ( 200 ') may be moved in synchronization with each other, or the etching target layer 320 may be patterned while the substrate 310 is moved. In addition, the etching target layer 320 may be patterned more easily by patterning the etching target layer 320 while introducing the etching solution between the reflective mask 200 ′ and the substrate 310.
- the reflective mask 200 ' is configured to have the same size as the substrate 310
- the reflective mask 200' is aligned with the substrate 310 to be fixed to each other, and then the laser oscillator 400 and the reflector ( 500 may be moved in synchronization with each other, or the etching layer 320 may be patterned while the reflective mask 200 'and the substrate 310 are moved in synchronization with each other.
- the reflective mask 200' and the substrate may be patterned. Since patterning is performed while the alignment of 310 is fixed, the precision of the formed pattern can be further improved.
- the reflective mask 200 ' since the reflective mask 200 'according to the present invention reflects most of the laser beams scanned during etching, structural damage of the mask by the laser beam can be minimized, and due to this characteristic of the mask, a relatively high energy can be obtained.
- Direct scanning of the laser beam, and the configuration of the patterning system can be simplified by configuring the reflective mask 200 ′ adjacent to the substrate 310 without a separate optical system, that is, a projection lens or the like. have.
- the reflective mask 200 ′ according to the present invention may be used in the form of a multimask formed by connecting two or more sheets to a frame. To prevent structural damage such as overheating.
- Such a multi-mask can reduce the processing time by allowing one-scan patterning without moving the mask when patterning over a large area, and thus problems such as deflection of the mask because the mask is supported on the frame. Can complement.
- Laser reflective mask according to the present invention and a method of manufacturing the same are used to produce products to which thin film technology is applied, such as semiconductors, LCDs, LEDs, solar cells, etc. to enable the formation of more precise patterns and simplify the construction of the patterning system. This can help to reduce manufacturing costs.
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Abstract
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Claims (14)
- 레이저 빔의 반사영역에 소정 깊이의 반사막 매립홈이 형성되어 있는 베이스 기판; 및상기 반사막 매립홈에 매립된 반사막패턴;을 포함하여 구성되되,상기 반사막패턴은 SiO2막으로 형성되는 제1반사막과 상기 제1반사막보다 반사율이 높은 제2반사막을 교대로 반복해서 적층하여 구성된 것을 특징으로 하는 레이저 반사형 마스크.
- 제 1 항에 있어서,상기 베이스 기판은,유리기판, 용융 실리카(fused silica)기판, 석영(Quartz)기판, 합성 석영(Synthetic Quartz)기판 및 CaF2 기판 중 선택되는 한 가지인 것을 특징으로 하는 레이저 반사형 마스크.
- 제 1 항에 있어서,상기 베이스 기판의 저면에는,반사방지막이 형성되어 있는 것을 특징으로 하는 레이저 반사형 마스크.
- 제 1 항에 있어서,상기 제2반사막은,MgF2막, TiO2막, Al2O3막, Ta2O5막, Cerium fluoride막, Zinc sulfide막, AlF3막, Halfnium oxide막 및 Zirconium oxide막으로 이루어지는 군에서 선택되는 한 가지인 것을 특징으로 하는 레이저 반사형 마스크.
- 제 1 항에 있어서,상기 베이스 기판 및 상기 반사막패턴 상부에는,상기 레이저 반사형 마스크를 이용하여 패터닝 공정을 수행하는 경우, 식각용액에 의한 마스크의 손상을 방지하기 위한 보호막이 추가로 형성되는 것을 특징으로 하는 레이저 반사형 마스크.
- 베이스 기판 상부에 희생막을 형성하는 단계와;상기 베이스 기판에서 레이저 빔의 반사영역으로 예정된 영역에 대한 식각공정을 통해, 상기 희생막 및 상기 베이스 기판을 리세스하여 희생막패턴 및 소정 깊이의 반사막 매립홈을 형성하는 단계와;상기 희생막패턴 및 반사막 매립홈이 형성된 베이스 기판 상부에 반사율이 서로 다른 제1반사막과 제2반사막을 상기 반사막 매립홈이 완전히 매립될 때까지 교대로 반복해서 적층하는 단계와;상기 베이스 기판의 저면 방향으로부터 상기 베이스 기판에 레이저 빔을 조사하여 상기 희생막패턴과 상기 희생막패턴 상부에 적층된 상기 제1 및 제2반사막을 제거하는 레이저 리프트 오프(laser lift-off)공정을 통해 상기 반사막 매립홈에 매립된 형태의 반사막패턴을 형성하는 단계; 및상기 베이스 기판 상부에 잔류하는 상기 희생막패턴을 제거하는 단계;를 포함하여 구성되는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 베이스 기판 상부에 희생막을 형성하는 단계와;상기 베이스 기판에서 레이저 빔의 반사영역으로 예정된 영역에 대한 식각공정을 통해, 상기 희생막 및 상기 베이스 기판을 리세스하여 희생막패턴 및 소정 깊이의 반사막 매립홈을 형성하는 단계와;상기 희생막패턴 및 반사막 매립홈이 형성된 베이스 기판 상부에 반사율이 서로 다른 제1반사막과 제2반사막을 교대로 반복해서 적층하는 단계와;식각공정을 통해 상기 희생막패턴을 제거함으로써 상기 희생막패턴 상부에 적층된 상기 제1 및 제2반사막을 제거하는 화학적 리프트 오프(chemical lift-off)공정을 통해 상기 반사막 매립홈에 매립된 형태의 반사막패턴을 형성하는 단계; 및상기 베이스 기판 상부에 잔류하는 상기 희생막패턴을 제거하는 단계;를 포함하여 구성되는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 6 항 또는 제 7 항에 있어서,상기 희생막은,크롬(Cr), 몰리브덴(Mo), 알루미늄(Al), 구리(Cu) 및 금(Au)으로 이루어지는 군에서 선택되는 어느 한 가지 재질의 금속층 또는 두 가지 이상의 서로 다른 금속층의 적층구조로 형성되는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 8 항에 있어서,상기 희생막이 두 가지 이상의 서로 다른 금속층의 적층구조로 형성되는 경우,상기 베이스 기판의 표면 상부에 직접 접촉되는 최하층의 금속층은 크롬 또는 몰리브덴으로 형성하는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 6 항 또는 제 7 항에 있어서,상기 제1반사막은,SiO2막 인 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 10 항에 있어서,상기 제2반사막은,MgF2막, TiO2막, Al2O3막, Ta2O5막, Cerium fluoride막, Zinc sulfide막, AlF3막, Halfnium oxide막 및 Zirconium oxide막으로 이루어지는 군에서 선택되는 한 가지인 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 6 항 또는 제 7 항에 있어서,상기 베이스 기판 상부에 잔류하는 상기 희생막패턴을 제거하는 단계 이후에,상기 베이스 기판 및 상기 반사막 패턴 상부에,상기 레이저 반사형 마스크를 이용하여 패터닝 공정을 수행하는 경우, 식각용액에 의한 마스크의 손상을 방지하기 위한 보호막을 추가로 형성하는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 7 항에 있어서,상기 제1반사막과 제2반사막을 교대로 반복해서 적층하는 단계에서는,상기 반사막 매립홈에 교대로 반복해서 적층된 제1반사막 및 제2반사막으로 이루어진 반사막층의 상면이 상기 베이스 기판의 상면과 소정 높이의 단차를 형성하도록 적층되어 상기 희생막패턴과 상기 베이스 기판 간의 계면이 노출되도록 형성되는 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
- 제 13 항에 있어서,상기 반사막층의 상면과 상기 베이스 기판의 상면 사이에 형성되는 단차는 0.5㎛ ~ 2㎛인 것을 특징으로 하는 레이저 반사형 마스크 제조방법.
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US20110287348A1 (en) | 2011-11-24 |
CN102414787A (zh) | 2012-04-11 |
US20130224638A1 (en) | 2013-08-29 |
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