WO2011014330A1 - Ultra high barrier aseptic film and package - Google Patents
Ultra high barrier aseptic film and package Download PDFInfo
- Publication number
- WO2011014330A1 WO2011014330A1 PCT/US2010/040359 US2010040359W WO2011014330A1 WO 2011014330 A1 WO2011014330 A1 WO 2011014330A1 US 2010040359 W US2010040359 W US 2010040359W WO 2011014330 A1 WO2011014330 A1 WO 2011014330A1
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- WIPO (PCT)
- Prior art keywords
- layer
- ethylene
- copolymer
- mole
- intermediate layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/22—Layered products comprising a layer of synthetic resin characterised by the use of special additives using plasticisers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/546—Flexural strength; Flexion stiffness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1334—Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1334—Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
- Y10T428/1341—Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1379—Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1379—Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
- Y10T428/1383—Vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit is sandwiched between layers [continuous layer]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31725—Of polyamide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31725—Of polyamide
- Y10T428/31739—Nylon type
- Y10T428/31743—Next to addition polymer from unsaturated monomer[s]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31725—Of polyamide
- Y10T428/3175—Next to addition polymer from unsaturated monomer[s]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon
Definitions
- the invention relates to a film for packaging, such as aseptic packaging, and to a package and a method of making a package.
- VFFS Vertical form/fill/seal packaging systems
- An example of such systems is the ON PACKTM flowable food packaging system marketed by Cryovac/Sealed Air Corporation.
- the VFFS process is known to those of skill in the art, and described for example in U.S. Patent Nos. 4,506,494 (Shimoyama et al.), 4,589,247 (Tsuruta et al), 4,656,818 (Shimoyama et al.), 4,768,411 (Su), 4,808,010 (Vogan), and 5,467,581 (Everette), all incorporated herein by reference in their entirety.
- lay-flat thermoplastic film is advanced over a forming device to form a tube, a longitudinal (vertical) fin or lap seal is made, and a bottom end seal is made by transversely sealing across the tube with heated seal bars.
- a liquid, flowable, and/or pumpable product such as a liquid, semiliquid, or paste, with or without particulates therein, is introduced through a central, vertical fill tube to the formed tubular film. Squeeze rollers spaced apart and above the bottom end seal squeeze the filled tube and pinch the walls of the flattened tube together.
- the squeeze rollers are separated to allow a new charge of product to enter the flattened tube after which the aforementioned described process is repeated thus continuously producing vertical form/fill/seal pouches which have a bottom end and top end heat seal closure.
- the process can be a two-stage process where the creation of a transverse heat seal occurs at one stage in the process, and then, downstream of the first stage, a separate pair of cooling/clamping means contact the just-formed transverse heat seal to cool and thus strengthen the seal.
- VFFS processes an upper trans- verse seal of a first pouch, and the lower transverse seal of a following pouch, are made, and the pouches are cut and thereby separated between two portions of the transverse seals, without the need for a separate step to clamp, cool, and cut the seals.
- a commercial example of an apparatus embodying this more simplified process is the ONPACKTM 2002 VFFS packaging machine marketed by Cryovac/Sealed Air Corporation.
- Aseptic food packaging is a well known method of packaging foods for which sterilization of the food and the packaging material containing the food is required. It is known to produce sterilized packaging in which a sterile food product is placed in a sterilized container such as a pouch. The food product is thus preserved for later storage or use. Various methods of sterilizing the container, and filling the container with a pasteurized product, are known. Hydrogen peroxide is a common medium for sterilization of the packaging material.
- biaxially oriented nylon 6 film is laminated by a conventional lamination adhesive such as polyester to a discrete multilayer substrate film.
- a conventional lamination adhesive such as polyester to a discrete multilayer substrate film.
- One commercial film has the construction: Where the values below each resin are the layer gauge in mils, and where:
- Adh lamination adhesive
- HDPE high density polyethylene
- PE polyethylene
- EVOH ethylene/vinyl alcohol copolymer
- the packaging material exhibit good dimensional stability under load (e.g. the load of the contained food product when the packaging material is made into a package), and yet remain ductile and abuse resistant under packaging, storage, and transportation conditions. It is desirable that the packaging film possess relatively high storage modulus (E') (ASTM D5279-01 ). but also possess relatively high loss modulus (E") values at temperatures of from -150 0 C to 150 0 C.
- E' storage modulus
- E loss modulus
- a coextruded multilayer film comprises a core layer comprising polyamide; a first intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a second intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a first outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a second outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a first tie layer adhering the first intermediate layer to the first outer layer; and a second tie layer adhering the second intermediate layer to the second outer layer; wherein the ethylene vinyl alcohol copolymer of the first intermediate layer has an ethylene content, in mole %, at least 5 greater than the ethylene content, in mole %, of the ethylene vinyl alcohol copolymer of the second intermediate layer .
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer.
- a second layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer, and a third layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- the polyamide of the core layer comprises nylon 6.
- the core layer comprises a blend of an amorphous polyamide having a glass transition temperature of at least 80° C, and a semicrystalline polyamide.
- the amorphous cyclic olefin copolymer of at least one of the first and second outer layers is ethylene norbornene copolymer.
- At least one of the first and second outer layers comprises a blend of amorphous cyclic olefin copolymer and semicrystalline olefinic polymer.
- At least one of the first and second outer layers comprises a blend of amorphous cyclic olefin copolymer and a semicrystalline olefinic polymer selected from the group consisting of ethylene polymer, ethylene copolymer, and polypropylene.
- the olefinic polymer, of at least one of the first and second outer layers is selected from the group consisting of
- first and second tie layers each comprises an anhydride grafted polymer or ethylene/acrylic acid copolymer.
- the film exhibits an oxygen transmission rate (ASTM D3985) at 15 days of less than 18,, such as less than 15, such as less than 12, such as less than 8 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one atmosphere.
- ASTM D3985 oxygen transmission rate
- the film exhibits an elongation at yield (ASTM D 882) of less than 15%, such as less than 8% in each of the longitudinal and transverse directions.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of a thermoplastic resin comprising a carbon- carbon double bond.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or transition metal salt.
- At least one of the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of a thermoplastic resin comprising a carbon-carbon double bond.
- the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or tran- sition metal salt.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer blended with an active oxygen barrier.
- the film is flexible.
- the film is a blown film.
- both the first and second intermediate layers are internal layers, each having a film layer on either side thereof.
- the EVOH of the first intermediate layer has an ethylene content of from 27 mole % to 48 mole %.
- the EVOH of the second intermediate layer has an ethylene content of from 22 mole % to 38 mole %.
- the film is not a bottle.
- an aseptic package comprises a sterilized food product, and a sterilized pouch in which the sterilized food product is disposed, the sterilized pouch comprising a coextruded multilayer film comprising a core layer comprising polyamide; a first intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a second intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a first outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a second outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a first tie layer adhering the first intermediate layer to the first outer layer; and a second tie layer adhering the second intermediate layer to the second outer layer; wherein the ethylene vinyl alcohol copolymer of the first intermediate layer has an ethylene content, in mole %, at least 5 greater than the
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer.
- a second layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer, and a third layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- the polyamide of the core layer comprises nylon 6.
- the core layer comprises a blend of an amorphous polyamide having a glass transition temperature of at least 80° C, and a semicrystalline polyamide.
- the amorphous cyclic olefin copolymer of at least one of the first and second outer layers is ethylene norbornene copolymer.
- At least one of the first and second outer layers comprises a blend of amorphous cyclic olefin copolymer and semicrystalline olefinic polymer.
- At least one of the first and second outer layers comprises a blend of amorphous cyclic olefin copolymer and a semicrystalline olefinic polymer selected from the group consisting of ethylene polymer, ethylene copolymer, and polypropylene.
- the olefinic polymer, of at least one of the first and second outer layers is selected from the group consisting of
- first and second tie layers each comprise an anhydride grafted polymer or ethylene/acrylic acid copolymer.
- the film exhibits an oxygen transmission rate (ASTM D3985) at 15 days of less than 18 such as less than 15, such as less than 12, such as less than 8 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one atmosphere.
- ASTM D3985 oxygen transmission rate
- the film exhibits an elongation at yield (ASTM D 882) of less than 15%, such as less than 8% in each of the longitudinal and transverse directions.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of an oxygen scavenging polymer.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or transition metal salt.
- At least one of the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of an oxygen scavenging polymer.
- At least one of the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or transition metal salt.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer blended with an active oxygen barrier.
- the film is flexible.
- the film is a blown film.
- both intermediate layers are internal layers, each having a film layer on either side thereof.
- the EVOH of the first intermediate layer has an ethylene content of from 27 mole % to 48 mole %;
- the EVOH of the second intermediate layer has an ethylene content of from 22 mole % to 38 mole %.
- the film is not a bottle.
- the package is not a bottle.
- a method of making an aseptic package comprises sterilizing a food product; sterilizing a coextruded multilayer film, the film comprising a core layer comprising polyamide; a first intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a second intermediate layer, directly adjacent the core layer, comprising ethylene vinyl alcohol copolymer; a first outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a second outer layer comprising olefinic copolymer or amorphous cyclic olefin copolymer; a first tie layer adhering the first intermediate layer to the first outer layer; and a second tie layer adhering the second intermediate layer to the second outer layer; wherein the ethylene vinyl alcohol copolymer of the first intermediate layer has an ethylene content, in mole %, at least 5 greater than the ethylene content, in mole %, of the ethylene vinyl alcohol cop
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer.
- a second layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- a second layer comprising a polyamide is disposed between the first intermediate layer and the first tie layer, and a third layer comprising a polyamide is disposed between the second intermediate layer and the second tie layer.
- the polyamide of the core layer comprises nylon 6.
- the core layer comprises a blend of an amorphous polyamide having a glass transition temperature of at least 80° C, and a semicrystalline polyamide.
- the amorphous cyclic olefin copolymer of at least one of the first and sec- ond outer layers is ethylene norbornene copolymer.
- At least one of the first and second outer layer comprises a blend of amorphous cyclic olefin copolymer and semicrystalline olefinic polymer.
- At least one of the first and second outer layer comprises a blend of amorphous cyclic olefin copolymer and a semicrystalline olefinic polymer selected from the group consisting of ethylene polymer, ethylene copolymer, and polypropylene.
- the olefinic polymer, of at least one of the first and second outer layers is selected from the group consisting of
- first and second tie layers each comprise an anhydride grafted polymer or ethylene/acrylic acid copolymer.
- the film exhibits an oxygen transmission rate (ASTM D3985) at 15 days of less than 18, such as less than 15, such as less than 12, such as less than 8 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one at- mosphere.
- ASTM D3985 oxygen transmission rate
- the film exhibits an elongation at yield (ASTM D 882) of less than 15%, such as less than 8% in each of the longitudinal and transverse directions.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of an oxygen scavenging polymer.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or transition metal salt.
- At least one of the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of an oxygen scavenging polymer.
- At least one of the first and second intermediate layer consists essentially of ethylene vinyl alcohol copolymer in the absence of a transition metal catalyst or transition metal salt.
- At least one of the first and second intermediate layer comprises ethylene vinyl alcohol copolymer blended with an active oxygen barrier.
- the film is flexible.
- the film is a blown film.
- both intermediate layers are internal layers, each having a film layer on either side thereof.
- the EVOH of the first intermediate layer has an ethylene content of from 27 mole % to 48 mole %;
- the EVOH of the second intermediate layer has an ethylene content of from 22 mole % to 38 mole %.
- the film is not a bottle.
- Active oxygen barrier refers to a composition that is a blend of a thermoplastic resin (a) having carbon-carbon double bonds substantially in its main chain, a transition metal salt (b), and an oxygen barrier polymer (c).
- the active oxygen barrier composition may also include a compatibilizer (d).
- the oxygen barrier polymer may comprise about 70 to 99 % by weight of the composition, and the thermoplastic resin having carbon-carbon double bonds typically comprises from about 1 to 30 weight % of the polymeric portion of the composition.
- the compatibilizer typically comprises about 0.1 to 29 weight % of the total polymeric portion of the composition.
- Aseptic herein refers to a process wherein a sterilized container or packag- ing material, e.g. a pre-made pouch or a pouch constructed in a vertical form/fill/seal process, is filled with a sterilized food product, in a hygienic environment. The food product is thus rendered shelf stable in normal nonrefrigerated conditions.
- Aseptic is also used herein to refer to the resulting filled and closed package. The package or packaging material, and the food product, are typically separately sterilized before filling.
- EAO Ethylene/alpha-olefin copolymer
- copolymers comprise long polymer chains with relatively few side chain branches arising from the alpha-olefin which was reacted with ethylene. This molecular structure is to be contrasted with conventional high pressure low or medium density polyethylenes which are highly branched with respect to EAOs and which high pressure polyethylenes contain both long chain and short chain branches.
- EAO includes such heterogeneous materials as linear medium density polyethylene (LMDPE), linear low density polyethylene (LLDPE), and very low and ultra low density polyethylene (VLDPE and ULDPE), such as DOWLEXTM and ATTANETM resins supplied by Dow, and ESCORENETM resins supplied by Exxon; as well as linear homogeneous ethylene/alpha olefin copolymers (HEAO) such as TAFMERTM resins supplied by Mitsui Petrochemical Corporation, EXACTTM and EXCEEDTM resins supplied by Exxon, long chain branched (HEAO) AFFINITYTM resins and ELITETM resins supplied by the Dow Chemical Company, ENGAGETM resins supplied by DuPont Dow Elastomers, and SURPASSTM resins supplied by Nova Chemicals.
- LMDPE linear medium density polyethylene
- LLDPE linear low density polyethylene
- VLDPE and ULDPE very low and ultra low density polyethylene
- Cyclic olefin herein means a compound containing a polymerizable carbon- carbon double bond that is either contained within an alicyclic ring, e.g., as in no- rbornene, or linked to an alicyclic ring, e.g., as in vinyl cyclohexane. Polymerization of the cyclic olefin provides a polymer comprising an alicyclic ring as part of or pendant to the polymer backbone.
- Cyclic olefin copolymer and the like herein (e.g. "cycloolefin copolymer”) means a copolymer formed by polymerization of a cyclic olefin with a comonomer.
- An example of a cyclic olefin copolymer is ethylene/norbornene copolymer, such as that supplied by Ticona under the trademark TOPASTM, by Zeon under the trademark ZEONORTM and by Mitsui under the trademark APELTM.
- Ethylene homopolymer or copolymer refers to ethylene homopolymer such as low density polyethylene (LDPE); ethylene/alpha olefin copolymer such as those defined herein; ethylene/vinyl acetate copolymer; ethylene/alkyl acrylate copolymer; ethylene/ (meth) acrylic acid copolymer; or ionomer resin.
- LDPE low density polyethylene
- ethylene/alpha olefin copolymer such as those defined herein
- ethylene/vinyl acetate copolymer ethylene/alkyl acrylate copolymer
- ethylene/ (meth) acrylic acid copolymer or ionomer resin.
- High density polyethylene is an ethylene homopolymer or copolymer with a density of 0.940 g/cc or higher.
- Internal herein refers to a layer bounded on both of its major surfaces with another layer.
- Multicomponent ethylene/alpha-olefin interpenetrating network resin or “IPN resin” herein refers to multicomponent molecular mixtures of polymer chains. Because of molecular mixing, IPN resins cannot be separated without breaking chemical bonds. Polymer chains combined as IPN resins are interlaced at a molecular level and are thus considered true solid state solutions. Interpenetrating networks, unlike blends, become new compositions exhibiting properties distinct from parent constituents. Interpenetrating networks provide phase co-continuity leading to surprising enhancement of physical properties. Due to the mixture of at least two molecular types, these compositions may exhibit bimodal or multimodal curves when analyzed using TREF or CRYSTAF. Interpenetrating networks as herein used includes semi- interpenetrating networks and therefore describes crosslinked and uncrosslinked multicomponent molecular mixtures having a low density fraction and a high density fraction.
- Olefinic and the like herein refer to a polymer or copolymer derived at least in part from an olefinic monomer. “OTR” herein refers to oxygen transmission rate as defined herein.
- Polyamide herein refers to polymers having amide linkages along the molecular chain, and preferably to synthetic polyamides such as nylons.
- Polymer and the like herein mean a homopolymer, but also copolymers thereof, including bispolymers, terpolymers, etc.
- Polypropylene is a propylene homopolymer or copolymer having greater than 50 mole percent propylene prepared by conventional heterogeneous Ziegler- Natta type initiators or by single site catalysis. Propylene copolymers are typically prepared with ethylene or butene comonomers.
- compositional percentages used herein are presented on a "by weight” basis, unless designated otherwise; except that compositional percentages for the ethylene content of EVOH herein is given on a mole % basis.
- Aseptic packaging typically involves the sterilization of liquid foods and beverages outside the package, and separate sterilization of the packaging material, to produce a shelf stable package.
- Ultra high temperature is used to rapidly heat the food product, followed by cooling of the product, before the product is put into the pouch or other container formed from the packaging material. Processing times for the product are generally 3 to 15 seconds; temperatures range from about 195°F to 285°F.
- FIG. 1 An example of a commercially available aseptic form/fill/seal equipment sys- tern is the Flavour MarkTM Aseptic 3-sided Fin Seal system having a film sterilization section including a tank for hydrogen peroxide, a drying chamber, a form/fill/ seal section, and a unit which supplies and circulates hydrogen peroxide and controls temperature, air pressure etc.
- Film is continuously sterilized by hydrogen peroxide set at a temperature of between 60 0 C and 80 0 C in a chemical tank. After film leaves this tank, hot air at a temperature of between 60 0 C and 80 0 C is used to dry out the film to remove hydrogen peroxide from the film.
- Temperature and flow level for the hydrogen peroxide is controlled by steam to raise temperature, and water is supplied for cooling. Piping between the food sterilizer and the packaging unit can be initially sterilized using steam heat or hot water. After film exits the peroxide tank, the film is scraped by plates and by an air knife to make it easy to dry.
- Core layer D of the above film structure comprises or consists essentially of any suitable polyamide, such as a semicrystalline polyamide such as nylon 6.
- core layer D can comprise or consisting essentially of a blend of an amorphous polyamide and a semicrystalline polyamide in which the amorphous polyamide can comprise any suitable percent of the overall polyamide blend, e.g. less than 50 wt. %, such as less than 40 wt. %, and less than 30 wt. % of the polyamide blend.
- the amorphous polyamide can comprise from 5 to 45 wt. %, such as from 20 to 40 wt. %, such as from 25 to 35 wt. % of the polyamide blend.
- Useful commercially available amorphous polyamides include FE4494TM and FE4495TM. These are PA6I/66/69 polyamides available from EMS.
- FE7103TM a PA6I/MXDI polyamide available from EMS.
- Other amorphous polyam- ides that can be used are PA66/6T; PA66/6I; PA66I/66T; PA6/6T; and PA6/6I.
- PA6/3/T available from Degussa as TROGAMIDTM, and PA6I/6T available from DuPont as SELARTM PA 3426.
- the amorphous polyamide has in one embodiment a glass transition temperature of at least 80° C.
- the semicrystalline polyamide can be any suitable polyamide, including nylon 6.
- the semicrystalline polyamide can comprise any suitable percent of the overall polyamide blend, and can comprise e.g. more than 50 wt.
- the semicrystalline polyamide can comprise from 55 to 95 wt. %, such as from 60 to 80 wt. %, such as from 65 to 75 wt. % of the polyamide blend.
- the semicrystalline polyamide in one embodiment has a glass transition temperature of at least 55° C.
- Intermediate layers C and E each comprise or consist essentially of EVOH.
- the EVOH compositions of layers C and E differ at least in that the ethylene vinyl alcohol copolymer of the first intermediate layer (layer C) has an ethylene content, in mole %, at least 5 greater than the ethylene content, in mole %, of the ethyl- ene vinyl alcohol copolymer of the second intermediate layer (layer E). For example, if the EVOH of layer E has an ethylene content of 27 mole %, the EVOH of layer C has an ethylene content of at least 32 mole %.
- the EVOH of layer C has an ethylene content of at least 27 mole %, such as from 27 mole % to 44 mole %, 30 to 44 mole %, 27 to 38 mole %, 27 to 35 mole %, 35 to 44 mole %, 38 to 44 mole %, 35 to 38 mole %, or values intermediate any of the above values.
- the EVOH of layer E has an ethylene content of at least 22 mole %, such as from 22 mole % to 44 mole %, 25 to 44 mole %, 27 to 38 mole %, 27 to 35 mole %, 35 to 44 mole %, 38 to 44 mole %, 35 to 38 mole %, or values intermediate any of the above values, or less than 30 mole %, or less than 29 mole %, or from 22 to 30 mole %, or from 22 to 29 mole %, or from 22 to 28 mole %, or from 22 to 27 mole %.
- At least one of the first and second intermediate layers comprises or consists essentially of ethylene vinyl alcohol copolymer in the absence of an oxygen scavenging polymer.
- At least one of the first and second intermediate layer comprises or consists essentially of ethylene vinyl alcohol copolymer blended with an active oxygen barrier.
- Tie layers B and F can comprise any suitable polymeric adhesive that functions to bond two layers together.
- Materials that can be used in embodiments of the present invention include e.g. ethylene/vinyl acetate copolymer; anhydride grafted ethylene/vinyl acetate copolymer; anhydride grafted ethylene/alpha olefin copolymer; anhydride grafted polypropylene; anhydride grafted low density polyethylene; ethylene/ methyl acrylate copolymer; anhydride grafted high density polyethylene, ionomer resin, ethylene/acrylic acid copolymer; ethylene/methacrylic acid copolymer; and anhydride grafted ethylene/ methyl acrylate copolymer.
- a suitable anhydride can be maleic anhydride.
- Tie layers B and F can be the same, or can differ. The choice of tie layers depends at least in part on the choice of polymer for the outer layers A and G respectively. In one embodiment, tie layer B directly adheres first outer layer A to first intermediate layer C, and tie layer F directly adheres second outer layer G to second intermediate layer E. In other embodiments:
- a layer (H) comprising a polyamide is disposed between tie layer B and first intermediate layer C, such that tie layer B indirectly adheres first intermediate layer C to first outer layer A.
- a layer (J) comprising a polyamide is disposed between tie layer F and second intermediate layer E, such that tie layer F indirectly adheres second intermediate layer E to second outer layer G.
- a layer (H) comprising a polyamide is disposed between tie layer B and first intermediate layer C, such that tie layer B indirectly adheres first intermediate layer C to first outer layer A; and a layer (J) comprising a polyamide is disposed between tie layer F and second intermediate layer E, such that tie layer F indirectly adheres second intermediate layer E to second outer layer G.
- the polyamide of these other embodiments can be the same as, or different than, the polyamide of the core layer. Any of the polyamides disclosed herein for the core layer can be used for the additional polyamide layer(s). Such additional polyamide layer(s) can be coextruded with the rest of the film structure.
- Layer A will typically function as a sealant layer of the film.
- This layer can comprise one or more semicrystalline olefinic polymers.
- Polymers that may be used for the layer A include ethylene polymer or copolymer, ethylene/alpha olefin copolymer, ethylene/vinyl acetate copolymer, ionomer resin, ethylene/ acrylic or methacrylic acid copolymer, ethylene/ acrylate or methacrylate copolymer, low density polyethylene, high density polyethylene, propylene homopolymer, propylene/ethylene copolymer, or blends of any of these materials.
- layer A can comprise a material as defined herein for layer G.
- Layer G comprises an amorphous cyclic olefin copolymer (aCOC).
- Layer G comprises in one embodiment a blend of a) amorphous cyclic olefin copolymer, and (b) semicrystalline olefinic polymer.
- the aCOC of layer G is characterized by a glass transition temperature (Tg) of greater than about 30 0 C, such as between 60 0 C and 160 0 C, between 65°C and 140 0 C, and between 70 0 C and 120 0 C.
- Tg glass transition temperature
- Examples of such materials include ethyl- ene/norbornene copolymer (ENB), recently available from Topas Advance Polymers under the trademark TOPASTM.
- TKX-0001TM (136°C), 5010LTM (110 0 C), 5013STM (136°C), 6013FTM (140 0 C), 6015STM (160 0 C), 6017STM (180 0 C), 9506X1TM (68°C reported/33°C measured), and 8007 F-04TM (80°C).
- cyclic olefin copolymers are available from Mitsui under the trademark APELTM.
- Various grades are available, including (with glass transition temperature indicated in parenthesis) 8008TTM (70°C), 6509TTM (80°C), 6011TTM (115°C), 6013TTM (135°C), 6015TTM (155°C), and 6014DTM (147°C).
- layer G can comprise one outermost layer of the film such that when formed into a pouch, layer G comprises the layer furthest from the packaged product; and an olefinic polymer or copolymer such as ethylene/alpha olefin copolymer (EAO) can comprise the inner layer A of the film, such that when formed into a pouch, the EAO comprises the layer closest to the packaged product.
- the film can be lap sealed, for example a longitudinal lap seal running the length of the pouch, such that layer G is sealed to the EAO inner layer A. This embodiment provides a longitudinally lap sealed pouch.
- Pouches made from the film of the present invention can be fin sealed or lap sealed (typically referring to the longitudinal seal running the length of the pouch) depending on the desired configuration of the finished pouch, the equipment used, and the composition of the two outer layers.
- the outer layer that will come together to form the fin seal comprises a material with a melting point of at least 125°C, e.g. high density polyethylene or propylene homopolymer.
- Additional materials that can be incorporated into one or both of the outer layers of the film, and in other layers of the film as appropriate, include antiblock agents, slip agents, antifog agents, etc.
- additives can also be included in the composition to impart properties desired for the particular article being manufactured.
- additives include, but are not necessarily limited to, fillers, pigments, dyestuffs, antioxidants, stabilizers, proc- essing aids, plasticizers, fire retardants, UV absorbers, etc.
- Additional materials, including polymeric materials or other organic or inorganic additives, can be added to layers A and G as needed.
- the film can have any total thickness desired, and each layer can have any thickness desired, so long as the film provides the desired properties for the particular packaging operation in which the film is used.
- Typical total thicknesses are from 0.5 mils to 15 mils, such as 1 mil to 12 mils, such as 2 mils to 10 mils, 3 mils to 8 mils, and 4 mils to 6 mils.
- AB1 is a masterbatch having about 80%, by weight of the masterbatch, of FORTIFLEXTM T60-500-119, a high density polyethylene with a density of 0.961 grams/cc; about 16%, by weight of the masterbatch, of SILTON JC30ATM, a sodium calcium aluminum silicate, NaCaAI(Si 2 O 7 ); and about 4 w%, by weight of the masterbatch, of CLEAR Block ⁇ OTM talc, an antiblocking agent.
- AB2 is a masterbatch having about 86% linear low density polyethylene, about 13% of an antiblocking agent (diatomaceous earth), and about 1% erucamide.
- AD 1 is a maleic anhydride-modified linear low density polyethylene with a density of 0.921 grams/cc.
- AD2 is a maleic anhydride-modified linear low density polyethylene.
- AOB1 is an oxygen scavenging EVOH. It includes an EVOH (EVALTM F171 B) compounded with an oxygen scavenging resin having carbon-carbon double bonds substantially in its main chain, and a transition metal (cobalt) salt as a catalyst.
- EVALTM F171 B EVOH
- a transition metal (cobalt) salt as a catalyst.
- CM1 is a masterbatch of a blue pigment in a blend of LLDPE and LDPE.
- EN 1 is an ethylene/norbornene copolymer with a norbornene content of 36 mole % of the copolymer and a Tg of 80 0 C.
- OB1 is an ethylene/vinyl alcohol copolymer with 27 mole% ethylene.
- OB2 is an ethylene/vinyl alcohol copolymer with 44 mole% ethylene.
- OB3 is an ethylene/vinyl alcohol copolymer with 29 mole% ethylene.
- OB4 is an ethylene/vinyl alcohol copolymer with 32 mole% ethylene.
- OB5 is an ethylene/vinyl alcohol copolymer with 38 mole% ethylene.
- OB6 is an ethylene/vinyl alcohol copolymer with 27 mole% ethylene.
- OB7 is an ethylene/vinyl alcohol copolymer with 25 mole% ethylene.
- OB8 is an ethylene/vinyl alcohol copolymer with 24 mole% ethylene.
- PA1 is a nylon 6 (poly(caprolactam)).
- PA2 is a nylon 6 (poly(caprolactam)).
- PE1 is an IPN resin with a density of 0.917 grams/cc, and a melt flow index of 1.0.
- PE2 is an ethylene/octene-1 copolymer with a 6.5 weight % octene content, and a density of 0.920 grams/cc.
- PE3 is a low density polyethylene resin.
- PE4 is an ethylene/1 -butene copolymer resin with a density of 0.952 grams/cc.
- PE5 is a high density polyethylene with a density of 0.952 grams/cc.
- PE6 is a Ziegler/Natta catalyzed ethylene/1 -octene copolymer resin with a density of 0.905 grams/cc, and having an octene comonomer content of 11.5% by weight.
- PE7 is a single-site catalyzed ethylene/1 -hexene copolymer with a density of 0.912 grams/cc.
- PE8 is a single-site catalyzed ethylene/1 -hexene copolymer with a density of 0.900 grams/cc.
- PE9 is an SEBS (styrene ethylene butylene styrene copolymer) having about 20% by weight styrene moiety, and about 80% by weight rubber moiety .
- SEBS styrene ethylene butylene styrene copolymer
- PE10 is a Ziegler/Natta catalyzed ethylene/1 -hexene copolymer with a density of 0.906 grams/cc.
- PE11 is a low density polyethylene resin with about 0.25% antiblock.
- PD1 is a processing aid, comprising a fluoropolymer in linear low density polyethylene.
- Compart refers to a comparative example.
- the layer was made up of 100% of that material.
- Example 1 showed an OTR of 2.43 cc oxygen (STP)/m 2 day@ 73 0 F and 100% relative humidity inside and outside (ASTM D3985).
- comparative 2 showed an OTR of 4.9 cc.
- This value is then divided by the OTR of comparative 2 on day 5.
- 2.47 divided by 4.9 50%.
- a film can be made that includes an additional layer or layers comprising a polyamide, as described herein.
- Examples 31 to 36 can also be made without the presence of the blue pigment mas- terbatch (CM1 ), i.e. can be made as a clear film.
- the layer containing the blue pigment as shown for Examples 31 to 36 would instead comprise 80% AD 1 + 20% PE7.
- Tomato is an aqueous product, and EVOH-containing films are subject to degradation in high moisture environments.
- tomato products in particular will express degradation in perceived quality or freshness over time by a degradation in color.
- To test the performance of film of the invention several packages were made using film in accordance with the invention, and a control film. These packages contained a tomato product. The packages were grouped into pairs, where in each pair a first package was laid on a surface, and a second package made with the same film as the first package was stacked on top of the first package in direct contact with and covering the top of the first package. The top of each second package was thus exposed to the outside environment, and the top of each first package was in contact with the bottom of the second package.
- This test was arranged to evaluate and compare color degradation in a film of the invention (Example 5) and a control film (Comparative Example 1 ).
- the pairs of packages were subjected to accelerated shelf life testing at storage conditions of 37 0 C and 75% relative humidity.
- the films used in making the packages were clear, and assessment of the color of the contained tomato product at the top of each second package ("Top” in Table 8), and at the top of each first package ("Contact” in Table 8) was made at 0 months, 3.5 months, and 6 months in accordance with ASTM E308- 08.
- the aggregate results are shown in Table 8.
- the color quality values are given as a * value (ASTM E308-08).
- the color quality of the tomato product proved to be better for both the top and bottom package, at both 3.5 and 6 months, for packages made with film of the invention than packages made with the comparative film.
- Films in accordance with various embodiments of the invention demonstrate an OTR, as defined herein, (ASTM D3985) at 15 days of less than 18 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one atmosphere, such as less than 15, less than 12, less than 10, and less than 8 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one atmosphere.
- Films in accordance with various embodiments of the invention demonstrate an OTR, as defined herein, (ASTM D3985) at 15 days of from 1 to 18 cc oxygen /m 2 day @ 100% relative humidity inside and outside at 73 0 F at one atmosphere, such as from 2 to 15, from 3 to 12, from 4 to 10, and from 5 to 8 cc oxygen /m 2 day (S) 100% relative humidity inside and outside at 73 0 F at one atmosphere.
- Film of the present invention can be used to make packages for packaging any suitable food or non-food product in any suitable packaging environment, in- eluding without limitation retort or aseptic packaging.
- Films of the invention can be used in BiB (Bag-in-Box) applications. This type of application benefits from a more supple film, because of the manner in which bag-in-box packages are arranged. A plastic bag holding a liquid product is stored in an outer rigid cardboard or paperboard container. Films of the invention, in particular e.g. those of Examples 22 and 23, can be beneficially used in BiB applications. Test Methodology
- OTR is the quantity of oxygen gas passing through a unit area of the parallel surfaces of a plastic film per unit time under the conditions of the test.
- PROCEEDING IF NOT, ZERO THE RECORDER.
- TURNTHESENSORSWITCHTOINSERTSENSOR e. TURN THE CHART PAPER ON AND SET mV TO 1 mV. THE STANDARD IS ALWAYS RUN USING 1 mV. HOWEVER, FOR THE TEST SPECIMENS, THE VOLTAGE MAY HAVE TO BE INCREASED TO KEEP THE PEN FROM RUNNING OFF THE CHART. RECORD THE VOLTAGE USED FOR EACH SPECI ⁇
Landscapes
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Abstract
Description
Claims
Priority Applications (7)
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BR112012001711A BR112012001711A2 (en) | 2009-07-28 | 2010-06-29 | ultra-aseptic barrier film and packaging |
NZ59780810A NZ597808A (en) | 2009-07-28 | 2010-06-29 | Ultra high barrier aseptic film and package |
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AU2010276646A AU2010276646B2 (en) | 2009-07-28 | 2010-06-29 | Ultra high barrier aseptic film and package |
CN2010800443565A CN102574386A (en) | 2009-07-28 | 2010-06-29 | Ultra-high barrier sterile film and package |
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- 2010-04-30 US US12/770,954 patent/US8377529B2/en not_active Expired - Fee Related
- 2010-06-29 EP EP20100804866 patent/EP2459377A4/en not_active Withdrawn
- 2010-06-29 AU AU2010276646A patent/AU2010276646B2/en not_active Ceased
- 2010-06-29 WO PCT/US2010/040359 patent/WO2011014330A1/en active Application Filing
- 2010-06-29 MX MX2012001097A patent/MX2012001097A/en active IP Right Grant
- 2010-06-29 RU RU2012104526/04A patent/RU2489266C1/en not_active IP Right Cessation
- 2010-06-29 NZ NZ59780810A patent/NZ597808A/en not_active IP Right Cessation
- 2010-06-29 CN CN2010800443565A patent/CN102574386A/en active Pending
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Also Published As
Publication number | Publication date |
---|---|
US20110027428A1 (en) | 2011-02-03 |
CN102574386A (en) | 2012-07-11 |
EP2459377A4 (en) | 2014-10-29 |
US8377529B2 (en) | 2013-02-19 |
BR112012001711A2 (en) | 2016-04-12 |
AU2010276646B2 (en) | 2014-04-17 |
RU2489266C1 (en) | 2013-08-10 |
AU2010276646A1 (en) | 2012-02-09 |
EP2459377A1 (en) | 2012-06-06 |
MX2012001097A (en) | 2012-03-14 |
NZ597808A (en) | 2013-04-26 |
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