WO2010150351A1 - 電極基体 - Google Patents
電極基体 Download PDFInfo
- Publication number
- WO2010150351A1 WO2010150351A1 PCT/JP2009/061385 JP2009061385W WO2010150351A1 WO 2010150351 A1 WO2010150351 A1 WO 2010150351A1 JP 2009061385 W JP2009061385 W JP 2009061385W WO 2010150351 A1 WO2010150351 A1 WO 2010150351A1
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- WO
- WIPO (PCT)
- Prior art keywords
- electrode
- lead wire
- ultrasonic bonding
- substrate
- glass substrate
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
- B23K20/106—Features related to sonotrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/328—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by welding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4007—Surface contacts, e.g. bumps
- H05K3/4015—Surface contacts, e.g. bumps using auxiliary conductive elements, e.g. pieces of metal foil, metallic spheres
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0302—Properties and characteristics in general
- H05K2201/0317—Thin film conductor layer; Thin film passive component
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10287—Metal wires as connectors or conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/1034—Edge terminals, i.e. separate pieces of metal attached to the edge of the PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0195—Tool for a process not provided for in H05K3/00, e.g. tool for handling objects using suction, for deforming objects, for applying local pressure
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
- H05K2203/0285—Using ultrasound, e.g. for cleaning, soldering or wet treatment
Definitions
- the present invention relates to an electrode substrate having a structure in which an electrode is bonded onto the surface of a substrate such as a glass substrate by an ultrasonic bonding method.
- an ultrasonic bonding apparatus as an apparatus for bonding a steel material, which is a different metal from an aluminum-based material, with a high bonding strength, or as an apparatus for bonding a material to be bonded such as an external lead wire onto a bonding target portion such as an electronic device.
- an ultrasonic bonding apparatus includes an ultrasonic bonding tool having a tip portion in contact with an electrode.
- Such an ultrasonic bonding tool is disclosed in, for example, Patent Document 1.
- the ultrasonic bonding apparatus performs an ultrasonic bonding operation in which pressure is applied from above and ultrasonic vibration is applied as described above, the bonding target portion needs to have resistance to the ultrasonic bonding operation. Therefore, it is not assumed that a thin film substrate having a relatively thin plate thickness such as a glass substrate or the like and having a low resistance, including the ultrasonic bonding apparatus disclosed in Patent Document 1, is the surface of the thin film substrate. It was not considered as a means for joining the electrodes on top. That is, there is a problem that it is difficult to obtain an electrode substrate in which an electrode is directly bonded on the surface of a thin film substrate such as a glass substrate. This problem is particularly noticeable when the thickness of the thin film substrate is 2 mm or less.
- An object of the present invention is to solve the above-described problems and to provide an electrode substrate having an electrode on the surface of a thin film substrate that can exhibit a good external signal transmission function.
- the electrode substrate according to the present invention is a thin film substrate, a first electrode unit bonded to the surface of the thin film substrate, made of a first material, and electrically connected to the first electrode unit.
- a second electrode portion having at least one of an external signal transmission function among external signal extraction and external signal extraction and input, wherein the first material is the second material. Compared to the material, the bonding characteristics by the ultrasonic bonding method to the thin film substrate are excellent.
- the first material constituting the first electrode portion is superior in bonding characteristics by the ultrasonic bonding method to the thin film substrate as compared with the second material of the second electrode portion.
- a material having excellent characteristics as an external signal transmission function can be selected as the second material of the second electrode portion while maintaining good bonding properties by the ultrasonic bonding method to the thin film substrate by the first electrode portion.
- the electrode is composed of one material, there is an effect that an electrode substrate having an electrode with higher performance can be obtained.
- FIG. 1 is an explanatory view showing a planar structure and a cross-sectional structure of an electrode substrate according to Embodiment 1 of the present invention.
- 2A is a plan view as viewed from above, and
- FIG. 2B is a cross-sectional view taken along the line AA of FIG. 2A.
- a lead wire 2 made of an aluminum material is bonded to the surface of a glass substrate 3 which is a thin film substrate having a plate thickness of about 0.7 to 2.0 mm using an ultrasonic bonding method.
- an external lead electrode 23 (lead wire) made of a copper material is formed from the surface of one end portion of the lead wire 2 to a region outside the glass substrate 3.
- the external extraction electrode 23 has a cross-sectional shape slightly lifted upward along the direction toward the region outside the glass substrate 3.
- the lead wire 2 functions as an internal signal transmission / reception unit for transmitting / receiving an electrical signal to / from a circuit or the like formed on the glass substrate 3, and the external extraction electrode 23 extracts an external signal and an external signal. It has at least one external signal transmission function among taking-in. That is, the signal flow includes the case of only one direction (from the glass substrate 3 to the outside or from the outside to the glass substrate 3).
- FIG. 2 is a cross-sectional view schematically showing a state of ultrasonic bonding by the ultrasonic bonding tool 1 for manufacturing an electrode substrate according to the first embodiment of the present invention.
- a glass substrate 3 is fixed on a table (anvil) 5 and an external drawer made of aluminum having a plate thickness of about 0.1 to 0.2 mm at a predetermined position on the surface of the glass substrate 3.
- Lead wire 2 (material to be joined) is disposed. Then, a vertical pressing force is applied to the bonding surface with the lead wire 2 through the chip portion 1c of the ultrasonic bonding tool 1, and the ultrasonic bonding tool 1 is ultrasonically vibrated in the horizontal direction to bond the bonding surface.
- the lead wire 2 and the glass substrate 3 are solid-phase bonded at the bonding interface between the lead wire 2 and the glass substrate 3 by executing an ultrasonic bonding operation that greatly deforms the wire.
- FIG. 3 is a cross-sectional view showing a cross-sectional structure of the surface portion of the chip portion 1c.
- FIG. 3 is a perspective view schematically showing a planar structure of the surface portion of the chip portion 1c.
- a cross section obtained by inverting the BB cross section of FIG. 4 corresponds to FIG.
- a plurality of flat portions 10 are separately formed on the surface of the chip portion 1c by a plurality of concave portions 11 (first groove portion 11a and second groove portion 11b in FIG. 4).
- FIG. 5 is a cross-sectional view showing a cross-sectional structure of a surface portion of a general tip portion 51c in an ultrasonic bonding tool.
- the chip portion 51c is provided with a plurality of plane portions 60 that are separated and formed by a plurality of recesses 61 by using wire cutting, and each of the plurality of plane portions 60 is substantially formed.
- it has a convex shape and does not maintain high flatness. For this reason, a concavo-convex shape on the order of several tens of ⁇ m is formed by the planar portion 60 and the concave portion 61 as the surface structure of the chip portion 51c.
- the conventional method can tolerate large deformation in the thickness direction accompanying ultrasonic bonding. , Was never a problem.
- the tip portion 1c of the ultrasonic bonding tool 1 in the tip portion 1c of the ultrasonic bonding tool 1, the horizontal line LH due to the surface forming surface of the plane part 10 with respect to the vertical line LV is accurately set to 90 degrees, The flatness is formed with high accuracy of 2 ⁇ m or less. And the space
- the tip portion 1c of the ultrasonic bonding tool 1 for manufacturing the electrode substrate according to the first embodiment has a structure with completely different accuracy from the general ultrasonic bonding tool 51c, and is easily broken. The lead wire 2 can be joined without damaging the wire 3.
- FIG. 4 shows an example in which the plurality of recesses 11 shown in FIG. 3 are composed of a plurality of first groove portions 11a and a plurality of second groove portions 11b that cross each other vertically. That is, in the drawing, a plurality of first groove portions 11a formed in a substantially vertical direction and a second groove portion 11b formed in a horizontal direction in the drawing are separately formed in a matrix shape, and the planar shape is rectangular. A plurality of plane portions 10 are formed. And the several plane part 10 has a flatness of 2 micrometers or less as one surface which they comprise.
- the flatness of the plurality of flat portions 10 is high accuracy of 2 ⁇ m or less, and thus each of the plural flat portions 10 is described above. Concentrated load can be reduced. Furthermore, since a plurality of flat portions 60 are separately formed, the stress applied to one place can be dispersed and reduced.
- the plurality of recesses 11 hold the lead wire 2 without peeling off during the ultrasonic bonding operation by the ultrasonic bonding tool 1 (holding action), and the lead wire after the ultrasonic bonding operation by the ultrasonic bonding tool 1 is completed. It is easy to separate the ultrasonic bonding tool 1 from 2 (separation action).
- the surface portion in contact with the lead wire 2 in the chip portion 1c includes a plurality of plane portions 10 and a plurality of plane portions separated from each other.
- the plurality of flat portions 10 have a flatness of 2 ⁇ m or less as one surface formed by the plurality of concave portions 11 formed therebetween.
- the ultrasonic bonding method using the ultrasonic bonding apparatus having the ultrasonic bonding tool 1 causes trouble on the surface of the glass substrate 3 which is a thin film substrate having a plate thickness of 2 mm or less as shown in FIG.
- the lead wire 2 can be joined.
- the lead wire 2 can be bonded on the surface of the glass substrate 3 without hindrance as shown in FIG. .
- the external extraction electrode 23 can be bonded onto one end portion of the lead wire 2 as shown in FIG.
- the electrode structure composed of the lead wire 2 (first electrode portion: internal signal exchanging portion) and the external extraction electrode 23 (second electrode portion: external signal exchanging portion) has a plate thickness of 0.7-2.
- the electrode substrate of Embodiment 1 formed on the surface of the glass substrate 3 which is a thin film substrate of about 0.0 mm can be obtained.
- the bonding of the lead wire 2 on the surface of the glass substrate 3 and the bonding of the external extraction electrode 23 onto a part of the lead wire 2 are performed by the two ultrasonic bonding methods.
- An electrode substrate can be completed.
- the electrode substrate according to the first embodiment has an electrode structure including a lead wire 2 and an external lead electrode 23 on the surface of a thin glass substrate 3.
- Such an electrode structure is a structure that cannot be realized using a conventional ultrasonic bonding method.
- the lead wire 2 is made of aluminum
- the external lead electrode 23 is made of copper.
- the lead wire 2 is made of aluminum, the bonding characteristics by the ultrasonic bonding method using the ultrasonic bonding tool 1 described above on the surface of the glass substrate 3 are superior to copper. As a result, there is an effect that the lead wire 2 can be accurately formed on the surface of the glass substrate 3.
- the external extraction electrode 23 is made of copper, the electrical conductivity is superior to that of aluminum and the resistance is low. Therefore, the external extraction electrode 23 can exhibit better characteristics as an external signal transmission function than when aluminum is used. There is an effect.
- the external extraction electrode 23 is accurately placed on one end surface of the lead wire 2 by the ultrasonic bonding method using the ultrasonic bonding tool 1 described above. The effect which can be formed well is produced.
- the external extraction electrode 23 is made of copper, there is an effect that it can exhibit high rigidity superior to aluminum as the extraction electrode.
- FIG. 6 is an explanatory view showing a planar structure and a sectional structure of an electrode substrate according to the second embodiment of the present invention.
- (a) is a plan view seen from above, and (b) is a sectional view taken along the line CC of FIG. (A).
- a lead wire 2f made of a soft aluminum material (O material) is formed on the surface of a glass substrate 3 which is a thin film substrate having a thickness of about 0.7 to 2.0 mm using an ultrasonic bonding method.
- An external lead electrode 24 (lead wire) made of a hard aluminum material (1/2 hard, 1/4 hard, hard material) extends from the surface of one end portion of the lead wire 2f to a region outside the glass substrate 3. It is formed.
- the external extraction electrode 24 has a cross-sectional shape slightly lifted upward along the direction toward the region outside the glass substrate 3.
- the lead wire 2f functions as an internal signal transmission / reception unit that exchanges electrical signals with a circuit or the like formed on the glass substrate 3, and the external extraction electrode 24 is the same as the external extraction electrode 23 of the first embodiment. In addition, it has at least one external signal transmission function among external signal extraction and external signal acquisition.
- the external extraction electrode 24 is bonded onto one end of the lead wire 2f as shown in FIG.
- the electrode structure including the lead wire 2f (first electrode portion: internal signal exchanging portion) and the external extraction electrode 24 (second electrode portion: external signal exchanging portion) has a plate thickness of 0.7-2.
- the electrode substrate of Embodiment 2 formed on the surface of the glass substrate 3 which is a thin film substrate of about 0.0 mm can be obtained.
- the bonding process by the two ultrasonic bonding methods of bonding the lead wire 2f on the surface of the glass substrate 3 and bonding the external extraction electrode 24 to a part of the lead wire 2f is performed by the bonding process of the second embodiment.
- An electrode substrate can be completed.
- the electrode substrate according to the second embodiment has an electrode structure including a lead wire 2 f and an external lead electrode 24 on the surface of a thin glass substrate 3.
- Such an electrode structure is a structure that cannot be realized using a conventional ultrasonic bonding method.
- the lead wire 2f is made of a soft aluminum material (O material)
- the external extraction electrode 24 is made of a hard aluminum material (1/2 hard, 1/4 hard, hard material). .
- the lead wire 2f is made of a soft aluminum material, the bonding characteristics are excellent by the ultrasonic bonding method using the ultrasonic bonding tool 1 described above on the surface of the glass substrate 3 as compared with the hard aluminum material. As a result, there is an effect that the lead wire 2f can be accurately formed on the surface of the glass substrate 3. Hereinafter, this point will be described in detail.
- the soft aluminum material has a high plastic deformability, a new aluminum surface can be obtained with a small applied pressure that does not damage the glass substrate 3 such as cracks, and has a glass material that is easily broken and a film-forming material that is easily peeled off.
- the lead wire 2f can be accurately formed on the surface of the glass substrate 3 by ultrasonic bonding.
- the external extraction electrode 24 is made of a hard aluminum material, there is an effect that it can exhibit high rigidity as the extraction electrode.
- the ultrasonic bonding method using the ultrasonic bonding tool 1 described above is used to form an external surface on one end surface of the lead wire 2f. There is an effect that the extraction electrode 24 can be formed with high accuracy.
- FIG. 7 is an explanatory view showing a planar structure and a cross-sectional structure of an electrode substrate according to Embodiment 3 of the present invention.
- (a) is a plan view seen from above
- (b) is a cross-sectional view taken along the line DD in FIG.
- the lead wire soft portion of the hard and soft integrated lead wire 2M made of a soft aluminum material (O material) on the surface of the glass substrate 3 which is a thin film substrate having a thickness of about 0.7 to 2.0 mm. 2a is bonded using an ultrasonic bonding method.
- a lead wire hard portion 2b (drawer portion) made of a hard aluminum material is formed continuously from the lead wire soft portion 2a and extends from the end of the lead wire soft portion 2a (lead portion) to a region outside the glass substrate 3. Is formed.
- the hard and soft integrated lead wire 2M has an integrated structure in which the lead wire hard portion 2b is continuously formed on the lead wire soft portion 2a.
- the lead wire hard portion 2b has a cross-sectional shape that is lifted slightly upward along the direction toward the region outside the glass substrate 3.
- the lead wire soft portion 2a functions as an internal signal transmitting / receiving portion that transmits / receives an electrical signal to / from a circuit or the like formed on the glass substrate 3, and the lead wire hard portion 2b is the external extraction electrode of the first embodiment. 23. Similar to the external extraction electrode 24 of the second embodiment, it has at least one external signal transmission function among external signal extraction and external signal acquisition.
- an electrode structure with a soft and soft integrated lead wire 2M composed of the lead wire soft portion 2a (first electrode portion: internal signal exchanging portion) and the lead wire hard portion 2b (second electrode portion: external signal exchanging portion) is obtained.
- the electrode substrate of Embodiment 3 formed on the surface of the glass substrate 3 which is a thin film substrate having a thickness of about 0.7 to 2.0 mm can be obtained.
- the electrode base according to the second embodiment can be completed by a bonding process by one ultrasonic bonding method of bonding the lead wire 2f onto the surface of the glass substrate 3.
- a hard lead wire composed only of the lead wire hard portion 2b is prepared in advance, and the hard lead wire is subjected to a heat treatment by selective annealing or the like, and the lead wire hard
- a method of obtaining the portion 2b in advance by selectively changing the portion 2b to the lead wire soft portion 2a is conceivable.
- the electrode substrate of the third embodiment has an electrode structure (hard and soft integrated lead wire 2M (lead wire soft portion 2a, lead wire hard portion 2b)) on the surface of the thin glass substrate 3.
- an electrode structure is a structure that cannot be realized using a conventional ultrasonic bonding method.
- the lead wire soft portion 2a is made of a soft aluminum material (O material)
- the lead wire hard portion 2b is made of a hard aluminum material (1/2 hard, 1/4 hard, hard material). Has been.
- the lead wire soft part 2a is made of a soft aluminum material, the bonding characteristics are more excellent by the ultrasonic bonding method using the ultrasonic bonding tool 1 described above on the surface of the glass substrate 3 than the hard aluminum material.
- the lead wire soft portion 2a can be accurately formed on the surface of the glass substrate 3.
- the lead wire hard portion 2b is made of a hard aluminum material, there is an effect that it can exhibit high rigidity as an extraction electrode.
- the hard and soft integrated lead wire 2M is formed by integrally forming the lead wire soft portion 2a and the lead wire hard portion 2b, the bonding to the surface of the glass substrate 3 is performed on the lead soft portion 2a (lead Obtained by a simpler manufacturing method than in the first and second embodiments, in which a part of the lead wire hard portion 2b near the boundary with the wire soft portion 2a may be included) to the surface of the glass substrate 3. There is an effect that can.
- the single-piece structure of the glass substrate 3 is mainly shown as the thin film substrate.
- a conductive metal film formation layer such as Cr (chromium) or Mo (molybdenum) or ITO
- the present invention can also be applied to a composite structure including a glass substrate 3 on which conductive oxide layers such as ZnO and SnO are laminated, as in the case of the glass substrate 3 alone.
- the present invention can be used as a thin film substrate of the above-described unit structure or composite structure instead of the glass substrate 3. Can be applied.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Transducers For Ultrasonic Waves (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
Description
(構造)
図1は、この発明の実施の形態1である電極基体の平面構造及び断面構造を示す説明図である。なお、同図に(a) が上面から視た平面図であり、同図(b) が同図(a) のA-A断面を示す断面図である。
図2は、この発明の実施の形態1である電極基体製造用の超音波接合用ツール1による超音波接合状況を模式的に示す断面図である。
実施の形態1の電極基体は、薄膜のガラス基板3の表面上にリード線2及び外部取り出し電極23からなる電極構造を有している。このような電極構造は従来の超音波接合方法を用いて実現不可能であった構造である。また、上述したようにリード線2はアルミで構成され、外部取り出し電極23は銅で構成されている。
(構造)
図6は、この発明の実施の形態2である電極基体の平面構造及び断面構造を示す説明図である。なお、同図に(a) が上面から視た平面図であり、同図(b) が同図(a) のC-C断面を示す断面図である。
図2~図4で示した超音波接合用ツール1を用いた超音波接合方法により、図6に示すように、ガラス基板3の表面上においてリード線2fを接合する。
実施の形態2の電極基体は、薄膜のガラス基板3の表面上にリード線2f及び外部取り出し電極24からなる電極構造を有している。このような電極構造は従来の超音波接合方法を用いて実現不可能であった構造である。また、上述したようにリード線2fは軟質のアルミ材(O材)で構成され、外部取り出し電極24は硬質のアルミ材(1/2硬質、1/4硬質、硬質材)で構成されている。アルミ材において比較的結晶粒を大きくすることにより軟質のアルミ材が得られ、比較的結晶粒を小さくすることにより硬質のアルミ材を得ることができる。
(構造)
図7は、この発明の実施の形態3である電極基体の平面構造及び断面構造を示す説明図である。なお、同図に(a) が上面から視た平面図であり、同図(b) が同図(a) のD-D断面を示す断面図である。
図2~図4で示した超音波接合用ツール1を用いた超音波接合方法により、図7に示すように、ガラス基板3の表面上において硬軟一体リード線2Mのリード線軟質部2a及び必要に応じてリード線硬質部2bのリード線軟質部2aの境界領域の一部を接合する。
実施の形態3の電極基体は、薄膜のガラス基板3の表面上に電極構造(硬軟一体リード線2M(リード線軟質部2a,リード線硬質部2b))を有している。このような電極構造は従来の超音波接合方法を用いて実現不可能であった構造である。また、上述したようにリード線軟質部2aは軟質のアルミ材(O材)で構成され、リード線硬質部2bは硬質のアルミ材(1/2硬質、1/4硬質、硬質材)で構成されている。
なお、上述した実施の形態では、薄膜基体として主としてガラス基板3の単体構造を示したが、ガラス基板3の表面上にCr(クロム)やMo(モリブデン)等の導電性金属成膜層やITO、ZnO、SnO等の導電性酸化物層等が積層されたガラス基板3を含む複合構造においても、ガラス基板3単体の場合と同様、本発明を適用することができるのは勿論である。
Claims (8)
- 薄膜基体(3)と、
前記薄膜基体の表面上に接合され、第1の材料より構成される第1の電極部(2,2f,2a)と、
前記第1電極部と電気的に接続され、第2の材料より構成され、外部への信号の取り出し及び外部からの信号と取り入れのうち、少なくとも一方の外部信号伝達機能を有する第2の電極部(23,24,2b)とを備え、
前記第1の材料は前記第2の材料に比べ、前記薄膜基体への超音波接合方法による接合特性が優れることを特徴する、
電極基体。 - 請求項1記載の電極基体であって、
前記第2の材料は前記第1の材料に比べ導電性が優れた特性を有することを特徴とする、
電極基体。 - 請求項2記載の電極基体であって、
前記第1の材料はアルミ材を含み、
前記第2の材料は銅材を含む、
電極基体。 - 請求項1記載の電極基体であって、
前記第2の材料は前記第1の材料に比べ剛性が高い特性を有することを特徴とする、
電極基体。 - 請求項4記載の電極基体であって、
前記第1の材料は軟質アルミ材を含み、
前記第2の材料は硬質アルミ材を含む、
電極基体。 - 請求項1ないし請求項5のうち、いずれか1項に記載の電極基体であって、
前記第2の電極部(23,24)は前記第1の電極部(2,2f)の一部上に接合される、
電極基体。 - 請求項4あるいは請求項5記載の電極基体であって、
前記第1及び第2の電極部(2a,2b)は互いに一体形成される、
電極基体。 - 請求項1ないし請求項5のうち、いずれか1項に記載の電極基体であって、
前記薄膜基体は板厚が2mm以下の薄膜基体を含む、
電極基体。
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PCT/JP2009/061385 WO2010150351A1 (ja) | 2009-06-23 | 2009-06-23 | 電極基体 |
CN200980160111.6A CN102461348B (zh) | 2009-06-23 | 2009-06-23 | 电极基体 |
JP2011519413A JPWO2010150351A1 (ja) | 2009-06-23 | 2009-06-23 | 電極基体 |
EP09846484.5A EP2448382A4 (en) | 2009-06-23 | 2009-06-23 | ELECTRODE BASE |
US13/379,470 US20120118609A1 (en) | 2009-06-23 | 2009-06-23 | Electrode base |
CA2766240A CA2766240A1 (en) | 2009-06-23 | 2009-06-23 | Electrode base |
KR1020117030473A KR20130072104A (ko) | 2009-06-23 | 2009-06-23 | 전극 기체 |
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EP (1) | EP2448382A4 (ja) |
JP (1) | JPWO2010150351A1 (ja) |
KR (1) | KR20130072104A (ja) |
CN (1) | CN102461348B (ja) |
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WO2024048719A1 (ja) * | 2022-08-31 | 2024-03-07 | 古河電気工業株式会社 | 導体の接合構造および導体の超音波接合方法 |
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CA2766216C (en) | 2009-06-23 | 2014-11-18 | Toshiba Mitsubishi-Electric Industrial Systems Corporation | Ultrasonic bonding tool, method for manufacturing ultrasonic bonding tool, ultrasonic bonding method, and ultrasonic bonding apparatus |
JP2014120568A (ja) * | 2012-12-14 | 2014-06-30 | Showa Denko Packaging Co Ltd | 配線基板の表裏導通方法 |
DE102015100647B4 (de) * | 2015-01-19 | 2021-05-06 | Lisa Dräxlmaier GmbH | Leiterplatte mit Steckkontaktelement |
CN114654074A (zh) * | 2022-02-25 | 2022-06-24 | 天津大学 | 一种热塑性材料的表面处理方法及超声波连续焊接方法 |
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JPWO2010150351A1 (ja) | 2012-12-06 |
CN102461348A (zh) | 2012-05-16 |
CA2766240A1 (en) | 2010-12-29 |
KR20130072104A (ko) | 2013-07-01 |
US20120118609A1 (en) | 2012-05-17 |
EP2448382A1 (en) | 2012-05-02 |
EP2448382A4 (en) | 2014-03-19 |
CN102461348B (zh) | 2014-12-10 |
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