WO2010113882A1 - 伸縮性フィルム用組成物 - Google Patents
伸縮性フィルム用組成物 Download PDFInfo
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- WO2010113882A1 WO2010113882A1 PCT/JP2010/055580 JP2010055580W WO2010113882A1 WO 2010113882 A1 WO2010113882 A1 WO 2010113882A1 JP 2010055580 W JP2010055580 W JP 2010055580W WO 2010113882 A1 WO2010113882 A1 WO 2010113882A1
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- Prior art keywords
- block copolymer
- composition
- aromatic vinyl
- stretchable
- weight
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2353/00—Characterised by the use of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
- C08J2353/02—Characterised by the use of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers of vinyl aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/674—Nonwoven fabric with a preformed polymeric film or sheet
Definitions
- the present invention relates to a composition for stretchable film, and more specifically, can be suitably used as a material for forming a stretchable film that is suitably used as a member of sanitary products such as paper diapers and sanitary products.
- the present invention relates to a stretchable film composition having both an elastic modulus and a small permanent elongation and also having good moldability.
- Aromatic vinyl-conjugated diene-aromatic vinyl block copolymers such as styrene-isoprene-styrene block copolymer (SIS) and styrene-butadiene-styrene block copolymer (SBS) are characteristic in various aspects. Since it is a thermoplastic elastomer having properties, it is used in various applications. Aromatic vinyl-conjugated diene-aromatic vinyl block copolymers are particularly elastic and flexible among thermoplastic elastomers, so they are materials for stretchable films used in sanitary products such as disposable diapers and sanitary products. As one of the typical uses of an aromatic vinyl-conjugated diene-aromatic vinyl block copolymer.
- SIS styrene-isoprene-styrene block copolymer
- SBS styrene-butadiene-styrene block copolymer
- stretchable films are used for each part.
- a pants-type diaper which is a type of paper diaper
- stretchable films are disposed at the openings around the legs, the openings around the waist, and the waists on both sides. Even if the wearer of the hygiene product moves violently or wears it for a long time, it is necessary not to cause displacement, so the elastic film used for such applications has a high elastic modulus and Although it is required to have a small permanent elongation, it has been difficult to say that the conventional aromatic vinyl-conjugated diene-aromatic vinyl block copolymer has achieved both of these properties. For this reason, various studies for improving the elastic modulus and permanent elongation of aromatic vinyl-conjugated diene-aromatic vinyl block copolymers have been conducted.
- Patent Document 1 includes 65 to 92 parts by weight of a specific elastomeric monovinylidene aromatic-conjugated diene block copolymer having a monovinylidene aromatic content of less than 50% by weight, and a monovinylidene aromatic content of 50% by weight or more. It is disclosed that an elastomer polymer blend composition comprising 8 to 35 parts by weight of a specific thermoplastic monovinylidene aromatic-conjugated diene block copolymer having an elastomer article exhibiting excellent elasticity and stress relaxation properties is disclosed. Yes.
- Patent Document 2 discloses that a composition obtained by blending a specific aromatic vinyl-conjugated diene block copolymer with a specific polyisoprene or the like is extruded to have anisotropy and flexibility. It is disclosed that an elastic film that is excellent in properties and can be suitably used as a member of sanitary products such as disposable diapers and sanitary products.
- stretchable films are used for sanitary products such as paper diapers and sanitary products
- touch characteristics and flexibility are important.
- at least one of stretchable films as disclosed in Patent Document 3 is used.
- a stretchable laminate obtained by laminating a nonwoven fabric on the surface of the fabric is used as a stretchable member.
- Such a laminated body is required to have an adhesive strength that does not cause the nonwoven fabric and the stretchable film to peel off during the manufacturing process or use of sanitary goods. It is also desired that the productivity of such a laminate is good.
- the present invention achieves both a high elastic modulus and a small permanent elongation at a high level, and can be formed into a stretchable film with good moldability, and is laminated with a nonwoven fabric to form a stretchable laminate.
- An object of the present invention is to provide a stretchable film composition capable of producing a laminate that is difficult to peel off from the nonwoven fabric or the like by a simple production process.
- an asymmetric aromatic vinyl-conjugated diene-aromatic vinyl block copolymer in which two aromatic vinyl polymer blocks have different specific weight average molecular weights A composition obtained by blending a tackifier resin with a block copolymer composition comprising a polymer and an aromatic vinyl-conjugated diene-aromatic vinyl block copolymer having a specific configuration different from the polymer has both a high elastic modulus and a small permanent elongation. Furthermore, it can be made into a film with good moldability, and when it is laminated with a nonwoven fabric to form a stretchable laminate, it peels off from the nonwoven fabric. I found it difficult. The present invention has been completed based on this finding.
- a block copolymer composition comprising a block copolymer A represented by the following general formula (A) and a block copolymer B represented by the following general formula (B):
- An elastic film composition comprising a tackifying resin is provided.
- Ar1 a and Ar b are each an aromatic vinyl polymer block having a weight average molecular weight of 6000 ⁇ 20000, Ar2 a, the fragrance of the weight average molecular weight of 40,000 to 400,000
- a vinyl polymer block, D a and D b are each a conjugated diene polymer block having a vinyl bond content of 1 to 20 mol%,
- X is a single bond or a residue of a coupling agent,
- n is an integer of 2 or more.
- the weight ratio (A / B) of the block copolymer A to the block copolymer B in the block copolymer composition is preferably 10/90 to 90/10. .
- the proportion of the aromatic vinyl monomer unit in the total repeating units of the polymer component of the block copolymer composition is preferably 20 to 70% by weight.
- the above stretch film composition preferably contains 2 to 50 parts by weight of a tackifier resin with respect to 100 parts by weight of the block copolymer composition.
- a stretchable laminate comprising a nonwoven fabric laminated on one or both sides of the stretchable film.
- the step of extruding the stretchable film composition into a film and the step of laminating a nonwoven fabric on one or both sides of the extruded film-like stretchable film composition is performed continuously.
- a high elastic modulus and a small permanent elongation are compatible at a high level, and further, it can be formed into a stretchable film with good moldability, and is laminated with a nonwoven fabric to form a stretchable laminate.
- a stretchable film composition that is difficult to peel off from the nonwoven fabric or the like can be obtained.
- the stretchable film composition of the present invention comprises a block copolymer composition and a tackifying resin.
- the block copolymer composition used for obtaining the stretchable film composition of the present invention contains at least two types of block copolymers.
- the block copolymer A which is one of the two block copolymers constituting the block copolymer composition used in the present invention, is represented by the following general formula (A), and has different weight averages.
- Ar1 a is an aromatic vinyl polymer block having a weight average molecular weight of 6000 ⁇ 20000
- Ar2 a the weight average molecular weight of an aromatic vinyl polymer block of from 40000 to 400000 Da is a conjugated diene polymer block having a vinyl bond content of 1 to 20 mol%.
- the block copolymer B which is the other of the block copolymers constituting the block copolymer composition used in the present invention is an aromatic vinyl-conjugated diene-aromatic vinyl represented by the following general formula (B). It is a block copolymer.
- Ar b is an aromatic vinyl polymer block having a weight average molecular weight of 6000 to 20000
- D b is a conjugated diene polymer block having a vinyl bond content of 1 to 20 mol%.
- X is a single bond or a residue of a coupling agent, and n is an integer of 2 or more.
- the aromatic vinyl polymer blocks (Ar1 a , Ar2 a , Ar b ) of the block copolymer A and the block copolymer B are polymer blocks composed of aromatic vinyl monomer units.
- the aromatic vinyl monomer used for constituting the aromatic vinyl monomer unit of the aromatic vinyl polymer block is not particularly limited as long as it is an aromatic vinyl compound, but styrene, ⁇ -methylstyrene, 2 -Methylstyrene, 3-methylstyrene, 4-methylstyrene, 2-ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, 2,4-diisopropylstyrene, 2,4-dimethylstyrene, 4-t-butylstyrene, 5-t-butyl-2-methylstyrene, 2-chlorostyrene, 3-chlorostyrene, 4-chlorostyrene, 4-bromosty
- aromatic vinyl monomers can be used alone or in combination of two or more in each aromatic vinyl polymer block. Further, in each aromatic vinyl polymer block, the same aromatic vinyl monomer may be used, or different aromatic vinyl monomers may be used.
- Each of the aromatic vinyl polymer blocks (Ar1 a , Ar2 a , Ar b ) of the block copolymer A and the block copolymer B may contain a monomer unit other than the aromatic vinyl monomer unit.
- Monomers constituting monomer units other than aromatic vinyl monomer units that can be included in the aromatic vinyl polymer block include 1,3-butadiene and isoprene (2-methyl-1,3-butadiene). Examples thereof include conjugated diene monomers such as ⁇ , ⁇ -unsaturated nitrile monomers, unsaturated carboxylic acid or acid anhydride monomers, unsaturated carboxylic acid ester monomers, and non-conjugated diene monomers.
- the content of monomer units other than aromatic vinyl monomer units in each aromatic vinyl polymer block is preferably 20% by weight or less, more preferably 10% by weight or less, and substantially Particularly preferred is 0% by weight.
- the conjugated diene polymer block (D a , D b ) of the block copolymer A and the block copolymer B is a polymer block composed of conjugated diene monomer units.
- the conjugated diene monomer used for constituting the conjugated diene monomer unit of the conjugated diene polymer block is not particularly limited as long as it is a conjugated diene compound.
- 1,3-butadiene, isoprene, 2 Examples include 3-dimethyl-1,3-butadiene, 2-chloro-1,3-butadiene, 1,3-pentadiene, and 1,3-hexadiene.
- conjugated diene polymer block By constituting the conjugated diene polymer block with isoprene units, a stretchable film composition having excellent flexibility and lower permanent elongation can be obtained.
- conjugated diene monomers can be used alone or in combination of two or more in each conjugated diene polymer block. In each conjugated diene polymer block, the same conjugated diene monomer may be used, or different conjugated diene monomers may be used. Furthermore, you may perform hydrogenation reaction with respect to a part of unsaturated bond of each conjugated diene polymer block.
- the conjugated diene polymer blocks (D a , D b ) of the block copolymer A and the block copolymer B may each contain a monomer unit other than the conjugated diene monomer unit.
- Monomers constituting monomer units other than the conjugated diene monomer unit that can be included in the conjugated diene polymer block include aromatic vinyl monomers such as styrene and ⁇ -methylstyrene, ⁇ , ⁇ -unsaturated monomers, and the like. Examples include saturated nitrile monomers, unsaturated carboxylic acid or acid anhydride monomers, unsaturated carboxylic acid ester monomers, and non-conjugated diene monomers.
- the content of monomer units other than the conjugated diene monomer unit in each conjugated diene polymer block is preferably 20% by weight or less, more preferably 10% by weight or less, and substantially 0% by weight. % Is particularly preferred.
- the block copolymer A constituting the block copolymer composition used in the present invention is an aromatic vinyl polymer block (Ar1) having a relatively small weight average molecular weight as represented by the general formula (A). a ), a conjugated diene polymer block having a specific vinyl bond content (D a ) and an aromatic vinyl polymer block having a relatively large weight average molecular weight (Ar 2 a ) are connected in a straight chain in this order. It is a linear asymmetric aromatic vinyl-conjugated diene-aromatic vinyl block copolymer.
- the aromatic vinyl polymer block (Ar1 a ) having a relatively small weight average molecular weight has a weight average molecular weight (Mw (Ar1 a )) of 6000 to 20000, preferably 7000 to 18000, preferably 8000 to 15000. More preferably. When Mw (Ar1 a) is out of this range, the elastic modulus of the elastic film composition to be obtained may become insufficient.
- the aromatic vinyl polymer block (Ar2 a ) having a relatively large weight average molecular weight has a weight average molecular weight (Mw (Ar2 a )) of 40,000 to 400,000, preferably 42,000 to 370000, and preferably 45,000 to More preferably, it is 350,000.
- Mw (Ar2 a) When Mw (Ar2 a) is too small, the modulus of elasticity of the elastic film-forming composition is prepared may become insufficient, Mw (Ar2 a) is a block copolymer A is too large, it is difficult to produce There is a case.
- the weight average molecular weight of a polymer or a polymer block shall be calculated
- the ratio of the weight average molecular weight of polymer block (Ar1 a) (Mw (Ar1 a)) (Mw (Ar2 a) / Mw (Ar1 a)) is not particularly limited but is usually 2 to 67 and 4 to 40 Preferably, it is 4.5 to 35.
- the vinyl bond content of the conjugated diene polymer block (D a ) of the block copolymer A is 1 ⁇ 20 mol%, preferably 2 to 15 mol%, more preferably 3 to 10 mol%. If the vinyl bond content is too high, the permanent stretch of the resulting stretchable film composition may be increased.
- the weight average molecular weight (Mw (D a )) of the conjugated diene polymer block (D a ) of the block copolymer A is not particularly limited, but is usually 20,000 to 200,000, preferably 35,000 to 150,000, preferably 45,000. More preferably, it is ⁇ 100,000.
- the content of the aromatic vinyl monomer unit with respect to the total monomer units of the block copolymer A is not particularly limited, but is usually 40 to 90% by weight, preferably 45 to 87% by weight, More preferably, it is ⁇ 85% by weight.
- the weight average molecular weight of the block copolymer A as a whole is not particularly limited, but is usually 50,000 to 500,000, preferably 80000 to 470000, and more preferably 90000 to 450,000.
- the block copolymer B constituting the block copolymer composition used in the present invention is an aromatic vinyl polymer block (Ar b ) having a specific weight average molecular weight as represented by the general formula (B). And two or more diblock bodies (Ar b -D b ) formed by bonding a conjugated diene polymer block (D b ) having a specific vinyl bond content and an aromatic vinyl polymer block (Ar b ) It is a block copolymer constituted by a direct bond or a bond of a coupling agent (X) so that the side is a terminal.
- the coupling agent which comprises the residue of a coupling agent.
- the number of diblock bodies (Ar b -D b ) bonded (that is, n in the general formula (B)) is not particularly limited as long as it is 2 or more, and a block copolymer in which diblock bodies are bonded with different numbers. B may be mixed.
- N in the general formula (B) is not particularly limited as long as it is an integer of 2 or more, but is usually an integer of 2 to 8, preferably an integer of 2 to 4.
- the weight average molecular weight (Mw (Ar b )) of the aromatic vinyl polymer block (Ar b ) that the block copolymer B has 2 or more in one molecule is 6000 to 20000 and 7000 to 18000, respectively. It is preferably 8,000 to 15,000. If Mw (Ar b ) is out of this range, the elastic modulus of the resulting stretchable film composition may be insufficient.
- the weight average molecular weights (Mw (Ar b )) of the aromatic vinyl polymer blocks present in two or more in one molecule of the block copolymer B are equal to or different from each other within the above range. There may be, but it is preferable that they are substantially equal.
- the weight average molecular weight (Mw (Ar b )) of these aromatic vinyl polymer blocks is the weight average of the aromatic vinyl polymer block (Ar 1 a ) having a relatively small weight average molecular weight of the block copolymer A. molecular weight (Mw (Ar1 a)), and more preferably substantially equal.
- the vinyl bond content of the conjugated diene polymer block (D b ) of the block copolymer B is 1 to 20 mol%, preferably 2 to 15 mol%, and preferably 3 to 10 mol%. More preferred. If the vinyl bond content is too high, the permanent stretch of the resulting stretchable film composition may be increased.
- the vinyl bond content of the conjugated diene polymer block (D b ) of the block copolymer B is substantially equal to the vinyl bond content of the conjugated diene polymer block (D a ) of the block copolymer A. Is preferred.
- the weight average molecular weight (Mw (D b )) of the conjugated diene polymer block (D b ) of the block copolymer B is not particularly limited, but is usually 20000-200000, preferably 35000-150,000, preferably 45000. More preferably, it is ⁇ 100,000.
- Mw (D b )) of the conjugated diene polymer block (D b ) of the block copolymer B is within this range, it has lower permanent elongation and higher elastic modulus. Thus, a stretchable film composition rich in elasticity can be obtained.
- the weight average molecular weight (Mw (D b )) of the conjugated diene polymer block (D b ) of the block copolymer B is the weight average molecular weight of the conjugated diene polymer block (D a ) of the block copolymer A ( Mw (D a )) is preferably substantially equal.
- Mw (D a ) is the weight average molecular weight of the conjugated diene polymer block (D a ) of the block copolymer A
- Mw (D a ) is preferably substantially equal.
- the resulting stretchable film composition has a higher elastic modulus and is rich in elasticity.
- the aromatic vinyl-conjugated diene-aromatic vinyl block copolymer produced without using a coupling agent is used as the block copolymer B, the conjugated diene polymer block contained therein is all a single monomer.
- the body units are directly bonded, and are not actually composed of two conjugated diene polymer blocks (D b ).
- a conjugated diene polymer block is conceptually one in which two conjugated diene polymer blocks (D b ) having substantially the same weight average molecular weight are bonded by a single bond.
- the conjugated diene polymer block as a whole has a weight average molecular weight of 100,000.
- the Mw (D b ) shall be handled as being 50000.
- the content of the aromatic vinyl monomer unit with respect to the total monomer units of the block copolymer B is not particularly limited, but is usually 10 to 35% by weight, preferably 12 to 32% by weight, More preferably, it is ⁇ 30% by weight.
- the weight average molecular weight of the block copolymer B as a whole is not particularly limited, but is usually 60000 to 800000, preferably 80000 to 600000, and more preferably 100000 to 400000.
- the block copolymer A and block copolymer B constituting the block copolymer composition used in the present invention, and the weight average molecular weight (Mw) and number average molecular weight (Mn) of each polymer block constituting them The molecular weight distribution represented by the ratio (Mw / Mn) is not particularly limited, but is usually 1.1 or less, preferably 1.05 or less.
- the weight ratio (A / B) between the block copolymer A and the block copolymer B in the block copolymer composition used in the present invention is not particularly limited, but is 10/90 to 90/10. It is preferably 36/64 to 80/20, more preferably 38/62 to 80/20, and most preferably 40/60 to 75/25.
- the balance between the high elastic modulus and the small permanent elongation in the resulting stretchable film composition is particularly excellent.
- this ratio is too small, the elastic modulus of the stretchable film composition may be insufficient, and if this ratio is too large, the permanent elongation of the stretchable film composition may be too large. .
- the block copolymer composition used in the present invention may contain only the block copolymer A and the block copolymer B as a polymer component, but other than the block copolymer A and the block copolymer B.
- the polymer component may be included.
- polymer component other than the block copolymer A and the block copolymer B that can be included in the block copolymer composition used in the present invention include aromatic vinyl of the block copolymer A and the block copolymer B Conjugated diene-aromatic vinyl block copolymer, aromatic vinyl-conjugated diene block copolymer, aromatic vinyl homopolymer, conjugated diene homopolymer, aromatic vinyl-conjugated diene random copolymer, and branches thereof
- Type polymers or thermoplastic elastomers such as polyurethane thermoplastic elastomers, polyamide thermoplastic elastomers, polyester thermoplastic elastomers, polyethylene, polypropylene, polyvinyl chloride, acrylonitrile-styrene copolymers, acrylonitrile-butadiene-styrene copolymers Polymer, polyphenylene ether And thermoplastic resins such as ether and the like.
- the tackifier resin to be described later is distinguished from the polymer component constituting the block copolymer composition.
- the content of the polymer component other than the block copolymer A and the block copolymer B may be 20% by weight or less based on the entire polymer component. Preferably, it is 10% by weight or less.
- the proportion of the aromatic vinyl monomer unit in the entire repeating unit of the entire polymer component contained is sometimes not particularly limited, but the ratio is preferably 20 to 70% by weight, more preferably 30 to 60% by weight, and 40 to 50% by weight. More preferably it is.
- the entire aromatic vinyl monomer unit content is within this range, the balance between the high elastic modulus and the small permanent elongation in the stretchable film composition is particularly excellent.
- the total aromatic vinyl monomer unit content is determined by the block copolymer A, the block copolymer B and the other polymer components constituting the block copolymer composition, and the respective aromatic vinyl monomers.
- the weight average molecular weight of the entire polymer component constituting the block copolymer composition used in the present invention is not particularly limited, but is usually 50,000 to 500,000, preferably 60000 to 450,000, and preferably 70000 to 400,000. It is more preferable. Further, the molecular weight distribution represented by the ratio (Mw / Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the entire polymer component constituting the block copolymer composition used in the present invention is particularly Although not limited, it is usually 1.01 to 10, preferably 1.03 to 5, and more preferably 1.05 to 3.
- the melt index of the block copolymer composition used in the present invention is not particularly limited, but is usually 1 to 70 g as a value measured in accordance with ASTM D-1238 (G condition, 200 ° C., 5 kg). / 10 minutes, preferably 3 to 65 g / 10 minutes, more preferably 5 to 60 g / 10 minutes. If it is this range, the moldability of the composition for stretchable films obtained using a block copolymer composition will become especially favorable.
- the method for obtaining the block copolymer composition used in the present invention is not particularly limited.
- block copolymer A and block copolymer B are produced separately, and if necessary, after blending other polymer components and the like, It can manufacture by mixing according to conventional methods, such as kneading
- conventional methods such as kneading
- the following production method is preferred.
- the block copolymer composition used in the present invention is preferably produced using a production method comprising the following steps (1) to (5).
- Step 5 for forming block copolymer A step for recovering the block copolymer composition from the solution obtained in step (4) above
- an aromatic vinyl monomer is polymerized using a polymerization initiator in a solvent.
- the polymerization initiator used is generally an organic alkali metal compound, an organic alkaline earth metal compound known to have anionic polymerization activity for an aromatic vinyl monomer and a conjugated diene monomer, Organic lanthanoid series rare earth metal compounds and the like can be used.
- the organic alkali metal compound an organic lithium compound having one or more lithium atoms in the molecule is particularly preferably used.
- Organic monolithium compounds such as sec-butyllithium, t-butyllithium, hexyllithium, phenyllithium, stilbenelithium, dialkylaminolithium, diphenylaminolithium, ditrimethylsilylaminolithium, methylenedilithium, tetramethylenedilithium, hexamethylene
- Organic dilithium compounds such as dilithium, isoprenyl dilithium, 1,4-dilithio-ethylcyclohexane, and organic trilithium compounds such as 1,3,5-trilithiobenzene It is.
- an organic monolithium compound is particularly preferably used.
- organic alkaline earth metal compound used as the polymerization initiator examples include n-butylmagnesium bromide, n-hexylmagnesium bromide, ethoxycalcium, calcium stearate, t-butoxystrontium, ethoxybarium, isopropoxybarium, ethyl mercaptobarium, Examples thereof include t-butoxybarium, phenoxybarium, diethylaminobarium, barium stearate, and ethylbarium.
- polymerization initiators include lanthanoid series rare earth metal compounds containing neodymium, samarium, gadolinium, etc./alkylaluminum/alkylaluminum halides / alkylaluminum hydrides, titanium, vanadium, samarium, gadolinium. Examples thereof include those having a uniform system in an organic solvent such as a metallocene-type catalyst containing a living polymer and the like and having living polymerizability. In addition, these polymerization initiators may be used individually by 1 type, and may mix and use 2 or more types.
- the amount of the polymerization initiator used may be determined according to the molecular weight of each target block copolymer, and is not particularly limited, but is usually 0.01 to 20 mmol, preferably 100 g per 100 g of all monomers used. Is 0.05 to 15 mmol, more preferably 0.1 to 10 mmol.
- the solvent used for the polymerization is not particularly limited as long as it is inert to the polymerization initiator.
- a chain hydrocarbon solvent, a cyclic hydrocarbon solvent, or a mixed solvent thereof is used.
- chain hydrocarbon solvents include n-butane, isobutane, 1-butene, isobutylene, trans-2-butene, cis-2-butene, 1-pentene, trans-2-pentene, cis-2-pentene, and n-pentane.
- C 4-6 linear alkanes and alkenes such as isopentane, neo-pentane, and n-hexane.
- cyclic hydrocarbon solvent examples include aromatic compounds such as benzene, toluene and xylene; alicyclic hydrocarbon compounds such as cyclopentane and cyclohexane. These solvents may be used alone or in combination of two or more.
- the amount of the solvent used for the polymerization is not particularly limited, but the concentration of the total block copolymer in the solution after the polymerization reaction is usually 5 to 60% by weight, preferably 10 to 55% by weight, more preferably 20 to 50%. Set the weight%.
- a Lewis base compound may be added to a reactor used for polymerization in order to control the structure of each polymer block of each block copolymer.
- the Lewis base compound include ethers such as tetrahydrofuran, diethyl ether, dioxane, ethylene glycol dimethyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether and diethylene glycol dibutyl ether; tetramethylethylenediamine, trimethylamine, triethylamine, pyridine, quinuclidine and the like.
- Tertiary amines such as potassium-t-amyl oxide and potassium-t-butyl oxide; phosphines such as triphenylphosphine; and the like.
- These Lewis base compounds are used alone or in combination of two or more, and are appropriately selected within a range not impairing the object of the present invention.
- the timing of adding the Lewis base compound during the polymerization reaction is not particularly limited, and may be appropriately determined according to the structure of each target block copolymer. For example, it may be added in advance before the polymerization is started, or may be added after polymerizing a part of the polymer block. You may add further, after superposing
- the polymerization reaction temperature is usually 10 to 150 ° C., preferably 30 to 130 ° C., more preferably 40 to 90 ° C.
- the time required for polymerization varies depending on the conditions, but is usually within 48 hours, preferably 0.5 to 10 hours.
- the polymerization pressure is not particularly limited as long as it is carried out within a range of pressure sufficient to maintain the monomer and solvent in the liquid phase within the above polymerization temperature range.
- a solution containing an aromatic vinyl polymer having an active terminal can be obtained by polymerizing an aromatic vinyl monomer using a polymerization initiator in a solvent.
- the aromatic vinyl polymer having an active end is composed of an aromatic vinyl polymer block (Ar1 a ) having a relatively small weight average molecular weight of the block copolymer A and a block copolymer.
- the vinyl polymer block (Ar b ) of the combined B will be constituted. Therefore, the amount of the aromatic vinyl monomer used at this time is determined according to the target weight average molecular weight of these polymer blocks.
- the next step is a step of adding a conjugated diene monomer to a solution containing an aromatic vinyl polymer having an active end obtained as described above.
- a conjugated diene polymer chain is formed from the active end, and a solution containing an aromatic vinyl-conjugated diene block copolymer (diblock) having an active end is obtained.
- the amount of the conjugated diene monomer used here is determined so that the resulting conjugated diene polymer chain has the weight average molecular weight of the conjugated diene polymer block (D b ) of the target block copolymer B. .
- the functional group is less than 1 molar equivalent with respect to the active terminal. Add the coupling agent in such an amount.
- the coupling agent to be added is not particularly limited, and any bifunctional or higher functional coupling agent can be used.
- the bifunctional coupling agent include bifunctional halogenated silanes such as dichlorosilane, monomethyldichlorosilane, and dimethyldichlorosilane; bifunctional alkoxysilanes such as diphenyldimethoxysilane and diphenyldiethoxysilane; dichloroethane and dibromoethane.
- Bifunctional halogenated alkanes such as dichloromethylene, dibromomethane
- bifunctional tin halides such as dichlorotin, monomethyldichlorotin, dimethyldichlorotin, monoethyldichlorotin, diethyldichlorotin, monobutyldichlorotin, dibutyldichlorotin Dibromobenzene, benzoic acid, CO, 2-chloropropene and the like.
- trifunctional coupling agent examples include trifunctional halogenated alkanes such as trichloroethane and trichloropropane; trifunctional halogenated silanes such as methyltrichlorosilane and ethyltrichlorosilane; methyltrimethoxysilane, phenyltrimethoxysilane, And trifunctional alkoxysilanes such as phenyltriethoxysilane;
- the tetrafunctional coupling agent include tetrafunctional halogenated alkanes such as carbon tetrachloride, carbon tetrabromide, and tetrachloroethane; tetrafunctional halogenated silanes such as tetrachlorosilane and tetrabromosilane; tetramethoxysilane, Tetrafunctional alkoxysilanes such as tetraethoxysilane; tetrafunctional tin halides
- pentafunctional or higher functional coupling agent examples include 1,1,1,2,2-pentachloroethane, perchloroethane, pentachlorobenzene, perchlorobenzene, octabromodiphenyl ether, decabromodiphenyl ether, and the like. These coupling agents may be used alone or in combination of two or more.
- the amount of the coupling agent added is determined according to the ratio of the block copolymer A and the block copolymer B constituting the block copolymer composition, and is a coupling agent with respect to the active terminal of the polymer.
- the functional group is not particularly limited as long as the functional group is less than 1 molar equivalent, but is usually in the range where the functional group of the coupling agent is 0.10 to 0.90 molar equivalent to the active terminal of the polymer. A range of 0.15 to 0.70 molar equivalent is preferable.
- coupling is performed in a solution containing an aromatic vinyl-conjugated diene block copolymer having an active end (diblock body) in such an amount that the functional group is less than 1 molar equivalent with respect to the active end.
- an agent is added, in some copolymers of an aromatic vinyl-conjugated diene block copolymer having an active end (diblock body), the conjugated diene polymer blocks pass through the residue of the coupling agent.
- the block copolymer B of the block copolymer composition is formed.
- the remaining part of the aromatic vinyl-conjugated diene block copolymer having an active terminal (diblock body) remains in the solution without being reacted.
- an aromatic vinyl monomer is added to the solution obtained as described above.
- an aromatic vinyl monomer is added to the solution, the aromatic vinyl polymer from the end of the aromatic vinyl-conjugated diene block copolymer (diblock) having an active terminal remaining without reacting with the coupling agent A chain is formed.
- This aromatic vinyl polymer chain constitutes an aromatic vinyl polymer block (Ar2 a ) having a relatively large weight average molecular weight of the block copolymer A constituting the block copolymer composition. It is. Therefore, the amount of the aromatic vinyl monomer used at this time is determined in accordance with the target weight average molecular weight of the aromatic vinyl polymer block (Ar2 a ).
- an asymmetric aromatic vinyl-conjugated diene-aromatic vinyl block copolymer constituting the block copolymer A is formed.
- the block copolymer is formed.
- a solution containing the polymer A and the block copolymer B is obtained.
- a solution containing an aromatic vinyl-conjugated diene block copolymer having an active terminal that did not react with the coupling agent (diblock body) was conjugated.
- a diene monomer may be added before the step of adding the aromatic vinyl monomer.
- the weight average molecular weight of the conjugated diene polymer block (D a ) of the block copolymer A can be increased as compared with the case where the conjugated diene monomer is not added.
- a polymerization terminator water, methanol, etc.
- water, methanol, etc. is added to a solution containing an aromatic vinyl-conjugated diene block copolymer having an active end that has not reacted with the coupling agent in an amount less than the equivalent of the active end. Also good.
- the active terminal of the aromatic vinyl-conjugated diene block copolymer (diblock body) is deactivated, and the resulting aromatic vinyl-conjugated diene block copolymer (diblock) Body) will be contained in the block copolymer composition.
- the target block copolymer composition is recovered from the solution containing the block copolymer A and the block copolymer B obtained as described above.
- the recovery method may be any conventional method and is not particularly limited.
- a polymerization terminator such as water, methanol, ethanol, propanol, hydrochloric acid, citric acid is added, and if necessary, an additive such as an antioxidant is added.
- the solution can be recovered by directly applying a known method such as a drying method or steam stripping to the solution.
- the block copolymer composition When the block copolymer composition is recovered as a slurry by applying steam stripping or the like, it is dewatered using an arbitrary dehydrator such as an extruder-type squeezer, and a crumb having a moisture content of a predetermined value or less.
- the crumb may be dried using any dryer such as a band dryer or an expansion extrusion dryer.
- the block copolymer composition obtained as described above may be used after being processed into a pellet shape or the like according to a conventional method.
- the block copolymer A and the block copolymer B can be continuously obtained in the same reaction vessel by producing the block copolymer composition as described above, each block copolymer is individually obtained. As compared with the case of producing and mixing, the target block copolymer composition can be obtained with extremely excellent productivity. Moreover, the obtained block copolymer composition has a weight average molecular weight of each polymer block of each block copolymer as a block copolymer composition for constituting the stretchable film composition of the present invention. Since it has a particularly desirable balance, it is possible to obtain a stretchable film composition in which a high elastic modulus and a small permanent elongation are highly balanced.
- the stretch film composition of the present invention comprises a tackifier resin in addition to the block copolymer composition as described above, thereby forming a stretch film with good moldability.
- a tackifier resin in addition to the block copolymer composition as described above, thereby forming a stretch film with good moldability.
- the tackifying resin used in the present invention conventionally known tackifying resins can be used.
- rosin Specifically, rosin; modified rosins such as disproportionated rosin and dimerized rosin; esterified product of polyhydric alcohol such as glycol, glycerin and pentaerythritol and rosin or modified rosins; terpene resin; aliphatic Aromatic, alicyclic or aliphatic-aromatic copolymer hydrocarbon resins or their hydrides; phenol resins; coumarone-indene resins.
- modified rosins such as disproportionated rosin and dimerized rosin
- esterified product of polyhydric alcohol such as glycol, glycerin and pentaerythritol and rosin or modified rosins
- terpene resin aliphatic Aromatic, alicyclic or aliphatic-aromatic copolymer hydrocarbon resins or their hydrides
- phenol resins coumarone-indene resins.
- aliphatic, aromatic, alicyclic, or aliphatic-aromatic copolymer or alicyclic-aromatic copolymer hydrocarbon resins or their hydrides are preferred, and the above block
- the aromatic monomer unit content is not particularly limited, but is preferably 1 to 70% by weight. It is more preferably 60% by weight, and further preferably 5 to 50% by weight.
- an aliphatic-aromatic copolymer hydrocarbon resin with an aromatic monomer unit content in this range a particularly high balance between high elastic modulus and small permanent elongation is achieved, and excellent moldability is achieved.
- a stretchable film composition can be obtained.
- the weight average molecular weight of the tackifier resin is not particularly limited, but is usually in the range of 300 to 6000, and preferably in the range of 500 to 5000.
- the softening point of the tackifier resin is not particularly limited, but is usually in the range of 50 to 160 ° C, and preferably in the range of 60 to 120 ° C.
- the content of the tackifier resin in the stretch film composition of the present invention is not particularly limited, but is preferably 2 to 50 parts by weight with respect to 100 parts by weight of the block copolymer composition. More preferred are parts by weight, and even more preferred is 10 to 40 parts by weight.
- a tackifier resin may be used individually by 1 type, and may be used in combination of 2 or more type.
- melt index of the stretch film composition of the present invention is not particularly limited, but is usually 1 to 1000 g / 10 as a value measured according to ASTM D-1238 (G condition, 200 ° C., 5 kg). Minutes, preferably 3 to 700 g / 10 minutes, more preferably 5 to 500 g / 10 minutes. If it is this range, the moldability of the composition for stretchable films will be particularly good.
- the stretch film composition of the present invention may contain components other than the block copolymer composition and the tackifier resin, such as a softener, an antioxidant, an antibacterial agent, a light stabilizer, and an ultraviolet absorber.
- Additives such as dyes, lubricants, crosslinking agents, crosslinking accelerators and the like may be blended as necessary.
- the incorporation of a softener is beneficial to further improve the moldability of the block copolymer composition.
- the softening agent conventionally known softening agents can be used without particular limitation, and specific examples thereof include paraffinic process oil, naphthenic process oil, aromatic process oil, and mixtures thereof.
- the blending amount is not particularly limited, but it is usually blended in the range of 0.5 to 50 parts by weight with respect to 100 parts by weight of the block copolymer composition.
- the method of mixing the block copolymer composition with the tackifier resin and various additives is not particularly limited.
- each component is dissolved in a solvent and mixed uniformly. Thereafter, a method of removing the solvent by heating or the like, and a method of heating and mixing each component with a kneader can be exemplified.
- the elastic film of the present invention can be obtained by forming a film using the above-described elastic film composition as a material.
- molding method for making the composition for stretchable films of this invention into a stretchable film is not specifically limited, A conventionally well-known film shaping
- the stretch film composition of the present invention exhibits its excellent moldability, particularly when extrusion molding is applied, and extrusion molding using a T-die is particularly preferred.
- a block copolymer composition melted at a temperature of 150 to 250 ° C.
- the film is extruded from a T-die mounted on a single screw extruder or a twin screw extruder, and a take-off roll A method of winding while cooling is mentioned.
- a take-up roll When cooling with a take-up roll, the film may be stretched.
- a technique of spray-coating the stretchable film composition of the present invention on a substrate such as a non-woven fabric can also be employed.
- the thickness of the stretchable film of the present invention may be adjusted according to the use, but in the case of a film for sanitary products such as paper diapers and sanitary products, it is usually 0.01 to 50 mm, preferably 0. It is 03 to 1 mm, more preferably 0.05 to 0.5 mm.
- the stretchable film of the present invention can be used alone for various purposes.
- the stretchable film of the present invention is characterized in that when laminated with another member, it is difficult to peel off from that member. Therefore, the stretchable film of the present invention is preferably used by being laminated with a nonwoven fabric, a woven fabric, a plastic film, or a laminate thereof.
- a hot melt adhesive or the like is applied thereto to form a tape, and the tape is contracted to adhere to a nonwoven fabric, a woven fabric, a plastic film, or a laminate thereof.
- an elastic gather member can be formed by relieving shrinkage
- the stretchable film of the present invention is particularly suitable for laminating as a nonwoven fabric to form a stretchable laminate. That is, the stretchable laminate of the present invention is formed by laminating a nonwoven fabric on one or both sides of the stretchable film of the present invention.
- Nonwoven fabrics used for constituting the stretch laminate of the present invention include fleece forming methods: dry methods, wet methods, spunbond methods, meltblown methods, fleece bonding methods: thermal bond methods, chemical bond methods, needle punches.
- Non-woven fabrics by a method, a spunlace method, a stitch bond method, a steam jet method, and the like are particularly preferable from the viewpoint of adhesiveness.
- the method for obtaining the stretchable laminate of the present invention is not particularly limited.
- a method of forming a stretchable laminate by sandwiching the composition for use with a nonwoven fabric is preferable. That is, the method for producing a stretchable laminate of the present invention comprises a step of extruding the above stretchable film composition into a film shape, and a nonwoven fabric on one or both sides of the extruded film-like stretchable film composition. And the step of laminating the layers.
- an adhesive can be used to bond the stretchable film and the nonwoven fabric, but the stretchable film of the present invention comprises a tackifier resin. Therefore, it has adhesiveness with the nonwoven fabric itself, and does not require the use of an adhesive. Therefore, in obtaining the stretchable laminate of the present invention, it is preferable not to use an adhesive from the viewpoint of simplifying the manufacturing process.
- the stretchable laminate of the present invention is suitably used as the above-mentioned stretchable member, and particularly suitably used as a stretchable member for sanitary products such as attachment parts (ear parts) of disposable diapers and sanitary products. . Further, it is also suitably used as a base material for elastic bandages, a fixing belt for surgical clothes, and the like.
- the apparatus is an HLC8220 manufactured by Tosoh Corporation, the column is a combination of three Shodex KF-404HQ manufactured by Showa Denko (column temperature 40 ° C.), the detector is a differential refractometer and an ultraviolet detector, and the molecular weight is calibrated by a polymer laboratory. The test was carried out using 12 standard polystyrenes (500 to 3 million).
- reaction was completed by introducing a gas flowing out of the reaction vessel into the potassium iodide aqueous solution.
- 50 ml of diethyl ether and 470 mg of lithium aluminum hydride were charged into another reaction vessel purged with nitrogen, and the solution reacted with ozone was slowly added dropwise to the reaction vessel while cooling the reaction vessel with ice water.
- the reaction vessel was placed in a water bath, gradually heated, and refluxed at 40 ° C. for 30 minutes. Thereafter, dilute hydrochloric acid was added dropwise to the reaction vessel little by little while stirring the solution, and the addition was continued until almost no generation of hydrogen was observed.
- the solid product formed in the solution was filtered off, and the solid product was extracted with 100 ml of diethyl ether for 10 minutes.
- the extract and the filtrate obtained by filtration were combined and the solvent was distilled off to obtain a solid sample.
- the weight average molecular weight was measured according to the above-described method for measuring the weight average molecular weight, and the value was taken as the weight average molecular weight of the styrene polymer block.
- Weight average molecular weight of isoprene polymer block The weight average molecular weight of the isoprene polymer block was determined based on the calculated value by subtracting the weight average molecular weight of the corresponding styrene polymer block from the weight average molecular weight of the block copolymer obtained as described above. .
- melt index of block copolymer composition and stretch film composition Measured according to ASTM D-1238 (G condition, 200 ° C., 5 kg). The melt index of the stretchable film composition was measured using the molded stretchable film as a sample.
- the stretch viscosity of the film was measured as an index of moldability (molding stability) of the stretchable film composition.
- the measurement procedure is as follows. An ARES rheometer manufactured by TA Instruments Co., Ltd. is used as a measuring device, an ARES-EVF extensional viscosity measuring jig is used as a measuring jig, an measuring speed is 10-1 sec, a measuring time is 1.5 sec, and a measuring temperature is 200 ° C. went. Under these conditions, the extension viscosity at 100% extension and 350% extension of the film was measured.
- the elongation viscosity at 100% elongation is too high, the moldability is inferior, and the elongation viscosity at 350% elongation is lower than the elongation viscosity at 100% elongation (extension viscosity at 350% elongation / When the elongation viscosity at 100% elongation is less than 1, it can be said that the molding stability is poor.
- the block copolymer composition of Production Example 2 was the same as Production Example 1 except that the amounts of styrene, n-butyllithium, TMEDA, isoprene, dimethyldichlorosilane, and methanol were changed as shown in Table 1, respectively. The material was collected. For the block copolymer composition of Production Example 2, the same measurement as in Production Example 1 was performed. The results are shown in Table 2.
- the polymerization conversion rate of isoprene was 100%.
- 0.90 kg of styrene was continuously added over 1 hour while controlling the temperature so as to maintain 50 to 60 ° C.
- polymerization was continued for an additional hour to form a styrene-isoprene-styrene block copolymer.
- the polymerization conversion of styrene was 100%.
- 182.0 mmol of methanol was added as a polymerization terminator and mixed well to stop the reaction.
- a part of the obtained reaction solution was taken out and subjected to the same measurement as in Production Example 1. These values are shown in Table 2.
- the following operation was carried out in the same manner as in Production Example 1, and the block copolymer composition of Comparative Production Example 1 was recovered.
- Example 1 The block copolymer composition obtained in Production Example 1 is supplied to a single screw extruder equipped with an underwater hot cut device at the tip of the extruder, and has a cylindrical shape with an average diameter of 5 mm and an average length of about 5 mm. It was set as a pellet.
- Example 2 With respect to the stretchable film of Example 1 thus obtained, the tensile modulus and permanent elongation were measured, the melt index was measured using this film as a sample, and the film moldability was further evaluated. . The results are shown in Table 2. The details of the film forming conditions are as follows.
- Composition processing speed 6 kg / hr Film take-off speed: 8 m / min
- Extruder temperature Adjusted to 100 ° C. for inlet and 200 ° C. for T-die Screw: Full flight
- Extruder L / D 30
- T-die width 200mm, lip 0.5mm
- Example 1 The elastic laminate of Example 1 in which a spunbonded nonwoven fabric was laminated on both sides of the elastic film was obtained. With respect to the stretch laminate of Example 1, the peel resistance was evaluated. The results are shown in Table 3.
- Examples 2 to 5, Comparative Examples 1 to 5 The type of block copolymer composition to be used and the type and amount of tackifying resin were changed as shown in Table 3, respectively. Further, for Example 5, the type and amount of softeners shown in Table 3 were used. Except for blending together with tackifying resin, the compositions for stretchable films, stretchable films, and stretchable laminates of Examples 2 to 5 and Comparative Examples 1 to 5 were obtained in the same manner as Example 1. About these, the same measurement as Example 1 was performed. The results are shown in Table 3.
- the tackifying resin “M100” represents (trade name “Arcon M100”, hydride of aromatic hydrocarbon resin, softening point 99 ° C., weight average molecular weight 1100, manufactured by Arakawa Chemical Industries, Ltd.).
- Tackifying resin “P100” represents (trade name “Arcon P100”, hydride of aromatic hydrocarbon resin, softening point 100 ° C., weight average molecular weight 1100, manufactured by Arakawa Chemical Industries, Ltd.)
- the stretchable film of the present invention has both a high elastic modulus and a small permanent elongation, and is excellent in film moldability, and also has a peel resistance when formed into a laminate with a nonwoven fabric. It turns out that it is excellent.
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Abstract
Description
(Arb-Db)n-X (B)
(2):上記(1)の工程で得られる活性末端を有する芳香族ビニル重合体を含有する溶液に、共役ジエン単量体を添加する工程
(3):上記(2)の工程で得られる活性末端を有する芳香族ビニル-共役ジエンブロック共重合体を含有する溶液に、その活性末端に対して官能基が1モル当量未満となる量で、カップリング剤を添加し、ブロック共重合体Bを形成する工程
(4):上記(3)の工程で得られる溶液に、芳香族ビニル単量体を添加し、ブロック共重合体Aを形成する工程
(5):上記(4)の工程で得られる溶液から、ブロック共重合体組成物を回収する工程
流速0.35ml/分のテトラヒドロフランをキャリアとする高速液体クロマトグラフィによりポリスチレン換算分子量として求めた。装置は、東ソー社製HLC8220、カラムは昭和電工社製Shodex KF-404HQを3本連結したもの(カラム温度40℃)、検出器は示差屈折計および紫外検出器を用い、分子量の較正はポリマーラボラトリー社製の標準ポリスチレン(500から300万)の12点で実施した。
上記の高速液体クロマトグラフィにより得られたチャートの各ブロック共重合体に対応するピークの面積比から求めた。
Rubber Chem. Technol.,45,1295(1972)に記載された方法に従い、ブロック共重合体をオゾンと反応させ、水素化リチウムアルミニウムで還元することにより、ブロック共重合体のイソプレン重合体ブロックを分解した。具体的には、以下の手順で行なった。すなわち、モレキュラーシーブで処理したジクロロメタン100mlを入れた反応容器に、試料を300mg溶解した。この反応容器を冷却槽に入れ-25℃としてから、反応容器に170ml/minの流量で酸素を流しながら、オゾン発生器により発生させたオゾンを導入した。反応開始から30分経過後、反応容器から流出する気体をヨウ化カリウム水溶液に導入することにより、反応が完了したことを確認した。次いで、窒素置換した別の反応容器に、ジエチルエーテル50mlと水素化リチウムアルミニウム470mgを仕込み、氷水で反応容器を冷却しながら、この反応容器にオゾンと反応させた溶液をゆっくり滴下した。そして、反応容器を水浴に入れ、徐々に昇温して、40℃で30分間還流させた。その後、溶液を撹拌しながら、反応容器に希塩酸を少量ずつ滴下し、水素の発生がほとんど認められなくなるまで滴下を続けた。この反応の後、溶液に生じた固形の生成物をろ別し、固形の生成物は、100mlのジエチルエーテルで10分間抽出した。この抽出液と、ろ別した際のろ液とをあわせ、溶媒を留去することにより、固形の試料を得た。このようにして得られた試料につき、上記の重量平均分子量の測定法に従い、重量平均分子量を測定し、その値をスチレン重合体ブロックの重量平均分子量とした。
それぞれ上記のようにして求められた、ブロック共重合体の重量平均分子量から、対応するスチレン重合体ブロックの重量平均分子量を引き、その計算値に基づいてイソプレン重合体ブロックの重量平均分子量を求めた。
上記の高速液体クロマトグラフィの測定における、示差屈折計と紫外検出器との検出強度比に基づいて求めた。なお、予め、異なるスチレン単位含有量を有する共重合体を用意し、それらを用いて、検量線を作成した。
プロトンNMRの測定に基づき求めた。
プロトンNMRの測定に基づき求めた。
ASTM D‐1238(G条件、200℃、5kg)に準拠して測定した。なお、伸縮性フィルム用組成物のメルトインデックスは、成形した伸縮性フィルムを試料として用いて測定した。
伸縮性フィルム用組成物の成形性(成形安定性)の指標として、フィルムの伸張粘度を測定した。測定手順は以下の通りである。測定装置としてTAインスツルメント社製のARESレオメーター、測定治具にARES-EVF伸張粘度測定冶具を用い、測定条件として伸張速度10-1秒、測定時間1.5秒、測定温度200℃で行った。この条件により、フィルムの100%伸張時および350%伸張時の伸張粘度を測定した。100%伸張時の伸張粘度が高すぎると、成形性に劣るといえ、また、350%伸張時の伸張粘度が、100%伸張時の伸張粘度に比べ低下した場合(350%伸張時伸張粘度/100%伸張時伸張粘度の値が1未満の場合)は、成形安定性に劣るといえる。
2枚の伸縮性フィルム(基材を取除いたもの)を用いて、一方を成形時の溶融流れ方向に沿って測定し、他方を成形時の溶融流れ垂直方向に沿って測定した。測定手順は以下の通りである。ORIENTEC社製のテンシロン万能試験機RTC-1210を用いて、引張速度300mm/minで100%まで伸張させ、その過程における50%伸張時の引張応力を測定し、50%伸張時における伸縮性フィルムの引張弾性率を求めた。なお、引張弾性率が高いものほど高い弾性率を有すると言え、(溶融流れ方向の引張弾性率/溶融流れ垂直方向の引張弾性率)の比が1に近いものほど引張弾性率の異方性が小さい。
基材を取除いた伸縮性フィルムについて、ASTM 412に準拠して上記のテンシロン万能試験機を用いて測定した。具体的には、サンプル形状はDieAを使用し、伸張前の標線間距離を40mmとして伸縮性フィルムを伸び率100%で伸張させ、そのままの状態で10分間保持した後、はね返させることなく急に収縮させて、10分間放置後、標線間距離を測定し、下式に基づいて永久伸びを求めた。
永久伸び(%)=(L1-L0)/L0×100
L0:伸張前の標線間距離(mm)
L1:収縮させて10分間放置後の標線間距離(mm)
なお、この測定では、2枚の伸縮性フィルムを用いて、一方を成形時の溶融流れ方向に沿って測定し、他方を成形時の溶融流れ垂直方向に沿って測定し、それぞれの値を記録した。
伸縮性フィルムと不織布からなる伸縮性積層体から幅25mmの試料を作成し、その試料をテンシロン試験機に無張力でチャック間距離25mmとして固定した。そして、試料を300mm/分の速度で100%まで延伸し、次いで試料を300mm/分の速度で初期のチャック間距離まで戻した。この延伸を20回繰り返し行った後、その試料について、伸縮性フィルムと不織布との剥離が生じているか否か観察し、剥離が確認できた場合は、その剥離した部分に直径1mmの針を挿入した。剥離が確認できなかった場合は耐剥離性を「高」と判定し、剥離が確認されたものの直径1mmの針を挿入できなかった場合は耐剥離性を「中」と判定し、直径1mmの針が挿入できた場合は、耐剥離性を「低」と判定した。
耐圧反応器に、シクロヘキサン23.3kg、N,N,N’,N’-テトラメチルエチレンジアミン(以下、TMEDAと称する)2.5ミリモルおよびスチレン1.60kgを添加し、40℃で攪拌しているところに、n-ブチルリチウム164.7ミリモルを添加し、50℃に昇温しながら1時間重合した。スチレンの重合転化率は100%であった。引き続き、50~60℃を保つように温度制御しながら、反応器にイソプレン5.20kgを1時間にわたり連続的に添加した。イソプレンの添加を完了した後、さらに1時間重合した。イソプレンの重合転化率は100%であった。次いで、ジメチルジクロロシラン65.9ミリモルを添加して、2時間カップリング反応を行い、ブロック共重合体Bとなるスチレン-イソプレン-スチレンブロック共重合体を形成させた。この後、50~60℃を保つように温度制御しながら、スチレン3.20kgを1時間にわたり連続的に添加した。スチレンの添加を完了した後、さらに1時間重合し、ブロック共重合体Aとなる非対称なスチレン-イソプレン-スチレンブロック共重合体を形成させた。スチレンの重合転化率は100%であった。この後、重合停止剤としてメタノール329.4ミリモルを添加してよく混合し反応を停止した。なお、反応に用いた各試剤の量は、表1にまとめた。得られた反応液の一部を取り出し、各ブロック共重合体およびブロック共重合体組成物の重量平均分子量、各ブロック共重合体の重量比、各スチレン重合体ブロックの重量平均分子量、各イソプレン重合体ブロックの重量平均分子量、各ブロック共重合体のスチレン単位含有量、ブロック共重合体組成物のスチレン単位含有量ならびにイソプレン重合体ブロックのビニル結合含有量を求めた。これらの値は、表2に示した。以上のようにして得られた反応液100部(重合体成分を30部含有)に、酸化防止剤として、2,6-ジ-tert-ブチル-p-クレゾール0.3部を加えて混合し、混合溶液を少量ずつ85~95℃に加熱された温水中に滴下して溶媒を揮発させて析出物を得て、この析出物を粉砕し、85℃で熱風乾燥することにより、製造例1のブロック共重合体組成物を回収した。この製造例1のブロック共重合体組成物については、メルトインデックスを測定した。
スチレン、n-ブチルリチウム、TMEDA、イソプレン、ジメチルジクロロシラン、およびメタノールの量を、それぞれ表1に示すように変更したこと以外は製造例1と同様にして、製造例2のブロック共重合体組成物を回収した。製造例2のブロック共重合体組成物については、製造例1と同様の測定を行った。その結果を表2に示す。
耐圧反応器に、シクロヘキサン23.3kg、TMEDA1.4ミリモルおよびスチレン0.90kgを添加し、40℃で攪拌しているところに、n-ブチルリチウム91.0ミリモルを添加し、50℃に昇温しながら1時間重合した。スチレンの重合転化率は100重量%であった。引き続き、50~60℃を保つように温度制御しながら、反応器にイソプレン8.20kgを1時間にわたり連続的に添加した。イソプレンの添加を完了した後、さらに1時間重合した。イソプレンの重合転化率は100%であった。次いで、50~60℃を保つように温度制御しながら、スチレン0.90kgを1時間にわたり連続的に添加した。スチレンの添加を完了した後、さらに1時間重合し、スチレン-イソプレン-スチレンブロック共重合体を形成させた。スチレンの重合転化率は100%であった。
この後、重合停止剤としてメタノール182.0ミリモルを添加してよく混合し反応を停止した。得られた反応液の一部を取り出し、製造例1と同様の測定を行なった。これらの値は、表2に示した。以下の操作は、製造例1と同様にして、比較製造例1のブロック共重合体組成物を回収した。
スチレン、n-ブチルリチウム、TMEDA、イソプレン、およびメタノールの量を、それぞれ表1に示すように変更したこと以外は比較製造例1と同様にして、比較製造例2~4のブロック共重合体組成物を回収した。比較製造例2~4のブロック共重合体組成物については、製造例1と同様の測定を行った。その結果を表2に示す。
製造例1で得られたブロック共重合体組成物を、押出機の先端部に水中ホットカット装置を備えた単軸押出機に供給し、平均直径5mmで平均長さが5mm程度の円筒状のペレットとした。次いで、そのブロック共重合体組成物のペレット100部と粘着付与樹脂(商品名「クイントン DX395」、脂肪族-芳香族共重合系炭化水素樹脂、軟化点94℃、重量平均分子量2100、日本ゼオン社製)10部をT-ダイを装着した二軸押出機を用いて、200℃で加熱溶融、混練し、20分間連続してPET製離型フィルムに挟み込みようにして押し出すことにより、厚さ0.1mmのフィルム状に成形した。このようにして得られた実施例1の伸縮性フィルムについて、引張弾性率および永久伸びを測定し、また、このフィルムを試料として、メルトインデックスを測定し、さらに、フィルム成形性の評価を行なった。この結果は、表2に示す。
なお、フィルムの成形条件の詳細は、以下の通りである。
フィルム引き取り速度 :8m/min
押出機温度 :投入口100℃、T-ダイ200℃に調整
スクリュー :フルフライト
押出機L/D :30
T-ダイ :幅200mm、リップ0.5mm
用いるブロック共重合体組成物の種類と粘着付与樹脂の種類および量とを、それぞれ表3に示すように変更し、さらに、実施例5については、表3に示すような種類および量の軟化剤を粘着付与樹脂とともに配合したこと以外は実施例1と同様にして、実施例2~5および比較例1~5の伸縮性フィルム用組成物、伸縮性フィルム、および伸縮性積層体を得た。これらについては、実施例1と同様の測定を行なった。その結果を表3に示す。なお、表3において、粘着付与樹脂「M100」は、(商品名「アルコンM100」、芳香族系炭化水素樹脂の水素化物、軟化点99℃、重量平均分子量1100、荒川化学工業社製)を表し、粘着付与樹脂「P100」は、(商品名「アルコンP100」、芳香族系炭化水素樹脂の水素化物、軟化点100℃、重量平均分子量1100、荒川化学工業社製)を表し、軟化剤「PW90」は、(商品名「ダイアナプロセスオイルPW90」、パラフィン系プロセス油、出光興産社製)を表す。
Claims (7)
- 下記の一般式(A)で表されるブロック共重合体Aおよび下記の一般式(B)で表されるブロック共重合体Bからなるブロック共重合体組成物と、粘着付与樹脂とを含有してなる伸縮性フィルム用組成物。
Ar1a-Da-Ar2a (A)
(Arb-Db)n-X (B)
(一般式(A)および(B)において、Ar1aおよびArbは、それぞれ、重量平均分子量が6000~20000の芳香族ビニル重合体ブロックであり、Ar2aは、重量平均分子量が40000~400000の芳香族ビニル重合体ブロックであり、DaおよびDbは、それぞれ、ビニル結合含有量が1~20モル%の共役ジエン重合体ブロックであり、Xは単結合またはカップリング剤の残基であり、nは2以上の整数である。) - ブロック共重合体組成物におけるブロック共重合体Aとブロック共重合体Bとの重量比(A/B)が10/90~90/10である請求の範囲第1項に記載の伸縮性フィルム用組成物。
- ブロック共重合体組成物の重合体成分の全繰返し単位において、芳香族ビニル単量体単位が占める割合が20~70重量%である、請求の範囲第1項または第2項に記載の伸縮性フィルム用組成物。
- ブロック共重合体組成物100重量部に対して、2~50重量部の粘着付与樹脂を含有する請求の範囲第1項から第3項までのいずれかに記載の伸縮性フィルム用組成物。
- 請求の範囲第1項から第4項までのいずれかに記載の伸縮性フィルム用組成物を用いてなる伸縮性フィルム。
- 請求の範囲第5項に記載の伸縮性フィルムの片面または両面に不織布を積層してなる伸縮性積層体。
- 請求の範囲第1項から第4項までのいずれかに記載の伸縮性フィルム用組成物をフィルム状に押し出し成形する工程と、押し出されたフィルム状の伸縮性フィルム用組成物の片面または両面に不織布を積層させる工程とを連続的に行なう、伸縮性積層体の製造方法。
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JP7164933B2 (ja) | 2014-09-30 | 2022-11-02 | 日本ゼオン株式会社 | ブロック共重合体組成物およびフィルム |
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CN102361931A (zh) | 2012-02-22 |
US8470929B2 (en) | 2013-06-25 |
JPWO2010113882A1 (ja) | 2012-10-11 |
JP5494650B2 (ja) | 2014-05-21 |
EP2415836B1 (en) | 2014-08-20 |
EP2415836A1 (en) | 2012-02-08 |
US20110318987A1 (en) | 2011-12-29 |
CN102361931B (zh) | 2013-11-13 |
EP2415836A4 (en) | 2014-01-01 |
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