WO2010061611A1 - 回転電機とその固定子 - Google Patents
回転電機とその固定子 Download PDFInfo
- Publication number
- WO2010061611A1 WO2010061611A1 PCT/JP2009/006397 JP2009006397W WO2010061611A1 WO 2010061611 A1 WO2010061611 A1 WO 2010061611A1 JP 2009006397 W JP2009006397 W JP 2009006397W WO 2010061611 A1 WO2010061611 A1 WO 2010061611A1
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- WIPO (PCT)
- Prior art keywords
- stator
- wedge
- ventilation duct
- cooling gas
- stator core
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/48—Fastening of windings on the stator or rotor structure in slots
- H02K3/487—Slot-closing devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
Definitions
- the present invention relates to a rotating electric machine having a stator core formed by laminating electromagnetic steel sheets and a stator thereof, and in particular, to improve ventilation cooling performance of a stator core and a stator coil housed in a slot of the stator core.
- the present invention relates to a stator of a rotating electric machine that achieves the above.
- FIG. 14 is a vertical cross-sectional view of the stator core of the rotating electric machine and the upper half of the rotor.
- FIG. 15 is a cross-sectional view of FIG. 14, and schematically shows the flow of the cooling gas in the ventilation duct.
- the stator of the rotating electric machine is formed on a cylindrical stator core 1 configured by laminating a plurality of electromagnetic steel plates 2 and on the inner peripheral side of the stator core 1. And a stator coil 7 housed in the slot 6.
- the stator coil 7 is latched and held in the slot 6 by a wedge 8 from the inner peripheral side of the stator core 1.
- the wedge 8 has a shoulder wider than the width w of the slot 6 and is inserted along a groove provided in the iron core tooth portion 9 along the axial direction.
- a ventilation duct 5 for circulating cooling gas in the radial direction of the stator core 1 is formed for each predetermined number of laminated positions of the electromagnetic steel sheets 2.
- Each of the ventilation ducts 5 includes at least one first inner spacing piece 4T inserted between the electromagnetic steel plates 2 of the iron core teeth portion 9 forming the slots 6 of the stator iron core 1 and the stator coil 7.
- the periphery is constituted by at least one or more second inner spacing pieces 4S inserted at the outer peripheral side position of the iron core and the electromagnetic steel sheet 2 spaced apart by these inner spacing pieces 4T and 4S.
- the second inner spacing piece 4S inserted in the stator core outer peripheral side position of the stator coil 7 has a length to the outer periphery of the stator core in the slot 6, and the first inner spacing piece 4T is the stator core 1.
- the slot teeth portion 9 has a length that reaches the inner peripheral portion of the slot teeth portion 9, thereby maintaining the adhesion of the laminated electromagnetic steel sheets 2.
- the stator core 1 is fastened and fixed in the direction of the rotation axis from both ends with a fastening tool (not shown).
- stator 1 When a rotating electrical machine equipped with such a stator 1 is operated, heat is generated by the flowing current, particularly in the stator coil 7. Further, the stator core 1 generates heat because eddy currents are generated. In order to cool them, the cooling gas 11 is introduced into the ventilation duct 5 to cool the stator coil 7 and the stator core 1.
- FIG. 16 is a schematic diagram showing the path of the cooling gas in the ventilation duct.
- the stator core 1 is composed of the iron core block 3 and the ventilation duct 5 arranged in the axial direction at predetermined intervals. Composed.
- the ventilation duct 5 is divided into two types, an air supply section 12 in which the cooling gas 11 flows from the stator outer peripheral side to the inner peripheral side, and an exhaust section 13 that flows from the stator inner peripheral side to the outer peripheral side. These sections 12 and 13 are alternately arranged in the core axis direction.
- the cooling gas 11 is discharged from a fan (not shown) attached to both ends of the rotor 15, and from the outer peripheral side of the stator core 1, the inside of the rotor 15, and the end of the stator core, the stator core 1 and the rotor 15.
- the flow of the cooling gas 11 in the air gap 14 has a certain circumferential speed in the rotational direction of the rotor due to the cooling gas flow having a circumferential speed discharged from the rotor 15 and the friction stirring effect on the rotor surface. It has a flow.
- the stator core inner peripheral side end 4t of the first inner spacing piece 4T is arranged to extend as far as possible to the tip of the iron core teeth portion 9 in order to maintain the adhesion of the laminated electromagnetic steel sheets 2.
- stator core inner peripheral side surface 8a of the wedge 8 has a structure that is retracted to the outer peripheral side of the inner peripheral surface 9a of the tooth portion 9, and the stator core inner peripheral side opening of the ventilation duct 5
- the inner peripheral side end 4t of the first inner spacing piece 4T has a structure projecting to the inner diameter side of the stator core 1 from the inner peripheral surface 8a of the wedge 8.
- FIG. 17 is a schematic diagram for explaining the air gap 14 in the exhaust section 13 and the flow state of the cooling gas 11 in the ventilation duct 5. As shown in FIG. 17, the cooling gas 11 flowing in the circumferential direction in the air gap 14 has to be suddenly changed in the radial direction at the inlet portion of the ventilation duct 5.
- the stator core inner peripheral end surface 8a of the wedge 8 is positioned on the outer peripheral side of the stator core inner peripheral end 4t of the first inner spacing piece 4T.
- the gas 11 tends to flow into the duct 5b on the leading side in the rotor rotation direction of the stator coil 7, and there is a problem in that a sufficient flow rate cannot be obtained in the duct 5a on the delay side and sufficient cooling performance cannot be obtained. .
- FIG. 18 is a schematic diagram for explaining the flow state of the cooling gas 11 in the air gap 14 and the ventilation duct 5 in the air supply section 12.
- the temperature of the stator coil 7 of the rotating electrical machine is strictly limited by the standard, and its cooling is an important point that determines the establishment of the equipment.
- the current flowing through the stator coil 7 increases as the unit capacity of the generator increases, and the amount of heat generated from the stator coil 7 increases. Reduction of resistance is an important technical issue for improving the performance of rotating electrical machines.
- Patent Document 2 discloses a technique for making the temperature of the stator windings uniform by adjusting the flow rate distribution of the cooling air flowing through the ventilation duct of the rotating electrical machine.
- FIG. 19 is a vertical cross-sectional view of the upper half of the vicinity of the stator core of the rotating electrical machine disclosed in Patent Document 2.
- 20 (a), (b), (d), and (e) are cross-sectional views of the A part, the B part, the D part, and the E part of the wedge of FIG. 19, respectively. The case of a rotating electric machine driven on both sides is shown.
- the cooling water flows in one direction in the direction of the rotation axis (from left to right in FIG. 19) through the air gap 14 between the stator core 1 and the rotor 15. , And are distributed to a large number of ventilation ducts 5 arranged in the axial direction.
- a wedge 8 is arranged near the entrance of each ventilation duct 5.
- the wedge 8 extends in the rotation axis direction so as to penetrate about 4 to 5 iron core blocks 3 arranged adjacent to each other in the rotation axis direction.
- five wedges 8a, 8b, 8c, 8d, and 8e extend side by side in the rotation axis direction.
- a notch 18 is provided at the position of the wedge 8 corresponding to each ventilation duct 5.
- the size and shape of the wedge notch 18 vary depending on the position in the rotation axis direction, and the flow rate of the cooling air flowing through the ventilation duct 5 due to the size and shape of each notch 18 being different.
- the allocation is to be adjusted. That is, in the wedge 8a on the most upstream side in the axial direction of the air gap 14, the notch 18 is the largest as shown in FIG. 20 (a), and the wedges 8b, 8c and 8d are cut in the order of the wedges 8b toward the downstream side in the axial direction.
- the notch 18 is small, and the wedge 8e on the most downstream side has no notch.
- the width of the wedge 8 at the position corresponding to the ventilation duct 5 is about the same as the width w of the slot in the wedge 8a, but is larger than the width w of the slot in the other wedges 8b, 8d, and 8e. 5 overhangs.
- the present invention has been made in view of such circumstances, and an object of the present invention is to reduce pressure loss generated in the ventilation duct in the stator core and to efficiently cool the stator coil and the stator core. There is.
- a stator of a rotating electrical machine includes a cylindrical stator core configured by axially laminating electromagnetic steel plates arranged so as to surround the outer periphery of the rotor, and The stator coils respectively housed in a plurality of slots formed at intervals along the inner peripheral surface of the stator core, and extending in the axial direction and inserted into the openings of the slots in the axial direction.
- a plurality of wedges that are arranged side by side in the axial direction so that the stator coil is locked and held in the slots, and a plurality of layers of the electromagnetic steel sheet stack of the stator core are radially sandwiched between the magnetic steel sheets
- a plurality of inner spacing pieces that extend and are arranged at intervals in the circumferential direction to form a ventilation duct for circulating a cooling gas in a radial direction. Adjacent to each other in the axial direction Wherein the circumferential width of the at least Kusabikata portion at a position corresponding to the ventilation duct of the two wedges are constructed by cutting out a part of Kusabikata portion so as to substantially coincide with the width of the slot.
- the rotating electrical machine according to the present invention is characterized by including the stator.
- the configuration is such that the width of the wedge shoulder at the position corresponding to the ventilation duct substantially coincides with the width of the slot, thereby reducing the pressure loss generated in the ventilation duct in the stator core and improving the efficiency.
- the stator coil and stator core can be cooled well.
- FIG. 3 is a partially enlarged perspective view of the wedge of FIG. 2.
- the partial cross-sectional view which shows the structure of 1 slot part of the stator of the rotary electric machine which concerns on the 2nd Embodiment of this invention.
- the perspective view which takes out and shows the wedge of the stator of the rotary electric machine which concerns on the 2nd Embodiment of this invention.
- FIG. 6 is a partially enlarged perspective view of the wedge of FIG. 5.
- the partial cross-sectional view which shows the structure of 1 slot part of the stator of the rotary electric machine which concerns on the 6th Embodiment of this invention.
- the partial cross-sectional view which shows the structure of the inner side piece of the stator of the rotary electric machine which concerns on the 7th Embodiment of this invention.
- the partial cross section which shows the structure of the inner side piece of the stator of the rotary electric machine which concerns on the 8th Embodiment of this invention.
- the upper half partial longitudinal cross-sectional view which shows the structure of the laminated iron core and ventilation duct of the stator of the conventional rotary electric machine.
- the partial cross-sectional view which shows the structure of the stator iron of the conventional rotary electric machine.
- the upper half partial longitudinal cross-sectional view which shows the stator core of the conventional rotary electric machine.
- the typical partial cross-sectional view around the stator core duct for explaining the flow state of the cooling gas in the conventional exhaust section stator core duct.
- the typical fragmentary cross-sectional view around the stator core duct for demonstrating the flow state of the cooling gas in the conventional air supply section stator core duct.
- FIG. 1 is an enlarged partial cross-sectional view showing one slot of the stator core of the stator of the rotating electric machine according to the first embodiment of the present invention.
- 2 is a perspective view showing the wedge of the stator of the rotating electrical machine according to the first embodiment, and
- FIG. 3 is a partially enlarged perspective view of the wedge of FIG.
- the wedge shoulder 16 is provided with a notch 18 so that the width of the wedge 8 at an axial position corresponding to at least the ventilation ducts 5 a and 5 b substantially coincides with the side surface of the slot 6. It is. Moreover, in this embodiment, the notch portions 18 having the same shape are provided for all the wedge shoulder portions 16 of the stator of the rotating electrical machine. Since the other basic configuration is substantially the same as the conventional structure, the description thereof is omitted here.
- the stator 1 includes a cylindrical stator core 1 configured by laminating electromagnetic steel plates 2 and a stator inserted in a slot 6 provided on the inner peripheral side of the stator core 1.
- the stator coil 7 is latched and held in the slot 6 by a wedge 8 from the inner peripheral side of the stator core 1.
- a rotor 15 is coaxially disposed on the inner peripheral side of the stator core 1 via an air gap 14 and is rotated.
- the stator core 1 is provided with a ventilation duct 5 for circulating the cooling gas 11 along the radial direction of the stator core for every predetermined number of laminated magnetic steel plates 2 constituting the stator core 1. Is open.
- the ventilation duct 5 includes at least one or more first inner spacing pieces 4T inserted between the electromagnetic steel sheets 2 in an arrangement facing both side surfaces of the stator coil 7 along the circumferential direction of the stator core 1, and the stator coil.
- the periphery is comprised by the 2nd inner side spacing piece 4S inserted in the outer peripheral side position of 7, and the electromagnetic steel plate 2 spaced apart by these inner side spacing pieces 4T and 4S.
- the stator coil 7 is held and held by a wedge 8 from the inner peripheral side of the stator core 1.
- the wedge 8 has a shoulder portion wider than the width of the slot 6 except for the ventilation duct 5 portion, and the iron core. It is inserted along a groove provided in the axial direction of the tooth portion 9.
- the notch 18 is provided in the wedge shoulder 16 so that the width of the wedge 8 at the axial position corresponding to the ventilation duct 5 substantially matches the width w of the slot 6. That is, the wedge 8 does not protrude toward the ventilation duct 5, and the flow passage area of the ventilation duct is not limited by the wedge 8.
- the notch 18 longer than the axial width of the ventilation duct 5 may be provided if there is no problem in strength even if it is not necessarily the ventilation duct 5 part.
- the wedge shoulder portions 16 of all the wedges 8 do not protrude into the ventilation duct 5 at any position, the cooling gas 11 is abrupt when passing through the ventilation duct 5. Since the flow passage area does not change, an increase in ventilation resistance can be suppressed.
- the wedge shoulder 16 does not protrude into the ventilation duct 5, so that the stagnation of the flow is less likely to occur and the ventilation resistance is reduced.
- the flow of the cooling gas 11 in the exhaust section 13 is described as an example in FIG. 1, the cooling gas 11 that has flowed through the ventilation duct 5 flows into the air gap 14 even when the cooling gas flows in the supply section.
- the ventilation area is not abruptly reduced as in the exhaust section 13, so that the ventilation loss is reduced.
- the ventilation loss when the cooling gas 11 passes through the ventilation duct 5 can be reduced, the fan power can be reduced to drive the cooling gas, and the efficiency of the rotating electrical machine is improved. Further, since more cooling gas 11 can be blown, the cooling performance of the stator coil 7, the stator core 1, the rotor coil, and the like is improved, so that the output of the rotating electrical machine is increased and the size is reduced. It becomes possible to plan.
- FIG. 4 is an enlarged partial cross-sectional view showing one slot of the stator core of the stator of the rotating electric machine according to the second embodiment of the present invention.
- FIG. 5 is a perspective view showing the wedge of the stator of the rotating electrical machine according to the second embodiment
- FIG. 6 is a partially enlarged perspective view of the wedge of FIG.
- the notch 18 is formed in the wedge shoulder 16 so that the width of the wedge 8 at least in the axial position corresponding to the ventilation duct 5 substantially matches the width of the slot 6.
- the chamfered portion 19 is provided at the corner of the wedge inner peripheral surface 8a at the portion where the notch 18 is provided in the shoulder portion 16 of the wedge 8. Since other basic configurations are substantially the same as those in the first embodiment, the description thereof is omitted.
- chamfered portions 19 are provided at the corners of the wedge inner peripheral surface 8a corresponding to the notches 18 provided in the wedge shoulder portion 16, and as shown in FIG.
- the cooling gas 11 flowing in the direction must be rapidly changed in the radial direction at the inlet portion of the ventilation duct 5, and the ventilation area is also rapidly reduced.
- the cooling gas 11 that could not flow into the ventilation duct 5b located on the rotation direction advance side stays in the opening 10 under the wedge, but in the present embodiment, the cooling gas 11 of the ventilation duct 5a located on the rotation direction delay side.
- the opening area is also enlarged by providing the chamfered portion 19 on the inner circumferential surface of the wedge, and it is easy to flow into the ventilation duct 5a along the chamfered portion 19 on the inner circumferential surface of the wedge.
- the embodiment in the exhaust section 13 has been described above, but the same effect can be obtained for the air supply section.
- FIG. 7 is a partial cross-sectional view showing a configuration around the wedge 8 of the present embodiment in the air supply section 12, and the flow state of the cooling gas 11 in the air gap 14 and the ventilation duct 5 will be described using this drawing. To do.
- FIG. 8 is a partial cross-sectional view showing a state where the stator coil 7 and the wedge 8 are inserted into one slot portion of the stator core 1
- FIG. 9 is a three-dimensional numerical fluid in the configuration of FIG. It is the characteristic figure which showed an example of the relationship between the ventilation loss coefficient of the ventilation duct 5a in the exhaust section 13 calculated
- the chamfering angle ⁇ of the chamfered portion 19 formed at the corner of the inner peripheral surface of the wedge 8 with respect to the inner peripheral side surface of the wedge core of the wedge 8 is defined as shown in FIG.
- the chamfered portion 19 is formed so that the angle ⁇ formed between the corner portion of the inner peripheral surface of the wedge corresponding to the notch portion 18 provided in the portion and the inner peripheral surface of the wedge is 45 ° ⁇ ⁇ ⁇ 80 °. It was configured as follows.
- the expansion ratio of the inlet area of the ventilation duct 5 due to chamfering is small. Cannot be obtained.
- the chamfer angle ⁇ is small (for example, ⁇ ⁇ 45 degrees)
- a sufficient flow turning effect cannot be obtained with respect to the flow of the cooling gas 11 having the circumferential speed in the air gap 14. For this reason, sufficient ventilation loss coefficient reduction effect cannot be obtained due to separation at the corners and generation of vortices.
- both the effect of expanding the inlet area of the ventilation duct 5 and the effect of turning the flow can be obtained at the same time.
- the ventilation loss reduction effect of the high ventilation duct 5 can be obtained.
- This embodiment is a case where the configuration of FIG. 8 is applied to the air supply section.
- the chamfer angle ⁇ of the chamfered portion 19 provided at the inner peripheral surface corner of the wedge 8 is set to 60 ° ⁇ ⁇ ⁇ 85 °.
- a chamfered portion is formed so that
- FIG. 10 shows an example of the relationship between the ventilation loss coefficient of the ventilation duct 5a and the chamfer angle ⁇ in the air supply section 12 obtained from the three-dimensional numerical fluid analysis result.
- the chamfering angle ⁇ is large (for example, ⁇ > 85 degrees), the expansion ratio of the inlet area of the ventilation duct 5 due to chamfering is small, so that when the cooling gas flows from the ventilation duct to the air gap, Since the flow does not spread and is ejected into the air gap vigorously, it collides with the flow in the air gap and the loss increases.
- the chamfer angle ⁇ is small (for example, ⁇ ⁇ 60 degrees)
- the flow is separated from the chamfered portion 19 formed on the corner portion of the wedge inner peripheral surface, so that a sufficient flow deceleration effect is obtained. Therefore, a sufficient ventilation loss coefficient reduction effect cannot be obtained.
- the ventilation area of the ventilation duct 5 is reduced by increasing the outlet area of the ventilation duct 5. An effect can be obtained.
- the basic configuration of the wedge is the same as that of the above-described embodiment.
- the chamfering depth h of the chamfered portion 19 provided at the corner of the inner peripheral surface of the wedge 8 is the wedge thickness.
- a chamfered portion is formed so as to be 50% or more of the length t.
- the plurality of curves shown in FIG. 9 show an example of a three-dimensional numerical fluid analysis result regarding the exhaust section 13 when t / h is a parameter when the wedge thickness is t and the chamfering depth is h.
- FIG. 10 shows characteristics when a similar configuration is applied to the air supply section.
- the effect of reducing the ventilation resistance by the chamfered portion 19 of the wedge 8 depends on the rate of change of the ventilation area of the ventilation duct 5 by the chamfered portion 19 of the wedge, but the chamfering depth If the length h is small, a sufficient area change rate cannot be obtained, and the ventilation resistance reduction effect becomes small.
- the chamfering depth h of the chamfered portion 19 provided on the wedge 8 is 50% or more (0.5 ⁇ h / t) of the wedge thickness t, a higher ventilation resistance reduction effect is obtained. be able to.
- the chamfered portion on the lag side of the rotor rotation direction of the wedge 8 at a portion corresponding to the chamfered portion 19 formed in the corner portion of the inner peripheral surface of the wedge 8.
- the wedge 19b has an angle ⁇ formed by the stator core inner peripheral side surface 8a of the wedge 8 and 30 ° ⁇ ⁇ , and the chamfered portion depth h of the wedge 8 is 50% or more of the thickness t of the wedge 8. 8 chamfered portions 19b are formed.
- the cooling gas 11 that could not flow into the ventilation duct 5b located on the advancing side in the rotation direction stays in the opening 10 under the wedge.
- the opening area of the ventilation duct 5a located on the delay side in the rotation direction is also enlarged by providing the notch portion 19 of the wedge 8, and it is easy to flow into the ventilation duct 5a along the chamfered portion 19 of the wedge 8. Further, the ventilation resistance of the ventilation duct 5 is reduced, and an unbalance in the ventilation amount of the cooling gas 11 in the ventilation ducts 5a and 5b can be alleviated to obtain uniform cooling performance.
- the effect of reducing the ventilation loss due to the turning of the flow of the cooling gas 11 is smaller than that of the ventilation duct 5b positioned on the rotation direction leading side. Even if the angle ⁇ is allowed, a high loss resistance reduction effect can be obtained.
- the opening area of the ventilation duct 5a located on the rotation direction delay side is also set so that the chamfering angle ⁇ of the chamfered portion 19 of the wedge 8 is 30 ° ⁇ ⁇ and the chamfered portion depth h of the wedge 8 is wedged.
- the thickness 8 By forming the thickness 8 to be 50% or more of the thickness t, the ventilation duct opening area of the ventilation duct 5a can be increased, so that the cooling gas 11 can easily flow in, and a large ventilation loss reduction effect can be obtained. Uniform cooling performance can be obtained by alleviating the imbalance in the ventilation rate of the cooling gas 11 of 5a and 5b.
- a plurality of (three in FIG. 12) first inner spacing pieces 4Ta, 4Tb, and 4Tc are arranged on the teeth portion 9 of the stator core to form the ventilation duct 5, and the cooling gas 11 is placed in the stator.
- the present invention relates to a configuration of a ventilation duct when flowing from the circumferential side to the outer circumferential side.
- the radial direction position of the tip 4t of the stator core inner diameter side of the first inner spacing piece 4Ta located closest to the rotation direction delay side among the first inner spacing pieces 4T arranged in the teeth portion 9 of the stator core is determined.
- the front end 4t of the stator core inner diameter side of the first inner spacing piece 4Tc on the rotation direction advance side of the first inner spacing pieces 4T adjacent to each other arranged on the tooth portion 9 is delayed.
- the first inner spacing piece 4Tb on the side is arranged so as to protrude inward from the front end of the stator core inner diameter side.
- the stator core inner peripheral surface 8a of the wedge 8 is structured so as to be drawn closer to the stator core outer peripheral side than the teeth core inner peripheral surface 9a of the stator core, and at the stator core inner peripheral side opening of the ventilation duct 5
- the stator core inner peripheral side end 4t of the first inner spacing piece 4T protrudes toward the inner diameter side of the stator core 1 from the stator core inner peripheral surface 8a of the wedge 8.
- the cooling gas 11 flowing in the circumferential direction in the air gap 14 is radially directed at the inlet portion of the ventilation duct 5. Must be changed rapidly.
- the inner peripheral side end 4t of the first inner spacing pieces 4Ta to 4Tc is positioned so as to be arranged on the inner peripheral side of the stator core as it goes to the rotational direction advance side.
- the cooling gas 11 to be turned can be efficiently turned in the radial direction, and the ventilation resistance of the ventilation duct 5 can be reduced.
- the circumferential positions of the inner diameter side tips 4t of the first inner spacing pieces 4Ta to 4Tc arranged in the tooth portion 9 are arranged at equal intervals, and the inner diameter side tips 4t of the first inner spacing pieces 4Ta to 4Tc. Since the difference in the radial direction between the protruding portions of the adjacent inner spacing pieces is the same, the inlet opening area of the ventilation duct 5 can be kept substantially uniform, so that the plurality of first inner spacing pieces 4Ta Uniform cooling performance can be obtained by alleviating the imbalance in the ventilation rate between the ventilation ducts 5 divided by ⁇ 4 Tc.
- a plurality of first inner spacing pieces 4Ta, 4Tb, 4Tc are arranged on the tooth portion 9 of the stator core 1 to form the ventilation duct 5, and the cooling gas 11 is moved from the stator inner peripheral side to the outer peripheral side. And the structure of the ventilation duct that flows.
- the air duct 5 is formed by curving the inner end side of the stator core inner diameter side of the first inner spacing piece 4T arranged on the tooth portion 9 of the stator core 1 in the rotational direction delay side.
- the cooling gas 11 flowing in the circumferential direction can be efficiently turned in the radial direction, and the ventilation resistance of the ventilation duct 5 is reduced. be able to.
- stator core inner diameter side end portion of the first inner spacing piece 4Ta located on the most lagging side in the rotation direction among the first inner spacing pieces 4T arranged in the tooth portion 9 of the stator core 1 is curved.
- the radial position of the stator core inner diameter side tip 4t is arranged on the outer peripheral side with respect to the inner peripheral surface of the stator core of the wedge 8, and the first inner spacing pieces 4T adjacent to each other arranged on the tooth portion 9 are arranged.
- the ventilation duct is arranged by arranging the inner end of the stator core inner diameter side of the first inner spacing piece 4Tc on the rotational direction leading side to protrude inward from the inner end of the stator inner diameter side of the first inner spacing piece 4Tb on the delay side. Formed.
- the stator core inner diameter side end of the first inner spacing piece 4T is curved toward the rotation direction delay side, but the stator core inner diameter side end of the first inner spacing piece 4T located closest to the rotation direction delay side.
- the tip portion is curved, the inlet opening area of the ventilation duct 5 constituted by the stator coil 9 and the wedge 8 becomes narrow, and there is a possibility that the ventilation resistance increases.
- the stator core inner diameter side end of the first inner spacing piece 4Ta located closest to the rotation direction is curved.
- the radial position of the tip portion 4t is arranged on the outer peripheral side of the inner peripheral surface of the stator core of the wedge 8, a sufficient inlet opening area can be secured, so that the ventilation resistance of the ventilation duct 5 can be secured. Can be reduced.
- the circumferential positions of the stator core inner diameter side tips 4t of the first inner spacing pieces 4Ta to 4Tc arranged in the tooth portion 9 are equally arranged, and the leading ends of the adjacent inner spacing pieces are projected.
- the opening area of the inlet of the ventilation duct 5 can be kept substantially uniform, so that the ventilation between the ventilation ducts 5 divided by the plurality of first inner spacing pieces 4Ta to 4Tc. Uniform cooling performance can be obtained by mitigating the amount of imbalance.
- a part of the wedge shoulder is notched so that the circumferential width of the wedge shoulder at the position corresponding to each ventilation duct of the plurality of wedges matches the width of the slot. It is not necessary to cut out a part of the wedge shoulder portion with respect to the wedge shoulder portion of all the wedges corresponding to all the ventilation ducts. For example, a portion of the wedge shoulder portion is notched so that the circumferential width of the wedge shoulder portion at a position corresponding to the ventilation duct of at least two wedges adjacent to each other in the axial direction substantially matches the width of the slot.
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- Power Engineering (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
Description
本発明の第1の実施の形態について図1ないし図3を参照して説明する。
本発明の第2の実施の形態について図4ないし図6を参照して説明する。
本発明の第3の実施の形態について図8と図9を参照して説明する。
本発明の第4の実施の形態について図8と図10を参照して説明する。
本発明の第5の実施の形態について図9と図10を参照して説明する。
本発明の第6の実施の形態について図11を参照して説明する。
本発明の第7の実施の形態について図12を参照して説明する。
本発明の第8の実施の形態について図13を参照して説明する。
以上、種々の実施の形態について説明したが、これらは単なる例示であって、本発明はこれらに限定されるものではない。たとえば各実施の形態の特徴を適宜組み合わせることもできる。
2、2a、2b、2c:電磁鋼板
3:鉄心ブロック
4、4S、4T、4Ta、4Tb、4Tc:内側間隔片
5、5a、5b:通風ダクト
6:スロット
7:固定子コイル
8:楔
9:ティース部
10:楔下開口部
11:冷却ガス
12:給気セクション
13:排気セクション
14:エアギャップ
15:回転子
16:楔肩部
17:よどみ領域
18:切り欠き部
19:面取り部
Claims (13)
- 回転子の外周を囲むように配置された電磁鋼板を軸方向に積層して構成された円筒状の固定子鉄心と、
この固定子鉄心の内周面に沿って互いに間隔をあけて形成された複数のスロット内にそれぞれ収納された固定子コイルと、
軸方向に延びて前記スロットの各開口部に軸方向に挿入されて軸方向に複数が並んで配列されて前記固定子コイルをスロット内に係止保持する複数の楔と、
前記固定子鉄心の電磁鋼板積層の複数層ごとに電磁鋼板に挟まれて放射状に延びて互いに周方向に間隔をあけて配列されることによって径方向に冷却ガス流通用の通風ダクトを形成する複数個の内側間隔片と、
を有する回転電機の固定子において、
前記複数の楔のうちの軸方向に互いに隣接する少なくとも二つの楔の前記通風ダクトに対応する位置の楔肩部の周方向の幅がスロットの幅とほぼ一致するように楔肩部の一部を切り欠いて構成したことを特徴とする回転電機の固定子。 - 前記固定子鉄心の内周側に位置する前記楔の角部に面取り部を形成したことを特徴とする請求項1に記載の回転電機の固定子。
- 前記通風ダクトの少なくとも一部は、回転子に沿ってその回転子の回転方向に流動する冷却ガスが前記固定子コイルをはさんで分かれて外周側に向かって流れる排気セクションを構成し、この排気セクションの前記楔角部に設けた面取り部が固定子内周側に位置する楔側面とのなす角αが、45度≦α≦80度であることを特徴とする請求項2に記載の回転電機の固定子。
- 前記通風ダクトの少なくとも一部は、冷却ガスが外周側から導入されて前記固定子コイルをはさんで分かれて内周側に向かって流れる給気セクションを構成し、この給気セクションの前記楔角部に設けた面取り部が固定子内周側に位置する楔側面とのなす角αが、60度≦α≦85度であることを特徴とする請求項2または請求項3に記載の回転電機の固定子。
- 前記楔の肩部に設けた切り欠きに対応する部位の楔内周面の角部が、楔厚さの50%以上の範囲で面取りされていることを特徴とする請求項2または請求項3に記載の回転電機の固定子。
- 前記通風ダクトの少なくとも一部は、回転子に沿ってその回転子の回転方向に流動する冷却ガスが前記固定子コイルをはさんで分かれて外周側に向かって流れる排気セクションを構成し、この排気セクションの前記楔の肩部に設けた切り欠きに対応する部位の楔内周面の角部のうち回転子回転方向遅れ側の角部を、楔内周面とのなす角αが30度≦αかつ楔厚さ厚さの50%以上の範囲を面取りしたことを特徴とする請求項2または請求項3に記載の回転電機の固定子。
- 前記通風ダクトの少なくとも一部は、回転子に沿ってその回転子の回転方向に流動する冷却ガスが前記固定子コイルをはさんで分かれて外周側に向かって流れる排気セクションを構成し、この排気セクションで、前記スロットにはさまれた鉄心のティース部に複数の前記内側間隔片が互いに周方向に間隔をあけて配置され、同じティース部に配置した内側間隔片のうち最も回転方向遅れ側に位置する内側間隔片の内径側先端の半径方向位置が楔内周面とほぼ同一であって、同じティース部に配置された内側間隔片のうち回転方向進み側の内側間隔片の内径側先端が遅れ側の内側間隔片の内径側先端よりも内側に突出するように配置されたこと、を特徴とする請求項2または請求項3に記載の回転電機の固定子。
- 前記排気セクションで、前記同じティース部に配置された内側間隔片が少なくとも3本あって、これらの内側間隔片の内径側先端の半径方向および周方向位置が、それぞれ等配となるように配置されていることを特徴とする請求項7に記載の回転電機の固定子。
- 前記通風ダクトの少なくとも一部は、回転子に沿ってその回転子の回転方向に流動する冷却ガスが前記固定子コイルをはさんで分かれて外周側に向かって流れる排気セクションを構成し、この排気セクションで、前記ティース部に配置する内側間隔片のうち、少なくとも1本以上の間隔片の内径側端部が回転方向遅れ側に湾曲して通風ダクトが形成されていることを特徴とする請求項1または請求項2に記載の回転電機の固定子。
- 前記排気セクションで、同じ前記ティース部に少なくとも2本の前記内側間隔片が配置され、それらの内側間隔片のうちで最も回転方向遅れ側に位置する内側間隔片内周側端部は湾曲させず、かつその内径側先端の半径方向位置を楔内周面よりも外周側に配置し、同じティース部に配置された他の内側間隔片のうち回転方向進み側の内側間隔片の内径側先端を遅れ側の内側間隔片の内径側先端よりも内側に突出するように配置したことを特徴とする請求項9に記載の回転電機の固定子。
- 前記排気セクションで、前記同じティース部に配置された内側間隔片が少なくとも3本あって、これらの内側間隔片のうちの最も回転方向遅れ側に位置する内側間隔片を除いた内側間隔片の内径側先端の半径方向および周方向位置が、それぞれ等配となるように配置したことを特徴とする請求項10に記載の回転電機の固定子。
- 前記複数の楔のすべての前記通風ダクトに対応する位置の楔肩部の周方向の幅がスロットの幅とほぼ一致するように楔肩部の一部を切り欠いて構成したことを特徴とする請求項1または請求項2に記載の回転電機の固定子。
- 請求項1ないし請求項3のいずれか一項に記載の固定子を備えたことを特徴とする回転電機。
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CN200980146872.6A CN102224657B (zh) | 2008-11-27 | 2009-11-26 | 旋转电机及其定子 |
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JP5696694B2 (ja) * | 2012-08-01 | 2015-04-08 | トヨタ自動車株式会社 | 回転電機のステータ |
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CN107834774A (zh) * | 2017-12-18 | 2018-03-23 | 东方电气集团东方电机有限公司 | 一种定子带通风槽口的电机 |
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JP7262623B2 (ja) * | 2020-01-21 | 2023-04-21 | 三菱電機株式会社 | 固定子およびこれを用いた回転電機 |
EP4096070A4 (en) * | 2020-01-21 | 2023-01-18 | Mitsubishi Electric Corporation | STATOR AND ROTATING ELECTRIC MACHINE USING IT |
JP2023515140A (ja) | 2020-02-21 | 2023-04-12 | ニットウ,インク. | タイヤおよびタイヤセンサ |
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