WO2010061596A1 - 鋼片の溶削装置及び鋼片の溶削方法 - Google Patents
鋼片の溶削装置及び鋼片の溶削方法 Download PDFInfo
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- WO2010061596A1 WO2010061596A1 PCT/JP2009/006364 JP2009006364W WO2010061596A1 WO 2010061596 A1 WO2010061596 A1 WO 2010061596A1 JP 2009006364 W JP2009006364 W JP 2009006364W WO 2010061596 A1 WO2010061596 A1 WO 2010061596A1
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- WIPO (PCT)
- Prior art keywords
- fuel gas
- cutting
- cylinder
- piston
- inert gas
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/06—Machines, apparatus, or equipment specially designed for scarfing or desurfacing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/005—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes
- B23K7/006—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes for tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/52—Nozzles for torches; for blow-pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/56—Nozzles for spreading the flame over an area, e.g. for desurfacing of solid material, for surface hardening, or for heating workpieces
Definitions
- the present invention relates to a steel piece melting apparatus and a steel piece cutting method.
- This welding machine has a torch that blows oxygen and fuel gas onto the surface of a steel slab.
- the surface of the slab is blown with hot oxygen and fuel gas.
- the process of ablating is used.
- This process of hot cutting is also called a hot scarf. Since four surfaces (upper surface, lower surface, and both side surfaces) are simultaneously cut by hot, the quality of the steel slab can be improved at high speed, high efficiency, and low cost.
- fuel gas derived from liquefied petroleum gas or coke oven gas and oxygen are sprayed on a high-temperature steel slab, and the surface of the steel slab is heated to a higher temperature by combustion of the fuel gas and oxygen. Thereby, oxidative melting of the surface of the steel slab occurs and a hot water pool (molten iron) is generated.
- the fuel gas and oxygen used at this time are referred to as preheated fuel gas and preheated oxygen.
- the molten iron and oxygen cause an oxidation reaction, and strong reaction heat is generated. Therefore, the oxidation reaction occurs continuously by continuously transferring the cutting oxygen nozzle and / or the steel piece, and the cutting progresses.
- the blowing of oxygen to the steel slab is performed by ejecting oxygen from the slit nozzle 5 provided in the torch 1. Further, the preheating fuel gas is sprayed from the preheating fuel nozzle 7b to the steel slab surface, and the preheating oxygen is sprayed from the preheating oxygen nozzle 7c to the steel slab surface. Both the preheating fuel nozzle 7b and the preheating oxygen nozzle 7c are provided in the torch 1.
- the cutting oxygen blown to the steel slab from the slit nozzle 5 is ejected in the direction in which the cutting position advances on the surface of the steel slab (hereinafter referred to as the front of the cutting 37).
- a shielded fuel gas is used by using a shielded fuel gas nozzle 7d from the opposite side of the front of the cutting 37 (hereinafter referred to as the back of the cutting 38) toward the cutting oxygen jet ejected toward the steel slab. Is preferably ejected.
- the welding apparatus is designed so that steel pieces having various widths can be cut. That is, for example, as shown in FIG. 3A and FIG. 3B, the welding apparatus includes four surfaces of the steel slab 10 MAX having the maximum possible machinable width and four surfaces of the steel slab 10 MIN having the smallest machinable width. Designed to be capable of hot-cutting. More specifically, the cutting apparatus includes an upper surface welding unit 20 for cutting the upper surface of the steel piece 10, a lower surface welding unit 21 for cutting the lower surface of the steel piece 10, and both sides of the steel piece 10. Side surface cutting units 22 and 22.
- Each of the upper surface cutting unit 20 and the lower surface cutting unit 21 has a machinable width that allows the upper surface and the lower surface of the steel piece 10 MAX having the maximum machinable width to be machinable.
- the upper surface cutting unit 20 and the lower surface cutting unit 21 are connected to one of the side surface cutting units 22 and 22 at one end (reference side end portions 31a and 31b), respectively.
- the upper surface cutting unit 20 and the lower surface cutting unit 21 can slide each other in the billet width direction.
- the upper surface cutting unit 20 and the lower surface cutting unit 21 are slid with respect to each other, and the side surface cutting unit 22 connected to the respective cutting units 20 and 21.
- the upper surface cutting unit 20, the lower surface cutting unit 21, and the side surface cutting units 22, 22 can optimize the positional relationship with the surface of the steel slab and simultaneously perform the four surfaces of the steel slab 10.
- the width of the steel piece 10 is smaller. Therefore, of the entire width of the upper surface cutting unit 20 and the lower surface cutting unit 21, the portion corresponding to the portion exceeding the width of the steel slab 10 does not eject the cutting oxygen, preheated oxygen, preheated fuel gas, and shield fuel gas. It is necessary to deal with it. A configuration for this will be described below with reference to FIGS. 4A to 4E.
- the torch 1 (the fusing unit 20, 21) includes a torch unit 3 having a gas ejection nozzle such as a fusing oxygen slit nozzle 5, and a manifold 2 coupled to the torch unit 3.
- the manifold 2 includes cylinders 4a, 4b, 4c, and 4d to which a gas such as cutting oxygen is supplied.
- FIG. 4C to FIG. 4E a description will be given by taking as an example the cutting oxygen cylinder 4a provided in the manifold 2 of the bottom surface cutting unit 21.
- the cutting oxygen cylinder 4a is formed as a cavity extending in the steel piece width direction.
- the torch unit 3 is provided with a slit nozzle 5 that ejects cutting oxygen.
- the slit nozzle 5 is provided over the entire length of the torch unit 3 in the steel piece width direction.
- the cutting oxygen cylinder 4a and the slit nozzle 5 are connected by a plurality of connecting pipes 6a arranged in parallel over the entire length in the steel slab width direction.
- the cutting oxygen cylinder 4a has a reference side end 33 and a follow side end 34 which is an end opposite to the reference side end 33 (follow side 32).
- the piston 8a is inserted from the following end 34.
- the piston 8a is supported by the support 9a, and the insertion position of the piston 8a in the cutting oxygen cylinder 4a can be changed in the steel piece width direction by adjusting the insertion length of the support 9a.
- the reference end 33 of the cutting oxygen cylinder 4a is closed. Further, as shown in FIG. 5, when the width of the steel piece 10 to be cut is determined, the position of the piston 8 a is adjusted in accordance with the width of the steel piece 10.
- the cutting oxygen when the cutting oxygen is supplied from the oxygen supply port 17 to the cutting oxygen cylinder 4a, the cutting oxygen is supplied in the region between the reference side end 33 of the cutting oxygen cylinder 4a and the piston 8a.
- the cutting oxygen is supplied to the slit nozzle 5.
- the cutting oxygen is not supplied to the region between the piston 8a and the follow-up side end 34 of the cutting oxygen cylinder 4a.
- the manifold 2 includes a preheating fuel gas cylinder 4b, a preheating oxygen cylinder 4c, and a shield fuel gas cylinder 4d in addition to the cutting oxygen cylinder 4a.
- pistons 8b, 8c, and 8d are inserted from the follow-up side end portion 34 in the same manner as the cutting oxygen cylinder 4a, and the positions of the pistons 8b, 8c, and 8d are adjusted.
- the gas ejection from each nozzle connected to each cylinder can be limited to only the width range of the steel slab 10.
- Patent Document 1 discloses a cutting oxygen cylinder that is divided into three rooms: a reference side room, a surface part room, and a tracking side room. Each of the three rooms is supplied with cutting oxygen.
- the room on the reference side and the room on the following side are located at both ends of the width of the steel slab, and the room on the surface part is located between the two.
- the cutting oxygen pressure in the reference side chamber and the following side chamber is set to be higher than the cutting oxygen pressure in the surface portion chamber. This makes it possible to perform uniform cutting in the width direction of the steel slab.
- the cutting oxygen in the following side chamber is supplied through the inside of the piston support inserted into the cutting oxygen cylinder. Therefore, the support is formed of a hollow pipe for allowing oxygen to pass through.
- a large amount of molten slag generated by the melting is blown off by jet water ejected from the front portion 37 of the welding unit, and finally flows down from both sides of the steel slab 10.
- the steel slab 10 MIN having the minimum machinable width when the steel slab 10 MIN having the minimum machinable width is to be machined, it corresponds to the portion of the nozzle disposed in the lower surface welding unit 21 that exceeds the width of the steel slab 10 MIN There is a risk that the slag flowing down from the side of the billet billet 10 MIN will scatter and adhere to the nozzle.
- the present invention provides a wide edge portion of a steel slab even in the case of steel slab of any width in the steel slab in which the oxygen is blown onto the surface of the steel slab using a torch.
- An object of the present invention is to provide a fusing device and a fusing method that can suppress flaws on the lower surface in the vicinity.
- a first embodiment of the present invention is an apparatus for spraying fuel gas on a steel piece to perform cutting, wherein a fuel gas region to which the fuel gas is supplied and an inert gas to which an inert gas is supplied A fuel gas cylinder provided with a region; a plurality of nozzles having one end communicating with the fuel gas cylinder and ejecting gas to the outside of the cylinder; the fuel gas region and the inert gas within the fuel gas cylinder A piston for partitioning the region; and a control means for adjusting the position of the piston in the fuel gas cylinder based on the size of the steel billet.
- the control means is configured such that, among the nozzles, from the nozzle communicating with the inert gas region, toward the place other than the steel piece.
- the position of the piston may be set so that the inert gas is ejected.
- the fuel gas may be preheated fuel gas or shield fuel gas.
- the inert gas may be nitrogen gas.
- the second embodiment of the present invention uses a fusing device having a fuel gas cylinder, a piston disposed in the fuel gas cylinder, and a plurality of nozzles communicating with the fuel gas cylinder.
- a method of cutting a billet the step of partitioning the fuel gas cylinder into a fuel gas region and an inert gas region by the piston by adjusting the position of the piston based on the size of the billet
- the inert gas is ejected from a nozzle communicating with the inert gas region among the nozzles toward a place other than the steel piece.
- the position of the piston may be adjusted as described.
- the fuel gas may be a preheated fuel gas cylinder or a shield fuel gas.
- nitrogen gas may be used as the inert gas.
- the region between the one end of the cylinder that supplies gas to the preheating fuel gas nozzle and the shield fuel gas nozzle arranged in the bottom surface cutting unit and the piston inactive By supplying the inert gas to the gas region, the inert gas can be ejected from a nozzle that ejects the gas to a portion exceeding the width of the steel slab. For this reason, nozzle clogging can be prevented. Thereby, it is possible to prevent the occurrence of defective welding on the lower surface near the width end portion of the steel piece.
- FIG. 1B is a partial cross-sectional view of the torch obtained along the line BB in FIG. 1A.
- FIG. It is sectional drawing of the same torch obtained along CC line of FIG. 1A.
- FIG. 1B is a cross-sectional view of the torch obtained along the line DD in FIG. 1A.
- FIG. 1 It is sectional drawing which shows the case where the steel slab which has the minimum possible cutting width by the same cutting equipment, and is sectional drawing including the cross section obtained along the connecting pipe connected from a shield fuel gas cylinder to a shield fuel gas nozzle. is there. It is sectional drawing which shows the case where the steel piece which has the largest possible cutting width by the cutting unit of the cutting apparatus used by one Embodiment of this invention is cut. It is sectional drawing which shows the case where the steel piece which has the minimum width which can be cut by the cutting unit of the cutting apparatus used by one Embodiment of this invention is cut. It is sectional drawing of the torch of a welding apparatus. It is sectional drawing of the torch, and is sectional drawing containing the cross section of a connecting pipe. FIG.
- FIG. 4B is a partial cross-sectional view of the torch obtained along the line EE in FIG. 4B.
- FIG. 4C is a cross-sectional view of the torch obtained along the line FF in FIG. 4B. It is sectional drawing of the same torch obtained along the GG line of FIG. 4B. It is sectional drawing containing the cross section of the manifold of a welding machine.
- the present inventors cut a steel slab having a width smaller than the maximum machinable width, the gas is also ejected to a nozzle arranged corresponding to a portion exceeding the width of the steel slab.
- the inventors of the present invention have arranged the gas cylinders arranged in the manifold so as to correspond to the portion exceeding the width of the steel slab by supplying the inert gas to the region from the end on the tracking side to the piston. It was found effective to eject an inert gas from a nozzle.
- the upper surface welding unit 20 As shown in FIG. 3A and FIG. 3B, in the hot cutting apparatus for cutting four surfaces of the steel slab 10, the upper surface welding unit 20, the lower surface welding unit 21, and the both side surface cutting units 22 A gas such as oxygen is sprayed on the surface of the steel piece 10. Further, as shown in FIG. 3A, the side surface cutting unit 22 is fixed to the reference side 31a of the upper surface welding unit 20 and the reference side 31b of the lower surface welding unit 21, respectively.
- the lower surface cutting unit 21 includes a torch unit 3 having a gas ejection nozzle and a manifold 2 coupled to the torch unit 3.
- the manifold 2 includes a cutting oxygen cylinder 4a, a preheating fuel gas cylinder 4b, a preheating oxygen cylinder 4c, and a shield fuel gas cylinder 4d.
- a cylinder called a fuel gas cylinder refers to a cylinder such as the preheated fuel gas cylinder 4b or the shielded fuel gas cylinder 4d.
- the description will be made focusing on the shielded fuel gas cylinder 4d. As shown in FIG.
- the shield fuel gas cylinder 4 d has a number of connecting pipes 6 d that are arranged in parallel in the width direction of the steel slab 10. These connecting pipes 6d communicate with the shield fuel gas nozzle 7d of the torch unit.
- the piston 8d is inserted into the shield fuel gas cylinder 4d from the follower side 32 (follower side end 34).
- the piston 8d is supported by a support 9d inserted from the follow-up side end 34.
- the shield fuel gas is discharged only from the nozzle arranged within the width range of the steel piece 10. Can be supplied.
- the shield fuel gas cylinder 4d has been described here, the other cylinders have the same configuration.
- the insertion positions of the pistons 8a, 8b, 8c, 8d of the cylinders 4a, 4b, 4c, 4d are adjusted by a control unit (not shown).
- the control device may be configured to acquire position information of the upper and lower cutting units 20 and 21 and operate the support of each piston based on the position information.
- the fusing device includes at least a region (inert gas) between the pistons 8b and 8d of the preheating fuel gas cylinder 4b and the shield fuel gas cylinder 4d and the follow-up side end 34 in the lower surface fusing unit 21. It is designed so that an inert gas can be supplied to the area. During the cutting of the steel slab 10, the inert gas is supplied to the region (inert gas region) between the piston 8b, 8d of the preheated fuel gas cylinder 4b and the shield fuel gas cylinder 4d and the follower side end 34.
- the inert gas is ejected from the preheating fuel gas nozzle 7b and the shield fuel gas nozzle 7d arranged so as to eject gas to the portion of the lower surface cutting unit 21 exceeding the width of the steel piece 10.
- the clogging of the nozzle due to the slag occurs because the inert gas is ejected. Can be prevented.
- the moving range of the piston 8 in each cylinder 4 is determined by the range between the maximum slicable width and the minimum slicable width of the steel piece 10 to be sliced.
- the piston 8d is closest to the follower side 32.
- the piston 8 d is closest to the reference side 31.
- the preheated fuel gas cylinder 4b and the shield fuel gas cylinder 4d have fuel gas disposed in a region (fuel gas region) between the reference side end 33 and the position 35 where the pistons 8b and 8d are closest to the reference side.
- the supply port 15 and the inert gas supply port 16 When having the supply port 15 and the inert gas supply port 16 disposed in a region (inert gas region) between the tracking side end 34 and the position 36 where the pistons 8b and 8d are closest to the tracking side. preferable. Thereby, fuel gas is supplied to the region (fuel gas region) between the reference end 33 and the pistons 8b and 8d regardless of the width of the steel piece 10 to be cut and the positions of the pistons 8b and 8d. Inert gas can be supplied to a region (inert gas region) between the tracking side end 34 and the piston 8.
- the inert gas supply port 16 may be disposed at the following end 34 of the cylinders 4b and 4d.
- the fuel gas supply port 15 is connected to a fuel gas supply device (not shown), and the inert gas supply port 16 is connected to an inert gas supply device (not shown). Further, the inert gas supply port 16 may be provided on the surface of the support 9b, 9d or the piston 8b, 8d on the tracking side end side. In this case, it is preferable that the inert gas supply port 16 is connected to the inert gas supply device through the hollow supports 9b and 9d.
- the oxygen supply port 17 is disposed in a region (oxygen region) between the reference side end 33 and the position 35 where the piston 8a is closest to the reference side. It is not necessary to supply an inert gas to the region between 34 and the piston 8a.
- the cutting oxygen is ejected from the slit nozzle 5 toward the steel piece 10. Even if slag adheres to the portion of the slit nozzle 5 that corresponds to the portion that exceeds the width of the steel slab, the next time that the steel slab with a wider width is to be scraped, that portion of the slit nozzle The reason is that the adhering slag can be sufficiently removed by ejecting the cutting oxygen.
- preheating oxygen cylinder 4c it is not necessary to supply an inert gas to the region between the follow-up side end 34 and the piston 8c. This is because preheated oxygen is used at a pressure close to 10 times the pressure of the fuel gas, and some adhering slag can be blown away during ejection. Of course, an inert gas may be supplied to a region between the follow-up side end 34 of the preheating oxygen cylinder and the piston 8c.
- a shield oxygen nozzle may be arranged in the torch unit.
- excess LPG gas is burned to increase the gas volume, thereby preventing outside air from being involved.
- a shield oxygen cylinder is disposed in the manifold. And the shield oxygen is supplied to the nozzle only within the width range of the steel piece 10 to be cut by the piston inserted into the shield oxygen cylinder.
- an inert gas may be supplied to a region between the tracking side end and the piston.
- the supply of the fuel gas to the fuel gas region of the fuel gas cylinders 4b and 4d may be stopped and the supply of the inert gas may be started instead.
- the inert gas is supplied at a pressure of 1.5 kg / cm 2 or more and 5.5 kg / cm 2 or less, more preferably at a pressure of about 3.5 kg / cm 2 for 1 second or more and 3 seconds or less, more preferably about 2 seconds.
- Nitrogen gas is preferably used as the inert gas to be supplied.
- nitrogen gas is the most affordable gas among the gases that can be used as the inert gas.
- the cutting oxygen cylinder 4a may be divided into three rooms, that is, a reference side, a surface portion, and a tracking side, as described in Patent Document 1.
- the cutting oxygen supplied to the following chamber may pass through the support 9a of the piston 8a inserted into the cutting oxygen cylinder 4a. That is, it is preferable that the support 9a of the cutting oxygen cylinder 8a is a hollow pipe, and the cutting oxygen supplied to the tracking side chamber between the tracking side end 34 and the piston 8a is passed through the inside of the hollow pipe.
- the inert gas supplied to the region between the tracking side end and the piston 8a passes between the peripheral wall of the cutting oxygen cylinder 4a and the support 9a.
- the manifold for supplying the cutting oxygen to the torch on the bottom side of the steel slab is provided in the cutting oxygen cylinder.
- it has at least a preheating fuel gas cylinder and a shield fuel gas cylinder.
- following side one end of a preheating fuel gas cylinder and a shield fuel gas cylinder
- target fuel gas cylinder one end of a preheating fuel gas cylinder and a shield fuel gas cylinder
- the position of the piston can be adjusted according to the width of the steel piece to which oxygen is blown, and the other end of the target fuel gas cylinder (hereinafter referred to as “reference side”) to the piston.
- the fuel gas can be supplied to the section to blow the fuel gas onto the surface of the steel piece, and the inert gas can be supplied from the piston of the target fuel gas cylinder to the end portion on the tracking side.
- Each target fuel gas cylinder has a fuel gas supply port between the reference side end and the position where the piston is closest to the reference side, and between the tracking side end and the position where the piston is closest to the tracking side. May have an inert gas supply port.
- the manifold for supplying the cutting oxygen to the torch on the lower surface side of the steel piece includes at least a cutting oxygen cylinder.
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Abstract
Description
本願は、2008年11月25日に、日本に出願された特願2008-299502号に基づき優先権を主張し、その内容をここに援用する。
(1)本発明の第一実施態様は、鋼片に燃料ガスを吹き付けて溶削する装置であって、前記燃料ガスが供給される燃料ガス領域と、不活性ガスが供給される不活性ガス領域とが設けられた燃料ガスシリンダと;一端が前記燃料ガスシリンダ内に連通するとともに、シリンダ外にガスを噴出する複数のノズルと;前記燃料ガスシリンダ内を前記燃料ガス領域及び前記不活性ガス領域に仕切るピストンと;前記燃料ガスシリンダ内における前記ピストンの位置を前記鋼片の寸法に基づいて調整する制御手段と;を有する。
(2)上記(1)に記載の鋼片の溶削装置では、前記制御手段は、前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記鋼片以外の箇所に向かって前記不活性ガスが噴出されるように前記ピストンの位置を設定しても良い。
(3)上記(1)に記載の鋼片の溶削装置では、前記燃料ガスが、予熱燃料ガス又はシールド燃料ガスであっても良い。
(4)上記(1)に記載の鋼片の溶削装置では、前記不活性ガスが、窒素ガスであっていられても良い。
(5)本発明の第二実施態様は、燃料ガスシリンダと、前記燃料ガスシリンダ内に配設されたピストンと、前記燃料ガスシリンダに連通する複数のノズルと、を有する溶削装置を用いて鋼片を溶削する方法であって、前記ピストンの位置を前記鋼片の寸法に基づいて調整することで、前記燃料ガスシリンダ内を前記ピストンにより燃料ガス領域と不活性ガス領域とに仕切る工程と;前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記不活性ガスを噴出させる工程と;前記各ノズルのうち、前記燃料ガス領域に連通するノズルから、前記燃料ガスを前記鋼片に吹き付ける工程と;を有する。
(6)上記(5)に記載の鋼片の溶削方法では、前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記鋼片以外の箇所に向かって前記不活性ガスが噴出されるように前記ピストンの位置を調整しても良い。
(7)上記(5)に記載の鋼片の溶削方法では、前記燃料ガスは、予熱燃料ガスシリンダ又はシールド燃料ガスであっても良い。
(8)上記(5)に記載の鋼片の溶削方法では、前記不活性ガスとして、窒素ガスが用いられても良い。
また、対象燃料ガスシリンダはそれぞれ、基準側端部からピストンが最も基準側に近づく位置との間に燃料ガス供給口を有し、追従側端部からピストンが最も追従側に近づく位置との間に不活性ガス供給口を有しても良い。
また、本発明の、トーチを用いて鋼片の表面に酸素を吹き付ける鋼片の溶削方法では、鋼片下面側のトーチに溶削酸素を供給するマニホールドが、溶削酸素シリンダに加えて少なくとも予熱燃料ガスシリンダとシールド燃料ガスシリンダとを有し、予熱燃料ガスシリンダとシールド燃料ガスシリンダ(以下、2つの燃料ガスシリンダを総称して「対象燃料ガスシリンダ」ともいう。)の一方(以下「追従側」という。)の端部からピストンを挿入する工程と、酸素を吹き付ける鋼片の幅に応じて前記ピストンの位置を調整する工程と、対象燃料ガスシリンダの他方(以下「基準側」という。)の端部からピストンまでの区間に燃料ガスを供給して鋼片の表面に燃料ガスを吹き付ける工程と、対象燃料ガスシリンダのピストンから追従側端部までの間に不活性ガスを供給する工程とを有する。
また、不活性ガスとして窒素ガスを用いても良い。
2 マニホールド
3 トーチユニット
4 シリンダ
4a 溶削酸素シリンダ
4b 予熱燃料ガスシリンダ
4c 予熱酸素シリンダ
4d シールド燃料ガスシリンダ
5 スリットノズル
6 連結管
7 ノズル
8 ピストン
9 支持具
10 鋼片
15 燃料ガス供給口
16 不活性ガス供給口
17 酸素供給口
20 上面溶削ユニット
21 下面溶削ユニット
22 側面溶削ユニット
31 基準側
32 追従側
33 基準側端部
34 追従側端部
35 ピストンが最も基準側に近づく位置
36 ピストンが最も追従側に近づく位置
37 溶削前方
38 溶削後方
Claims (8)
- 鋼片に燃料ガスを吹き付けて溶削する装置であって、
前記燃料ガスが供給される燃料ガス領域と、不活性ガスが供給される不活性ガス領域とが設けられた燃料ガスシリンダと;
一端が前記燃料ガスシリンダ内に連通するとともに、シリンダ外にガスを噴出する複数のノズルと;
前記燃料ガスシリンダ内を前記燃料ガス領域及び前記不活性ガス領域に仕切るピストンと;
前記燃料ガスシリンダ内における前記ピストンの位置を前記鋼片の寸法に基づいて調整する制御手段と;
を有することを特徴とする鋼片の溶削装置。 - 前記制御手段は、前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記鋼片以外の箇所に向かって前記不活性ガスが噴出されるように前記ピストンの位置を設定することを特徴とする請求項1に記載の鋼片の溶削装置。
- 前記燃料ガスが、予熱燃料ガス又はシールド燃料ガスであることを特徴とする請求項1に記載の鋼片の溶削装置。
- 前記不活性ガスが、窒素ガスであることを特徴とする請求項1に記載の鋼片の溶削装置。
- 燃料ガスシリンダと、前記燃料ガスシリンダ内に配設されたピストンと、前記燃料ガスシリンダに連通する複数のノズルと、を有する溶削装置を用いて鋼片を溶削する方法であって、
前記ピストンの位置を前記鋼片の寸法に基づいて調整することで、前記燃料ガスシリンダ内を前記ピストンにより燃料ガス領域と不活性ガス領域とに仕切る工程と;
前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記不活性ガスを噴出させる工程と;
前記各ノズルのうち、前記燃料ガス領域に連通するノズルから、前記燃料ガスを前記鋼片に吹き付ける工程と;
を有することを特徴とする鋼片の溶削方法。 - 前記各ノズルのうち、前記不活性ガス領域に連通するノズルから、前記鋼片以外の箇所に向かって前記不活性ガスが噴出されるように前記ピストンの位置を調整することを特徴とする請求項5に記載の鋼片の溶削方法。
- 前記燃料ガスが、予熱燃料ガスシリンダ又はシールド燃料ガスであることを特徴とする請求項5に記載の鋼片の溶削方法。
- 前記不活性ガスとして、窒素ガスを用いることを特徴とする請求項5に記載の鋼片の溶削方法。
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KR1020117011474A KR101224767B1 (ko) | 2008-11-25 | 2009-11-25 | 강편의 용삭 장치 및 강편의 용삭 방법 |
JP2010540372A JP5335812B2 (ja) | 2008-11-25 | 2009-11-25 | 鋼片の溶削装置及び鋼片の溶削方法 |
CN2009801466383A CN102223981B (zh) | 2008-11-25 | 2009-11-25 | 钢坯的火焰表面清理装置及钢坯的火焰表面清理方法 |
BRPI0920999-9A BRPI0920999B1 (pt) | 2008-11-25 | 2009-11-25 | Aparelho e método de escarfagem de peça de aço |
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KR (1) | KR101224767B1 (ja) |
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CN111922478A (zh) * | 2020-08-19 | 2020-11-13 | 董静楠 | 一种新型钢板熔焊缝隙连接机构 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS49157A (ja) * | 1972-04-20 | 1974-01-05 | ||
JPS55122673A (en) * | 1979-03-15 | 1980-09-20 | Kawasaki Steel Corp | Scarfing device |
JPH01154868A (ja) * | 1987-12-11 | 1989-06-16 | Nkk Corp | コールドスカーファ |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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AT262728B (de) * | 1965-10-30 | 1968-06-25 | Messer Griesheim Gmbh | Flämmbrenner |
JPS6475171A (en) * | 1987-09-18 | 1989-03-20 | Nippon Kokan Kk | Scarfer |
US5520370A (en) * | 1995-02-01 | 1996-05-28 | The Esab Group, Inc. | Gas distribution manifold for metal scarfing apparatus |
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2009
- 2009-11-25 WO PCT/JP2009/006364 patent/WO2010061596A1/ja active Application Filing
- 2009-11-25 JP JP2010540372A patent/JP5335812B2/ja active Active
- 2009-11-25 KR KR1020117011474A patent/KR101224767B1/ko active IP Right Grant
- 2009-11-25 CN CN2009801466383A patent/CN102223981B/zh active Active
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS49157A (ja) * | 1972-04-20 | 1974-01-05 | ||
JPS55122673A (en) * | 1979-03-15 | 1980-09-20 | Kawasaki Steel Corp | Scarfing device |
JPH01154868A (ja) * | 1987-12-11 | 1989-06-16 | Nkk Corp | コールドスカーファ |
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BRPI0920999A2 (pt) | 2016-01-05 |
JPWO2010061596A1 (ja) | 2012-04-26 |
KR101224767B1 (ko) | 2013-01-21 |
CN102223981A (zh) | 2011-10-19 |
JP5335812B2 (ja) | 2013-11-06 |
BRPI0920999B1 (pt) | 2021-05-04 |
KR20110086100A (ko) | 2011-07-27 |
CN102223981B (zh) | 2013-11-06 |
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