WO2010038668A1 - フラックス組成物及びはんだペースト組成物 - Google Patents
フラックス組成物及びはんだペースト組成物 Download PDFInfo
- Publication number
- WO2010038668A1 WO2010038668A1 PCT/JP2009/066615 JP2009066615W WO2010038668A1 WO 2010038668 A1 WO2010038668 A1 WO 2010038668A1 JP 2009066615 W JP2009066615 W JP 2009066615W WO 2010038668 A1 WO2010038668 A1 WO 2010038668A1
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- WO
- WIPO (PCT)
- Prior art keywords
- flux
- solder
- soldering
- solder paste
- paste composition
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C13/00—Alloys based on tin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3612—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents
- B23K35/3613—Polymers, e.g. resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3489—Composition of fluxes; Methods of application thereof; Other methods of activating the contact surfaces
Definitions
- the present invention relates to a flux and solder paste used for reflow soldering.
- solder paste is applied and printed on a printed circuit board, etc., and the components are placed on the printed circuit board.
- the reflow soldering which joins etc. is performed widely.
- solder paste used for reflow soldering is a mixture of flux and solder powder.
- the composition of the flux is composed of a rosin resin or a derivative thereof as a base and a thixotropic agent, an activator, a solvent and the like blended at an appropriate ratio.
- solder powder Sn-Pb, Sn-Ag, Sn-Cu, Sn-Ag-Cu, Sn-Bi, Sn-Sb, Sn-In, Sn-Zn, etc.
- alloy powder is used, in recent years, the tendency to adopt solder powder containing no lead is remarkable due to environmental problems.
- solder paste since the solder powder and the activator in the flux are already mixed, the two react with each other during storage to change the viscosity of the solder paste. Quality degradation due to changes over time, such as “Bosotsuki”.
- the “skin beam” means that the surface of the solder paste is hardened and becomes a skinned state, and the “bush” refers to a phenomenon in which the consistency of the entire solder paste is lost.
- Solder paste that has changed over time may cause poor printing on the printed circuit board, and the wettability of the solder powder may deteriorate extremely. Bonding failure occurs.
- JP 55-94793 A JP-A-3-216292 JP-A-5-318176 JP-A-6-234094
- Patent Document 1 for the purpose of preventing direct contact between the solder powder and the flux, the solder powder is coated with a coating agent (for example, gelatin) that is hardly soluble in the soldering flux and is dissolved or destroyed by heat.
- a coating agent for example, gelatin
- Patent Document 2 discloses a method in which malonic acid or the like is added to the flux so that malonic acid or the like covers the surface of the solder powder and suppresses the reaction between the solder powder and the flux.
- Patent Document 3 discloses a method of suppressing the thickening of solder paste by adding a carboxylic acid having a dissociation constant of 2.5 or less or a derivative thereof
- Patent Document 4 discloses that rosin as a resin component is a solder powder.
- a method using lime resin is disclosed as a method for preventing the formation of metal soap by reacting with.
- the method of coating the solder powder has a problem that the paste preparation work becomes complicated, as well as an increase in manufacturing cost and non-uniform concentration due to aggregation of the solder powder and activator in the paste. There is a problem. Furthermore, in addition to these problems, the method of adding malonic acid or an organic acid having a dissociation constant of 2.5 or less has different effects depending on the composition of the solder metal, and a sufficient effect cannot always be obtained. There is. In addition, when lime resin is used as the resin component, the acid value of the resin component is lowered, which causes a problem that solderability is deteriorated.
- soldering flux that can be favorably used for lead-free solders of the type, and a solder paste using the flux.
- the present inventors have found that by incorporating a specific nanotube component in the flux, it is possible to effectively suppress the change over time after the solder paste is produced, and the activation effect of the soldering flux can be improved. It came to.
- a flux component a means of further containing a glucopyranosylamine type nanotube in a resin, a thixotropic agent, an activator, and a solvent was used. And the means of obtaining a solder paste composition was also employ
- a glucopyranosylamine type nanotube as a component of a soldering flux, it is possible to suppress an increase in viscosity over time, but an active agent is included in the nanotube. By this, it has a further viscosity increase inhibitory effect. Furthermore, the heat resistance of the active agent is improved by enclosing the active agent in the nanotube. That is, in the actual operation of joining the electronic component to a printed circuit board or the like, it is possible to suppress a decrease in the activity of the activator contained in the soldering flux due to preheating or main heating during soldering. As a result, it is possible to reduce the amount of activator used for the soldering flux and to use a mild activator.
- the nanotubes used in the present invention are of the glucopyranosylamine type represented by the following general formula (Formula 1), and the blending amount thereof is not particularly limited, but is about 0.01 to 10% by weight in the flux. It was found by knowledge that it is preferable to do this.
- the resin component used in the present invention is not particularly limited as long as it has the effects of the present invention, but a rosin resin or the like is suitable as a typical resin.
- the rosin resin include rosin and derivatives thereof such as modified rosin, but these can also be used in combination. Specific examples include gum rosin, wood rosin, polymerized rosin, phenol-modified rosin and derivatives thereof, and acrylic resins can also be used in combination.
- the resin content is not particularly limited, but it is preferably about 25 to 75% by weight in the soldering flux.
- the activator used in the present invention is not particularly limited. Specifically, as the organic amine hydrohalide, diphenylguanidine hydrobromide, cyclohexylamine hydrobromide, diethylamine hydrochloride, triethanolamine hydrobromide, monoethanolamine hydrogen bromide Acid salts may be employed.
- the organic acid is preferably a dicarboxylic acid, and examples thereof include malonic acid, succinic acid, maleic acid, glutaric acid, suberic acid, adipic acid, and sebacic acid.
- the content of the activator is not particularly limited, but is preferably about 0.01 to 30% by weight in the soldering flux.
- the thixotropic agent used in the present invention is not particularly limited as long as it does not inhibit the effect of the present invention. Specifically, hydrogenated castor oil, fatty acid amides, oxy fatty acids, caster wax and the like can be applied.
- the content of the thixotropic agent is preferably about 0.01 to 15% in the soldering flux as a general content.
- the solder powder used in the present invention is preferably a lead-free solder powder that does not contain a lead component due to the remarkable tendency in recent years, but does not exclude a solder alloy containing lead.
- Sn—Cu—Ni solder alloy or Sn—Ag—Cu solder alloy which is used as the mainstream of lead-free solder alloys, is employed.
- solder powder besides these main elements, Bi, In, Zn, Al, Sb, Au, Pt, Ga, Ge, Co, Fe, P, Si, Mn, Te
- an alloy composition containing one or more additive elements selected from Pd, Pd, etc. as long as it is a Sn—Cu—Ni based solder alloy or a Sn—Ag—Cu based solder alloy It does not depart from the scope of the invention.
- the content of the lead-free solder powder is preferably about 70 to 95% by weight in the solder paste.
- the shape of the solder powder is not particularly limited, such as a spherical shape or an indefinite shape, but a spherical shape is preferable in consideration of uniform dissolution during reflow, and the particle diameter is preferably 0.1 to 100 ⁇ m.
- the solvent used in the present invention is not particularly limited as long as it does not impair the effects of the present invention.
- Specific examples include hexyl carbitol, butyl carbitol, ethylene glycol monobutyl ether and the like.
- the content of the solvent is not particularly limited, but is preferably about 20 to 80% by weight in the soldering flux.
- soldering flux and solder paste of the present invention may contain an appropriate amount of an additive such as an antioxidant within a range not impairing the effects of the present invention.
- the method for producing the soldering flux and solder paste of the present invention is not particularly limited as long as the effects of the present invention are not impaired, and the resin component, activator, thixotropic agent and glucopyra which are effective components of the soldering flux component.
- Nosylamine type nanotubes are uniformly mixed with a solvent to obtain a soldering flux.
- solder powder is mixed with the solder flux and uniformly kneaded to obtain a solder paste.
- the present invention includes a glucopyranosylamine type nanotube in the flux and solder paste composition, thereby suppressing the increase in viscosity over time and the change over time such as “skin burr” and “vostsuki” and excellent wettability. And has a high reliability characteristic effect. Moreover, since it is possible to produce a flux with a high activity effect and an aqueous composition, it is possible to suppress the blending amount of the activator in the soldering flux, and to provide a VOC-free type flux and a VOC-free type solder paste containing the same. Can also be provided.
- differential thermal analysis detects the temperature difference that occurs when a sample and a reference material are heated or cooled in the same way, and when the sample melts or reacts as the temperature changes, It is noted that the temperature difference from the reference material changes.
- acetic acid was used to verify this, but acetic acid is one of the same organic acids as malonic acid used in the flux, and it is a substance that has been used in the flux and is relatively simple. In addition to its chemical structure, it is liquid at room temperature. Therefore, since a stable experiment is possible, taking these conditions into consideration, acetic acid was selected as an example.
- FIG. 2 shows a comparison in weight change between the nanotube inclusion acetic acid and the non-nanotube inclusion acetic acid.
- FIG. 2 shows that the decrease in the weight of the acetic acid treated with nanotube inclusions continued to a temperature exceeding 118 ° C., which is the boiling point of acetic acid, and continued to reach an equilibrium state near 260 ° C. Near equilibrium.
- the weight loss rate of the acetic acid treated by inclusion of nanotubes is about 3 times that in the equilibrium state compared with acetic acid treated by non-inclusion of nanotubes.
- Example 1 and Comparative Example 1 using malonic acid that was pre-inclusion-treated with glucopyranosylamine type nanotubes, which are constituents of the present invention were measured using a differential thermal balance (TG-DTA). Measured under the following conditions, it was confirmed that the heat resistance was improved.
- FIGS. ⁇ Measurement condition Measuring instrument: Rigaku Corporation differential thermal balance (TG-DTA) TG-8120 ⁇ Measurement conditions: Sample weight ⁇ ⁇ ⁇ ⁇ 10mg Temperature rising rate ... 60 ° C / min Maximum temperature: 500 ° C ⁇ Measurement result ⁇ From FIG. 3, the peak of Example 1 shifts to 3 to 5 ° C. higher than that of Comparative Example 1, and from FIG. 4, Example 1 has a higher weight loss start-end temperature than Comparative Example 1, and the nanotube It shows that the heat resistance of the activator is improved by the inclusion action of malonic acid.
- solder paste The components shown in Table 3 and Table 4 were kneaded to prepare Examples 8 to 14 and Comparative Examples 8 to 14.
- the Examples of the present invention have less change in viscosity than the Comparative Examples, and are clearly less particularly in the high temperature range. Moreover, there is no occurrence of “bottle”, and it can be seen that the stability over time is excellent.
- dicarboxylic acids the combination of glutaric acid, malonic acid, sebacic acid, suberic acid and glucopyranosylamine-type nanotubes is combined to increase the viscosity over time and the occurrence of "bottle". Extremely high control.
- Example 1 When the solder spread test was performed on Example 1 and Comparative Example 1 in accordance with JIS-Z-3197, Example 1 was 85.5%, and Comparative Example 1 was 81.3%. Shows a high value in the spread of solder and has excellent solder characteristics.
- soldering flux and solder paste of the present invention are excellent in stability over time, and also have excellent wettability and solder spreading characteristics, and therefore can be widely applied to soldering flux and solder paste.
Abstract
Description
ナノチューブ内に活性剤を包接させることにより、耐熱性が向上することを、示差熱天秤(TG-DTA)を用いて確認した。
〔試料及び調製方法〕
試料として、本発明の構成成分であるグルコピラノシルアミンタイプのナノチューブに酢酸(CH3COOH)を減圧下で包接処理を行いナノチューブ包接酢酸とし、グルコピラノシルアミンタイプのナノチューブと酢酸を常温下で混合したナノチューブと酢酸の混合物の包接及び非包接処理した酢酸を2タイプ準備した。示差熱分析とは、周知のように試料と基準物質を同じように加熱、または冷却したときに生じる温度差を検出するもので、温度変化に伴って試料が融解したり反応した場合には、基準物質との温度差が変化することに着目するものである。本実施例では、これを検証するために酢酸を用いたが、酢酸はフラックスに使用するマロン酸等と同じ有機酸のひとつであり、従来からフラックスに使用されている物質であり、比較的簡単な化学構造であるとともに、常温において液体という性状である。よって、安定した実験が可能であるので、これらの条件を考慮した上で
実施例として酢酸を選択した。
〔耐熱性の向上確認〕
上記試料の示差熱及び重量変化を示差熱天秤(TG-DTA)を用い、下記条件にて測定し、耐熱性が向上することを確認した。
〔測定条件〕
・測定機器:(株)リガク社製示差熱天秤(TG-DTA)TG-8120
・測定条件:試料重量 ・・・・ 10mg
昇温速度 ・・・・ 60℃/min
最高温度 ・・・・ 300℃
〔測定結果〕
ナノチューブ包接処理酢酸とナノチューブ非包接処理酢酸の示差熱の比較を図1に示す。図1より、ナノチューブ包接処理酢酸のピークがナノチューブ非包接酢酸に比べ10℃以上高温にシフトしていることがわかる。次に、ナノチューブ包接処理酢酸とナノチューブ非包接処理酢酸の重量変化の比較を図2に示す。図2より、ナノチューブ包接処理酢酸の重量減少が酢酸の沸点である118℃を超える温度まで続き、その後260℃付近まで平衡状態が続くのに対してナノチューブ非包摂処理酢酸の重量減少は90℃付近で平衡状態となっている。また、重量減少率もナノチューブ包接処理酢酸はナノチューブ非包接処理酢酸と比べ平衡状態で約3倍になっている。以上の示差熱及び重量変化の結果は、本発明の構成成分であるグルコピラノシルアミンタイプのナノチューブの酢酸が包接されていることを証明している。
〔測定条件〕
・測定機器:(株)リガク社製示差熱天秤(TG-DTA)TG-8120
・測定条件:試料重量 ・・・・ 10mg
昇温速度 ・・・・ 60℃/min
最高温度 ・・・・ 500℃
〔測定結果〕
図3より、実施例1は比較例1に比べてピークが3℃~5℃高温にシフトし、図4より、実施例1は比較例1に比べて重量減少開始-終了温度が高く、ナノチューブによるマロン酸の包接作用によって、活性剤の耐熱性が向上していることを示している。
表1及び表2に示す成分を下記方法にて調製し、実施例1~実施例7及び比較例1~比較例7とした。
〔製法〕
変性ロジン、カスターワックス、活性剤、ヘキシルジグリコールを均一になるまで加熱混合する。その後、グルコピラノシルアミンタイプのナノチューブを加え、更に均一になるまで混合する。
表3及び表4に示す成分を混錬し、実施例8~実施例14及び比較例8~比較例14を調製した。
なお、はんだ粉末は、球状の粒径範囲が10~40μmで、Sn-0.7Cu-0.05Niの合金組成のものを使用した。
経時安定性の評価については、「粘度変化」については、各試料調製後25℃にて1時間静置後にマルコム社製スパイラル式粘度計(商品名:PCU-205)を用い回転数10rpmの条件にて測定後、40℃の恒温器に投入して168時間後に同様の条件にて粘度を測定して評価した。「ボソツキ」についても、同様に40℃の恒温器投入前後の状態を目視にて確認して評価を行った。
評価基準は、表8に示す基準にて行った。
評価としては、試験片として銅版(25×50×0.5mm)を用い、加熱条件をプレヒート無,本加熱:250℃-30secの条件にて行い、評価基準は表8に示す基準にて行った。
そして、ジカルボン酸の中でも特に、グルタル酸、マロン酸、セバシン酸、スベリン酸とグルコピラノシルアミンタイプのナノチューブを組み合わせて配合することにより、経時での粘度上昇や「ボソツキ」の発生が相乗的に極めて高く抑制される。
Claims (9)
- 樹脂、チキソ剤、活性剤、溶剤及びグルコピラノシルアミンタイプのナノチューブを含有することを特徴とするはんだ付け用フラックス。
- ナノチューブは、0.01~10重量%含有する請求項1記載のはんだ付け用フラックス。
- 請求項1記載のはんだ付け用フラックスに、はんだ粉末を含有させたことを特徴とするはんだペースト組成物。
- はんだ粉末は鉛、又は鉛合金を含まない請求項2記載のはんだペースト組成物。
- はんだ粉末は、Sn-Cu-Niを主成分とする請求項3記載のはんだペースト組成物。
- はんだ粉末は、Sn-Ag-Cuを主成分とする請求項3記載のはんだペースト組成物。
- はんだペースト組成物中、はんだ粉末が70~95重量%含まれる請求項2~6のいずれか1記載のはんだペースト組成物。
- はんだ粉末の粒径は、0.1~100μmである請求項2~7のいずれか1記載のはんだペースト組成物。
- はんだ付け用フラックスに含有する活性剤は、ジカルボン酸である請求項1~8のいずれか1記載のはんだ付け用フラックス又ははんだペースト組成物。
Priority Applications (3)
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CN200980139591.8A CN102170994B (zh) | 2008-10-02 | 2009-09-25 | 助熔剂组合物以及焊膏组合物 |
JP2010531827A JP5481753B2 (ja) | 2008-10-02 | 2009-09-25 | フラックス組成物及びはんだペースト組成物 |
US13/121,734 US8652269B2 (en) | 2008-10-02 | 2009-09-25 | Flux composition and soldering paste composition |
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JP2008257470 | 2008-10-02 | ||
JP2008-257470 | 2008-10-02 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2015127060A (ja) * | 2013-12-27 | 2015-07-09 | 株式会社日本スペリア社 | はんだ用フラックス及びはんだ組成物 |
JP2017209734A (ja) * | 2017-09-11 | 2017-11-30 | 株式会社日本スペリア社 | はんだ用フラックス及びはんだ組成物 |
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JP6355092B1 (ja) * | 2017-05-11 | 2018-07-11 | パナソニックIpマネジメント株式会社 | はんだ合金およびそれを用いた接合構造体 |
CN116419816B (zh) * | 2020-11-18 | 2024-04-30 | 千住金属工业株式会社 | 助焊剂及焊膏 |
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JP2782259B2 (ja) | 1990-01-18 | 1998-07-30 | 千住金属工業株式会社 | クリームはんだ |
JP3155778B2 (ja) | 1991-08-09 | 2001-04-16 | 山栄化学株式会社 | クリームはんだ |
JPH06234094A (ja) | 1993-02-08 | 1994-08-23 | Senju Metal Ind Co Ltd | ソルダーペースト |
JP3664401B2 (ja) * | 2003-01-22 | 2005-06-29 | 独立行政法人科学技術振興機構 | N−グリコシド型糖脂質及びこれから成る中空繊維状有機ナノチューブ |
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2009
- 2009-09-25 JP JP2010531827A patent/JP5481753B2/ja not_active Expired - Fee Related
- 2009-09-25 US US13/121,734 patent/US8652269B2/en not_active Expired - Fee Related
- 2009-09-25 WO PCT/JP2009/066615 patent/WO2010038668A1/ja active Application Filing
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Patent Citations (3)
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JP2003260589A (ja) * | 2002-03-07 | 2003-09-16 | Tokyo Daiichi Shoko:Kk | ソルダペースト用フラックス及びソルダペースト |
JP2006110580A (ja) * | 2004-10-13 | 2006-04-27 | Asahi Kasei Chemicals Corp | ソルダペースト用フラックス及びソルダペースト |
WO2007145158A1 (ja) * | 2006-06-14 | 2007-12-21 | National Institute Of Advanced Industrial Science And Technology | 中空繊維状有機ナノチューブ及びその製造方法 |
Cited By (2)
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JP2015127060A (ja) * | 2013-12-27 | 2015-07-09 | 株式会社日本スペリア社 | はんだ用フラックス及びはんだ組成物 |
JP2017209734A (ja) * | 2017-09-11 | 2017-11-30 | 株式会社日本スペリア社 | はんだ用フラックス及びはんだ組成物 |
Also Published As
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US20110220247A1 (en) | 2011-09-15 |
US8652269B2 (en) | 2014-02-18 |
JPWO2010038668A1 (ja) | 2012-03-01 |
JP5481753B2 (ja) | 2014-04-23 |
CN102170994A (zh) | 2011-08-31 |
CN102170994B (zh) | 2014-04-30 |
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