WO2009150639A1 - An insulating panel - Google Patents
An insulating panel Download PDFInfo
- Publication number
- WO2009150639A1 WO2009150639A1 PCT/IE2009/000034 IE2009000034W WO2009150639A1 WO 2009150639 A1 WO2009150639 A1 WO 2009150639A1 IE 2009000034 W IE2009000034 W IE 2009000034W WO 2009150639 A1 WO2009150639 A1 WO 2009150639A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- panel
- composite panel
- solar collector
- sheet
- composite
- Prior art date
Links
- 239000006260 foam Substances 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004417 polycarbonate Substances 0.000 claims abstract description 9
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229920000582 polyisocyanurate Polymers 0.000 claims abstract description 4
- 239000011495 polyisocyanurate Substances 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 230000004888 barrier function Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000006261 foam material Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000005253 cladding Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000008258 liquid foam Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
- E04D13/1606—Insulation of the roof covering characterised by its integration in the roof structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/355—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material the insulating layers of adjacent slabs having cooperating edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/358—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation with at least one of the layers being offset with respect to another layer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/69—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of shingles or tiles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S2025/601—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by bonding, e.g. by using adhesives
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S80/60—Thermal insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- This invention is directed towards providing an improved insulating panel which will address this issue.
- a composite panel comprising an upper sheet, a lower sheet and an insulating body between the upper sheet and the lovter sheet wherein the upper sheet is of a translucent material and a solar collector is provided between the upper sheet and the insulation body.
- the solar collector comprises a flexible material.
- the solar collector may extend substantially the width of the panel or the solar collector may extend in strips.
- the strips may extend transversely across the panel. Alternatively or additionally the strips extend longitudinally along the panel.
- the outer sheet comprises raised portions.
- the solar collector may extend into the raised portions.
- the solar collector does not extend into the raised portions.
- the solar collector is mounted to the inner face of the upper sheet.
- the solar collector is adhesively bonded to the inner face of the upper sheet.
- the adhesive is preferably translucent.
- the adhesive may be provided over substantially all of the inner face of the upper sheet to which the solar collector is applied.
- the barrier may comprise a film.
- the first sheet comprises a polycarbonate material.
- the outer sheet comprises a plurality of longitudinally raised projections.
- the raised projections may comprise raised crowns.
- the raised projections may be of generally trapezoidal form and extend longitudinally along the length of the panel.
- the raised projections comprise a side underlap projection and a side overlap projection for jointing adjacent like panels.
- the second sheet comprises a steel material.
- the insulating body may comprise a foam such as a polyisocyanurate foam . , or a phenolic foam.
- the panel may be a roof panel, a wall panel, and/or a floor panel.
- Fig. 1 is a perspective, partially cross sectional view of an insulating panel of the invention
- Fig. 2 is a cross sectional view of a detail of the panel of Fig. 1:
- Fig. 3 is an exploded view of the panel
- Fig. 4 is an exploded view of another panel of the invention.
- Fig. 5 is an illustration of a detail of the panel of Fig. 4.
- an insulating panel 1 comprising a translucent first or outer sheet 2, a second or inner sheet 4 with an insulating body, in this case an insulating foam 5 therebetween.
- the foam may. for example be a polyisocyanurate foam or a phenolic foam.
- the panel 1 is a roof panel 1 comprising a profiled external sheet 2 of a plastics material.
- the sheet 2 may comprise a polycarbonate material which is relatively strong and durable.
- the profile in this case comprises a plurality of projections, in this case raised crowns 3.
- the crowns 3 in this case are of generally trapezoidal form and extend longitudinally along the length of the panel.
- adjacent like panels are overlapped by overlapping the overlap crown 31 of one panel with the underlap crown of an adjacent panel.
- the panels typically have end underlap and overlap features for end lapping of adjacent like panels.
- the inner metal liner sheet 4 may be of painted galvanised steel.
- a solar collector 10 in the form of a flexible photovoltaic material is provided between upper sheet 2 and the insulation body. The solar collector may extend into the crowns [Figs. 1 to 3] or may be laid in strips 20 [Figs. 4, 5] along and/or across the sheet 2.
- the solar collector 10 is preferably flexible to follow at least part of the profile of the upper sheet 2.
- the panel of the invention has an integrated solar collector 10 to extract solar energy.
- the solar collector is protected by the polycarbonate top sheet 2.
- the polycarbonate external sheet 2 provides structural integrity to the panel whilst protecting the photovoltaic solar collector 10 during transportation as well as during installation and in use.
- the photovoltaic roofing panels of the invention may be connected to an electrical system using known technologies.
- the composite panels of the invention may be manufactured on a continuous production line by leading the outer sheet 2 along a fiat bed with the recesses defined by the crowns 3 facing upwards.
- the solar collector 10 is then laid on the inside face of the polycarbonate sheet 2.
- the profiled polycarbonate sheet 2 with the solar collector 10 in situ is led to a lay-down area at which liquid foam reactants are spread across the sheet 2 using a lay-down poker or the like.
- a barrier in the form of a film or the like can be applied over the solar collector 10 prior to foam lay down.
- the backing sheet 3 is applied over the foam and the sandwich thus formed is then led through an oven and subsequently cut to length.
- the manufacturing technology is described in our UK - A - 2227712, UK - A - 2257086, and UK - A - 232564O 5 the entire contents of which are herein incorporated by reference.
- the solar collector 10 may be adhesively bonded to the inner face of the exposed polycarbonate sheet 2.
- the adhesive is preferably translucent to maximise solar penetration.
- the adhesive may be applied fully or partially at the interface between the top sheet 2 and the solar collector 10.
- the adhesive may be applied to the inner face of the upper sheet during manufacture to ensure that the solar collector 10 is positively located.
- the adhesive may be discontinuous, for example in strips or spots to maximise solar penetration.
- a backing barrier may be provided between the underside of the solar collector 20 and the insulating foam 5.
- the barrier may, for example be in the form of a film or the like to at least partially isolate the solar collector 20 from the foam and thereby minimum heating effects caused by the foam during manufacture.
- the barrier may be pre-applied to the face of the solar collector 20 which is exposed to the insulating foam 5.
- the invention may be applied to a wide range of panels including roof panels, wall panels, and/or floor panels. Maximum solar efficiency is however generally achieved by covering a building with roof panels of the invention.
- the panels may be used to construct part of or all of the building envelope including part or all of one or more of the roof, walls and floor.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Building Environments (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Abstract
An insulating panel (1) comprises a profiled translucent first sheet (2), a second sheet (4) with an insulating body, in this case an insulating foam (5) therebetween. The foam may be a polyisocyanurate foam or a phenolic foam. The sheet (2) is of a polycarbonate material which is relatively strong and durable. A solar collector (10) in the form of a flexible photovoltaic material is provided between -upper sheet (2) and the insulation body. The solar collector may extend into the upper sheet profiles (3) or may be laid in strips (20) along and/or across the sheet (2). The solar collector is protected by the top sheet.
Description
"'An insulating panel'"
Introduction
With increasing energy costs there is a need for a more efficient system for cladding a building.
This invention is directed towards providing an improved insulating panel which will address this issue.
Statements of Invention
According to the invention there is provided a composite panel comprising an upper sheet, a lower sheet and an insulating body between the upper sheet and the lovter sheet wherein the upper sheet is of a translucent material and a solar collector is provided between the upper sheet and the insulation body.
In one embodiment the solar collector comprises a flexible material.
The solar collector may extend substantially the width of the panel or the solar collector may extend in strips.
The strips may extend transversely across the panel. Alternatively or additionally the strips extend longitudinally along the panel.
In one embodiment the outer sheet comprises raised portions. In this case the solar collector may extend into the raised portions. Alternatively the solar collector does not extend into the raised portions.
In one embodiment the solar collector is mounted to the inner face of the upper sheet.
In one embodiment the solar collector is adhesively bonded to the inner face of the upper sheet. The adhesive is preferably translucent. The adhesive may be provided over substantially all of the inner face of the upper sheet to which the solar collector is applied.
In one case there is a barrier between the solar collector and the insulating body. The barrier may comprise a film.
In a preferred embodiment the first sheet comprises a polycarbonate material.
In one embodiment the outer sheet comprises a plurality of longitudinally raised projections. The raised projections may comprise raised crowns. The raised projections may be of generally trapezoidal form and extend longitudinally along the length of the panel.
In one case the raised projections comprise a side underlap projection and a side overlap projection for jointing adjacent like panels.
In one case the second sheet comprises a steel material.
The insulating body may comprise a foam such as a polyisocyanurate foam., or a phenolic foam.
The panel may be a roof panel, a wall panel, and/or a floor panel.
Brief Description of the Drawings
The invention will be more clearly understood from the following description thereof given by way of example only, in which: -
Fig. 1 is a perspective, partially cross sectional view of an insulating panel of the invention;
Fig. 2 is a cross sectional view of a detail of the panel of Fig. 1:
Fig. 3 is an exploded view of the panel;
Fig. 4 is an exploded view of another panel of the invention; and
Fig. 5 is an illustration of a detail of the panel of Fig. 4.
Detailed Description
Referring to the drawings and initially to Figs. 1 to 3 thereof there is illustrated an insulating panel 1 according to the invention comprising a translucent first or outer sheet 2, a second or inner sheet 4 with an insulating body, in this case an insulating foam 5 therebetween. The foam may. for example be a polyisocyanurate foam or a phenolic foam. In this case the panel 1 is a roof panel 1 comprising a profiled external sheet 2 of a plastics material. The sheet 2 may comprise a polycarbonate material which is relatively strong and durable. The profile in this case comprises a plurality of projections, in this case raised crowns 3. The crowns 3 in this case are of generally trapezoidal form and extend longitudinally along the length of the panel. There is a side underlap projection or crown 30 on one side of the upper sheet 2 and a side overlap projection or crown 31 on the opposite side of the panel. In use, adjacent like panels are overlapped by overlapping the overlap crown 31 of one panel with the underlap crown of an adjacent panel. Similarly, the panels typically have end underlap and overlap features for end lapping of adjacent like panels. The inner metal liner sheet 4 may be of painted galvanised steel. A solar collector 10 in the form of a flexible photovoltaic material is provided between upper sheet 2 and the insulation body. The solar collector may extend into the crowns [Figs. 1 to 3] or may be laid in strips 20 [Figs. 4, 5] along and/or across the sheet 2. The solar collector 10 is preferably flexible to follow at least part of the profile of the upper sheet 2.
The panel of the invention has an integrated solar collector 10 to extract solar energy. The solar collector is protected by the polycarbonate top sheet 2. The polycarbonate external sheet 2 provides structural integrity to the panel whilst protecting the photovoltaic solar collector 10 during transportation as well as during installation and in use.
The photovoltaic roofing panels of the invention may be connected to an electrical system using known technologies.
The composite panels of the invention may be manufactured on a continuous production line by leading the outer sheet 2 along a fiat bed with the recesses defined by the crowns 3 facing upwards. The solar collector 10 is then laid on the inside face of the polycarbonate sheet 2. The profiled polycarbonate sheet 2 with the solar collector 10 in situ is led to a lay-down area at which liquid foam reactants are spread across the sheet 2 using a lay-down poker or the like. If necessary, a barrier in the form of a film or the like can be applied over the solar collector 10 prior to foam lay down. As the foam rises the backing sheet 3 is applied over the foam and the sandwich thus formed is then led through an oven and subsequently cut to length. The manufacturing technology is described in our UK - A - 2227712, UK - A - 2257086, and UK - A - 232564O5 the entire contents of which are herein incorporated by reference.
The solar collector 10 may be adhesively bonded to the inner face of the exposed polycarbonate sheet 2. The adhesive is preferably translucent to maximise solar penetration. The adhesive may be applied fully or partially at the interface between the top sheet 2 and the solar collector 10. The adhesive may be applied to the inner face of the upper sheet during manufacture to ensure that the solar collector 10 is positively located. The adhesive may be discontinuous, for example in strips or spots to maximise solar penetration. In some cases a backing barrier may be provided between the underside of the solar collector 20 and the insulating foam 5. The barrier may, for example be in the form of a film or the like to at least partially isolate the solar collector 20 from the foam and thereby minimum heating effects caused by the foam during manufacture. The barrier
may be pre-applied to the face of the solar collector 20 which is exposed to the insulating foam 5.
It will be appreciated that the invention may be applied to a wide range of panels including roof panels, wall panels, and/or floor panels. Maximum solar efficiency is however generally achieved by covering a building with roof panels of the invention.
The panels may be used to construct part of or all of the building envelope including part or all of one or more of the roof, walls and floor.
Many variations on the embodiments described will be readily apparent. Accordingly the invention is not limited to the embodiments hereinbefore described which may be varied in detail.
Claims
1. A composite insulating panel comprising an upper sheet, a lower sheet and an insulating body between the upper sheet and the lower sheet- wherein the upper sheet is of a translucent material and a solar collector is provided between the upper sheet and the insulation body.
2. A composite panel as claimed in claim 1 wherein the solar collector comprises a flexible material.
3. A composite panel as claimed in claim 1 or 2 wherein the solar collector extends substantially the width of the panel.
4. A composite panel as claimed in claim 1 or 2 wherein the solar collector extends in strips.
5. A composite panel as claimed in claim 4 wherein the strips extend transversely across the panel.
6. A composite panel as claimed in claim 4 or 5 wherein the strips extend- longitudinally along the panel.
7. A composite panel as claimed in any of claims 1 to 6 wherein the outer sheet comprises raised portions.
8. A composite panel as claimed in claim 7 wherein the solar collector extends into the raised portions.
9. A composite panel as claimed in claim 7 wherein the solar collector does not extend into the raised portions.
10. A composite panel as claimed in any of claims 1 to 9 wherein the solar collector is mounted to the inner face of the upper sheet.
11. A composite panel as claimed in claim 10 wherein the solar collector is adhesively bonded to the inner face of the upper sheet.
12. A composite panel as claimed in claim 11 wherein the adhesive is translucent.
13. A composite panel as claimed in claim 1 1 or 12 wherein the adhesive is provided over substantially all of the inner face of the upper sheet to which the solar collector is applied.
14. A composite panel as claimed in any preceding claim comprising a barrier between the solar collector and the insulating body.
15. A composite panel as claimed in claim 14 wherein the barrier comprises a film.
16. A composite panel as claimed in any of claims 1 to 15 wherein the first sheet comprises a polycarbonate material.
17. A panel as claimed in any of claims 1 to 16 wherein the outei sheet comprises a plurality of longitudinally raised projections.
18. A panel as claimed in claim 17 wherein the raised projections comprise raised crowns.
19. A panel as claimed in claim 17 or 18 wherein the raised projections are of generally trapezoidal form and extend longitudinally along the length of the panel.
20. A panel as claimed in any of claims 17 to 19 wherein the raised projections comprise a side υnderlap projection and a side overlap projection for jointing adjacent like panels.
21. A composite panel as claimed in any of claims 1 to 20 wherein the second sheet comprises a steel material.
22. A composite panel as claimed in any of claims 1 to 21 wherein insulating body comprises a foam.
23. A composite panel as claimed in claim 22 wherein the foam comprises a polyisocyanurate foam material.
24. A composite panel as claimed in claim 22 wherein the foam comprises a phenolic foam material.
25. A composite panel as claimed in any of claims 1 to 24 wherein the panel comprises a roof panel.
26. A composite panel substantially as hereinbefore described with reference to the drawings.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IE20080481 | 2008-06-11 | ||
IE2008/0481 | 2008-06-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009150639A1 true WO2009150639A1 (en) | 2009-12-17 |
Family
ID=40937219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IE2009/000034 WO2009150639A1 (en) | 2008-06-11 | 2009-06-10 | An insulating panel |
Country Status (3)
Country | Link |
---|---|
GB (1) | GB2460762B (en) |
IE (1) | IE20090454A1 (en) |
WO (1) | WO2009150639A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012120489A1 (en) * | 2011-03-08 | 2012-09-13 | Kingspan Research And Developments Limited | A composite insulating panel |
CN104121709A (en) * | 2014-07-29 | 2014-10-29 | 西安交通大学 | Solar heat collector with film hole structure |
CN105442743A (en) * | 2015-11-10 | 2016-03-30 | 无锡阿炯创意科技有限公司 | Portable environment-friendly household bearing wallboard |
WO2019102419A1 (en) * | 2017-11-23 | 2019-05-31 | Westhill Innovation Inc. | Laminate structural panel for vehicle with integrated solar power generation |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IE20100368A1 (en) * | 2009-06-10 | 2011-03-16 | Kingspan Res And Dev Ltd | A panel |
AU2010316644B2 (en) * | 2009-11-05 | 2014-11-27 | Kingspan Research And Developments Limited | A composite insulating panel |
AU2012215017B2 (en) | 2011-02-09 | 2016-05-05 | Kingspan Research And Developments Limited | A composite insulation panel |
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EP2925940B1 (en) * | 2012-12-03 | 2017-06-28 | Kingspan Holdings (IRL) Limited | A composite insulating panel |
CN103410279B (en) * | 2013-08-22 | 2016-05-04 | 烟台斯坦普精工建设有限公司 | A kind of insulation photovoltaic tile and preparation method thereof |
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Also Published As
Publication number | Publication date |
---|---|
GB2460762A (en) | 2009-12-16 |
GB2460762B (en) | 2013-01-02 |
GB0910023D0 (en) | 2009-07-22 |
IE20090454A1 (en) | 2009-12-23 |
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