WO2009110557A1 - アゾ顔料組成物、アゾ顔料組成物の製造方法、アゾ顔料組成物を含む分散物、着色組成物及びインクジェット記録用インク - Google Patents
アゾ顔料組成物、アゾ顔料組成物の製造方法、アゾ顔料組成物を含む分散物、着色組成物及びインクジェット記録用インク Download PDFInfo
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- WO2009110557A1 WO2009110557A1 PCT/JP2009/054180 JP2009054180W WO2009110557A1 WO 2009110557 A1 WO2009110557 A1 WO 2009110557A1 JP 2009054180 W JP2009054180 W JP 2009054180W WO 2009110557 A1 WO2009110557 A1 WO 2009110557A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B33/00—Disazo and polyazo dyes of the types A->K<-B, A->B->K<-C, or the like, prepared by diazotising and coupling
- C09B33/02—Disazo dyes
- C09B33/12—Disazo dyes in which the coupling component is a heterocyclic compound
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D403/00—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00
- C07D403/14—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing three or more hetero rings
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0025—Crystal modifications; Special X-ray patterns
- C09B67/0028—Crystal modifications; Special X-ray patterns of azo compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/322—Pigment inks
Definitions
- the present invention relates to an azo pigment composition, a method for producing the azo pigment composition, a dispersion containing the azo pigment composition, a colored composition, and an ink for inkjet recording.
- a material for forming a color image has been mainly used as an image recording material, and specifically, an ink jet recording material, a thermal transfer recording material, an electrophotographic recording material, a transfer halogen. Silver halide photosensitive materials, printing inks, recording pens, and the like are actively used. Further, a color filter is used for recording and reproducing a color image on an image pickup device such as a CCD in a photographing apparatus and on an LCD or PDP in a display. In these color image recording materials and color filters, three primary colors (dyes and pigments) of the so-called additive color mixing method and subtractive color mixing method are used to display or record full color images. In fact, there is no fast-acting dye that has absorption characteristics that can realize the above-mentioned conditions and can withstand various use conditions and environmental conditions, and improvement is strongly desired.
- the dyes and pigments used in each of the above applications must have the following properties in common. That is, it has preferable absorption characteristics in terms of color reproducibility, fastness under environmental conditions to be used, for example, light resistance, heat resistance, good resistance to oxidizing gases such as ozone, and the like.
- the pigment when the pigment is a pigment, it is substantially insoluble in water and organic solvents and has good chemical fastness, and even when used as particles, the preferred absorption characteristics in the molecular dispersion state are impaired. It is also necessary to have properties such as absence. The required characteristics can be controlled by the strength of intermolecular interaction, but it is difficult to achieve both because they are in a trade-off relationship.
- the pigment in addition to having a particle size and a particle shape necessary for expressing the desired transparency, fastness under the environmental conditions used, such as light resistance, heat resistance, Good resistance to oxidative gases such as ozone, and other chemical fastness to organic solvents and sulfurous acid gas. Disperse even fine particles in the medium used, and stable dispersion. , Etc. are also required.
- pigments that have a good hue, have high coloring power among light, wet heat, and active gases in the environment, and are fast to light.
- the required performance for pigments is more diverse than dyes that require performance as pigment molecules, and not only the performance as pigment molecules, but also the above requirements as solids (fine particle dispersions) as aggregates of pigment molecules All performance needs to be satisfied.
- the group of compounds that can be used as pigments is extremely limited compared to dyes, and even if high-performance dyes are derived into pigments, there are only a few that can satisfy the required performance as fine particle dispersions. It cannot be developed. This is confirmed by the fact that the number of pigments registered in the color index is less than 1/10 of the number of dyes.
- Azo pigments are widely used in printing inks, ink-jet inks, electrophotographic materials and the like because they are excellent in hue and coloring power, which are color characteristics.
- the most typically used azo pigments are yellow diarylide pigments and red naphthol azo pigments.
- diarylide pigments include C.I. I. Pigment Yellow 12, 13 and 17 and the like.
- naphthol azo pigments include C.I. I. Pigment Red 208, 242 and the like.
- these pigments are extremely inferior in fastness, particularly light resistance, and are therefore not suitable for long-term storage of printed matter because the pigment is decomposed and faded when the printed matter is exposed to light.
- Patent Documents 1 to 4 azo pigments having improved fastness by increasing the molecular weight or introducing a group having a strong intermolecular interaction are also disclosed (for example, Patent Documents 1 to 4). 3).
- the pigment described in Patent Document 1 has improved light resistance, but is still insufficient.
- the pigment described in Patent Documents 2 and 3 has a green hue. There was a drawback that coloring power was lowered by taste and color characteristics were inferior.
- Patent Documents 4 to 5 disclose dyes having an absorption characteristic excellent in color reproducibility and sufficient fastness. However, since all of the specific compounds described in the patent document are dissolved in water or an organic solvent, the chemical fastness is not sufficient.
- azo dyes since azo dyes often have various visible light absorptions, they have been used as dyes in various fields. For example, it has come to be used in various fields such as coloring of synthetic resins, printing inks, dyes for sublimation thermal transfer materials, inkjet inks, and color filter dyes.
- An absorption spectrum is a large performance required for an azo dye as a dye.
- the hue of the pigment greatly affects the color and texture of an object colored by the pigment, and has a great effect on vision. Therefore, research on the absorption spectrum of dyes has been conducted for a long time.
- Conventionally known azo dyes having a nitrogen-containing 5-membered ring as an azo component are also disclosed in Patent Documents 6 and 7.
- organic pigments are polymorphic and such pigments are known to take two or more crystalline forms despite having the same chemical composition.
- Some organic pigments such as azo pigments, can obtain finely sized particles by selecting appropriate reaction conditions during synthesis, such as copper phthalocyanine green pigments during synthesis.
- the very fine and agglomerated particles that are produced are pigmented by particle growth and sizing in the subsequent process, such as copper phthalocyanine blue pigment, coarse and irregular particles that are produced during synthesis are refined in the subsequent process, Some pigments are made by sizing.
- a diketopyrrolopyrrole pigment is generally synthesized by reacting an oxalic acid diester and an aromatic nitrile in an organic solvent (see, for example, Patent Document 8).
- the crude diketopyrrolopyrrole pigment is made into a form suitable for use by heat treatment in water or an organic solvent and then powdering such as wet milling (see, for example, Patent Document 9).
- ⁇ -type and ⁇ -type crystal forms are known (see, for example, Patent Document 10).
- C.I. which is an azo pigment.
- I. Pigment Yellow 181 has several known crystal forms (see, for example, Patent Document 11).
- JP-A-56-38354 US Pat. No. 2,936,306 Japanese Patent Laid-Open No. 11-1000051 JP 2005-213357 A Japanese Patent Laid-Open No. 2003-246942 JP-A-55-161856 JP 2002-371214 A JP 58-210084 A Japanese Patent Laid-Open No. 5-222314 JP-A-8-48908 US Published Patent No. 2008/058531
- the present invention relates to an azo pigment which is a crystal form of a bisazo pigment in which a pyrazole ring having a specific substituent is connected to a dye nucleus composed of an azo group and another pyrazole ring having a different substituent through a pyrimidine ring, or Regarding the azo pigment composition containing a tautomer, its excellent stability and production method have not been known so far.
- the object of the present invention is to provide an azo pigment composition having extremely good hue and light fastness, and having excellent coloring power (color density), and it is preferable that X is characteristic in a different position.
- An object of the present invention is to provide an azo pigment composition containing an azo pigment having a line diffraction peak and a tautomer thereof. Furthermore, this invention aims at providing the coloring composition containing this azo pigment composition.
- An object of the present invention is to provide a method for producing an azo pigment composition that can be produced with high reproducibility and high efficiency while controlling specific structural isomerism and crystal polymorphism. Furthermore, it aims at providing the coloring composition containing the dispersion of this azo pigment composition, and the ink for inkjet recording.
- an azo pigment composition having a characteristic X-ray diffraction peak at a specific position or an azo pigment composition containing a tautomer thereof has dispersibility and dispersion stability. was found to be very good and to have excellent hue and tinting strength. It has also been found that a dispersion in which an azo pigment composition is dispersed and a colored composition can produce an ink for ink jet recording having an excellent hue and coloring power. Furthermore, the inventors have found a method for producing an azo pigment composition capable of producing an azo pigment composition with high reproducibility and high efficiency while controlling specific structural isomerism and crystal polymorphism, and have completed the present invention.
- the Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction is expressed by the following formula (1) having characteristic X-ray diffraction peaks at 7.6 °, 25.6 °, and 27.7 °.
- An azo pigment composition comprising at least one azo pigment or tautomer.
- the composition has a crystal form having X-ray diffraction peaks characteristic of Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 7.0 °, 26.4 °, and 27.3 °.
- the composition has a crystal form having a characteristic X-ray diffraction peak at a Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 6.4 °, 26.4 °, and 27.2 °.
- the azo pigment composition according to any one of [1] to [4], wherein the azo pigment or tautomer represented by the formula (1) is contained in at least 0 to 50% by mass object.
- the Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction have characteristic X-ray diffraction peaks at 6.4 °, 26.4 °, and 27.2 °.
- the azo pigment composition according to [5] which contains at least 0 to 20% by mass of the azo pigment or tautomer represented.
- [7] The crystal form having the characteristic X-ray diffraction peaks at the Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 6.4 °, 26.4 °, 27.2 °
- the azo pigment composition according to [5] or [6] which contains at least 0 to 10% by mass of the azo pigment or tautomer represented.
- the method includes the step of subjecting a diazonium salt derived from a heterocyclic amine represented by the following formula (2) and a compound represented by the following formula (3) to an azo coupling reaction, the following formula (1)
- a diazonium salt derived from a heterocyclic amine represented by the following formula (2) and a compound represented by the following formula (3) to an azo coupling reaction, the following formula (1)
- a process for producing an azo pigment composition comprising at least one azo pigment or tautomer represented by the formula:
- [1] A colored composition comprising the azo pigment composition according to any one of [7] and [10] as a colorant.
- [14] [1] An ink for ink jet recording comprising the azo pigment composition according to any one of [7] and [10] as a colorant.
- an azo pigment having excellent color characteristics such as coloring power and hue, and excellent dispersibility and dispersion stability is provided.
- a pigment dispersion having excellent color characteristics, dispersibility and dispersion stability can be obtained.
- the pigment dispersion is a color product excellent in light fastness, for example, a printing ink such as an inkjet, a color toner for electrophotography, a color filter used in an image pickup device such as a display such as an LCD or PDP, or a CCD, It can be used for paints, colored plastics, etc.
- FIG. 2 is an X-ray diffraction pattern of an ⁇ -type crystal form azo pigment composition 1 synthesized according to Synthesis Example 1.
- FIG. 6 is an X-ray diffraction pattern of a ⁇ -type crystal form azo pigment composition 2 synthesized according to Synthesis Example 2.
- FIG. 6 is an X-ray diffraction pattern of a ⁇ -type crystal form azo pigment composition 3 synthesized according to Synthesis Example 3.
- FIG. 2 is an X-ray diffraction pattern of an azo pigment composition 4 synthesized according to Example 1.
- the azo pigment composition of the present invention is a crystal having X-ray diffraction peaks characteristic of Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 7.6 °, 25.6 °, and 27.7 °. It contains at least one azo pigment or tautomer represented by the following formula (1).
- the following formula having characteristic X-ray diffraction peaks at Bragg angles (2 ⁇ ⁇ 0.2 °) of 7.6 °, 25.6 °, and 27.7 ° in CuK ⁇ characteristic X-ray diffraction will be described below.
- the azo pigment represented by 1) is referred to as an ⁇ -type crystal form azo pigment.
- the Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction have characteristic X-ray diffraction peaks at 7.0 °, 26.4 °, and 27.3 °, respectively.
- the azo pigment represented by the formula (1) is referred to as a ⁇ -type crystal form azo pigment.
- the Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction have characteristic X-ray diffraction peaks at 6.4 °, 26.4 °, and 27.2 °, respectively.
- the azo pigment represented by the formula (1) is referred to as a ⁇ -type crystal form azo pigment.
- Examples of the method for measuring the content of an azo pigment composition containing a ⁇ -type crystal form azo pigment in a crystal form azo pigment include, for example, standard ⁇ -type crystal form, ⁇ -type crystal form, and ⁇ -type crystal form From the measurement result of X-ray diffraction using a sample in which the azo pigment of any of the above ratios was mixed arbitrarily, the peak at 7.6 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction It can be easily calculated from the intensity ratio for the peak at 7.0 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °) and the peak at 6.4 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °).
- the X-ray diffraction measurement of the present invention was performed with a powder X-ray diffraction measurement device RINT2500 (manufactured by Rigaku Corporation) in accordance with Japanese Industrial Standard JISK0131 (general rules for X-ray diffraction analysis).
- the ⁇ -type crystal form azo pigment or the means for obtaining the azo pigment composition containing the ⁇ -type crystal form azo pigment includes a diazonium salt derived from the heterocyclic amine represented by the above formula (2),
- species, pH value, reaction temperature, reaction time, etc.) of the process of carrying out an azo coupling reaction with the compound represented by the said Formula (3) is mentioned.
- the azo pigment obtained in the above step can be easily obtained under the conditions (solvent type, pH value, reaction temperature, reaction time, etc.) when further treating in the subsequent step.
- the azo pigment composition of the present invention may be prepared by separately producing an ⁇ -type crystal form azo pigment, a ⁇ -type crystal form azo pigment, or a ⁇ -type crystal form azo pigment, and arbitrarily mixing them in a preferred content ratio.
- an azo pigment composition having a preferable mixing composition ratio may be produced and used directly by producing the azo pigment composition by controlling the reaction conditions described above.
- the ⁇ -type crystal form azo pigment has a crystal form having a characteristic X-ray diffraction peak at a Bragg angle (2 ⁇ ⁇ 0.2 °) of 7.6 ° and 25.6 ° in CuK ⁇ characteristic X-ray diffraction.
- crystal forms having X-ray diffraction peaks characteristic at 7.6 °, 13.5 °, 25.6 ° and 27.7 ° are particularly preferable.
- the peak height at 7.6 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction is 1, the peak height at 7.0 ° Is larger than 0.00001 from the viewpoint of the sharp particle size distribution of the pigment dispersion. Moreover, it is preferable that the peak height at 6.4 ° is smaller than 0.2. This is because it is preferable from the viewpoint of color reproducibility to suppress excessive redness from the viewpoint of hue. Therefore, the peak height at 7.0 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction is 0.00001 or more and 0.000 when the peak height at 7.6 ° is 1. It is preferably 2 or less, more preferably 0.0001 or more and 0.1 or less, and most preferably 0.0001 or more and 0.05 or less.
- the azo pigment composition further has a crystal form having characteristic X-ray diffraction peaks at Bragg angles (2 ⁇ ⁇ 0.2 °) of 7.0 °, 26.4 °, and 27.3 ° in CuK ⁇ characteristic X-ray diffraction.
- the azo pigment ( ⁇ -type crystal form azo pigment) represented by the above formula (1) or a tautomer is preferably contained at least 0 to 50% by mass. More preferably, it is 0 or more and 20% by mass or less, and further preferably 0 or more and 10% by mass or less.
- the particle size distribution of the pigment dispersion when the azo pigment composition is used in a dispersion, a coloring composition, an ink jet recording ink, or the like is preferable because it can be excellent in control (for example, control of liquid physical properties of pigment ink).
- the peak height at 6.4 ° is When it is larger than 0.00001, redness increases from greenish yellow from the viewpoint of hue, which is preferable from the viewpoint of coloring power. Moreover, it is preferable that the peak height at 6.4 ° is smaller than 0.2. This is because it is preferable from the viewpoint of color reproducibility to suppress excessive redness from the viewpoint of hue.
- the peak height at 6.4 ° of the Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction is 0.00001 or more and 0.000 when the peak height at 7.6 ° is 1. It is preferably 2 or less, more preferably 0.0001 or more and 0.1 or less, and most preferably 0.0001 or more and 0.05 or less.
- the azo pigment composition further has a crystal form having characteristic X-ray diffraction peaks at a Bragg angle (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 6.4 °, 26.4 °, and 27.2 °.
- the azo pigment ( ⁇ -type crystal form azo pigment) represented by the above formula (1) or a tautomer is preferably contained at least 0 to 50% by mass. More preferably, it is 0 or more and 20% by mass or less, and further preferably 0 or more and 10% by mass or less.
- the azo pigment composition contains the ⁇ -type crystal form azo pigment in the above range, when the azo pigment composition is used for a dispersion, a colored composition, an ink for ink jet recording, etc., a good hue and high coloring are obtained. It is preferable because it can be excellent in imparting force.
- the length in the major axis direction is preferably 0.01 ⁇ m or more and 30 ⁇ m or less, and 0.02 ⁇ m.
- the thickness is more preferably 15 ⁇ m or less and particularly preferably 0.03 ⁇ m or more and 1 ⁇ m or less.
- the fastness to light and ozone is remarkably reduced or the particles are easily agglomerated so that they are difficult to disperse.
- the stability of the pigment dispersion may be reduced.
- the average particle diameter is 30 ⁇ m or more, it becomes an overdispersed state (a form in which primary particles are broken) when it is dispersed to have a desired volume average particle diameter, and the active surface is exposed on the surface of the pigment particles.
- the storage stability of the pigment dispersion may be remarkably lowered due to aggregation and precipitation.
- the intra- and inter-molecular interaction is strong and becomes a strong and stable pigment particle that forms a three-dimensional particle and a workpiece.
- Light, heat, humidity, A colored product using a pigment dispersion exhibiting high fastness to an oxidizing gas is preferable because of its excellent storage stability.
- the volume average particle size of the pigment dispersion containing the pigment composition of the present invention was measured using a Nanotrac UPA particle size analyzer (UPA-EX150; manufactured by Nikkiso Co., Ltd.). The measurement was performed according to a predetermined measuring method by putting 3 ml of the pigment dispersion in a measuring cell. As parameters to be input at the time of measurement, ink viscosity was used as the viscosity, and pigment density was used as the density of the dispersed particles.
- the average particle size of the ⁇ -type crystal form azo pigment represented by the above formula (1) is preferably 0.01 ⁇ m or more and 30 ⁇ m or less, more preferably 0.02 ⁇ m or more and 10 ⁇ m or less, and 0.03 ⁇ m or more and 1 ⁇ m. Most preferably: If it is in the above range, the density of the printed matter is high, the stability of the dispersion is increased, the color reproducibility of the mixed color portion such as red or green is improved, the transparency is high, and when printing with an inkjet or the like, This is preferable because nozzle clogging is less likely to occur. On the other hand, it is preferable that aggregation does not easily occur and the dispersion is stable over time.
- the volume average particle diameter of the pigment dispersion containing the pigment composition of the present invention can be easily adjusted by combining the below-described pigment dispersion conditions for convenience.
- the method for producing an azo pigment composition includes a step of subjecting a diazonium salt derived from a heterocyclic amine represented by the following formula (2) and a compound represented by the following formula (3) to an azo coupling reaction.
- Diazonium salt preparation step of heterocyclic amine The preparation of the diazonium salt and the coupling reaction between the diazonium salt and the compound represented by the formula (3) can be carried out by a conventional method.
- the diazonium salt preparation of the heterocyclic amine represented by the formula (2) is prepared in a reaction medium containing an acid (for example, hydrochloric acid, sulfuric acid, phosphoric acid, acetic acid, propionic acid, methanesulfonic acid, trifluoromethanesulfonic acid, etc.)
- an acid for example, hydrochloric acid, sulfuric acid, phosphoric acid, acetic acid, propionic acid, methanesulfonic acid, trifluoromethanesulfonic acid, etc.
- Conventional diazonium salt preparation methods using nitrosonium ion sources such as nitrous acid, nitrite or nitrosylsulfuric acid are applicable.
- Examples of more preferred acids include the case where acetic acid, propionic acid, methanesulfonic acid, phosphoric acid and sulfuric acid are used alone or in combination, among which phosphoric acid or a combined system of acetic acid and sulfuric acid, acetic acid and propion A combined system of acid, a combined system of acetic acid, propionic acid and sulfuric acid is more preferable, and a combined system of acetic acid and propionic acid and a combined system of acetic acid, propionic acid and sulfuric acid are particularly preferable.
- reaction medium organic acids and inorganic acids are preferably used, and phosphoric acid, sulfuric acid, acetic acid, propionic acid, and methanesulfonic acid are particularly preferable. Among these, acetic acid and propionic acid are preferable.
- nitrosonium ion sources examples include nitrites, nitrites, nitrosylsulfuric acid and the like.
- sodium nitrite, potassium nitrite, isoamyl nitrite, nitrosylsulfuric acid (e.g., ONHSO 4 sulfuric acid solution) are preferred, isoamyl nitrite, nitrosylsulfuric acid (e.g., 40 wt% to 50 wt% ONHSO 4 sulfuric acid solution)
- the use of nitrosylsulfuric acid in the above-mentioned preferable acid-containing reaction medium can stably and efficiently prepare a diazonium salt.
- the amount of the solvent used with respect to the diazo component of the formula (2) is preferably 0.5 to 50 times by mass, more preferably 1 to 20 times by mass, and particularly preferably 3 to 15 times by mass.
- the diazo component of the formula (2) may be dispersed in a solvent, or may be in a solution state depending on the type of the diazo component.
- the amount of the nitrosonium ion source used is preferably 0.95 to 5.0 equivalents, more preferably 1.00 to 3.00 equivalents, particularly 1.00 to 1.10 equivalents, relative to the diazo component. Is preferred.
- the reaction temperature is preferably ⁇ 15 ° C. to 40 ° C., more preferably ⁇ 5 ° C. to 35 ° C., and further preferably ⁇ 0 ° C. to 30 ° C. If it is less than ⁇ 10 ° C., the reaction rate is remarkably slow and the time required for the synthesis becomes remarkably long, which is not economical, and it is preferable to synthesize at a high temperature exceeding 40 ° C. because the amount of by-products increases. Absent.
- the reaction time is preferably 30 minutes to 300 minutes, more preferably 30 minutes to 200 minutes, and still more preferably 30 minutes to 150 minutes.
- the step of coupling reaction can be carried out in an acidic reaction medium to a basic reaction medium, but the azo pigment of the present invention is preferably carried out in an acidic to neutral reaction medium, particularly in an acidic reaction medium. It is possible to efficiently induce the azo pigment by suppressing the decomposition of the diazonium salt.
- reaction medium an organic acid, an inorganic acid, or an organic solvent
- an organic solvent is particularly preferable, and a solvent that does not cause a liquid separation phenomenon during the reaction and presents a uniform solution with the solvent. preferable.
- alcoholic organic solvents such as methanol, ethanol, propanol, isopropanol, butanol, t-butyl alcohol, amyl alcohol, ketone organic solvents such as acetone, methyl ethyl ketone, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene Diol organic solvents such as glycol and 1,3-propanediol, ether organic solvents such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, and ethylene glycol diethyl ether, tetrahydrofuran, dioxane, acetonitrile, and the like. May be a mixture of two or more.
- the organic solvent has a polarity parameter (ET) value of 40 or more.
- ET polarity parameter
- a glycol solvent having two or more hydroxyl groups in a solvent molecule an alcohol solvent having 3 or less carbon atoms, a ketone solvent having a total carbon number of 5 or less, preferably an alcohol having 2 or less carbon atoms.
- Solvents for example, methanol, ethylene glycol
- ketone solvents having a total carbon number of 4 or less for example, acetone, methyl ethyl ketone
- the amount of the solvent used is preferably 1 to 100 times by mass of the coupling component represented by the above formula (3), more preferably 1 to 50 times by mass, and even more preferably 2 to 30 times by mass.
- the coupling component of the formula (3) may be dispersed in a solvent, or may be in a solution state depending on the type of coupling component.
- the amount of the coupling component used is preferably from 0.95 to 5.0 equivalents, more preferably from 1.00 to 3.00 equivalents, particularly from 1.00 to 1.50, based on the azo coupling site. It is preferable that it is equivalent.
- the reaction temperature is preferably ⁇ 30 ° C. to 30 ° C., more preferably ⁇ 15 ° C. to 10 ° C., and further preferably ⁇ 10 ° C. to 5 ° C. Less than ⁇ 30 ° C. is not economical because the reaction rate is remarkably slow and the time required for the synthesis becomes remarkably long. Also, when synthesis is performed at a high temperature exceeding 30 ° C., the amount of by-products increases, which is preferable. Absent.
- the reaction time is preferably 30 minutes to 300 minutes, more preferably 30 minutes to 200 minutes, and still more preferably 30 minutes to 150 minutes.
- the product (crude azo pigment) obtained by these reactions is treated according to a post-treatment method of a normal organic synthesis reaction and then purified or used without purification. be able to.
- the product liberated from the reaction system can be used without being purified, or can be purified by recrystallization, salt formation or the like alone or in combination.
- reaction solvent is distilled off, or it is poured into water or ice without being distilled off, and the liberated product is extracted with neutralization or without neutralization, or extracted with an organic solvent / aqueous solution. It can also be used after purification or refining by recrystallization, crystallization, salt formation or the like, either alone or in combination.
- the method for producing an azo pigment composition of the present invention includes a coupling reaction between a diazonium compound obtained by diazonium-izing a heterocyclic amine represented by the above formula (2) and a compound represented by the above formula (3).
- a coupling reaction is performed after the compound of formula (3) is dissolved in an organic solvent.
- the diazoniumation reaction of the heterocyclic amine represented by the above formula (2) can be performed, for example, in an acidic solvent such as sulfuric acid, phosphoric acid, acetic acid and the like with a reagent such as sodium nitrite and nitrosylsulfuric acid at a temperature of 15 ° C.
- the reaction can be carried out for about 6 hours.
- the coupling reaction can be performed by reacting the diazonium salt obtained by the above method and the compound represented by the above formula (3) at 40 ° C. or lower, preferably 15 ° C. or lower for about 10 minutes to 12 hours. preferable.
- the above-described tautomerism and / or crystal polymorphism can be controlled by the production conditions during the coupling reaction.
- the compound represented by the above formula (3) is once dissolved in an organic solvent and then coupled. Preference is given to using the process according to the invention for carrying out the reaction.
- the organic solvent that can be used at this time include alcohol solvents and ketone solvents.
- the alcohol solvent methanol, ethanol, isopropanol, ethylene glycol, diethylene glycol and the like are preferable, and methanol is particularly preferable among them.
- ketone solvent acetone, methyl ethyl ketone, cyclohexanone and the like are preferable, and acetone is particularly preferable among them.
- Another method for producing an azo pigment composition of the present invention is a coupling reaction between a diazonium compound obtained by diazonium-izing a heterocyclic amine represented by the formula (2) and a compound represented by the formula (3).
- the coupling reaction is performed in the presence of a polar aprotic solvent.
- polar aprotic solvents include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, dimethyl sulfoxide, tetramethylurea, acetone, methyl ethyl ketone, acetonitrile, and mixed solvents thereof Etc.
- these solvents acetone, methyl ethyl ketone, N, N-dimethylacetamide, and acetonitrile are particularly preferable.
- the compound of the above formula (3) may or may not be completely dissolved in the solvent.
- the compound obtained by the above production method may or may not be adjusted to pH by adding a base as a purification step.
- the pH is preferably 4 to 10.
- the pH is more preferably 5 to 8, and particularly preferably 5.5 to 7.5.
- the pH is 10 or less, it is preferable from the viewpoint of ensuring a certain quality hue without causing discoloration / fading from the viewpoint of hue.
- the pH is 4 or more, for example, when used as an inkjet recording ink, it is preferable because problems such as corrosion of the nozzle hardly occur.
- the compound represented by the above formula (1) is obtained as a crude azo pigment (crude).
- the present invention also relates to an azo pigment composition produced by the above production method.
- the production method of the present invention preferably includes a step of performing post-processing (finishing).
- the finishing represented in the present invention represents processing for adjusting the crystal form, the size and shape of the particles, and the like.
- solvent particle milling process such as solvent salt milling, salt milling, dry milling, solvent milling, acid pasting, pigment particle control step by solvent heating treatment, resin, surfactant and dispersion And a surface treatment step using an agent.
- the compound represented by the formula (1) of the present invention is preferably subjected to solvent heat treatment and / or solvent salt milling as a post-treatment step.
- an ⁇ -type crystal form azo pigment can be produced by refluxing in an organic solvent excluding water.
- the solvent used in the solvent heat treatment include water, aromatic hydrocarbon solvents such as toluene and xylene, halogenated hydrocarbon solvents such as chlorobenzene and o-dichlorobenzene, and alcohols such as isopropanol and isobutanol.
- Examples include solvents, polar aprotic organic solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, acetone, methyl ethyl ketone, and acetonitrile, glacial acetic acid, pyridine, or a mixture thereof. It is done. An inorganic or organic acid or base may be further added to the solvents mentioned above.
- the temperature of the solvent heat treatment varies depending on the desired primary particle size of the pigment, but is preferably 40 to 150 ° C, more preferably 60 to 100 ° C.
- the treatment time is preferably 30 minutes to 24 hours.
- solvent salt milling for example, a crude azo pigment, an inorganic salt, and an organic solvent that does not dissolve the crude azo pigment are charged into a kneader and kneaded and ground therein.
- a water-soluble inorganic salt can be preferably used.
- an inorganic salt such as sodium chloride, potassium chloride, sodium sulfate is preferably used. It is more preferable to use an inorganic salt having an average particle size of 0.5 to 50 ⁇ m.
- the amount of the inorganic salt used is preferably 3 to 20 times by mass, more preferably 5 to 15 times by mass with respect to the crude azo pigment.
- organic solvent a water-soluble organic solvent can be suitably used, and the solvent easily evaporates due to a temperature rise during kneading, so that a high boiling point solvent is preferable from the viewpoint of safety.
- organic solvents include diethylene glycol, glycerin, ethylene glycol, propylene glycol, liquid polyethylene glycol, liquid polypropylene glycol, 2- (methoxymethoxy) ethanol, 2-butoxyethanol, 2- (isopentyloxy) ethanol, 2- (hexyloxy) ethanol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, di Propylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene Glycol or mixtures thereof.
- the amount of the water-soluble organic solvent used is preferably 0.1 to 5 times by mass with respect to the crude azo pigment.
- the kneading temperature is preferably 20 to 130 ° C, particularly preferably 40 to 110 ° C.
- a kneader for example, a kneader or a mix muller can be used.
- the pigment dispersion of the present invention is characterized by containing at least one azo pigment of the present invention. Thereby, it can be set as the pigment dispersion excellent in chromatic characteristics, durability, and dispersion stability.
- the pigment dispersion of the present invention may be aqueous or non-aqueous, but is preferably an aqueous pigment dispersion.
- aqueous liquid in which the pigment is dispersed in the aqueous pigment dispersion of the present invention a mixture containing water as a main component and optionally adding a hydrophilic organic solvent can be used.
- hydrophilic organic solvent examples include methanol, ethanol, propanol, isopropanol, butanol, isobutanol, sec-butanol, t-butanol, pentanol, hexanol, cyclohexanol, benzyl alcohol and other alcohols, ethylene glycol, diethylene glycol , Other alcohols such as triethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, polypropylene glycol, butylene glycol, hexanediol, pentanediol, glycerin, hexanetriol, thiodiglycol, ethylene glycol monomethyl ether, ethylene glycol mono Ethyl ether, ethylene glycol butyl ether, diethylene glycol mono Chill ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monobutyl ether, dipropyl
- the aqueous pigment dispersion of the present invention may contain an aqueous resin.
- the aqueous resin include water-soluble resins that dissolve in water, water-dispersible resins that disperse in water, colloidal dispersion resins, and mixtures thereof.
- Specific examples of the aqueous resin include acrylic, styrene-acrylic, polyester, polyamide, polyurethane, and fluorine resins.
- surfactants and dispersants may be used to improve pigment dispersion and image quality.
- the surfactant include anionic, nonionic, cationic and amphoteric surfactants. Any surfactant may be used, but anionic or nonionic surfactants may be used. It is preferable to use it.
- anionic surfactants include fatty acid salts, alkyl sulfate esters, alkylbenzene sulfonates, alkyl naphthalene sulfonates, dialkyl sulfosuccinates, alkyl diaryl ether disulfonates, alkyl phosphates, and polyoxyethylene alkyls.
- Examples thereof include ether sulfate, polyoxyethylene alkylaryl ether sulfate, naphthalene sulfonic acid formalin condensate, polyoxyethylene alkyl phosphate ester salt, glycerol borate fatty acid ester, polyoxyethylene glycerol fatty acid ester and the like.
- Nonionic surfactants include, for example, polyoxyethylene alkyl ether, polyoxyethylene alkyl aryl ether, polyoxyethylene oxypropylene block copolymer, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene sorbitol fatty acid ester, glycerin Examples include fatty acid esters, polyoxyethylene fatty acid esters, polyoxyethylene alkylamines, fluorine-based resins, and silicon-based materials.
- the non-aqueous pigment dispersion is obtained by dispersing the pigment represented by the formula (1) in a non-aqueous vehicle.
- Resins used in non-aqueous vehicles are, for example, petroleum resins, casein, shellac, rosin modified maleic resin, rosin modified phenolic resin, nitrocellulose, cellulose acetate butyrate, cyclized rubber, chlorinated rubber, oxidized rubber, hydrochloric acid rubber , Phenolic resin, alkyd resin, polyester resin, unsaturated polyester resin, amino resin, epoxy resin, vinyl resin, vinyl chloride, vinyl chloride-vinyl acetate copolymer, acrylic resin, methacrylic resin, polyurethane resin, silicone resin, fluorine resin , Drying oil, synthetic drying oil, styrene / maleic acid resin, styrene / acrylic resin, polyamide resin, polyimide resin, benzoguanamine resin, melamine resin, urea resin chlorinated polypropylene, buty
- Examples of the solvent used in the non-aqueous vehicle include aromatic solvents such as toluene, xylene, and methoxybenzene, and acetates such as ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate.
- aromatic solvents such as toluene, xylene, and methoxybenzene
- acetates such as ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate.
- Solvents propionate solvents such as ethoxyethyl propionate, alcohol solvents such as methanol and ethanol, ether solvents such as butyl cellosolve, propylene glycol monomethyl ether, diethylene glycol ethyl ether, diethylene glycol dimethyl ether, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.
- Ketone solvents aliphatic hydrocarbon solvents such as hexane, N, N-dimethylformamide, ⁇ -butyrolactam, - methyl-2-pyrrolidone, aniline, nitrogen compound-based solvent such as pyridine, a lactone-based solvents such as ⁇ - butyrolactone, carbamic acid esters such as a mixture of 48:52 of methyl carbamate and ethyl carbamate acid.
- the pigment dispersion of the present invention can be obtained by dispersing the above azo pigment and an aqueous or non-aqueous medium using a dispersing device.
- Dispersing devices include simple stirrer, impeller stirring method, in-line stirring method, mill method (for example, colloid mill, ball mill, sand mill, bead mill, attritor, roll mill, jet mill, paint shaker, agitator mill, etc.), ultrasonic method
- a high-pressure emulsification dispersion system high-pressure homogenizer; specific commercially available devices such as gorin homogenizer, microfluidizer, DeBEE2000, etc.
- the volume average particle diameter of the pigment is preferably 10 nm or more and 250 nm or less.
- the volume average particle diameter of the pigment particles refers to the particle diameter of the pigment itself or the particle diameter to which the additive has adhered when an additive such as a dispersant is attached to the colorant.
- a Nanotrac UPA particle size analyzer (UPA-EX150; manufactured by Nikkiso Co., Ltd.) was used as a measuring device for the volume average particle diameter of the pigment. The measurement was performed according to a predetermined measuring method by placing 3 ml of the pigment dispersion in a measuring cell. As parameters to be input at the time of measurement, ink viscosity was used as the viscosity, and pigment density was used as the density of the dispersed particles.
- a more preferred volume average particle size is 20 nm or more and 250 nm or less, more preferably 30 nm or more and 230 nm or less, and most preferably 30 nm or more and 150 nm or less. If the volume average particle diameter of the particles in the pigment dispersion is 20 nm or more, storage stability can be secured, while if it is 250 nm or less, a sufficient optical density can be obtained.
- the concentration of the pigment contained in the pigment dispersion of the present invention is preferably in the range of 1 to 35% by mass, more preferably in the range of 2 to 25% by mass, and in the range of 5 to 15% by mass. Most preferred. When the density is 1% by mass or more, a sufficient image density can be obtained when the pigment dispersion is used alone as the ink. If the concentration is 35% by mass or less, sufficient dispersion stability can be obtained.
- azo pigments of the present invention include image recording materials for forming images, particularly color images.
- image recording materials for forming images, particularly color images.
- thermal recording materials described in detail below, thermal recording materials, Pressure recording material, recording material using an electrophotographic method, transfer type silver halide photosensitive material, printing ink, recording pen, etc., preferably an ink jet recording material, a thermal recording material, a recording material using an electrophotographic method, More preferred are ink jet recording materials.
- a solid-state image pickup device such as a CCD
- a color filter for recording / reproducing a color image used in a display such as an LCD or a PDP
- a dyeing solution for dyeing various fibers.
- the azo pigment of the present invention is used by adjusting physical properties such as solvent resistance, dispersibility, and heat mobility suitable for its use with a substituent. Further, the azo pigment of the present invention can be used in an emulsified dispersion state and further in a solid dispersion state depending on the system used.
- the colored composition of the present invention means a colored composition containing at least one azo pigment of the present invention.
- the coloring composition of the present invention can contain a medium, but when a solvent is used as the medium, it is particularly suitable as an ink for inkjet recording.
- the coloring composition of the present invention can be produced by using a lipophilic medium or an aqueous medium as a medium and dispersing the azo pigment of the present invention in the medium. Preferably, an aqueous medium is used.
- the coloring composition of the present invention includes an ink composition excluding a medium.
- the coloring composition of the present invention may contain other additives as necessary within a range that does not impair the effects of the present invention.
- additives include, for example, anti-drying agents (wetting agents), anti-fading agents, emulsion stabilizers, penetration enhancers, ultraviolet absorbers, preservatives, anti-fungal agents, pH adjusters, surface tension adjusters, Known additives (described in JP-A No. 2003-306623) such as foaming agents, viscosity modifiers, dispersants, dispersion stabilizers, rust preventives, chelating agents and the like can be mentioned. These various additives are directly added to the ink liquid in the case of water-soluble ink. In the case of oil-soluble ink, it is common to add to the dispersion after preparation of the azo pigment dispersion, but it may be added to the oil phase or water phase at the time of preparation.
- the ink of the present invention contains the pigment dispersion of the present invention described above, and is preferably prepared by mixing a water-soluble solvent, water and the like. However, if there is no particular problem, the pigment dispersion of the present invention may be used as it is.
- the ink for inkjet recording of the present invention contains the pigment dispersion of the present invention, and the ink of the present invention can also be used as an ink for inkjet recording.
- the coloring composition containing the pigment of the present invention can be preferably used as an ink for ink jet recording.
- the pigment dispersion described above is used for the ink of the present invention.
- it is prepared by mixing a water-soluble solvent, water and the like.
- the pigment dispersion of the present invention may be used as it is.
- the pigment dispersion described above is used for the ink of the present invention.
- it is prepared by mixing a water-soluble solvent, water and the like.
- the pigment dispersion of the present invention may be used as it is.
- the ink dispersion for ink jet recording (hereinafter sometimes referred to as “ink”) uses the pigment dispersion described above. Preferably, it is prepared by mixing a water-soluble solvent, water and the like. However, if there is no particular problem, the pigment dispersion of the present invention may be used as it is.
- the content ratio of the pigment dispersion in the ink is preferably in the range of 1 to 100% by mass, considering the hue, color density, saturation, transparency, etc. of the image formed on the recording medium, and is preferably 3 to 20% by mass.
- the range is particularly preferable, and the range of 3 to 10% by mass is most preferable.
- the pigment of the present invention is preferably contained in an amount of 0.1 to 20 parts by mass, more preferably 0.2 to 10 parts by mass, and more preferably 1 to 10 parts by mass in 100 parts by mass of the ink. It is more preferable to contain. Further, in the ink of the present invention, other pigments may be used in combination with the pigment of the present invention. When two or more kinds of pigments are used in combination, the total content of the pigments is preferably within the above range.
- the ink can be used not only for forming a single color image but also for forming a full color image.
- a magenta color ink, a cyan color ink, and a yellow color ink can be used, and a black color ink may be further used to adjust the color tone.
- pigments can be used simultaneously in addition to the azo pigment according to the present invention.
- yellow pigments that can be applied include C.I. I. P. Y. -74, C.I. I. P. Y. -128, C.I. I. P. Y. -155, C.I. I. P. Y. -213, and applicable magenta pigments include C.I. I. P. V. -19, C.I. I. P. R. -122, and examples of applicable cyan pigments include C.I. I. P. B. -15: 3, C.I. I. P. B. -15: 4, and any of these can be used separately.
- Applicable black materials include disazo, trisazo, and tetraazo pigments, as well as carbon black dispersions.
- water-soluble solvent used in the ink polyhydric alcohols, polyhydric alcohol derivatives, nitrogen-containing solvents, alcohols, sulfur-containing solvents and the like are used.
- polyhydric alcohols include ethylene glycol, diethylene glycol, propylene glycol, butylene glycol, triethylene glycol, 1,5-pentanediol, 1,2,6-hexanetriol, and glycerin.
- polyhydric alcohol derivative examples include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monobutyl ether, dipropylene glycol monobutyl ether, diglycerin. And ethylene oxide adducts.
- nitrogen-containing solvent examples include pyrrolidone, N-methyl-2-pyrrolidone, cyclohexyl pyrrolidone, and triethanolamine.
- alcohols include alcohols such as ethanol, isopropyl alcohol, butyl alcohol, and benzyl alcohol.
- the solvent examples include thiodiethanol, thiodiglycerol, sulfolane, dimethyl sulfoxide and the like.
- propylene carbonate, ethylene carbonate, or the like can be used.
- the water-soluble solvent used in the present invention may be used alone or in combination of two or more.
- the content of the water-soluble solvent is 1% by mass or more and 60% by mass or less, preferably 5% by mass or more and 40% by mass or less of the entire ink.
- a sufficient optical density may not be obtained.
- the amount is more than 60% by mass, the viscosity of the liquid increases. In some cases, the ejection characteristics of the ink liquid become unstable.
- the preferred physical properties of the ink in the present invention are as follows.
- the surface tension of the ink is preferably 20 mN / m or more and 60 mN / m or less. More preferably, it is 20 mN or more and 45 mN / m or less, More preferably, it is 25 mN / m or more and 35 mN / m or less. If the surface tension is less than 20 mN / m, liquid may overflow on the nozzle surface of the recording head, and printing may not be performed normally. On the other hand, if it exceeds 60 mN / m, the permeability to the recording medium after printing may be slow, and the drying time may be slow.
- the surface tension was measured under the environment of 23 ° C. and 55% RH using a Wilhelmy surface tension meter as described above.
- the viscosity of the ink is preferably from 1.2 mPa ⁇ s to 8.0 mPa ⁇ s, more preferably from 1.5 mPa ⁇ s to less than 6.0 mPa ⁇ s, still more preferably from 1.8 mPa ⁇ s to 4. It is less than 5 mPa ⁇ s.
- the viscosity is greater than 8.0 mPa ⁇ s, the dischargeability may be reduced.
- it is smaller than 1.2 mPa ⁇ s the long-term jetting property may deteriorate.
- the viscosity (including those described later) was measured using a rotational viscometer Rheomat 115 (manufactured by Contraves) at 23 ° C. and a shear rate of 1400 s ⁇ 1 .
- water is added to the ink in a range that achieves the above-described preferable surface tension and viscosity.
- the amount of water added is not particularly limited, but is preferably 10% by mass to 99% by mass, and more preferably 30% by mass to 80% by mass with respect to the entire ink.
- cellulose derivatives such as polyethyleneimine, polyamines, polyvinylpyrrolidone, polyethylene glycol, ethylcellulose, carboxymethylcellulose, polysaccharides and derivatives thereof, other water-soluble polymers, acrylics Polymer emulsion, polyurethane emulsion, polymer emulsion such as hydrophilic latex, hydrophilic polymer gel, cyclodextrin, macrocyclic amines, dendrimers, crown ethers, urea and its derivatives, acetamide, silicone surfactant, fluorine-based A surfactant or the like can be used.
- cellulose derivatives such as polyethyleneimine, polyamines, polyvinylpyrrolidone, polyethylene glycol, ethylcellulose, carboxymethylcellulose, polysaccharides and derivatives thereof, other water-soluble polymers, acrylics Polymer emulsion, polyurethane emulsion, polymer emulsion such as hydrophilic latex, hydrophilic poly
- alkali metals such as potassium hydroxide, sodium hydroxide, lithium hydroxide, ammonium hydroxide, triethanolamine, diethanolamine, ethanolamine, 2-amino-2-methyl
- Nitrogen-containing compounds such as 1-propanol, alkaline earth metal compounds such as calcium hydroxide, acids such as sulfuric acid, hydrochloric acid and nitric acid, strong acid and weak alkali salts such as ammonium sulfate, and the like can be used.
- pH buffering agents antioxidants, fungicides, viscosity modifiers, conductive agents, ultraviolet absorbers, etc. can be added as necessary.
- the ink jet recording method is a method of forming an image on the surface of a recording medium by using ink for ink jet recording and ejecting ink from the recording head to the surface of the recording medium in accordance with a recording signal.
- the ink jet recording apparatus includes a recording head that uses ink for ink jet recording and ejects ink (if necessary, treatment liquid) onto the surface of the recording medium. It is an apparatus to form.
- the ink jet recording apparatus supplies an ink tank for ink jet recording (hereinafter sometimes referred to as “ink tank”) that can supply ink to the recording head and is detachable from the main body of the ink jet recording apparatus. You may have. In this case, ink is stored in the ink tank for ink jet recording.
- a normal ink jet recording apparatus having a printing method capable of using ink for ink jet recording can be used.
- a heater for controlling the drying of the ink as necessary is provided. It may be mounted, or may be equipped with an intermediate transfer mechanism, and a mechanism for discharging (printing) ink and processing liquid onto the intermediate and then transferring it to a recording medium such as paper.
- an ink tank for ink jet recording is detachable from an ink jet recording apparatus equipped with a recording head, and can be used as long as it has a configuration capable of supplying ink to the recording head while attached to the ink jet recording apparatus.
- a known ink tank can be used.
- the ink jet recording method preferably employs a thermal ink jet recording method or a piezo ink jet recording method from the viewpoint of the effect of improving bleeding and intercolor bleeding.
- the thermal ink jet recording method the ink is heated at the time of ejection and has a low viscosity, but the viscosity rapidly increases because the temperature of the ink is lowered on the recording medium. For this reason, there is an effect of improving bleeding and intercolor bleeding.
- the piezo ink jet method it is possible to discharge a high-viscosity liquid, and the high-viscosity liquid can suppress spreading in the paper surface direction on the recording medium. There is an improvement effect on intercolor bleeding.
- replenishment (supply) of ink to the recording head is preferably performed from an ink tank filled with ink liquid (including a treatment liquid tank if necessary).
- the ink tank is preferably of a cartridge type that can be attached to and detached from the apparatus main body, and ink can be easily replenished by exchanging the cartridge type ink tank.
- the content of the azo pigment in 100 parts by weight of the color toner is not particularly limited, but is preferably 0.1 parts by weight or more, more preferably 1 to 20 parts by weight, and most preferably 2 to 10 parts by weight. preferable.
- a binder resin for a color toner into which an azo pigment is introduced all commonly used binders can be used. Examples thereof include styrene resin, acrylic resin, styrene / acrylic resin, and polyester resin.
- Inorganic fine powders and organic fine particles may be externally added to the toner for the purpose of improving fluidity and controlling charging.
- Silica fine particles and titania fine particles whose surface is treated with an alkyl group-containing coupling agent or the like are preferably used. These have a number average primary particle diameter of preferably 10 to 500 nm, and more preferably 0.1 to 20% by mass in the toner.
- release agent all conventionally used release agents can be used. Specific examples include olefins such as low molecular weight polypropylene, low molecular weight polyethylene, and ethylene-propylene copolymer, microcrystalline wax, carnauba wax, sazole wax, and paraffin wax. These addition amounts are preferably 1 to 5% by mass in the toner.
- the charge control agent may be added as necessary, but is preferably colorless from the viewpoint of color development. Examples thereof include those having a quaternary ammonium salt structure and those having a calixarene structure.
- the carrier either an uncoated carrier composed only of magnetic material particles such as iron or ferrite, or a resin-coated carrier in which the magnetic material particle surface is coated with a resin or the like may be used.
- the average particle size of this carrier is preferably 30 to 150 ⁇ m in terms of volume average particle size.
- the image forming method to which the toner is applied is not particularly limited.
- a method of forming a color image by repeatedly forming a color image on a photoconductor to form an image, or an image formed on a photoconductor For example, a method of sequentially transferring to an intermediate transfer member or the like, forming a color image on the intermediate transfer member or the like, and then transferring the image to an image forming member such as paper to form a color image.
- the heat-sensitive recording material includes an ink sheet in which the azo pigment of the present invention is coated on a support together with a binder, and an image-receiving sheet that fixes a pigment that has migrated in response to thermal energy applied from a thermal head in accordance with an image recording signal. Composed.
- the ink sheet can be formed by preparing an ink liquid by dispersing the azo pigment of the present invention in the form of fine particles in a solvent together with a binder, applying the ink on a support, and drying it appropriately.
- the amount of ink applied on the support is not particularly limited, but is preferably 30 to 1000 mg / m 2 .
- As a preferable binder resin, ink solvent, support, and image receiving sheet those described in JP-A-7-137466 can be preferably used.
- a cyan ink sheet containing a heat-diffusible cyan dye capable of forming a cyan image In order to apply the heat-sensitive recording material to a heat-sensitive recording material capable of full-color image recording, a cyan ink sheet containing a heat-diffusible cyan dye capable of forming a cyan image, and heat diffusion capable of forming a magenta image. It is preferable to form a magenta ink sheet containing a reactive magenta dye and a yellow ink sheet containing a heat diffusible yellow dye capable of forming a yellow image by sequentially coating the support. In addition, an ink sheet containing a black image forming substance may be further formed as necessary.
- [Color filter] As a method for forming a color filter, a pattern is first formed with a photoresist and then dyed, or disclosed in JP-A-4-163552, JP-A-4-128703, and JP-A-4-175653. Thus, there is a method of forming a pattern with a photoresist to which a dye is added. Any of these methods may be used as a method for introducing the coloring matter of the present invention into a color filter. Preferred methods are described in JP-A-4-175753 and JP-A-6-35182.
- the positive resist composition comprising a thermosetting resin, a quinonediazide compound, a cross-linking agent, a dye and a solvent, and after coating on a substrate, exposing through a mask and developing the exposed portion. Then, a positive resist pattern is formed, the positive resist pattern is exposed on the entire surface, and then the exposed positive resist pattern is cured, and a color filter forming method can be mentioned.
- a black matrix is formed according to a conventional method, and an RGB primary color system or Y, M, C complementary color system color filter can be obtained.
- the amount of the azo pigment of the present invention is not limited, but is preferably 0.1 to 50% by mass.
- thermosetting resin quinonediazide compound, cross-linking agent, and solvent used in this case and the amounts used thereof are preferably those described in the above-mentioned patent documents.
- the X-ray diffraction measurement of the pigment composition of the present invention uses CuK ⁇ rays in a powder X-ray diffraction measurement apparatus RINT2500 (manufactured by Rigaku Corporation) according to Japanese Industrial Standards JISK0131 (general rules for X-ray diffraction analysis) The test was conducted under the following conditions.
- Measuring instrument Automatic X-ray diffractometer RINT2500 manufactured by Rigaku X-ray wound ball: Cu Tube voltage: 55KV Tube current: 280 mA Scanning method: 2 ⁇ / ⁇ scan Scanning speed: 6 deg. / Min. Sampling interval: 0.100 deg. Start angle (2 ⁇ ): 5deg. Stop angle (2 ⁇ ): 55deg. Divergence slit: 2deg. Scattering slit: 2deg. Resiping slit: 0.6mm Using vertical goniometer
- the precipitated crystals were collected by filtration, rinsed with water, and rinsed with isopropanol. It dried at room temperature for 36 hours, and obtained the said intermediate body (c) by 119g (white powder, yield 84.5%).
- the NMR measurement result of the obtained intermediate (c) is as follows. 1 H-NMR (300 MHz, d-DMSO) 7.80 (s, 1H), 7.52 (s, 2H), 5.98 (s, 1H), 4.13 (s, 4H)
- the NMR measurement result of the obtained intermediate (d) is as follows. 1 H-NMR (300 MHz, d-DMSO) 8.74 (s, 1H), 7.99 (s, 1H), 6.87 (s, 4H), 5.35 (s, 2H), 1.24 (s, 18H)
- the obtained crystals were suspended in 400 mL of water without drying, and an 8N aqueous potassium hydroxide solution was added to adjust the pH to 5.7. After stirring at room temperature for 20 minutes, the obtained crystals were separated by filtration, thoroughly washed with water, and then washed with 80 mL of acetone. The obtained crystal was dried at room temperature for 12 hours.
- the obtained crystal 1 was suspended in 580 mL of acetone and then stirred for 30 minutes under reflux. Thereafter, the mixture is cooled to room temperature over 10 minutes, the obtained crystals are filtered off, dried at 60 ° C. for 5 hours, and an azo pigment containing the azo pigment represented by the formula (1) having the crystal form of the present invention. 17.1 g of composition was obtained. Yield 88.5%.
- the obtained azo pigment particle size was visually measured using a transmission microscope (JEM-1010 electron microscope manufactured by JEOL Ltd.). As a result, the length of primary particles in the major axis direction was about 15 ⁇ m. .
- the obtained crystal has characteristic X-ray diffraction peaks at Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 7.6 °, 25.6 °, and 27.7 °, but 7.0. It was an ⁇ -type crystal form azo pigment or a tautomer ( ⁇ -type crystal form azo pigment composition 1) represented by FIG. 1 having no peaks at ° and 6.4 °.
- the obtained crystals were suspended in 400 mL of water without drying, and an 8N aqueous potassium hydroxide solution was added to adjust the pH to 5.7. After stirring at room temperature for 25 minutes, the obtained crystals were separated by filtration, thoroughly washed with water, and then washed with 80 mL of acetone. The obtained crystal was dried at room temperature for 12 hours.
- the obtained crystal 2 was suspended in a mixed solvent of 580 mL of acetone and 1160 mL of water, and then stirred for 30 minutes under reflux. Thereafter, the mixture was cooled to room temperature over 10 minutes, and the obtained crystals were filtered off and dried at 60 ° C. for 5 hours to obtain 17.6 g of an azo pigment represented by the formula (1) having the crystal form of the present invention.
- the obtained azo pigment particle size was measured visually using a transmission microscope (JEM-1010 electron microscope manufactured by JEOL Ltd.). As a result, the length of primary particles in the major axis direction was about 150 nm. .
- the obtained crystal has characteristic X-ray diffraction peaks at Bragg angles (2 ⁇ ⁇ 0.2 °) of 7.0 °, 26.4 °, and 27.3 ° in CuK ⁇ characteristic X-ray diffraction. It was a ⁇ -type crystal form azo pigment or a tautomer ( ⁇ -type crystal form azo pigment composition 2) represented by FIG. 2 having no peaks at 4 ° and 7.6 °.
- the obtained crystals were suspended in 400 mL of water without drying, and an 8N aqueous potassium hydroxide solution was added to adjust the pH to 6.7. After stirring at room temperature for 25 minutes, the obtained crystals were separated by filtration, thoroughly washed with water, and then washed with 80 mL of acetone. The obtained crystal was dried at room temperature for 12 hours. The obtained crystal 3 was suspended in 500 mL of acetone and then stirred for 30 minutes under reflux. Thereafter, the mixture was cooled to room temperature over 1 hour, and the resulting crystals were filtered off and dried at 60 ° C. for 5 hours to obtain 17.4 g of an azo pigment represented by the formula (1) having the crystal form of the present invention. Obtained. Yield 81.0%.
- the obtained azo pigment particle size was measured by visual observation using a transmission microscope (JEM-1010 electron microscope manufactured by JEOL Ltd.). As a result, the length of primary particles in the major axis direction was about 300 nm. .
- the obtained crystal has characteristic X-ray diffraction peaks at Bragg angles (2 ⁇ ⁇ 0.2 °) of 6.4 °, 26.4 °, and 27.2 ° in CuK ⁇ characteristic X-ray diffraction. It was a ⁇ -type crystal form azo pigment or tautomer ( ⁇ -type crystal form azo pigment composition 3) having no peaks at 0.0 ° and 7.6 °.
- Example 1 Synthesis of Azo Pigment Composition Containing ⁇ , ⁇ Mixed Crystal Form Azo Pigment Crystal 1 obtained in Synthesis Example 1 was suspended in 580 mL of methanol and stirred for 30 minutes under reflux. Thereafter, the mixture is cooled to room temperature over 30 minutes, the obtained crystals are filtered off, dried at room temperature for 5 hours, and an azo pigment composition containing the azo pigment represented by the formula (1) having the crystal form of the present invention. 17.1 g of product was obtained. Yield 88.5%. The obtained azo pigment particle size was visually measured using a transmission microscope (JEM-1010 electron microscope manufactured by JEOL Ltd.). As a result, the length of primary particles in the major axis direction was about 10 ⁇ m. .
- the azo pigment composition is an ⁇ -type crystal having X-ray diffraction peaks characteristic of Bragg angles (2 ⁇ ⁇ 0.2 °) in CuK ⁇ characteristic X-ray diffraction of 7.6 °, 25.6 °, and 27.7 °.
- X-ray characteristic of Bragg angles (2 ⁇ ⁇ 0.2 °) of 7.0 °, 26.4 °, and 27.3 ° in CuK ⁇ characteristic X-ray diffraction mainly composed of morph pigments or tautomers It was the azo pigment composition 4 represented in FIG. 4 containing a ⁇ -type crystal form azo pigment having a diffraction peak or a tautomer.
- Example 11 Preparation of Pigment Dispersion 1 2.5 parts of the ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1, 0.5 part of sodium oleate, 5 parts of glycerin, and 42 parts of water. The resultant mixture was mixed with 100 parts of zirconia beads having a diameter of 0.1 mm and dispersed at 300 rpm for 2 hours using a planetary ball mill. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 1 (average particle size; Mv ⁇ 67 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- a yellow pigment dispersion 1 average particle size; Mv ⁇ 67 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.
- Example 12 Preparation of Pigment Dispersion 2
- 2.25 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (2) synthesized in Synthesis Example 2 0.25 parts, 0.5 parts of sodium oleate, 5 parts of glycerin, and 42 parts of water are mixed with 100 parts of zirconia beads having a diameter of 0.1 mm at 300 rpm for 3 hours using a planetary ball mill. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 2 (average particle size; Mv ⁇ 64 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Mv ⁇ 64 nm measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.
- Example 13 Preparation of Pigment Dispersion 3 2.0 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (2) synthesized in Synthesis Example 2 ), 0.5 parts of sodium oleate, 5 parts of glycerin, and 42 parts of water, and 100 parts of zirconia beads having a diameter of 0.1 mm and a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 3 (average particle size; Mv ⁇ 68 nm, measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Example 14 Preparation of Pigment Dispersion 4 1.5 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (2) synthesized in Synthesis Example 2 ), 1.0 part of sodium oleate, 5 parts of glycerin and 42 parts of water, and 100 parts of zirconia beads having a diameter of 0.1 mm and a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 4 (average particle size; Mv ⁇ 67 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Example 15 Preparation of Pigment Dispersion 5 1.25 parts of the ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and the ⁇ -type crystal form azo pigment composition (2) synthesized in Synthesis Example 2 ), 0.5 part of sodium oleate, 5 parts of glycerin, and 42 parts of water, and with 100 parts of zirconia beads having a diameter of 0.1 mm, using a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 5 (average particle size; Mv ⁇ 70 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- a yellow pigment dispersion 5 average particle size; Mv ⁇ 70 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.
- Example 16 Preparation of Pigment Dispersion 6
- 2.25 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (3) synthesized in Synthesis Example 3 0.25 parts, 0.5 parts of sodium oleate, 5 parts of glycerin, and 42 parts of water are mixed with 100 parts of zirconia beads having a diameter of 0.1 mm at 300 rpm for 3 hours using a planetary ball mill. Went. After completion of the dispersion, zirconia beads were separated to obtain a yellow pigment dispersion 6 (average particle size; Mv ⁇ 65 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Example 17 Preparation of Pigment Dispersion 7 2.0 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (3) synthesized in Synthesis Example 3 ), 0.5 parts of sodium oleate, 5 parts of glycerin, and 42 parts of water, and 100 parts of zirconia beads having a diameter of 0.1 mm and a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 7 (average particle size; Mv ⁇ 66 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Mv ⁇ 66 nm measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.
- Example 18 Preparation of Pigment Dispersion 8 1.5 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (3) synthesized in Synthesis Example 3 ), 1.0 part of sodium oleate, 5 parts of glycerin and 42 parts of water, and 100 parts of zirconia beads having a diameter of 0.1 mm and a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 8 (average particle size; Mv ⁇ 68 nm, measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Example 19 Preparation of Pigment Dispersion 9 1.25 parts of ⁇ -type crystal form azo pigment composition (1) synthesized in Synthesis Example 1 and ⁇ -type crystal form azo pigment composition (3) synthesized in Synthesis Example 3 ), 0.5 part of sodium oleate, 5 parts of glycerin, and 42 parts of water, and with 100 parts of zirconia beads having a diameter of 0.1 mm, using a planetary ball mill at 300 rpm for 3 hours. Went. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 9 (average particle size; Mv ⁇ 72 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Example 20 Preparation of pigment dispersion 10 2.5 parts of the azo pigment composition (4) synthesized in Example 1, 0.5 part of sodium oleate, 5 parts of glycerin, and 42 parts of water were mixed to obtain a diameter. Dispersion was performed at 300 rpm for 2 hours using a planetary ball mill together with 100 parts of 0.1 mm zirconia beads. After completion of the dispersion, the zirconia beads were separated to obtain a yellow pigment dispersion 10 (average particle size; Mv ⁇ 60 nm: measured using Nanotrac 150 (UPA-EX150) manufactured by Nikkiso Co., Ltd.).
- Comparative Example 1 Preparation of Comparative Pigment Dispersion 1 In place of the ⁇ -type crystal form azo pigment composition (1) used in Synthesis Example 1, C.I. I. A yellow comparative pigment dispersion 1 was obtained in the same manner as in Synthesis Example 1 except that CI Pigment Yellow 74 (Iralite YELLOW GO manufactured by Ciba Specialty) was used.
- Comparative Example 2 Preparation of Comparative Pigment Dispersion 2 In place of the ⁇ -type crystal form azo pigment composition (1) used in Synthesis Example 1, C.I. I. A yellow comparative pigment dispersion 2 was obtained in the same manner as in Synthesis Example 1 except that CI Pigment Yellow 155 (INKJET YELLOW 4G VP2532 manufactured by Clariant) was used.
- Comparative Example 3 Preparation of Comparative Dispersion 3 Synthesis Example 1 except that the ⁇ -type crystal form azo pigment composition (1) used in Synthesis Example 1 was replaced by the following compound (DYE-1). In the same manner as above, it was dissolved and could not be dispersed.
- ⁇ Dispersibility> Mix 2.5 parts of pigment, 0.5 part of sodium oleate, 5 parts of glycerin, and 42 parts of water, and use a planetary ball mill together with 100 parts of zirconia beads having a diameter of 0.1 mm for 2 hours dispersion for 2 hours.
- the pigment dispersions 1 to 10 of the present invention and the comparative pigment dispersion 1 were marked with x where coarse particles of 100 nm or more were confirmed, xx when the particles could not be dispersed, and ⁇ when almost not confirmed.
- ⁇ 2 and Comparative Dispersion 3 were evaluated. The results are shown in Table 1.
- ⁇ Light fastness evaluation> A coated product having an image density of 1.0 used for hue evaluation was prepared, xenon light (99000 lux; in the presence of a TAC filter) was irradiated for 35 days using a fade meter, and the image density before and after the xenon irradiation was measured using a reflection densitometer Pigment dispersion, where the residual dye ratio [(post-irradiation density / pre-irradiation density) ⁇ 100%] is 80% or more, ⁇ , 60% or more is ⁇ , and less than 60% is x. 1-10 and comparative pigment dispersions 1-2 were evaluated. The results are shown in Table 1.
- ⁇ Ozone gas fastness evaluation> Create a coating with an image density of 1.0 used for hue evaluation, expose the ozone concentration to 5.0 ppm at 25 ° C and 50% humidity for 28 days, measure the image density before and after exposure to ozone gas using a reflection densitometer,
- the pigment dispersions 1 to 10 and the pigment residual ratio [(concentration after irradiation / concentration before irradiation) ⁇ 100%] are 80% or more, ⁇ is 70% or more, and ⁇ is less than 70%. Comparative pigment dispersions 1-2 were evaluated. The results are shown in Table 1.
- the pigment dispersion using the azo pigment composition of the present invention is easy to disperse and the stability of the pigment dispersion is good. Furthermore, it has been found that the coloring composition containing the pigment dispersion of the present invention is excellent in hue as yellow, has high coloring power, and is excellent in light resistance and ozone gas resistance. Therefore, the pigment dispersion coloring composition containing the azo pigment composition of the present invention is used in, for example, printing ink such as inkjet, color toner for electrophotography, display such as LCD and PDP, and imaging element such as CCD. It can be suitably used for color filters, paints, colored plastics and the like.
- an azo pigment having excellent color characteristics such as coloring power and hue, and excellent dispersibility and dispersion stability is provided.
- a pigment dispersion having excellent color characteristics, dispersibility and dispersion stability can be obtained.
- the pigment dispersion is a color product excellent in light fastness, for example, a printing ink such as an inkjet, a color toner for electrophotography, a color filter used in an image pickup device such as a display such as an LCD or PDP, or a CCD, It can be used for paints, colored plastics, etc.
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Abstract
Description
また、顔料を使用するにあたっては、他にも、所望の透明性を発現させるために必要な粒子径および粒子形を有すること、使用される環境条件下における堅牢性、例えば耐光性、耐熱性、オゾンなどの酸化性ガスに対する耐性、その他有機溶剤や亜硫酸ガスなどへの耐薬品堅牢性が良好であること、使用される媒体中において微小粒子まで分散し、かつ、その分散状態が安定であること、等の性質も必要となる。特に、良好な色相を有し、光、湿熱及び環境中の活性ガス、中でも着色力が高く、光に対して堅牢な顔料が強く望まれている。
従来から知られている含窒素5員環をアゾ成分とするアゾ染料は、特許文献6及び7にも開示されている。
有機顔料には、例えばアゾ顔料のように、合成時に適切な反応条件を選択することにより、微細で整粒された粒子を得ることができるものもあり、銅フタロシアニングリーン顔料のように、合成時に生成する極めて微細で凝集した粒子を、後工程で粒子成長、整粒させることにより顔料化するもの、銅フタロシアニンブルー顔料のように、合成時に生成する粗大で不揃いな粒子を後工程で微細化し、整粒させることにより顔料化を行うものもある。例えば、ジケトピロロピロール顔料は、一般的には、琥珀酸ジエステルと芳香族ニトリルとを有機溶媒中で反応させて合成される(例えば、特許文献8参照)。そして、粗製ジケトピロロピロール顔料は、水又は有機溶剤中で熱処理し、次に湿式摩砕のごとき粉末化を行うことにより、使用に適する形態にされる(例えば、特許文献9参照)。例えば、ジケトピロロピロール顔料C.I.ピグメントレッド254には、α型とβ型の結晶形態が知られている(例えば、特許文献10参照)。また、アゾ顔料であるC.I.ピグメントイエロー181は、数種の結晶形態が知られている(例えば、特許文献11参照)。
本発明は色相及び光堅牢性が極めて良好であり、優れた着色力(色濃度)を有するアゾ顔料組成物を提供することを目的とするものであり、好ましくは更に異なる位置に特徴的なX線回折ピークを有するアゾ顔料及びその互変異性体を含有するアゾ顔料組成物を提供することを目的とするものである。
さらに本発明は、該アゾ顔料組成物を含有する着色組成物を提供することを目的とするものである。
そして本発明は、特定の構造異性および結晶多形を制御しながら再現性よく高効率に製造することのできるアゾ顔料組成物の製造方法を提供することを目的とするものである。
更に、該アゾ顔料組成物の分散物を含む着色組成物、インクジェット記録用インクを提供することを目的とするものである。
また、アゾ顔料組成物が分散された分散物及び着色組成物は優れた色相及び着色力を有するインクジェット記録用インクを製造することができることを見出した。更に、特定の構造異性および結晶多形に制御しながら再現性よく高効率にアゾ顔料組成物を製造することのできるアゾ顔料組成物の製造方法を見出し、本発明を完成するに至った。
〔1〕
CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.6°、25.6°、27.7°に特徴的なX線回折ピークを有する下式(1)で表されるアゾ顔料または互変異性体を少なくとも1種含有することを特徴とするアゾ顔料組成物。
さらに、前記組成物が、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上50質量%以下含有することを特徴とする〔1〕に記載のアゾ顔料組成物。
〔3〕
CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上20質量%以下含有していることを特徴とする〔2〕に記載のアゾ顔料組成物。
〔4〕
CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上10質量%以下含有していることを特徴とする〔2〕又は〔3〕に記載のアゾ顔料組成物。
〔5〕
さらに、前記組成物が、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上50質量%以下含有していることを特徴とする〔1〕~〔4〕のいずれかに記載のアゾ顔料組成物。
〔6〕
CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の上式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上20質量%以下含有していることを特徴とする〔5〕に記載のアゾ顔料組成物。
〔7〕
CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上10質量%以下含有していることを特徴とする〔5〕又は〔6〕に記載のアゾ顔料組成物。
〔8〕
下記式(2)で表されるヘテロ環アミンから誘導したジアゾニウム塩と、下記式(3)で表される化合物とをアゾカップリング反応させる工程を含むことを特徴とする、下記式(1)で表されるアゾ顔料または互変異性体を少なくとも1種含むアゾ顔料組成物の製造方法。
更に後処理を行う工程を含むことを特徴とする〔8〕に記載の製造方法。
〔10〕
〔8〕又は〔9〕の製造方法で製造されたことを特徴とするアゾ顔料組成物。
〔11〕
〔1〕~〔7〕及び〔10〕のいずれかに記載のアゾ顔料組成物を含有する分散物。
〔12〕
体積平均粒子径が0.01μm~0.25μmであることを特徴とする〔11〕に記載の顔料分散物。
〔13〕
〔1〕~〔7〕及び〔10〕のいずれかに記載のアゾ顔料組成物を着色剤として含有する着色組成物。
〔14〕
〔1〕~〔7〕及び〔10〕のいずれかに記載のアゾ顔料組成物を着色剤として含有するインクジェット記録用インク。
本発明のアゾ顔料組成物はCuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.6°、25.6°、27.7°に特徴的なX線回折ピークを有する結晶形態の下式(1)で表されるアゾ顔料または互変異性体を少なくとも1種含有する。
本明細書においては以下、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.6°、25.6°および27.7°に特徴的X線回折ピークを有する下記式(1)で表されるアゾ顔料をα型結晶形態アゾ顔料と称する。
また、本明細書においては以下、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的X線回折ピークを有する前記式(1)で表されるアゾ顔料をβ型結晶形態アゾ顔料と称する。
さらに、本明細書においては以下、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的X線回折ピークを有する前記式(1)で表されるアゾ顔料をγ型結晶形態アゾ顔料と称する。
上記の範囲であれば印画物の濃度が濃く、分散物の安定性が増し、赤や緑などの混色部の色再現性が向上し、透明性が高くなり、インクジェット等で印画する際に、ノズルの目詰まりが起こりにくくなるため好ましい。また、逆に、凝集が起こり難く、分散物の経時安定性が高く好ましい。
ジアゾニウム塩の調製及びジアゾニウム塩と式(3)で表される化合物とのカップリング反応は、慣用法によって実施できる。
カップリング反応する工程は、酸性反応媒質中~塩基性反応媒質中で実施することができるが、本発明のアゾ顔料は酸性~中性反応媒質中で実施することが好ましく、特に酸性反応媒質中で実施することがジアゾニウム塩の分解を抑制し効率良くアゾ顔料に誘導することができる。
本発明は上記製造方法で製造されたアゾ顔料組成物にも関する。
本発明の製造方法においては、後処理(フィニッシング)を行う工程を含むことが好ましい。本発明中で表すフィニッシングとは、結晶形態、粒子の大きさや形等を整える処理を表す。この後処理工程の方法としては、例えば、ソルベントソルトミリング、ソルトミリング、ドライミリング、ソルベントミリング、アシッドペースティング等の磨砕処理、溶媒加熱処理などによる顔料粒子制御工程、樹脂、界面活性剤および分散剤等による表面処理工程が挙げられる。
溶媒加熱処理に使用される溶媒としては、例えば、水、トルエン、キシレン等の芳香族炭化水素系溶媒、クロロベンゼン、o-ジクロロベンゼン等のハロゲン化炭化水素系溶媒、イソプロパノール、イソブタノール等のアルコール系溶媒、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、アセトン、メチルエチルケトン、アセトニトリル等の極性非プロトン性有機溶媒、氷酢酸、ピリジン、又はこれらの混合物等が挙げられる。上記で挙げた溶媒に、さらに無機又は有機の酸又は塩基を加えても良い。溶媒加熱処理の温度は所望する顔料の一次粒子径の大きさによって異なるが、40~150℃が好ましく、60~100℃がさらに好ましい。また、処理時間は、30分~24時間が好ましい。
ソルベントソルトミリングとしては、例えば、粗アゾ顔料と、無機塩と、それを溶解しない有機溶剤とを混練機に仕込み、その中で混練磨砕を行うことが挙げられる。上記無機塩としては、水溶性無機塩が好適に使用でき、例えば塩化ナトリウム、塩化カリウム、硫酸ナトリウム等の無機塩を用いることが好ましい。また、平均粒子径0.5~50μmの無機塩を用いることがより好ましい。当該無機塩の使用量は、粗アゾ顔料に対して3~20質量倍とするのが好ましく、5~15質量倍とするのがより好ましい。有機溶剤としては、水溶性有機溶剤が好適に使用でき、混練時の温度上昇により溶剤が蒸発し易い状態になるため、安全性の点から高沸点溶剤が好ましい。このような有機溶剤としては、例えばジエチレングリコール、グリセリン、エチレングリコール、プロピレングリコール、液体ポリエチレングルコール、液体ポリプロピレングリコール、2-(メトキシメトキシ)エタノール、2-ブトキシエタノール、2ー(イソペンチルオキシ)エタノール、2-(ヘキシルオキシ)エタノール、ジエチレングリコールモノメチルエーテル、ジエチレングルコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール、トリエチレングリコールモノメチルエーテル、1-メトキシ-2-プロパノール、1-エトキシ-2-プロパノール、ジプロピレングリコール、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコール又はこれらの混合物が挙げられる。当該水溶性有機溶剤の使用量は、粗アゾ顔料に対して0.1~5質量倍が好ましい。混練温度は、20~130℃が好ましく、40~110℃が特に好ましい。混練機としては、例えばニーダーやミックスマーラー等が使用できる。
本発明の顔料分散物は、本発明のアゾ顔料を少なくとも1種を含むことを特徴とする。これにより、色彩的特性、耐久性および分散安定性に優れた顔料分散物とすることができる。
本発明の着色組成物は、少なくとも一種の本発明のアゾ顔料を含有する着色組成物を意味する。本発明の着色組成物は、媒体を含有させることができるが、媒体として溶媒を用いた場合は特にインクジェット記録用インクとして好適である。本発明の着色組成物は、媒体として、親油性媒体や水性媒体を用いて、それらの中に、本発明のアゾ顔料を分散させることによって作製することができる。好ましくは、水性媒体を用いる場合である。本発明の着色組成物には、媒体を除いたインク用組成物も含まれる。本発明の着色組成物は、必要に応じてその他の添加剤を、本発明の効果を害しない範囲内において含有しうる。その他の添加剤としては、例えば、乾燥防止剤(湿潤剤)、褪色防止剤、乳化安定剤、浸透促進剤、紫外線吸収剤、防腐剤、防黴剤、pH調整剤、表面張力調整剤、消泡剤、粘度調整剤、分散剤、分散安定剤、防錆剤、キレート剤等の公知の添加剤(特開2003-306623号公報に記載)が挙げられる。これらの各種添加剤は、水溶性インクの場合にはインク液に直接添加する。油溶性インクの場合には、アゾ顔料分散物の調製後分散物に添加するのが一般的であるが、調製時に油相又は水相に添加してもよい。
次に、本発明のインクについて説明する。
本発明のインクは、上記で説明した本発明の顔料分散物を含み、好ましくは水溶性溶媒、水等を混合して調製される。ただし、特に問題がない場合は、前記本発明の顔料分散物をそのまま用いてもよい。
本発明のインクジェット記録用インクは本発明の顔料分散物を含み、本発明のインクをインクジェット記録用インクとして用いることもできる。
次に、インクジェット記録用インクについて説明する。
インクジェット記録方法は、インクジェット記録用インクを用い、記録信号に応じて記録ヘッドから記録媒体表面にインクを吐出して、記録媒体表面に画像を形成する方法である。
また、インクジェット記録装置は、インクジェット記録用インクを用い、インク(必要により処理液)を記録媒体表面に吐出する記録ヘッドを備え、記録媒体表面に前記インクを記録ヘッドから吐出することにより、画像を形成する装置である。なお、インクジェット記録装置は、記録ヘッドに、インクを供給することができ、かつ、インクジェット記録装置本体に対して脱着可能なインクジェット記録用インクタンク(以下、「インクタンク」と称す場合がある)を備えていてもよい。この場合、このインクジェット記録用インクタンクには、インクが収納される。
また、インクジェット記録用インクタンクは、記録ヘッドを備えたインクジェット記録装置に対して脱着可能であり、インクジェット記録装置に装着した状態で、記録ヘッドにインクを供給できる構成を有するものであれば、従来公知のインクタンクが利用できる。
カラートナー100質量部中のアゾ顔料の含有量は特に制限がないが、0.1質量部以上含有するのが好ましく、1~20質量部がより好ましく、2~10質量部含有するのが最も好ましい。アゾ顔料を導入するカラートナー用バインダー樹脂としては一般に使用される全てのバインダーが使用出来る。例えば、スチレン系樹脂・アクリル系樹脂・スチレン/アクリル系樹脂・ポリエステル樹脂等が挙げられる。
トナーに対して流動性向上、帯電制御等を目的として無機微粉末、有機微粒子を外部添加しても良い。表面をアルキル基含有のカップリング剤等で処理したシリカ微粒子、チタニア微粒子が好ましく用いられる。なお、これらは数平均一次粒子径が10~500nmのものが好ましく、さらにはトナー中に0.1~20質量%添加するのが好ましい。
感熱記録材料は、支持体上に本発明のアゾ顔料をバインダーとともに塗設したインクシート、及び画像記録信号に従ってサーマルヘッドから加えられた熱エネルギーに対応して移行してきた顔料を固定する受像シートから構成される。インクシートは、本発明のアゾ顔料をバインダーと共に溶媒中に微粒子状に分散させることによってインク液を調製し、該インクを支持体上に塗布して適宜に乾燥することにより形成することができる。支持体上のインクの塗布量は特に制限するものではないが、好ましくは30~1000mg/m2である。好ましいバインダー樹脂、インク溶媒、支持体、更には受像シートについては、特開平7-137466号に記載されたものを好ましく用いることができる。
カラーフィルターの形成方法としては、初めにフォトレジストによりパターンを形成し、次いで染色する方法、或いは特開平4-163552号、特開平4-128703号、特開平4-175753号公報で開示されているように色素を添加したフォトレジストによりパターンを形成する方法がある。本発明の色素をカラーフィルターに導入する場合に用いられる方法としては、これらのいずれの方法を用いても良いが、好ましい方法としては、特開平4-175753号や特開平6-35182号に記載されたところの、熱硬化性樹脂、キノンジアジド化合物、架橋剤、色素及び溶剤を含有してなるポジ型レジスト組成物、並びに、それを基体上に塗布後、マスクを通して露光し、該露光部を現像してポジ型レジストパターンを形成させ、上記ポジ型レジストパターンを全面露光し、次いで露光後のポジ型レジストパターンを硬化させることからなるカラーフィルターの形成方法を挙げる事ができる。又、常法に従いブラックマトリックスを形成させ、RGB原色系あるいはY、M、C補色系カラーフィルターを得ることができる。カラーフィルターの場合も本発明のアゾ顔料の使用量の制限はないが0.1~50質量%が好ましい。
X線巻球:Cu
管電圧:55KV
管電流:280mA
スキャン方法:2θ/θスキャン
スキャン速度:6deg./min.
サンプリング間隔:0.100deg.
スタート角度(2θ):5deg.
ストップ角度(2θ):55deg.
ダイバージェンススリット:2deg.
スキャッタリングスリット:2deg.
レジーピングスリット:0.6mm
縦型ゴニオメータ使用
α型結晶形態アゾ顔料の合成スキームを下記に示す。
シアノ酢酸メチル29.7g(0.3モル)にオルトギ酸トリメチル42.4g(0.4モル)、無水酢酸20.4g(0.2モル)、p-トルエンスルホン酸0.5gを加えて110℃(外温)に加熱し、反応系から生じる低沸点成分を留去しながら20時間攪拌した。この反応液を減圧濃縮した後、シリカゲルカラム精製を行い前記中間体(a)を14.1g(黄色粉末、収率30%)で得た。得られた中間体(a)のNMR測定結果は以下の通りである。1H-NMR(300MHz、CDCl3)7.96(s,1H), 4.15(s,3H), 3.81(s,3H)
メチルヒドラジン7.4mL(141ミリモル)にイソプロパノール150mLを加えて15℃(内温)に冷却し、この混合液に中間体(a)7.0g(49.6ミリモル)を徐々に添加した後、50℃に加熱して1時間40分攪拌した。この反応液を減圧濃縮した後、シリカゲルカラム精製を行い前記中間体(b)を10.5g(白色粉末、収率50%)で得た。得られた中間体(b)のNMR測定結果は以下の通りである。1H-NMR(300MHz、CDCl3)7.60(s,1H), 4.95(brs,2H), 3.80(s,3H), 3.60(s,3H)
ヒドラジン1水和物387mL(7.98モル)にメタノール298mLを加えて10℃(内温)に冷却し、この混合液に4,6-ジクロロピリミジン149g(1.00モル)を徐々に添加(内温20℃以下)した後、氷浴をはずし、室温まで昇温し、同温度にて30分攪拌した。その後さらに加熱して内温60℃まで昇温し、同温度にて5時間攪拌した。反応終了後、水750mLを加えた後、氷冷して内温が8℃になるまで冷却し、析出した結晶をろ取、水でかけ洗いし、イソプロパノールでかけ洗いした。室温にて36時間乾燥を行い前記中間体(c)を119g(白色粉末、収率84.5%)で得た。得られた中間体(c)のNMR測定結果は以下の通りである。1H-NMR(300MHz、d-DMSO)7.80(s,1H), 7.52(s,2H), 5.98(s,1H), 4.13(s,4H)
中間体(c)50g(357ミリモル)に、水128mLを加えて室温で攪拌した。この懸濁液にピバロイルアセトニトリル98.2g(785ミリモル)を加え、同温度にて12M塩酸水をpH3になるように滴加した後、内温が50℃になるまで加熱し、同温度にて6時間攪拌した。反応終了後、8Nの水酸化カリウム水溶液を加えて中和し、pH6.4にした。氷冷し内温が10℃になるまで冷却し、析出した結晶をろ取、水でかけ洗いした。得られた結晶を減圧下60℃にて乾燥し、得られた粗精製物にトルエン30mLを加え、60℃に加熱して溶解させた。得られた溶液を室温にて12時間静置し、析出した結晶をろ取、冷却したトルエンでかけ洗いし、減圧下60℃にて乾燥し、前記中間体(d)を87.7g(白色粉末、収率69.3%)で得た。得られた中間体(d)のNMR測定結果は以下の通りである。1H-NMR(300MHz、d-DMSO)8.74(s,1H), 7.99(s,1H), 6.87(s,4H), 5.35(s,2H), 1.24(s,18H)
得られた結晶はCuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.6°、25.6°、27.7°に特徴的なX線回折ピークを有するが7.0°及び6.4°にはピークを有さない図1で表されるα型結晶形態アゾ顔料または互変異性体(α型結晶形態アゾ顔料組成物1)であった。
酢酸55mLとプロピオン酸37mLの混合液に室温にて化合物(2)9.2gを溶解させた。氷冷して内温を-3℃まで冷却し、内温が-3℃~4℃でニトロシル硫酸の40質量%硫酸溶液を10分かけて滴下した。内温4℃にて1時間攪拌した後、尿素0.2gを加え、その後、内温を-3℃に冷却し、さらに10分攪拌し、ジアゾニウム塩溶液を得た。別に化合物(3)10gをアセトン150mLに完溶させた後、内温を17℃に冷却し、上述のジアゾニウム塩溶液に内温-3℃~3℃の範囲内で25分かけて添加した。添加完了後、3℃で30分攪拌した後、氷浴をはずし、30分かけて室温まで昇温させた。室温にて30分攪拌した後、得られた結晶を濾別し、アセトン150mLでかけ洗いし、更に水100mLでかけ洗いした。得られた結晶を乾燥せずに水400mLに懸濁させ、8規定の水酸化カリウム水溶液を添加して、pHを5.7にした。室温にて25分間攪拌した後、得られた結晶を濾別し、水で十分にかけ洗いしたのち、アセトン80mLをかけ洗いした。得られた結晶を室温にて、12時間乾燥させた。
得られた結晶2をアセトン580mLと水1160mLの混合溶媒に懸濁させた後、還流下30分間攪拌した。その後、10分間かけて室温に冷却し、得られた結晶を濾別し、60℃にて5時間乾燥させ、本発明の結晶形を有する式(1)で表されるアゾ顔料を17.6g得た。収率91.0%。得られたアゾ顔料粒子サイズは、透過型顕微鏡(日本電子(株)製JEM-1010電子顕微鏡)を用いて目視で測定した結果、1次粒子の長軸方向の長さが約150nmであった。
得られた結晶は、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有するが、6.4°及び7.6°にはピークを有さない図2で表されるβ型結晶形態アゾ顔料または互変異性体(β型結晶形態アゾ顔料組成物2)であった。
酢酸55mLとプロピオン酸37mLの混合液に室温にて化合物(2)9.2gを溶解させた。氷冷して内温を-3℃まで冷却し、内温が-3℃~4℃でニトロシル硫酸の40質量%硫酸溶液を10分かけて滴下した。内温4℃にて1時間攪拌した後、尿素0.2gを加え、その後、内温を-3℃に冷却し、さらに10分攪拌し、ジアゾニウム塩溶液を得た。別に化合物(3)11.1gをアセトン160mLに完溶させた後、内温を17℃に冷却し、上述のジアゾニウム塩溶液に内温-3℃~3℃の範囲内で25分かけて添加した。添加完了後、3℃で30分攪拌した後、氷浴をはずし、30分かけて室温まで昇温させた。室温にて30分攪拌した後、得られた結晶を濾別し、アセトン150mLでかけ洗いし、更に水100mLでかけ洗いした。得られた結晶を乾燥せずに水400mLに懸濁させ、8規定の水酸化カリウム水溶液を添加して、pHを6.7にした。室温にて25分間攪拌した後、得られた結晶を濾別し、水で十分にかけ洗いしたのち、アセトン80mLをかけ洗いした。得られた結晶を室温にて、12時間乾燥させた。
得られた結晶3をアセトン500mLに懸濁させた後、還流下30分間攪拌した。その後、1時間かけて室温まで冷却し、得られた結晶を濾別し、60℃にて5時間乾燥させ、本発明の結晶形を有する式(1)で表されるアゾ顔料を17.4g得た。収率81.0%。得られたアゾ顔料粒子サイズは、透過型顕微鏡(日本電子(株)製JEM-1010電子顕微鏡)を用いて目視で測定した結果、1次粒子の長軸方向の長さが約300nmであった。
得られた結晶は、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有するが、7.0°及び7.6°にはピークを有さないγ型結晶形態アゾ顔料または互変異性体(γ型結晶形態アゾ顔料組成物3)であった。
合成例1で得られた結晶1をメタノール580mLに懸濁させた後、還流下30分間攪拌した。その後、30分間かけて室温に冷却し、得られた結晶を濾別し、室温にて5時間乾燥させ、本発明の結晶形を有する式(1)で表されるアゾ顔料を含むアゾ顔料組成物を17.1g得た。収率88.5%。得られたアゾ顔料粒子サイズは、透過型顕微鏡(日本電子(株)製JEM-1010電子顕微鏡)を用いて目視で測定した結果、1次粒子の長軸方向の長さが約10μmであった。
アゾ顔料組成物は、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.6°、25.6°、27.7°に特徴的なX線回折ピークを有するα型結晶形態アゾ顔料または互変異性体を主成分として、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有するβ型結晶形態アゾ顔料または互変異性体を含有する図4で表されるアゾ顔料組成物4であった。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を2.5部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、2時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物1(平均粒子径;Mv≒67nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を2.25部、合成例2で合成したβ型結晶形態アゾ顔料組成物(2)を0.25部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物2(平均粒子径;Mv≒64nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を2.0部、合成例2で合成したβ型結晶形態アゾ顔料組成物(2)を0.5部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物3(平均粒子径;Mv≒68nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を1.5部、合成例2で合成したβ型結晶形態アゾ顔料組成物(2)を1.0部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物4(平均粒子径;Mv≒67nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を1.25部、合成例2で合成したβ型結晶形態アゾ顔料組成物(2)を1.25部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物5(平均粒子径;Mv≒70nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を2.25部、合成例3で合成したγ型結晶形態アゾ顔料組成物(3)を0.25部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物6(平均粒子径;Mv≒65nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を2.0部、合成例3で合成したγ型結晶形態アゾ顔料組成物(3)を0.5部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物7(平均粒子径;Mv≒66nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を1.5部、合成例3で合成したγ型結晶形態アゾ顔料組成物(3)を1.0部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物8(平均粒子径;Mv≒68nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で合成したα型結晶形態アゾ顔料組成物(1)を1.25部、合成例3で合成したγ型結晶形態アゾ顔料組成物(3)を1.25部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、3時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物9(平均粒子径;Mv≒72nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
実施例1で合成したアゾ顔料組成物(4)を2.5部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、2時間分散を行った。分散終了後、ジルコニアビーズを分離し、黄色の顔料分散物10(平均粒子径;Mv≒60nm:日機装(株)社製Nanotrac150(UPA-EX150)を用いて測定)を得た。
合成例1で用いたα型結晶形態アゾ顔料組成物(1)に替えてえてC.I.ピグメント・イエロー74(チバスペシャリティ社製Iralite YELLOW GO)を用いた以外は合成例1と同様にして黄色の比較顔料分散物1を得た。
合成例1で用いたα型結晶形態アゾ顔料組成物(1)に替えてえてC.I.ピグメント・イエロー155(クラリアント社製INKJET YELLOW 4G VP2532)を用いた以外は合成例1と同様にして黄色の比較顔料分散物2を得た。
合成例1で用いたα型結晶形態アゾ顔料組成物(1)に替えて下記で表される化合物(DYE-1)を用いた以外は合成例1と同様にして行ったところ、溶解してしまい、分散できなかった。
顔料2.5部、オレイン酸ナトリウム0.5部、グリセリン5部、水42部を混合し、直径0.1mmのジルコニアビーズ100部とともに遊星型ボールミルを用いて毎分300回転、2時間分散を行った結果、100nm以上の粗大粒子が確認されるのものを×、分散できなかったものを××、ほとんど確認されないものを○として、本発明の顔料分散物1~10、比較顔料分散物1~2及び比較分散物3を評価した。結果を表-1に示す。
上記実施例11~20、比較例1及び2で得られた顔料分散物を室温にて4週間静置した。その結果、沈殿物が目視で確認されるものを×、沈殿物が確認されなかったものを○とした。結果を表-1に示す。
色相については、上記で得られた塗布物の色度を目視にて緑味が少なく鮮やかさが大きいものを◎(良好)、どちらか一方が当てはまらないものを○、及びどちらも当てはまらないものを×(不良)として評価を行った。結果を表-1に示す。
上記実施例11~20、比較例1及び2で得られた顔料分散物をNo.3のバーコーターを用いてエプソン社製フォトマット紙に塗布した。得られた塗布物の画像濃度を反射濃度計(X-Rite社製X-Rite938)を用いて測定し、「着色力(OD:Optical Density)」を以下の基準で評価した。ODが1.4以上の場合を○、1.2以上で1.4未満の場合を△、1.2未満の場合を×とした。結果を表-1に示す。
色相評価に用いた画像濃度1.0の塗布物を作成し、フェードメーターを用いてキセノン光(99000lux;TACフィルター存在下)を35日間照射し、キセノン照射前後の画像濃度を反射濃度計を用いて測定し、色素残存率[(照射後濃度/照射前濃度)×100%]が80%以上の場合を○、60%以上の場合を△、60%未満の場合を×として、顔料分散物1~10及び比較顔料分散物1~2を評価した。結果を表-1に示す。
色相評価に用いた画像濃度1.0の塗布物を作成し、オゾン濃度5.0ppm25℃湿度50%条件下を28日間暴露し、オゾンガス暴露前後の画像濃度を反射濃度計を用いて測定し、色素残存率[(照射後濃度/照射前濃度)×100%]が80%以上の場合を○、70%以上の場合を△、70%未満の場合を×として、顔料分散物1~10及び比較顔料分散物1~2を評価した。結果を表-1に示す。
したがって、本発明のアゾ顔料組成物を含有する顔料分散着色組成物は、例えば、インクジェットなどの印刷用のインク、電子写真用のカラートナー、LCD、PDPなどのディスプレーやCCDなどの撮像素子で用いられるカラーフィルター、塗料、着色プラスチック等に好適に使用することができる。
本出願は、2008年3月7日出願の日本特許出願(特願2008-58711)、2008年6月27日出願の日本特許出願(特願2008-169182)及び2008年9月29日出願の日本特許出願(特願2008-251879)、に基づくものであり、その内容はここに参照として取り込まれる。
Claims (14)
- さらに、前記組成物が、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上50質量%以下含有することを特徴とする請求項1に記載のアゾ顔料組成物。
- CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上20質量%以下含有していることを特徴とする請求項2に記載のアゾ顔料組成物。
- CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が7.0°、26.4°、27.3°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上10質量%以下含有していることを特徴とする請求項2又は3に記載のアゾ顔料組成物。
- さらに、前記組成物が、CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上50質量%以下含有していることを特徴とする請求項1~4のいずれかに記載のアゾ顔料組成物。
- CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の上式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上20質量%以下含有していることを特徴とする請求項5に記載のアゾ顔料組成物。
- CuKα特性X線回折におけるブラッグ角(2θ±0.2°)が6.4°、26.4°、27.2°に特徴的なX線回折ピークを有する結晶形態の前記式(1)で表されるアゾ顔料または互変異性体を少なくとも0以上10質量%以下含有していることを特徴とする請求項5又は6に記載のアゾ顔料組成物。
- 更に後処理を行う工程を含むことを特徴とする請求項8に記載の製造方法。
- 請求項8又は9の製造方法で製造されたことを特徴とするアゾ顔料組成物。
- 請求項1~7及び10のいずれかに記載のアゾ顔料組成物を含有する分散物。
- 体積平均粒子径が0.01μm~0.25μmであることを特徴とする請求項11に記載の顔料分散物。
- 請求項1~7及び10のいずれかに記載のアゾ顔料組成物を着色剤として含有する着色組成物。
- 請求項1~7及び10のいずれかに記載のアゾ顔料組成物を着色剤として含有するインクジェット記録用インク。
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AU2009220565B2 (en) | 2011-10-13 |
EP2264107A4 (en) | 2011-07-27 |
KR101548562B1 (ko) | 2015-09-01 |
AU2009220565A1 (en) | 2009-09-11 |
US8080067B2 (en) | 2011-12-20 |
CN101959969B (zh) | 2013-05-22 |
CN101959969A (zh) | 2011-01-26 |
KR20100124745A (ko) | 2010-11-29 |
EP2264107A1 (en) | 2010-12-22 |
JP5292039B2 (ja) | 2013-09-18 |
US20110017099A1 (en) | 2011-01-27 |
JP2010031215A (ja) | 2010-02-12 |
EP2264107B1 (en) | 2016-12-28 |
CA2717707C (en) | 2016-04-19 |
CA2717707A1 (en) | 2009-09-11 |
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