WO2009074836A1 - Dry composite for indoor skin, production and use thereof - Google Patents
Dry composite for indoor skin, production and use thereof Download PDFInfo
- Publication number
- WO2009074836A1 WO2009074836A1 PCT/HU2008/000149 HU2008000149W WO2009074836A1 WO 2009074836 A1 WO2009074836 A1 WO 2009074836A1 HU 2008000149 W HU2008000149 W HU 2008000149W WO 2009074836 A1 WO2009074836 A1 WO 2009074836A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mass
- mortar
- composite
- mixed
- granules
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 67
- 239000000203 mixture Substances 0.000 claims abstract description 61
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 53
- 239000004575 stone Substances 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000008187 granular material Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000000853 adhesive Substances 0.000 claims abstract description 22
- 230000001070 adhesive effect Effects 0.000 claims abstract description 22
- 238000013016 damping Methods 0.000 claims abstract description 22
- 239000000654 additive Substances 0.000 claims abstract description 21
- 230000000996 additive effect Effects 0.000 claims abstract description 17
- 229920000426 Microplastic Polymers 0.000 claims abstract description 15
- 229920002678 cellulose Polymers 0.000 claims abstract description 14
- 239000001913 cellulose Substances 0.000 claims abstract description 14
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 38
- 239000003292 glue Substances 0.000 claims description 38
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 37
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 36
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 36
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 24
- 239000011118 polyvinyl acetate Substances 0.000 claims description 24
- 239000006185 dispersion Substances 0.000 claims description 23
- 229920003023 plastic Polymers 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 9
- 239000010459 dolomite Substances 0.000 claims description 8
- 229910000514 dolomite Inorganic materials 0.000 claims description 8
- 235000019738 Limestone Nutrition 0.000 claims description 6
- 239000006028 limestone Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- KDNCILYKSYKEFJ-UHFFFAOYSA-N sodium;benzenesulfonyl(chloro)azanide Chemical compound [Na+].Cl[N-]S(=O)(=O)C1=CC=CC=C1 KDNCILYKSYKEFJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000006004 Quartz sand Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000003755 preservative agent Substances 0.000 claims description 2
- 230000002335 preservative effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 27
- 238000002156 mixing Methods 0.000 description 16
- 239000010440 gypsum Substances 0.000 description 8
- 229910052602 gypsum Inorganic materials 0.000 description 8
- 239000004568 cement Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 150000003863 ammonium salts Chemical class 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000001828 Gelatine Substances 0.000 description 2
- 235000010443 alginic acid Nutrition 0.000 description 2
- 229920000615 alginic acid Polymers 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 239000011365 complex material Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229920000159 gelatin Polymers 0.000 description 2
- 235000019322 gelatine Nutrition 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- RNEACARJKXYVND-KQGZCTBQSA-N (2r)-2-[[(5z)-5-[(5-ethylfuran-2-yl)methylidene]-4-oxo-1,3-thiazol-2-yl]amino]-2-(4-fluorophenyl)acetic acid Chemical compound O1C(CC)=CC=C1\C=C/1C(=O)N=C(N[C@@H](C(O)=O)C=2C=CC(F)=CC=2)S\1 RNEACARJKXYVND-KQGZCTBQSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 239000004117 Lignosulphonate Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000002153 concerted effect Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 235000019357 lignosulphonate Nutrition 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000011431 lime mortar Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
- C04B26/285—Cellulose or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00267—Materials permeable to vapours or gases
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00517—Coating or impregnation materials for masonry
Definitions
- the object of the invention is a dry composite for the producing an indoor skin or decorative mortar and methods for the production and application of the indoor decorative mortar to create an aesthetic, easy-drying, easy-washable, removable and highly air- permeable indoor skin.
- the Hungarian patent application under registration number HU 209 275 relates to a skin product containing a plastic and inorganic adhesive material.
- the invention relates to a skin product containing inorganic and carboniferous adhesives that can be applied in mortar consistency.
- the product is characterised in that it contains 8-15 mass portion of (40-54 m%) plastic dispersion, 2.5 mass portion of potassium or sodium water glass, 65-80 mass portion noble stone chip and mixed thickener besides other subsidiary and film-formation enhancer materials.
- the adhesive material is the water glass, in certain cases cellulose is used therewith.
- the Hungarian patent application under registration number HU 216 298 relates to gypsum based compositions, and wall covering plates, applicable as a building and finishing material and a method for the manufacture of the composition.
- the solution described in this application relates to such improved-quality, complex material that is manufactured by mixing ground gypsum and host granules of a stronger material, e.g. bambooous fibre to create a thin suspension, the suspension is heated under pressure until the gypsum transforms to calcium-sulphate-hemi-hydrate: then the warm suspension is basically dehydrated before rehydrating the hemi-hydrate into gypsum again.
- the material so created is such a homogenous mass that includes gypsum crystals physically binding to the separately standing host granules.
- the invention also relates to such an improved-quality wall covering plate which has exceptional fire-proof, dimensional stability and solidity qualities, and is manufactured by the complex material composition is pressed before hydration for achieving the final shape.
- the cellulose used with the gypsum is included in the mixture to moderate the binding of the gypsum.
- the Hungarian patent application under registration number HU 210 564 describes a method for finishingwet walls and/or walls containing salt, which is characterised in that a spattered basic mortar containing hydrophobic additives and air-entraining agents and/or
- the mortar mixture is characterised in that it contains hydrophobic additives, thus silicone,
- the solution described0 therein is a lime-cement binding hydrophobic system, wherein optionally cellulose is used as an additive.
- the Hungarian patent application under registration number HU 194 136 relates to a high-strength, long lastingly storable dolomite-based dry decorative finishing mortar and a method for the manufacture thereof.
- the dry finishing mortar described therein related to its total mass, contains 73-77 mass% of crushed dolomite - with an ideal efficiency of space filling, having a nearly regular geometry, which is also mainly cubical, is sharply graded, has at least two size fractions - as an additive; 4-6 mass% of cement and 18 mass% dry- slaked lime as a hydraulic adhesives; and 0.3-0.5 mass% of colouring materials as additives.
- the granule fraction is pre-mixed, and then the hydrophobic0 additives, the colouring materials and the hydraulic adhesives are admixed during intensive mixing.
- cement and dry-slaked lime can be used traditionally as adhesive materials, and Class I crushed stone with granules not larger than 5 mm and T7- class sand can be used as additive materials.
- the Hungarian patent application under registration number HU 172 444 relates to a manufacturing method for construction-industry and insulation-industry mortars used for outdoor and indoor mortars and prefabricated products.
- 20-50 mass% of cement is added to 0.1-30 mass% vesicular volcanic 0.1-5 mass% thixotrope hydrosilicate and 5-20 mass% acidic or alkaline hydraulite grind.
- colloid materials of at least 6000 molar weight - preferably clairecolle, gelatine, alginates and/or cellulose derivatives, such as carboxymethyl cellulose; and, if desired, in an amount of 0.1-1 mass% a foaming and air- entraining composition, preferably Al -grind; 0.1-3 mass% of glass-fibre, plastic fibre, asbestos, and other fibrous waste are mixed together, then, following homogenisation, elements or laminated products are produced in the manner known per se.
- the international patent application published under no. WO 8801990 relates to the binding of refractory grain, specifically to an improved method of forming refractory articles using a complex organic hydroxyl-group containing colloid as a binder, which on firing leaves at least one refractory residue.
- the binder has the same oxide composition as the bound refractory grain.
- the composition is a cellulose derivative, preferably a cellulose-oxirane reaction product, or a carboxymethyl cellulose, or maybe a partially hydrolysed polyvinyl acetate, or acetate/butyral (co)polymers of (meth)acrylic acid, or salts, or acrylamide, polyvinyl alcohols, gums (xanthan gum and guar gum), dextrins, starches, gelatine, alginates, or salts, or lignosulphonates.
- An anionic colloid, preferably carboxymethyl cellulose may be used as ammonium salt; a polyacrylate may be used as metal or ammonium salt.
- the metal compounds are selected from alkoxides, acylates and preferably organic complexes of calcium, magnesium, aluminium, chromium, titanium, zirconium and/or silicon, or polymers thereof.
- the patent application under case number P 04 00586 published on 28.02.2006. relates to an indoor skin and a method for the production thereof, which - in addition to forming an aesthetical surface - ensures that an easily drying, easily washable, removable, and highly air-permeable indoor skin is produced.
- the indoor skin so produces is medium- strength, is applicable particularly indoors and can be stored long-lastingly.
- the cellulose-based adhesive material preferably wallpaper glue.
- the cellulose-based adhesive material preferably wallpaper glue is mixed in water to be clot-free, then the 50-90 mass% of 00-class stone grind and the 10-50 mass% of graded stone powder or crushed stone are added thereto, mixed to become a butter-like mixture, and the material so composed is applied on the wall 10-15 minutes after mixing, then the surface can be used after drying.
- a further disadvantage of known solutions is that their setting time is short, thus in case of their use as indoor skin their application is difficult and inexpedient. It is another disadvantage that their use is only possible for a properly trained professional because their application and finishing require appropriate professional knowledge and skills.
- traditional plasters require the concerted work and cooperation of several professionals and assisting staff due to their short setting time.
- traditional plasters often contain substances that are harmful to health or are irritating, such as lime or cement, which limit or encumber their use indoors.
- the aim set is to be solved by the solution according to the invention has been to develop an indoor finishing mortar that is better mixable, more easily applicable and finishable in the course of use and may be used more favourably indoors as pre-mixed finishing mortars intended for a similar purpose.
- the set target can be achieved if the dry composite for the producing an indoor skin contains 80...90 mass% of OO-type stone grind as filling material, 7...9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material, 1...2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5 ... 4.5 mass% of damping granules of 0.5 -1 mm in diameter.
- the invention is a dry composite for the production of indoor decorative finishing mortar, which composite includes a filling material, a structure creating material, an adhesive material and a further additive material. Its characteristic is that it contains 80...90 mass% of OO-type stone grind as filling material, 7...9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material, 1...2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5 ... 4.5 mass% of damping granules of 0.5 -1 mm in diameter.
- the filling material is a twice-ground, preferably a 600-fine dolomite and/or limestone grind.
- the stone grind is a sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
- the cellulose based adhesive material is a carboxymethyl cellulose based glue, optionally CMC wallpaper glue.
- the composite contains damping granules as a further additive material, which damping granules are 0.5-1 mm diameter crushed stone, preferably sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
- the size of the damping granules is 30% smaller than the size of the crushed stone used as a structure creating material.
- the coloured plastic granules used as a structure creating material is produced by the heat-treatment of plastic particles, and the plastic granules so produced are graded.
- the composite contains a preservative, which may be for instance a Neomagnol tablet (Valeant Pharma Magyarorszag Kft., HU) containing chlorogen sesquihydrate or a chlorogen.
- a preservative which may be for instance a Neomagnol tablet (Valeant Pharma Magyarorszag Kft., HU) containing chlorogen sesquihydrate or a chlorogen.
- the invention relates to a method for the production of indoor decorative finishing mortar, primarily by using the composite according to the invention, which is characterised in that the dry composite is mixed into water with a ratio of 25 mass% calculated on the basis of the 100% mass of the composite, and the aqueous mixture so produced is allowed to stand for 30 minutes, then water is mixed to the skin in an amount of 2 mass% calculated to the mass of the finishing mortar, then we mix again the mixture so produced after 10...180 minutes of standing.
- the temperature of the water used and/or admixed to the mortar is between 5 and 50°C, preferably is 15-20°C.
- the invention is also a method for the formation of indoor skin - primarily by using the composite according to the invention and the finishing mortar produced according to the invention - which is characterised by applying the mixed indoor skin with a stainless sleeker.
- a surface sealer is applied to the wall before applying the skin thereon.
- a crack on the wall we cover such crack by glass fibre cloth before applying the decorative mortar.
- any excess finishing mortar is removed from the wall by holding the sleeker at a 45° angle.
- the applied mortar is smoothed by means of a hawk made of a closed- cell-structure stirofoam, such as Nikecell or Hungarocell, in a vertical, horizontal, circular manner, or in an X shape manner, depending on the desired pattern.
- a hawk made of a closed- cell-structure stirofoam, such as Nikecell or Hungarocell, in a vertical, horizontal, circular manner, or in an X shape manner, depending on the desired pattern.
- Example 1 for 10 kg of dry composite is described in the following on the basis of examples referred to.
- a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.05 kg for 100% of the dry material composition, being 0.5 mass %.
- the polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water.
- the polyvinyl acetate based aqueous dispersion weighing 0.05 kg is equal to 0.5 mass% related to the pre-mixed dry product.
- a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.1 kg for 100% of the dry material composition, being 1 mass %.
- the polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water.
- the amount of the polyvinyl acetate based aqueous dispersion weighing 0.1 kg is equal to 1 mass% related to the pre-mixed dry product.
- a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.05 kg for 100% of the dry material composition, being 0.5 mass %.
- the polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water.
- the polyvinyl acetate based aqueous dispersion weighing 0.05 kg is equal to 0.5 mass% related to the pre-mixed dry product.
- a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.1 kg for 100% of the dry material composition, being 1 mass %.
- the polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water.
- the polyvinyl acetate based aqueous dispersion weighing 0.1 kg is equal to 1 mass% related to the pre-mixed dry product.
- the pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 0.7-1.75 mm diameter damping granules, 0.75 kg 1-2.5 mm diameter crushed stone and 0.25 kg carboxymethyl cellulose based wallpaper glue.
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water. The texture of the mixture so created is butter- like and can be immediately applied to the wall easily.
- the pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 1.75-2.8 mm diameter damping granules, 0.8 kg 2.5-4 mm diameter crushed stone and 0.2 kg carboxymethyl cellulose based wallpaper glue.
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 5 0 C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.05 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 180 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
- the pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 2.8-4.2 mm diameter damping granules, 0.85 kg 4-6 mm diameter crushed stone and 0.15 kg carboxymethyl cellulose based wallpaper glue.
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 25°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.1 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 120 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
- Example 10 The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind,
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water.
- the texture of the mixture so created is butter- like, so it can be immediately applied to the wall easily.
- Example 11 The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind,
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 5 0 C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.05 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 180 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
- the pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 2.8-4.2 mm diameter damping granules, 0.85 kg 4-6 mm diameter plastic granules and 0.15 kg carboxymethyl cellulose based wallpaper glue.
- the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 25 0 C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.1 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 120 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
- the carboxymethyl cellulose (CMC) based wallpaper glue used in the dry composite according to the invention is preferably a CMC type wallpaper glue available in commercial trade.
- the polyvinyl acetate based aqueous dispersion optionally used in the course of mixing the dry composite for application is preferably a wood glue available in commercial trade.
- the polyvinyl acetate based aqueous dispersion used is, at room temperature, a glass- like thermoplast, which is mildly alkali-resistant and acid-resistant, and is used in the form of lacquers, paints, glues.
- the advantages of polyvinyl acetate based glues are: high adhesive capacity; they can be used immediately, without any preparations; they are not harmful to health because they do not contain harmful, organic solvents, they are not explosive or combustible. Its setting mechanism: wood or any other water-absorbing material gradually abstracts the water from the dispersed glue and thereby a coherent layer is formed.
- the carboxymethyl cellulose based wallpaper glue or optionally the wood glue replacing a certain proportion of the carboxymethyl cellulose based wallpaper glue makes the ready finishing mortar greasier, as a result of which the mortar will be more easily applicable.
- Plastic particles optionally may be admixed to the pre-mixed dry product, which plastic particles are heat-treated before admixing it to the dry product, which results in their forming into small plastic balls.
- crushed stone is used as a structure creating material, which may treated before admixing it to the dry material by mixing it intensely in a mixer until the edges break down. In this case it rolls better on the wall in the course of application.
- the amount of -l ithe carboxymethyl cellulose based wallpaper glue must be decreased, or in a certain proportion, the carboxymethyl cellulose based wallpaper glue must be replaced by a polyvinyl acetate based aqueous dispersion because failing to do so will result in the cracking of the decorative mortar.
- the carboxymethyl cellulose based wallpaper glue will be less likely to clod, and therefore a less intense mixing needs to be carried out. As a final outcome, the skin will sooner become ready for application.
- the polyvinyl acetate based aqueous dispersion used preferably in the course of mixing, as a further adhesive material provides for chemical binding. This is advantageous when the amount of the carboxymethyl cellulose based wallpaper glue must be reduced.
- the carboxymethyl cellulose based wallpaper glue, optionally CMC binds in a physical manner by drying. The advantage of this is that finishing for instance on plasterboard becomes easier due to the CMC. CMC binds better to the cellulose included in the paper layer of the plasterboard.
- finishing mortar according to the invention is simple, it does not require any special preparations and the watering of the wall is not necessary.
- the structure creating material is plastic granules
- the coloured spots appear by polishing in the course of posterior refining, which coloured spots will serve as a plaster decoration.
- composition and proportions of the composite according to the invention ensure that it is better mixable, more easily applicable in the course of use, and that it remains on better than other pre- mixed mortars with the same purpose. It is a further advantage that its use does not require any special professional skills, it can be applied and smoothed simply following the instructions of use. It is favourable for indoor use because does not include any toxic substances or substances that are harmful to health either in its pre-mixed dry form or in its admixed form.
- the admixed finishing mortar can be used after the work has been interrupted, even with an intermission of one or two days, provided that it has been stored covered. It can be applied in a thicker layer without crusting or cracking.
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Abstract
The object of the invention is s a dry composite for the production of indoor decorative mortar, which contains 80...90 mass% of 00-type stone grind as filling material, 7...9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material, 1...2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5... 4.5 mass% of damping granules of 0.5 -1 mm in diameter. Furthermore, the object of the invention is a method for the production of indoor decorative finishing mortar, primarily by using the composite according to the invention, in the course of which a 100 mass portion of dry composite is mixed into 25 mass portion of water, and the aqueous mixture so produced is allowed to stand for 30 minutes, then another 2 mass portion of water, calculated to the mass of the mortar, is mixed to the decorative mortar, then the mixture so produced is mixed again after 10...180 minutes of standing. The indoor skin mixed for application can be applied with a stainless sleeker.
Description
DRY COMPOSITE FOR INDOOR SKIN, PRODUCTION AND USE
THEREOF
The object of the invention is a dry composite for the producing an indoor skin or decorative mortar and methods for the production and application of the indoor decorative mortar to create an aesthetic, easy-drying, easy-washable, removable and highly air- permeable indoor skin.
In line with the development of the construction industry, and that of interior decoration in particular, as well with the pursuit to create ever more aesthetic interior spaces, there seems to be an increasing need for being able to achieve better properties by means of the composition of the indoor mortar and by selecting the ratio of the materials in the mixture. Namely for the indoor skin to dry more quickly, to have better air-permeability, to adhere better to the wall, and to be removable, washable, or be scraped off more easily and quickly later.
According to the state of the art, the Hungarian patent application under registration number HU 209 275 relates to a skin product containing a plastic and inorganic adhesive material. The invention relates to a skin product containing inorganic and carboniferous adhesives that can be applied in mortar consistency. The product is characterised in that it contains 8-15 mass portion of (40-54 m%) plastic dispersion, 2.5 mass portion of potassium or sodium water glass, 65-80 mass portion noble stone chip and mixed thickener besides other subsidiary and film-formation enhancer materials. In case of this solution, the adhesive material is the water glass, in certain cases cellulose is used therewith.
The Hungarian patent application under registration number HU 216 298 relates to gypsum based compositions, and wall covering plates, applicable as a building and finishing material and a method for the manufacture of the composition. The solution described in this application relates to such improved-quality, complex material that is manufactured by mixing ground gypsum and host granules of a stronger material, e.g. ligneous fibre to create a thin suspension, the suspension is heated under pressure until the gypsum transforms to calcium-sulphate-hemi-hydrate: then the warm suspension is basically dehydrated before rehydrating the hemi-hydrate into gypsum again. The material so created is such a homogenous mass that includes gypsum crystals physically binding to the separately standing host granules. The invention also relates to such an improved-quality wall covering plate which has exceptional fire-proof, dimensional stability and solidity qualities, and is manufactured by the complex material composition is pressed before hydration for achieving the final shape. In the case of this solution the cellulose used with the gypsum is
included in the mixture to moderate the binding of the gypsum.
The Hungarian patent application under registration number HU 210 564 describes a method for finishingwet walls and/or walls containing salt, which is characterised in that a spattered basic mortar containing hydrophobic additives and air-entraining agents and/or
5 light porous agents is applied on the wet walls and/or walls containing salt, directly to the entire surface, then, after the consolidation of this, the renewing mortar is applied. The mortar mixture is characterised in that it contains hydrophobic additives, thus silicone,
■ metal soap, ammonium salts of fatty acids, and air-entraining agents and/or light porous agents in addition to the customarily used hydraulical materials. The solution described0 therein is a lime-cement binding hydrophobic system, wherein optionally cellulose is used as an additive.
The Hungarian patent application under registration number HU 194 136 relates to a high-strength, long lastingly storable dolomite-based dry decorative finishing mortar and a method for the manufacture thereof. The dry finishing mortar described therein, related to its total mass, contains 73-77 mass% of crushed dolomite - with an ideal efficiency of space filling, having a nearly regular geometry, which is also mainly cubical, is sharply graded, has at least two size fractions - as an additive; 4-6 mass% of cement and 18 mass% dry- slaked lime as a hydraulic adhesives; and 0.3-0.5 mass% of colouring materials as additives. In the course of the method, the granule fraction is pre-mixed, and then the hydrophobic0 additives, the colouring materials and the hydraulic adhesives are admixed during intensive mixing. For decorative mortars, cement and dry-slaked lime can be used traditionally as adhesive materials, and Class I crushed stone with granules not larger than 5 mm and T7- class sand can be used as additive materials.
The Hungarian patent application under registration number HU 172 444 relates to a manufacturing method for construction-industry and insulation-industry mortars used for outdoor and indoor mortars and prefabricated products. In the course of the manufacturing method, 20-50 mass% of cement is added to 0.1-30 mass% vesicular volcanic 0.1-5 mass% thixotrope hydrosilicate and 5-20 mass% acidic or alkaline hydraulite grind. In an amount of 0.1-1 mass% calculated to the mass of the cement, colloid materials of at least 6000 molar weight - preferably clairecolle, gelatine, alginates and/or cellulose derivatives, such as carboxymethyl cellulose; and, if desired, in an amount of 0.1-1 mass% a foaming and air- entraining composition, preferably Al -grind; 0.1-3 mass% of glass-fibre, plastic fibre, asbestos, and other fibrous waste are mixed together, then, following homogenisation,
elements or laminated products are produced in the manner known per se.
The international patent application published under no. WO 8801990 relates to the binding of refractory grain, specifically to an improved method of forming refractory articles using a complex organic hydroxyl-group containing colloid as a binder, which on firing leaves at least one refractory residue. During firing, the binder has the same oxide composition as the bound refractory grain. The composition is a cellulose derivative, preferably a cellulose-oxirane reaction product, or a carboxymethyl cellulose, or maybe a partially hydrolysed polyvinyl acetate, or acetate/butyral (co)polymers of (meth)acrylic acid, or salts, or acrylamide, polyvinyl alcohols, gums (xanthan gum and guar gum), dextrins, starches, gelatine, alginates, or salts, or lignosulphonates. An anionic colloid, preferably carboxymethyl cellulose may be used as ammonium salt; a polyacrylate may be used as metal or ammonium salt. The metal compounds are selected from alkoxides, acylates and preferably organic complexes of calcium, magnesium, aluminium, chromium, titanium, zirconium and/or silicon, or polymers thereof. The patent application under case number P 04 00586 published on 28.02.2006. relates to an indoor skin and a method for the production thereof, which - in addition to forming an aesthetical surface - ensures that an easily drying, easily washable, removable, and highly air-permeable indoor skin is produced. The indoor skin so produces is medium- strength, is applicable particularly indoors and can be stored long-lastingly. It is characterised in that it contains a powder-like OO-type stone grind amounting to 50-90 mass%; and 10-50 mass% of stone-powder or crushed stone screened-out to the appropriate size, i.e. 1-10 mm; and 2-5 mass% of cellulose-based adhesive material, preferably wallpaper glue. In the course of the method described, the cellulose-based adhesive material, preferably wallpaper glue is mixed in water to be clot-free, then the 50-90 mass% of 00-class stone grind and the 10-50 mass% of graded stone powder or crushed stone are added thereto, mixed to become a butter-like mixture, and the material so composed is applied on the wall 10-15 minutes after mixing, then the surface can be used after drying.
The disadvantage of the decorative mortars used in practice, such as the Baumit make skin is that even according to their factory brochure they are not suitable for application on fresh lime mortar or on lacquer or oil coats and plastic paints.
A further disadvantage of known solutions is that their setting time is short, thus in case of their use as indoor skin their application is difficult and inexpedient. It is another disadvantage that their use is only possible for a properly trained professional because their
application and finishing require appropriate professional knowledge and skills. In case of their application on large surfaces, traditional plasters require the concerted work and cooperation of several professionals and assisting staff due to their short setting time. Furthermore, traditional plasters often contain substances that are harmful to health or are irritating, such as lime or cement, which limit or encumber their use indoors.
The aim set is to be solved by the solution according to the invention has been to develop an indoor finishing mortar that is better mixable, more easily applicable and finishable in the course of use and may be used more favourably indoors as pre-mixed finishing mortars intended for a similar purpose. In the course of developing the solution according to the invention, we realised that the set target can be achieved if the dry composite for the producing an indoor skin contains 80...90 mass% of OO-type stone grind as filling material, 7...9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material, 1...2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5 ... 4.5 mass% of damping granules of 0.5 -1 mm in diameter.
Thus, the invention is a dry composite for the production of indoor decorative finishing mortar, which composite includes a filling material, a structure creating material, an adhesive material and a further additive material. Its characteristic is that it contains 80...90 mass% of OO-type stone grind as filling material, 7...9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material, 1...2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5 ... 4.5 mass% of damping granules of 0.5 -1 mm in diameter.
In case of the preferable expedient realisation of the solution according to the invention, the filling material is a twice-ground, preferably a 600-fine dolomite and/or limestone grind.
In case of another preferable expedient realisation of the solution according to the invention, the stone grind is a sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
In case of another preferable expedient realisation of the solution according to the invention, the cellulose based adhesive material is a carboxymethyl cellulose based glue, optionally CMC wallpaper glue.
In case of another preferable expedient realisation of the solution according to the invention, the composite contains damping granules as a further additive material, which
damping granules are 0.5-1 mm diameter crushed stone, preferably sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
In case of another preferable expedient realisation of the solution according to the invention, the size of the damping granules is 30% smaller than the size of the crushed stone used as a structure creating material.
In case of another preferable expedient realisation of the solution according to the invention, the coloured plastic granules used as a structure creating material is produced by the heat-treatment of plastic particles, and the plastic granules so produced are graded.
In case of another preferable expedient realisation of the solution according to the invention, the composite contains a preservative, which may be for instance a Neomagnol tablet (Valeant Pharma Magyarorszag Kft., HU) containing chlorogen sesquihydrate or a chlorogen.
Also, the invention relates to a method for the production of indoor decorative finishing mortar, primarily by using the composite according to the invention, which is characterised in that the dry composite is mixed into water with a ratio of 25 mass% calculated on the basis of the 100% mass of the composite, and the aqueous mixture so produced is allowed to stand for 30 minutes, then water is mixed to the skin in an amount of 2 mass% calculated to the mass of the finishing mortar, then we mix again the mixture so produced after 10...180 minutes of standing. In the course of a preferable application of the method according to the invention, upon adding the water of 2 mass% we may add a polyvinyl acetate based aqueous dispersion, as a further additive material, to the mixture, then we mix again the mixture so produced after 10...180 minutes of standing.
In the course of a preferable application of the method according to the invention, the temperature of the water used and/or admixed to the mortar is between 5 and 50°C, preferably is 15-20°C.
Moreover, the invention is also a method for the formation of indoor skin - primarily by using the composite according to the invention and the finishing mortar produced according to the invention - which is characterised by applying the mixed indoor skin with a stainless sleeker.
In the course of a preferable application of the method for forming the indoor decorative mortar, in case of a wall formed by mud surfacing or a wall made of gypsum plasterboard, a surface sealer is applied to the wall before applying the skin thereon.
In the course of another preferable application of the method for forming the indoor decorative mortar, if there is a crack on the wall, we cover such crack by glass fibre cloth before applying the decorative mortar.
In the course of another preferable application of the method for forming the indoor decorative mortar, after the application of the decorative mortar, any excess finishing mortar is removed from the wall by holding the sleeker at a 45° angle.
In the course of another preferable application of the method for forming the indoor decorative mortar, the applied mortar is smoothed by means of a hawk made of a closed- cell-structure stirofoam, such as Nikecell or Hungarocell, in a vertical, horizontal, circular manner, or in an X shape manner, depending on the desired pattern.
In the course of another preferable application of the method for forming the indoor decorative mortar, after the application of the mortar, we form a uniform ross or cortex pattern by means of a rubber roller.
The production and application of the solution according to the invention is described in the following on the basis of examples referred to. Example 1 for 10 kg of dry composite:
8.5 kg OO-type stone grind: 85 mass%
0.5 kg 0.7-1.75 mm diameter damping granules: 5 mass % 0.75 kg 1-2.5 mm diameter crushed stone: 7.5 mass%
0.25 kg carboxymethyl cellulose based wallpaper glue: 2.5 mass% Example 2 for 10 kg of dry composite:
8.5 kg OO-type stone grind: 85 mass% 0.5 kg 1.75-2.8 mm diameter damping granules: 5 mass%
0.8 kg 2.5-4 mm diameter crushed stone: 8 mass%
0.2 kg carboxymethyl cellulose based wallpaper glue: 2 mass% At the time of the mixing before application, as a further additive material, a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.05 kg for 100% of the dry material composition, being 0.5 mass %. The polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water. The polyvinyl acetate based aqueous dispersion weighing 0.05 kg is equal to 0.5 mass% related to the pre-mixed dry product.
Example 3. for 10 kg dry composite:
8.5 kg OO-type stone grind: 85 mass%
0.5 kg 2.8-4.2 mm diameter damping granules: 5 mass% 0.85 kg 4-6 mm diameter crushed stone: 8.5 mass%
0.15 kg carboxymethyl cellulose based wallpaper glue: 1.5 mass% At the time of the mixing before application, as a further additive material, a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.1 kg for 100% of the dry material composition, being 1 mass %. The polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water. The amount of the polyvinyl acetate based aqueous dispersion weighing 0.1 kg is equal to 1 mass% related to the pre-mixed dry product. Example 4 for 10 kg of dry composite: 8.5 kg OO-type stone grind: 85 mass%
0.5 kg 0.7-1.75 mm diameter damping granules: 5 mass%
0.75 kg 1-2.5 mm diameter plastic granules: 7.5 mass%
0.25 kg carboxymethyl cellulose based wallpaper glue: 2.5 mass% Example 5 for 10 kg of dry composite:
8.5 kg OO-type stone grind: 85 mass%
0.5 kg 1.75-2.8 mm diameter damping granules: 5 mass%
0.8 kg 2.5-4mm diameter plastic granules: 8 mass%
0.2 kg carboxymethyl cellulose based wallpaper glue: 2 mass% At the time of the mixing before application, as a further additive material, a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.05 kg for 100% of the dry material composition, being 0.5 mass %. The polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water. The polyvinyl acetate based aqueous dispersion weighing 0.05 kg is equal to 0.5 mass% related to the pre-mixed dry product. Example 6 for 10 kg of dry composite:
8.5 kg OO-type stone grind: 85 mass%
0.5 kg 2.8-4.2 mm diameter damping granules: 5 mass%
0.85 kg 4-6 mm diameter plastic granules: 8.5 mass%
0.15 kg carboxymethyl cellulose based wallpaper glue: 1.5 mass% At the time of the mixing before application,' as a further additive material, a polyvinyl acetate based aqueous dispersion is added to the mixture, in an amount of 0.1 kg for 100% of the dry material composition, being 1 mass %. The polyvinyl acetate based aqueous dispersion is added to the mixture later, during the mixing of the pre-mixed dry product into water. The polyvinyl acetate based aqueous dispersion weighing 0.1 kg is equal to 1 mass% related to the pre-mixed dry product. Example 7
The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 0.7-1.75 mm diameter damping granules, 0.75 kg 1-2.5 mm diameter crushed stone and 0.25 kg carboxymethyl cellulose based wallpaper glue.
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water. The texture of the mixture so created is butter- like and can be immediately applied to the wall easily. Example 8
The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 1.75-2.8 mm diameter damping granules, 0.8 kg 2.5-4 mm diameter crushed stone and 0.2 kg carboxymethyl cellulose based wallpaper glue.
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.05 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 180 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily. Example 9
The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 2.8-4.2 mm diameter damping granules, 0.85 kg 4-6 mm diameter crushed stone and
0.15 kg carboxymethyl cellulose based wallpaper glue.
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 25°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.1 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 120 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
Example 10 The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind,
0.5 kg 0.7-1.75 mm diameter damping granules, 0.75 kg 1-2.5 mm diameter plastic granules and 0.25 kg carboxymethyl cellulose based wallpaper glue.
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50°C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water. The texture of the mixture so created is butter- like, so it can be immediately applied to the wall easily.
Example 11 The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind,
0.5 kg 1.75-2.8 mm diameter damping granules, 0.8 kg 2.5-4 mm diameter plastic granules es 0.2 kg carboxymethyl cellulose based wallpaper glue .
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 50C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.05 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 180 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily. Example 12.
The pre-mixed dry product in a 10-kg package contains 8.5 kg 00-type stone grind, 0.5 kg 2.8-4.2 mm diameter damping granules, 0.85 kg 4-6 mm diameter plastic granules and 0.15 kg carboxymethyl cellulose based wallpaper glue.
Before use, the dry product so pre-mixed is mixed by continuous batching into 2.5 litres of 250C water. After remixing it evenly, we allow the mixture to stand for 30 minutes. During this time the mixture grows and thickens, the carboxymethyl cellulose based wallpaper glue absorbs the amount of the admixed water. Subsequently, we remix the mixture again by adding 0.25 litre of water and 0.1 kg polyvinyl acetate based aqueous dispersion. After allowing it to stand for another 120 minutes, the texture of the mixture so created is butter-like, so it can be applied to the wall easily.
The preferable expedient uses of the solution according to the invention:
The carboxymethyl cellulose (CMC) based wallpaper glue used in the dry composite according to the invention is preferably a CMC type wallpaper glue available in commercial trade.
The polyvinyl acetate based aqueous dispersion optionally used in the course of mixing the dry composite for application is preferably a wood glue available in commercial trade. The polyvinyl acetate based aqueous dispersion used is, at room temperature, a glass- like thermoplast, which is mildly alkali-resistant and acid-resistant, and is used in the form of lacquers, paints, glues. The advantages of polyvinyl acetate based glues are: high adhesive capacity; they can be used immediately, without any preparations; they are not harmful to health because they do not contain harmful, organic solvents, they are not explosive or combustible. Its setting mechanism: wood or any other water-absorbing material gradually abstracts the water from the dispersed glue and thereby a coherent layer is formed.
The carboxymethyl cellulose based wallpaper glue, or optionally the wood glue replacing a certain proportion of the carboxymethyl cellulose based wallpaper glue makes the ready finishing mortar greasier, as a result of which the mortar will be more easily applicable.
Plastic particles optionally may be admixed to the pre-mixed dry product, which plastic particles are heat-treated before admixing it to the dry product, which results in their forming into small plastic balls. In some cases crushed stone is used as a structure creating material, which may treated before admixing it to the dry material by mixing it intensely in a mixer until the edges break down. In this case it rolls better on the wall in the course of application.
By increasing the size of the granules of the structure creating material, the amount of
-l ithe carboxymethyl cellulose based wallpaper glue must be decreased, or in a certain proportion, the carboxymethyl cellulose based wallpaper glue must be replaced by a polyvinyl acetate based aqueous dispersion because failing to do so will result in the cracking of the decorative mortar. By increasing the temperature of the water used in the course of mixing the pre-mixed dry material with water the growing and thickening of the created aqueous mixture can be accelerated, the carboxymethyl cellulose based wallpaper glue will be less likely to clod, and therefore a less intense mixing needs to be carried out. As a final outcome, the skin will sooner become ready for application. The polyvinyl acetate based aqueous dispersion used preferably in the course of mixing, as a further adhesive material provides for chemical binding. This is advantageous when the amount of the carboxymethyl cellulose based wallpaper glue must be reduced. The carboxymethyl cellulose based wallpaper glue, optionally CMC, binds in a physical manner by drying. The advantage of this is that finishing for instance on plasterboard becomes easier due to the CMC. CMC binds better to the cellulose included in the paper layer of the plasterboard.
The preparation and application of the finishing mortar according to the invention is simple, it does not require any special preparations and the watering of the wall is not necessary. One does not have to hurry in the course of application because CMC does not bind but dries, therefore the finishing mortar according to the invention is especially suitable for forming decorations, forming decorative finishing that requires longer and more detailed elaboration, forming stuccos, which could not be achieved in a simple manner with traditional finishing materials.
If the structure creating material is plastic granules, then the coloured spots appear by polishing in the course of posterior refining, which coloured spots will serve as a plaster decoration.
The advantages of the solution according to the invention: The composition and proportions of the composite according to the invention ensure that it is better mixable, more easily applicable in the course of use, and that it remains on better than other pre- mixed mortars with the same purpose. It is a further advantage that its use does not require any special professional skills, it can be applied and smoothed simply following the instructions of use. It is favourable for indoor use because does not include any toxic substances or substances that are harmful to health either in its pre-mixed dry form or in its
admixed form.
Its further advantage is that the admixed finishing mortar can be used after the work has been interrupted, even with an intermission of one or two days, provided that it has been stored covered. It can be applied in a thicker layer without crusting or cracking.
Claims
1. Dry composite for the production of indoor decorative mortar, which composite contains a filling material, a structure creating material, an adhesive material and a further additive, characterised in that it contains 80-90 mass% of OO-type stone grind as filling material, 7-9 mass% of 1-6 mm diameter crushed stone or plastic granules as a structure creating material,
1-2.5 mass% cellulose based adhesive as an adhesive material, and as a further additive material 3.5-4.5 mass% of damping granules of 0.5 -1 mm diameter.
2. The composite according to claim 1 characterised in that the filling material is a twice-ground, preferably a 600-fine dolomite and/or limestone grind.
3. The composite according to claim 1 or 2 characterised in that the stone grind is a sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
4. The composite according to claims 1 to 3 characterised in that the cellulose based adhesive material is a carboxymethyl cellulose based glue, optionally a CMC wallpaper glue.
5. The composite according to any of the claims 1 to 4 characterised in that the composite contains damping granules as a further additive material, which damping granules comprise 0.5-1 mm diameter crushed stone, preferably sharply graded dolomite and/or limestone and/or gravel and/or quartz-sand.
6. The composite according to claim 5 characterised in that the size of the damping granules is 30% smaller than the size of the crushed stone used as a structure creating material.
7. The composite according to any of the claims 1 to 6 characterised in that the coloured plastic granules used as a structure creating material is produced by the heat- treatment of plastic particles, and the plastic granules so produced are graded.
8. The composite according to any of the claims 1 to 3 characterised in that the composite contains a preservative, which may be for instance Neomagnol tablet or chlorogen.
9. Method for the production of indoor decorative finishing mortar, primarily by using the composite according to claims 1 to 8, characterised in that the dry composite is mixed into water with a ratio of 25 mass% calculated on the basis of the 100% mass of the composite, and the aqueous mixture so produced is allowed to stand for 30 minutes, then more water is mixed to the skin in an amount of 2 mass% calculated to the mass of the mortar, then the mixture so produced is mixed again after 10...180 minutes of standing.
10. The method according to claim 9 characterised in that for instance, upon adding the water of 2 mass%, a polyvinyl acetate based aqueous dispersion is added to the mixture as a further additive material, then the mixture so produced is mixed again after 10-180 minutes of standing.
11. The method according to claim 10 or 11 characterised in that the temperature of the water used and/or admixed to the mortar is between 5 and 50°C, preferably is between
15 and 200C.
12. A method for the formation of indoor decorative mortar, primarily by using the finishing mortar produced by the method according to claims 9 to 11 from the composite according to claims 1 to 8 characterised in that the indoor decorative finishing mortar mixed for application is applied with a stainless sleeker.
13. The method according to claim 12 characterised in that in case of a wall formed by mud surfacing or a wall made of plasterboard, a surface sealer is applied to the wall before applying the skin thereon.
14. The method according to claim 12 or 13 characterised in that if there is a crack on the wall, such crack is covered by glass fibre cloth before applying the decorative mortar.
15. The method according to any of the claims 12 to 14 characterised in that after the application of the decorative mortar, the amount of finishing mortar in excess of the thickness equal to the size of the granules of the structure creating material is pulled down from the wall by the sleeker while holding the sleeker preferably at a 45° angle to the surface of the wall.
16. The method according to any of the claims 12 to 15 characterised in that the applied mortar is smoothed by means of a hawk made of a closed-cell-structure stirofoam, such as Nikecell or Hungarocell, in a vertical, horizontal, circular manner, or in an X shape manner, depending on the desired pattern.
17. The method according to any of the claims 12 to 16 characterised in that the after the application of the mortar, a uniform ross pattern is formed by means of a rubber roller.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
HU0700808A HU227933B1 (en) | 2007-12-13 | 2007-12-13 | Dry mix for making indoor stucco |
HUP0700808 | 2007-12-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009074836A1 true WO2009074836A1 (en) | 2009-06-18 |
Family
ID=89987938
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/HU2008/000149 WO2009074836A1 (en) | 2007-12-13 | 2008-12-12 | Dry composite for indoor skin, production and use thereof |
Country Status (2)
Country | Link |
---|---|
HU (1) | HU227933B1 (en) |
WO (1) | WO2009074836A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2473913A (en) * | 2009-08-05 | 2011-03-30 | Plasprime Ltd | Composition for preparing a surface |
CN106113884A (en) * | 2016-06-28 | 2016-11-16 | 成都汇玉科技产业有限公司 | A kind of production method of artificial quartz in lump composite plate |
CN110255976A (en) * | 2019-06-26 | 2019-09-20 | 四川隆盛科发实业有限公司 | A kind of automobile absorbing sound insulation flexibility damping rubber material |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3897577A (en) * | 1974-04-19 | 1975-07-29 | Richard H Hymes | Dry particulate blend containing binder/dispersion aid component comprising cellulosic and vinyl acetate and/or alcohol materials and method of using the blend in a roll-on texture composition |
DE3604948A1 (en) * | 1986-02-17 | 1987-08-20 | Helmerich Gmbh | Composition for coating ceilings and walls |
DE9204625U1 (en) * | 1992-04-03 | 1992-06-17 | Risetta Edelputze Gmbh, 8886 Wittislingen, De | |
DE29613699U1 (en) * | 1996-04-18 | 1996-10-31 | Kschiwan Joerg | Wall coating |
WO2005087686A2 (en) * | 2004-03-11 | 2005-09-22 | Peto Peter | Interior decoration plasterings and.method for production |
-
2007
- 2007-12-13 HU HU0700808A patent/HU227933B1/en not_active IP Right Cessation
-
2008
- 2008-12-12 WO PCT/HU2008/000149 patent/WO2009074836A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3897577A (en) * | 1974-04-19 | 1975-07-29 | Richard H Hymes | Dry particulate blend containing binder/dispersion aid component comprising cellulosic and vinyl acetate and/or alcohol materials and method of using the blend in a roll-on texture composition |
DE3604948A1 (en) * | 1986-02-17 | 1987-08-20 | Helmerich Gmbh | Composition for coating ceilings and walls |
DE9204625U1 (en) * | 1992-04-03 | 1992-06-17 | Risetta Edelputze Gmbh, 8886 Wittislingen, De | |
DE29613699U1 (en) * | 1996-04-18 | 1996-10-31 | Kschiwan Joerg | Wall coating |
WO2005087686A2 (en) * | 2004-03-11 | 2005-09-22 | Peto Peter | Interior decoration plasterings and.method for production |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2473913A (en) * | 2009-08-05 | 2011-03-30 | Plasprime Ltd | Composition for preparing a surface |
CN106113884A (en) * | 2016-06-28 | 2016-11-16 | 成都汇玉科技产业有限公司 | A kind of production method of artificial quartz in lump composite plate |
CN110255976A (en) * | 2019-06-26 | 2019-09-20 | 四川隆盛科发实业有限公司 | A kind of automobile absorbing sound insulation flexibility damping rubber material |
Also Published As
Publication number | Publication date |
---|---|
HU0700808D0 (en) | 2008-01-28 |
HUP0700808A2 (en) | 2009-08-28 |
HU227933B1 (en) | 2012-06-28 |
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