WO2008155455A1 - Method for bending and tempering a glass panel - Google Patents

Method for bending and tempering a glass panel Download PDF

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Publication number
WO2008155455A1
WO2008155455A1 PCT/FI2008/050356 FI2008050356W WO2008155455A1 WO 2008155455 A1 WO2008155455 A1 WO 2008155455A1 FI 2008050356 W FI2008050356 W FI 2008050356W WO 2008155455 A1 WO2008155455 A1 WO 2008155455A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveyor
bending
glass panel
tempering
curvature
Prior art date
Application number
PCT/FI2008/050356
Other languages
French (fr)
Inventor
Jari Kurvinen
Veijo Valtonen
Mika Olan
Mikko TANHUANPÄÄ
Pete Harjunen
Matti SAVIJÄRVI
Original Assignee
Glaston Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glaston Corporation filed Critical Glaston Corporation
Priority to CA002688354A priority Critical patent/CA2688354A1/en
Publication of WO2008155455A1 publication Critical patent/WO2008155455A1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/02—Re-forming glass sheets
    • C03B23/023—Re-forming glass sheets by bending
    • C03B23/025—Re-forming glass sheets by bending by gravity
    • C03B23/0252—Re-forming glass sheets by bending by gravity by gravity only, e.g. sagging
    • C03B23/0254—Re-forming glass sheets by bending by gravity by gravity only, e.g. sagging in a continuous way, e.g. gravity roll bending
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/02—Re-forming glass sheets
    • C03B23/023—Re-forming glass sheets by bending
    • C03B23/025—Re-forming glass sheets by bending by gravity
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00—Re-forming shaped glass
    • C03B23/02—Re-forming glass sheets
    • C03B23/023—Re-forming glass sheets by bending
    • C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/033—Re-forming glass sheets by bending by press-bending between shaping moulds in a continuous way, e.g. roll forming, or press-roll bending
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00—Annealing glass products
    • C03B25/04—Annealing glass products in a continuous way
    • C03B25/06—Annealing glass products in a continuous way with horizontal displacement of the glass products
    • C03B25/08—Annealing glass products in a continuous way with horizontal displacement of the glass products of glass sheets
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00—Tempering or quenching glass products
    • C03B27/04—Tempering or quenching glass products using gas
    • C03B27/0422—Tempering or quenching glass products using gas for flat or bent glass sheets starting in an horizontal position and ending in a non-horizontal position
    • C03B27/0426—Tempering or quenching glass products using gas for flat or bent glass sheets starting in an horizontal position and ending in a non-horizontal position for bent glass sheets
    • C03B27/0435—Tempering or quenching glass products using gas for flat or bent glass sheets starting in an horizontal position and ending in a non-horizontal position for bent glass sheets the quench unit being variably adaptable to the bend of the sheet
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/161—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors specially adapted for bent sheets or ribbons
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/163—Drive means, clutches, gearing or drive speed control means
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/166—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors specially adapted for both flat and bent sheets or ribbons
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/18—Construction of the conveyor rollers ; Materials, coatings or coverings thereof
    • C03B35/187—Rollers specially adapted for both flat and bent sheets or ribbons, i.e. rollers of adjustable curvature

Definitions

  • the invention relates to a method for bending and tempering a glass panel, said method comprising the steps of - heating a glass panel in a heating furnace for bending and tempering,
  • patent publication FI- 101697 discloses a method, wherein a bending conveyor and a cooling conveyor are present separately as extensions of each other.
  • the bending conveyor is in a previously arched configuration as it receives the glass. This is adverse for the reason that the glass is forced to bend at a single point of bending.
  • a particular object of the invention is to alleviate the problem associated with the end portion flatness of glass panels This object is achieved by a method presented in the appended claim 1. Preferred embodiments of the invention are presented in the dependent claims.
  • Figs. 1-3 show schematically an apparatus for carrying out a method of the invention in a side view during various working sequences.
  • Fig. 4 shows more closely a bending conveyor and a tempering conveyor in a configuration arched to a desired radius of curvature, visualizing the arching of a bending conveyor 4, or at least its upstream end section, beyond a desired final curvature of the glass panel.
  • Fig. 5 shows more closely a bending conveyor and a tempering conveyor in such a configuration that a tempering conveyor 5 has been arched to a radius of curvature R3 which is smaller in comparison with a radius of curvature Rl of the bending conveyor 4.
  • Fig. 6 visualizes variations in the traveling speed of a glass panel as it emerges from the furnace onto a bending conveyor and passes from the bending conveyor onto a tempering conveyor, and
  • Fig. 7 shows an even closer view of actuators used for arching the tempering conveyor.
  • the apparatus includes a heating furnace 1 for heating glass panels G therein to a bending temperature.
  • a heating furnace 1 for heating glass panels G therein to a bending temperature.
  • From a furnace conveyor 2 the glass panel is passed by way of an intermediate conveyor 3 onto a bending conveyor 4, including horizontal conveyor rolls with press rolls thereabove.
  • a gap between the conveyor rolls and the press rolls matches substantially the thickness of a glass panel.
  • a tempering conveyor 5 which also consists of horizontal conveyor rolls and press rolls spaced from the conveyor rolls by a distance matching the thickness of a glass panel.
  • the tempering conveyor 5 is covered over its entire length by upper and lower tempering air enclosures 7 and 8, tracing a curvilinear outline of the conveyor.
  • the bending conveyor 4 may also have tempering air enclosures 7 and 8 along its downstream end section.
  • Reference numeral 6 represents a vertical line, along which the bending conveyor 4 and the tempering conveyor 5 can be disengaged from each other.
  • the tempering conveyor 5 is typically slightly longer than the bending conveyor 4. Both conveyors have their press rolls provided with a drive, i.e. rotated at a peripheral speed equal to that of the conveyor rolls, as a result of which the press rolls function also as conveyor rolls.
  • Fig. 4 illustrates a power unit 10 and a lever system 11, by means of which the bending conveyor 4 is adjustable in terms of its radius of curvature.
  • the power unit 10 can be a servomotor, which by way of a clutch operates a ball screw 10a, which in turn pushes and/or pivots the lever system 11 upon which rests a bridge established by the link bodies 9.
  • a gap present in the link mechanism (not shown) controlling the pivoting action of the link bodies 9, allows for the upstream end section of the conveyor 4 to have a radius of curvature which is slightly smaller than that of the downstream end section.
  • fig. 5 illustrates how the tempering conveyor 5 is maneuverable in vertical and horizontal directions (h and w) at the same time as the angle of its center axis CL changes.
  • the tempering conveyor 5 can have its curvature varied regardless of the bending conveyor 4, with an articulation point 6a between the conveyors 4, 5 remaining nevertheless stationary.
  • a curvature adjustment for the tempering conveyor 5 is performed independently of the bending conveyor. During a curvature adjustment for the tempering conveyor 5 performed while the process is ongoing, the end of said conveyor must not become disengaged from the articulation point 6a common to the conveyors 4, 5.
  • the articulation point 6a for the conveyor 5 is set in position, e.g. by means of a photocell control.
  • a curvature adjustment or immediately after the adjustment, is an interpolating position-setting for the ends of these conveyors.
  • the ends of the conveyors 4 and 5 are mechanically separate from each other in order to enable a curvature adjustment of the tempering conveyor 5 and to enable, whenever necessary, a disengagement of the tempering conveyor 5 from the bending conveyor 4.
  • the downstream end of the bending conveyor 4 remains stationary at all times.
  • Indicated by arrows 15 are power units for bringing rollers 14 up and down (vertical action h).
  • Fig. 7 illustrates an arching mechanism for the tempering conveyor 5, comprising a ball screw 12a, which is operated by a servomotor SMl and which, through the intermediary of arms 12b, arches a bridge established by the link bodies 9, and at the same time the entire conveyor resting upon the link bodies 9.
  • the arms 12a engage the conveyor 5 at a small distance from its ends.
  • a second servomotor SM2 operates, by way of a herringbone gear 16, ball screws 17 which engage the conveyor 5 at its opposite outer ends.
  • the servomotors SMl and SM2 are matched (position synchronized) with each other, such that various sections of the conveyor 5 become arched to the same extent.
  • the servomotors can be provided e.g. with a control-designed electrical gearbox.
  • the arching could be carried out with just one actuator, but the use of two actuators makes it possible to avoid inaccuracies in the curvature of a conveyor caused by gaps resulting from the wearing of links. Specifically, the curvatures along the mid-section and end sections can be retained the same.
  • a glass panel G is heated in a furnace 1 to a temperature appropriate for bending and tempering.
  • the flat glass panel G is delivered from the furnace 1 onto a bending conveyor 4 while the latter is in a straight configuration (fig. 1).
  • a tempering conveyor 5 has been previously arched to a desired curve as early as or even prior to having the flat glass panel received by the straight bending conveyor 4.
  • the glass panel's exit speed from the furnace is e.g. 700 mm/s (fig. 6) and the speed is decelerated over the period of e.g. 1 second to a speed of 400 mm/s at the same time as the glass panel passes onto the bending conveyor 4.
  • the exit speed from the furnace can also be lower, e.g. 550 mm/s, and the deceleration proceeds to a speed of less than 300 mm/s.
  • Arching of the bending conveyor 4 to a desired curve Rl is initiated even before the glass panel's trailing end section has completely reached the bending conveyor 4.
  • Arching of the bending conveyor 4 is performed very quickly, typically within 1-2 seconds. That period is enough for the glass panel's leading edge to reach a position in line with tempering air enclosures 7, 8 present at the downstream end of the bending conveyor 4.
  • Tempering blast may be continuously ongoing and the speed of a bent glass panel is increased to some degree, as can be seen from fig. 6.
  • the increase of speed can be e.g. 10-40%.
  • the deceleration of speed in the preceding stage is typically at least 30%, preferably more than 40%.
  • On the bending conveyor 4, the glass panel is carried in one direction only.
  • the conveyor 4, or at least its upstream end section is arched beyond what is the desired final curvature Rl of a glass panel.
  • R2 is several percent, even up to 5-10%, smaller than Rl. If desired, the upstream end section of the conveyor 4 can be adapted to separate arching.
  • the gaps in link mechanisms are generally enough to provide a sufficient over-arching for the conveyor's 4 upstream end section.
  • the entire bending conveyor 4 can be arched, proceeding from its stationary downstream end, slightly beyond the desired final curvature of a glass panel.
  • Fig. 5 illustrates, in an overstated manner for clearer visualization, the way how the tempering conveyor 5 can also be arched during the process to a radius of curvature R3 slightly smaller or larger than the desired radius of curvature Rl.
  • This arching of the tempering conveyor 5 to the smaller or larger radius R3 is first of all enabled by virtue of the previously mentioned freedoms of movement (h, w and an angle ⁇ ), as well as by virtue of the mentioned interpolating position-setting, while the articulation point 6a between the conveyor 4, 5 remains stationary.
  • the glass panel can be discharged from the tempering conveyor 5 at quite a low angle with respect to the horizontal plane, without having to move the glass panel in vertical direction.
  • a glass panel can be oscillated back and forth.
  • the curvature of the tempering conveyor 5 is retained the same at all times, except for said very slight increase of curvature during the process.
  • the only time that the curvature of the tempering conveyor 5 needs changing is when the desired curvature Rl changes.
  • the method according to the invention is also particularly apt for the production of bidirectionally curved glass panels.
  • the rolls are also subjected to deflection, as described e.g. in the Applicant's patent publication EP-1597208 (Bl).

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention relates to a method for bending a glass panel.The glass panel is heated in a heating furnace (1) for bending and tempering and fed in a flat condition from the furnace (1) onto a bending conveyor (4) while the bending conveyor (4) is in a straight configuration. The bending conveyor (4) and the glass panel are arched to a desired curvature while the glass panel travels along the bending conveyor (4). During the arching process, the bending conveyor (4), or at least its upstream end, is arched beyond a desired final curvature of the glass panel, i.e. the bending conveyor (4), or at least its upstream end, is arched with a bending radius (R2) which is smaller than a bending radius (R1) for the desired final curvature of the glass panel. As a result, the end section flatness of the glass panel is eliminated. Finally, the bent glass panel is tempered.

Description

Method for bending and tempering a glass panel
The invention relates to a method for bending and tempering a glass panel, said method comprising the steps of - heating a glass panel in a heating furnace for bending and tempering,
- feeding a flat glass panel from the furnace onto a bending conveyor with the bending conveyor in a straight configuration,
- arching the bending conveyor and the glass panel to a desired curvature with the glass panel moving along the bending conveyor, and - tempering the bent glass panel.
Such a method is known for example from the Applicant's patent publication EP-1597208 (Bl). In this prior known method, the bending and tempering processes are conducted on one and the same conveyor, which limits the apparatus in terms of its production capacity.
On the other hand, patent publication FI- 101697 discloses a method, wherein a bending conveyor and a cooling conveyor are present separately as extensions of each other. In this prior known method, the bending conveyor is in a previously arched configuration as it receives the glass. This is adverse for the reason that the glass is forced to bend at a single point of bending. Regarding the quality of a final product, it is beneficial that the glass should bend simultaneously over its entire bending distance.
Another drawback in the prior known methods is that the ends of a glass panel remain flatter than a desired curvature, even if the bending conveyor had been arched to the desired final curvature.
It is an object of the invention to eliminate the capacity and quality problems associated with the above prior known solution and to provide a method capable of producing high-quality tempered bent glass with a high capacity. A particular object of the invention is to alleviate the problem associated with the end portion flatness of glass panels This object is achieved by a method presented in the appended claim 1. Preferred embodiments of the invention are presented in the dependent claims.
One exemplary embodiment of the invention will now be described more closely with reference to the accompanying drawings, in which
Figs. 1-3 show schematically an apparatus for carrying out a method of the invention in a side view during various working sequences.
Fig. 4 shows more closely a bending conveyor and a tempering conveyor in a configuration arched to a desired radius of curvature, visualizing the arching of a bending conveyor 4, or at least its upstream end section, beyond a desired final curvature of the glass panel.
Fig. 5 shows more closely a bending conveyor and a tempering conveyor in such a configuration that a tempering conveyor 5 has been arched to a radius of curvature R3 which is smaller in comparison with a radius of curvature Rl of the bending conveyor 4.
Fig. 6 visualizes variations in the traveling speed of a glass panel as it emerges from the furnace onto a bending conveyor and passes from the bending conveyor onto a tempering conveyor, and
Fig. 7 shows an even closer view of actuators used for arching the tempering conveyor.
The apparatus according to the invention includes a heating furnace 1 for heating glass panels G therein to a bending temperature. From a furnace conveyor 2 the glass panel is passed by way of an intermediate conveyor 3 onto a bending conveyor 4, including horizontal conveyor rolls with press rolls thereabove. A gap between the conveyor rolls and the press rolls matches substantially the thickness of a glass panel. Present as an immediate extension of the bending conveyor 4 is a tempering conveyor 5, which also consists of horizontal conveyor rolls and press rolls spaced from the conveyor rolls by a distance matching the thickness of a glass panel. The tempering conveyor 5 is covered over its entire length by upper and lower tempering air enclosures 7 and 8, tracing a curvilinear outline of the conveyor. The bending conveyor 4 may also have tempering air enclosures 7 and 8 along its downstream end section. Reference numeral 6 represents a vertical line, along which the bending conveyor 4 and the tempering conveyor 5 can be disengaged from each other. The tempering conveyor 5 is typically slightly longer than the bending conveyor 4. Both conveyors have their press rolls provided with a drive, i.e. rotated at a peripheral speed equal to that of the conveyor rolls, as a result of which the press rolls function also as conveyor rolls.
In reference to figs. 4, 5 and 7, there are only shown link bodies 9 along both sides of the conveyors 4, 5, which are fitted with bearings for the conveyor rolls and the press rolls. The link bodies 9 are in turn connected to each other with a link mechanism (not shown), which forces the link bodies to pivot relative to each other over the extent equal to the arching of the conveyor. Such a link mechanism has been described e.g. in the Applicant's patent EP-1385795 (Bl). Fig. 4 illustrates a power unit 10 and a lever system 11, by means of which the bending conveyor 4 is adjustable in terms of its radius of curvature. The power unit 10 can be a servomotor, which by way of a clutch operates a ball screw 10a, which in turn pushes and/or pivots the lever system 11 upon which rests a bridge established by the link bodies 9. A gap, present in the link mechanism (not shown) controlling the pivoting action of the link bodies 9, allows for the upstream end section of the conveyor 4 to have a radius of curvature which is slightly smaller than that of the downstream end section. In addition to the above, it is preferred that the entire bending conveyor 4, or at least its upstream end section, be arched to a radius of curvature R2 which is slightly smaller than a radius of curvature Rl desired for the glass. This discourages the end section flatness and the final tempered glass can be brought over its entire extent to the desired curvature Rl.
On the other hand, fig. 5 illustrates how the tempering conveyor 5 is maneuverable in vertical and horizontal directions (h and w) at the same time as the angle of its center axis CL changes. This way, the tempering conveyor 5 can have its curvature varied regardless of the bending conveyor 4, with an articulation point 6a between the conveyors 4, 5 remaining nevertheless stationary. As the desired radius of curvature Rl changes, a curvature adjustment for the tempering conveyor 5 is performed independently of the bending conveyor. During a curvature adjustment for the tempering conveyor 5 performed while the process is ongoing, the end of said conveyor must not become disengaged from the articulation point 6a common to the conveyors 4, 5. During a curvature adjustment, or immediately after the adjustment, the articulation point 6a for the conveyor 5 is set in position, e.g. by means of a photocell control. Thus, what is carried out during a curvature adjustment, or immediately thereafter, is an interpolating position-setting for the ends of these conveyors. In the conveying direction, the ends of the conveyors 4 and 5 are mechanically separate from each other in order to enable a curvature adjustment of the tempering conveyor 5 and to enable, whenever necessary, a disengagement of the tempering conveyor 5 from the bending conveyor 4. The downstream end of the bending conveyor 4 remains stationary at all times. Indicated by arrows 15 are power units for bringing rollers 14 up and down (vertical action h). In addition, the rollers 14 are able to travel (while maintaining the relative distance between themselves) at the same time as a swing frame 13 supporting the conveyor 5 is pivoted while supported upon the rollers 14. The swing frame 13 has its pivoting axis coinciding with the midpoint of an arch which extends through the articulated axles of the conveyor's 5 link bodies 9. Fig. 7 illustrates an arching mechanism for the tempering conveyor 5, comprising a ball screw 12a, which is operated by a servomotor SMl and which, through the intermediary of arms 12b, arches a bridge established by the link bodies 9, and at the same time the entire conveyor resting upon the link bodies 9. The arms 12a engage the conveyor 5 at a small distance from its ends. A second servomotor SM2 operates, by way of a herringbone gear 16, ball screws 17 which engage the conveyor 5 at its opposite outer ends. The servomotors SMl and SM2 are matched (position synchronized) with each other, such that various sections of the conveyor 5 become arched to the same extent. For this purpose, the servomotors can be provided e.g. with a control-designed electrical gearbox. In fact, the arching could be carried out with just one actuator, but the use of two actuators makes it possible to avoid inaccuracies in the curvature of a conveyor caused by gaps resulting from the wearing of links. Specifically, the curvatures along the mid-section and end sections can be retained the same.
The method according to the invention is implemented with the above- described apparatus as follows. A glass panel G is heated in a furnace 1 to a temperature appropriate for bending and tempering. The flat glass panel G is delivered from the furnace 1 onto a bending conveyor 4 while the latter is in a straight configuration (fig. 1). A tempering conveyor 5 has been previously arched to a desired curve as early as or even prior to having the flat glass panel received by the straight bending conveyor 4. The glass panel's exit speed from the furnace is e.g. 700 mm/s (fig. 6) and the speed is decelerated over the period of e.g. 1 second to a speed of 400 mm/s at the same time as the glass panel passes onto the bending conveyor 4. The exit speed from the furnace can also be lower, e.g. 550 mm/s, and the deceleration proceeds to a speed of less than 300 mm/s. Arching of the bending conveyor 4 to a desired curve Rl is initiated even before the glass panel's trailing end section has completely reached the bending conveyor 4. Arching of the bending conveyor 4 is performed very quickly, typically within 1-2 seconds. That period is enough for the glass panel's leading edge to reach a position in line with tempering air enclosures 7, 8 present at the downstream end of the bending conveyor 4. Tempering blast may be continuously ongoing and the speed of a bent glass panel is increased to some degree, as can be seen from fig. 6. The increase of speed can be e.g. 10-40%. The deceleration of speed in the preceding stage is typically at least 30%, preferably more than 40%. On the bending conveyor 4, the glass panel is carried in one direction only.
Over the course of a bending process, the conveyor 4, or at least its upstream end section, is arched beyond what is the desired final curvature Rl of a glass panel. This has been visualized in fig. 4, wherein the bending conveyor 4, or at least its upstream end section, has been arched with a bending radius R2 which is smaller than the desired final curvature Rl of a glass panel. This over-arching serves to diminish or eliminate the end-section flatness of a glass panel, such that the glass panel acquires, all the way to its ends, the desired curvature Rl as precisely as possible. R2 is several percent, even up to 5-10%, smaller than Rl. If desired, the upstream end section of the conveyor 4 can be adapted to separate arching. However, the gaps in link mechanisms are generally enough to provide a sufficient over-arching for the conveyor's 4 upstream end section. In addition to this, the entire bending conveyor 4 can be arched, proceeding from its stationary downstream end, slightly beyond the desired final curvature of a glass panel.
Fig. 5 illustrates, in an overstated manner for clearer visualization, the way how the tempering conveyor 5 can also be arched during the process to a radius of curvature R3 slightly smaller or larger than the desired radius of curvature Rl. This arching of the tempering conveyor 5 to the smaller or larger radius R3 is first of all enabled by virtue of the previously mentioned freedoms of movement (h, w and an angle α), as well as by virtue of the mentioned interpolating position-setting, while the articulation point 6a between the conveyor 4, 5 remains stationary. Arching of the tempering conveyor 5 during the process is sufficiently slight not to cause a change in the glass panel's radius of curvature Rl, yet clamps the glass panel between conveyor rolls and press rolls to such a tightness that the glass panel is able to proceed upward even along a steep arch without slipping. This clamping, carried out by arching the conveyor 5, shall not be performed until towards the end of a tempering process as the glass surface has hardened. Thus, tempered glass panels can be discharged even vertically straight upward to an appropriate manipulator, which receives the glass panel. However, if necessary, the tempering conveyor 5 can also be disengaged from the bending conveyor 4, enabling the tempering conveyor 5 to be pivoted as a whole for diminishing the vertical drop between its discharge end and midpoint (see e.g. fig. 3). Consequently, the glass panel can be discharged from the tempering conveyor 5 at quite a low angle with respect to the horizontal plane, without having to move the glass panel in vertical direction. On the tempering conveyor 5, a glass panel can be oscillated back and forth.
Whenever the apparatus is used to produce bent and tempered glass panels in succession with the same desired radius of curvature Rl, the curvature of the tempering conveyor 5 is retained the same at all times, except for said very slight increase of curvature during the process. Other than that, the only time that the curvature of the tempering conveyor 5 needs changing is when the desired curvature Rl changes.
The method according to the invention is also particularly apt for the production of bidirectionally curved glass panels. In this case, the rolls are also subjected to deflection, as described e.g. in the Applicant's patent publication EP-1597208 (Bl).

Claims

Claims
1. A method for bending and tempering a glass panel, said method comprising the steps of - heating a glass panel in a heating furnace (1) for bending and tempering,
- feeding a flat glass panel (G) from the furnace (1) onto a bending conveyor (4) with the bending conveyor (4) in a straight configuration,
- arching the bending conveyor (4) and a glass panel to a desired curvature while the glass panel travels along the bending conveyor (4), and - tempering the bent glass panel. characterized in that, during the course of a bending process, the bending conveyor (4) or at least its upstream end section is arched beyond a desired final curvature of the glass panel, i.e. the bending conveyor (4) or at least its upstream end section is arched with a bending radius (R2), which is smaller than a bending radius (Rl) for the desired final curvature of the glass panel.
2. A method as set forth in claim 1, characterized in that arching of the bending conveyor (4) is initiated before the glass panel's trailing end has reached the bending conveyor's upstream end and the bending conveyor is arched to the desired final curvature (Rl) and said over-arching is performed before the glass panel's leading end has reached the tempering zone.
3. A method as set forth in claim 1, characterized in that the bent glass panel is delivered from the bending conveyor (4) onto a tempering conveyor (5) present as its extension, which has been previously arched to a desired curvature as early as or even prior to having the flat glass panel received by the straight bending conveyor (4).
4. A method as set forth in any of claims 1-3, characterized in that tempering air is blasted to the glass panel's both surfaces as early as at the bending conveyor's (4) downstream end and tempering is continued on the tempering conveyor (5) following the bending conveyor (4).
5. A method as set forth in any of claims 1-4, characterized in that the glass panel is carried on the bending conveyor (4) in just one direction, yet at a speed slower than that preceding and following the bending conveyor, and that on the tempering conveyor (5) the glass panel is oscillated back and forth or carried in just one direction.
6. A method as set forth in any of claims 1-5, characterized in that the tempering conveyor (5) is arched during the course of a tempering process to a bending radius slightly smaller than the desired bending radius (Rl) of a glass panel, yet in such a way that the glass panel does not change its curvature on the tempering conveyor but, instead, the glass panel only becomes tightly clamped between the upper and lower tempering conveyor rolls.
7. A method as set forth in any of claims 1-6, characterized in that, in the process of arching the bending conveyor (4) and/or the tempering conveyor (5), an articulation point (6a) between the conveyors (4, 5) remains stationary.
8. A method as set forth in any of claims 1-7, characterized in that the tempering conveyor (5) is disengaged from the bending conveyor (4) and the tempering conveyor (5) is pivoted as a whole for reducing the vertical drop between its discharge end and its midpoint without changing the curvature of the tempering conveyor.
PCT/FI2008/050356 2007-06-18 2008-06-13 Method for bending and tempering a glass panel WO2008155455A1 (en)

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FI20075460A FI120033B (en) 2007-06-18 2007-06-18 A method for bending and tempering a glass sheet

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2100859A1 (en) * 2008-03-14 2009-09-16 Asahi Glass Company, Limited Method and apparatus for bending a glass sheet
CN103145327A (en) * 2013-03-19 2013-06-12 佛山市索奥斯玻璃技术有限公司 Shaped glass transverse-bent tempering furnace

Citations (4)

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Publication number Priority date Publication date Assignee Title
US4773925A (en) * 1987-06-15 1988-09-27 Ppg Industries, Inc. Adjustable roll forming arrangement
EP0413619A1 (en) * 1989-08-14 1991-02-20 Saint-Gobain Vitrage International Method of bending glass sheets
JP2001002431A (en) * 1999-06-17 2001-01-09 Asahi Glass Co Ltd Bending device for glass sheet
EP1597208A1 (en) * 2003-02-21 2005-11-23 Tamglass Ltd. Oy Method and apparatus for bending and tempering or heat-strengthening a bidirectionally curved glass panel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4773925A (en) * 1987-06-15 1988-09-27 Ppg Industries, Inc. Adjustable roll forming arrangement
EP0413619A1 (en) * 1989-08-14 1991-02-20 Saint-Gobain Vitrage International Method of bending glass sheets
JP2001002431A (en) * 1999-06-17 2001-01-09 Asahi Glass Co Ltd Bending device for glass sheet
EP1597208A1 (en) * 2003-02-21 2005-11-23 Tamglass Ltd. Oy Method and apparatus for bending and tempering or heat-strengthening a bidirectionally curved glass panel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2100859A1 (en) * 2008-03-14 2009-09-16 Asahi Glass Company, Limited Method and apparatus for bending a glass sheet
US8302429B2 (en) 2008-03-14 2012-11-06 Asahi Glass Company, Limited Method and apparatus for bending a glass sheet
CN103145327A (en) * 2013-03-19 2013-06-12 佛山市索奥斯玻璃技术有限公司 Shaped glass transverse-bent tempering furnace

Also Published As

Publication number Publication date
FI120033B (en) 2009-06-15
FI20075460A0 (en) 2007-06-18
CA2688354A1 (en) 2008-12-24
FI20075460A (en) 2008-12-19
TW200909365A (en) 2009-03-01

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