WO2008107265A1 - Outil pouvant être chauffé - Google Patents
Outil pouvant être chauffé Download PDFInfo
- Publication number
- WO2008107265A1 WO2008107265A1 PCT/EP2008/051626 EP2008051626W WO2008107265A1 WO 2008107265 A1 WO2008107265 A1 WO 2008107265A1 EP 2008051626 W EP2008051626 W EP 2008051626W WO 2008107265 A1 WO2008107265 A1 WO 2008107265A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electrically conductive
- conductive ceramic
- heated tool
- tool according
- insulation layer
- Prior art date
Links
- 239000000919 ceramic Substances 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000012876 carrier material Substances 0.000 claims abstract description 14
- 238000009413 insulation Methods 0.000 claims abstract description 8
- 230000003647 oxidation Effects 0.000 claims abstract description 6
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims abstract description 5
- 238000010292 electrical insulation Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 claims description 4
- 239000004642 Polyimide Substances 0.000 claims description 4
- 229920001643 poly(ether ketone) Polymers 0.000 claims description 4
- 229920006393 polyether sulfone Polymers 0.000 claims description 4
- 229920001721 polyimide Polymers 0.000 claims description 4
- 238000005229 chemical vapour deposition Methods 0.000 claims description 3
- 150000001247 metal acetylides Chemical class 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 150000004767 nitrides Chemical class 0.000 claims description 3
- 238000005240 physical vapour deposition Methods 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 230000008021 deposition Effects 0.000 claims description 2
- 238000007750 plasma spraying Methods 0.000 claims description 2
- 238000007751 thermal spraying Methods 0.000 claims description 2
- 239000002313 adhesive film Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000000704 physical effect Effects 0.000 claims 1
- 239000002861 polymer material Substances 0.000 abstract 1
- 238000001556 precipitation Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 12
- 229910001315 Tool steel Inorganic materials 0.000 description 5
- 229910010293 ceramic material Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000012809 cooling fluid Substances 0.000 description 3
- 238000009760 electrical discharge machining Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/02—Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2737—Heating or cooling means therefor
Definitions
- the present invention relates to a heatable tool for a plastic or molten metal processing molding apparatus according to the preambles of claims 1, 2 and 6.
- the heating conductor is formed from an electrically conductive, sintered, ceramic body, which is fixedly connected to an outer body made of an electrically insulating, sintered, ceramic material.
- Such a heating element is subsequently only very limited in its geometric shape adaptable or changeable. Processing with EDM processes is not possible due to the electrical insulation.
- Shaping devices of the type mentioned above which have an electrically conductive ceramic as a heating element, are known for example from DE 103 37 685, DE 37 12 128 C2, DE 199 42 364 C2 and WO 00/54949. It is also known to interpose an electrical insulation layer between the electrically conductive ceramic and a carrier material or a cavity surface. This is necessary because otherwise during the heating or the energization of an integrated in a tool electrically conductive ceramic at the interface between the carrier material and ceramic, wherein the carrier material is usually made of tool steel, an uncontrolled coupling or a flow of the heating current in the electrically conductive Carrier material takes place.
- the intermediate layer should not only be electrically insulating but, depending on the application, either thermally highly conductive or thermally well insulating. In any case, a temperature stability of up to 800 ° C and a high pressure resistance should be ensured. Moreover, it is helpful if the electrical insulation layer can be easily and reliably integrated into the heatable tool. To solve this problem, three alternative solutions are proposed according to the invention.
- a first possible solution is characterized by a thermal oxidation of Keramikmatehals. This is especially possible with selected ceramics such as SisN 4 / TiN. This forms a non-conductive outer skin on the ceramic material.
- the electrically conductive ceramic is brought to temperatures in the range between 600 and 1200 ° C. To avoid distortion and cracking of the ceramic, the heating or cooling rate should be below 5 K / min.
- the thermal oxidation offers the possibility of forming an electrically insulating cover layer with a high mechanical and thermal stability as well as a largely constant thermal conductivity.
- a good thermal conductivity is particularly useful if the heating element is integrated in the tool below the Kavticians simulation.
- thermoplastically processable polymers based on polyimides (PI), liquid crystalline polymers (LCP), polyether ketones (PEK), polyether sulfones (PES) and by the use of thermosets.
- PI polyimides
- LCP liquid crystalline polymers
- PEK polyether ketones
- PES polyether sulfones
- thermosets thermosets
- the layer may be formed, for example, by using a thermoset material in the form of a thick plate, which is arranged between the electrically conductive ceramic and the carrier material.
- thermoplastically processable polymers may be provided for example in the form of films, which are in particular self-adhesive. These will already offered by different manufacturers. Such films are available calibrated in terms of film thickness, otherwise the thermoplastic or Duroplastwerkstoffe can be machined and easily, for example, by milling or grinding, are brought to the final dimensions.
- nitrides for example, silicon nitride (SisN 4 ), boron nitride (BN), carbon nitride (CsN 4 ) can be used.
- oxides for example, silicon dioxide (SiO 2) is considered.
- carbides boron carbide (B 4 C) or silicon carbide (SiC) can be used.
- the surfaces of a ceramic heating element can be subsequently isolated.
- a targeted influencing of the current density of the sintered, ceramic heating elements is possible due to the freely variable geometry of the conductor, whereby a targeted adjustment of the temperature distribution at the Schuleiterober Design is possible.
- FIG. 1 is a schematic sectional view through a mold half of a heatable tool according to a first embodiment of the present invention
- FIG. 2 is a schematic sectional view through a mold half of a heatable tool according to a second embodiment of the present invention
- Fig. 3 is a schematic sectional view through a mold half of a heatable tool according to a third embodiment of the present invention.
- FIG. 4 shows a schematic sectional view through a mold half of a heatable tool according to a fourth embodiment of the present invention.
- All of the devices shown in FIGS. 1 to 4 are tool halves of a heatable tool. These tool halves interact with a - not shown - another part of a tool together. These two tool halves are usually arranged on clamping plates of a clamping unit for injection molding machines. Such closing units are well known and need not be explained in detail here. In this respect, only the subject of the invention will be discussed.
- a tool half in which a tool carrier is provided 12.1, the cooling channels 20.1, through which a tempering, for example, a cooling fluid can be passed.
- an electrically conductive ceramic 16.1 is arranged substantially over the entire width of the tool carrier in the form of a layer.
- the electrically conductive ceramic 16.1 is over the entire surface of an electrical insulation layer 18.1 surrounded, which is missing only at the position of the electrical connections.
- a further tool element in the form of a Kavticiansseite 14.1 is applied, in such a way that the electrically conductive ceramic 16.1 sandwiched between the tool holder 12.1 and the Kavmaschines Mrs 14.1 is included.
- two electrical connection lines 22.1 are brought to the electrically conductive ceramic 16.1 and contacted there at the locations where the electrical insulation layer 18.1 is omitted.
- the electrical insulation layer has been produced by thermal oxidation.
- the electrically conductive ceramic 16.1 is heated in an oven to a temperature between 600 ° C and 1200 ° C, at a heating or cooling rate of, for example, 3 K / min.
- the heating or cooling rate should be less than 5 K / min, since in this way warping and cracking of the ceramic is avoided.
- the ceramic can be inserted between the two layers, namely the tool carrier 12.1 and the cavity layer 14.1.
- connection lines 22.2 are guided through recesses (for example bores) in the tool carrier 12.2 to the electrically conductive ceramic, wherein the film is mechanically removed at the connection points.
- FIGS. 3 and 4 Further embodiments of the present invention are shown in Figures 3 and 4, wherein in both illustrated embodiments, the electrically conductive ceramic 14.3 and 14.4 simultaneously forms the Kavticiansober Design. In both cases, a cooling channel 20.3 and 20.4 is formed in the electrically conductive ceramic 14.3, which can serve for cooling. In both cases, the electrically conductive ceramic is arranged over its entire surface on a thin tool carrier 12.3 and 12.4. The electrically conductive ceramics are contacted via connection lines 22.3 and 22.4, which in turn extend through the tool carrier 12.3 and 12.4. The difference between FIGS. 3 and 4 is that the insulation layer 18. 4 is considerably thicker than the insulation layer 18. 3.
- the insulating layer 18.4 acts both electrically and thermally insulating.
- the cooling channels 20.4 are simultaneously integrated in the electrically conductive ceramic, so that both the heat energy and the heat dissipation to and from the cavity are removed. or can be routed away without the need for the thermal influence of the tool carrier.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
L'invention concerne un outil pouvant être chauffé pour un dispositif traitant une matière plastique ou un métal en fusion. Cet outil comprend un matériau porteur sur lequel est disposé un organe de chauffage constitué d'une céramique électriquement conductrice et d'une surface de cavité, sachant qu'une couche d'isolation électrique est disposée entre le matériau porteur et la céramique électriquement conductrice. La couche d'isolation est formée par oxydation thermique, par des matériaux polymères ou par déposition de couches électriquement non conductrices.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007010099A DE102007010099A1 (de) | 2007-03-02 | 2007-03-02 | Beheizbares Werkzeug |
DE102007010099.1 | 2007-03-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008107265A1 true WO2008107265A1 (fr) | 2008-09-12 |
Family
ID=39338348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/051626 WO2008107265A1 (fr) | 2007-03-02 | 2008-02-11 | Outil pouvant être chauffé |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102007010099A1 (fr) |
WO (1) | WO2008107265A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130233476A1 (en) * | 2010-08-27 | 2013-09-12 | Alliant Techsystems Inc. | Out-of-autoclave and alternative oven curing using a self heating tool |
EP2907881B1 (fr) | 2014-02-07 | 2019-04-24 | Benteler Automobiltechnik GmbH | Ligne de moulage à chaud et procédé de fabrication de produits de tôle moulés à chaud |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013014030B4 (de) | 2013-08-26 | 2023-06-29 | QSIL Ingenieurkeramik GmbH | Keramisches Heizelement und Umformwerkzeug sowie Verfahren zur Herstellung eines keramischen Heizelements |
DE202013007509U1 (de) | 2013-08-26 | 2014-11-28 | FCT Hartbearbeitungs GmbH | Keramisches Heizelement und Umformwerkzeug |
EP2842738B1 (fr) | 2013-08-26 | 2020-06-24 | FCT Ingenieurkeramik GmbH | Procédé de fabrication d'un élément de chauffage en céramique |
DE102014223665A1 (de) * | 2014-11-20 | 2016-05-25 | Kunststoff-Technik Scherer & Trier Gmbh & Co. Kg | Spritzgusswerkzeug, Verfahren zur Herstellung eines Spritzguss-Bauteils und Spritzguss-Bauteil |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4912286A (en) * | 1988-08-16 | 1990-03-27 | Ebonex Technologies Inc. | Electrical conductors formed of sub-oxides of titanium |
WO1991007068A1 (fr) * | 1989-10-31 | 1991-05-16 | Dr. Peter Nesvadba Gesellschaft M.B.H. | Dispositif de chauffage autoregulateur |
EP0635993A2 (fr) * | 1993-07-20 | 1995-01-25 | TDK Corporation | Elément chauffant céramique |
EP1341216A1 (fr) * | 2000-12-05 | 2003-09-03 | Ibiden Co., Ltd. | Substrat ceramique pour dispositifs de production et de controle de semi-conducteurs et procede de production dudit substrat ceramique |
WO2005018908A2 (fr) * | 2003-08-16 | 2005-03-03 | Krauss-Maffei Kunststofftechnik Gmbh | Outil chauffable |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3712128A1 (de) | 1987-04-10 | 1988-10-27 | Opt Engineering Ag | Formeinsatz mit kratzfester polierter formoberflaeche, insbesondere fuer giess- und spritzgiesswerkzeuge, und dessen verwendung bei der herstellung von kunststoffteilen, insbesondere solchen mit optischer oberflaechenqualitaet |
FI82412C (fi) * | 1988-07-14 | 1991-03-11 | Neste Oy | Plastform med metallyta och foerfarande foer framstaellning av denna. |
DE4325606A1 (de) | 1993-07-30 | 1995-02-09 | Bach Wolfdietrich | Keramisches Heizelement sowie Verfahren zur Herstellung eines solchen Heizelements |
DE19825223C2 (de) * | 1998-06-05 | 2000-11-30 | Fraunhofer Ges Forschung | Formwerkzeug und Verfahren zu dessen Herstellung |
AU5438800A (en) | 1999-03-10 | 2000-10-04 | Southern Research Institute | Heated tooling apparatus and method for processing composite and plastic material |
DE19942364C2 (de) | 1999-09-06 | 2001-07-12 | Karlsruhe Forschzent | Werkzeug zum Warmumformen beim Prägeformprozess |
WO2003035351A1 (fr) * | 2001-10-26 | 2003-05-01 | Sook-Jia Yim | Procede permettant de chauffer momentanement la surface d'un moule et systeme associe |
US6861021B2 (en) * | 2002-04-16 | 2005-03-01 | General Electric Company | Molding tool construction and molding method |
-
2007
- 2007-03-02 DE DE102007010099A patent/DE102007010099A1/de not_active Withdrawn
-
2008
- 2008-02-11 WO PCT/EP2008/051626 patent/WO2008107265A1/fr active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4912286A (en) * | 1988-08-16 | 1990-03-27 | Ebonex Technologies Inc. | Electrical conductors formed of sub-oxides of titanium |
WO1991007068A1 (fr) * | 1989-10-31 | 1991-05-16 | Dr. Peter Nesvadba Gesellschaft M.B.H. | Dispositif de chauffage autoregulateur |
EP0635993A2 (fr) * | 1993-07-20 | 1995-01-25 | TDK Corporation | Elément chauffant céramique |
EP1341216A1 (fr) * | 2000-12-05 | 2003-09-03 | Ibiden Co., Ltd. | Substrat ceramique pour dispositifs de production et de controle de semi-conducteurs et procede de production dudit substrat ceramique |
WO2005018908A2 (fr) * | 2003-08-16 | 2005-03-03 | Krauss-Maffei Kunststofftechnik Gmbh | Outil chauffable |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130233476A1 (en) * | 2010-08-27 | 2013-09-12 | Alliant Techsystems Inc. | Out-of-autoclave and alternative oven curing using a self heating tool |
EP2907881B1 (fr) | 2014-02-07 | 2019-04-24 | Benteler Automobiltechnik GmbH | Ligne de moulage à chaud et procédé de fabrication de produits de tôle moulés à chaud |
EP2907881B2 (fr) † | 2014-02-07 | 2021-11-10 | Benteler Automobiltechnik GmbH | Ligne moulée à chaud et procédé de fabrication de produits de tôle moulés à chaud |
Also Published As
Publication number | Publication date |
---|---|
DE102007010099A1 (de) | 2008-09-04 |
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