WO2008068404A2 - Antiflexion profiling head and profiling machine equipped with the same<0} - Google Patents

Antiflexion profiling head and profiling machine equipped with the same<0} Download PDF

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Publication number
WO2008068404A2
WO2008068404A2 PCT/FR2007/001834 FR2007001834W WO2008068404A2 WO 2008068404 A2 WO2008068404 A2 WO 2008068404A2 FR 2007001834 W FR2007001834 W FR 2007001834W WO 2008068404 A2 WO2008068404 A2 WO 2008068404A2
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WO
WIPO (PCT)
Prior art keywords
profiling
shafts
adjustment
head according
ring
Prior art date
Application number
PCT/FR2007/001834
Other languages
French (fr)
Other versions
WO2008068404A3 (en
Inventor
Francis Miniscloux
Original Assignee
Francis Miniscloux
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Francis Miniscloux filed Critical Francis Miniscloux
Priority to AU2007330632A priority Critical patent/AU2007330632A1/en
Priority to CA002670441A priority patent/CA2670441A1/en
Priority to JP2009537668A priority patent/JP2010510072A/en
Priority to NZ577162A priority patent/NZ577162A/en
Priority to BRPI0719145-6A priority patent/BRPI0719145A2/en
Priority to US12/516,129 priority patent/US20100018274A1/en
Publication of WO2008068404A2 publication Critical patent/WO2008068404A2/en
Publication of WO2008068404A3 publication Critical patent/WO2008068404A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers

Definitions

  • the invention relates to a profiling head equipped with anti-bending means for forming, by rolling, plates of sheet metal or equivalent having a certain profile, for example U, V or other.
  • the invention also relates to machines equipped with such profiling heads.
  • a profiling line of a profiling machine the sheet is progressively formed by passing through profiling heads equipped with rolling cassettes.
  • the profiling machines comprise one or more profiling lines until the desired profile is reached.
  • the sheet is unrolled from a reel, formed by passing through the rolls of rolling profiling heads, then collected on an output conveyor equipped with plate cutting shears and finally stacked.
  • bending machines can be provided for bending the shaped sheet metal plates. Electronic equipment for controlling the profiling lines is also provided.
  • Each rolling cassette of the profiling heads comprises a set of two parallel shafts on which rollers and spacers are mounted.
  • the sheet is formed by passing between these rolling means respectively having a complementary profile, the two shafts being adjusted in distance on vertical uprights according to the sheet thicknesses.
  • a support frame for the shafts comprising the vertical uprights and a base is provided.
  • the current trend is to substantially reduce the diameter of the mounting shafts and rollers.
  • the use of such shafts cause problems of bending and adjustment of the trees due to their deformation due to the dynamic stresses generated by the weight of the sheets and their advancement in the profiling lines. Adjustment can then be achieved by clamping the rollers of the rollers, which causes in time a digging effect of the rings by the work of the shaft.
  • the trees are never perfectly cylindrical and their runout may, in rotation, cause their ejection.
  • the invention provides to make the adjustment of all shafts and forming means integral and to provide bending adaptation means.
  • the subject of the invention is a profiling head comprising at least one roller forming cassette comprising a set of two parallel shafts on which rollers separated by spacers are mounted to form a rolling tool, and a frame comprising vertical uprights for supporting the shafts and a base for fixing these uprights, which uprights are provided with means for vertical adjustment of the shafts.
  • the profiling head also comprises tool alignment adjustment elements, mounted laterally on each shaft in connection with at least one vertical upright, and antiflexion adjusting elements mounted substantially in the central position of each shaft in connection with the shaft. base and / or a control beam in the case where such a control beam is mounted on the vertical uprights of the frame parallel to the shafts.
  • the lateral and anti-bending adjustment elements, mounted on bearings, then automatically adjust to the vertical adjustment means.
  • no readjustment of the lateral adjustment means or anti-bending is necessary, this adjustment being enslaved: no adjustment can occur, the transmission means of the vertical adjustment, - beam and / or base - remaining pressure.
  • the beam can also serve as a counter-flexion.
  • the adjective "vertical" (or vertical) means perpendicular (s) to the trees in the plane formed by the axes of these trees.
  • the beam can be mounted either on the opposite side to the base, or on the opposite side to the base and on the same side as the base relative to the cassette (s); ) forming; the connection between the shafts and the base and / or the beam being carried out by rods, at least one of these rods having an adjustable height;
  • centering means in particular threaded screws, in connection with the vertical upright, this connection being able to be performed by flanges arranged on either side of the upright;
  • At least one anti-bending adjustment element may comprise, in the context of a lateral adjustment of alignment of the tool, a conical ring slit sufficiently thick to serve as a spacer; on this ring is mounted a bearing whose inner bearing has the same taper as that of the ring; the relative position of the bearing advancing on the ring is set laterally by relative displacement of the conical bearing along the conical ring by means of a suitable adjusting means, in particular a nut in connection with a threaded portion of the ring. split, a roller or a spacer; such a displacement induces a tightening or loosening of this ring;
  • At least one adjusting member has a partial outer bearing, formed of a cylinder section, wherein the connecting rod to the base or the beam is fixed; this arrangement reduces costs by the implementation of a reduced amount of material, only an outer bearing portion being useful for adjustment;
  • the adjustable height of the rod is formed by a clamping means mounted on an end of this rod inserted into the orifice of a nozzle.
  • the invention also relates to a profiling machine comprising a sheet metal storage coil, several progressive profiling heads as defined above, an output conveyor equipped with plate cutting shears profiled sheet, a tray of stacking of the plates and electronic equipment for driving profiling lines formed by each profiled sheet.
  • bending machines can be provided for bending the shaped sheet metal plates.
  • Figure 2a a side view of Figure 1 more specifically illustrating a lateral adjustment means
  • FIGS. 3a and 3b two views of FIG. 1 respectively illustrating an anti-bending adjustment element provided with an adjustment nut and an anti-bending adjustment element whose rolling advances with an adjacent roller;
  • FIG. 4 a cross-sectional view along a variable plane A-A of Figure 1, and in which appear the two anti-bending adjustment elements of Figures 3a and 3b.
  • the profiling head 1 view in main section is equipped with a rolling cassette 2 having a set of two parallel shafts 20 and 30.
  • Rollers 201 to 217 are mounted on the shaft 20 and the rollers
  • 301 to 310 are mounted on the shaft 30. Most of these rollers are mounted on bearings 3. Spacers 200 and 300 are mounted directly on the shafts 20 and 30 to wedge the rollers of a shaft on the corresponding rollers of the other tree. The rollers and spacers form the rolling tool.
  • the forming sheet is inserted between the rollers thus positioned opposite and respectively having a complementary profile.
  • the two shafts being adjusted in distance on lateral uprights 41 and 51 depending on the desired gap between the rollers of the trees located opposite for a given thickness of sheet to be formed.
  • a tree support frame comprises the vertical uprights 41, 51 and a base 60 on which these uprights are fixed with parts 42, 43 and 52, 53 forming vices.
  • the shafts 20 and 30 are mounted parallel to the uprights 41 and 51 by means of lateral adjustment elements, respectively 61 and 71, mounted on the shafts with the aid of bearings 3 and fixed to these uprights.
  • the amounts 41 and 51 are provided with stops 44 and 54 for vertical adjustment of the shafts, whose position is locked by nuts 45, 46 and 55, 56.
  • the mounting shafts and rollers have a reduced diameter compared to those conventionally used.
  • the diameter of the shafts is 60 mm, whereas a conventional diameter is 100 mm.
  • the lateral adjusting elements 71 fixed to the upright 51 comprise tooling alignment means by centering, as detailed below, while the adjustment elements 61 mounted on the other upright 41 do not include a centering system. .
  • an adjusting beam 80 is mounted on the vertical uprights, using connectors 81 and adjusting nuts 82, parallel to the mounting shafts 20 and 30.
  • Anti-bending adjustment elements 90 and 91 are mounted substantially in the central position of each shaft, respectively in connection with the base 60 and the adjusting beam 80 via the rods 4 and 5.
  • the rod 4 has an adjustable height through a set 6 nut / lock nut mounted on a threaded end 4a of this rod 4. The rod is inserted into the non-threaded orifice 7a of a nozzle 7.
  • the other rod 5 is fixedly mounted on the adjustment beam 80 to the using means known to those skilled in the art.
  • the lateral adjustment elements 61, 71 and anti-flexion 90, 91 are mounted on bearings 3 and 3a, and automatically adjust to the vertical adjustment made on the stops 44 and 54.
  • FIGS. 2a, 2b and 2c illustrate a side view and sectional views of FIG. 1 concentrated on an alignment alignment element 71 of the tooling.
  • an alignment alignment element 71 of the tooling comprises two centering bolts with threaded screws 72 and 73.
  • the bolts are mounted on two flanges 74 and 75, disposed externally on two walls 57 and 58 of the upright 51, to pass through the walls 57 and 58.
  • FIG. 3a an anti-bending adjustment element is illustrated in FIG. 3a.
  • Such an element 90 comprises a conical ring 92a slotted longitudinally along the axis X 1 X of the shaft 20.
  • the ring has a thickness sufficient to serve as a spacer.
  • On this ring 92a is mounted a bearing 3a whose inner bearing 30 has the same taper as that of the ring 92a.
  • the relative position of the bearing 3a on the ring is set laterally by relative movement (arrow F) of this bearing along the conical ring 92a by means of a nut 32 in connection with a threaded portion 93 of the split ring.
  • Such a displacement simultaneously induces a constriction or loosening of this ring.
  • FIG. 3b Another anti-flexion element 91 is illustrated in FIG. 3b.
  • This element consists of a split ring 92b of the same type as the ring 92a and a bearing 3a conical inner bearing 30, identical to the bearing associated with the ring 92a.
  • a lateral displacement causes the rolling of the bearing 3a on the ring 92b whose diameter remains constant by increasing or decreasing the opening of the slot of the ring. The displacement is provided by the roller 305 which bears against the bearing 3a.
  • FIG. 4 illustrates, in cross-section along a variable plane AA of FIG. 1, the two anti-bending adjustment elements 90 and 91 of FIGS. 3a and 3b.
  • the figure highlights the use of external bearings partial 94a, 94b formed of a cylinder section disposed opposite the connecting rod 4 to the base 60 or the rod 5 connecting to the beam 80.
  • the ends of the rods 4 and 5 are respectively fixed in the bearings Partials 94a and 94b.
  • This reduction in bearing length advantageous in terms of cost, is justified by the fact that only an outer bearing portion is useful for adjustment.
  • the inner bearings 30 remain complete.
  • lateral centering elements 71 can be mounted on the two vertical uprights 41 and 51;
  • cassettes can be mounted between the base and the adjustment beam;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Machine Tool Units (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

The use of shafts with reduced diameters in the profiling heads leads to flexion and detuning. Furthermore, the runout of the shafts can cause ejection of the shafts. In order to overcome these problems, the invention proposes to integrate the tuning of the shafts and shaping means through anti-flexion means. A profiling head (1) of a profiling machine comprises at least one shaping cassette (2) containing a set of two parallel shafts (20, 30) on which rollers (201 to 217; 301 to 310) separated by struts (200; 300) are mounted in order to for a rolling tool, and a frame having vertical posts (41, 51) supporting the shafts (20, 30) and a base (60), the posts being provided with vertical adjustment means (44 to 46; 54 to 56). According to the invention, the head also comprises tool alignment (61, 71) adjustment means, mounted laterally on each shaft (20, 30) linked (4, 5) with at least one vertical post (51), and anti-flexion adjustment members (90, 91) mounted substantially in a central position of each shaft (20, 30) linked (4, 5) with the base (60) and an adjustment beam (80) mounted on the vertical posts (41, 51) of the frame parallel to the shafts (20, 30). <0}

Description

TÊTE DE PROFILAGE ANTIFLEXION ANTIFLEXION PROFILING HEAD
ET MACHINE À PROFILER ÉQUIPÉE DE TELLES TÊTESAND PROFILER MACHINE EQUIPPED WITH SUCH HEADS
L'invention se rapporte à une tête de profilage équipée de moyens anti-flexion pour former, par roulage, des plaques de tôle ou équivalent présentant un certain profil, par exemple en U, en V ou autre. L'invention concerne également les machines équipées de telles têtes de profilage.The invention relates to a profiling head equipped with anti-bending means for forming, by rolling, plates of sheet metal or equivalent having a certain profile, for example U, V or other. The invention also relates to machines equipped with such profiling heads.
Dans une ligne de profilage d'une machine à profiler, la tôle est progressivement formée par passage à travers des têtes de profilage équipées de cassettes de roulage. Les machines de profilage comportent une ou plusieurs lignes de profilage jusqu'à atteindre le profil souhaité. Pour chaque ligne, la tôle est déroulée à partir d'une bobine, formée par passage à travers les cassettes de roulage des têtes de profilage, puis recueillie sur un convoyeur de sortie équipé de cisaille de découpe en plaques et enfin empilée. En sortie, des cintreuses peuvent être prévues pour cintrer les plaques de tôle profilées. Des équipements électroniques de pilotage des lignes de profilage sont également prévus.In a profiling line of a profiling machine, the sheet is progressively formed by passing through profiling heads equipped with rolling cassettes. The profiling machines comprise one or more profiling lines until the desired profile is reached. For each line, the sheet is unrolled from a reel, formed by passing through the rolls of rolling profiling heads, then collected on an output conveyor equipped with plate cutting shears and finally stacked. At the outlet, bending machines can be provided for bending the shaped sheet metal plates. Electronic equipment for controlling the profiling lines is also provided.
Chaque cassette de roulage des têtes de profilage comporte un jeu de deux arbres parallèles sur lesquels des galets et entretoises sont montés. La tôle est formée par passage entre ces moyens de roulage présentant respectivement un profil complémentaire, les deux arbres étant réglés en distance sur des montants verticaux en fonction des épaisseurs de tôle. Un châssis de support des arbres comportant les montants verticaux et une embase est prévu. Afin de réduire les coûts et le poids des têtes de profilage, la tendance actuelle est de diminuer sensiblement le diamètre des arbres de montage et des galets. Cependant, l'utilisation de tels arbres entraînent des problèmes de flexion et de déréglage des arbres du fait de leur déformation suite aux contraintes dynamiques générées par le poids des tôles et par leur avancée dans les lignes de profilage. Le réglage ne peut alors être réalisé que par serrage des bagues de roulement des galets, ce qui provoque dans le temps un effet de creusement des bagues par le travail de l'arbre. De plus, les arbres ne sont jamais parfaitement cylindriques et leur faux-rond peut, en rotation, provoquer leur éjection.Each rolling cassette of the profiling heads comprises a set of two parallel shafts on which rollers and spacers are mounted. The sheet is formed by passing between these rolling means respectively having a complementary profile, the two shafts being adjusted in distance on vertical uprights according to the sheet thicknesses. A support frame for the shafts comprising the vertical uprights and a base is provided. In order to reduce the costs and the weight of the profiling heads, the current trend is to substantially reduce the diameter of the mounting shafts and rollers. However, the use of such shafts cause problems of bending and adjustment of the trees due to their deformation due to the dynamic stresses generated by the weight of the sheets and their advancement in the profiling lines. Adjustment can then be achieved by clamping the rollers of the rollers, which causes in time a digging effect of the rings by the work of the shaft. In addition, the trees are never perfectly cylindrical and their runout may, in rotation, cause their ejection.
Pour remédier à ces problèmes, l'invention prévoit de rendre solidaire le réglage de l'ensemble des arbres et des moyens de formage et de prévoir des moyens d'adaptation en flexion.To remedy these problems, the invention provides to make the adjustment of all shafts and forming means integral and to provide bending adaptation means.
Plus précisément, l'invention a pour objet une tête de profilage comportant au moins une cassette de formage à galets comprenant un jeu de deux arbres parallèles sur lesquels des galets séparés par des entretoises sont montés pour former un outillage de roulage, et un châssis comprenant des montants verticaux de support des arbres et une embase pour fixer ces montants, lesquels montants étant pourvus de moyens de réglage vertical des arbres.More specifically, the subject of the invention is a profiling head comprising at least one roller forming cassette comprising a set of two parallel shafts on which rollers separated by spacers are mounted to form a rolling tool, and a frame comprising vertical uprights for supporting the shafts and a base for fixing these uprights, which uprights are provided with means for vertical adjustment of the shafts.
La tête de profilage comporte également des éléments de réglage d'alignement de l'outillage, montés latéralement sur chaque arbre en liaison avec au moins un montant vertical, et des éléments de réglage antiflexion montés sensiblement en position centrale de chaque arbre en liaison avec l'embase et/ou une poutre de réglage dans le cas où une telle poutre de réglage est montée sur les montants verticaux du châssis parallèlement aux arbres. Les éléments de réglage latéraux et anti-flexion, montés sur roulements, s'ajustent alors automatiquement aux moyens de réglage vertical. Ainsi, aucun réajustement des moyens de réglage latéraux ou anti-flexion n'est nécessaire, cet ajustement étant asservi : aucun déréglage ne peut se produire, les moyens de transmission du réglage vertical, - poutre et/ou embase -, restant en pression. La poutre peut également servir de contre-flexion. L'adjectif « vertical » (ou verticaux) signifie perpendiculaire(s) aux arbres dans le plan formé par les axes de ces arbres.The profiling head also comprises tool alignment adjustment elements, mounted laterally on each shaft in connection with at least one vertical upright, and antiflexion adjusting elements mounted substantially in the central position of each shaft in connection with the shaft. base and / or a control beam in the case where such a control beam is mounted on the vertical uprights of the frame parallel to the shafts. The lateral and anti-bending adjustment elements, mounted on bearings, then automatically adjust to the vertical adjustment means. Thus, no readjustment of the lateral adjustment means or anti-bending is necessary, this adjustment being enslaved: no adjustment can occur, the transmission means of the vertical adjustment, - beam and / or base - remaining pressure. The beam can also serve as a counter-flexion. The adjective "vertical" (or vertical) means perpendicular (s) to the trees in the plane formed by the axes of these trees.
Selon des modes de réalisation particulièrement avantageux : - la poutre peut être montée soit du côté opposé à l'embase, soit du côté opposé à l'embase et du même côté que l'embase par rapport à la (ou aux) cassette(s) de formage ; - la liaison entre les arbres et l'embase et/ou Ia poutre étant réalisée par des tiges, au moins l'une de ces tiges présentant une hauteur ajustable ;According to particularly advantageous embodiments: the beam can be mounted either on the opposite side to the base, or on the opposite side to the base and on the same side as the base relative to the cassette (s); ) forming; the connection between the shafts and the base and / or the beam being carried out by rods, at least one of these rods having an adjustable height;
- le réglage latéral d'alignement de l'outillage est effectué par des moyens de centrage, notamment des vis filetées, en liaison avec le montant vertical, cette liaison pouvant être réalisée par des flasques disposés de part et d'autre du montant ;the lateral aligning adjustment of the tooling is carried out by centering means, in particular threaded screws, in connection with the vertical upright, this connection being able to be performed by flanges arranged on either side of the upright;
- au moins un élément de réglage anti-flexion peut comporter, dans le cadre d'un réglage latéral d'alignement de l'outillage, une bague conique fendue suffisamment épaisse pour servir d'entretoise ; sur cette bague est monté un roulement dont Ie palier interne présente la même conicité que celle de la bague ; la position relative du roulement qui avance sur la bague est réglée latéralement par déplacement relatif du palier conique Ie long de la bague conique à l'aide d'un moyen d'ajustage approprié, notamment un écrou en liaison avec une portion filetée de la bague fendue, un galet ou une entretoise ; un tel déplacement induit un resserrement ou desserrement asservi de cette bague;- At least one anti-bending adjustment element may comprise, in the context of a lateral adjustment of alignment of the tool, a conical ring slit sufficiently thick to serve as a spacer; on this ring is mounted a bearing whose inner bearing has the same taper as that of the ring; the relative position of the bearing advancing on the ring is set laterally by relative displacement of the conical bearing along the conical ring by means of a suitable adjusting means, in particular a nut in connection with a threaded portion of the ring. split, a roller or a spacer; such a displacement induces a tightening or loosening of this ring;
- au moins un élément de réglage possède un palier externe partiel, formé d'une section de cylindre, dans lequel la tige de liaison à l'embase ou à Ia poutre vient se fixer; cette disposition permet de réduire les coûts par la mise en œuvre d'une quantité réduite de matière, seule une portion de palier externe étant utile pour le réglage ;- At least one adjusting member has a partial outer bearing, formed of a cylinder section, wherein the connecting rod to the base or the beam is fixed; this arrangement reduces costs by the implementation of a reduced amount of material, only an outer bearing portion being useful for adjustment;
- la hauteur ajustable de la tige est réalisée par un moyen de serrage monté sur une extrémité de cette tige introduite dans l'orifice d'un embout.- The adjustable height of the rod is formed by a clamping means mounted on an end of this rod inserted into the orifice of a nozzle.
L'invention a également pour objet une machine de profilage comportant une bobine de stockage de tôle, plusieurs têtes de profilage progressif comme définies ci-dessus, un convoyeur de sortie équipé de cisaille de découpe en plaques de la tôle profilée, un bac d'empilement des plaques et des équipements électroniques de pilotage des lignes de profilage formées par chaque tôle profilée. En sortie, des cintreuses peuvent être prévues pour cintrer les plaques de tôle profilées.The invention also relates to a profiling machine comprising a sheet metal storage coil, several progressive profiling heads as defined above, an output conveyor equipped with plate cutting shears profiled sheet, a tray of stacking of the plates and electronic equipment for driving profiling lines formed by each profiled sheet. At the outlet, bending machines can be provided for bending the shaped sheet metal plates.
D'autres caractéristiques et avantages de l'invention apparaîtront à la lecture de l'exemple de réalisation détaillée qui suit, décrit à titre non limitatif en référence aux figures annexées qui représentent, respectivement :Other features and advantages of the invention will become apparent on reading the following detailed example embodiment, described in a nonlimiting manner with reference to the appended figures which represent, respectively:
- la figure 1 , une vue en coupe principale d'un exemple de tête de profilage selon l'invention ;- Figure 1, a main sectional view of an exemplary profiling head according to the invention;
- la figure 2a, une vue latérale de la figure 1 illustrant plus précisément un moyen de réglage latéral ;- Figure 2a, a side view of Figure 1 more specifically illustrating a lateral adjustment means;
- les figures 2b et 2c, des coupes de la figure 2a selon les plans B-B et C-C ;- Figures 2b and 2c, sections of Figure 2a in the planes B-B and C-C;
- les figures 3a et 3b, deux vues de la figure 1 illustrant respectivement un élément de réglage anti-flexion muni d'un écrou de réglage et un élément de réglage anti-flexion dont le roulement avance avec un galet adjacent ; etFIGS. 3a and 3b, two views of FIG. 1 respectively illustrating an anti-bending adjustment element provided with an adjustment nut and an anti-bending adjustment element whose rolling advances with an adjacent roller; and
- la figure 4, une vue en coupe transversale selon un plan variable A-A de la figure 1 , et dans laquelle apparaissent les deux éléments de réglage anti-flexion des figures 3a et 3b. En référence à la figure 1 , la tête de profilage 1 vue en coupe principale est équipée d'une cassette de roulage 2 comportant un jeu de deux arbres parallèles 20 et 30.- Figure 4, a cross-sectional view along a variable plane A-A of Figure 1, and in which appear the two anti-bending adjustment elements of Figures 3a and 3b. Referring to Figure 1, the profiling head 1 view in main section is equipped with a rolling cassette 2 having a set of two parallel shafts 20 and 30.
Des galets 201 à 217 sont montés sur l'arbre 20 et les galetsRollers 201 to 217 are mounted on the shaft 20 and the rollers
301 à 310 sont montés sur l'arbre 30. La plupart de ces galets sont montés sur roulements 3. Des entretoises 200 et 300 sont montées directement sur les arbres 20 et 30 afin de caler les galets d'un arbre sur les galets correspondants de l'autre arbre. Les galets et les entretoises forment l'outillage de roulage.301 to 310 are mounted on the shaft 30. Most of these rollers are mounted on bearings 3. Spacers 200 and 300 are mounted directly on the shafts 20 and 30 to wedge the rollers of a shaft on the corresponding rollers of the other tree. The rollers and spacers form the rolling tool.
La tôle à former vient s'insérer entre les galets ainsi positionnés en regard et présentant respectivement un profil complémentaire.The forming sheet is inserted between the rollers thus positioned opposite and respectively having a complementary profile.
Les deux arbres étant réglés en distance sur des montants verticaux latéraux 41 et 51 en fonction de l'écart souhaité entre les galets des arbres situés en regard pour une épaisseur donnée de tôle à former.The two shafts being adjusted in distance on lateral uprights 41 and 51 depending on the desired gap between the rollers of the trees located opposite for a given thickness of sheet to be formed.
Un châssis de support des arbres comporte les montants verticaux 41 , 51 et une embase 60 sur laquelle sont fixés ces montants à l'aide de pièces 42, 43 et 52, 53 formant des étaux. Les arbres 20 et 30 sont montés parallèlement sur les montants 41 et 51 à l'aide d'éléments de réglage latéraux, respectivement 61 et 71 , montés sur les arbres à l'aide de roulements 3 et fixés à ces montants.A tree support frame comprises the vertical uprights 41, 51 and a base 60 on which these uprights are fixed with parts 42, 43 and 52, 53 forming vices. The shafts 20 and 30 are mounted parallel to the uprights 41 and 51 by means of lateral adjustment elements, respectively 61 and 71, mounted on the shafts with the aid of bearings 3 and fixed to these uprights.
Les montants 41 et 51 sont pourvus de butées 44 et 54 de réglage vertical des arbres, dont la position est verrouillée par des écrous 45, 46 et 55, 56.The amounts 41 and 51 are provided with stops 44 and 54 for vertical adjustment of the shafts, whose position is locked by nuts 45, 46 and 55, 56.
Les arbres de montage et les galets ont un diamètre réduit par rapport à ceux utilisés classiquement. Dans l'exemple de réalisation, le diamètre des arbres est de 60 mm, alors qu'un diamètre conventionnel est de 100 mm.The mounting shafts and rollers have a reduced diameter compared to those conventionally used. In the exemplary embodiment, the diameter of the shafts is 60 mm, whereas a conventional diameter is 100 mm.
Les éléments de réglage latéral 71 fixés au montant 51 comportent des moyens d'alignement de l'outillage par centrage, comme détaillé ci-dessous, alors que les éléments de réglage 61 montés sur l'autre montant 41 ne comportent pas de système de centrage. Dans l'exemple de réalisation, une poutre de réglage 80 est montée sur les montants verticaux, à l'aide de raccords 81 et d'écrous de réglage 82, parallèlement aux arbres de montage 20 et 30. Des éléments de réglage anti-flexion 90 et 91 sont montés sensiblement en position centrale de chaque arbre, respectivement en liaison avec l'embase 60 et la poutre de réglage 80 par l'intermédiaire des tiges 4 et 5. La tige 4 présente une hauteur ajustable grâce à un ensemble 6 d'écrou/contre-écrou monté sur une extrémité filetée 4a de cette tige 4. La tige est introduite dans l'orifice 7a non fileté d'un embout 7. L'autre tige 5 est montée fixe sur la poutre de réglage 80 à l'aide de moyens connus de l'homme du métier. Les éléments de réglage latéraux 61 , 71 et anti-flexion 90, 91 sont montés sur des roulements 3 et 3a, et s'ajustent automatiquement au réglage vertical effectué sur les butées 44 et 54.The lateral adjusting elements 71 fixed to the upright 51 comprise tooling alignment means by centering, as detailed below, while the adjustment elements 61 mounted on the other upright 41 do not include a centering system. . In the exemplary embodiment, an adjusting beam 80 is mounted on the vertical uprights, using connectors 81 and adjusting nuts 82, parallel to the mounting shafts 20 and 30. Anti-bending adjustment elements 90 and 91 are mounted substantially in the central position of each shaft, respectively in connection with the base 60 and the adjusting beam 80 via the rods 4 and 5. The rod 4 has an adjustable height through a set 6 nut / lock nut mounted on a threaded end 4a of this rod 4. The rod is inserted into the non-threaded orifice 7a of a nozzle 7. The other rod 5 is fixedly mounted on the adjustment beam 80 to the using means known to those skilled in the art. The lateral adjustment elements 61, 71 and anti-flexion 90, 91 are mounted on bearings 3 and 3a, and automatically adjust to the vertical adjustment made on the stops 44 and 54.
De manière plus détaillée, s'agissant du réglage d'alignement latéral, les figures 2a, 2b et 2c illustrent une vue latérale et des vues en coupe de la figure 1 concentrée sur un élément 71 de réglage d'alignement de l'outillage. Un tel élément comporte deux boulons de centrage à vis filetées 72 et 73. Les boulons sont montés sur deux flasques 74 et 75, disposés extérieurement à deux parois 57 et 58 du montant 51 , pour traverser les parois 57 et 58.In more detail, with regard to the lateral alignment adjustment, FIGS. 2a, 2b and 2c illustrate a side view and sectional views of FIG. 1 concentrated on an alignment alignment element 71 of the tooling. Such an element comprises two centering bolts with threaded screws 72 and 73. The bolts are mounted on two flanges 74 and 75, disposed externally on two walls 57 and 58 of the upright 51, to pass through the walls 57 and 58.
Dans le cadre du réglage latéral d'alignement de l'outillage, un élément de réglage anti-flexion est illustré en figure 3a. Un tel élément 90 comporte une bague conique 92a fendue longitudinalement selon l'axe X1X de l'arbre 20. La bague présente une épaisseur suffisante pour servir d'entretoise. Sur cette bague 92a, est monté un roulement 3a dont le palier interne 30 présente la même conicité que celle de la bague 92a. La position relative du roulement 3a sur la bague est réglée latéralement par déplacement relatif (flèche F) de ce roulement le long de la bague conique 92a à l'aide d'un écrou 32 en liaison avec une portion filetée 93 de la bague fendue. Un tel déplacement induit simultanément un resserrement ou desserrement asservi de cette bague.As part of the lateral adjustment of tool alignment, an anti-bending adjustment element is illustrated in FIG. 3a. Such an element 90 comprises a conical ring 92a slotted longitudinally along the axis X 1 X of the shaft 20. The ring has a thickness sufficient to serve as a spacer. On this ring 92a is mounted a bearing 3a whose inner bearing 30 has the same taper as that of the ring 92a. The relative position of the bearing 3a on the ring is set laterally by relative movement (arrow F) of this bearing along the conical ring 92a by means of a nut 32 in connection with a threaded portion 93 of the split ring. Such a displacement simultaneously induces a constriction or loosening of this ring.
Un autre élément anti-flexion 91 est illustré en figure 3b. Cet élément se compose d'une bague fendue 92b de même type que la bague 92a et d'un roulement 3a à palier interne conique 30, identique au roulement associé à la bague 92a. Un déplacement latéral entraîne le glissement du roulement 3a sur la bague 92b dont le diamètre reste constant par augmentation ou diminution de l'ouverture de la fente de la bague. Le déplacement est assuré par le galet 305 qui appuie contre le roulement 3a.Another anti-flexion element 91 is illustrated in FIG. 3b. This element consists of a split ring 92b of the same type as the ring 92a and a bearing 3a conical inner bearing 30, identical to the bearing associated with the ring 92a. A lateral displacement causes the rolling of the bearing 3a on the ring 92b whose diameter remains constant by increasing or decreasing the opening of the slot of the ring. The displacement is provided by the roller 305 which bears against the bearing 3a.
La figure 4 illustre en coupe transversale selon un plan variable A-A de la figure 1 , les deux éléments de réglage anti-flexion 90 et 91 des figures 3a et 3b. La figure met en évidence l'utilisation de paliers externes partiels 94a, 94b formés d'une section de cylindre disposée au regard de la tige 4 de liaison à l'embase 60 ou la tige 5 de liaison à la poutre 80. Les extrémités des tiges 4 et 5 viennent se fixer respectivement dans les paliers partiels 94a et 94b. Cette réduction de longueur de palier, avantageuse en terme de coût, est justifiée par le fait que seule une portion de palier externe est utile pour le réglage. Les paliers internes 30 restent complets.FIG. 4 illustrates, in cross-section along a variable plane AA of FIG. 1, the two anti-bending adjustment elements 90 and 91 of FIGS. 3a and 3b. The figure highlights the use of external bearings partial 94a, 94b formed of a cylinder section disposed opposite the connecting rod 4 to the base 60 or the rod 5 connecting to the beam 80. The ends of the rods 4 and 5 are respectively fixed in the bearings Partials 94a and 94b. This reduction in bearing length, advantageous in terms of cost, is justified by the fact that only an outer bearing portion is useful for adjustment. The inner bearings 30 remain complete.
L'invention n'est pas limitée à l'exemple décrit et représenté. Selon d'autres modes de réalisation de l'invention :The invention is not limited to the example described and shown. According to other embodiments of the invention:
- des éléments de centrage latéral 71 peuvent être montés sur les deux montants verticaux 41 et 51 ;lateral centering elements 71 can be mounted on the two vertical uprights 41 and 51;
- plusieurs cassettes peuvent être montées entre l'embase et la poutre de réglage ;several cassettes can be mounted between the base and the adjustment beam;
- d'autres types de moyens de serrage des bagues des tiges ou des butées, par exemple à lame ou à clipsage, peuvent être mis en œuvre. - Other types of means for clamping the rod rings or abutments, for example blade or clipping, can be implemented.

Claims

REVENDICATIONS
1. Tête de profilage (1 ) comportant au moins une cassette de formage à galets (2) comprenant un jeu de deux arbres parallèles (20, 30) sur lesquels des galets (201 à 217 ; 301 à 310) séparés par des entretoises (200 ; 300) sont montés pour former un outillage de roulage, et un châssis comprenant des montants verticaux (41 , 51 ) de support des arbres (20, 30) et une embase (60) pour fixer ces montants, lesquels montants sont pourvus de moyens de réglage vertical (44 à 46 ; 54 à 56) des arbres (20, 30), caractérisée en ce qu'elle comporte également des éléments de réglage d'alignement de l'outillage (61 , 71), montés latéralement sur chaque arbre (20, 30) en liaison avec au moins un montant vertical (51 ), et au moins un élément de réglage anti-flexion (90, 91) monté sensiblement en position centrale d'un arbre (20, 30) en liaison (4, 5) avec l'embase (60) et/ou une poutre de réglage (80) dans le cas où une telle poutre de réglage est montée sur les montants verticaux (41 , 51) du châssis parallèlement aux arbres (20, 30), les éléments de réglage latéraux (61 , 71) et anti-flexion (90, 91), montés sur roulements, s'ajustant alors automatiquement aux moyens de réglage vertical (44 à 46 ; 54 à 56).1. Profiling head (1) comprising at least one roller forming cassette (2) comprising a set of two parallel shafts (20, 30) on which rollers (201 to 217; 301 to 310) separated by spacers ( 200; 300) are mounted to form a rolling tool, and a frame comprising vertical uprights (41, 51) for supporting the shafts (20, 30) and a base (60) for fixing these uprights, which uprights are provided with means for vertical adjustment (44 to 46; 54 to 56) of the shafts (20, 30), characterized in that it also comprises tool alignment adjustment elements (61, 71), mounted laterally on each shaft (20, 30) in connection with at least one vertical upright (51), and at least one anti-bending adjustment element (90, 91) substantially centrally mounted on a connecting shaft (20, 30) ( 4, 5) with the base (60) and / or an adjusting beam (80) in the case where such an adjusting beam is mounted on the posts vertical (41, 51) of the frame parallel to the shafts (20, 30), the lateral adjustment members (61, 71) and anti-flexion (90, 91), mounted on bearings, then automatically adjusting to the adjustment means vertical (44 to 46; 54 to 56).
2. Tête de profilage selon la revendication 1 , dans laquelle la poutre peut être montée soit du côté opposé à l'embase (60) soit du côté opposé à l'embase (60) et du même côte que l'embase (60) par rapport à la (ou aux) cassette(s) (2) de formage.2. Profiling head according to claim 1, wherein the beam can be mounted either on the opposite side to the base (60) or the opposite side to the base (60) and the same side as the base (60). relative to the forming cassette (s) (2).
3. Tête de profilage selon la revendication 1 ou 2, dans laquelle la liaison entre les arbres (20, 30) et l'embase (60) et/ou la poutre (80) est réalisée par des tiges (4, 5), au moins l'une (4) de ces tiges présentant une hauteur ajustable.3. Profiling head according to claim 1 or 2, wherein the connection between the shafts (20, 30) and the base (60) and / or the beam (80) is formed by rods (4, 5), at least one (4) of these rods having an adjustable height.
4. Tête de profilage selon la revendication précédente, dans laquelle la hauteur ajustable de la tige (4) est réalisée par un moyen de serrage (6) monté sur une extrémité (4a) de cette tige introduite dans l'orifice (7a) d'un embout (7). 4. Profiling head according to the preceding claim, wherein the adjustable height of the rod (4) is formed by a clamping means (6) mounted on one end (4a) of this rod inserted into the orifice (7a) of a mouthpiece (7).
5. Tête de profilage selon l'une quelconque des revendications précédentes, dans laquelle le réglage latéral d'alignement de l'outillage est effectué par des moyens de centrage (72, 73) en liaison avec le montant vertical (51 ). A profiling head according to any one of the preceding claims, wherein the lateral aligning adjustment of the tool is performed by centering means (72, 73) in connection with the vertical post (51).
6. Tête de profilage selon la revendication précédente, dans laquelle la liaison entre les moyens de centrage (72, 73) et le montant vertical (51 ) est réalisée par des fiasques (74, 75) disposés de part et d'autre du montant (51).6. profiling head according to the preceding claim, wherein the connection between the centering means (72, 73) and the vertical upright (51) is formed by flasks (74, 75) arranged on either side of the amount (51).
7. Tête de profilage selon la revendication 5 ou 6, dans laquelle les moyens de centrage comportent des boulons à vis filetées (72,The profiling head according to claim 5 or 6, wherein the centering means comprise threaded screw bolts (72,
73).73).
8. Tête de profilage selon l'une quelconque des revendications précédentes, dans laquelle au moins un élément de réglage anti-flexion (90, 91 ) comporte une bague conique fendue (92a, 92b), suffisamment épaisse pour servir d'entretoise, et un roulement (3a) dont le palier interne (30) présente la même conicité que celle de la bague (92a, 92b), ce palier interne étant monté sur cette bague.A profiling head according to any one of the preceding claims, wherein at least one anti-bending adjustment member (90, 91) has a slotted conical ring (92a, 92b) thick enough to serve as a spacer, and a bearing (3a) whose inner bearing (30) has the same conicity as that of the ring (92a, 92b), this inner bearing being mounted on this ring.
9. Tête de profilage selon la revendication précédente, dans laquelle la position relative du roulement (3a) sur la bague (92a) est réglée latéralement par déplacement relatif du palier conique le long de la bague conique à l'aide d'un moyen d'ajustage (305 ; 200, 300 ; 32, 93).9. profiling head according to the preceding claim, wherein the relative position of the bearing (3a) on the ring (92a) is laterally adjusted by relative movement of the conical bearing along the conical ring using a means of adjustment (305; 200,300; 32,93).
10. Tête de profilage selon la revendication précédente, dans laquelle le moyen d'ajustage comporte un écrou (32) en liaison avec une portion filetée (93) de la bague fendue (92a). 10. Profiling head according to the preceding claim, wherein the adjusting means comprises a nut (32) in connection with a threaded portion (93) of the split ring (92a).
11. Tête de profilage selon la revendication 9, dans laquelle le moyen d'ajustage est formé par un galet (305) en appui contre la bague (92b). 11. Profiling head according to claim 9, wherein the adjusting means is formed by a roller (305) bearing against the ring (92b).
12. Tête de profilage selon la revendication 9, dans laquelle le moyen d'ajustage est formé par une entretoise (200, 300) en appui contre la bague (92b). 12. Profiling head according to claim 9, wherein the adjusting means is formed by a spacer (200, 300) bearing against the ring (92b).
13. Tête de profilage selon l'une quelconque des revendications 8 à 12, dans laquelle au moins un élément de réglage anti- flexion (90, 91) possède un palier externe partiel (94a, 94b), formé d'une section de cylindre, où vient se fixer la tige (4, 5) de liaison à l'embase (60) ou à la poutre (80).13. Profiling head according to any one of claims 8 to 12, wherein at least one anti-rotation element bending (90, 91) has a partial outer bearing (94a, 94b), formed of a cylinder section, where the connecting rod (4, 5) to the base (60) or to the beam ( 80).
14. Machine de profilage comportant une bobine de stockage de tôle, plusieurs têtes de profilage progressif, un convoyeur de sortie équipé de cisaille de découpe en plaques de la tôle profilée, un bac d'empilement des plaques et des équipements électroniques de pilotage des lignes de profilage formées par chaque tôle profilée, caractérisée en ce que les têtes de profilage sont définies selon l'une quelconque des revendications précédentes. 14. Profiling machine comprising a sheet metal reel, several progressive profiling heads, an exit conveyor equipped with plate cutting shears of the profiled sheet, a stack of plates and electronic equipment for driving the lines profiling formed by each profiled sheet, characterized in that the profiling heads are defined according to any one of the preceding claims.
15. Machine de profilage selon la revendication précédente, comportant également des cintreuses pour cintrer les plaques de tôle profilées. 15. Profiling machine according to the preceding claim, also comprising bending machines for bending profiled sheet metal plates.
PCT/FR2007/001834 2006-11-24 2007-11-07 Antiflexion profiling head and profiling machine equipped with the same<0} WO2008068404A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
AU2007330632A AU2007330632A1 (en) 2006-11-24 2007-11-07 Antiflexion profiling head and profiling machine equipped with the same<0}
CA002670441A CA2670441A1 (en) 2006-11-24 2007-11-07 Antiflexion profiling head and profiling machine equipped with the same
JP2009537668A JP2010510072A (en) 2006-11-24 2007-11-07 Bending resistant profiling head and profile machine equipped with the head
NZ577162A NZ577162A (en) 2006-11-24 2007-11-07 An anti-bending profiling head and a profiling machine fitted with such heads
BRPI0719145-6A BRPI0719145A2 (en) 2006-11-24 2007-11-07 PROFILE HEAD AND PROFILE PROFILER EQUIPPED WITH SUCH HEADS.
US12/516,129 US20100018274A1 (en) 2006-11-24 2007-11-07 Anti-bending profiling head and profiling machine fitted with such heads

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EP06291815.6 2006-11-24
EP06291815A EP1925376B1 (en) 2006-11-24 2006-11-24 Tool unit for making profiles with a device for compensating deflection and machine comprising such a unit

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WO2008068404A3 WO2008068404A3 (en) 2008-07-24

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DE10243677A1 (en) * 2002-09-20 2004-04-01 Sms Demag Ag Device for bending rollers in a multiple roller rolling mill comprises a vertical positioning unit assigned to bending blocks of one roll stand, to a plunger cylinder and to the bending blocks of the opposite-lying roll stand
CN101817020B (en) * 2009-02-27 2012-03-14 北新集团建材股份有限公司 Quick change mechanism for roller mold in light steel keel machining
CN104772334A (en) * 2015-04-09 2015-07-15 肇庆北新建材有限公司 Novel forming mode of clamping type keel
CN107150077B (en) * 2016-03-04 2019-09-27 北新集团建材股份有限公司 Adjust the control method for using roller equipment and keel opening size
CN113441547B (en) * 2021-07-02 2022-08-16 太原理工大学 Method for improving corrugated continuous rolling of magnesium/aluminum composite plate by head pre-bending

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EP0621087A1 (en) * 1993-04-22 1994-10-26 Hitachi, Ltd. Rolling mill and method
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EP1245302A1 (en) * 2001-03-27 2002-10-02 Dreistern-Werk Maschinenbau GmbH & co. KG Profilingmachine with a plurality of in-line arranged forming stations

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CA2670441A1 (en) 2008-06-12
WO2008068404A3 (en) 2008-07-24
JP2010510072A (en) 2010-04-02
US20100018274A1 (en) 2010-01-28
BRPI0719145A2 (en) 2014-02-11
EP1925376B1 (en) 2012-03-21
EP1925376A1 (en) 2008-05-28
ATE550115T1 (en) 2012-04-15
AU2007330632A1 (en) 2008-06-12

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