WO2007041603A2

WO2007041603A2 - Apparatus for wiping a roller used in the forming and joining of materials

Info

Publication number: WO2007041603A2
Application number: PCT/US2006/038693
Authority: WO
Inventors: Jonathon Reo Campian
Original assignee: Jonathon Reo Campian
Priority date: 2005-10-03
Filing date: 2006-10-03
Publication date: 2007-04-12
Also published as: WO2007041603A3; WO2007041603B1

Abstract

A machine cell (10) for the forming and joining of a first sheet material (A) to a second sheet material (B) includes an upper gate (100) and a lower nest (200). The lower nest (200) includes a vacuum pad (208) having channels (210, 210', 210', 210'') defined therein. A vacuum source (212) is fluidly connected to the recessed channels (210, 210', 210', 210'') to hold the first sheet material (A) to the lower nest (200) during the joining of the first sheet material (A) and the second sheet material (B). The machine cell (10) further includes an arrangement (120, 120') for aligning the first sheet material (A) to the second sheet material (B). One or more roller-forming tool wipers (414, 416) may be fitted to the primary roller (410) and one or more roller-forming tool wipers (422) may be fitted to the finishing roller (412) to keep the rollers (410, 412) free of dirt and debris.

Description

APPARATUS FOR WIPING A ROLLER USED IN THE FORMING AND JOINING OF MATERIALS

Field of the Invention

[0001] The present invention relates to systems for holding and aligning a first sheet material and a second sheet material for the joining thereof. More particularly, the present invention relates to a method and apparatus for holding a first sheet material and a second sheet material that utilizes a vacuum arrangement for holding the first sheet material in place during the alignment of the second sheet material thereto and during the joining of the first sheet material to the second sheet material. The present invention further includes a forming tool having a tool wiper.

Description of the Relevant Art

[0002] One of the earliest operations required in the history of automobile assembly was the joining of an inner panel to an outer panel to form any of a variety of body parts, including doors, engine hoods, fuel tank doors and trunk lids, all referred to as "swing panels" which encase the vehicle frame. Known machines for the forming and joining of sheet materials include the press-and-die set, the tabletop and the roller-forming tool, the latter being the most-recently introduced device.

[0003]An unfortunate feature of joining materials is that the sheets tend to become misaligned with each other before or during the joining operation. Certain efforts have been undertaken to overcome this problem.

[0004] One known effort employed to prevent the skidding of one sheet relative to the other had been to apply an upper pressure ring from above the sheet materials, thereby ^Lp i h ch fh'yf^::;ilPϊi5^tι"ϋ!j f5 p ef ''¹I ή^"B ^'ϊbv^e r sheets between the upper pressure ring and the lower nest member. This practice leads to the consumption of much of the workspace above the sheet materials. In addition, the use of the upper pressure ring requires a high- powered overhead device to effect operation. All considered, the use of the upper pressure ring is costly and inconvenient.

[0005]An additional known practice to prevent skidding of two sheets during joining is to align the two sheets relative to one another from the side using side gauges. This operation, while offering certain advantages over the use of the upper pressure ring in terms of cost, space and equipment, does a poor job of controlling movement of the sheet materials. The use of gauges also leads to defacing of the sheet material through scratching during loading and unloading of the sheet material. Importantly, during operation, the gauges interfere with the travel of the forming tool. In some instances, if the gauges are spring-loaded, the rolling tool may be shocked and may suffer a pressure bound when struck.

[0006]An additional practice has been to simply position one sheet above the other without holding, this latter approach clearly being the least desirable.

A further problem arises in the present practice for forming and joining sheet materials where the roller-forming tool is the tool of choice. Specifically, While the roller-forming tool offers many improvements over earlier approaches to joining, it is not without its limitations. During the forming and joining process it is known to have debris such as environmental dirt or splinters from the sheet metal collect on the surface of the roller of the roller-forming tool. This unwanted material tends to build up over time and has a negative impact on the performance of the tool, compromising as it does the ^L-srficfotrt ³WtA-RIVTg "¹SdYlSb^ "βf the roller. Particularly, when collected, the unwanted material forms lumps on the otherwise smooth roller surface, distorting its roundness. The lumps may cause undesirable effects to the sheet metal while forming, such as dimples and other surface malformations.

[0007] Accordingly, prior approaches to solving the problem of providing a method and apparatus for forming and joining two sheet materials together while restricting movement of the sheets relative to one another have failed to overcome the problem.

SUMMARY OF THE PRESENT INVENTION

[0008] It is thus the general object of the present invention to provide a method and apparatus that overcomes the problems of known techniques for forming and joining a first sheet material to a second sheet material to create a swing panel for an automobile.

[0009] It is a particular object of the present invention to provide a machine cell for forming and joining a first sheet material to a second sheet material which provides a definite method for aligning and securing a first panel to the lower nest and for aligning and securing the second panel to the first panel.

[0010]A further object of the present invention is to provide such a machine cell which utilizes an array of crowders to align the first panel on the lower nest. [0011] Yet another object of the present invention is to provide such a machine cell which utilizes a vacuum system to securely hold the first panel to the lower nest.

the present invention is to provide such a machine cell which utilizes an upper gate for aligning and holding the second panel relative to the first panel.

[0013] Another object of the present invention is to provide such a machine cell which is efficient, cost-effective, and flexible enough to accommodate panels of various sizes, shapes, and contours.

[0014] These and other objectives are achieved by the provision of a machine cell which includes an upper gate and a lower nest. The lower nest includes an upper surface which has at least one channel defined in the upper surface. A vacuum source is fluidly connected to the channel(s).

[0015] A pair of married sheet materials A, B are approximated onto the lower nest. The first sheet material A is then precision positioned by means of crowders. The upper gate thereafter aligns the second sheet material B with respect to the first sheet material

A by alignment pins. The first sheet material A is held in place by a vacuum applied to its under side by way of the channel. Thus held in place, a forming operation may be effected for joining the first sheet material A to the second sheet material B.

The present invention also offers an improvement in the design of the roller- forming tool. According to the present invention, the roller-forming tool is provided with one or more roller wipers. Each roller wiper is placed into contact with or is provided in close proximity to the roller face. The wiper face is generally aligned parallel with the roller axis. A resilient member such as a spring may be used in conjunction with the roller body to urge its engagement with the roller face to compensate for roller misalignment. ^it[OOt6JTh^'feis#^;r&rid-(51iFr#''δ^;bj^:§ctives are accomplished by the provision of a machine cell for forming and aligning a first sheet material to a second sheet material as set forth hereinafter.

BRIEF DESCRIPTION OF THE DRAWINGS

[0017]The present invention will be more fully understood by reference to the following detailed description of the preferred embodiments when read in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout the views, and in which:

[0018] Figure 1 is a perspective view of the preferred embodiment of the present invention;

[0019] Figure 2 is a sectional view taken along lines 2-2 of Figure 1 ;

[0020] Figure 3 is a perspective view of the upper gate of the present invention;

[0021] Figure 4 is a sectional view of a spring plunger according to the present invention;

[0022] Figure 5 is a top plan view substantially illustrating a sample inner sheet material or the support structure that forms the inner part of the resulting joined component;

[0023] Figure 6 is a perspective view substantially illustrating the top of the lower nest member;

Figure 7 is a perspective view illustrating the roller-type of forming unit fitted with roller wipers and substantially illustrating the finishing roller; and

Figure 8 is a perspective view of the roller-type of forming unit similar to that shown in Figure 7 but rotated to substantially show the primary roller. DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE PRESENT INVENTION

[0024]The drawings disclose the preferred embodiment of the present invention. While the configurations according to the illustrated embodiment are preferred, it is envisioned that alternate configurations of the present invention may be adopted without deviating from the invention as portrayed. The preferred embodiment is discussed hereafter. [0025] With reference first to Figure 1 , the preferred embodiment of a machine cell, generally referred to as 10, is illustrated in a perspective view. The machine cell 10 includes an upper gate 100 and a lower nest 200. It should be understood that the configuration of the machine cell 10 as illustrated is preferred, but is not to be interpreted as limiting as other configurations conceivable to those skilled in the art may also be suitable.

[0026] The present invention serves to hold two portions of sheet material so that a joining process may be undertaken without the sheet material portions being caused to shift or otherwise move out of position. The two portions of sheet material include a first sheet material A and a second sheet material B. The two sheets A and B, in a combination resulting from joining and forming becomes an integrated component, of which the first sheet material A is the outer part or the skin and the second sheet material B is the inner part or the support structure. (This latter material is illustrated, by way of example, in Figure 5, discussed below.) As illustrated, the first sheet material A and the second sheet material B have a generally square configuration resulting in a generally square-shaped integrated component. However, it is to be understood that other shapes may be suitable for use in the present invention. ^" [ϋθ'27] Wf tftieirifienmafflfetf "Sheet materials A, B are approximated onto the lower nest 200. The first sheet material A is then precision positioned by means of crowders, which will be discussed below primarily in relation to Figure 1. Thereafter the upper gate 100 aligns the second sheet material B with respect to the first sheet material A by alignment pins as will be discussed below primarily in relation to Figure 3. The first sheet material A is held in place by a vacuum applied to its under side. Thus held in place, a forming and joining operation may be effected for clinching the first sheet material A to the second sheet material B.

[0028]The upper gate 100 is shown in perspective view in relation to the entire machine cell 10 in Figure 1 , in sectional view in Figure 2, and by itself in perspective view in Figure 3. As illustrated in these figures, the upper gate 100 includes a main shaft 102 that is attached to a robotic arm or linear slide attachment shaft 101. The main shaft 102 is fixed in a substantially perpendicular position with respect to the robotic arm attachment shaft 101.

[0029]Pivotally attached to the main shaft 102 are three substantially parallel contact plunger support shafts 104, 104', 104". Each of the plunger support shafts 104, 104', 104" is attached to the main shaft 102 by a lockable swivel joint illustrated as lockable swivel joints 106, 106', 106". The lockable swivel joints 106, 106', 106" allow the support shafts 104, 104', 104" to be rotated with respect to the main shaft 102 thereby accommodating a variety of panels of different sizes and shapes. The composition of the shafts 102, 104, 104', 104" may be from a range of materials, including steel or aluminum. ^{^} ΪOOSOJH'aSH^fthe-piij^p'Kδupport shafts 104, 104', 104" preferably includes at least two contact plunger assemblies for firmly urging the second sheet material B against the first sheet material A. Specifically, contact plunger assemblies 108, 108', 108" are rotatably attached to the plunger support shaft 104, plunger assemblies 110, 110' are rotatably attached to the plunger support shaft 104', and plunger assemblies 112, 112', 112" are rotatably attached to the plunger support shaft 104".

[0031]Each of the contact plunger assemblies 108 ... 108", 110, 110', 112 ... 112" includes a plunger body and an attachment shaft. Using plunger assembly 108' as an example and as illustrated in Figure 4, a plunger body 114 is pivotably attached to a plunger attachment shaft 116, with the shaft 116 being rigidly fitted to the rotatable plunger support shaft 104. It should be noted that while in operation the rotatable plunger support shaft 104 is locked to the swivel joint 106. However, prior to operation, the swivel joint 106 may be loosened and the rotatable shaft 104 may be rotatably adjusted as needed to provide precise support for the second sheet material B. [0032] Referring to Figure 4, in addition to the plunger body 114, the plunger assembly 108' includes a plunger unit 118 which is preferably thread-fitted into the plunger body 114 thus allowing adjustability with respect to the plunger body 114. To safely yet firmly urge the second sheet material B against the first sheet material A, each plunger unit 118 includes a spring-loaded nose 119. The nose 119 may be made of a variety of materials, but is preferably made from a hard, non-marring material such as nylon. The plunger unit 118 could be of the type available from the Vlier Company of Brighton, MA. [0033] In addition to the function of applying pressure to urge the second sheet material B against the first sheet material A, the upper gate 100 also preferably provides an " feliφtfiδήFWfiBϊiόn'-lό-yiϊlgiή¹ the second sheet material B with respect to the first sheet material A. The alignment function is accomplished by alignment pins acting in conjunction with circular and elongated alignment holes defines in the sheet material (in this case, sheet material B), which defines the inner part or the support structure of the resulting joined component. As illustrated in Figure 3, certain ones of the plunger assemblies include alignment pins for engagement with the circular and elongated alignment holes of sheet material B. According to the preferred embodiment, the plunger assemblies 108 and 110' each include alignment pins 120, 120' respectively. The alignment pins 120, 120' include generally conical or pointed ends and function to engage alignment holes a and b shown in the sample second sheet material B illustrated in Figure 5. It should be understood to one skilled in the art that the placement and number of alignment holes may be varied according to need. [0034]The lower nest 200 is partially illustrated in perspective view in Figure 1 in conjunction with the upper gate 100, is illustrated in sectional view in Figure 2 as taken along lines 2-2 of Figure 1 , and is shown in perspective view in Figure 6 without the upper gate 100, or sheet materials A and B.

[0035] Referring then to Figures 1 , 2 and 6, the lower nest 200 generally includes a frame 202 and a vacuum assembly 204. The frame 202, also known as an anvil, is configured so as to provide maximum support to the vacuum assembly 204, thus any one of a variety of configurations suitable for providing needed support may be adapted as known to one skilled in the art. The configuration shown is for illustrative purposes only. The frame 202 may be made from a variety of rigid materials, ranging from hard polymers to steel. The frame 202 includes an upper surface area 206 which provides ^{' l}bu|!5p'6ft¹'dir¹Sr¹S§^':iltfie^;;fd?tfi^;fHci' operation of the first sheet material A with the second sheet material B as is known in the art and as discussed further below with respect to the operation of the machine cell 10.

[0036]The vacuum assembly 204 includes one or more vacuum pads 208. Each of the vacuum pads 208 includes a series of vacuum channels 210, 210', 210", 210"'. This preferred arrangement allows for the appropriate degree of vacuum to be applied to the first sheet material A when positioned on the vacuum pads 208. While it is possible that other arrangements may be applied, such as a series of vacuum holes formed in a substantially solid nest surface or a series of vacuum cups, the illustrated arrangement of the vacuum channels 210, 210', 210", 210"' is preferred. Each of the vacuum pads 208 has an upper surface that is shaped to the contour of the first sheet material A. [0037] Each vacuum pad 208 has a dual purpose - first, to provide a substantially airtight seal with respect to the first sheet material A and, second, to provide a cushioned surface support for carefully supporting the first sheet material A while preventing its deformation. Accordingly, it is preferred that the vacuum pads 208 be composed of an elastic or semi-elastic polymerized material suitable for these purposes. [0038] In addition to the vacuum pads 208, the vacuum assembly 204 includes necessary elements appropriate to the creation of a working vacuum within the channels 210, 210', 210", 210'". Figure 2 illustrates the preferred arrangement of vacuum lines for operation of the machine cell 10. A vacuum source, generally illustrated as 212, is provided and can be any one of such known sources. The source 212 is fluidly connected to a centrally located plenum 214. A series of vacuum lines '2.16, ^■•'21S'-p2-1^l6^u'-;" 2^r1'6^;"',""teiδpfectively fluidly connect the plenum 214 with the vacuum channels 210, 210', 210", 210"'.

[0039] Alignment of the second sheet material B with respect to the upper gate 100 is discussed above and is accomplished by use of alignment pins and alignment holes. Alignment of the first sheet material A with respect to the lower nest 200 may also be accomplished. To make the preferred alignment, two or more crowder assemblies 300, 300', 300", 300"' are provided on the lower nest 200 to correctly align the sheet material A. Each of the crowder assemblies 300, 300', 300", 300"' includes a movable alignment finger to effect alignment. Using the crowder assembly 300' as an example, a finger 302 is pivotally provided and is movable between a substantially vertical aligning position, as shown in Figures 1 and 4 and a substantially horizontal disengaged position, as shown in Figure 2.

[0040] The crowder assemblies 300, 300', 300", 300'" are pneumatically operated and are each fluidly connected to two pressure sources, one for moving the finger into its substantially vertical aligning position and one for moving the finger into its disengaged position. By way of example, the crowder assembly 300 is fluidly connected to a first air pressure source 304 by a fluid line 306 which operates to hold the finger in its disengaged position. A second air pressure source 308 is connected to the crowder assembly 300 by a fluid line 310 which operates to hold the finger in its aligning position.

[0041] Forming and joining of the first sheet material A with the second sheet material B is accomplished by a known forming unit. As illustrated in Figure 2, a die/tabletop steel- type4otmtfιg^α uπit 4Wffiay1!>e used. Alternatively, or in addition, a roller-tool type of forming unit 402 may accomplish the operation of forming and joining.

The roller-forming tool 402 includes a roller connecting structure 404 which is operatively fitted to a manipulator 406. The manipulator 406 may be a slide or a CNC device such as a robot arm. The roller-forming tool 402 is engaged with and manipulated about the sheet material by the manipulator 406. The roller-forming tool 402 further includes a roller housing 408 operatively associated with the roller connecting structure 404. A primary roller 410 is provided for initial metal forming and joining. A finishing or secondary roller 412 is provided for finishing the initial forming achieved by the primary roller 410 as may be needed. The primary roller 410 and the finishing roller 412 preferably although not necessarily share a common axle (not shown). As an alternative, the axles of the primary roller 410 and the finishing roller 412 may be disposed offset to one another.

Referring to Figures 7 and 8, perspective views of the roller forming tool 402 in its alternative configuration where one or more roller wipers are provided for maintaining the cleanliness of the rollers. Specifically, a pair of spaced-apart primary roller wipers 414 and 416 is provided in operative association with the primary roller 410. The primary roller wipers 414 and 416 are preferably fitted to the roller connecting structure 404. To urge the primary roller wipers 414 and 416 into cooperation with the functional surface of the primary roller 410 resilient members are preferably provided. Specifically, a resilient member in the form of a spring 418 is provided between the primary roller wiper 414 and the roller connecting structure 404. Similarly a resilient member in the form of a spring 420 is provided between the primary roller wiper 416 and the roller 'tohήebtϊhg^lι"Wuctαte'^{il l}4O4'. '¹ A finishing roller wiper 422 is also fitted to the roller connecting structure 404 and is in operative association with the finishing roller 412.

The wipers 414, 416, 422 are generally in alignment with the parallel with the axle (not shown) which connects the primary roller 410 and the finishing roller 412. The wipers 414, 416, 422 preferably composed of metal, plastic, rubber or a rubber-like material. In the event that one or all of the wipers 414, 416, 422 are composed of rubber, then the need for the springs 418, 420 may be avoided since the selected rubber would have its own inherent resiliency. The wipers 414, 416, 422 prevent debris from completing a full revolution of the respective rollers 410, 412. Most debris will fall off of the rollers 410, 412 and wipers 414, 416, 422, while oily, greasy or sticky debris will build up along the wiping edge of the wipers 414, 416, 422 while leaving the surfaces of the rollers 410, 412 smooth and free of debris.

Operation

[0042]The operation of the machine cell 100 will now be generally described. As the operation begins the upper gate 100 should already be in its elevated position, assuming that a joining operation has already been completed and the joined part has been removed, thus leaving the lower nest 200 empty.

[0043] Initially a known quantity of mastic is applied to the approximate surface areas at which the first sheet material A will be joined to the second sheet material B. The mastic is utilized to provide a more complete joining of the sheet materials. The mastic may be joined to one of the sheets or to both as may be desired. Known mastics may include glass bead-filled compositions as are known in the art. '|0044JThg^lιtri§όhfπ^I^"'^ld^l§ll '^'1O may then be operated by a human operator or by a programmable logic controller as is known in the art. Regardless of the form of the operator, reference shall be made hereafter generically to "the operator." [0045] Once the mastic has been selectively applied to the sheets A and B, the operator marries the first sheet material A to the second sheet material B then places the combined sheets on the vacuum pads 208 with the first sheet material A face down (that is, the outer surface of the sheet material A is placed onto the vacuum pads 208). The crowder assemblies 300, 300', 300", 300'" are then activated by operation of the second air pressure source 308 to advance the alignment fingers to their engaged and aligning positions. So engaged, the first sheet metal A is in alignment relative to the lower nest 200. This arrangement facilitates positive micro positioning of the first sheet material A.

[0046] The operator then engages the robotic arm or linear slide (neither shown) to lower the upper gate 100 into an engaged position. The robotic control provides that movement of the upper gate 100 with a precise attitude. As the upper gate 100 is lowered, the alignment pins 120, 120' having generally conical or pointed tips as illustrated in Figure 3 engage the circular and elongated alignment holes a and b of the sheet material B. The pointed configurations of the alignment pins allow for some degree of initial play with the fit becoming tighter as the upper gate 100 is lowered. Accordingly, as the upper gate 100 is lowered, the pins 120, 120' effect alignment by their engagement with the alignment holes a and b.

[0047] As the upper gate 100 is lowered and the alignment pins 120, 120' engage the alignment holes a and b, the second sheet material B is moved into alignment with the first

noses of the contact plunger assemblies 108 ... 108", 110, 110', 112 ... 112" apply a light pressure about the periphery of the second sheet material B, thus ensuring that the first sheet material A is nested onto the vacuum pads 208.

[0048]After the first sheet material A and the second sheet material B are in position, the vacuum source 212 is activated to provide a vacuum between the surface of the first sheet material A and the vacuum channels 210, 210', 210", 210'". The first sheet material A is thus immobilized. With the combined assembly of the first sheet material A and the second sheet material B secured within the machine cell 10, the first air pressure source 304 is activated and the fingers of the crowder assemblies 300, 300', 300", 300"', 300"" are drawn away from their aligning positions to the substantially horizontal positions illustrated in Figure 2. Thus positioned, the fingers will not interfere with the subsequent forming operation.

[0049] The joining operation then occurs, by which the upstanding flanges of material A are formed over onto material B resulting in clinched formation c. Formation c thus resides around part of or the entire periphery of the joined first sheet material A and the second sheet material B. As noted above, joining of the first sheet material A with the second sheet material B is accomplished by either the die/tabletop steel-type-forming unit 400 or the roller-tool-type-forming unit 402. Regardless of the chosen forming unit, the surface 206 of the frame 202 provides a rigid surface upon which forming operations may take place.

[0050] Once forming and joining of the first sheet material A to the second sheet material B is complete, the upper gate 100 is removed from the second sheet material B "a'nα¹ f h

^V^όϋώ M de-energized causing the first sheet material A to be re- mobilized from the vacuum pads 208. The joined sheet materials A and B are unloaded from the top of the vacuum pads 208 and the next pair of married sheet materials A and B is loaded. The forming and operation is thus repeated.

[0051] Those skilled in the art can now appreciate from the foregoing description that the broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this invention has been described in connection with the particular examples thereof, the true scope of the invention should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the drawings, specification and following claims.

Claims

1. A roller forming tool for use in the forming and joining of sheet material, the roller forming tool comprising: a roller connecting structure; a roller housing operatively associated with said roller connecting structure; a roller rotatably mounted in said roller housing, said roller having a roller surface; and a wiper in operative association with said roller surface of said roller.

Claim 2. The roller forming tool of Claim 1 wherein said roller is a primary roller and wherein the roller forming tool further includes a finishing roller rotatably mounted in said roller housing.

Claim 3. The roller forming tool of Claim 2 wherein said primary roller and said finishing roller are coaxial.

Claim 4. The roller forming tool of Claim 2 wherein said finishing roller includes a roller surface and wherein the roller forming tool further includes a wiper in operative association with said roller surface of said finishing roller.

Claim 5. The roller forming tool of Claim 1 further including a resilient member for urging said wiper against said roller surface of said roller.

Claim 7. The roller forming tool of Claim 4 including a resilient member for urging said wiper against said roller surface of said finishing roller.

Claim 8. The roller forming tool of Claim 7 wherein said resilient member is a spring.

Claim 9. The roller forming tool of Claim 1 wherein said wiper is formed from a material selected from the group consisting of a metal, plastic and rubber.

Claim 10. The roller forming tool of Claim 1 wherein said wiper is two spaced apart wipers.

Claim 11. A roller forming tool for use in the forming and joining of sheet material, the roller forming tool comprising: a roller connecting structure; a roller housing operatively associated with said roller connecting structure; a primary roller rotatably mounted in said roller housing, said primary roller having a primary roller surface; a primary roller wiper in operative association with said primary roller surface of said primary roller; a finishing roller rotatably mounted in said roller housing, said finishing roller having a finishing roller surface; and a finishing roller wiper in operative association with said finishing roller surface of said finishing roller.

Claim 12. The roller forming tool of Claim 11 wherein said primary roller and said finishing roller are coaxial.

Claim 13. The roller forming tool of Claim 12 further including a resilient member for urging said primary roller wiper against said primary roller surface of said primary roller. ¹ CIaWTT/ metoilef forming tool of Claim 13 wherein said resilient member is a

spring.

Claim 15. The roller forming tool of Claim 11 wherein said wiper is formed from a material selected from the group consisting of a metal, plastic and rubber.

Claim 16. The roller forming tool of Claim 11 wherein said wiper is two spaced apart wipers.