WO2007021174A1 - Method for the integrated operation of a fuel cell and an air separator - Google Patents

Method for the integrated operation of a fuel cell and an air separator Download PDF

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Publication number
WO2007021174A1
WO2007021174A1 PCT/NL2006/000400 NL2006000400W WO2007021174A1 WO 2007021174 A1 WO2007021174 A1 WO 2007021174A1 NL 2006000400 W NL2006000400 W NL 2006000400W WO 2007021174 A1 WO2007021174 A1 WO 2007021174A1
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WO
WIPO (PCT)
Prior art keywords
fuel cell
supplied
gas stream
oxygen
air separator
Prior art date
Application number
PCT/NL2006/000400
Other languages
French (fr)
Inventor
Klaas Hemmes
Original Assignee
Technische Universiteit Delft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Technische Universiteit Delft filed Critical Technische Universiteit Delft
Publication of WO2007021174A1 publication Critical patent/WO2007021174A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0662Treatment of gaseous reactants or gaseous residues, e.g. cleaning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04082Arrangements for control of reactant parameters, e.g. pressure or concentration
    • H01M8/04089Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • H01M8/0612Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
    • H01M8/0637Direct internal reforming at the anode of the fuel cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/14Fuel cells with fused electrolytes
    • H01M2008/147Fuel cells with molten carbonates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention relates to a method for the integrated operation of a fuel cell and an air separator, comprising the steps of supplying fuel to an anode of the fuel cell and supplying an oxidiser-comprising gas to the cathode of the fuel cell.
  • Such a method is generally known in the art.
  • a fuel such as natural gas (methane CH 4 )
  • an oxidiser such as oxygen
  • oxidation of the fuel will take place in the fuel cell with the aid of the supplied oxygen.
  • natural gas a complete conversion may take place, producing CO 2 and H 2 O.
  • CO carbon monoxide
  • H 2 hydrogen
  • the object of the invention is to provide an improved method of the kind mentioned in the preamble.
  • Another object of the invention is to increase the output of an air separator.
  • An additional object of the invention is to use a fuel cell in an efficient manner when extracting natural gas.
  • the invention provides a method as mentioned in the preamble, characterised in that the electricity formed in the fuel cell is at least partly used in an air separator separating nitrogen and oxygen from air, and wherein oxidiser.
  • an air separator separating nitrogen and oxygen from air, and wherein oxidiser.
  • the invention provides the advantage that all the gasses that are produced are utilised while no transport costs are incurred.
  • the nitrogen formed is supplied to a natural-gas stream whose calorific value is higher than a standard calorific value, so as to reduce that calorific value to the standard calorific value.
  • the nitrogen stream obtained with an air separator for example, a cryogenic air separator as known in the prior art, is suitable for being supplied to a natural-gas stream to be used by end- users .
  • the fuel to be supplied to the anode of the fuel cell is preferably natural gas.
  • the reaction in the fuel cell be chosen from complete conversion of the fuel, incomplete conversion of the fuel so as to form at least H2 (hydrogen) , and a combination of these.
  • H2 hydrogen
  • the reaction in the fuel cell be chosen from complete conversion of the fuel, incomplete conversion of the fuel so as to form at least H2 (hydrogen) , and a combination of these.
  • CO 2 and H 2 O will be formed in a complete conversion.
  • carbon monoxide (CO) and H 2 will be formed.
  • a possible option is a combination of these two types, allowing all the above-mentioned reactions to take place. This will also provide a so-called shift reaction between carbon monoxide and water, whereby carbon dioxide and hydrogen will be formed.
  • first fuel cell at least hydrogen is formed, said formed hydrogen is supplied to the anode of a second fuel cell.
  • This second fuel cell may, for example, be a low-temperature fuel cell.
  • the hydrogen produced in the fuel cell to the natural- gas stream.
  • An ensuing reduction of the calorific value may optionally be augmented by also admixing nitrogen produced in the air separator if the original calorific value and/or Wobbe Index of the natural gas is higher than a desired value.
  • the heat produced in the fuel cell may suitably be used for heating the produced and still to be expanded natural-gas stream.
  • the first fuel cell is used for the conversion of natural gas, said first fuel cell is preferably of the internal reforming type.
  • a fuel cell of this type is a high- temperature fuel cell, for example, of the MCFC or the SOFC type.
  • Such fuel cells as well as their use are generally known in the art. A further explanation concerning these fuel cells will therefore not be given.
  • Both the first fuel cell which may for example be of the high-temperature internal reforming type, and the second fuel cell, which may for example be of the low-temperature type such as a polymer fuel cell, or of the PAFC type, may at the cathode be supplied with oxygen obtained from the air separator. Since this is pure O2 (without CO 2 ) it is also possible to use an AFC.
  • the oxidiser gas being supplied to the cathode of the fuel cell is such pure oxygen, there is a voltage rise in the fuel cell compared with when the oxidiser is air.
  • Nernst ' s Law it is simple to work out that the voltage rise will be approximately 4-7% depending on the operating temperature of the fuel cell.
  • the heat formed in the fuel cell or fuel cells be used for heating the nitrogen and oxygen formed in the air separator. Since such nitrogen and oxygen are produced cryogenically, they must be heated to approximately 10-20 0 C or higher before they can be is suitable for the fuel cell before they are supplied to the fuel cell.
  • the heat it carries from the fuel cell may be used to prevent condensable compounds present in the natural gas from condensing during the expansion of the natural gas at the gas extraction station. This reduces the consumption of natural gas, which so far in the prior art is combusted to provide heat for the natural gas to be expanded.
  • the cathodic gas stream be subjected to a further treatment in order to remove the residual oxygen therefrom, for example, by supplying it to a catalytic oxidiser and subsequently supplying at least part of the treated gas stream to the natural-gas stream.
  • the cathodic gas stream be supplied to the cathode of a low-temperature fuel cell.
  • hydrogen from an anodic gas stream from the first fuel cell be supplied to the anode of a second fuel cell, and a cathodic gas stream from the first fuel cell, which compared with air has a reduced oxygen content, be supplied to the cathode of the second fuel cell.
  • the fuel cell to which oxygen or air is supplied be a high-temperature fuel cell, preferably of the internal reforming type, for example an SOFC type or an MCFC type.
  • At least a portion of the produced hydrogen be admixed with a natural-gas stream, and at least a portion of the produced electricity be used in the air separator.
  • At least a portion of the electricity formed in the fuel cell be supplied to the electricity grid.
  • the invention is not limited to the above description of a preferred embodiment, wherein the fuel used is natural gas. Other fuels may also be used in the method according to the present invention. The invention is limited by the appended claims only.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fuel Cell (AREA)

Abstract

The invention relates to a method for the integrated operation of a fuel cell and an air separator, comprising the steps of supplying fuel to an anode of the fuel cell and supplying an oxidiser gas to the cathode of the fuel cell. The invention is characterised in that the electricity formed in the fuel cell is at least partly used in an air separator separating nitrogen and oxygen from air, and wherein the oxygen formed is supplied to the cathode of the fuel cell.

Description

Method for the integrated operation of a fuel cell and an air separator
The present invention relates to a method for the integrated operation of a fuel cell and an air separator, comprising the steps of supplying fuel to an anode of the fuel cell and supplying an oxidiser-comprising gas to the cathode of the fuel cell.
Such a method is generally known in the art. For example, when a fuel such as natural gas (methane CH4) is supplied to an anode of a fuel cell and an oxidiser such as oxygen is supplied to a cathode of that fuel cell, oxidation of the fuel will take place in the fuel cell with the aid of the supplied oxygen. In the case of natural gas a complete conversion may take place, producing CO2 and H2O. These gases are released as gas stream from the anode. An optional possibility is an incomplete conversion of, for example, the natural gas, whereby carbon monoxide (CO) and hydrogen (H2) are produced. These gases also will be released as gas stream from the anode .
The object of the invention is to provide an improved method of the kind mentioned in the preamble.
It is also an object of the invention to, at a natural-gas mixing station, use a fuel cell in such a manner that by means of the fuel cell the costs for bringing the natural gas to a suitable calorific value and Wobbe Index, are greatly reduced.
It is also an object of the invention to greatly reduce the use of natural gas in general.
Another object of the invention is to increase the output of an air separator.
An additional object of the invention is to use a fuel cell in an efficient manner when extracting natural gas.
In order to achieve at least one of the above- mentioned objectives, the invention provides a method as mentioned in the preamble, characterised in that the electricity formed in the fuel cell is at least partly used in an air separator separating nitrogen and oxygen from air, and wherein oxidiser. This affords the advantage that when separating nitrogen from air, no or less gas needs to be ventilated or stored. According to the prior art, the oxygen produced in the air separator was ventilated to the outside air. In some cases, where the produced oxygen was stored, costs were incurred for its storage and its transport, causing the profit to dwindle.
The invention provides the advantage that all the gasses that are produced are utilised while no transport costs are incurred.
It was further shown that much more electricity was produced in the fuel cell when using oxygen formed in the air separator than was required for the separation of that amount of oxygen. The surplus electricity may be supplied to the electricity grid.
According to a preferred embodiment, the nitrogen formed is supplied to a natural-gas stream whose calorific value is higher than a standard calorific value, so as to reduce that calorific value to the standard calorific value. The nitrogen stream obtained with an air separator, for example, a cryogenic air separator as known in the prior art, is suitable for being supplied to a natural-gas stream to be used by end- users .
Since the fuel cell will be installed at a natural- gas mixing station where nitrogen is usually supplied to the extracted natural gas, the fuel to be supplied to the anode of the fuel cell is preferably natural gas.
It is further preferred that the reaction in the fuel cell be chosen from complete conversion of the fuel, incomplete conversion of the fuel so as to form at least H2 (hydrogen) , and a combination of these. When natural gas is supplied as fuel, CO2 and H2O will be formed in a complete conversion. In a partial conversion of the natural gas carbon monoxide (CO) and H2 will be formed. A possible option is a combination of these two types, allowing all the above-mentioned reactions to take place. This will also provide a so-called shift reaction between carbon monoxide and water, whereby carbon dioxide and hydrogen will be formed. first fuel cell at least hydrogen is formed, said formed hydrogen is supplied to the anode of a second fuel cell. This second fuel cell may, for example, be a low-temperature fuel cell.
According to another embodiment, it is possible to supply the hydrogen produced in the fuel cell to the natural- gas stream. An ensuing reduction of the calorific value may optionally be augmented by also admixing nitrogen produced in the air separator if the original calorific value and/or Wobbe Index of the natural gas is higher than a desired value. Apart from the production of electricity and heat in the fuel cell, there is in that case also an increase in the volume stream of the natural gas. The heat produced in the fuel cell may suitably be used for heating the produced and still to be expanded natural-gas stream.
If the first fuel cell is used for the conversion of natural gas, said first fuel cell is preferably of the internal reforming type. A fuel cell of this type is a high- temperature fuel cell, for example, of the MCFC or the SOFC type. Such fuel cells as well as their use are generally known in the art. A further explanation concerning these fuel cells will therefore not be given.
Both the first fuel cell, which may for example be of the high-temperature internal reforming type, and the second fuel cell, which may for example be of the low-temperature type such as a polymer fuel cell, or of the PAFC type, may at the cathode be supplied with oxygen obtained from the air separator. Since this is pure O2 (without CO2) it is also possible to use an AFC. When the oxidiser gas being supplied to the cathode of the fuel cell is such pure oxygen, there is a voltage rise in the fuel cell compared with when the oxidiser is air. By Nernst ' s Law it is simple to work out that the voltage rise will be approximately 4-7% depending on the operating temperature of the fuel cell.
It is also preferred that at least a part of the heat formed in the fuel cell or fuel cells be used for heating the nitrogen and oxygen formed in the air separator. Since such nitrogen and oxygen are produced cryogenically, they must be heated to approximately 10-200C or higher before they can be is suitable for the fuel cell before they are supplied to the fuel cell. When hydrogen or nitrogen produced in the fuel cell is supplied to a natural-gas stream, the heat it carries from the fuel cell may be used to prevent condensable compounds present in the natural gas from condensing during the expansion of the natural gas at the gas extraction station. This reduces the consumption of natural gas, which so far in the prior art is combusted to provide heat for the natural gas to be expanded.
It is also preferred that the cathodic gas stream be subjected to a further treatment in order to remove the residual oxygen therefrom, for example, by supplying it to a catalytic oxidiser and subsequently supplying at least part of the treated gas stream to the natural-gas stream.
It is also preferred that the cathodic gas stream be supplied to the cathode of a low-temperature fuel cell.
It is further preferred that hydrogen from an anodic gas stream from the first fuel cell be supplied to the anode of a second fuel cell, and a cathodic gas stream from the first fuel cell, which compared with air has a reduced oxygen content, be supplied to the cathode of the second fuel cell.
It is also preferred that the fuel cell to which oxygen or air is supplied be a high-temperature fuel cell, preferably of the internal reforming type, for example an SOFC type or an MCFC type.
In addition it is preferred that at least a portion of the produced hydrogen be admixed with a natural-gas stream, and at least a portion of the produced electricity be used in the air separator.
Finally, it is preferred that at least a portion of the electricity formed in the fuel cell be supplied to the electricity grid.
The invention is not limited to the above description of a preferred embodiment, wherein the fuel used is natural gas. Other fuels may also be used in the method according to the present invention. The invention is limited by the appended claims only.

Claims

1. A method for the integrated operation of a fuel cell and an air separator, comprising the steps of supplying fuel to an anode of the fuel cell and supplying an oxidiser- comprising gas to the cathode of the fuel cell, characterised in that the oxygen formed in an air separator is supplied to the cathode of a fuel cell as oxidiser.
2. A method according to claim 1, characterised in that the electricity formed in the fuel cell is at least partly used in an air separator separating nitrogen and oxygen from air.
3. A method according to claim 1 or 2, characterised in that the nitrogen formed is supplied to a natural-gas stream whose calorific value is higher than a standard calorific value, so as to reduce that calorific value to the standard calorific value.
4. A method according to claim 1 or 2, characterised in that the fuel supplied to the anode of the fuel cell is natural gas .
5. A method according to one or several of the preceding claims, characterised in that the reaction in the fuel cell is chosen from complete conversion forming CO2 and H2O, incomplete conversion forming CO and H2 (hydrogen) , and a combination of these.
6. A method according to claim 5, wherein in a first fuel cell at least H2 is formed, characterised in that at least part of the formed H2 is supplied to the anode of a second fuel cell.
7. A method according to claim 6, characterised in that the oxygen formed in an air separator is supplied to the cathode of the second fuel cell.
8. A method according to one or several of the claims 1 to 7, characterised in that at least a part of the heat formed in the fuel cell is used for heating the nitrogen and oxygen formed in the air separator.
9. A method according to claim 1, characterised in that the cathodic gas stream is subjected to a further treatment in order to remove the residual oxygen therefrom, for ex- quently supplying at least part of the treated gas stream to the natural-gas stream.
10. A method according to one or several of the claims 1 to 4, characterised in that the cathodic gas stream is supplied to the cathode of a low-temperature fuel cell.
11. A method according to claim 5, wherein in a first fuel cell at least hydrogen is formed, characterised in that hydrogen from an anodic gas stream from the first fuel cell is supplied to the anode of a second fuel cell, and a cathodic gas stream from the first fuel cell, which compared with air has a reduced oxygen content, is supplied to the cathode of the second fuel cell.
12. A method according to one of the preceding claims, characterised in that the fuel cell to which oxygen or air is supplied is a high-temperature fuel cell, preferably of the internal reforming type, for example an SOFC type or an MCFC type.
13. A method according to claim 5, wherein at least hydrogen is formed, characterised in that at least a portion of the produced hydrogen is admixed with a natural-gas stream.
14. A method according to one or several of the preceding claims, characterised in that at least a part of the electricity formed in the fuel cell is supplied to the electricity grid.
PCT/NL2006/000400 2005-08-17 2006-08-04 Method for the integrated operation of a fuel cell and an air separator WO2007021174A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL1029757A NL1029757C2 (en) 2005-08-17 2005-08-17 Method for the integrated operation of a fuel cell and an air separator.
NL1029757 2005-08-17

Publications (1)

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WO2007021174A1 true WO2007021174A1 (en) 2007-02-22

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3932217A1 (en) * 1989-04-25 1990-10-31 Linde Ag METHOD FOR OPERATING HIGH-TEMPERATURE FUEL CELLS
EP0401834A1 (en) * 1989-06-09 1990-12-12 Osaka Gas Co., Ltd. Solid electrolyte fuel cell
WO2002070402A2 (en) * 2001-03-05 2002-09-12 Shell Internationale Research Maatschappij B.V. Apparatus and process for the production of hydrogen
US20050008904A1 (en) * 2003-07-11 2005-01-13 Suppes Galen J. Regenerative fuel cell technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3932217A1 (en) * 1989-04-25 1990-10-31 Linde Ag METHOD FOR OPERATING HIGH-TEMPERATURE FUEL CELLS
US5175061A (en) * 1989-04-25 1992-12-29 Linde Aktiengesellschaft High-temperature fuel cells with oxygen-enriched gas
EP0401834A1 (en) * 1989-06-09 1990-12-12 Osaka Gas Co., Ltd. Solid electrolyte fuel cell
WO2002070402A2 (en) * 2001-03-05 2002-09-12 Shell Internationale Research Maatschappij B.V. Apparatus and process for the production of hydrogen
US20050008904A1 (en) * 2003-07-11 2005-01-13 Suppes Galen J. Regenerative fuel cell technology

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