WO2007009279A1 - Speichereinspritzsystem für brennkraftmaschine - Google Patents
Speichereinspritzsystem für brennkraftmaschine Download PDFInfo
- Publication number
- WO2007009279A1 WO2007009279A1 PCT/CH2006/000364 CH2006000364W WO2007009279A1 WO 2007009279 A1 WO2007009279 A1 WO 2007009279A1 CH 2006000364 W CH2006000364 W CH 2006000364W WO 2007009279 A1 WO2007009279 A1 WO 2007009279A1
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- WO
- WIPO (PCT)
- Prior art keywords
- injection
- fuel
- storage
- pressure
- valve
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/04—Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/001—Fuel-injection apparatus having injection valves held closed mechanically, e.g. by springs, and opened by a cyclically-operated mechanism for a time
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0205—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine
- F02M63/0215—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine by draining or closing fuel conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/40—Fuel-injection apparatus with fuel accumulators, e.g. a fuel injector having an integrated fuel accumulator
Definitions
- the present invention relates to a storage injection system for the intermittent injection of high-pressure fuel into combustion chambers of an internal combustion engine according to the preamble of claim 1.
- a storage injection system of this type is known from DE 102 10 282 A1.
- Delivery units promote fuel from a fuel reservoir for supplying at least one high pressure line to the cylinders of the internal combustion engine.
- a number of Kraftstoffinj ectors supplied each containing a combustion chamber of the internal combustion engine with fuel injector nozzles.
- the at least one high-pressure line comprises line sections with which the individual fuel injectors are connected to one another.
- the injector bodies of the fuel injectors comprise an integrated storage space.
- the storage spaces are used instead of a common rail component and each storage space has a volume which corresponds to 50 times to 80 times the maximum injection quantity of a fuel injector per injection process.
- Each storage space is acted upon by a supply throttle with high-pressure fuel.
- These inlet throttles are designed in such a way that injection processes connected in series one after the other are possible without pressure pulsations occurring in the line sections. Influencing other fuel injectors is avoided.
- injection valves are used, which are equipped with a storage room.
- the fuel under high pressure in the storage space is partially released while the pressure in the storage space drops.
- the injection law that is, the time course of the injection process, a falling from the beginning to the end characteristic, which has a negative effect on the combustion process of the internal combustion engine.
- Each storage space communicates with the high pressure fuel delivery line via a restricted orifice or restrictor passage. Due to the small flow cross-sectional area, the throttle passage prevents the formation of appreciable pressure waves in the fuel delivery lines during each injection process. Such pressure waves would unduly influence the uniform fuel distribution in a multi-cylinder engine and the stability of the injection processes of a single injection valve from cycle to cycle.
- EP 0 228 578 A proposes similar fuel injection valves as in DE 32 27 742.
- a spring-loaded check valve is located between an annular bore around a guide element of the injection valve member and the storage space of the injection valve.
- the annular bore is connected to the fuel supply bore of the injection valve and a bore connects the storage space with the back of the check valve, ie in the flow direction talrick the check valve seat.
- the pressure in the storage space is constantly lower than the pressure in the fuel supply hole, especially at the beginning of each injection process.
- the injection valve member are closed reliably even with small injection quantity.
- the storage spaces of the injection valves known from DE 32 27 742 as well as from EP 0 228 578 A are located below a guide piston and a hydraulic control chamber of the injection valve member.
- the guide piston and the control chamber belong to a hydraulic control device for controlling the movement of the injection valve member and it is necessary in most operating states of the injection valve that during the injection or even at the beginning of the injection, the pressure below the guide piston is lower than the pressure in the fuel supply hole, to ensure a sufficiently rapid closing of the injection valve member. In many cases, this has the consequence that the injection valve member is very long and expensive production. In addition, this arrangement severely limits the freedom to construct the storage chamber.
- EP 0 264 640 A shows how the total system volume can be optimized by displacing the volume of each individual injector reservoir into the line system and the disadvantages of the fuel injection systems known from DE 32 27 742 and EP 0 228 578 A while maintaining the stability of the Injections can be overcome.
- a line section which is upstream of all injectors is designed with a larger internal cross section than the cross section of the remaining lines, so that this section has a higher storage effect than the remaining lines.
- This line section was called Common Rail and consequently the - A -
- the injection systems according to DE 102 10 282 A1 and DE 32 27 742 have the significant disadvantage of the falling injection characteristic. To mitigate this, a rather large storage chamber could be integrated in the injection valve, but this has the disadvantage that the injection valve is bulky.
- Injectors both according to DE 32 27 742 and EP 0 228 578 A have the significant disadvantages of a long injection valve member and the strong limitation in the spatial arrangement of the storage space.
- the practical embodiment of the system according to EP 0 264 640 A has the line section with a larger cross section.
- this line section is also quite bulky and expensive.
- common rail and Pressure lines are executed in the case of a crack double-walled. This further increases the effort and costs for the common rail.
- the line section is divided into several shorter sections, which are executed up to the design of individual memory with a short line, each to an injection valve.
- the embodiment according to DE 31 19 050 allows only the unit of an injector with integrated storage chamber together with a pump and the associated connecting line, as in the connection of several injectors with a sub-sized storage chamber via a relatively thin pressure line to a multi-cylinder pump too large and not in phase with the injection processes to be brought to occur dynamic pressure fluctuations, which affect the accuracy of the injection events inadmissible.
- Object of the present invention is to further develop a storage injection system of the type mentioned so that even with smaller storage chambers an optimal injection process is possible.
- a known as common rail line section with larger cross section is not present. It is possible to use discrete storage chambers of such a small volume that they can be integrated into the installation space of the injection valve housing when required. Each injector of the storage injection system is associated with such a discrete storage chamber. The spatial arrangement of the discrete storage chambers can be optimally selected with great freedom of design, since the storage chambers, not as disclosed in DE 32 27 742 and EP 0 228 578 A, must be located below the guide piston of the injection valve. Furthermore, these discrete storage chambers are connected exclusively with pressure lines of relatively small cross-section with each other and with a high-pressure conveying device common to all injection valves. The cross-section of these lines is such that they form a total of a volume of too low storage effect to make alone the required, reproducible same injection operations of the injectors. These power cross sections may be equal or unequal.
- the inventive storage injection system is particularly suitable for diesel engines - preferably medium to large power - suitable. However, it can also be used in smaller diesel engines, such as those used in the automotive industry.
- Fig. 1 is a schematic representation of a storage injection system according to the present invention with six injection units each having an injection valve, a storage chamber and a throttle device, suitable for a six-cylinder engine, wherein the hydraulic conduit means, such as fuel feed line and fuel lines, and the injection units are shown in longitudinal section ;
- Fig. 2 is a longitudinal section through one of the six in Fig. 1st shown injectors with associated discrete storage chamber and designed as a one-way check valve with parallel-connected bypass throttle throttling device on an enlarged scale compared
- Fig. 3 is a comparison with Figure 2 again enlarged, partial sectional view of the check valve with parallel connection of the bypass throttle.
- Fig. 4 is a sectional view of a different
- Fig. 5 in the same representation as in Fig. 2 shows a second embodiment of the injection unit with arrangement of the check valve with bypass throttle between the storage chamber and
- Fig. 6 in the same representation as Figs. 2 and 5, a third embodiment of the injection unit with arrangement of the check valve with bypass throttle between the storage chamber and injector below the high-pressure inlet, wherein the storage chamber of the injector is a dead end storage chamber (from - Q _
- FIG. 7 in the same representation as Figure 1 shows a variant of the storage injection system, wherein the conduit means comprise a manifold block.
- FIG. 8 shows an alternative construction of the distributor block with double-acting overload flow-limiting valves, enlarged in comparison to FIG. 7;
- FIG. 9 shows, in the same representation as FIG. 8, a second alternative construction of the distributor block with single-acting overload flow-limiting valves
- FIGS. 10 shows, in the same representation as in FIGS. 1 and 7, an embodiment of the accumulator injection system according to the invention with a high-pressure feed pump per injection unit;
- Fig. 11 is a diagram with the time-dependent
- Fig. 12 is a diagram on the same scale as Fig. 11 with the time-dependent pressure curves at the entrance of the injection valves of an injection system as shown in FIG. 11 is based, wherein the
- FIG. 13 shows a detail from the diagram of FIG. 12 with the pressure profile in the storage chamber and thus at the inlet of the injection valve during an injection process of this injection valve;
- FIG. 14 in the same representation as FIG. 13 a corresponding time segment from the diagram of FIG. 12; FIG.
- 15 is a diagram with the time-dependent course of the fuel flow through the nozzle of a
- Injection valve and the fuel flow into the respective storage chamber at a
- FIG. 16 shows, in the same representation as FIG. 15, the time-dependent course of the fuel flow through the nozzle of an injection valve and the fuel flow at the inlet of the injection valve in an injection process according to FIGS. 12 and 14.
- the high pressure conveyor 12 is a high pressure pump 12 ', which is driven by the internal combustion engine mechanically and at a fixed speed ratio.
- the high-pressure pump 12 ' may be a high pressure compensating volume and additionally a pressure sensor for detecting and regulating the system high pressure, which is not shown in Fig. 1.
- On the outlet side of the high-pressure pump 12 'or high-pressure conveyor device 12 closes, usually with a High-pressure fitting attached, a high-pressure line system.
- the piping system constructed of hydraulic line means 13 consists of a longitudinally extending fuel feed line 14 (which normally consists of a plurality of longitudinally connected pipe sections 14 ") and of one fuel line 16 per injection valve 18, of which a total of six are present
- the six fuel lines 16 are fluidly connected to the fuel feed line 14 at the branching points 26.
- the fuel feed line 14 and the fuel lines 16 and 16, respectively are used as six-cylinder engines other than six-cylinder engines drawn with the same cross section of Fig. 1, these cross sections may be different sizes (the diameter of the fuel lines 16, for example, by half the diameter of the Brennstoffspe is 14).
- the total volume of the fuel lines 14 and 16 is in the sum of too low storage effect in order to realize the required, reproducible same injection processes of the injectors 18 alone.
- each injection valve 18 opens at each injection valve 18, in the direction of the longitudinal axis 20 of the relevant injection valve, in a the injection valve 18 associated storage chamber 22 (see also Fig. 2).
- the fuel lines 16 could also open laterally into the storage chambers 22.
- a disposable Check valve 24a arranged with parallel connection of a bypass throttle 24b.
- this arrangement is called a check valve with bypass throttle 24 and it forms a throttling device 25.
- the check valve with bypass throttle 24 could also be located somewhere in the fuel line 16 between the associated storage chamber 22 and the branch point 26, or in the branch point 26, as hydraulic T-piece with screw connections can be executed, integrated.
- each injector 18 with the associated storage chamber 22 and the associated check valve with bypass throttle 24 form an injection unit 27.
- the injection valve 18 of Figure 2 connects a bore 28 in an injection valve housing 30, in which the storage chamber 22 is formed, the storage chamber 22 with a further bore 32 in a nozzle 34 of the injection valve 18.
- the bore 28 and the further bore 32 form a connecting channel 33.
- the injection valve 18 has an injection valve member 36 with a control piston 35, the underside of which is designated 35a, a guide sleeve 37 for the injection valve member 36, an injection valve member spring 38, a control chamber 39, a hydraulic control device 40, a nozzle antechamber 41, into which the connecting channel 33 opens, and a solenoid valve actuator assembly 42 (it could also be a piezo actuator).
- the mode of operation of the injection valve 18 is summarized as follows: when the actuator arrangement 42 is energized, the hydraulic control device 40 responds. This causes a movement of the injection valve member 36 away from a nozzle seat 44 of the nozzle 34, whereby fuel under high pressure from the storage chamber 22 via the bore 28 and further bore 32 to the nozzle injection ports 46 of the nozzle 34 flows and the injection process begins. If the actuator arrangement 42 flows out, the injection valve member 36 is moved in the direction of the nozzle seat 44 via the hydraulic control device 40 until the injection process is interrupted.
- the actuator arrangement 42 which is shown in a salient manner with respect to the longitudinal axis 20, could also be arranged on the longitudinal axis 20.
- the underside 35a of the control piston 35 of the injection valve member 36, the guide sleeve 37 and the control chamber 39 are located below the storage chamber 22.
- the storage chamber 22 of the injection valve 18 is connected via the bore 28 and further bore 32 hydraulically practically without resistance to the nozzle vestibule 41.
- the passages not shown in detail (for details, in turn, refer to the CH patent application 00676/05 and WO application PCT / CH2006 / 000191) for the fuel flow from the nozzle vestibule 41 to the region 43 immediately before the nozzle seat 44 are dimensioned in that the smallest possible pressure drop occurs between the nozzle front chamber 41 and the region 43 during the injection process.
- volume content of the storage chamber 22, which may be between 50 and 100 cm 3 in the injection unit 27 according to FIGS. 1 and 2, designed for an engine full-load injection quantity of 2500 mm 3 per injection.
- volume content of the storage chamber 22 which may be between 50 and 100 cm 3 in the injection unit 27 according to FIGS. 1 and 2, designed for an engine full-load injection quantity of 2500 mm 3 per injection.
- a single memory of 400 cm 3 is used So, 3 to 6 times bigger memory. It will be appreciated that it is much easier to integrate a reservoir such as that to injector 18 into injector housing 30.
- the high pressure fuel flows from the fuel line 16 through the storage chamber 22 to pass through the bore 28 and further bore 32 to the nozzle antechamber 41 and consequently to the nozzle 34.
- the storage chamber 22 is flowed through by the fuel flow, so it is a flow storage chamber 22 '.
- the Diameter of the fuel lines 14 and 16 (Fig. 1), again designed for a full load injection amount of
- the ball 50 is on the check valve seat 52 in abutment; there is no flow through the check valve 24a. 48, the flow direction of the high-pressure fuel is shown when the injection valve member 36 of the injection valve 18 is open and the injection process takes place.
- the bypass throttle 56 has an effective flow area, which is preferably slightly smaller than the total effective flow area of the nozzle spray openings 46 (the design range varies between 0.3 and 3 times, depending on the specific design and the number of injection valves 18 of the injection system 10).
- the check valve spring 54 is preferably not very strong and allows opening of the check valve 24a, that is the movement of the ball 50 in the flow direction 48 away from the check valve seat 52, at a pressure difference of, for example, 20 bar (the design range moves depending on the bias Spring 54 between about 2 to just over 50 bar).
- the fuel lines 16 to the injection units 27 are omitted and the fuel line pieces 14 'are arranged to connect the injection units 18 in series.
- the free line connection is either blind or else it is led back to the high-pressure pump 12 'or to the first injection valve 18 of the series.
- the pipe sections 14 ' may be straight or curved, as well as the same or not equal, with an arrangement in which the length of the pipe sections 14' is the same length or only slightly unequal, mostly useful.
- the fuel line 16 communicates with the storage chamber 22 via the open check valve 24a, the pressure reduction in the storage chamber 22 is smaller than if only the bypass throttle 56 were interposed with the same storage chamber volume, ie smaller than, for example, an injection system according to DE Due to the fact that the storage chamber 22 near the nozzle seat 44, but upstream by means of the bore 28 and further bore 32 above the control piston 35 of the injection valve member 36, the amplitude of the dynamic pressure reduction in the fuel line 16 is also lower than in one of EP 0 264 640 A disclosed injection system, where there is no each injector 18 associated storage chamber 22nd Has .
- the phase of the pressure reduction in the storage chamber 22 continues until approximately half of the total injection duration.
- This information is purely indicative and may vary up or down depending on the application.
- the dynamic pressure reduction in the fuel line 16 now also detects the fuel feed line 14, the fuel lines 16 of the other, in particular adjacent fuel injection valves 18 and the bypass throttles 56 and the respective storage chambers 22. All these elements with high-pressure fuel have a storage effect. However, the flow direction from the storage chambers 22 of the adjacent and possibly further fuel injection valves 18 is opposite to the flow direction 48 of the injection valve 18, where the injection takes place.
- the check valves 52 of the adjacent and possibly further injectors 18 remain closed and the fuel replenishment from the associated storage chambers 22 takes place solely by the bypass throttles 56, which in the adjacent and possibly further storage chambers 22 only a lower pressure drop than in the storage chamber 22 of the currently operating Injector 18 caused.
- FIG. 4 shows another constructive design of the check valve with bypass throttle 24, which is associated with each injector 18.
- a needle-shaped closure member 60 cooperates with the check valve seat 52.
- the bypass throttle 56 which opens into a bore 62 and then into a recess 64 in the closure member 60.
- the recess 64 receives the check valve spring 54.
- the needle-shaped closure member 60 has, radially outward, a guide 66 which reliably guides the closure member 60, and also at least one passage 68 on the circumference of the closure member 60 (it may also be two or three passages 68).
- the total cross section of the passage 68 is sufficiently large to represent only a very small flow resistance.
- the operation of this throttling device 25 is the same as that shown in FIG. 3.
- the check valve with bypass throttle according to FIG. 4 may be formed.
- the injection valve 78 associated check valve with bypass throttle 24 between the storage chamber 22 and the nozzle 34 the high-pressure inlet 70 is arranged to the injection valve 78 laterally in the injection valve housing 30 below the check valve with bypass throttle 24.
- the high-pressure inlet 70 connected to the fuel line 16 branches down into the bore 28 and up into the short bore 72, which leads to the check valve with bypass throttle 24.
- the check valve with Bypass throttle 24 is thus arranged in the connecting channel 33, which - connects through the holes 28, 32 and 72 - the storage space 22 with the injection valve 78.
- the high pressure inlet 70 could also be vertical and parallel to the longitudinal axis 20, or at an angle thereto.
- the check valve with bypass throttle 24 between the high-pressure inlet 70 and the storage chamber 22 is located.
- the storage chamber 22 of the injection valve 78 is not flowed through the fuel during an injection process and it partially empties into the bore 72.
- the dead-end storage chamber 22 "acting storage chamber 22 is located above the control piston 35 of the injection valve member 36 and is here these elements upstream.
- the check valve 24a of this injecting injection valve 78 will block the passage of the pressure recovery shaft to the storage chamber 22 of this injecting injection valve 78 upon arrival of the pressure recovery shaft on the closing side of the check valve 24a and almost the entire pressure wave amplitude thus becomes practical unattenuated as an increase in pressure to the nozzle spray openings 46 (reduced by that proportion that can pass through the bypass throttle 24b in the storage chamber 22 of this injecting injection valve 78).
- the second essential difference to the arrangement of Figure 2 is the non-fuel flowed storage chamber 22, thus acting as a dead end storage chamber 22 "If the injection process is completed quickly finds in the holes 28 and 32 because of the abrupt braking of the liquid column at the nozzle seat 44th This propagates more strongly into the line system than in the arrangement of Fig. 1 and 2, since they can pass only via the bypass throttle 56 to the storage chamber 22 of the injection valve 78, which has just finished the injection process, and thus the storage chamber volume is not flowed through by this dynamic pressure increase and the pressure increase is less damped.
- the injection valve has a dead-end accumulator chamber 22 "and the check valve with bypass throttle 24 is located at the inlet of the high-pressure side inlet 70 of the injector FIG. 2.
- a first dividing line 74 shown by a broken line in FIG. 5 relates to a first alternative embodiment in which the storage chamber 22 with its own storage chamber housing 80 is to be understood as a separate unit from the injection valve 78.
- the storage chamber housing 80 is then connected either with a short line or by screwing with the injection valve housing 30, but in any case remains associated with the injection valve 78.
- the check valve with bypass throttle 24 is further arranged in the section of the connecting channel 33 of the injection valve 30.
- a second separation line 76 shows a second alternative embodiment in which the check valve with bypass throttle 24 is integrated in the storage chamber housing 80.
- the connection with the injection valve housing 30 can be realized either with a short line or by screwing and the assignment to the injection valve 78 remains.
- the check valve with bypass throttle 24 of the injection valve 88 is located in the connection channel 33 between the storage chamber 22 and the nozzle 34 below the lateral high-pressure inlet 70. Otherwise, the injection unit 27 according to FIG. 6 is the same as that according to FIG. 5.
- the high-pressure fuel can circulate freely here via the fuel supply line 14 and fuel lines 16 in all storage chambers 22 of the storage injection system 10, wherein the supply and return to and from the nozzle 34 from the check valve with bypass throttle 24 is controlled.
- the injection curve represents a hybrid form of what is the case in the storage injection system 10 when using the injectors 18 or 78.
- the advantage of this arrangement lies in the particularly short path with a small volume between nozzle spray openings 46 and check valve with bypass throttle 24. As a result, the rapid termination of the injection process overpressure vibration, which has a high oscillation frequency, attenuated very quickly.
- the high-pressure delivery device 12 and the injection valve units 27 are formed as disclosed in connection with FIGS. 1 and 2.
- the hydraulic line means 13 have a manifold block 96 to which the fuel feed line 92 and all the fuel lines 94a to 94f are routed and connected to, for example, high pressure fittings (not shown in detail).
- Manifold block 96 is provided with bores 98 which hydraulically interconnect fuel feed line 92 and all fuel lines 94a-94f.
- the fuel lines 94a and 94f, 94b and 94e, and 94c and 94d shown in pairs the same length.
- all the fuel lines 94a to 94f can be made the same length so that the shaft transit times from each injection valve 18 to the distributor block 96 last the same length. Also different cable lengths that are not the same in pairs, are conceivable.
- the advantage of the manifold block assembly 96 is in the central position thereof, which unites all high pressure fittings in this manifold block 96.
- the conduit means 13 have too little storage action to allow the required, reproducible same injection operations of the injectors alone.
- injection units as shown in FIGS. 5 and 6 can be used in the storage injection system 90, as well this also applies to the storage injection system 10.
- the distribution block 96 is assigned a storage chamber 97, as indicated in FIG. 7 with dashed lines.
- This storage chamber 97 preferably has approximately the same volume as each of the storage chambers 22. However, the volume can also be greater, for example two to six times as large. This is a single additional storage chamber 97. If the storage chamber 97 with a throttle 93 or with a check valve with bypass throttle 24, connected to the manifold block 96, this storage chamber 97 can firstly positively influence the individual injections, and secondly the ripple those dynamic pressure oscillations, which have a lower oscillation frequency, advantageously damp, which has a positive effect mainly when using injection units 88 as shown in FIG. The disadvantage is the additional construction cost of the storage chamber 97th
- FIG. 8 shows a construction of the manifold block 99 equipped with double-acting overload flow-limiting valves 104.
- Flow control valves are disclosed, for example, in the publication SAE-Paper 910 184 (1991). Their purpose is to preserve the engine from overload in the event that the injector member of an injector unintentionally remains open for too long.
- the high pressure fuel passes through the
- the valve body 106 of each flow restricting valve 104 is double-acting. During each injection operation, the valve body 106 moves in the direction of the fuel line 102, which leads to the injection unit 27 with the injecting injection valve. During normal operation of the storage injection system 90, the valve body 106 does not move so far that the conical end 110 reaches the shut-off seat 112. In the rest periods between injection operations, the valve body 106 is brought by the force of a spring 108 in its central rest position.
- the conical end 110 reaches the shut-off seat 112 and closes off the further fuel flow.
- Denoted at 114 are slightly throttling annular passage areas between the valve body 106 and the body of the manifold block 99. They lie between the fuel inlet through the fuel feed line 100 and an antechamber 116 to a fuel line 102. Further, the valve bodies 106 have a tapered region 118 in the center to allow unrestricted fuel flow from the fuel line 100 and through a bore 120 to all of the flow restriction valves 104 guarantee.
- a double-acting flow control valve 104 serves at least two injectors 18 and thereby at least halves the number of restrictors 104 for a particular engine over the prior art.
- a throttle 121a is arranged in the fuel supply to the manifold block 99, as shown in dashed lines.
- a throttle 121b may be present in the fuel inflow section between two chambers 124 each receiving a double-acting flow-limiting valve 104.
- the manifold block 99 analogous to the distribution block 96, a Speieherkarmmer 97 be assigned. The purpose of these elements is the same as described in connection with the construction variant of the manifold block 96. Also in this case, the construction costs increase.
- FIG. 9 shows another alternative construction of manifold block 128, again symmetric to axis 101, with two single-acting overload flow restricting valves 122. Only the lower part of manifold block 128 will be described, which is symmetrically equal to the upper part. Similar to the example described above in accordance with FIG. 8, the fuel in the chamber 124 flows through annular flow areas 114 to the antechamber 116 and from here into a respective outlet 132 with three outlets for three fuel lines 13Od, 13Oe and 13Of, which each lead to one Feed injection unit 27.
- the two valve bodies 126 are single acting here.
- the conical end 110 of the respective valve body 126 will once again enter the shut-off seat 112 and interrupt the fuel flow at three injection units 27.
- the engine can then still be operated at reduced load, but three cylinders will fail rather than just one cylinder as in the construction of Fig. 8. That is the number of flow restriction valves smaller .
- FIG. 10 shows a further embodiment of a storage injection system 152 according to the invention, which is very similar to that according to FIG. The only difference is that the high-pressure conveying device 12 has one high-pressure pump 12 'per injection unit 27, which are each connected to the fuel feed line 14 or the line sections 14' via a fuel pump line 14 ".Shown are injection units 27 according to FIGS. However, all other described embodiments may be used.
- the high-pressure pumps 12 ' are equipped with short-conveying cams, as is customary in injection systems with a high-pressure feed pump 12' per injection valve 18.
- the cams 154 it is also possible to form the cams 154 as a harmonic eccentric. If, as shown in Fig. 10, a short-conveying cam per injection unit 27 is used, the volume of the storage chambers 22 of each injection unit 27 can be made particularly small; a volume which is about 10 times as large as the injection quantity for a Volllasteinspritzvorgang may be sufficient, since the just injecting the injector 18 associated and at the same time or just before the injection process starting and taking place fuel delivery shock a significant proportion of the amount to be injected directly into the respective storage chamber 22 promotes.
- a storage injection system is particularly suitable for a retro-fit on an existing internal combustion engine, wherein the high-pressure pumps 12 'of the original conventional injection system can be maintained and thus only new injection units 27 and new hydraulic line 13 must be retrofitted.
- the storage chambers 22 and the check valve with bypass throttle 24 - the throttling device 25 - and the mouth of the bore 32 above the bottom 35 a of the control piston 35 of the injection valve member 36 are mounted, which allows a particularly compact design of the functional elements in the nozzle 34.
- the storage chamber 22 and / or the check valve with bypass throttle 24 can also be installed so that they find space below the bottom 35 a of the control piston 35, analogous to known Einspritzventilaus arrangementen and possibly accepting a long injection valve member.
- the embodiment could be such that only the bore 32 opens below the bottom 35a of the control piston 35 of the injection valve member 36.
- the storage injection system has no - common to all injectors - storage space in the manner of a common rail. This is expressed by the fact that the hydraulic
- Connecting means can - in a preferred manner - all at least approximately the same cross-section. Any small chambers or rooms, as they are necessary for example for flow control valves, or any chokes should be included. However, it is important that during each full-load injection process, fuel is also supplied from other storage chambers than the storage chamber associated with the injector currently being injected and from the high-pressure delivery device.
- the throttling device 25 may for example also be designed as a "hydraulic circular diode".
- An inventive storage injection system preferably has at least three injection units 27.
- An accumulator injection system 10 according to the invention, as shown in FIG. 1, for an eight-cylinder diesel engine with a power of 250 KW per cylinder has been analyzed by means of a computer-aided simulation.
- the injection quantity per injection operation under full load was set at 2000 mm 3 and the diameter of the fuel feed line 14 and fuel lines 16 was 6 mm.
- the system high pressure was 1500 bar and each of the storage chambers 22 had a storage volume of 100 cm 3 .
- the diagrams of Figures 11, 13 and 15 show results of this simulation.
- a storage injection system with common rail was simulated. The exact same specifications were taken into account.
- the abscissa is the time axis, with the time in seconds.
- the pressure in units of 1000 bar and in Figs. 15 and 16 the flow rate of fuel in liters per minute is plotted.
- FIG. 11 shows the pressure curves in all eight injection units 27 at the mouth of the bore 28 in the storage chamber 22 (see FIG. 2). With Te the good five milliseconds long duration of the injection process of one of the injectors 18 is designated. The in this
- dashed line shows the pressure at the active injection injector 18, whereas the superposition of the pressure curves of the remaining seven
- Injector 18 which has just finished the injection process, according to the above the thick line running dashed line. In a corresponding manner, the eight consecutive injection operations of the eight injectors 18 are shown.
- FIG. 12 shows, at the same scale, the pressure curves at the same location - at the entrance of the bore 28 - of each of the eight injection valves 18, but in the injection system with common rail and without the injection valves 18 associated storage chambers 22 and throttling devices 25.
- the pressure fluctuations at the entrance of the injectors 18 are much larger and much higher frequency than in the inventive storage injection system 10. It is readily apparent that the latter reliably ensures better injection conditions.
- FIG. 13 shows the pressure curve of the injector 18 injected during the time period shown in FIG. 11 during one millisecond before the beginning of the injection process, during the approximately five millisecond injection process and during approximately four milliseconds after the end of the injection process.
- This pressure increase is caused by the flow of fuel from other, in particular adjacent storage chambers 22 and the high-pressure conveyor device 12.
- the dashed straight 156 indicates the pressure curve without refueling of fuel.
- the pressure gain until the end of the injection process is thus well 250 bar in the inventive storage injection system 10.
- the time profile Te subsequent pressure curve with a vibrating pressure increase is caused by the abrupt stopping of the moving fuel column when closing the injector 18.
- the pressure quickly returns to the system high pressure of 1500 bar.
- FIG. 14 shows the pressure profile on the same injection valve 18 as shown in FIG. 13, but in the common rail injection system.
- the duration of the injection process is again highlighted with Te.
- the strong and rapid pressure drop at the beginning of the injection process is caused by the lack of a storage chamber 22 at the injection valve 18.
- the make-up from the common rail then causes a strong pressure increase up to about 1700 bar.
- this oscillation repeats slightly attenuated again within the injection interval Te.
- the even greater pressure fluctuations after completion of the injection process are caused by the return end, virtually unattenuated pressure wave.
- Fig. 15 shows the solid line through the flow of fuel through the nozzle 34 of the injecting Injector 18 and the dashed line shows the flow of fuel into the respective Speicherainmer at the entrance of this storage chamber 22 (at 58 in Fig. 2) of the inventive storage injection system 10.
- This illustration shows that in the first part of the injection process to designated by X. Due to the respective storage chamber 22 and then, thanks to the refilling of this storage chamber 22 with fuel from other storage chambers 22, in particular adjacent injection units 27, and from the high-pressure conveyor 12 ago, a very regular injection of fuel over the entire injection interval Te is achieved. In particular, part of the injection quantity is from the storage chamber 22 of the currently operating injection valve 18 until time X and at the same time the pressure in the storage chamber 22 drops (FIG. 13).
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- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2006800262008A CN101223352B (zh) | 2005-07-18 | 2006-07-10 | 用于内燃机的蓄压式喷射*** |
DE502006008343T DE502006008343D1 (de) | 2005-07-18 | 2006-07-10 | Speichereinspritzsystem für brennkraftmaschine |
US11/995,193 US7603984B2 (en) | 2005-07-18 | 2006-07-10 | Accumulator injection system for an internal combustion engine |
BRPI0613413A BRPI0613413B1 (pt) | 2005-07-18 | 2006-07-10 | sistema de injeção de acumulador para um motor de combustão interna |
JP2008521767A JP5120655B2 (ja) | 2005-07-18 | 2006-07-10 | 内燃機関用の蓄圧式噴射システム |
AT06752914T ATE488690T1 (de) | 2005-07-18 | 2006-07-10 | Speichereinspritzsystem für brennkraftmaschine |
EP06752914A EP1904741B1 (de) | 2005-07-18 | 2006-07-10 | Speichereinspritzsystem für brennkraftmaschine |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH1195/05 | 2005-07-18 | ||
CH11952005 | 2005-07-18 | ||
CH13652005 | 2005-08-19 | ||
CH1365/05 | 2005-08-19 |
Publications (1)
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WO2007009279A1 true WO2007009279A1 (de) | 2007-01-25 |
Family
ID=36941954
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CH2006/000364 WO2007009279A1 (de) | 2005-07-18 | 2006-07-10 | Speichereinspritzsystem für brennkraftmaschine |
Country Status (8)
Country | Link |
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US (1) | US7603984B2 (de) |
EP (1) | EP1904741B1 (de) |
JP (1) | JP5120655B2 (de) |
CN (1) | CN101223352B (de) |
AT (1) | ATE488690T1 (de) |
BR (1) | BRPI0613413B1 (de) |
DE (1) | DE502006008343D1 (de) |
WO (1) | WO2007009279A1 (de) |
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WO2011085858A1 (de) * | 2009-12-22 | 2011-07-21 | Robert Bosch Gmbh | Brennstoffeinspritzeinrichtung |
EP2385238A2 (de) | 2010-05-07 | 2011-11-09 | Liebherr-Machines Bulle SA | Hochdruckinjektor |
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WO2013117311A1 (de) | 2012-02-07 | 2013-08-15 | Ganser-Hydromag Ag | Brennstoffeinspritzventil und vorrichtung zum einspritzen von brennstoff |
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WO2020260285A1 (de) | 2019-06-25 | 2020-12-30 | Ganser Hydromag Ag | Brennstoffeinspritzventil für verbrennungskraftmaschinen |
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AT515933B1 (de) | 2015-01-02 | 2016-01-15 | Ge Jenbacher Gmbh & Co Og | Kraftstoffinjektor |
DE102017220328A1 (de) * | 2017-11-15 | 2019-05-16 | Robert Bosch Gmbh | Schwingungsdämpfungsanordnung für Einspritzanlagen von Kraftfahrzeugen, insbesondere für Brennstoffeinspritzsysteme, und Einspritzanlage mit solch einer Schwingungsdämpfungsanordnung |
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WO2015001079A1 (en) * | 2013-07-05 | 2015-01-08 | Delphi International Operations Luxembourg S.À R.L. | Distributed fuel injection equipment |
US10030622B2 (en) | 2013-07-05 | 2018-07-24 | Delphi Technologies Ip Limited | Distributed fuel injection equipment |
EP2857672A1 (de) * | 2013-10-02 | 2015-04-08 | Delphi International Operations Luxembourg S.à r.l. | Kraftstoffeinspritzvorrichtung |
WO2016024038A1 (en) * | 2014-08-15 | 2016-02-18 | Wärtsilä Finland Oy | A fuel injection valve arrangement for internal combustion engine |
CH712276A1 (de) * | 2016-03-18 | 2017-09-29 | Ganser Crs Ag | Speichereinspritzsystem für Verbrennungskraftmaschinen. |
AT518510B1 (de) * | 2016-03-18 | 2018-07-15 | Ganser Hydromag | Speichereinspritzsystem für Verbrennungskraftmaschinen |
AT518510A3 (de) * | 2016-03-18 | 2018-07-15 | Ganser Hydromag | Speichereinspritzsystem für Verbrennungskraftmaschinen |
DE102017201262A1 (de) | 2016-03-18 | 2017-09-21 | Ganser Crs Ag | Speichereinspritzsystem für Verbrennungskraftmaschinen |
US20210231087A1 (en) * | 2018-07-26 | 2021-07-29 | Liebherr-Components Deggendorf Gmbh | Connecting piece for a fuel injector of an internal combustion engine |
US11542902B2 (en) * | 2018-07-26 | 2023-01-03 | Liebherr-Components Deggendorf Gmbh | Connecting piece for a fuel injector of an internal combustion engine |
WO2020260285A1 (de) | 2019-06-25 | 2020-12-30 | Ganser Hydromag Ag | Brennstoffeinspritzventil für verbrennungskraftmaschinen |
WO2021165275A1 (de) | 2020-02-17 | 2021-08-26 | Ganser-Hydromag Ag | Brennstoffeinspritzventil für verbrennungskraftmaschinen |
WO2023073140A1 (de) | 2021-10-29 | 2023-05-04 | Ganser Crs Ag | Brennstoffeinspritzventil für verbrennungskraftmaschinen |
WO2023166139A1 (de) | 2022-03-03 | 2023-09-07 | Ganser-Hydromag Ag | Brennstoffeinspritzventil für verbrennungskraftmaschinen |
Also Published As
Publication number | Publication date |
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EP1904741B1 (de) | 2010-11-17 |
DE502006008343D1 (de) | 2010-12-30 |
BRPI0613413B1 (pt) | 2019-08-27 |
ATE488690T1 (de) | 2010-12-15 |
US7603984B2 (en) | 2009-10-20 |
EP1904741A1 (de) | 2008-04-02 |
CN101223352A (zh) | 2008-07-16 |
JP5120655B2 (ja) | 2013-01-16 |
US20080296413A1 (en) | 2008-12-04 |
CN101223352B (zh) | 2010-12-08 |
BRPI0613413A2 (pt) | 2011-01-11 |
JP2009501863A (ja) | 2009-01-22 |
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