WO2007006569A1 - Substituted organopolysiloxanes containing phosphonic groups, methods for the production and use thereof - Google Patents

Substituted organopolysiloxanes containing phosphonic groups, methods for the production and use thereof Download PDF

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WO2007006569A1
WO2007006569A1 PCT/EP2006/006830 EP2006006830W WO2007006569A1 WO 2007006569 A1 WO2007006569 A1 WO 2007006569A1 EP 2006006830 W EP2006006830 W EP 2006006830W WO 2007006569 A1 WO2007006569 A1 WO 2007006569A1
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group
compound
alkyl
aryl
alkylaryl
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PCT/EP2006/006830
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French (fr)
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John Robert Howe Wilson
Alice Caroline Sullivan
Siud Pui Man
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Phosphonics Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/48Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
    • C08G77/50Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/48Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/48Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
    • C08G77/485Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms containing less than 25 silicon atoms

Definitions

  • the invention relates to new organopolysiloxanes containing phosphonic groups and salts of them and their use, for example as catalysts, cation and anion exchangers, organic and inorganic compound scavengers, solid phase purification or extraction materials, immobilisation materials for bio-molecules, anti-microbial agents, hydrophilicity modifiers, flameproofing agents, antistatic agents, biomedical devices, water repellent films and coatings, solid phase synthesis materials and chromatography materials
  • the invention also relates to precursors of these new products and processes for their production
  • Catalysts are utilised in the chemical and biochemical industry to conduct a wide range of chemical transformations
  • a range of homogenous and heterogeneous catalysts are used some of which require high temperatures to be effective and some produce considerable amount of bi-products and waste These unwanted products and waste have to be treated and destroyed
  • Green Chemistry highlights the need for reusable, more effective and selective catalysts
  • Examples of catalysts currently used extensively across manufacturing industries include mineral acids - sulphuric acid, hydrochloric acid, hydrogen fluoride, phosphoric acid - Lewis acids - aluminium trichloride, boron t ⁇ fluoride and zinc chloride - and oxidation reagents - permanganate, manganese dioxide and chromium (Vl)
  • Catalysts, particularly solid phase catalysts suitably have one or more of the following characteristics, good thermal stability, good chemical stability, flexibility to tailor the loading of functional groups to optimise yield and selectivity, they do not swell to a material extent, ease of
  • Optimum physical and chemical characteristics may be required for specific reactions for example providing optimum porosity, appropriate loading of the functional group or groups, having materials containing more than one functional group, adjusting the hydrophobic to hydrophilic ratio ease of making different metal derivatives and selective pH ranges
  • An important class of heterogeneous acids are based on an organic, partly cross-linked polystyrene backbone with sulfonic acid groups attached to some of the phenyl rings
  • the physical and chemical properties of these polystyrene sulfonic acid resins may possess disadvantages, for example poor chemical stability and thermal stability, believed to be due to the organic polymeric backbone Additional problems for example swelling and shrinking in organic solvents as well as the production of highly coloured unwanted side products may also be encountered Generally, due to their poor thermal stability, these polystyrene sulfonic acid resins cannot be used for any length of time above 8O 0 C, thus limiting their general applicability
  • hybrid sulfonated systems for use as acid catalysts include materials where the surface of silica gel is covered with sulfonated cross-linked polystyrene, for example as disclosed in US4140653 and JP0117276
  • Sulfonated polysiloxanes have also been disclosed as acid catalysts as described in EP-A-58281 1 , DE 3226093, JP 06100695, JP 92-274801 , EP-A-548821 , EP- A-310843, EP-A-827947, EP-A-765897, EP-A-765851 , EP-A-693470 and EP -A-816323
  • the preparation of sulfonated polysiloxanes may be complicated and expensive due to the cost of a typical starting material for the preparation, t ⁇ alkoxysilyl propyl mercaptan, the poor conversion
  • Inorganic polymer systems such as silica, aluminium oxide and titanium oxide have also been disclosed as functionalised materials
  • Active functional groups or metals can be attached by a variety of means to these systems
  • a number of problems may be encountered where the functional groups are only physically adsorbed for example low functional group loading along with limitations in the range of solvents that can be used and removal of the functional groups on use or on standing This is believed to be due to the rather weak attachment between the functional group and the surface atoms on the support
  • Building the functional group into the framework may provide a more robust material and may also permit higher functional group loadings
  • Functionalised solid materials are used in solution phase organic synthesis to aid rapid purification and workup These materials, also known as scavengers, may remove excess reagents and side products Typically, a scavenger is added to a solution to quench and selectively react with excess or unreacted reagents and reaction side products
  • scavengers are known for use as scavengers but have a number of limitations such as lack of thermal stability, swelling and shrinking in organic solvents and a limited range of functional groups
  • Palladium mediated reactions enable the organic chemist to conduct a wide range of reactions used in the manufacture of products for a number of industries Typical reactions include Suzuki, Heck, oxidations and reductions
  • APIs active pharmaceutical agents
  • the inventors have discovered a class of compounds which have a desirable combination of characteristics and make them suitable for use in a range of applications including acting as scavengers for inorganic and organic compounds, solid phase extraction material, bio- molecule immobilisation supports, ion exchanger materials, as anti-microbia! agents, as chromatography materials, as catalysts and catalyst supports, as hyd ⁇ licity modifiers, flameproofing agents, antistatic agents, biomedical devices and water repellent films and coatings or which are precursors for these
  • the invention provides a compound of General Formula 1
  • R and R 1 are each independently selected from hydrogen, an optionally complex metal ion M n+ /n and an optionally substituted linear or branched group selected from C 1 40 alkyl, C 2 40 -alkenyl, C 2 40 -alkynyl group, an aryl and C 1 40 -alkylaryl group, V is an optionally substituted linear or branched group selected from C 1 40 -alkyl, C 2 40 -alkenyl, C 2 40 -alkynyl group, an aryl and C 1 40 -alkylaryl group, and W is (CH 2 ) S
  • n is an integer from 1 to 8 and s is an integer from 0 to 10
  • x, y, c and d are integers wherein x and y are independently 1 or more and c and d are independently 0 or more provided that at least one of c and d is 1 or more and the ratio of x y+c+d, is from 0 001 to 100 and the ratio d+c x+y is from 0 001 to 100, with the proviso that where C or D is C 1 6 S ⁇ 0 3 / 2 , both c and d are 1 or more and C and D are different, the free valences of the silicate oxygen atoms are saturated by one or more of silicon atoms of other groups of Formula 1 , hydrogen, a linear or branched C 1 12 -alkyl group, end groups R 3 3 M 1 O 1/2 , cross-linking bridge members R 3 q M 1 (OR 2 ) rn O k / 2 AI(OR 2 ) 3 p
  • integers x, y, c and d are such that the ratio of x y+c+d is from 0 01 to 100 and may be from 0 02 to 50
  • the ratio d+c x+y is from 0 01 to 100 and may be from 0 02 to 50
  • Compounds of Formula 1 may comprise X, Y and C, X, Y and D, or X, Y, C and D Where the compound comprises X, Y and C and D is not present, V is selected from an optionally substituted linear or branched group selected from C 7 40 , preferably C 7 22 -alkyl, C 2 40 , preferably C 2 22 -alkenyl, C 2 40 , preferably C 2 22 -alkynyl group, an aryl and C 1 40 , preferably C 1 22 -alkylaryl group
  • One advantage of compounds of Formula 1 is that the functional group or groups can be selected to have either a high or low value according to the application
  • Compounds of Formula 1 are advantageous in a number of applications including as catalysts, catalyst immobilisation supports, organic compound scavengers, solid phase purification and extraction material, bio-molecule immobilisation supports, cation and anion exchanger materials, anti-microbial agents and chromatography materials
  • Other advantages include high thermal stability, fixed and rigid structures, good stability to a wide range of chemical conditions, insolubility in organic solvents, high resistance to ageing, easily purified and high reusability
  • the processes for the preparation of compounds of Formula 1 are very flexible, enabling porosity to be tailored from micro to macro porous, the loading of the phosphonic acid and sulfonic acid as well as the other substituents in the fragments V and W to be varied as needed for example to provide high loading of functional groups if required and a wide range of metal derivatives to be made with the added advantage of a high metal incorporation
  • compounds of Formula 1 may advantageously provide effective ion exchange, particularly more effective cation exchange as compared to sulfonate alone Strong metal to phosphonate binding may also advantageously accrue thus reducing or avoiding leaching on operation
  • the acid strength may be tailored according to the application from very strong for the sulfonic acid to around pH 6 for the second acidic proton of the phosphonic acid group
  • a simple base such as sodium hydroxide
  • organopolysiloxanes containing sulfonic acids described in US 4,552,700 require the presence of cross-linking agents containing Si, Ti or Al to provide the desired stability Unlike these systems, compounds of Formula 1 do not require these cross-linking agents to possess the desired physical an ⁇ chemical properties
  • R 2 and/or R 3 may independently be linear or branched and/or may be substituted with one or more substituents but preferably contain only hydrogen and carbon atoms If a substituent is present, it may be selected from nitro, chloro, fluoro bromo, nit ⁇ le, hydroxyl, carboxylic acid carboxylic esters, sulfides, sulfoxides, sulfones, C 1 6 -alkoxy, a C 1 40 -alkyl or aryl di substituted phosphine, amino, amino C 1 4 o-alkyl or amino di (C-, 40 -alkyl) or C 1 40 -alkyl phosphinic or phosphonic group
  • the organic group R 2 and R 3 may, independently be linear or branched and/or may be substituted with one or more substituents but preferably contain only hydrogen and carbon atoms If a substituent is present, it may be selected from nitro, chloro, fluoro bromo, n
  • the optionally substituted linear or branched group selected from C 1 40 -alkyl, C 2 40 - alkenyl, C 2 40 -alkynyl group, an aryl and C 1 40 -alkylaryl group, R 2 and/or R 3 are independently selected from linear or branched C 1 22 and desirably C 1 12 -alkyl, C 2 22 - and desirably C 2 12 - alkenyl, aryl and a C 1 22 -alkylaryl group and it is especially preferred that these groups are independently selected from a linear or branched C 1 8 -alkyl C 2 8 -alkenyl, aryl and a C 1 8 - alkylaryl group
  • R 2 and R 3 are independently a C 1 6 — alkyl group for example methyl or ethyl, or a phenyl group
  • q is from 0 to 2
  • k is from 1 to 3
  • alkyl groups include methyl, ethyl, isopropyl, n-propyl, butyl, terf-butyl, n-hexyl n-decyl, n-dodecyl, cyclohexyl octyl /so-octy), hexadecyl, octadecyl, /so-octadecyl and docosyl
  • suitable alkenyl groups include ethenyl, 2-propenyl, cyclohexenyl, octenyl, /so-octenyl, hexadecenyl, octadecenyl, /so-octadecenyl and docosenyl
  • C 1 6 -alkoxy refers to a straight or branched hydrocarbon chain having from one to six carbon atoms and attached to an oxygen atom Examples include methoxy, ethoxy, propoxy, tert- butoxy and n-butoxy
  • aryl refers to a five or six membered cyclic, 8-10 membered bicyclic or 10-13 membered tricyclic group with aromatic character and includes systems which contain one or more heteroatoms, for example, N, O or S
  • suitable aryl groups include phenyl, pyridinyl and furanyl
  • alkylaryl the immediately preceding carbon atom range refers to the alkyl substituent only and does not include any aryl carbon atoms
  • suitable alkaryl groups include benzyl, phenylethyl and pyridylmethyl
  • R and R 1 are each independently selected from hydrogen and an optionally substituted linear or branched group selected from C ⁇ o-alkyl, C 2 4 o-alkenyl, C 2-40 -alkynyl group, an aryl and C 1-40 -alkylaryl group, and more preferably selected from hydrogen, C 1-12 -alkyl, C 2-12 - alkenyl, C 2 12 -alkynyl, aryl and C 1-8 -alkylaryl
  • V is selected from C 1-12 -alkyl, C 2-12 - alkenyl, C 2 12 -alkynyl, and aryl
  • W is (CH 2 ) S Z where Z is selected from an optionally substituted sulfonic acid group, a M ⁇ 7n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkylamine
  • R and R 1 are each independently selected from hydrogen, C 1-8 preferably C 1 4 -alkyl, phenyl or C 1 8 -alkylaryl and V is vinyl or C L8 , preferably C 1 . 4 -alkyl, phenyl or Ci 8 -alkylary! and W is (CH 2 ) 2 Z where Z is a sulfonic acid group or a M n+ /n sulfonate group are especially preferred Among the most useful precursor compounds of Formula 1 are those in which R and R 1 are each independently hydrogen, methyl, ethyl or phenyl and V if present is methyl or vinyl and W is (CH 2 ) 2 Z where Z is a sulfonic acid group
  • R and R 1 may be C 1-40 -and preferably C 1-22 alkyl, C 2-4 O- and preferably C 2 . 22 -alkenyl, C 2 . 40 and preferably C 1 22 -alkynyl, aryl, C 1-40 and preferably C 1-22 - alkylaryl or a metal ion derived from a lanthanide, actinide, main group or transition metal
  • the metal is preferably selected from sodium potassium, calcium, magnesium, cobalt, iron, nickel, cerium, vanadium, chromium, titanium, lanthanum, silver, mercury, gold, manganese, platinum, palladium and rhodium
  • V if present is selected from C 1 12 -alkyl, vinyl, C 2 12 -alkenyl, C 2 i 2 -alkynyl, aryl and C 1 8
  • M n+ ions are derived from lanthanide, actinide, main group or transition metals and more preferred M m ions are derived from lanthanide, main group or transition metals
  • suitable metal ions include sodium potassium, calcium, magnesium, cobalt, iron, nickel, cerium, vanadium, chromium, titanium, lanthanum, silver, mercury, gold manganese, platinum, palladium and rhodium
  • a chiral compound of Formula 1 can be used for applications such as asymmetric synthesis and chiral separations, and in these cases it is preferred that one of R and R 1 is hydrogen or M n+ /n and that the other is an optionally substituted Ci 2 4 0 -and preferably C 12 22 -alkyl, C 12 4 ⁇ r and preferably C 12 22 -alkenyl C 12 4 0- and preferably C 12 2 2-alkynyl, C 12 40 - and preferably C 12 22 -alkylaryl or aryl and V, if present is an optionally substituted linear or branched group selected from C 1 40 -alkyl, C 2 4 o-alkenyl, C 2 40 -alkynyl group, an aryl and C 1 40 -alkylaryl group and W, if present, is (CH 2 ) S Z where Z is selected from a substituted sulfonic acid group, a M n+ /n sulfonate group,
  • the ratio of end group, cross linker or polymer chains to x+y+c+d varies from 0 to 99 1 and more preferably 0 to 50 1
  • cross linkers or polymer chains are derived from orthosilicates, titanium alkoxides, aluminium trialkoxides and alkyl alkoxy silanes
  • end groups are trialkylalkoxysilane
  • cross linkers include tetraethyl orthosilicate, aluminium t ⁇ ethoxide, aluminium tributoxide and titanium isopropoxide and for polymer chains alkyl alkoxy silanes
  • the end group or cross linking bridge or polymer chain member is preferably (R 3 ) 3 S ⁇ Oi /2 or S1O 4 / 2 or R 3 S ⁇ O 3/2 or (R 3 ) 2 S ⁇ 0 2 / 2 or T1O4/2 or R 3 T ⁇ O 3/2 or (R 3 ) 2 T ⁇ O 2/2 or AIO 372 or R 3 AIO 2/2
  • R 3 is preferably C 1 4 -alkyl or aryl, most preferably methyl, ethyl or phenyl
  • the ratio of x y is from 1 100 to 100 1 more preferably from 1 50 to 50 1 and desirably 1 20 to 20 1 It is preferred that the ratio of c+d x+y is from 1 100 to 100 1 and more preferably from 1 50 to 50 1 and desirably 1 20 to 20 1 Components X and Y together are desirably present at a level of at least 1 % of the compound of Formula 1
  • the metal salts of Formula 1 are also useful as cation and anion exchangers and suitably either or both of R and R 1 are M n 7n for example, sodium potassium and iron and V is vinyl or Ci 8 -alkyl and W is a M n+ /n sulfonate group, for example (CH 2 ) 2 SO 3
  • Compounds of Formula 1 may be prepared by a two-step process involves the formation of a compound of Formula 1 where R and R 1 are hydrogen and V is vinyl and D is not present It is known that free radical reactions involving alkenes may not proceed in high yield or selectivity as, depending on the particular starting materials unwanted dimers and higher tellomers may undesirably be produced for example as disclosed in Org Reactions, VoI 13, page 218 - 222 and the references provided therein However there is a lack of simple and effective synthetic methodology for the preparation of functionalised organic or inorganic polymers or materials where there are two reactive groups together in one molecule Cross- linking may produce stable solid polymer materials that otherwise would not have the required chemical and physical properties to be utilised
  • the present inventors have found that the hitherto unwanted dimerisation and tellomerisation, in the radical addition to olefins, provides a means to prepare stable functionalised solid materials
  • the invention further provides a process for the preparation of a compound of Formula 1 comprising contacting a vinyl trialkoxysilane with a phosphorous acid under free-radical addition reaction conditions and in the presence of a free-radical initiator to produce a compound of Formula 1
  • the ratio of X, Y and C, where V is vinyl may be tailored by varying the ratios of starting materials and reaction parameters such as temperature and stirring rate
  • the reaction proceeds via a free radical addition of phosphorous acid to vinyl trialkoxy silane in the presence of a free radical initiator Increasing the ratio of phosphorous acid to the vinyl trialkoxy silane reduces the relative amount of C, in which V is vinyl, in the product
  • a wide range of free radical initiators can be used for this reaction and preferred are the peroxides and in particular the alkyl peroxides Addition of a very small amount of the initiator every few minutes improves the overall yield Reaction temperatures between 6O 0 C and 17O 0 C can be used, though a reaction temperature of between 100
  • This vinyl containing material can undergo free radical addition reactions with various generated radicals (Z), such as sulfur, oxosulfur and phosphorous containing groups, to give the (CH 2 ) 2 Z fragment in D
  • Z generated radicals
  • R and R 1 are hydrogen and where V is vinyl and W is (CH 2 ) 2 SO 3 H
  • V and W depend on the initial concentration of the vinyl group, the concentration of sodium or ammonium sulfite and the reaction time
  • a further process for the preparation of compounds of Formula 1 involves first the preparation of the fragments [O3/2SiCH(CH 2 PO(OR)(OR 1 ))CH 2 CH 2 SiC>3/ 2 ] x and [O 3/2 S ⁇ CH 2 CH 2 PO(OR)(OR 1 )] y following the procedure described in WO02/055587 This mixture is then suitably treated with the one or more appropriately substituted silyl groups to produce via sol-gel technology compounds of Formula 1 Typical substituted silyl groups include VSi(OR) 3 and WSi(OR) 3 where V and W are as described above
  • cross-linking bridge or polymer chain members such as (R 3 ) 3 S ⁇ 0 1/2 or SiO 472 or R 3 S ⁇ 0 3/2 or (R 3 ) 2 S ⁇ O 2/2 or TiO 472 or R 3 TiO 372 or (R 3 ) 2 T ⁇ 0 2/2 or AIO 372 or R 3 AIO 272 , where R 3 is as defined above but is preferably methyl or ethyl or phenyl, or other oxo metals where the metal is zirconium, boron, magnesium, iron, nickel or one of the lanthanides may be added in a desired ratios, suitably at the sol gel stage, to produce compounds of Formula 1
  • Suitable precursors include orthosilicates, dialkoxy dialkylsilanes, alkoxy trialkylsilanes, titanium alkoxides and aluminium trialkoxides, for example tetraethyl orthosilicate, sodium silicate, dimethoxy dimethyl
  • Templates to aid the preparation of pores with particular sizes and distributions in compounds of Formula 1 can be added at this stage On preparation of the solid organopolysiloxane phosphonate esters of Formula 1 these templates can be washed out
  • organopolysiloxane phosphonate esters glasses of Formula 1 are broken up and ground to very fine particles prior to hydrolysis if glass is formed Known crushing methods are used
  • Compounds of Formula 1 can also be prepared by treating a material such as silica or aluminium oxide with (R 2 O) 3 S ⁇ CH(CH 2 PO(OR)(OR 1 ))CH 2 CH 2 S ⁇ (OR 2 ) 3 ,
  • organopolysiloxane phosphonic acids of Formula 1 where R and R 1 are hydrogen and V and W in C and D are as described above are prepared by direct hydrolysis, suitably utilising the procedure of G H Barnes and M P David, J Org Chem , 25, 1191 , (1960), from the corresponding organopolysiloxane phosphonate esters of Formula 1 Suitably, a five to tenfold excess by volume or weight of hydrochloric acid, preferably from 2 molar to concentrated, to the organopolysiloxane phosphonate ester is used and the mixture is stirred under reflux for between 1-24 hours After cooling the compounds of Formula 1 where R and R 1 are hydrogen are filtered off and washed with de-ionised water till the washings are pH 7 The solids are washed with ethanol and then ether and dried at between 20-100°C under reduced pressure 0 001-5mm of Hg
  • DSC Differential Scanning Calo ⁇ metry
  • the feed material may be a continuous stream for example a continuous process reaction feedstock, or may be in the form of a batch of material for discrete treatment
  • the feed material for example a waste water or waste process stream, may be treated to selectively remove a components of the feed
  • the removed component may be an undesirable material in the feed and the process acts to provide a desired composition for the feed material which has been depleted in the selectively removed component after contact with compounds of Formula 1
  • This process may be used for example in removing unwanted species from a feed material in a pharmaceutical manufacturing or formulation process to improve the purity level of the pharmaceutical product as regards the removed material, for example metal species
  • the process may be employed to remove desired species from a feed material for subsequent processing or analysis, for example a biological molecule such as an enzyme, peptide, protein and nucleic acid may be removed from a feed material to enable further processing or analysis of the removed components
  • a biological molecule such as an enzyme, peptide, protein and nucleic acid
  • the invention also provides an antimicrobial composition
  • an antimicrobial composition comprising a compound of Formula 1 and a carrier
  • Substituted ester derivatives are known lubricity additives for diesel fuel and are described in WO94/17160 These fuel additives are prepared via treatment of long chain fatty acids with a mono, d ⁇ , tri or poly alcohol in the presence of an acid catalyst
  • Treatment of a fatty acid with ethylene glycol and compounds of Formula 1 , particularly where R and R 1 are hydrogen V is methyl, vinyl or phenyl and W is (CH 2 ) 2 SO 3 H gave a colourless mixture of the d ⁇ -ester of ethylene glycol and the monoester alcohol
  • the presence of the former was evident from a peak at ⁇ H 4 22 due to the four methylene protons (OCH 2 CH 2 O) and the latter from a peak at ⁇ H 3 6 due to two methylene protons (OCH 2 CH 2 OH)
  • R and R 1 are hydrogen or R is hydrogen and R 1 is a C 1 40 - and preferably C 1 22 -alkyl, C 2 40 - and preferably C 2 22 -alkenyl, C 2 40 - and preferably C 2 22 - alkynyl, aryl or C 1 22 - and preferably C 1 8 -alkylaryl fragment and where C and D are as described above, readily catalyse the condensation between aldehydes and aldehydes, aldehydes and ketones and ketones with ketones, reactions known as the Aldol condensation and the Claisen-Schmidt reaction Of particular importance are compounds of Formula 1 where R and R 1 are hydrogen V is methyl, vinyl or phenyl and W is (CH 2 ) 2 SO 3 H Standard conditions were used to conduct these reactions For example heating under a Dean and Stark apparatus a 1 1 molar equivalent mixture of benzaldehyde and acetophenone in benzene or tolu
  • Acids are widely used to catalyse a wide range of rearrangements and fragmentations Likewise compounds of Formula 1 , particularly where R and R 1 are hydrogen V is methyl, vinyl or phenyl and W is (CH 2 ) 2 SO 3 H, readily catalyse a wide range of such reactions For example heating 2,3-d ⁇ methyl butan-2,3-d ⁇ ol at between 130-180 0 C without solvent in the presence of the acid catalysts from Examples 3, 4 or 5 gave 3,3-d ⁇ methy! butan-2-one in high yield The reaction can also be conducted in a variety of solvents, well known to the practitioners of organic chemistry The catalyst can be filtered off and reused without any apparent reduction in activity
  • the monovalent to octavalent optionally complex metal ion salts of Formula 1 are suitably prepared by first reacting the corresponding derivatives of Formula 1 with dilute base to a pH of approximately 8-9 The white solid is then filtered off and washed well with water and then with ethanol The salt is then dried under reduced pressure A solution containing the desired metal ion and/or complex is then suitably added to a suspension of the salt in a solvent and the metal derivatives of Formula 1 are subsequently filtered off A wide range of bases and solvents, may be used in this reaction with sodium or potassium hydroxide and water respectively preferred.
  • the monovalent to octavalent optionally complex metal ion salts of Formula 1 can also be prepared in a range of non-aqueous solvents and by the use of appropriate bases and metal salts In this manner a range of metal salts for example lanthanides, actinides, main group and transition metals of Formula 1 were prepared Thus an important application of compounds of Formula 2 is their use as solid immobilisation supports for metal catalysts
  • Metal salt/complexes of Formula 1 can catalyse a wide range of reactions well known to practitioners of organic and inorganic chemistry Examples include but not limited to oxidations, reductions, alkylations, polymerisations, hydroformylations, arylations, acylations, isomerisations, alkylations, carboxylations, carbonylations, esterifications, trans- este ⁇ fications and rearrangements
  • organopolysiloxane compounds of Formula 1 have many advantages for example they provide a support with very high thermal stability, good stability to a wide range of chemical conditions, a designable structure to facilitate selective reactions, and high loading of the active metal functional group or groups
  • the hydrophobic to hydrophilic nature of these compounds of Formula 1 can be easily varied through the incorporation of alkyl, alkenyl or aryl groups in V
  • these catalysts can be filtered off and reused
  • an important application of the metal derivatives of Formula 1 is their use as heterogeneous catalysts
  • the vanadyl metals salts of compounds of Formula 1 can be used to epoxidise a wide range of olefins
  • a wide range of olefins For example treatment of cyclohex-2-en-1-ol with terf-butyl hydrogen peroxide in an organic solvent gave the corresponding syn epoxide in greater than 80% yield and 99% selectivity
  • a range of organic solvents, well known to practitioners of synthetic chemistry, can be used in this reaction
  • the catalyst can be simply filtered off and reused without any apparent reduction in activity
  • Cerium (IV) salts of compounds of Formula 1 can be used to oxidise a range of organic compounds
  • alcohols depending on their structure, can be oxidised to either ketones or carboxylic acids
  • Benzylic alcohols in the presence of cerium salts of Formula 1 and sodium bromate, as the re-oxidant, in an aqueous organic solvent mixture gave the corresponding benzoic acids in very high yield
  • 1-phenyl ethanol was oxidised to the acetophenone in 90% yield
  • a range of organic solvents well known to practitioners of synthetic chemistry can be used in this reaction
  • the catalyst can be simply filtered off and reused without any apparent reduction in activity
  • Cerium (IV) and chromium (III) salts of compounds of Formula 1 can be used to selectivity oxidise sulfides to sulfoxides
  • the catalyst can be simply filtered off and reused without any apparent reduction in activity
  • Cobalt salts of compounds of Formula 1 can be used for allylic oxidation
  • treatment of the steroid pregnenolone acetate with a cobalt salt of Formula 1 with an alkyl hydrogen peroxide in solvents such as acetonit ⁇ le and benzene gave the corresponding 5- ene-7-one derivative in 70% yield
  • the catalyst can be simply filtered off and reused without any apparent reduction in activity
  • another object of the invention is the use of the organopolysiloxanes that carry phosphonate and other substituents such as alkyl, alkenyl, sulfonic, alkylsulfur and alkyl amino groups as cation and anion exchangers
  • phosphonate and other substituents such as alkyl, alkenyl, sulfonic, alkylsulfur and alkyl amino groups
  • the new ion exchangers described herein can also be characterized with the aid of elementary analyses and their decomposition point exceeds 400 0 C under protective gas atmosphere The latter is evident from DSC analysis where no thermal events are seen below 400°C
  • the mono, di and t ⁇ -anion phosphonic sulfonic derivatives of Formula 1 act as very effective cation exchangers for a wide range of metals of known oxidations state These include the lanthamdes, actinides, main group and transition metals
  • the tri-anion phosphonic sulfonic derivatives of Formula 1 are particularly effective for the removal of metal ions due to the combination of these functional groups due to enhanced speed of action
  • the mono, di and t ⁇ -anion derivatives of Formula 1 are prepared by treatment with dilute base
  • bases and solvents well known to those skilled in the art of chemistry, can be used such as aqueous metal hydroxides, alcoholic metal hydroxides, metal alkoxides and metal hydrides
  • Aqueous sodium or potassium hydroxides are the preferred bases for aqueous reactions
  • Fast and very effective cation exchange occurs following treatment of these derivatives with a wide variety of metal salts dissolved in various solvents
  • Numerous different analytical techniques well known to those skilled in the art of chemistry, can be used to determine the extent of cation exchange
  • Compounds of Formula 1 can also be used to remove excess reagents and side products from organic reactions used in the chemical and pharmaceutical industries
  • Compounds prepared in Examples 1-8, 10-14 and 23-24 can readily remove all types of basic organic compounds such as amines, hydrazines and heteroaromatic amines
  • the mono, di and tri salts of Formula 1 can removed reactive acid chlorides, such as acetyl chloride, and other reactive organo halide containing reagents from reaction mixtures
  • Compounds prepared in Examples 38-40 can remove metal ions and complexes, Lewis acid reagents and catalysts such as aluminium chloride, boron trifluo ⁇ de and tin halides, inorganic and organic acids and acylating reagents
  • compounds of Formula 1 can work in all solvents and are not limited in their application to reaction temperatures below 8O 0 C and do not suffer from or require swelling
  • Compounds of Formula 1 can also be used to remove precious metals from various different solutions
  • treatment of a palladium acetate solution in dichloromethane with the product from Example 15 resulted in the complete removal of the palladium ions from solution
  • palladium chloride the product from Example 16 is equally effective
  • Compounds of Formula 1 can also be used for the separation or removal of gases, including the removal of malodorous volatile organic compounds
  • Compounds of Formula 1 can be used both to immobilise biological molecules such as enzymes, polypeptides, proteins and nucleic acids as well as for their separation and purification
  • nucleic acids immobilised on compounds of Formula 1 can be used for conducting high volume nucleic acid hybridization assays
  • Compounds of Formula 1 can be used as anti-microbial agents and can be applied as thin films onto a variety of surfaces
  • Compounds of Formula 1 can be used as materials for solid phase extraction where a desired product is purified through selective retention on the functionalised materials whilst the impurities are removed and then it is subsequently released
  • compounds of Formula 1 particularly where R and R 1 are hydrogen and W is (CH 2 ⁇ SO 3 H can remove wanted amines from reaction mixtures whilst washing out the side products The desired amines are then released from the acidic medium using methanolic ammonia
  • Compounds of Formula 1 can also be used for solid phase synthesis through first attachment of the starting material to the carbonyl group, a number of chemical reactions can then be conducted and in each step purification is facile through simple filtration At the end of the sequence the desired material is released from the solid phase .
  • Compounds of Formula 1 can be used as a chromatography medium to separate desired products or to analyse mixtures
  • compounds of Formula 1 can be used as materials for gel filtration and high speed size-exclusion chromatography as well as for high pressure liquid chromatography for the purification and identification of organic and biological compounds
  • the materials of Formula 1 can be used in the separation of amines, including optically active amines
  • Compounds of Formula 1 can also be used for chiral separations whereby desired enantiomers can be separated from a reaction mixture
  • compounds of Formula 1 can be used as hydrophilicity modifiers, flameproofing agents, antistatic agents, biomedical devices, water repellent films and coatings
  • Example 23 Hydrochloric acid (5M, 70 ml) was added to a well ground up sample of diester from Example 17 (8 1 g) and the mixture was stirred under reflux for 12 h The white resin was filtered off and washed very well with water and then ethanol and finally with ether to give the di acid (6 9 g) - Catalyst O
  • 5M 5M, 70 ml
  • Example 7 The product from Example 7 (8 g) was suspended in de-ionised water (80 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 5 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The di sodium salt (8 4 g) of Example 7 was then dried at 6O 0 C at 0 1 mm of Hg for 6h
  • Example 5 The product from Example 5 (5 g) was suspended in de-ionised water (50 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 2 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The tri sodium salt (4 4 g) of Example 5 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 6 The product from Example 6 (10 g) was suspended in de-ionised water (100 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 5 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The di sodium salt (10 4 g) of Example 6 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 39 An aqueous solution of cobalt nitrate hexahydrate (2 91 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the purple solid was filtered off and washed well with de- ionised water and then with ethanol The cobalt(li) salt (2 4 g) of Example 39 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 39 An aqueous solution of cerium ammonium nitrate (2 74 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the yellow solid was filtered off and washed well with de- ionised water and then with ethanol The cer ⁇ um(IV) salt (2 3 g) of Example 39 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 39 After stirring for 2 h the solid was filtered off and washed well with de-ionised water and then with ethanol The vanadyl(ll) salt (2 2 g) of Example 39 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 39 An aqueous solution of chromium nitrate nonahydrate (2 7 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the solid was filtered off and washed well with de- ionised water and then with ethanol The chrom ⁇ um(lll) salt (2 4 g) of Example 39 was then dried at 6O 0 C at 0 1 mm of Hg for 6 h
  • Example 40 After stirring for 2 h the white solid was filtered off and washed well with ether
  • Example 47 The z ⁇ nc(ll) salt (2 2 g) of Example 40 was then dried at 60 0 C at 0 1 mm of Hg for 5 h.
  • Example 48 A solution of ferric chloride (1 26 g) in ether (100 ml) was added to the product (2 0 g) of Example 40 After stirring for 2 h the solid was filtered off and washed well with ether The fer ⁇ c(lll) salt (2 3 g) of Example 40 was then dried at 60 0 C at 0 1 mm of Hg for 5 h Example 48
  • Example 49 A solution of aluminium chloride (1 33 g) in ether (100 ml) was added to the product (2 0 g) of Example 39 After stirring for 2 h the solid was filtered off and washed well with ether The alum ⁇ n ⁇ um(lll) salt (2 3 g) of Example 39 was then dried at 6O 0 C at 0 1 mm of Hg for 5 h Example 49
  • Example 15 The product from Example 15 (1 0 g) was added to an orange solution of palladium acetate (0 02 g) in THF (50 ml) The mixture was stirred for 1 h and then filtered to give a colourless solution that on analysis contained less than 0 05ppm palladium Example 56
  • Example 5 The product from Example 5 (2 0 g) was added to a solution containing pyridine (4 mmol) in ether (25 ml) The mixture was stirred for 1 h at room temperature and then filtered The solid was washed with ether (25 ml) and the combined organic fractions were evaporated There was no trace of any pyridine In a similar fashion benzylamine (4 mmol) and substituted benzylammes (4 mmol) were removed from a variety of solvents (25 ml) such as hydrocarbons, aromatics, ethers and chlorinated solvents Following an identical procedure, the product from Example 2 was equally effective in removing a wide range of amines from a variety of solvents Example 57
  • Example 39 The product from Example 39 (0 1 g) was added to an aqueous solution containing 100 ppm
  • Example 40 left a Co(II) concentration of 0 04ppm
  • Example 39 The product from Example 39 (0 1 g) was added to an aqueous solution containing 100 ppm
  • Example 23 A mixture containing the product from Example 23 (3 0 g) and sodium hydroxide (1 M, 30 ml) in water (20 ml) was stirred at room temperature for 1 h The mixture was filtered and the solid was washed with water (400 ml) and with methanol and then dried to give the di sodium salt of Example 23 (3 21 g)
  • Cerium catalyst - A mixture containing this di sodium phosphonate salt (3 21 g) and cerium ammonium nitrate (1 5 g) in, water (50 ml) was stirred for 3 h and then filtered The pale yellow solid was washed well with water and then with dry ether to give the cerium phosphonate catalyst Cobalt catalyst - A mixture containing this di sodium phosphonate salt
  • Example 59 (70 mg) in acetonit ⁇ le (25 ml) was added tert-butyl hydroperoxide (5M in decane, 4 8 ml) The reaction mixture was warmed to 50-60 0 C and stirred for 24 h On cooling the reaction mixture was poured onto water (25 ml) and extracted into ethyl acetate

Abstract

The invention relates to new compounds of Formula (1) XxYyCcDd (Formula 1 ) wherein X is [O3/2SiCH(CH2PO(OR)(OR1))CH2CH2SiO3/2], Y is [O3/2SiCH2CH2PO(OR)(OR1)], C is [O3/2SiV] and D is [O3/2SiW], R and R1 are each independently selected from hydrogen, an optionally complex metal ion Mn+/n and an optionally substituted linear or branched group selected from C1-40-alkyl, C2-40-alkenyl, C2-40-alkynyl group, an aryl and C1-4o-alkylaryl group, V is selected from an optionally substituted linear or branched group selected from C1-40-alkyl, C2-4o-alkenyl, C2-40-alkynyl group, an aryl and C1-40-alkylaryl group, and W is (CH2)SZ where Z is selected from a sulfonic acid group, a Mn+/n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkyl amine, phosphine and other phosphorous containing groups and an optionally substituted linear or branched group selected from C1-40-alkyl, C2-40-alkenyl, C2-40- alkynyl group, an aryl and C1-40-alkylaryl group X and Y are always present with at least one of C or D or both present The integers x, y, c and d are such that the ratio of x y+c+d, varies from 0 001 to 100 and d+c x+y varies from 0 001 to 100 The free valences of the silicate oxygen atoms are saturated by one or more of silicon atoms of other groups of Formula (1) , hydrogen, a linear or branched C1-12-alkyl group or by end groups, cross-linking bridge members or by polymer chains comprising known optionally substituted metal oxides The compounds are useful as catalysts for a wide variety of reactions, as cation and anion exchangers, as scavengers for unwanted organic and inorganic compounds in reaction mixtures, as solid phase purification material and enzyme, peptides, proteins or nucleic acids immobilisation supports.

Description

SUBSTITUTED ORGANOPOLYSILOXANES CONTAINING PHOSPHONIC GROUPS, METHODS FOR THE PRODUCTION AND USE THEREOF
The invention relates to new organopolysiloxanes containing phosphonic groups and salts of them and their use, for example as catalysts, cation and anion exchangers, organic and inorganic compound scavengers, solid phase purification or extraction materials, immobilisation materials for bio-molecules, anti-microbial agents, hydrophilicity modifiers, flameproofing agents, antistatic agents, biomedical devices, water repellent films and coatings, solid phase synthesis materials and chromatography materials The invention also relates to precursors of these new products and processes for their production
Catalysts are utilised in the chemical and biochemical industry to conduct a wide range of chemical transformations A range of homogenous and heterogeneous catalysts are used some of which require high temperatures to be effective and some produce considerable amount of bi-products and waste These unwanted products and waste have to be treated and destroyed The drive for more environmentally friendly processes - Green Chemistry - highlights the need for reusable, more effective and selective catalysts Examples of catalysts currently used extensively across manufacturing industries include mineral acids - sulphuric acid, hydrochloric acid, hydrogen fluoride, phosphoric acid - Lewis acids - aluminium trichloride, boron tπfluoride and zinc chloride - and oxidation reagents - permanganate, manganese dioxide and chromium (Vl) Catalysts, particularly solid phase catalysts, suitably have one or more of the following characteristics, good thermal stability, good chemical stability, flexibility to tailor the loading of functional groups to optimise yield and selectivity, they do not swell to a material extent, ease of regeneration and good catalyst life In some acid catalysed reactions it may be desirable to have suitable functional groups attached to an inert support that possess the right level of acidity to catalyse the desired reaction together with reducing or avoiding producing a range of side products and highly discoloured products For example, whilst both sulfuric acid and heterogeneous sulfonic acids are effective acid catalysts they also invariable produce a range of highly coloured unwanted side products that have to be removed
Optimum physical and chemical characteristics may be required for specific reactions for example providing optimum porosity, appropriate loading of the functional group or groups, having materials containing more than one functional group, adjusting the hydrophobic to hydrophilic ratio ease of making different metal derivatives and selective pH ranges An important class of heterogeneous acids are based on an organic, partly cross-linked polystyrene backbone with sulfonic acid groups attached to some of the phenyl rings However the physical and chemical properties of these polystyrene sulfonic acid resins may possess disadvantages, for example poor chemical stability and thermal stability, believed to be due to the organic polymeric backbone Additional problems for example swelling and shrinking in organic solvents as well as the production of highly coloured unwanted side products may also be encountered Generally, due to their poor thermal stability, these polystyrene sulfonic acid resins cannot be used for any length of time above 8O0C, thus limiting their general applicability
Other hybrid sulfonated systems for use as acid catalysts include materials where the surface of silica gel is covered with sulfonated cross-linked polystyrene, for example as disclosed in US4140653 and JP0117276 However drawbacks such as low surface area, large bead size, relatively low maximum operating temperature, difficult synthesis and very high cost may arise Sulfonated polysiloxanes have also been disclosed as acid catalysts as described in EP-A-58281 1 , DE 3226093, JP 06100695, JP 92-274801 , EP-A-548821 , EP- A-310843, EP-A-827947, EP-A-765897, EP-A-765851 , EP-A-693470 and EP -A-816323 However the preparation of sulfonated polysiloxanes may be complicated and expensive due to the cost of a typical starting material for the preparation, tπalkoxysilyl propyl mercaptan, the poor conversion of the mercapto group to the sulfonic acid and the reported splitting of the Si-C bond
A range of metals and catalysts have been embedded within or adsorbed on to the surface of silica, and other materials These systems may suffer the drawback of loss of the active functional groups due to their often very weak attachment to the silica A need remains for organo-silica materials which whilst retaining the appropriate function have functional groups that are strongly attached to the support and which bind strongly to a range of metals and catalysts and do not catalyse other reactions to an undesirable extent which may lead to impure and highly coloured products and lower yield and selectivity
As a consequence of stricter environmental regulations there is a growing requirement for more effective systems for the removal and recovery of cations and anions from many sources including a wide spectrum of contaminated solvents and aqueous based wastes and from contaminated waters For example the electronics industry has a particular need for ultra pure water with very low levels of both cations and anions Other industries such as the nuclear industry and the electroplating industry generate substantial quantities of water- based effluent that are heavily contaminated with undesirable metal ions Polymers having an organic, partly cross-linked polystyrene backbone with sulfonate groups attached to some of the phenyl rings are known for use as cation exchangers for removing metal ions from solution The physical and chemical stability and other properties of these materials for example due to the organic nature of the polymeric backbone, may adversely affect their use in cation exchange applications Organophosphonic acid cation exchangers have also been reported in US 5,281 ,631 and US 5,449,462 The feedstock in the manufacture of these materials may be expensive and they have limited applicability due to their physical and chemical properties
Inorganic polymer systems such as silica, aluminium oxide and titanium oxide have also been disclosed as functionalised materials Active functional groups or metals can be attached by a variety of means to these systems However a number of problems may be encountered where the functional groups are only physically adsorbed for example low functional group loading along with limitations in the range of solvents that can be used and removal of the functional groups on use or on standing This is believed to be due to the rather weak attachment between the functional group and the surface atoms on the support Building the functional group into the framework may provide a more robust material and may also permit higher functional group loadings However in this approach there is a significant lack of readily available starting materials as well as precursors for preparing such starting materials In addition there are limited synthetic methodologies for the preparation of suitable starting materials from available precursors A need exists to provide new synthetic methods as well as starting compounds in order to make such functionalised materials
Strong acidic cation exchangers based on sulfonic acid groups attached to an organopolysiloxane backbone have been described in US 4,552,700 and US 5,354,831 The disclosed materials have a general formula of (O3/2Sι — R1 — SO3 )XMX where R1 is an alkyl or cycloalkyl fragment, M is hydrogen or a mono to tetravalent metal ion and where the free valences of the oxygen atoms being saturated by silicon atoms of other groups of this formula and/or by cross-linking bridge members such as SιO4/2, R1SιO3/2 TιO4/2, AIO3/2 Whilst these materials may act as cation exchangers, sulfonic acid groups may be limited in their effectiveness to complex with a range of metals and in comparison to other functional groups In addition, as the sulfonate group is a mono anion, more of such groups are needed to bind to di and multivalent metal ions compared to other functional groups These materials are also expensive to prepare WO02/055587 discloses organopolysiloxanes containing phosphonic groups which are suitable for the removal of metal ions
Functionalised solid materials are used in solution phase organic synthesis to aid rapid purification and workup These materials, also known as scavengers, may remove excess reagents and side products Typically, a scavenger is added to a solution to quench and selectively react with excess or unreacted reagents and reaction side products Substituted polystyrene derivatives are known for use as scavengers but have a number of limitations such as lack of thermal stability, swelling and shrinking in organic solvents and a limited range of functional groups
Palladium mediated reactions enable the organic chemist to conduct a wide range of reactions used in the manufacture of products for a number of industries Typical reactions include Suzuki, Heck, oxidations and reductions In the production of active pharmaceutical agents (APIs), it is often found that the metal complexes to the desired API and a metal content in the range of 600-1000 ppm is not uncommon It is desirable to reduce the level of toxic metals, particularly palladium in APIs significantly Known methods including selective re-crystallisation, repositioning the palladium catalysed reaction to an earlier synthetic step and ion exchange leads to a slight but not generally sufficient lowering of metal content
The inventors have discovered a class of compounds which have a desirable combination of characteristics and make them suitable for use in a range of applications including acting as scavengers for inorganic and organic compounds, solid phase extraction material, bio- molecule immobilisation supports, ion exchanger materials, as anti-microbia! agents, as chromatography materials, as catalysts and catalyst supports, as hydπlicity modifiers, flameproofing agents, antistatic agents, biomedical devices and water repellent films and coatings or which are precursors for these
In a first aspect, the invention provides a compound of General Formula 1
XxYyCcDd (Formula 1 ) wherein X is [θ3/2SιCH(CH2PO(OR)(OR1))CH2CH2Sιθ3/2], Y is [03/2SiCH2CH2PO(OR)(OR1)], C is [O3Z2SiV] and D is [O3/2SιW], R and R1 are each independently selected from hydrogen, an optionally complex metal ion Mn+/n and an optionally substituted linear or branched group selected from C1 40 alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, V is an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, and W is (CH2)SZ where Z is selected from a sulfonic acid group, a Mn+/n sulfonate group, an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40- alkylaryl group, sulfide, sulfoxide, sulfone, amine polyalkyl amine, phosphine and other phosphorous containing group,
n is an integer from 1 to 8 and s is an integer from 0 to 10, x, y, c and d are integers wherein x and y are independently 1 or more and c and d are independently 0 or more provided that at least one of c and d is 1 or more and the ratio of x y+c+d, is from 0 001 to 100 and the ratio d+c x+y is from 0 001 to 100, with the proviso that where C or D is C1 6Sι03/2, both c and d are 1 or more and C and D are different, the free valences of the silicate oxygen atoms are saturated by one or more of silicon atoms of other groups of Formula 1 , hydrogen, a linear or branched C1 12-alkyl group, end groups R3 3M1O1/2, cross-linking bridge members R3 qM1(OR2)rnOk/2 AI(OR2)3 pOp/2 or
R3AI(OR2)2 rOr/2, chains comprising (R3 eSιO,/2)g, where M1 is Si or Ti, R2 is a linear or branched C1 40-alkyl group an aryl or C1 40-alkylaryl group, and R3 is a linear or branched C1 40-alkyl group or an aryl or C1 40-alkylaryl group, k is an integer from 1 to 4 and q and m are integers from 0 to 2, such that m + k + q = 4, p is an integer from 1 to 3, and r is an integer from 1 to 2, and e is an integer from 2 to 3 and f is an integer from 1 to 2 such that e + f = 4 and g is an integer from 1 to 108, or an oxo metal bridging system comprising a metal selected from zirconium, boron, magnesium, iron, nickel and a lanthanide
Suitably the integers x, y, c and d are such that the ratio of x y+c+d is from 0 01 to 100 and may be from 0 02 to 50 Suitably the ratio d+c x+y is from 0 01 to 100 and may be from 0 02 to 50
Compounds of Formula 1 may comprise X, Y and C, X, Y and D, or X, Y, C and D Where the compound comprises X, Y and C and D is not present, V is selected from an optionally substituted linear or branched group selected from C7 40, preferably C7 22-alkyl, C2 40, preferably C2 22-alkenyl, C2 40, preferably C2 22-alkynyl group, an aryl and C1 40, preferably C1 22-alkylaryl group
One advantage of compounds of Formula 1 is that the functional group or groups can be selected to have either a high or low value according to the application Compounds of Formula 1 are advantageous in a number of applications including as catalysts, catalyst immobilisation supports, organic compound scavengers, solid phase purification and extraction material, bio-molecule immobilisation supports, cation and anion exchanger materials, anti-microbial agents and chromatography materials Other advantages include high thermal stability, fixed and rigid structures, good stability to a wide range of chemical conditions, insolubility in organic solvents, high resistance to ageing, easily purified and high reusability In addition the processes for the preparation of compounds of Formula 1 are very flexible, enabling porosity to be tailored from micro to macro porous, the loading of the phosphonic acid and sulfonic acid as well as the other substituents in the fragments V and W to be varied as needed for example to provide high loading of functional groups if required and a wide range of metal derivatives to be made with the added advantage of a high metal incorporation
Furthermore compounds of Formula 1 may advantageously provide effective ion exchange, particularly more effective cation exchange as compared to sulfonate alone Strong metal to phosphonate binding may also advantageously accrue thus reducing or avoiding leaching on operation The acid strength may be tailored according to the application from very strong for the sulfonic acid to around pH 6 for the second acidic proton of the phosphonic acid group Thus by simple adjustment of the acidity level through the relative amount of the sulfonic acid group present in the material along with the phosphonic acid and/or through partial neutralisation using a simple base, such as sodium hydroxide, a heterogeneous catalytic material with the desired acidity for particular chemical reactions can be produced providing optimum yield and selectivity and being chemically and thermally stable, especially as compared to known catalysts
Further advantages have been found for the removal of unwanted chemicals from reaction mixtures where the presence of additional functional groups increases the overall efficacy Materials and films for use as hydrophilicity modifiers, flameproofing agents, antistatic agents, biomedical devices and water repellent films and coatings can be easily made by varying the ratio of end groups, cross linker and polymer chains, for example R3 qM1(OR2)mOκ/2, to X, Y C and D
The organopolysiloxanes containing sulfonic acids described in US 4,552,700 require the presence of cross-linking agents containing Si, Ti or Al to provide the desired stability Unlike these systems, compounds of Formula 1 do not require these cross-linking agents to possess the desired physical anΦ chemical properties The bridging unit
3/2SιCH(CH2PO(OR)(OR1))CH2CH2SιC>3/2] in Formula 1 is believed to be necessary to provide the excellent stability of the compounds of the invention An additional advantage is that this bridging group is suitably prepared in the actual manufacture of the materials of General Formula 1 Thus the preparation does not produce waste and does not require any purification as regards this component In addition the presence of this bridging group enables a significantly higher functional group loading, for example 1 to 5 mmol/g to be produced compared to materials that require additional cross-linking agents to provide the necessary stability
The optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, R2 and/or R3 may independently be linear or branched and/or may be substituted with one or more substituents but preferably contain only hydrogen and carbon atoms If a substituent is present, it may be selected from nitro, chloro, fluoro bromo, nitπle, hydroxyl, carboxylic acid carboxylic esters, sulfides, sulfoxides, sulfones, C1 6-alkoxy, a C1 40-alkyl or aryl di substituted phosphine, amino, amino C1 4o-alkyl or amino di (C-, 40-alkyl) or C1 40-alkyl phosphinic or phosphonic group The organic group R2 and R3 may, independently be linear or branched as desired
Preferably, the optionally substituted linear or branched group selected from C1 40-alkyl, C2 40- alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, R2 and/or R3 are independently selected from linear or branched C1 22 and desirably C1 12-alkyl, C2 22- and desirably C2 12- alkenyl, aryl and a C1 22-alkylaryl group and it is especially preferred that these groups are independently selected from a linear or branched C1 8-alkyl C2 8-alkenyl, aryl and a C1 8- alkylaryl group
Suitably, R2 and R3 are independently a C1 6— alkyl group for example methyl or ethyl, or a phenyl group Preferably q is from 0 to 2, k is from 1 to 3 and m is 0 provided that m+k+q =4
Examples of suitable alkyl groups include methyl, ethyl, isopropyl, n-propyl, butyl, terf-butyl, n-hexyl n-decyl, n-dodecyl, cyclohexyl octyl /so-octy), hexadecyl, octadecyl, /so-octadecyl and docosyl Examples of suitable alkenyl groups include ethenyl, 2-propenyl, cyclohexenyl, octenyl, /so-octenyl, hexadecenyl, octadecenyl, /so-octadecenyl and docosenyl
C1 6-alkoxy refers to a straight or branched hydrocarbon chain having from one to six carbon atoms and attached to an oxygen atom Examples include methoxy, ethoxy, propoxy, tert- butoxy and n-butoxy
The term aryl refers to a five or six membered cyclic, 8-10 membered bicyclic or 10-13 membered tricyclic group with aromatic character and includes systems which contain one or more heteroatoms, for example, N, O or S Examples of suitable aryl groups include phenyl, pyridinyl and furanyl Where the term "alkylaryl" is employed herein, the immediately preceding carbon atom range refers to the alkyl substituent only and does not include any aryl carbon atoms Examples of suitable alkaryl groups include benzyl, phenylethyl and pyridylmethyl
In the compounds of Formula 1 , especially those which are catalyst precursors, it is preferred that R and R1 are each independently selected from hydrogen and an optionally substituted linear or branched group selected from C^o-alkyl, C2 4o-alkenyl, C2-40-alkynyl group, an aryl and C1-40-alkylaryl group, and more preferably selected from hydrogen, C1-12-alkyl, C2-12- alkenyl, C2 12-alkynyl, aryl and C1-8-alkylaryl Suitably, V is selected from C1-12-alkyl, C2-12- alkenyl, C2 12-alkynyl, and aryl Preferably W is (CH2)SZ where Z is selected from an optionally substituted sulfonic acid group, a Mπ7n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkylamine, phosphine and an organic group selected from C1-12-alkyl, C2-12- alkenyl, C2 i2-alkynyl, aryl and C1 8-alkylaryl Desirably, Z is selected from a sulfonic acid group, a Mn+/n sulfonate group, an amine and a polyalkylamine Desirably, s is an integer from 0 to 6 and preferably from 2 to 4
Compounds in which R and R1 are each independently selected from hydrogen, C1-8 preferably C1 4-alkyl, phenyl or C1 8-alkylaryl and V is vinyl or CL8, preferably C1.4-alkyl, phenyl or Ci 8-alkylary! and W is (CH2)2Z where Z is a sulfonic acid group or a Mn+/n sulfonate group are especially preferred Among the most useful precursor compounds of Formula 1 are those in which R and R1 are each independently hydrogen, methyl, ethyl or phenyl and V if present is methyl or vinyl and W is (CH2)2Z where Z is a sulfonic acid group
Compounds of Formula 1 in which either or both R and R1 are hydrogen and V if present is vinyl or C1 8 alkyl or phenyl and W is (CH2)2SO3H have been found to be useful for catalysing a wide range of reactions, particularly reactions which are conventionally acid catalysed such as though not limited to condensation reactions of aldehydes and ketones, ketalisation and acetalisation reactions, deketalisation and deacetalisation reactions, dehydration of olefins, a wide range of rearrangement and fragmentation reactions, isomeπsations, esteπfications and trans-esterification of carboxylate esters, acyclic and cyclic ether formation, glycolisation, protection of alcohols as tetrahydropyran derivatives, polymerisations and Friedel Craft alkylations and acylations
If only one of R and R1 is hydrogen, the other may be C1-40-and preferably C1-22 alkyl, C2-4O- and preferably C2.22-alkenyl, C2.40 and preferably C1 22-alkynyl, aryl, C1-40 and preferably C1-22- alkylaryl or a metal ion derived from a lanthanide, actinide, main group or transition metal In compounds of Formula 1 in which either or both of R and R1 are Mn+/n, the metal is preferably selected from sodium potassium, calcium, magnesium, cobalt, iron, nickel, cerium, vanadium, chromium, titanium, lanthanum, silver, mercury, gold, manganese, platinum, palladium and rhodium In this case, suitably, V if present is selected from C1 12-alkyl, vinyl, C2 12-alkenyl, C2 i2-alkynyl, aryl and C1 8-alkylaryl and W, if present, is a Mπ+/n sulfonate group, for example (CH2)2SO3 sulfonic acid, polyalkylamine or amine Such compounds of Formulae 1 provide particularly useful cation exchangers as well as solid immobilisation supports for metal catalysts and complexes and as heterogeneous catalysts for a wide range of reactions, for example oxidations, reductions, alkylations, polymerisations, hydroformylations, arylations, acylations, isomerisations, alkylations, carboxylations, carbonylations, esterifications, transesteπfications and rearrangements
In these compounds, if W is sulfonate Mn+/n and only one of R and R1 is Mn+/n, it is preferred that the other of R and R1 is hydrogen or a C1 12-alkyl, C2 12-alkenyl, C2 12-alkynyl, aryl or C1 8- alkylaryl Preferably the Mn+ ions are derived from lanthanide, actinide, main group or transition metals and more preferred Mm ions are derived from lanthanide, main group or transition metals Examples of suitable metal ions include sodium potassium, calcium, magnesium, cobalt, iron, nickel, cerium, vanadium, chromium, titanium, lanthanum, silver, mercury, gold manganese, platinum, palladium and rhodium
A chiral compound of Formula 1 can be used for applications such as asymmetric synthesis and chiral separations, and in these cases it is preferred that one of R and R1 is hydrogen or Mn+/n and that the other is an optionally substituted Ci240-and preferably C12 22-alkyl, C12 4<r and preferably C12 22 -alkenyl C12 40- and preferably C12 22-alkynyl, C12 40- and preferably C12 22-alkylaryl or aryl and V, if present is an optionally substituted linear or branched group selected from C1 40-alkyl, C2 4o-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group and W, if present, is (CH2)SZ where Z is selected from a substituted sulfonic acid group, a Mn+/n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkylamine, phosphine and an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 4o- alkynyl group, an aryl and C, 40-alkylaryl group and s is an integer from two to four Preferred Mπ+ are as described above
Where a cross linker is used, it is preferred that the ratio of end group, cross linker or polymer chains to x+y+c+d varies from 0 to 99 1 and more preferably 0 to 50 1
Particularly suitable cross linkers or polymer chains are derived from orthosilicates, titanium alkoxides, aluminium trialkoxides and alkyl alkoxy silanes Examples of end groups are trialkylalkoxysilane, cross linkers include tetraethyl orthosilicate, aluminium tπethoxide, aluminium tributoxide and titanium isopropoxide and for polymer chains alkyl alkoxy silanes The end group or cross linking bridge or polymer chain member is preferably (R3)3SιOi/2 or S1O4/2 or R3SιO3/2 or (R3)2Sι02/2 or T1O4/2 or R3TιO3/2 or (R3 )2TιO2/2 or AIO372 or R3AIO2/2 R3 is preferably C1 4-alkyl or aryl, most preferably methyl, ethyl or phenyl
It is particularly preferred that the ratio of x y is from 1 100 to 100 1 more preferably from 1 50 to 50 1 and desirably 1 20 to 20 1 It is preferred that the ratio of c+d x+y is from 1 100 to 100 1 and more preferably from 1 50 to 50 1 and desirably 1 20 to 20 1 Components X and Y together are desirably present at a level of at least 1 % of the compound of Formula 1
The metal salts of Formula 1 are also useful as cation and anion exchangers and suitably either or both of R and R1 are Mn7n for example, sodium potassium and iron and V is vinyl or Ci 8-alkyl and W is a Mn+/n sulfonate group, for example (CH2)2SO3
The preparation of compounds of General Formula 1 will now be discussed in greater detail
Compounds of Formula 1 may be prepared by a two-step process involves the formation of a compound of Formula 1 where R and R1 are hydrogen and V is vinyl and D is not present It is known that free radical reactions involving alkenes may not proceed in high yield or selectivity as, depending on the particular starting materials unwanted dimers and higher tellomers may undesirably be produced for example as disclosed in Org Reactions, VoI 13, page 218 - 222 and the references provided therein However there is a lack of simple and effective synthetic methodology for the preparation of functionalised organic or inorganic polymers or materials where there are two reactive groups together in one molecule Cross- linking may produce stable solid polymer materials that otherwise would not have the required chemical and physical properties to be utilised
The present inventors have found that the hitherto unwanted dimerisation and tellomerisation, in the radical addition to olefins, provides a means to prepare stable functionalised solid materials
The invention further provides a process for the preparation of a compound of Formula 1 comprising contacting a vinyl trialkoxysilane with a phosphorous acid under free-radical addition reaction conditions and in the presence of a free-radical initiator to produce a compound of Formula 1 The ratio of X, Y and C, where V is vinyl may be tailored by varying the ratios of starting materials and reaction parameters such as temperature and stirring rate The reaction proceeds via a free radical addition of phosphorous acid to vinyl trialkoxy silane in the presence of a free radical initiator Increasing the ratio of phosphorous acid to the vinyl trialkoxy silane reduces the relative amount of C, in which V is vinyl, in the product A wide range of free radical initiators can be used for this reaction and preferred are the peroxides and in particular the alkyl peroxides Addition of a very small amount of the initiator every few minutes improves the overall yield Reaction temperatures between 6O0C and 17O0C can be used, though a reaction temperature of between 1000C and 1400C is preferred Although a wide range of solvents, well known to those skilled in the art of organic chemistry, can be used it is preferred to conduct this reaction without solvent Overall reaction times of between 15 minutes to 48 hours have been used with 2 to 14 hours preferred
This vinyl containing material can undergo free radical addition reactions with various generated radicals (Z), such as sulfur, oxosulfur and phosphorous containing groups, to give the (CH2)2Z fragment in D Treatment of the vinyl product from the above first step with an aqueous solution of sodium or ammonium sulfite in the presence of a free radical initiator gives, on acidification compounds of Formula 1 where R and R1 are hydrogen and where V is vinyl and W is (CH2)2SO3H The relative proportions of V and W depend on the initial concentration of the vinyl group, the concentration of sodium or ammonium sulfite and the reaction time Thus it is possible to tailor the level of the sulfonic acid group in these materials
A further process for the preparation of compounds of Formula 1 involves first the preparation of the fragments [O3/2SiCH(CH2PO(OR)(OR1))CH2CH2SiC>3/2]x and [O3/2SιCH2CH2PO(OR)(OR1)]y following the procedure described in WO02/055587 This mixture is then suitably treated with the one or more appropriately substituted silyl groups to produce via sol-gel technology compounds of Formula 1 Typical substituted silyl groups include VSi(OR)3 and WSi(OR)3 where V and W are as described above
M A Brook in Silicon in Organic, Organometallic and Polymer Chemistry Chapter 10, page 318, John Wiley & Sons, lnc , 2000, G A Scherer in Sol-gel science the physics and chemistry of sol-gel processing, Boston Academic Press, 1990, and J D Wright in Sol-gel materials chemistry and applications, Amsterdam Gordon & Breach Science Publishers, 2001 and the references contained within describe sol-gel technology and the hydrolysis of silicon esters Acids and bases may be used to catalyse the hydrolysis of the silicon esters to produce the organopolysiloxane phosphonate esters of Formula 1 A range of solvents, known to those skilled in the art of organic chemistry, can be used to conduct this reaction Alcohols are the preferred solvents particularly methanol and ethanol After standing for a period of time the solution can be warmed to speed up the formation of the glass Ratios from 100 to 0 01 , by weight, of the alcohol solvent to the combined weight of the reagents can be used, with ranges from 2-10 being preferred A range of acids may be used to aid hydrolysis with hydrochloric acid in concentrations ranging from 0 1 to 4 M being preferred Hydrochloric acid, 1 molar, is especially preferred Ratios, from 0 0001 to 10, of hydrochloric acid, 1 molar, to the combined weight of the reagents are suitably be used, with a ratio from 0 01 to 1 being preferred The reaction mixture may be left to stand at a temperature in the range 0°C-120°C to aid hydrolysis and the formation of the SI-O-SI bonds Temperatures between 20-90°C are preferred and suitably warming is continued until all the solvent has evaporated and a clear glass is obtained
In addition to X and Y precursors to end groups, cross-linking bridge or polymer chain members such as (R3)3Sι01/2 or SiO472 or R3Sι03/2 or (R3)2SιO2/2 or TiO472 or R3TiO372 or (R3 )2Tι02/2 or AIO372 or R3AIO272, where R3 is as defined above but is preferably methyl or ethyl or phenyl, or other oxo metals where the metal is zirconium, boron, magnesium, iron, nickel or one of the lanthanides may be added in a desired ratios, suitably at the sol gel stage, to produce compounds of Formula 1 Suitable precursors include orthosilicates, dialkoxy dialkylsilanes, alkoxy trialkylsilanes, titanium alkoxides and aluminium trialkoxides, for example tetraethyl orthosilicate, sodium silicate, dimethoxy dimethylsilane, tπmethyl methoxysilane, aluminium tπbutoxide, and titanium isopropoxide
Templates to aid the preparation of pores with particular sizes and distributions in compounds of Formula 1 can be added at this stage On preparation of the solid organopolysiloxane phosphonate esters of Formula 1 these templates can be washed out
The organopolysiloxane phosphonate esters glasses of Formula 1 are broken up and ground to very fine particles prior to hydrolysis if glass is formed Known crushing methods are used
Compounds of Formula 1 can also be prepared by treating a material such as silica or aluminium oxide with (R2O)3SιCH(CH2PO(OR)(OR1))CH2CH2Sι(OR2)3,
(R2O)3SICH2CH2PO(OR)(OR1) and (R2O)3SiV, and (R2O)3SiW if required, along with other end groups, cross linkers or polymers chains if required, in varying ratios in a solvent The monoesters of Formula 1 , where R is H and R1 is C1 12-alkyl, alkylaryl or aryl and V and W as described above are prepared by dilute basic or acidic hydrolysis of the corresponding phosphonate diesters of Formula 1 Bases such as sodium or potassium hydroxide in concentrations ranging from 0 1 to 20% by weight in water can be used with 1-5% being preferred Reaction temperatures of between 20-1000C can be used with 30-50°C being preferred Reaction times for complete hydrolysis are suitably from 1 -48 hours with 2-6 hours being preferred
The organopolysiloxane phosphonic acids of Formula 1 where R and R1 are hydrogen and V and W in C and D are as described above are prepared by direct hydrolysis, suitably utilising the procedure of G H Barnes and M P David, J Org Chem , 25, 1191 , (1960), from the corresponding organopolysiloxane phosphonate esters of Formula 1 Suitably, a five to tenfold excess by volume or weight of hydrochloric acid, preferably from 2 molar to concentrated, to the organopolysiloxane phosphonate ester is used and the mixture is stirred under reflux for between 1-24 hours After cooling the compounds of Formula 1 where R and R1 are hydrogen are filtered off and washed with de-ionised water till the washings are pH 7 The solids are washed with ethanol and then ether and dried at between 20-100°C under reduced pressure 0 001-5mm of Hg
Differential Scanning Caloπmetry (DSC) is a known technique for determining the thermal stability of compounds and materials No thermal events were observed on heating any of the samples of Formula 1 , prepared as described herein, up to a temperature of 400°C under an atmosphere of nitrogen gas A Perkin Elmer DSC 700™ instrument was used for these measurements Thus compounds of Formula 1 possess very good thermal stability
The presence of both fragments X and Y in compounds of Formula 1 containing either or both C and D is evident from a detailed analysis of a series of 1H, 13C and 31P nmr experiments performed on the sodium salts of these compounds conducted on a Bruker AMX 600™ For the fragment X the signals due to the methine carbon and its proton occur at όc 21 1 and δH 0 99 with the methylene carbon and its associated protons next to phosphorus are at δc 31 0 and δH 1 63 and 1 27 For the fragment Y the signals due to the methylene carbon and its protons next to phosphorus occur at δc 22 6 and δH 1 36 For the product in Example 1 below the presence of the vinyl group was evident from peaks at δH 6 1 and 5 85 in the 1H nmr spectrum in D2O For the product in Example 3 below the presence of the ethylsulfonic acid was evident from peaks at δH 2 85 and 0 8 corresponding to CH2SO3 and SiCIH2 methylene protons and the vinyl group was evident from peaks at δH 6 1 and 5 85 in the 1H nmr spectrum in D2O Compounds of Formula 1 have a wide range of uses The present invention provides a process for treating a feed material comprising contacting a compound of Formula 1 with a feed material ι) to effect a chemical reaction by catalytic transformation of a component of the feed material to produce a desired product, ιι) to remove a component of the feed material so as to produce a material depleted in the removed component, or in) to remove an ionic species in the feed material in an ion exchange process
The feed material may be a continuous stream for example a continuous process reaction feedstock, or may be in the form of a batch of material for discrete treatment The feed material, for example a waste water or waste process stream, may be treated to selectively remove a components of the feed The removed component may be an undesirable material in the feed and the process acts to provide a desired composition for the feed material which has been depleted in the selectively removed component after contact with compounds of Formula 1 This process may be used for example in removing unwanted species from a feed material in a pharmaceutical manufacturing or formulation process to improve the purity level of the pharmaceutical product as regards the removed material, for example metal species
The process may be employed to remove desired species from a feed material for subsequent processing or analysis, for example a biological molecule such as an enzyme, peptide, protein and nucleic acid may be removed from a feed material to enable further processing or analysis of the removed components
The invention also provides an antimicrobial composition comprising a compound of Formula 1 and a carrier
Compounds of Formula 1 where either or both of R and R1 are hydrogen and V and W are as described above are especially beneficial in catalysing a wide range of acid promoted reactions In particular compounds of Formula 1 where R and R1 are hydrogen and W is (CH2^SO3H and C if present with V is vinyl or methyl are preferred In addition these compounds of Formula 1 possess good thermal and chemical stability and reactions can be catalysed at much higher temperatures than functionalised polystyrene materials One of the advantages of these catalysts is that on completion of the reaction they can be simply filtered off and reused No apparent loss of activity was observed Following filtration and washing with solvents such as acetone, alcohols, water and others well known to those skilled in the
I 4 art of organic chemistry and drying at temperatures ranging from 20°C-12O0C under reduced pressure the compounds of Formula 1 can be used to catalyse other reaction types without apparent loss of activity
An additional advantage is that these catalysts, which contain three acidic protons (PK1, pK2 and pK3), can by simple manipulation provide a suitable acid catalyst to enable the desired reaction to proceed quickly and smoothly without any rearrangement or decomposition in the reactants or products These catalysts can be thus be tuned to avoid the problems of highly coloured side products in the desired product The acidic strength of these catalysts is varied through the percentage content of the ethyl sulfonic acid as well as via partial neutralisation utilising a base such as sodium hydroxide For example the acid strength of the catalysts in Examples 3, 4 or 5 ranges from very strong - sulfonic acid - through to weak, the second phosphoric acid proton A further advantage is that compounds of Formula 1 have very high functional group loadings compared to other functionalised polymers thus less catalyst is required These catalytic reactions can be conducted with or without solvent The solvents that can be used include those well known to those skilled in organic and inorganic chemistry
The following examples illustrate the catalytic activity of compounds of Formula 1 but are not intended to limit the scope of their capability to catalyse a wide range of reactions
Compounds of Formula 1 catalyse the esterification of carboxylic acids For example treatment of oleic acid in refluxing ethanol with compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, gave the ester, ethyl oleate in quantitative yield Using either sulfuric acid or a sulfonic acid in this reaction leads to a highly coloured product containing the desired ethyl ester and a range of side products Compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H have further advantages of significantly shorter reaction times and producing the desired ethyl ester in high yield and purity with no highly coloured side products A further advantage of this procedure is that the catalyst can simply be filtered off and reused without any apparent reduction in activity
Substituted ester derivatives are known lubricity additives for diesel fuel and are described in WO94/17160 These fuel additives are prepared via treatment of long chain fatty acids with a mono, dι, tri or poly alcohol in the presence of an acid catalyst Treatment of a fatty acid with ethylene glycol and compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, gave a colourless mixture of the dι-ester of ethylene glycol and the monoester alcohol The presence of the former was evident from a peak at δH 4 22 due to the four methylene protons (OCH2CH2O) and the latter from a peak at δH 3 6 due to two methylene protons (OCH2CH2OH)
Compounds of Formula 1 catalyse the trans-esterification of carboxylate esters For example treatment of ethyl oleate in butanol at temperatures between 60-1400C with compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, gives colourless butyl oleate Using either sulfuric acid or a sulfonic acid in this reaction leads to a highly coloured mixture containing the desired butyl ester and a range of side products Compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H have further advantages of significantly shorter reaction times and producing the desired butyl ester in high yield and purity with no highly coloured side products Similar advantageous results were obtained in other esterification and trans-esteπfication reactions using the mixed phosphonic and sulfonic acid catalyst A further advantage of this procedure is that the catalyst can simply be filtered off and reused without any apparent reduction in activity
Compounds of Formula 1 , where R and R1 are hydrogen or R is hydrogen and R1 is a C1 40- and preferably C1 22-alkyl, C2 40- and preferably C2 22-alkenyl, C2 40- and preferably C2 22- alkynyl, aryl or C1 22- and preferably C1 8-alkylaryl fragment and where C and D are as described above, readily catalyse the condensation between aldehydes and aldehydes, aldehydes and ketones and ketones with ketones, reactions known as the Aldol condensation and the Claisen-Schmidt reaction Of particular importance are compounds of Formula 1 where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H Standard conditions were used to conduct these reactions For example heating under a Dean and Stark apparatus a 1 1 molar equivalent mixture of benzaldehyde and acetophenone in benzene or toluene in the presence of such compounds of Formula 1 gave the desired colourless condensed product, 1 ,3-dιphenyl prop-2-enone, in quantitative yield An advantage of this procedure is that the catalyst can simply be filtered off and reused without any apparent reduction in activity
Utilising known reaction conditions compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2J2SO3H, readily catalyse the ketalisation of ketones in very high yields and purity Standard conditions were used to conduct these reactions For example heating under a Dean and Stark apparatus acetophenone and an excess of ethylene glycol in benzene or toluene in the presence of compounds of Formula 1 gave the desired product 2-methyl - 2-phenyl-1 , 3-dιoxolane in quantitative yield Utilising known reaction conditions compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, readily catalyse the acetalisation of aldehydes Standard conditions were used to conduct these reactions For example treatment of benzaldehyde in methanol, with commonly used drying agents, in the presence of acidic compounds of Formula 1 gave the desired product, 1 , 1-dιmethoxy-1 -phenyl methane, in quantitative yield An advantage is that for both reactions, ketalisation and acetalisation, the catalyst can simply be filtered off and reused without any apparent reduction in activity Using aqueous conditions these catalysts of Formula 1 can be used to remove both types of protection groups
Compounds of Formula 1 readily catalyse the dehydration of olefins Standard conditions were used to conduct these reactions For example heating cyclohexanol in the presence of compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, gave the desired cyclohexene In a similar fashion treatment of 1-phenyl-1-propanol in toluene with catalysts of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, in toluene at 750C gave β-methyl styrene in greater than 90% yield An advantage of this procedure is that the catalyst can simply be filtered off and reused without any apparent reduction in activity
Acids are widely used to catalyse a wide range of rearrangements and fragmentations Likewise compounds of Formula 1 , particularly where R and R1 are hydrogen V is methyl, vinyl or phenyl and W is (CH2)2SO3H, readily catalyse a wide range of such reactions For example heating 2,3-dιmethyl butan-2,3-dιol at between 130-1800C without solvent in the presence of the acid catalysts from Examples 3, 4 or 5 gave 3,3-dιmethy! butan-2-one in high yield The reaction can also be conducted in a variety of solvents, well known to the practitioners of organic chemistry The catalyst can be filtered off and reused without any apparent reduction in activity
The monovalent to octavalent optionally complex metal ion salts of Formula 1 are suitably prepared by first reacting the corresponding derivatives of Formula 1 with dilute base to a pH of approximately 8-9 The white solid is then filtered off and washed well with water and then with ethanol The salt is then dried under reduced pressure A solution containing the desired metal ion and/or complex is then suitably added to a suspension of the salt in a solvent and the metal derivatives of Formula 1 are subsequently filtered off A wide range of bases and solvents, may be used in this reaction with sodium or potassium hydroxide and water respectively preferred The monovalent to octavalent optionally complex metal ion salts of Formula 1 can also be prepared in a range of non-aqueous solvents and by the use of appropriate bases and metal salts In this manner a range of metal salts for example lanthanides, actinides, main group and transition metals of Formula 1 were prepared Thus an important application of compounds of Formula 2 is their use as solid immobilisation supports for metal catalysts/complexes
Metal salt/complexes of Formula 1 can catalyse a wide range of reactions well known to practitioners of organic and inorganic chemistry Examples include but not limited to oxidations, reductions, alkylations, polymerisations, hydroformylations, arylations, acylations, isomerisations, alkylations, carboxylations, carbonylations, esterifications, trans- esteπfications and rearrangements These organopolysiloxane compounds of Formula 1 have many advantages for example they provide a support with very high thermal stability, good stability to a wide range of chemical conditions, a designable structure to facilitate selective reactions, and high loading of the active metal functional group or groups Furthermore the hydrophobic to hydrophilic nature of these compounds of Formula 1 can be easily varied through the incorporation of alkyl, alkenyl or aryl groups in V In addition these catalysts can be filtered off and reused Thus an important application of the metal derivatives of Formula 1 is their use as heterogeneous catalysts
The vanadyl metals salts of compounds of Formula 1 can be used to epoxidise a wide range of olefins For example treatment of cyclohex-2-en-1-ol with terf-butyl hydrogen peroxide in an organic solvent gave the corresponding syn epoxide in greater than 80% yield and 99% selectivity A range of organic solvents, well known to practitioners of synthetic chemistry, can be used in this reaction The catalyst can be simply filtered off and reused without any apparent reduction in activity
Cerium (IV) salts of compounds of Formula 1 can be used to oxidise a range of organic compounds For example, alcohols, depending on their structure, can be oxidised to either ketones or carboxylic acids Benzylic alcohols in the presence of cerium salts of Formula 1 and sodium bromate, as the re-oxidant, in an aqueous organic solvent mixture gave the corresponding benzoic acids in very high yield In a similar fashion 1-phenyl ethanol was oxidised to the acetophenone in 90% yield A range of organic solvents, well known to practitioners of synthetic chemistry can be used in this reaction The catalyst can be simply filtered off and reused without any apparent reduction in activity
Cerium (IV) and chromium (III) salts of compounds of Formula 1 can be used to selectivity oxidise sulfides to sulfoxides For example treatment of thioanisole with cerium or chromium salts of Formula 1 and sodium bromate or (erf-butyl hydrogen peroxide, as the re-oxidant, gave the corresponding methyl phenyl sulfoxide Again the catalyst can be simply filtered off and reused without any apparent reduction in activity
Cobalt salts of compounds of Formula 1 can be used for allylic oxidation For example, treatment of the steroid pregnenolone acetate with a cobalt salt of Formula 1 with an alkyl hydrogen peroxide in solvents such as acetonitπle and benzene gave the corresponding 5- ene-7-one derivative in 70% yield The catalyst can be simply filtered off and reused without any apparent reduction in activity
An important application of these new products is based on the ability of the compounds of Formula 1 to exchange ions, that is to say, their application as a cation or anion exchanger that can be used for all purposes and has the advantages of the matrix which is highly resistant to temperatures and solvents, of strongly fixed phosphonate and sulfonate groups which resist cleavage, of the resistance to swelling in aqueous and organic mediums, and their applicability in organic media also
Therefore, another object of the invention is the use of the organopolysiloxanes that carry phosphonate and other substituents such as alkyl, alkenyl, sulfonic, alkylsulfur and alkyl amino groups as cation and anion exchangers The combination of the phosphonate and the other substituents gives enhanced performance either in terms of greater overall efficacy or speed of action
The new ion exchangers described herein can also be characterized with the aid of elementary analyses and their decomposition point exceeds 4000C under protective gas atmosphere The latter is evident from DSC analysis where no thermal events are seen below 400°C
The mono, di and tπ-anion phosphonic sulfonic derivatives of Formula 1 act as very effective cation exchangers for a wide range of metals of known oxidations state These include the lanthamdes, actinides, main group and transition metals The tri-anion phosphonic sulfonic derivatives of Formula 1 are particularly effective for the removal of metal ions due to the combination of these functional groups due to enhanced speed of action
The mono, di and tπ-anion derivatives of Formula 1 are prepared by treatment with dilute base A range of bases and solvents, well known to those skilled in the art of chemistry, can be used such as aqueous metal hydroxides, alcoholic metal hydroxides, metal alkoxides and metal hydrides Aqueous sodium or potassium hydroxides are the preferred bases for aqueous reactions Fast and very effective cation exchange occurs following treatment of these derivatives with a wide variety of metal salts dissolved in various solvents Numerous different analytical techniques, well known to those skilled in the art of chemistry, can be used to determine the extent of cation exchange
For example 0 1 grams of a di or tπ-sodium salt of Examples 38, 39 or 40 below on contact with a solution containing 100ppm of either toxic Co(II) or Cd(II) ions lower the concentration to levels of 0 04ppm and 0 Oδppm respectively in less than 10 minutes Such compounds of Formula 1 are equally effective for other lanthanides, actinides, main group and transition metal ions and complexes Copper ions can cause significant problems in power plants due to corrosion Starting with a I OOOppm solution of Cu+2 ions these tπ-sodium salts rapidly reduce the concentration to below 1 ppm Compounds of Formula 1 , particularly the tπ sodium salts have equal high intrinsic activity with the added advantage of faster kinetics
Compounds of Formula 1 can also be used to remove excess reagents and side products from organic reactions used in the chemical and pharmaceutical industries Compounds prepared in Examples 1-8, 10-14 and 23-24 can readily remove all types of basic organic compounds such as amines, hydrazines and heteroaromatic amines The mono, di and tri salts of Formula 1 can removed reactive acid chlorides, such as acetyl chloride, and other reactive organo halide containing reagents from reaction mixtures Compounds prepared in Examples 38-40 can remove metal ions and complexes, Lewis acid reagents and catalysts such as aluminium chloride, boron trifluoπde and tin halides, inorganic and organic acids and acylating reagents Unlike the polystyrene based scavengers, compounds of Formula 1 can work in all solvents and are not limited in their application to reaction temperatures below 8O0C and do not suffer from or require swelling
Compounds of Formula 1 can also be used to remove precious metals from various different solutions For example treatment of a palladium acetate solution in dichloromethane with the product from Example 15 resulted in the complete removal of the palladium ions from solution For palladium chloride the product from Example 16 is equally effective
Compounds of Formula 1 can also be used for the separation or removal of gases, including the removal of malodorous volatile organic compounds
Compounds of Formula 1 can be used both to immobilise biological molecules such as enzymes, polypeptides, proteins and nucleic acids as well as for their separation and purification In addition nucleic acids immobilised on compounds of Formula 1 can be used for conducting high volume nucleic acid hybridization assays
Compounds of Formula 1 can be used as anti-microbial agents and can be applied as thin films onto a variety of surfaces
Compounds of Formula 1 can be used as materials for solid phase extraction where a desired product is purified through selective retention on the functionalised materials whilst the impurities are removed and then it is subsequently released For example compounds of Formula 1 particularly where R and R1 are hydrogen and W is (CH2^SO3H can remove wanted amines from reaction mixtures whilst washing out the side products The desired amines are then released from the acidic medium using methanolic ammonia
Compounds of Formula 1 can also be used for solid phase synthesis through first attachment of the starting material to the carbonyl group, a number of chemical reactions can then be conducted and in each step purification is facile through simple filtration At the end of the sequence the desired material is released from the solid phase .
Compounds of Formula 1 can be used as a chromatography medium to separate desired products or to analyse mixtures In particular compounds of Formula 1 can be used as materials for gel filtration and high speed size-exclusion chromatography as well as for high pressure liquid chromatography for the purification and identification of organic and biological compounds For example the materials of Formula 1 can be used in the separation of amines, including optically active amines Compounds of Formula 1 can also be used for chiral separations whereby desired enantiomers can be separated from a reaction mixture
In addition compounds of Formula 1 can be used as hydrophilicity modifiers, flameproofing agents, antistatic agents, biomedical devices, water repellent films and coatings
The invention will now be described in detail with reference to practical examples of the variants according to the invention, taking into account the starting materials that are fundamentally the most significant Example 1
A solution containing trimethoxyvinyl silane (148 0 g, 1 mol), phosphorous acid (123 g, 1 5 mol) was heated quickly with rapid overhead stirring to 12O0C under an atmosphere of nitrogen Once the temperature reached 5O0C dι- rert-butyl peroxide (6 drops) was added every 2 minutes After 2 h the reaction mixture solidified to give a colourless glass Water (2 L) was added and the mixture was stirred under reflux for 12 h On cooling the solid was filtered and washed well with de-ionised water, crushed and then washed again with de- ionised water to afford a white solid (105 g) where the ratio of X Y C is 1 2 1 where C is (O3/2Sι)vιnyl - Catalyst A Example 2
A solution containing triethoxyvinyl silane (190 0 g, 1 mol), phosphorous acid (84 g, 1 mol) was heated quickly with rapid overhead stirring to 1200C under an atmosphere of nitrogen Once the temperature reached 5O0C dι- tert-butyl peroxide (6 drops) was added every 2 mm After 2 h the reaction mixture solidified to give a colourless glass Water (2 L) was added and the mixture was stirred under reflux for 12 h On cooling the solid was filtered and washed well with de-ionised water, crushed and then washed again with de-ionised water to afford a white solid (102 g) where the ratio of X Y C is 1 2 2 where C is (O3/2Sι)vιnyl Example 3
A mixture containing the product from Example 2 (10 g) in water (100 ml) was adjusted to pH 12 with 1 M sodium hydroxide The resultant solution was then adjusted to pH 7 with 1 M hydrochloric acid and a solution of ammonium sulfite monohydrate (30 g, 0 22 mol) in water (100 ml) was added The resultant mixture was stirred under reflux for 48 h Di- /ert-butyl peroxide (6 drops) was added every four hours to the reaction mixture On cooling the solution was acidified with concentrated sulphuric acid and then filtered The white solid was washed with de-ionised water (1 L) and then with methanol and ether to give a phosphonic acid ethyl sulphonic acid silica compound of Formula 1 (8 1 g) - Catalyst B - where the ratio of X Y C D is 1 2 0 4 1 6 and where C is (O3/2Sι)vιnyl and D is (03/2Si)CH2CH2SO3H 1H nmr (600 MHz, D2O) SiCH2CH2SO3H - SiCH2 δ 0 8 and CH2SO3H δ 2 85 Example 4
A mixture containing the product from Example 1 (20 g) in water (150 ml) was adjusted to pH 12 with 1 M sodium hydroxide The resultant solution was then adjusted to pH 7 with 1 M hydrochloric acid and a solution of sodium sulfite monohydrate (40 g) in water (150 ml) was added The resultant mixture was stirred under reflux for 40 h Di- te/?-butyl peroxide (6 drops) was added every two hours to the reaction mixture On cooling the solution was acidified with concentrated sulphuric acid and then filtered The white solid was washed with de-ionised water (1 L) and then with methanol and ether to give a phosphonic acid ethyl sulphonic acid silica compound of Formula 1 (16 1 g) - Catalyst C - where the ratio of X Y C D is 1 2 0 0 3 0 7 and where C is (O3/2Sι)vιnyl and D is (03/2Si)CH2CH2SO3H 1H nmr (600 MHz, D2O, NaOD) SiCH2CH2SO3H - SiCH2 δ 0 8 and CH2SO3H δ 2 85 Example 5
A mixture containing the product from Example 1 (20 g) in water (150 ml) was adjusted to pH 12 with 1 M sodium hydroxide The resultant solution was then adjusted to pH 7 with 1 M hydrochloric acid and a solution of sodium sulfite monohydrate (60 g) in water (150 ml) was added The resultant mixture was stirred under reflux for 60 h Di- terf-butyl peroxide (6 drops) was added every two hours to the reaction mixture On cooling the solution was acidified with concentrated sulphuric acid and then filtered The white solid was washed with de-ionised water (1 L) and then with methanol and ether to give a phosphonic acid ethyl sulphonic acid silica compound of Formula 1 (16 5 g) - Catalyst D - where the ratio of X Y D is 1 2 0 1 0 and where D is (03/2Si)CH2CH2SO3H 1H nmr (600 MHz, D2O, NaOD) SiCH2CH2SO3 - δ 0 8 SiCH2 and δ 2 85 CH2SO3 Example 6
A mixture of diethyl 2,4-dι-(tπmethoxysιlyl) butylphosphonate and diethyl 2-tπmethoxysιlyl ethylphosphonate (30 1 g) and tπmethoxy vinyl silane (9 5 g, 0 068 mol) were dissolved in methanol (140 ml) containing 1 M HCI (14 ml) The solution was left at 550C for 100 h The resultant glass (20 0 g) was crushed and then added to concentrated HCI (200 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a pale white solid was obtained (16 0 g) - Catalyst E - where the ratio of X Y C is 1 1 8 0 6 and where C is (O3/2Sι)vιnyl Example 7
A mixture of diethyl 2,4-dι(trιethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (55 1 g), methyl tπethoxysilane (8 9 g, 0 05 mol) and vinyl triethoxysilane (1 9 g, 0 01 mol) were dissolved in methanol (220 ml) and then 1 M HCI (22 ml) was added with stirring The solution was left at 550C for 100 h The resultant glass (34 0 g) was crushed and then added to HCI (5M, 340 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (26 0 g) - Catalyst F - was obtained where the ratio of X Y C D is 1 1 7 0 3 0 06 where C is (O3/2Sι) methyl and D is (O372Si) vinyl Example 8
A mixture of diethyl 2,4-dι(tπethoxysιlyl) butylphosphonate and diethyl 2-tπethoxysιlyl ethylphosphonate (58 6 g) and phenyl triethoxysilane (9 6 g, 0 04 mol) were dissolved in methanol (260 ml) and then 1 M HCI (28 ml) was added with stirring The solution was left at 550C for 200 h The resultant glass (36 0 g) was crushed and then added to concentrated HCI (305 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (28 0 g) - Catalyst G - was obtained, where the ratio of X Y C is 1 2 1 0 4 where C is (O3/2Si) phenyl Example 9
A mixture of diethyl 2,4-dι(tπethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (28 3 g) and 3-amιnopropyl triethoxysilane (9 6 g) were dissolved in methanol (120 ml) and then 1 M HCI (15 ml) was added with stirring The solution was left at ambient temperature for 2 h and then at 550C for 260 h The resultant glass (19 1 g) was crushed and then added to 5M HCI (100 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (15 0 g) - Catalyst H - was obtained, where the ratio of X Y C is 1 3 1 0 6 where C is (O3/2Sι) 3-amιnopropyl Example 10
A mixture of diethyl 2,4-dι(trιethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (48 1 g) and 3-chloropropyl triethoxysilane (9 6 g, 0 04 mol) were dissolved in methanol (280 ml) and then 1 M HCI (22 ml) was added with stirring The solution was left at ambient temperature for 48 h and then at 55°C for 100 h The resultant glass (36 0 g) was crushed and then added to concentrated HCI (310 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 10O0C at 0 1 mm of Hg a white solid (24 0 g) was obtained, where the ratio of X Y C is 2 1 0 4 where C is (O3/2Sι) 3-chloropropyl - Catalyst I Example 11
A mixture of diethyl 2,4-dι -triethoxysilyl butylphosphonate, diethyl 2-tπethoxysιlyl ethylphosphonate (40 g, 1 5 ratio), diethyl 3-trιethoxysιlylpropylphosphonate (6 g) and phenyl triethoxysilane (0 05 mol) was dissolved in methanol (150 ml) and then 1M HCI (12 m!) was added with stirring The solution was left at ambient temperature for 4 h and then at 55°C for 200 h The resultant glass (39 g) was crushed and then added to HCI (5M, 200 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solvent was removed under reduced pressure and the solid was filtered and washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (20 g) - Catalyst J - was obtained, where the ratio of X Y C D is 1 5 0 5 0 4 where C is (O3/2Sι) phenyl and D is (O3/2Sι) propylphosphonic acid
Example 12
A mixture of diethyl 2 4-dι(tπethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (5 8 g, ratio 1 2 5), diethyl 3-trιethoxysιlyl propylphosphonate (3 g) and vinyl triethoxy silane (3 8 g, 0 02 mol) was dissolved in methanol (30 ml) and then 1M HCI (3 ml) was added with stirring The solution was left at 550C for 200 h The resultant glass (7 2 g) was crushed and then added to HCI (5M, 50 ml) The mixture was gently refluxed with stirring for 10h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 100°C at 0 1 mm of Hg a white solid (5 1 g) was obtained - Catalyst K - and where the ratio of X Y C D is 1 2 5 1 0 8 where C is (O3/2Sι)vιnyl and D is (O372Si) propylphosphonic acid Example 13
A mixture of diethyl 2,4-dι(tπethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (42 g, ratio 1 3), methyl tπethoxysilane (7 12 g, 0 04 mol) and tetraethyl ortho silicate (6 0 g) was dissolved in methanol (240 ml) and then 1 M HCI (18 ml) was added with stirring The solution was left at 550C for 200 h The resultant glass (29 2 g) was crushed and then added to HCI (5M, 250 ml) The mixture was gently refluxed with stirring for 4 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (21 3 g) was obtained - Catalyst L Example 14
A mixture of diethyl 2,4-dι(trιethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (82 g, ratio 1 2) and vinyl tπethoxysilane (10 g) was added to hydrochloric acid (5M, 900 ml) The mixtures was stirred and heated at reflux for 10 h and then cooled to room temperature The mixture was concentrated and water (1 L) was added to the residue This process was repeated a further 4 times to give a compound (41 g) of Formula 1 where R and R1 are hydrogen and C is (O3/2Sι) vinyl - Catalyst M Example 15
A mixture of diethyl 2,4-dι(tπethoxysιlyl) butylphosphonate and diethyl 2-tπethoxysι!yl ethylphosphonate (34 1 g), tetraethyl orthosilicate (60 5 g) and 3-mercaptopropyl tπethoxysilane (8 6 g) were dissolved in methanol (280 ml) and then 1 M HCI (32 ml) was added with stirring The solution was left at ambient temperature for 48 h and then at 550C for 100 h The resultant glass (34 0 g) was crushed and dried at 1000C at 0 1 mm of Hg Example 16
A mixture of diethyl 2,4-dι(trιethoxysιlyl) butylphosphonate and diethyl 2-trιethoxysιlyl ethylphosphonate (48 1 g) and 3-mercaptopropyl triethoxysilane (8 6 g) were dissolved in methanol (280 ml) and then 1 M HCI (22 ml) was added with stirring The solution was left at ambient temperature for 48 h and then at 550C for 100 h The resultant glass (36 0 g) was crushed and then added to HCI (5M, 310 ml) The mixture was gently refluxed with stirring for 10 h and then cooled to room temperature The solid was filtered and first washed with distilled water till the washings were neutral and then with methanol and finally ether After drying at 1000C at 0 1 mm of Hg a white solid (24 0 g) was obtained, where the ratio of X Y C is 2 1 0 4 where C is (O3/2Sι) 3-mercaptopropyl
Example 17
Hydrochloric acid (1 M, 20 ml) was added to a solution containing dimethoxy dimethyl silane
(40 6 g), tπmethyl chloro silane (1 ml) and dimethyl 2-trιethoxysιlyl ethylphosphonate and diethyl 2,4 - di trimethoxysilyl butylphosphonate (2 1 , 21 2 g) in methanol (240 ml) The solution was left at 8O0C for 26 h to give a clear glass (31 9 g)
Example 18
Hydrochloric acid (1 M, 2 ml) was added to a methanol (35 ml) solution containing trimethoxy vinyl silane (6 06 g), trimethoxy methylsilane (3 0 g) and diethyl 2-trιethoxysιlyl ethylphosphonate, and diethyl 2,4— di triethoxysilyl butylphosphonate (3 1 , 1 0 g) The solution was left at 5O0C for 70 h to give a clear resin (6 2 g)
Example 19
Hydrochloric acid (1 M, 4 2 ml) was added to a solution containing dimethoxy dimethyl silane
(13 2 g), trimethyl methoxy silane (1 0 g), diethyl 3-trιethoxysιlyl propylphosphonate (1 1 g) and diethyl 2-tπethoxysιlyl ethylphosphonate and diethyl 2,4 - di triethoxysilyl butylphosphonate (3 1 , 1 5 g) in methanol (30 ml) The solution was left at 5O0C for 70 h to give a clear resin (7 6 g)
Example 20
Hydrochloric acid (1 M, 30 ml) was added to a solution containing trimethoxy phenyl silane
(20 6 g), dimethoxy dimethyl silane (10 6 g), and dimethyl 2-trιethoxysιlyl ethylphosphonate and diethyl 2,4 - di trimethoxysilyl butylphosphonate (2 1 , 41 7 g) in methanol (280 ml) The solution was left at 8O0C for 36 h to give a clear resin (35 4 g) that was crushed to give a white powder
Example 21
Hydrochloric acid (1 M 31 ml) was added to a solution containing trimethoxy phenyl silane
(10 6 g), trimethoxy vinyl silane (4 ml), tetraethyl orthosilicate (43 ml) and dimethyl 2- tπethoxysilyl ethylphosphonate and diethyl 2,4 - di trimethoxysilyl butylphosphonate (2 1 ,
41 2 g) in methanol (400 ml) The solution was left at 8O0C for 45 h to give a clear glass
(31 1 g) that was crushed to give a white powder
Example 22
Hydrochloric acid (1 M, 28 ml) was added to a solution containing dimethoxy dimethyl silane
(40 6 g), trimethoxy vinyl silane (3 ml) and dimethyl 2-tπethoxysιlyl ethylphosphonate and diethyl 2,4 - di trimethoxysilyl butylphosphonate (2 1 , 33 2 g) in methanol (300 ml) The solution was left at 8O0C for 43 h to give a clear glass (34 9 g)
Example 23 Hydrochloric acid (5M, 70 ml) was added to a well ground up sample of diester from Example 17 (8 1 g) and the mixture was stirred under reflux for 12 h The white resin was filtered off and washed very well with water and then ethanol and finally with ether to give the di acid (6 9 g) - Catalyst O Example 24
Hydrochloric acid (5M, 80 ml) was added to a well ground up sample of diester from Example 22 (9 4 g) and the mixture was stirred under reflux for 6 h The white resin was filtered off and washed very well with water and then ethanol and finally with ether to give the di acid (7 2 g) - Catalyst P Example 25
A mixture of benzaldehyde (2 12 g, 20 mmol), Catalyst A (0 10 g) and pre-dπed molecular sieves (2 0 g) in methanol (10 ml) was stirred at ambient temperature for 10 h After filtration the solution was concentrated under reduced pressure to leave 1 ,1-dιethoxy phenylmethane (3 0 g) as a white solid in 98 % yield A 1H nmr spectrum of the liquid indicated that the reaction had gone to completion δH 3 32 (6H, s OCH3) Repeated with Catalyst B - 97% yield, Catalyst C - 95% yield, Catalyst D - 97% yield, Catalyst E - 97% yield, Catalyst F - 97% yield, Catalyst G - 96% yield, Catalyst I - 98% yield, Catalyst J - 97% yield, Catalyst K - 99% yield, Catalyst L - 99% yield, Catalyst M - 97% yield, Catalyst N - 97% yield, Catalyst O - 97% yield Example 26
A mixture of acetophenone (4 8 g, 40 mmol), ethylene glycol (6 ml) and Catalyst A (0 4 g) in toluene (30 ml) was refluxed under a Dean and Stark condenser for 4 h The reaction mixture was cooled, filtered and washed with water (3 x 50 ml) and then dried over magnesium sulphate On concentration 1-methy!-1 -phenyl 1 , 3 dioxolane was obtained as a solid (6 0 g) in 93% yield M p 610C, lit 61-62°C Repeated with Catalyst B - 96% yield, Catalyst C - 97%, Catalyst D - 95% yield, Catalyst F - 97% yield, Catalyst G - 97% yield, Catalyst I - 97% yield Catalyst J - 97% yield, Catalyst K - 97%, Catalyst L - 95% yield, Catalyst M - 92% yield, Catalyst N - 97% yield, Catalyst P - 97% yield Example 27
A mixture of 2,3-dιmethyl 2,3-butanedιol (8 0 g) and Catalyst D (0 2 g) was warmed with stirring to 15O0C for 12 h under nitrogen The reaction flask was then set for distillation containing a small fractionating column and 3,3-dιmethyl 2-butanone (5 8 g) was obtained as a colourless liquid B p 1060C, Lit b p 1060C Repeating this reaction with the filtered catalyst from this experiment gave the ketone in a similar yield No apparent reduction was observed in catalyst efficiency over many runs Very similar yields were obtained using Catalysts B or C Example 28
A mixture containing Catalyst C (0 2 g) and oleic acid (2 82 g, 10 mmol) and ethanol (15 ml) was refluxed with stirring for 5 h On cooling ether (50 ml) was added and the catalyst was filtered off The organic washings were combined and concentrated to give ethyl oleate as a colourless oil, (2 78 g, 90% yield) δH 5 33 (2H, m, olefinic hydrogens), 4 1 1 (2H, q, J 8Hz, OCH2), 2 29( 2H, t, J 9Hz, CH2CO) The filtered catalyst was added to oleic acid (2 82 g, 10 mmol) and ethanol (15 ml) and the procedure was repeated No loss in catalytic activity was observed and ethyl oleate (2 77 g) was obtained as a colourless oil Example 29
A mixture containing Catalyst D (0 2 g) and oleic acid (10 mmol) and ethylene glycol (15 ml) was refluxed with stirring for 12 h On cooling ether (50 ml) was added and the catalyst was filtered off and washed with ether (50 ml) The organic washings were combined and washed with water (2 x 50 ml) and then dried over magnesium sulphate The filtered solution was concentrated to give a 2 1 mixture of 1 ,2-dι oleate ethane and 2-oleate-1 -ethanol as a colourless oil (90% yield) δH 4 22 (4H, bs, OCH2CH2O) for the dι-ester and δH 4 22 (2H, bs, OCH2CH2OH) and 3 6 (2H, bs, OCH2CH2OH) for the mono-ester mono alcohol Example 30 -
A mixture containing Catalyst D (0 2 g) and ethyl oleate (3 1 g, 10 mmol) and butanol (10 ml) was refluxed with stirring for 10 h On cooling ether (30 ml) was added and the catalyst was filtered off The organic washings were combined and concentrated to give butyl oleate as a colourless oil (3 2 g, 91 % yield) δH 5 33 (2H, m, olefin hydrogens), 4 01 (2H, t, J 8Hz, OCH2), 2 27(2H, t, J 9Hz, CH7CO) Example 31
A mixture of acetophenone ketal (1 04 g, 6 3mmol) and Catalyst G (0 07 g) was stirred in acetonitπle water (1 1 , 16 ml) at 8O0C for 2 h On cooling to room temperature, the catalyst was filtered and washed with ethyl acetate (70 rnl) The combined organic washings were washed with water, dried over magnesium sulphate, concentrated to give acetophenone (0 7 g) δH 2 58 (3H, COCH3, s) The filtered Catalyst G was added to acetophenone ketal (1 04 g, 6 3mmol) in acetonitπle water (1 1 , 16 ml) and the above procedure was repeated to give acetophenone (0 7 g) Example 32
A mixture of glucose (1 0 g) and Catalyst D (0 10 g) and butanol (10 ml) was stirred in at 100-1 100C for 12 h On cooling, the catalyst was filtered and washed with ether (50 ml) The solvent was removed under reduced pressure to afford a mixture of butyl glucofuranoside and butyl glucopyranoside (1 1 g) Example 33
A mixture of acetophenone (2 4 g, 20 mmol), benzaldehyde (2 12 g, 20 mmol) and Catalyst B or D (0 2 g) in toluene (20 ml) was refluxed for 20 h under a Dean and Stark apparatus After cooling, ether (100 ml) was added and the catalyst was filtered off and the filtrate concentrated under reduced pressure to give an oily solid On re-crystallisation from hexane-ethyl acetate 1 ,3-dιphenyl prop-2-en-1-one was obtained as colourless crystals (3 9 g) in 94% yield M p 6O0C, lit 58-620C
Example 34
A mixture containing 1 ,4-butanedιol (30 ml) and Catalyst D (0 5 g) was stirred and heated at
12O0C Tetrahydrofuran and water was rapidly distilled from the reaction mixture Very similar yields were obtained using catalysts B, C, O or P
Example 35
A mixture of 1-phenyl-1-propanol (0 48 g) and Catalyst D (50 mg) or E (0 2 g) in toluene (4 ml) was stirred and heated at 750C for 10 h under nitrogen Ether (40 ml) was added and the mixture was filtered to remove the catalyst The organic washings were concentrated under reduced pressure at room temperature to afford β - methyl styrene as a colourless oil (0 39 g,
92%) δH 7 4-7 1 (5H, m), 6 4 (1 H, d, J 12Hz), 6 25 (1 H, dq, J1 12Hz, J2 6Hz) and 1 87 (3H, d, J 6Hz) Very similar yields were obtained using catalysts N, O or P
Example 36
A mixture of cyclohexanol (5 g) and Catalyst D (50 mg) was stirred and heated at 12O0C under nitrogen Cyclohexene was distilled from the reaction mixture
Example 37
A mixture of 4-methylbenzyl alcohol (0 6g, 5 mmol), dihydropyran (4 fold molar excess) and
Catalyst B, C or D (50 mg) was stirred in ether (15 ml) for 12h The reaction was followed by
TLC, using a mixture of 95% pet ether and 5% ethyl acetate as eluant On completion the catalyst was filtered off and washed with ether (20 ml) The organic layer was concentrate under reduced pressure to give the tetrahydro pyran derivative as an oil (0 7 g) Identical yields were obtained using Catalysts N, O or P
Example 38
The product from Example 7 (8 g) was suspended in de-ionised water (80 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 5 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The di sodium salt (8 4 g) of Example 7 was then dried at 6O0C at 0 1 mm of Hg for 6h
Example 39
The product from Example 5 (5 g) was suspended in de-ionised water (50 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 2 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The tri sodium salt (4 4 g) of Example 5 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 40
The product from Example 6 (10 g) was suspended in de-ionised water (100 ml) and the mixture was then adjusted to pH 13 with 1 M sodium hydroxide After 5 mm the mixture was filtered and the solid was washed well with de-ionised water and then with ethanol The di sodium salt (10 4 g) of Example 6 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 41
An aqueous solution of cobalt nitrate hexahydrate (2 91 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the purple solid was filtered off and washed well with de- ionised water and then with ethanol The cobalt(li) salt (2 4 g) of Example 39 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 42
An aqueous solution of cerium ammonium nitrate (2 IA g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the yellow solid was filtered off and washed well with de- ionised water and then with ethanol The cerιum(IV) salt (2 3 g) of Example 39 was then dried at 600C at 0 1 mm of Hg for 6 h
Example 43
An aqueous solution of cerium ammonium nitrate (2 74 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the yellow solid was filtered off and washed well with de- ionised water and then with ethanol The cerιum(IV) salt (2 3 g) of Example 39 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 44
An aqueous solution of vanadyl sulfate (1 63 g) was added to the product (2 0 g) of Example
39 After stirring for 2 h the solid was filtered off and washed well with de-ionised water and then with ethanol The vanadyl(ll) salt (2 2 g) of Example 39 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 45
An aqueous solution of chromium nitrate nonahydrate (2 7 g) was added to the product (2 0 g) of Example 39 After stirring for 2 h the solid was filtered off and washed well with de- ionised water and then with ethanol The chromιum(lll) salt (2 4 g) of Example 39 was then dried at 6O0C at 0 1 mm of Hg for 6 h
Example 46
A solution of zinc chloride (1 36 g) in ether (50 ml) was added to the product (2 0 g) of
Example 40 After stirring for 2 h the white solid was filtered off and washed well with ether
The zιnc(ll) salt (2 2 g) of Example 40 was then dried at 600C at 0 1 mm of Hg for 5 h Example 47
A solution of ferric chloride (1 26 g) in ether (100 ml) was added to the product (2 0 g) of Example 40 After stirring for 2 h the solid was filtered off and washed well with ether The ferπc(lll) salt (2 3 g) of Example 40 was then dried at 600C at 0 1 mm of Hg for 5 h Example 48
A solution of aluminium chloride (1 33 g) in ether (100 ml) was added to the product (2 0 g) of Example 39 After stirring for 2 h the solid was filtered off and washed well with ether The alumιnιum(lll) salt (2 3 g) of Example 39 was then dried at 6O0C at 0 1 mm of Hg for 5 h Example 49
A mixture of the Ce(IV) catalyst from Example 31 (0 04 g), sodium bromate (0 15 g) and methyl heptyl sulfide (0 292g, 2 mmol) in acetonitrile water (2 1 , 6 ml) was stirred at 3O0C for 3 h under an atmosphere of nitrogen On cooling ethyl acetate (70 ml) was added and the catalyst was filtered off The organic layer was separated and the aqueous phase was extracted with ethyl acetate (2 x 50 ml) The combined organic extracts were washed with water (25 ml), dried with anhydrous magnesium sulphate and concentrated to give methyl heptyl sulfoxide (0 3 g, 95%) with greater than 99% selectivity Example 50
A mixture of the Ce(IV) catalyst from Example 42 or 43 (0 04 g), sodium bromate (0 15 g) and thioanisole (0 248g, 2 mmol) in acetonitrile water (2 1 , 6 ml) was stirred at 300C for 3 h under an atmosphere of nitrogen On cooling ethyl acetate (70 ml) was added and the catalyst was filtered off The organic layer was separated and the aqueous phase was extracted with ethyl acetate (2 x 50 ml) The combined organic extracts were washed with water (25 ml), dried with anhydrous magnesium sulphate and concentrated to give methyl phenyl sulfoxide (0 26 g, 93%) with greater than 99% selectivity The separated catalyst was added to a fresh batch of sodium bromate (0 3 g) and 4 thioanisole (0 248g, 2 mmol) in acetonitrile water (2 1 , 6 ml) The above procedure was repeated to give methyl phenyl sulfoxide (0 26 g, 93%) with greater than 99% selectivity Example 51
A mixture of the Cr(III) catalyst from Example 45 (0 04 g), sodium bromate (0 15 g) and thioanisole (0 248g, 2 mmol) in acetonitrile water (2 1 , 6 ml) was stirred at 300C for 3 h under an atmosphere of nitrogen On cooling ethyl acetate (70 ml) was added and the catalyst was filtered off The organic layer was separated and the aqueous phase was extracted with ethyl acetate (2 x 50 ml) The combined organic extracts were washed with water (25 ml), dried with anhydrous magnesium sulphate and concentrated to give methyl phenyl sulfoxide (0 26 g, 93%) with greater than 99% selectivity Example 52
A mixture of Ce(IV) catalyst from Example 43 (0 08 g), sodium bromate (0 3 g) and 1- phenylethanol (0 244 g, 2mmol) in acetonitπle water (2 1 , 6 ml) was stirred at 80°C for 20 h under an atmosphere of nitrogen On cooling ether (70 ml) was added and the catalyst was filtered off The organic layer was separated and the aqueous phase was extracted with ether (2 x 50 ml) The combined organic extracts were washed with water (25 ml), dried with anhydrous magnesium sulphate and concentrated to give acetophenone as a colourless liquid (0 23 g, 96%) Example 53
A mixture of cyclohex-2-en-1 -ol (1 mmol) and tert-butyl hydroperoxide (5 equivalents in decane) and the catalyst from Example 44 (0 04 g) in acetonitrile (5 ml) was stirred and heated at 700C under an atmosphere of nitrogen for 4 h The catalyst was filtered off and washed well with ether (80 ml) The combined organic layers were washed well with water (2x40 ml) and then dried over magnesium sulphate After filtration the solvent was removed under reduced to give the cis epoxide as an oil in 80% yield Example 54
To a mixture under nitrogen containing 5-pregnene-3β-acetoxy-20-one (0 716 g, 2 mmol) and the cobalt(ll) catalyst from Example 41 (70 mg) in acetonitrile (15 ml) was added tert- butyl hydroperoxide (5M in decane, 2 4 ml) The reaction mixture was warmed to 50-60°C and stirred for 24 h On cooling the reaction mixture was poured onto water (25 ml) and extracted into ethyl acetate (4 x 25 ml) The combined organic extract was washed with bicarbonate solution and with brine and then dried over magnesium sulphate On concentration the residue was eluted from a flash silica column with ethyl acetate-pet ether to give the 5-ene-7-one derivative in 70% yield Example 55
The product from Example 15 (1 0 g) was added to an orange solution of palladium acetate (0 02 g) in THF (50 ml) The mixture was stirred for 1 h and then filtered to give a colourless solution that on analysis contained less than 0 05ppm palladium Example 56
The product from Example 5 (2 0 g) was added to a solution containing pyridine (4 mmol) in ether (25 ml) The mixture was stirred for 1 h at room temperature and then filtered The solid was washed with ether (25 ml) and the combined organic fractions were evaporated There was no trace of any pyridine In a similar fashion benzylamine (4 mmol) and substituted benzylammes (4 mmol) were removed from a variety of solvents (25 ml) such as hydrocarbons, aromatics, ethers and chlorinated solvents Following an identical procedure, the product from Example 2 was equally effective in removing a wide range of amines from a variety of solvents Example 57
The product from Example 39 (0 1 g) was added to an aqueous solution containing 100 ppm
Co(II) ions The mixture was stirred for 1 h and then filtered Analysis via atomic absorption indicated a concentration of 0 02 ppm Co(II) In a similar procedure using the product from
Example 40 left a Co(II) concentration of 0 04ppm
Example 58
The product from Example 39 (0 1 g) was added to an aqueous solution containing 100 ppm
Cd(II) ions The mixture was stirred for 1 h and filtered and analysis via atomic absorption gave 0 04ppm Cd(II) In a similar procedure using the product from Example 38 left a Cd(II) concentration of 0 Oδppm
Example 59
A mixture containing the product from Example 23 (3 0 g) and sodium hydroxide (1 M, 30 ml) in water (20 ml) was stirred at room temperature for 1 h The mixture was filtered and the solid was washed with water (400 ml) and with methanol and then dried to give the di sodium salt of Example 23 (3 21 g)
Cerium catalyst - A mixture containing this di sodium phosphonate salt (3 21 g) and cerium ammonium nitrate (1 5 g) in, water (50 ml) was stirred for 3 h and then filtered The pale yellow solid was washed well with water and then with dry ether to give the cerium phosphonate catalyst Cobalt catalyst - A mixture containing this di sodium phosphonate salt
(3 0 g) and cobalt nitrate (1 5 g) in water (50 ml) was stirred for 1 h and then filtered The blue solid was washed well with water and then with dry ether to give the cerium phosphonate catalyst
Example 60
To a mixture under nitrogen containing fluorene (0 66 g, 4 mmol) and the cobalt catalyst from
Example 59 (70 mg) in acetonitπle (25 ml) was added tert-butyl hydroperoxide (5M in decane, 4 8 ml) The reaction mixture was warmed to 50-600C and stirred for 24 h On cooling the reaction mixture was poured onto water (25 ml) and extracted into ethyl acetate
(4 x 25 ml) The combined organic extract was washed with bicarbonate solution and with brine and then dried On concentration the residue was eluted from a flash silica column with ether - pet ether to give 9-fluorenone in 80% yield
Example 61
A mixture containing thioanisole (1 mmol), sodium bromate (0 3 g) and the ceπum(IV) catalyst (50 mg) from Example 59 in acetonitπle (4ml) and water (1 ml) was stirred for 15 mm and then filtered The solid was washed with ethyl acetate (40 ml) and the combined organic extracts were washed with water and then dried On concentration methyl phenyl sulfoxide was obtained as an oil (0 135 g, 96%)

Claims

1 A compound of General Formula 1
XxYyCcDd (Formula 1 ) wherein X is [O3/2SiCH(CH2PO(OR)(OR1))CH2CH2SiO3/2], Y is [O3/2SiCH2CH2PO(OR)(OR1)], C is [O3Z2SiV] and D is [O3/2SιW], R and R1 are each independently selected from hydrogen, an optionally complex metal ion Mn+/n and an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, V is an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, and W is (CH2)SZ where Z is selected from a sulfonic acid group, a Mn7n sulfonate group, an optionally substituted linear or branched group selected from C1 40-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 4o- alkylaryl group, sulfide, sulfoxide, sulfone, amine, polyalkyl amine, phosphine and other phosphorous containing group, n is an integer from 1 to 8 and s is an integer from 0 to 10, x, y, c and d are integers wherein x and y are independently 1 or more and c and d are independently 0 or more provided that at least one of c and d is 1 or more and the ratio of x y+c+d, is from 0 001 to 100 and the ratio d+c x+y is from 0 001 to 100, with the proviso that where C or D is C1 6SιO3/2, both c and d are 1 or more and C and D are different, the free valences of the silicate oxygen atoms are saturated by one or more of silicon atoms of other groups of Formula 1 , hydrogen, a linear or branched C1 12-alkyl group, end groups R3 3M1O1/2, cross-linking bridge members R3 qM1(OR2)mOk/2 AI(OR2)3 pOp/2 or R3AI(OR2)2 rOr/2, chains comprising (R3 eSι0f/2)g, where M1 is Si or Ti, R2 is a linear or branched C1 40-alkyl group an aryl or C1 40-alkylaryl group, and R3 is a linear or branched C1 40-alkyl group or an aryl or C1 40-alkylary! group, k is an integer from 1 to 4 and q and m are integers from 0 to 2, such that m + k + q = 4, p is an integer from 1 to 3, and r is an integer from 1 to 2, and e is an integer from 2 to 3 and f is an integer from 1 to 2 such that e + f = 4 and g is an integer from 1 to 108, or an oxo metal bridging system comprising a metal selected from zirconium, boron, magnesium, iron, nickel and a lanthanide
2 A compound as claimed in claim 1 comprising both C and D
3 A compound as claimed in claim 1 or claim 2 in which R and R1 are each independently selected from hydrogen, an optionally complex metal ion Mn+/n and an optionally substituted linear or branched C1 22-alkyl, C2 22-alkenyl, aryl and a C1 22-alkylaryl group A compound as claimed in claim 3 in which R and R1 are each independently selected from hydrogen, an optionally complex metal ion Mπ+/n and a linear or branched C1 12-alkyl, C2 12-alkenyl, C2 12-alkynyl, aryl and a C1 22-alkylaryl group
A compound as claimed in any one of the preceding claims in which R and R1 are each independently selected from hydrogen and an optionally substituted linear or branched group selected from C1 4o-alkyl, C2 40-alkenyl, C2 40-alkynyl group, an aryl and C1 40-alkylaryl group, V is selected from C1 12-alkyl, C2 12-alkenyl, C2 12-alkynyl, aryl, C1 8-alkylaryl and W is (CH2)SZ where Z is selected from an optionally substituted sulfonic acid group, a Mπ+/n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkylamine, phosphine, C1 12-alkyl, C2 12-alkenyl, C2 12-alkynyl, aryl and Ci 8-alkylaryl
A compound as claimed in claim 5 wherein R and R1 are each independently selected from hydrogen, C1 8-alkyl, phenyl and C1 8-alkylaryl and with at least one of C or D or both present where V is an optionally substituted C1 12-alkyl, vinyl, aryl and W is (CH2)SZ where Z is a sulfonic acid group or a substituted C1 12-alkyl, vinyl, an aryl or C1 12-alkyl or alkylaryl sulfide, sulfoxide, sulfone, polyalkylamine, amine, or phosphine or other phosphorous containing group and s is an integer from 2 to 6
A compound as claimed in claim 5 or claim 6 in which R and R1 are each independently selected from hydrogen, C1 4-alkyl, phenyl or C1 8-alkylaryl and V is vinyl or d-8-alkyl, phenyl or C1 8-alkylaryl and W is (CH2)2Z where Z is a sulfonic acid group or a Mn7n sulfonate group
A compound as claimed in any one of the preceding claims in which either or both of R and R1 are hydrogen, V is selected from C1 12-alkyl, vinyl, C2 12-alkenyl, C2 12-alkynyl, aryl and C1 8-atkylaryl and W is a Mn+/n sulfonate group, sulfonic acid, polyalkylamine or amine
A compound as claimed in claim 8 in which V is vinyl or C1 8-alkyl or phenyl and W is (CH2)2SO3H
A compound as claimed in claim 8 or claim 9 wherein one of R or R1 is hydrogen and the other is C1 4-alkyl, phenyl, C1 8-alkylaryl and with at least one of C or D or both present where V is methyl, ethyl, vinyl or phenyl A compound as claimed in any one of claims 1 to 4 in which either or both of R and R1 are Mn7n, V is selected from d.12-alkyl, vinyl, C2-i2-alkenyl, C2.12-alkynyl, aryl and CL8- alkylaryl and W is a Mn7n sulfonate group, sulfonic acid, polyalkylamine or amine
A compound as claimed in any one of claims 1 to 4 or 1 1 in which either or both of R and R1 are Mn7n selected from sodium potassium, calcium, magnesium, cobalt, iron, nickel, cerium, vanadium, chromium, titanium, lanthanum, silver, mercury, gold, manganese, platinum, palladium and rhodium
A compound as claimed in any one of the preceding claims, the compound being chiral and for use in asymmetric synthesis or chiral separation, in which one of R and R1 is hydrogen or Mn7n and the other of R and R1 is an optionally substituted C12.40-alkyl, C12^o- alkenyl, C12.40-alkynyl, Ci2.40-alkylaryl or aryl and V is selected from an optionally substituted linear or branched group selected from Ci.40-alkyl, C2 40-alkenyl, C2.40-alkynyl group, an aryl and C1 40-alkylaryl group and W is (CH2)SZ where Z is selected from a substituted sulfonic acid group, a Mn7n sulfonate group, sulfide, sulfoxide, sulfone, amine or polyalkylamine, phosphine, an optionally substituted linear or branched group selected from Ci.40-alkyl, C2 40-alkenyl, C2.40-alkynyl group, an aryl and C1.4o-alkylaryl group and s is an integer from two to four
A compound as claimed in any one of the preceding claims in which the ratio of x y is from 1 100 to 100 1
A compound as claimed in any one of the preceding claims in which the ratio of x y is from 1 50 to 50 1
A compound as claimed in any one of the preceding claims in which the ratio of c+d x+y is from 1 50 to 50 1
A compound as claimed in any one of the preceding claims in which the ratio of x y+c+d, varies from 0 01 to 100 and d+c x+y varies from 0 01 to 100
A compound as claimed in any one of the preceding claims in which n is 1 to 4 and s is from 0 to 6 A compound as claimed in claim 1 in which C is present and D is not present wherein C is [O3/2SiV] and V is an optionally substituted, linear or branched group selected from C7 40- alkyl, C2 40-alkenyl, C2 40-alkynyl, an aryl and C1 40-alkylaryl group
A compound as claimed in claim 19 in which V is an optionally substituted linear or branched C7 22-alkyl, C2 22-alkenyl, aryl and a C-i 22-alkylaryl group
A compound as claimed in claim 1 in which D is present and C is not present wherein D is [O3/2S1W], W is (CH2)SZ and Z is selected from an optionally substituted sulfonic acid group, a Mn7n sulfonate group, sulfide, sulfoxide, sulfone, amine, polyalkylamine, phosphine and an organic group selected from C1 12-alkyl, C2 12-alkenyl, C2 12-alkynyl, aryl and C1 8-alkylaryl,
A compound as claimed in any one of the preceding claims which includes one or more end groups, cross linking bridge members or chains wherein the ratio of the said groups, members and/or chains to x+y+c+d is from 0 001 to 999 1
A compound as claimed in any one of the preceding claims that includes an end group derived from a trialkyl or tπaryl alkoxysilane, or a cross linking bridge member or a polymer chain derived from an orthosilicate, a titanium alkoxide, an aluminium trialkoxide, a mono alkyl or mono aryl trialkoxysilane or a di alkyl or di aryl dialkoxysilane
A compound as claimed in claim 23 wherein the end group where present is R3 3Sι01/2 the cross linking bridge where present is selected from SiO^2, R3Sι03/2, R3 2Sι02/2, T1O4/2, R3TiO3Z2, R3 2TιO2/2, AIO3/2, R3AIO2/2, and, where present the chain is (R3 2SιO2z2)g where g is an integer from 1 to 108 wherein R3 is as defined in claim 1
A compound as claimed in claim 24 wherein g is from 1 to 100
A compound as claimed in claim 24 or claim 25 wherein R2 and R3 are independently selected from linear or branched C1 22-alkyl, aryl and a C1 22-alkylaryl group
A compound as claimed in claim 26 wherein R2 and R3 are independently selected from a linear or branched C1 8-alkyl, aryl and a C1 8-alkylaryl group
A process for the preparation of a compound of Formula 1 comprising contacting a vinyl trialkoxysilane with a phosphorous acid under free-radical addition reaction conditions and in the presence of a free-radical initiator to produce a compound of Formula 1
29 A process for the preparation of a compound of Formula 1 in which R and R1 are each independently hydrogen, a linear or branched C1-40-alkyl, C2.4o-alkenyl or C2.40- alkynyl group, an aryl or C1-40-alkylaryl group or an optionally complex metal ion Mn7n and with X, Y and D or X, Y, C and D present where V is C2-4o-alkenyl and W is (CH2)2SO3H, which comprises contacting ammonium or metal sulfite with compounds containing groups X and Y where R and R1 are each independently hydrogen, a linear or branched Ci.4o-alkyl, C2 40-alkenyl or C2.40-alkynyl group, an aryl or C1 40-alkylaryl group or an optionally complex metal ion Mn+/n and V is C2.40-alkenyl under free radical addition reaction conditions
30 A process for the preparation of a compound of Formula 1 containing X, Y and C in which R and R1 are both hydrogen and V is d^o-alkyl, C2.40-alkenyl, C2.40-alkynyl, aryl or Ci-40-alkylaryl comprising hydrolysing a compound of Formula 1 containing groups X and Y in which both R and R1 are Ci i2-alkyl, alkylaryl or aryl and V is C^o-alkyl, C2.40-alkenyl, C2_4o-alkynyl, aryl or C1 40-alkylaryl in acid conditions
31 A process for treating a feedstock comprising contacting a compound as claimed in any one of claims 1 to 27 with a feed stream ι) to effect a chemical reaction by catalytic transformation of a component of the feed stream to produce a desired product,
M) to remove a component of the feed stream from the stream, or in) to remove an ionic species in the feed stream in an ion exchange process
32 A process as claimed in claim 31 for conducting an oxidation, reduction, alkylation, polymerisation, hydroformylation, arylation, acylation, isomerisation, alkylation, carboxylation, carbonylation, esterification, trans-esteπfication or rearrangement reaction
33 Use of a compound as claimed in any one of claims 1 to 27 as a catalyst
34. Use as claimed in claim 33 in which the compound is used as a heterogenous acid catalyst
35 Use as claimed in claim 34 of a compound as claimed in any one of claims 1 to 27 as a heterogeneous catalyst for an oxidation, reduction, alkylation, polymerisation, hydroformylation, arylation, acylation, isomerisation, alkylation, carboxylation, carbonylation, esteπfication, trans-esterification or rearrangement reaction
Use of a compound as claimed in any one of claims 1 to 27 for ion exchange
Use of a compound as claimed in any one of claims 1 to 27 as a scavenger for the removal of an unwanted organic or inorganic compound from a liquid substrate
Use as claimed in claim 37 in which the liquid substrate is selected from a reaction mixture, waste stream and waste water
Use of a compound as claimed in any one of claims 1 to 27 for the immobilisation of a biological molecule such as enzymes, peptides, proteins and nucleic acids
An anti-microbial composition comprising a compound as claimed in any one of claims 1 to 27 and a carrier
Use of a compound as claimed in any one of claims 1 to 27 and a composition as claimed in claim 40 as an anti-microbial agent
Use of a compound as claimed in any one of claims 1 to 27 as a hydrophilicity modifier, a flameproofing agent, an antistatic agent, a coating for biomedical devices, a water repellent film and as a coating
Use of a compound as claimed in any one of claims 1 to 27 for solid phase synthesis or for solid phase extraction and purification
Use of a compound as claimed in any one of claims 1 to 27 as a heterogeneous catalyst support
Use of a compound as claimed in any one of claims 1 to 27 for the separation or purification of organic, biological or inorganic molecules from gaseous, liquid and solid environments
Use of a compound as claimed in any one of claims 1 to 27 for chiral separation Use of a compound as claimed in any one of claims 1 to 27 as a gel filtration, size- exclusion or chromatography medium.
Use as claimed in claim 47 for the purification and/or identification of an organic or biological compound
PCT/EP2006/006830 2005-07-14 2006-07-12 Substituted organopolysiloxanes containing phosphonic groups, methods for the production and use thereof WO2007006569A1 (en)

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WO2013072664A1 (en) 2011-11-17 2013-05-23 Davy Process Technology Limited Process for producing fatty alcohols from fatty acids
GB2508350A (en) * 2012-11-28 2014-06-04 Phosphonics Ltd A process for the selective removal of a catalyst from a liquid phase
US9212114B2 (en) 2012-10-09 2015-12-15 Johnson Matthey Davy Technologies Limited Process for the production of a fatty alcohol from a fatty acid
CN111939875A (en) * 2020-07-20 2020-11-17 杨南超 Targeted silica gel material adsorbent and application thereof

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WO2004007073A1 (en) * 2002-07-10 2004-01-22 Johnson Matthey Plc Supported catalyst

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WO2004007073A1 (en) * 2002-07-10 2004-01-22 Johnson Matthey Plc Supported catalyst

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130065993A1 (en) * 2010-05-20 2013-03-14 Dow Corning Corporation Polymer Compositions Containing Alkoxysilanes
WO2013072664A1 (en) 2011-11-17 2013-05-23 Davy Process Technology Limited Process for producing fatty alcohols from fatty acids
US9212114B2 (en) 2012-10-09 2015-12-15 Johnson Matthey Davy Technologies Limited Process for the production of a fatty alcohol from a fatty acid
WO2014083112A1 (en) * 2012-11-28 2014-06-05 Phosphonics Ltd Supported compound comprising linker and leaving group
WO2014083109A3 (en) * 2012-11-28 2014-11-20 Phosphonics Ltd Process for the removal and return of a catalyst to a liquid phase medium and its use in cross-coupling reactions
CN104884506A (en) * 2012-11-28 2015-09-02 磷化有限公司 Process for the removal and return of a catalyst to a liquid phase medium
GB2508350A (en) * 2012-11-28 2014-06-04 Phosphonics Ltd A process for the selective removal of a catalyst from a liquid phase
GB2528778A (en) * 2012-11-28 2016-02-03 Phosphonics Ltd Process for the removal and return of a catalyst to a liquid phase medium and its use in cross-coupling reactions
GB2528778B (en) * 2012-11-28 2018-04-11 Michael Murray Paul Process for the removal and return of a catalyst to a liquid phase medium
US10519173B2 (en) 2012-11-28 2019-12-31 Phosphonics Ltd Process for the removal and return of a catalyst to a liquid phase medium
CN104884506B (en) * 2012-11-28 2021-10-19 磷化有限公司 Method for removing and returning catalyst to liquid phase medium
CN111939875A (en) * 2020-07-20 2020-11-17 杨南超 Targeted silica gel material adsorbent and application thereof
CN111939875B (en) * 2020-07-20 2023-07-04 杨南超 Targeted silica gel material adsorbent and application thereof

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