WO2006026892A1 - A rope type pulse stepless transmission - Google Patents

A rope type pulse stepless transmission Download PDF

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Publication number
WO2006026892A1
WO2006026892A1 PCT/CN2004/001038 CN2004001038W WO2006026892A1 WO 2006026892 A1 WO2006026892 A1 WO 2006026892A1 CN 2004001038 W CN2004001038 W CN 2004001038W WO 2006026892 A1 WO2006026892 A1 WO 2006026892A1
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Prior art keywords
rope
ring
active
output
continuously variable
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PCT/CN2004/001038
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French (fr)
Chinese (zh)
Inventor
Zhihe Lin
Original Assignee
Zhihe Lin
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Application filed by Zhihe Lin filed Critical Zhihe Lin
Priority to PCT/CN2004/001038 priority Critical patent/WO2006026892A1/en
Publication of WO2006026892A1 publication Critical patent/WO2006026892A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H29/00Gearings for conveying rotary motion with intermittently-driving members, e.g. with freewheel action
    • F16H29/02Gearings for conveying rotary motion with intermittently-driving members, e.g. with freewheel action between one of the shafts and an oscillating or reciprocating intermediate member, not rotating with either of the shafts
    • F16H29/04Gearings for conveying rotary motion with intermittently-driving members, e.g. with freewheel action between one of the shafts and an oscillating or reciprocating intermediate member, not rotating with either of the shafts in which the transmission ratio is changed by adjustment of a crank, an eccentric, a wobble-plate, or a cam, on one of the shafts

Definitions

  • the present invention relates to a mechanical continuously variable transmission, and more particularly to a pulsating continuously variable transmission.
  • the pulsating continuously variable transmission is a shifting device composed of three basic parts: a transmission mechanism, an output mechanism and a speed governing mechanism.
  • the transmission mechanism changes the constant rotation of the input shaft into the reciprocating swing of the rocker; the speed governing mechanism changes the amplitude of the reciprocating swing of the rocker by changing the length of the adjustable crank; the overrunning clutch as the output mechanism finally swings the adjustable rocker For pulsating one-way rotation output.
  • the pulsating continuously variable transmission transmission mechanism adopts the geometrically closed low auxiliary mechanism, so it has the characteristics of reliable operation, high carrying capacity and stable shifting performance.
  • the transmission mechanism has great design flexibility, can realize large-range shifting requirements, and has the lowest output.
  • the speed can be zero, there are many speed control modes that can be used, and the speed can be adjusted during stationary or running.
  • the pulsating continuously variable transmission has the advantages of simple structure, small volume, convenient manufacture and low cost, but the inertial force during the movement of the connecting rod is difficult to balance, the vibration caused by the unbalanced inertial force and the moment of inertia. It increases significantly at high speeds, and the dynamic load generated by it is also an important cause of low mechanical efficiency, and its output pulsation is also relatively large.
  • the present invention provides a rope type pulsating continuously variable transmission which not only has the advantages of the existing pulsating continuously variable transmission, Moreover, the existing pulsating continuously variable transmission has the characteristics of high input speed, inertia force and small dynamic load, and is a new type of high speed, stable operation and high efficiency.
  • the present invention provides a rope type pulsating continuously variable transmission, and the technical solution adopted by the invention is: an adjustable crank and an output machine on the speed governing mechanism.
  • the active ring links have a rope; in the opposite direction of the rope pulling the output mechanism active ring, the spring of the output mechanism between the active ring and the frame is directly or indirectly linked.
  • the ropes described above can be replaced by other flexures other than ropes, such as steel sheets and chains.
  • the transmission mechanism is rotated by the driving wheel, and the adjustable crank mounted on the driving wheel pulls the active ring of the output mechanism through the rope to perform the work in the first half circle.
  • the driving wheel rotates to the second half circle, the spring pulls and loses.
  • the mechanism active ring and the rope are retracted; the speed governing mechanism changes the rotation stroke of the active ring of the rope pulling output mechanism by changing the position of the adjustable crank; the output mechanism changes the reciprocating rotation of the adjustable stroke into a pulsating one-way rotational output .
  • the structure changes the traditional link type transmission, and the rope directly drives the active ring of the output mechanism, and the excess binding force is small, the reciprocating member is light in weight and the inertial force is small; and the active ring of the rope and the output mechanism is always pulled by the spring during the movement. , 'Reduced the impact caused by inertia.
  • the above-mentioned rope type pulsating continuously variable transmission reduces the output pulsation for balancing the inertial force, shortens the spring expansion and contraction distance, uses an even number of output mechanisms, and each of the two is a group; the two output mechanisms in each group are opposite to the transmission mechanism In a substantially symmetrical distribution, the distances of the output mechanisms relative to the drive wheel of the transmission mechanism are preferably equal; the two active rings of each set of output mechanisms are directly or indirectly linked to each other by springs in opposite directions of the rope pulling the active ring.
  • the two active rings of each group of output mechanisms move in opposite directions, and the moving speed is similar, the moving body size and weight are similar, so that the inertia of the working phase is balanced and the vibration is reduced.
  • the two active rings of each of the above-mentioned output mechanisms are respectively directly linked by springs in the opposite direction of the pulling of the active ring by the ropes, and the two output mechanisms can be directly engaged with the adjustable cranks by directly using elastic ropes.
  • One end of the opposite direction of the work of the active ring of the output mechanism through the rope is coupled to each other.
  • the two active rings of each group of output mechanisms are respectively indirectly linked by springs in the opposite direction of the pulling of the active ring by the ropes, and the two output mechanisms can be directly connected to the adjustable cranks through the ropes through the movable rollers.
  • the above two connection modes utilize the two output mechanism active rings to pull each other back to the rear half of the driving wheel, and the spring compensates for the difference in length of the different angular traction caused by the difference of the active ring speeds of the two output mechanisms, and the structure is reduced. Increased efficiency due to power loss caused by the traction spring.
  • the present invention has a driving ring mounted on the adjustable crank.
  • the structure of the driving ring is: a needle bearing is mounted on the inner circumference thereof.
  • the ropes are joined; the angle between each adjacent roller relative to the center of the ring is preferably equal, and the distance from each roller to the center of the ring is also preferably equal.
  • the displacement of the adjustable crank of the above-mentioned rope type pulsating continuously variable transmission governing mechanism can be driven by a servo motor, and the screw pushes the adjustable crank to change the distance from the center of the driving wheel.
  • the adjustable crank displacement can also be directly driven by a cylinder or cylinder by hydraulic or pneumatic pressure, or by a hydraulic motor or a pneumatic motor to drive the screw to push the adjustable crank.
  • the speed governing mechanism uses the servo motor as the speed regulating power source, which is convenient for remote control and microcomputer control, and is convenient for automation.
  • the invention has the advantages of high input speed, small vibration, less excess binding force, small inertia force, stable operation and high efficiency.
  • Figure 1 is a schematic view of the basic structure of the present invention; wherein: 1 is a driving wheel, 2 is an adjustable crank, 3 is a main steel rope, 4 is an overrunning clutch, 5 is a small steel rope, and .6 is a tension spring.
  • FIG. 2 is a schematic diagram of the basic structure of an even number of output mechanisms of the present invention; wherein points a, b, and c are three positions in the adjustable crank motion, 3 is a main steel rope, 4 is an overrunning clutch, and 5 is small.
  • the steel rope, 6 is the tension spring, and the broken line is the position state of the main steel rope when the adjustable crank moves to the c point.
  • 3 is a structural view of an embodiment of the present invention; wherein: 1 is a driving wheel, 2 is an adjustable crank, 3 is a main steel rope, 4 is an overrunning clutch, 5 is a small steel rope, 7 is a body, 8 is a screw, 9 is the speed regulating motor, 10 is the brush, 11 is the output gear, 12 is the movable roller, 13 is the driving ring.
  • Figure 4 is a side view of Figure 3.
  • Figure 5 is a bottom view of the A-A section of the structural view of Figure 3; wherein: 14 is the transmission gear, 11 is the output gear, 1 is the driving wheel, 7 is the body, 9 is the speed regulating motor, and 15 is the input gear.
  • Figure 6 is a partial enlarged view of the portion I of Figure 4; wherein: 5 is a small steel rope, 6 is a tension spring, 7 is a body, 12 is a movable roller, 16 is a piston, and 17 is a screw.
  • Figure 7 is a radially enlarged cross-sectional view of the driving ring; wherein: 2 is an adjustable crank, 18 is a needle bearing, 19 is a roller, and 20 is a ring body.
  • each of the two is a group; the two output mechanisms in each group are substantially symmetrically distributed with respect to the drive wheel axle center, and the distance of each output mechanism relative to the drive mechanism drive wheel is preferably Equal to each other; the principle of a rope-type pulsating continuously variable transmission in which the two active rings of each group of output mechanisms are respectively linked to each other directly or indirectly by springs in the opposite direction of the rope pulling the active ring.
  • the adjustable crank moves in the direction of the arrow in the direction of the arrow.
  • the overrunning clutch on the right works, and the overrunning clutch on the left is in a disengaged state (in idling).
  • the movement of the overrunning clutch on the left side can only be unidirectionally stressed by the main steel rope, so the movement of 3 ⁇ 4 needs to be pulled by the small steel rope, so that the main steel rope is always in tension; at the same time, the overrunning clutch on the right is working.
  • the small steel rope will be pulled around the outer circumference of the overrunning clutch.
  • the adjustable crank moves to the lower half, the left overrunning clutch is in the working state and the right overrunning clutch is in the disengaged state.
  • the spring can compensate the length difference of the small steel rope when the adjustable crank rotates in the real time, so that the main steel rope and the small steel rope are always under tension.
  • the embodiment of the invention shown in Fig. 3 employs one output mechanism, and the output mechanism employs a roller type overrunning clutch (4) which is equiangularly equidistantly distributed with respect to the driving wheel (1).
  • the driving wheel (1) is linked with the input gear (15), the adjustable crank (2) is mounted on the driving wheel (1), and the adjustable crank (2) is mounted with a driving ring (13), the driving ring (1) 3 ⁇ 4 3) is attached to the inner circumference of the needle bearing (18), opened on the outer circumference a ring groove, is attached to a split roller (19) at the ring groove, the angle between two adjacent rollers relative to the ring center
  • each roller (19) is equidistant from the center of the ring; each roller (19) is welded to one end of a main steel rope (3), and the length of the main steel rope is substantially equal
  • the root of the main steel rope is respectively at an angle of 45 G with respect to one of the opposite driving wheels, and each of the outer rings of the overrunning clutch (4) having the same
  • the driven rings of the overrunning clutches are driven by the transmission gears (14) via the output gears (11), so that the speeds of the driven rings of the overrunning clutches (4) are equal.
  • the speed governing mechanism adopts the speed regulating motor (9) installed in the inner cavity of the driving wheel (1), and the servo signal is transmitted to the speed regulating motor (9) through the brush (10), and the speed regulating motor (9) is installed through the gear and Adjustable on the crank
  • the lead screw (8) is linked. .
  • the external power source passes through the input gear, (15) is transmitted to the driving wheel (1), and the driving wheel (1) is rotated by the adjustable crank (2).
  • the moving ring (13) is pulled by the main steel rope (3).
  • the clutch (4) performs work, and each of the overrunning clutches (4) is driven by the driven gears (11) through the output gears (11) to form a common output end; when the speed is adjusted, the servo signals pass through the brushes ( 10) Pass to the speed regulating motor (9).
  • the screw (8) is driven by the gear, and the position of the adjustable crank (2) is changed by the screw (8) to change the main steel rope (3).
  • Pulling the rotational travel of the overrunning clutch (4) resulting in a smooth change in the rotational speed of the output.
  • the rope type pulsating continuously variable transmission includes an active turntable body (1), an overrunning clutch, and an overrunning clutch active ring (4), and bypasses the outer peripheral portion.
  • a rope (3) for driving the overrunning clutch one end of the rope is coupled with the adjustable crank (2) disposed in the radial chute of the turntable body, and a return spring is disposed between the other side of the active ring and the frame (6).
  • the driven shaft rotates counterclockwise; when the active turntable body rotates to the second half of the turn, since the rope can only be forced in one direction, at this time, the active ring of the overrunning clutch is in the machine
  • the tension of the return spring between the frames rotates clockwise, and the driven shaft of the overrunning clutch does not rotate with the one-way transmission of the overrunning clutch. Therefore, when the active rotating body continues to rotate to the first half, it can pass The rope drives the overrunning clutch into the next round of work.
  • the angular velocity of the overrunning clutch is changed by changing the radial position of the adjustable crank provided in the radial chute of the turntable body.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

The invention disclosures a rope type pulse stepless transmission, it uses a adjustable crank to pull the active rings of output mechanism by ropes, and uses springs to pull back the same. The rope type pulse stepless transmission has high rotary speed, small vibration, high efficience, and it can be used in auto and outdoor machineries.

Description

绳索式脉动无级变速器 技术领域  Rope type pulseless continuously variable transmission
本发明涉及一种机械无级变速器, 尤其是一种脉动式无级变速器。  The present invention relates to a mechanical continuously variable transmission, and more particularly to a pulsating continuously variable transmission.
背景技术 Background technique
脉动式无级变速器是由传动机构、 输出机构和调速机构三个基本部分组成 的变速装置。 传动机构将输入轴的匀速转动变为摇杆的往复摆动; 调速机构通 过改变可调曲柄的长度来改变摇杆往复摆动的幅度; 作为输出机构的超越离合 器最后将可调幅的摇杆摆动变为脉动的单向转动输出。  The pulsating continuously variable transmission is a shifting device composed of three basic parts: a transmission mechanism, an output mechanism and a speed governing mechanism. The transmission mechanism changes the constant rotation of the input shaft into the reciprocating swing of the rocker; the speed governing mechanism changes the amplitude of the reciprocating swing of the rocker by changing the length of the adjustable crank; the overrunning clutch as the output mechanism finally swings the adjustable rocker For pulsating one-way rotation output.
脉动式无级变速器传动机构采用几何封闭的低副机构, 因此具有工作可靠、 承载能力高、 变速性能稳定的特点, 其传动机构的设计灵活性大, 可实现大范 围变速的要求, 且最低输出转速可以为零, 可以采用的调速方式较多, 在静止 或运行中均可调速。 此外, 脉动式无级变速器还具有结构简单, 体积较小, 制 造方便和成本较低等优点, 但是其连杆运动时的惯性力难以得到平衡, 不平衡 的惯性力及惯性力矩所引起的振动在高速时会显著增大, 其产生的动载荷还是 造成机械效率较低的重要原因, 此外其输出的脉动性也比较大。  The pulsating continuously variable transmission transmission mechanism adopts the geometrically closed low auxiliary mechanism, so it has the characteristics of reliable operation, high carrying capacity and stable shifting performance. The transmission mechanism has great design flexibility, can realize large-range shifting requirements, and has the lowest output. The speed can be zero, there are many speed control modes that can be used, and the speed can be adjusted during stationary or running. In addition, the pulsating continuously variable transmission has the advantages of simple structure, small volume, convenient manufacture and low cost, but the inertial force during the movement of the connecting rod is difficult to balance, the vibration caused by the unbalanced inertial force and the moment of inertia. It increases significantly at high speeds, and the dynamic load generated by it is also an important cause of low mechanical efficiency, and its output pulsation is also relatively large.
发明内容 Summary of the invention
为了克服现有脉动式无级变速器的惯性力及动载荷大的缺陷, 本发明提供 一种绳索式脉动无级变速器, 该脉动式无级变速器不仅具有现有脉动式无级变 速器的优越性, 而且相对现有脉动式无级变速器具有输入转速高、 惯性力及动 载荷小的特性, 是一种速度高、 运转平稳、 效率高的新机型。  In order to overcome the drawbacks of the inertial force and the dynamic load of the prior art pulsating continuously variable transmission, the present invention provides a rope type pulsating continuously variable transmission which not only has the advantages of the existing pulsating continuously variable transmission, Moreover, the existing pulsating continuously variable transmission has the characteristics of high input speed, inertia force and small dynamic load, and is a new type of high speed, stable operation and high efficiency.
为了达到输入转速高、 惯性力及动载荷小的特性, 本发明提供了一种绳索 式脉动无级变速器, 其所采用的技术方案是: 调速机构上的可调曲柄与输出机. 构的主动环间链接有绳索; 在绳索拉动输出机构主动环作功的相反方向, 输出 机构的主动环与机架间直接或间接链接着弹簧。 上述的绳索可用除绳索外的其 它挠性件来代替, 如钢片、 链条。  In order to achieve the characteristics of high input speed, inertia force and small dynamic load, the present invention provides a rope type pulsating continuously variable transmission, and the technical solution adopted by the invention is: an adjustable crank and an output machine on the speed governing mechanism. The active ring links have a rope; in the opposite direction of the rope pulling the output mechanism active ring, the spring of the output mechanism between the active ring and the frame is directly or indirectly linked. The ropes described above can be replaced by other flexures other than ropes, such as steel sheets and chains.
工作时, 传动机构通过主动轮转动, 由安装在主动轮上的可调曲柄经绳索 拉动输出机构主动环进行前半圈作功, 当主动轮转动到后半圈时, 弹簧拉动输 出机构主动环及绳索往回缩; 调速机构通过改变可调曲柄的位置来改变绳索拉 动输出机构主动环的转动行程; 输出机构通过将可调行程的往复转动变为脉动 的单向转动输出。 该结构改变了传统的连杆式传动, 采用绳索直接带动输出机 构主动环, 其多余约束力少, 往复运动件重量轻、 惯性力小; 而且运动时绳索 及输出机构主动环始终受弹簧牵引着, '减少了因惯性引起的冲击。 During operation, the transmission mechanism is rotated by the driving wheel, and the adjustable crank mounted on the driving wheel pulls the active ring of the output mechanism through the rope to perform the work in the first half circle. When the driving wheel rotates to the second half circle, the spring pulls and loses. The mechanism active ring and the rope are retracted; the speed governing mechanism changes the rotation stroke of the active ring of the rope pulling output mechanism by changing the position of the adjustable crank; the output mechanism changes the reciprocating rotation of the adjustable stroke into a pulsating one-way rotational output . The structure changes the traditional link type transmission, and the rope directly drives the active ring of the output mechanism, and the excess binding force is small, the reciprocating member is light in weight and the inertial force is small; and the active ring of the rope and the output mechanism is always pulled by the spring during the movement. , 'Reduced the impact caused by inertia.
上述的绳索式脉动无级变速器为了平衡惯性力减小输出脉动性, 缩短弹簧 伸缩距离, 采用偶数个输出机构, 且每两个为一组; 每组中的两输出机构相对 传动机构主动轮轴心呈基本对称分布, 各输出机构相对传动机构主动轮的距离 优选为相等; 每组输出机构的两主动环分别在其绳索拉动该主动环作功的相反 方向直接或间接用弹簧相互链接起来。 上述结构每组输出机构两主动环呈相反 方向运动, 并且移动速度相近、 运动体大小及重量相近, 从而使工作时惯性相 互平衡, 减小振动。  The above-mentioned rope type pulsating continuously variable transmission reduces the output pulsation for balancing the inertial force, shortens the spring expansion and contraction distance, uses an even number of output mechanisms, and each of the two is a group; the two output mechanisms in each group are opposite to the transmission mechanism In a substantially symmetrical distribution, the distances of the output mechanisms relative to the drive wheel of the transmission mechanism are preferably equal; the two active rings of each set of output mechanisms are directly or indirectly linked to each other by springs in opposite directions of the rope pulling the active ring. In the above structure, the two active rings of each group of output mechanisms move in opposite directions, and the moving speed is similar, the moving body size and weight are similar, so that the inertia of the working phase is balanced and the vibration is reduced.
上述每组输出机构的两主动环分别在其绳索拉动该主动环作功的相反方向 直接用弹簧相互链接起来的方法, 可采用直接用有弹性的绳索分别将两输出机 构主动环在可调曲柄经绳索拉动输出机构主动环作功的相反方向的一端相互联 接 S来。 每组输出机构的两主动环分别在其绳索拉动该主动环作功的相反方向 间接用弹簧相互链接起来的方法, 可采用直接用绳索经活动滚轮将两输出机构 主动环在可调曲柄经绳索拉动输出机构主动环作功的相反方向的一端相连, 该 活动滚轮用弹簧牵引着, 从而使该活动滚轮始终拉着连接两输出机构主动环的 绳索。 上述两种连结方式利用两输出机构主动环相互牵引其在主动轮转到后半 圈时的回程, 弹簧补偿了两输出机构主动环线速度不同而引起的不同转角牵引 时的长度差, 该结构减少了因牵引弹簧引起的功率损耗, 提高了效率。  The two active rings of each of the above-mentioned output mechanisms are respectively directly linked by springs in the opposite direction of the pulling of the active ring by the ropes, and the two output mechanisms can be directly engaged with the adjustable cranks by directly using elastic ropes. One end of the opposite direction of the work of the active ring of the output mechanism through the rope is coupled to each other. The two active rings of each group of output mechanisms are respectively indirectly linked by springs in the opposite direction of the pulling of the active ring by the ropes, and the two output mechanisms can be directly connected to the adjustable cranks through the ropes through the movable rollers. Pulling one end of the output mechanism active ring in the opposite direction of the work, the movable roller is pulled by the spring, so that the movable roller always pulls the rope connecting the active ring of the two output mechanisms. The above two connection modes utilize the two output mechanism active rings to pull each other back to the rear half of the driving wheel, and the spring compensates for the difference in length of the different angular traction caused by the difference of the active ring speeds of the two output mechanisms, and the structure is reduced. Increased efficiency due to power loss caused by the traction spring.
上述的绳索式脉动无级变速器为了平衡惯性力减小输出脉动性, 缩短弹簧 伸縮距离, 还可采用将两组相同的脉动式无级变速器呈同轴轴向镜像安置, 并 且两个调速机构的位移路径相反、 移动速度同步, 两主动轮转向相同并且同步 转动。  In the above-mentioned rope type pulsating continuously variable transmission, in order to balance the inertial force, the output pulsation is reduced, and the spring expansion and contraction distance is shortened, and two sets of the same pulsating continuously variable transmission can be disposed in a coaxial axial mirror image, and two speed regulating mechanisms are provided. The displacement paths are reversed, the moving speed is synchronized, and the two driving wheels turn the same and rotate synchronously.
为了防止绳索在可调曲柄处弯折, 而引起寿命缩短及功率消耗, 本发明在 可调曲柄上安装有一个带动环。 该带动环的结构是: 其内圆周安装有滚针轴承, 外圆周上开有一个环槽, 在环槽处安装有若干个滚柱, 滚柱可自由回转运动; 该滚柱数量由可调曲柄拉动的绳索而定, 它一般为一个滚柱与一根绳索相连结; 每个相邻滚柱间相对环心的夹角优选为相等, 每个滚柱到环心的距离也优选为 相等。 In order to prevent the rope from being bent at the adjustable crank, resulting in shortened life and power consumption, the present invention has a driving ring mounted on the adjustable crank. The structure of the driving ring is: a needle bearing is mounted on the inner circumference thereof. There is a ring groove on the outer circumference, and a plurality of rollers are installed at the ring groove, and the roller can rotate freely; the number of rollers is determined by the adjustable crank pulling rope, which is generally a roller and a roller The ropes are joined; the angle between each adjacent roller relative to the center of the ring is preferably equal, and the distance from each roller to the center of the ring is also preferably equal.
上述绳索式脉动无级变速器调速机构的可调曲柄的位移可通过伺服电机带 动螺杆, 螺杆推动可调曲柄来改变其相对主动轮轴心的距离。 可调曲柄的位移 也可通过液压或气压直接用油缸或气缸推动, 还可用液压马达或气动马达带动 螺杆推动可调曲柄来实现。 调速机构应用伺服电机作为调速动力源, 其方便远 程及微机控制, 便于实现自动化。  The displacement of the adjustable crank of the above-mentioned rope type pulsating continuously variable transmission governing mechanism can be driven by a servo motor, and the screw pushes the adjustable crank to change the distance from the center of the driving wheel. The adjustable crank displacement can also be directly driven by a cylinder or cylinder by hydraulic or pneumatic pressure, or by a hydraulic motor or a pneumatic motor to drive the screw to push the adjustable crank. The speed governing mechanism uses the servo motor as the speed regulating power source, which is convenient for remote control and microcomputer control, and is convenient for automation.
本发明的有益效果是输入转速高、 振动小、 多余约束力少、 惯性力小、 运 转平稳、 效率高。  The invention has the advantages of high input speed, small vibration, less excess binding force, small inertia force, stable operation and high efficiency.
附图说明 DRAWINGS
图 1是本发明的基本结构简图; 其中: 1为主动轮, 2为可调曲柄, 3为主 钢绳, 4为超越离合器, 5为小钢绳, .6为拉力弹簧。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the basic structure of the present invention; wherein: 1 is a driving wheel, 2 is an adjustable crank, 3 is a main steel rope, 4 is an overrunning clutch, 5 is a small steel rope, and .6 is a tension spring.
图 2是本发明采用偶数个输出机构的基本结构简图; 其中 a、 b、 c点为可调 曲柄运动中的其中三个位置点, 3 为主钢绳, 4为超越离合器, 5为小钢绳, 6 为拉力弹簧, 虚线为可调曲柄运动到 c点时主钢绳的位置状态。  2 is a schematic diagram of the basic structure of an even number of output mechanisms of the present invention; wherein points a, b, and c are three positions in the adjustable crank motion, 3 is a main steel rope, 4 is an overrunning clutch, and 5 is small. The steel rope, 6 is the tension spring, and the broken line is the position state of the main steel rope when the adjustable crank moves to the c point.
图 3是本发明实施例的结构图; 其中: 1为主动轮, 2为可调曲柄, 3为主 钢绳, 4为超越离合器, 5为小钢绳, 7为机体, 8为丝杆, 9为调速电机, 10 为电刷, 11为输出齿轮, 12为活动滚轮, 13为带动环。  3 is a structural view of an embodiment of the present invention; wherein: 1 is a driving wheel, 2 is an adjustable crank, 3 is a main steel rope, 4 is an overrunning clutch, 5 is a small steel rope, 7 is a body, 8 is a screw, 9 is the speed regulating motor, 10 is the brush, 11 is the output gear, 12 is the movable roller, 13 is the driving ring.
图 4是图 3的附视图。  Figure 4 is a side view of Figure 3.
图 5是图 3结构图的 A- A剖面仰视图; 其中: 14为传动齿轮, 11为输出齿 轮, 1为主动轮, 7为机体, 9为调速电机, 15为输入齿轮。  Figure 5 is a bottom view of the A-A section of the structural view of Figure 3; wherein: 14 is the transmission gear, 11 is the output gear, 1 is the driving wheel, 7 is the body, 9 is the speed regulating motor, and 15 is the input gear.
图 6是图 4的 I部局部放大视图; 其中: 5为小钢绳, 6为拉力弹簧, 7为 机体, 12为活动滚轮, 16为活塞, 17为螺钉。  Figure 6 is a partial enlarged view of the portion I of Figure 4; wherein: 5 is a small steel rope, 6 is a tension spring, 7 is a body, 12 is a movable roller, 16 is a piston, and 17 is a screw.
图 7是带动环的径向放大剖面图; 其中: 2为可调曲柄, 18为滚针轴承, 19为滚柱, 20为带动环环体。  Figure 7 is a radially enlarged cross-sectional view of the driving ring; wherein: 2 is an adjustable crank, 18 is a needle bearing, 19 is a roller, and 20 is a ring body.
具体实施例 下面结合附图 2来讲述采用偶数个输出机构, 且每两个为一组; 每组中的 两输出机构相对传动机构主动轮轴心呈基本对称分布, 各输出机构相对传动机 构主动轮的距离优选为相等; 每组输出机构的两主动环分别在其绳索拉动该主 动环作功的相反方向直接或间接用弹簧相互链接起来的绳索式脉动式无级变速 器的原理。作功时可调曲柄沿箭头方向圆周运动, 当可调曲柄在上半周(即从 a 点到 b点)运动时, 右边的超越离合器作功, 左边的超越离合器呈分离状态(处 于空转), 此时左边超越离合器的运动由于主钢绳只能单向受力, 所以 ¾的运动 需通过小钢绳将它拉动, 从而使主钢绳始终处于拉紧状态; 同时右边的超越离 合器在作功的同时, 将拉动小钢绳沿超越离合器外环圆周环绕。 当可调曲柄运 动到下半圈时, 左边的超越离合器处于作功状态, 右边的超越离合器处于分离 状态。 弹簧可实时补偿可调曲柄圆周转动时小钢绳的长度差, 使主钢绳与小钢 绳始终处于受力拉紧状态。 Specific embodiment In the following, with reference to FIG. 2, an even number of output mechanisms are used, and each of the two is a group; the two output mechanisms in each group are substantially symmetrically distributed with respect to the drive wheel axle center, and the distance of each output mechanism relative to the drive mechanism drive wheel is preferably Equal to each other; the principle of a rope-type pulsating continuously variable transmission in which the two active rings of each group of output mechanisms are respectively linked to each other directly or indirectly by springs in the opposite direction of the rope pulling the active ring. The adjustable crank moves in the direction of the arrow in the direction of the arrow. When the adjustable crank moves in the upper half (ie, from point a to point b), the overrunning clutch on the right works, and the overrunning clutch on the left is in a disengaged state (in idling). At this time, the movement of the overrunning clutch on the left side can only be unidirectionally stressed by the main steel rope, so the movement of 3⁄4 needs to be pulled by the small steel rope, so that the main steel rope is always in tension; at the same time, the overrunning clutch on the right is working. At the same time, the small steel rope will be pulled around the outer circumference of the overrunning clutch. When the adjustable crank moves to the lower half, the left overrunning clutch is in the working state and the right overrunning clutch is in the disengaged state. The spring can compensate the length difference of the small steel rope when the adjustable crank rotates in the real time, so that the main steel rope and the small steel rope are always under tension.
图 3所示的本发明实施例, 采用捌个输出机构, 输出机构采用滚柱式超越 离合器(4), 它们相对主动轮(1 ) 呈等角等距离分布。 主动轮 (1 ) 与输入齿 轮(15)相链接, 可调曲柄(2)安装在主动轮(1 )上; 可调曲柄 (2) 上安装 有一个带动环 (13 ), 该带动环 (1¾3 ) 的内圆周安装有滚针轴承 (18), 外圆周 上开有一个环槽, 在环槽处安装有捌个滚柱(19), 两相邻滚柱间相对环心的夹 角为 45Q, 每个滚柱(19)到环心的距离相等; 每个滚柱(19)都与一根主钢绳 (3) 的一端焊接在一起, 捌根主钢绳的长度基本相等; 捌根主钢绳分别与捌个 相对主动轮夹角为 45G, 并且每个与主动轮(1 )轴心距离相等的超越离合器(4) 的外环相连; 对称的两超越离合器, 直接用小钢绳(5)经活动滚轮(12)将两 超越离合器的外环在可调曲柄(2)经主钢绳 (3 )拉动超越离合器(4) 的相反 方向的一端相连, 活动滚轮 (12) 在小钢绳 (5 ) 拉动超越离合器 (4) 的方向 用弹簧(6)牵引着。 The embodiment of the invention shown in Fig. 3 employs one output mechanism, and the output mechanism employs a roller type overrunning clutch (4) which is equiangularly equidistantly distributed with respect to the driving wheel (1). The driving wheel (1) is linked with the input gear (15), the adjustable crank (2) is mounted on the driving wheel (1), and the adjustable crank (2) is mounted with a driving ring (13), the driving ring (1) ¾ 3) is attached to the inner circumference of the needle bearing (18), opened on the outer circumference a ring groove, is attached to a split roller (19) at the ring groove, the angle between two adjacent rollers relative to the ring center For 45 Q , each roller (19) is equidistant from the center of the ring; each roller (19) is welded to one end of a main steel rope (3), and the length of the main steel rope is substantially equal The root of the main steel rope is respectively at an angle of 45 G with respect to one of the opposite driving wheels, and each of the outer rings of the overrunning clutch (4) having the same axial distance from the driving wheel (1) is connected; the symmetrical two overrunning clutches are directly The outer ring of the two overrunning clutches is connected by the movable steel roller (5) via the movable roller (12) at the end of the adjustable crank (2) in the opposite direction of the overrunning clutch (4) through the main steel rope (3), the movable roller ( 12) Pull the small steel rope (5) in the direction of pulling the overrunning clutch (4) with the spring (6).
各超越离合器的从动环经输出齿轮 (11 ) 用传动齿轮 (14) 相互传动, 从 而使各超越离合器 (4) 的从动环转速都相等。  The driven rings of the overrunning clutches are driven by the transmission gears (14) via the output gears (11), so that the speeds of the driven rings of the overrunning clutches (4) are equal.
调速机构采用将调速电机(9) 安装在主动轮 (1 ) 内腔中, 伺服信号通过 电刷 (10)传给调速电机(9), 调速电机(9)通过齿轮与安装在可调曲柄上的 丝杆(8) 相链接。 . The speed governing mechanism adopts the speed regulating motor (9) installed in the inner cavity of the driving wheel (1), and the servo signal is transmitted to the speed regulating motor (9) through the brush (10), and the speed regulating motor (9) is installed through the gear and Adjustable on the crank The lead screw (8) is linked. .
工作时, 外界动力源经输入齿轮, ( 15 )传给主动轮(1 ), 主动轮(1 ) 开始 转动时可调曲柄 (2) 由 动环 (13 )经主钢绳 (3 )拉动超越离合器(4)进行 作功, 各超越离合器 (4) 由它们的从动环经输出齿轮 (11 )用传动齿轮(14) 相互传动行成共同的输出端;调速时伺服信号通过电刷(10)传给调速电机(9), 调速电机(9) 转动后经齿轮带动丝杆 (8), 通过丝杆 (8) 改变可调曲柄 (2) 的位置来改变主钢绳 (3 )拉动超越离合器 (4) 的转动行程, 从而使输出端的 转速产生平滑的变化。  During operation, the external power source passes through the input gear, (15) is transmitted to the driving wheel (1), and the driving wheel (1) is rotated by the adjustable crank (2). The moving ring (13) is pulled by the main steel rope (3). The clutch (4) performs work, and each of the overrunning clutches (4) is driven by the driven gears (11) through the output gears (11) to form a common output end; when the speed is adjusted, the servo signals pass through the brushes ( 10) Pass to the speed regulating motor (9). After the turning motor (9) rotates, the screw (8) is driven by the gear, and the position of the adjustable crank (2) is changed by the screw (8) to change the main steel rope (3). ) Pulling the rotational travel of the overrunning clutch (4), resulting in a smooth change in the rotational speed of the output.
如图 1 所示, 本发明的具体实施例中, 所述的绳索式脉动无级变速器包括 主动转盘体(1 )、 超越离合器和联接在超越离合器主动环 (4)上, 并绕过外周 部用以带动超越离合器转动的绳索 (3 ), 绳索的一端与设于转盘体径向滑槽内 的可调曲柄 (2)相联接, 主动环的另一侧与机架之间设有复位弹簧(6)。 工作 时, 当主动转盘体逆时针转动时, 带动设于其径向滑槽内的可调联接端转动, 从而经绳索拉动超越离合器的主动环逆时针转动, 当超越离合器的主动环逆时 针转动时, 超越离合器呈接合状态, 带动从动轴随之逆时针转动; 当主动转盘 体转动到后半圈时, 由于绳索只能单向受力, 此时, 超越离合器的主动环在其 与机架之间的复位弹簧的拉力作用下顺时针回转, 而由于超越离合器单向传动 作用, 其中间的从动轴不会随之回转, 因而当主动转盘体继续转动到前半圈时, 又可通过绳索带动超越离合器进入下一轮的工作。 调速时, 通过改变设于转盘 体径向滑槽内的可调曲柄的径向位置, 使超越离合器的角速度产生变化。  As shown in FIG. 1, in a specific embodiment of the present invention, the rope type pulsating continuously variable transmission includes an active turntable body (1), an overrunning clutch, and an overrunning clutch active ring (4), and bypasses the outer peripheral portion. a rope (3) for driving the overrunning clutch, one end of the rope is coupled with the adjustable crank (2) disposed in the radial chute of the turntable body, and a return spring is disposed between the other side of the active ring and the frame (6). During operation, when the active turntable body rotates counterclockwise, the adjustable coupling end provided in the radial sliding slot is rotated, so that the active ring of the overrunning clutch is rotated counterclockwise through the rope, and the active ring of the overrunning clutch rotates counterclockwise. When the overrunning clutch is engaged, the driven shaft rotates counterclockwise; when the active turntable body rotates to the second half of the turn, since the rope can only be forced in one direction, at this time, the active ring of the overrunning clutch is in the machine The tension of the return spring between the frames rotates clockwise, and the driven shaft of the overrunning clutch does not rotate with the one-way transmission of the overrunning clutch. Therefore, when the active rotating body continues to rotate to the first half, it can pass The rope drives the overrunning clutch into the next round of work. During the speed regulation, the angular velocity of the overrunning clutch is changed by changing the radial position of the adjustable crank provided in the radial chute of the turntable body.

Claims

权利要求书  Claim
1. 一种绳索式脉动无级变速器, 它主要由传动机构、 调速机构、 输出机构 组成, 其特征在于: 调速机构上的可调曲柄 (2) 与输出机构的主动环 (4) 间 链接有绳索 (3 ); 在绳索 (3 )拉动输出机构主动环 (4) 作功的相反方向, 输 出机构的主动环 (4)与机架间直接或间接链接着弹簧 (6)。 1. A rope type pulsating continuously variable transmission, which is mainly composed of a transmission mechanism, a speed governing mechanism and an output mechanism, and is characterized in that: between the adjustable crank (2) on the speed regulating mechanism and the active ring (4) of the output mechanism The link has a rope (3); in the opposite direction of the rope (3) pulling the output mechanism active ring (4), the spring (6) is directly or indirectly connected between the active ring (4) of the output mechanism and the frame.
2. 根据权利要求 1 所述的绳索 (3), 其特征在于: 所述的绳索 (3)可用 除绳索外的其它挠性件来代替。  2. A rope (3) according to claim 1, characterized in that the rope (3) can be replaced by a flexible member other than a rope.
3. 根据权利要求 1所述的输出机构, 其特征在于: 所述的输出机构为偶数 个, 并且每两个为一组; 每组中的两输出机构相对传动机构的主动轮(1 )轴心 呈基本对称分布, 各输出机构相对传动机构的主动轮(1 ) 的距离优选为相等。  3. The output mechanism according to claim 1, wherein: said output mechanism is an even number, and each of the two is a group; and the two output mechanisms in each group are opposite to the driving wheel (1) axis of the transmission mechanism. The hearts are substantially symmetrically distributed, and the distance of each output mechanism relative to the drive wheel (1) of the transmission mechanism is preferably equal.
4. 根据权利要求 3所述的输出机构, 其特征在于: 所述的每組输出机构的 两主动环 (4) 分别在其绳索 (3 )拉动该主动环 (4)作功的相反方向直接或间 接用弹簧(6) 相互链接起来。 .  4. The output mechanism according to claim 3, characterized in that: the two active rings (4) of each set of output mechanisms are directly in the opposite direction of the work of the active ring (4) by the rope (3) Or indirectly linked by springs (6). .
5. 根据权利要求 1所述的绳索式脉动无级变速器, 其特征在于: 所述的绳 索式脉动无级变速器采用将两组相同的绳索式脉动无级变速器呈同轴轴向镜像 安置, 并且两个调速机构的位移路径相反, 移动速度同步, 两主动轮转向相同 并且同步转动。  5. The rope type pulsating continuously variable transmission according to claim 1, wherein: said rope type pulsating continuously variable transmission adopts coaxial coaxial mirroring of two sets of the same rope type pulsating continuously variable transmission, and The two speed governing mechanisms have opposite displacement paths, the moving speeds are synchronized, and the two driving wheels are turned in the same direction and rotate synchronously.
6. 根据权利要求 1 所述的可调曲柄, 其特征在于: 所述的可调曲柄 (2) 上安装有一个带动环 (13)。 - 6. The adjustable crank according to claim 1, wherein: the adjustable crank (2) is mounted with a driving ring (13). -
7. 根据权利要求 6述的带动环 (13), 其特征在于: 所述的带动环 (13 ) 的结构为其内圆周安装有滚针轴承(18), 外圆周上开有一个环槽, 在环槽处安 装有若干个滚柱(19), 每个相邻滚柱间相对环心的夹角优选为相等, 每个滚柱7. The driving ring (13) according to claim 6, wherein: the driving ring (13) has a structure in which a needle bearing (18) is mounted on an inner circumference thereof, and a ring groove is formed in an outer circumference. A plurality of rollers (19) are installed at the ring groove, and the angle between each adjacent roller is preferably equal to each other, and each roller is equal.
( 19) 到环心的距离优选为相等, 滚柱 (19)可自由回转运动。 (19) The distance to the center of the ring is preferably equal, and the roller (19) is free to rotate.
8. 根据权利要求 1 所述的调速机构, 其特征在于: 所述的可调曲柄 (2) 安装有螺杆 (8), 螺杆(8) 与伺服电机(9)相链接, 伺服电机(9)与传动机 构的主动轮 (1 ) 同步转动。  8. The speed governing mechanism according to claim 1, wherein: the adjustable crank (2) is equipped with a screw (8), the screw (8) is linked with the servo motor (9), and the servo motor (9) ) Rotate synchronously with the drive wheel (1) of the transmission.
9. 根据权利要求 1所述的绳索式脉动无级变速器, 其特征在于: 所述的绳 索式脉动无级变速器包括主动转盘体(1 )、 超越离合器和联接在超越离合器主 动环(4)上并绕过外周部用以带动超越离合器转动的绳索 (3), 绳索的一端与 设于转盘体径向滑槽内的可调曲柄(2)相联接, 主动环的另一侧与机架之间设 有复位弹簧(6)。 9. The rope type pulsating continuously variable transmission according to claim 1, wherein: said rope The cable type continuously variable transmission includes an active turntable body (1), an overrunning clutch and a rope (3) coupled to the overrunning clutch active ring (4) and bypassing the outer peripheral portion for driving the overrunning clutch to rotate. The adjustable cranks (2) in the radial chute of the turntable body are coupled, and a return spring (6) is arranged between the other side of the active ring and the frame.
PCT/CN2004/001038 2004-09-10 2004-09-10 A rope type pulse stepless transmission WO2006026892A1 (en)

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CN2128983Y (en) * 1992-06-13 1993-03-31 陕西机械学院 Juxtaposition connecting rod type impulsive motion stepless speed variator
JP2001520732A (en) * 1998-01-30 2001-10-30 パタコス マヌソス Transmission system

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ITTO20110479A1 (en) * 2011-06-01 2012-12-02 Stefano Dotta MOTOR DRIVE TRANSMISSION RANGE WITH VARIABLE TRANSMISSION

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