CONTROLLED-RELEASE MULTILAYER PATCH FOR THE TOPICAL USE
The present invention relates to multilayer transdermal patches wherein the adhesive matrix contains at least one active ingredient as well as lipophilic excipients which reduce adhesivity.
TECHNOLOGICAL BACKGROUND Controlled-release matrix therapeutical systems are presently manufactured by incorporatiom of active ingredients in polymeric matrices consisting of a mixture of adhesive polymers and other excipients. To ensure the correct contact to the skin surface, the matrices must have good adhesivity, which can vary in time depending on perspiration, on the occlusion degree of the system and on the excipients.
To avoid the excessive increase in patch adhesivity as well as the irritation of the skin when removing the patch, low-adhesive masses containing lipophilic excipients can be used.
However, these matrices cannot be properly supported by inert backings (polyethylene, PVC, polyester, polyurethane).
A number of multilayer patches are commercially available, wherein the matrix consists of different layers of materials placed one on top of the other. The presence of different layers ensures a concentration gradient of active ingredient among the various layers or, when one layer contains the active ingredient (a.i.) and the others contain the excipients, the solubilisation of the a.i.. to promote its diffusion. Patches wherein one layer serves as an adhesive to anchor an adhesive matrix to the liner are not yet available.
For example, US 5.505.956 discloses patches consisting of 2-5 different adhesive layers contained between a backing and a liner. Each adhesive layer has different water absorption capacity; this characteristic is given by the
presence in the different layers of 0.1 to 30% concentrations of one or more of the following adsorbing materials: PVA, PVP, alginic acid, hyaluronic acid, cellulose, chitine, zinc oxide, calcium oxide, silica, kaolin, talc and titanium dioxide. WO0033812 discloses a 4 layer transdermal patch for the administration of a volatile liquid drug, wherein the top backing is impermeabile to the drug, the second adhesive silicone layer contains the drag, the third layer comprises an acrylic adhesive containing the drag in diffusional contact with the silicon adhesive layer, and the fourth layer is a removable liner.
US 6.190.690 discloses a ketoprofen patch having the following structure:
- 1st layer: a moisture-permeable backing consisting of TNT, polyurethane or polyester; - 2nd layer: a moisture non-permeable layer consisting of an acrylic (or gum-based) adhesive soluble in ethyl acetate;
- 3rd layer: a ketoprofen layer and an emulsion of a solution of PVA (and/or EVA) and adhesive acrylic polymer;
- 4th layer: adhesive layer consisting of an acrylic adhesive, which controls the release of the a.i.;
- 5* layer: a silicon liner.
DISCLOSURE OF THE INVENTION
The invention relates to a multilayer patch comprising an adhesive layer, a protective backing for said adhesive layer, an acrylic and/or silicon polymer matrix containing at least one active ingredient and a removable liner in contact with said matrix, characterized in that the matrix contains lipophilic excipients able to reduce the matrix adhesivity.
The addition of lipophilic excipients to adhesive matrices for
transdermal controlled-release systems improves the skin affinity.
Matrices with additives cannot be properly supported by inert backings due to their low adhesivity, it is therefore necessary to interpose an adhesive between the matrix and the backing. The adhesive layer is applied on the backing in a first step, and only afterwards the low-adhesive matrix is anchored; in this way the low-adhesive mass remains anchored to the backing and can be applied to the skin.
The patch of the invention is schematically represented in the Figure, wherein reference number 1 indicates the backing layer, number 2 indicates the adhesive layer, number 3 indicates the matrix containing the a.i. and the lipophilic excipients and number 4 indicates the liner layer.
Backing layer 1 is made of a conventional material such as polyethylene, PVC, polyester, natural fibre, polyurethane, polypropylene.
Adhesive layer 2 typically comprises a water- or solvent-based acrylic and/ or silicon polymer.
Matrix 3, further to a mixture of acrylic and/or silicon polymers, contains lipophilic excipients preferably selected from lanolin, vaseline, polyethylene glycols and esters thereof, glycerin and esters thereof, fatty acids, vegetable oil, beeswax, synthetic wax. The excipients are added in weight percentage ranging from 15 to 50% based on the dry weight of the final formulation.
Finally, liner 4 consists of a conventional material for transdermal patches such as silicon and/or fluorinated polyester, high- or low-density polyethylene. The invention allows to formulate any active ingredients having therapeutical, dermatological or cosmetic activity when administered through the topical and/or transdermal route.
Examples of drugs which can be advantageously formulated according
to the invention comprise: non steroidal antinflammatory agents, corticosteroids, local anaesthetics, alpha-adrenergic agonists, analgesics, antimigraine drugs, antiallergics, antihistaminics, antimicrobials, antiemetics, anticholinergics, broncodilators, antivirals, myorelaxants, cholinergic agents, central nervous system stimulators, cardioactive agents, beta-adrenergic agonists, hormones, anxiolytics, antidepressants, antipsychotics, opioid antagonists, coronary dilators.
Particularly preferred are non steroidal antiinflammatories such as
Diclofenac, Fenoprofen, Flurbiprofen, Ibuprofen, Ibuproxam, Indoprofen, Ketoprofen, Ketorolac, Naproxen, Oxametacine, Oxyphenbutazone,
Piroxicam, Suprofen, Celecoxib and other COX-2 selective inhibitors and the like.
The patches of the invention are prepared through a process which comprises the following steps: a) formation of the adhesive film by spreading the mass onto a silicon liner, subsequent removal of the solvent and coupling of the adhesive film to the backing; b) formation of the active ingredient-containing adhesive matrix by spreading the mass onto a silicon liner, subsequent removal of the solvent and coupling to the adhesive film.
The invention is illustrated in greater detail in the following examples. Example 1
The first adhesive layer (Uceacryl MC808®) is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to HO0C, then coupled to the polyethylene backing. This first step allows to prepare the semi-manufactured product 1.
In a second step, the low-adhesive mass is prepared by mixing 80 kg of Uceacryl MC808®, 15 kg of lanoline/vaseline in 1/1 ratio and 5 kg of dry
vegetable extracts. The homogeneous mixture is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to 1100C, then coupled to the semi-manufactured product 1.
The finished product is ready to be cut and formed. Example 2
The first adhesive layer (Durotak® 87-2852) is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to 8O0C, then coupled to the non-woven backing. This first step allows to prepare the semi-manufactured product 1. In a second step, the low-adhesive mass is prepared by mixing 80 kg of
Uceacryl MC808, 19 kg of viscous vaseline/vaseline in 1/1 ratio and 1 kg of Tiocolchicoside. The homogeneous mixture is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to 1100C, then coupled to the semi-manufactured product 1. The finished product is ready to be cut and formed.
Example 3
The first adhesive layer (Durotak® 87-2852) is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to 8O0C, coupled to the polyethylene backing. This first step allows to prepare the semi-manufactured product 1.
In a second step, the low-adhesive mass is prepared by mixing together
80 kg of Durotak® 87-2852, 17 kg of lanoline/vaseline in 1/1 ratio and 3 kg of
Diclofenac sodium. The homogeneous mixture is spread on silicon paper and dried in a static dryer at a temperature ranging from 60 to 8O0C, then coupled to the semi-manufactured product 1.
The finished product is ready to be cut and formed.