WO2006010293A1 - Reflective sheet for road marker - Google Patents

Reflective sheet for road marker Download PDF

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Publication number
WO2006010293A1
WO2006010293A1 PCT/CN2004/000861 CN2004000861W WO2006010293A1 WO 2006010293 A1 WO2006010293 A1 WO 2006010293A1 CN 2004000861 W CN2004000861 W CN 2004000861W WO 2006010293 A1 WO2006010293 A1 WO 2006010293A1
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WO
WIPO (PCT)
Prior art keywords
sheet
reflective
rib
reinforcing rib
spacer
Prior art date
Application number
PCT/CN2004/000861
Other languages
French (fr)
Chinese (zh)
Inventor
Hungchen Lee
Original Assignee
Hungchen Lee
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hungchen Lee filed Critical Hungchen Lee
Priority to PCT/CN2004/000861 priority Critical patent/WO2006010293A1/en
Publication of WO2006010293A1 publication Critical patent/WO2006010293A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/50Road surface markings; Kerbs or road edgings, specially adapted for alerting road users
    • E01F9/553Low discrete bodies, e.g. marking blocks, studs or flexible vehicle-striking members

Definitions

  • the present invention relates to a retroreflective sheeting for road reflective marking, which is particularly related to a reflector structure in which mold opening is easy, mold is not easily damaged, processing cost is low, and the original design is fully utilized.
  • Taiwan Patent No. 90224744 discloses a retroreflective sheeting 94 for road reflective marking, the structure of which is shown in Fig. 1, which is mainly composed of a sheet body 940 and a spacer 944, which is entirely in the whole body 940.
  • a reflective rib is formed on the inner surface, and a plurality of reinforcing ribs 941 are formed on the entire inner surface of the sheet body 940, and the spacer 944 passes through the ultrasonic wave; I: early bonding with the sheet body 940, so that the reflective sheet 94 does not need to be plated and still has light.
  • the reinforcing rib 941 and the gasket 944 are floated together, the plurality of sealed spaces are formed on the sheet body 940, so that the water does not penetrate, and the reflection effect is better, even if the damage is damaged at a certain place, Because the rib 941 blocks, it prevents the water from continuing to immerse into the entire reflector 94, so that the reflection effect is less damaged.
  • the retroreflective sheeting 94 of this structure is formed on the reflecting edge of the sheet body 940 because the reinforcing rib 941 is not formed, and the mold opening of the sheet body 940 is not difficult, and the mold body 940 is damaged during processing.
  • the rate is also high, the number of parts that can be processed in a mold is greatly reduced (about 300,000 pieces can be processed), which inevitably increases the processing cost, resulting in high product cost.
  • this structure also causes the sheet 940 to be processed.
  • the overall shrinkage rate is different, causing deformation of the reflective ribs, which greatly affects the degree of glare.
  • the actual product has only about 30% of the original design. Therefore, the structure of the reflector 94 disclosed in Taiwan Patent No.
  • An object of the present invention is to provide a retroreflective sheeting for road reflective marking, which is easy to mold open, has a low mold damage rate, has low processing cost, and is fully utilized in the original design.
  • the solution of the present invention is:
  • a reflective sheet for road reflective marking forming a reflective rib on the entire inner surface of the sheet, and the spacer is combined with the sheet by ultrasonic splicing, wherein: a plurality of longitudinal reinforcements are added on the inner surface of the spacer along the extending direction of the reflective rib a rib, and the top edge of the longitudinal reinforcing rib forms a serration that coincides with the reflecting rib, and the serration of the longitudinal reinforcing rib is ultrasonically welded and pieced
  • the reflective ribs of the body are welded together to form a plurality of confined spaces on the sheet.
  • the inner surface of the gasket is further provided with a transverse reinforcing rib, and the transverse reinforcing rib intersects with the longitudinal reinforcing rib, and the transverse reinforcing rib is also welded to the sheet by ultrasonic welding, thereby increasing the strength of the sheet.
  • the outer surface of the gasket further forms a plurality of bonding columns, and the bonding column is inserted into the filler, which can enlarge the contact surface between the whole reflector and the filler, improve the adhesion between the fillers, and avoid reflection after the earthquake. Separation occurs between the sheet and the filler.
  • the present invention is formed on the spacer by the longitudinal reinforcing ribs and the lateral reinforcing ribs, and is not formed on the reflecting edge of the sheet body, so that the opening of the sheet having only the reflecting edge is greatly reduced, and The difficulty of opening the gasket with the longitudinal reinforcing ribs and the transverse reinforcing ribs is very small compared with the existing gaskets. Moreover, the sheet with only the reflective ribs has a low mold damage rate in the processing and production, and one mold can be used.
  • FIG. 1 is an exploded perspective view of a conventional article
  • Figure 2 is an exploded perspective view of the present invention
  • Figure 3 is a schematic cross-sectional view of the present invention.
  • Fig. 4 is an exploded perspective view showing another state of the present invention.
  • a reflector for road reflective marking disclosed in the present invention still forms a reflective rib 11 on the entire inner surface of the sheet 1.
  • the spacer 2 is ultrasonically welded. Combined with the sheet 1.
  • the key to the present invention is: a plurality of longitudinal reinforcing ribs 21 are added to the inner surface of the spacer 2 along the extending direction of the reflecting rib 11, and the top edge of the longitudinal reinforcing rib 21 forms a serration 22 which can coincide with the reflecting rib 11 and is longitudinally reinforced.
  • the serrations 22 of the rib 21 are ultrasonically welded
  • the reflective ribs 11 of the sheet 1 are welded together to form a plurality of sealed spaces on the sheet 1, as shown in Fig. 3.
  • the present invention may further add a lateral reinforcing rib 23 on the inner surface of the spacer 2, the transverse reinforcing rib 23 intersecting the longitudinal reinforcing rib 21, and the transverse reinforcing rib 23 is also passed through the ultrasonic ping and the sheet. 1 welded together, thereby improving the impact strength of the sheet 1.
  • the outer surface of the gasket 2 is further formed with a plurality of bonding columns 24, and when the road reflective marking is filled into the filler 3 to form a finished product,
  • the binding post 24 is inserted into the filler 3, which can enlarge the contact surface between the whole reflector and the filler 3, and improve the adhesion between the whole reflector and the filler 3, and avoid the reflection sheet and the filler 3 after the earthquake. Separation.
  • the present invention Compared with the retroreflective sheeting 94 of the Japanese Patent No. 90224744, the present invention has no additional structure on the reflecting rib 11 of the sheet body 1, so that the opening of the sheet 1 having only the reflecting rib 11 is greatly reduced, and the gasket is greatly reduced.
  • the longitudinal reinforcing ribs 21 and the lateral reinforcing ribs 23 are formed, so that the difficulty of opening the gasket 2 is relatively small compared with the existing gasket 944, and the cost is also increased, and only the sheet having the reflecting edge 11
  • the mold damage rate is also low, the number of workpieces that can be processed in one mold is greatly increased (about one million can be processed), the processing cost is greatly reduced by 4, and then, the sheet having only the reflective rib 11 1
  • the overall shrinkage rate during processing is kept the same, the reflective ribs 11 are not deformed, and the excellent reflection effect is maintained, so that the original design's reflection degree can be fully utilized.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Signs Or Road Markings (AREA)

Abstract

The invention disclose a kind of reflective sheet as roadway reflective marker. Some reflective edges are formed on the whole inner surface of the sheet. A pad is connected to the sheet by ultrasonic elding. A lot of strengthened ribs are setted on the inner surface of the pad along the reflective edges. The top of the strengthened ribs are hackle shape, which engaged with the reflective edges. The strengthened ribs are connected to the reflective edges by ultrasonic welding to form a lot of enclosed spaces. It is easy to make the mould of the reflective sheet which has an above-mentioned structure. The mould is substantial and low-cost, andcan sufficiently maintain the reflective degree as that original designed.

Description

道路反光标记用反光片 技术领域 本发明涉及一种道路反光标记用反光片,特別与开模容易、模 具不易受损率、加工成本低且原设计的反光度得以充分运用的反光 片结构有关。 背景技术 现有技术中, 台湾第 90224744号专利揭示了一种道路反光标 记用反光片 94,其结构如图 1所示,主要是由片体 940和垫片 944 组成,在片体 940的整个内表面上形成反光棱,并在片体 940的整 个内表面上形成复数加强筋 941 ,垫片 944通过超声波; I:早接与片体 940结合, 令反光片 94不需电镀而仍具有发光功能, 并因加强筋 941与垫片 944浮接在一起, 而令片体 940上形成复数密闭空间, 使水份不会渗入, 保持较佳的反光效果, 即使某一处受撞破损, 也 因加强筋 941阻挡, 防止水继续浸入整个反光片 94, 令反光效果 受损小。  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a retroreflective sheeting for road reflective marking, which is particularly related to a reflector structure in which mold opening is easy, mold is not easily damaged, processing cost is low, and the original design is fully utilized. BACKGROUND OF THE INVENTION In the prior art, Taiwan Patent No. 90224744 discloses a retroreflective sheeting 94 for road reflective marking, the structure of which is shown in Fig. 1, which is mainly composed of a sheet body 940 and a spacer 944, which is entirely in the whole body 940. A reflective rib is formed on the inner surface, and a plurality of reinforcing ribs 941 are formed on the entire inner surface of the sheet body 940, and the spacer 944 passes through the ultrasonic wave; I: early bonding with the sheet body 940, so that the reflective sheet 94 does not need to be plated and still has light. Function, and because the reinforcing rib 941 and the gasket 944 are floated together, the plurality of sealed spaces are formed on the sheet body 940, so that the water does not penetrate, and the reflection effect is better, even if the damage is damaged at a certain place, Because the rib 941 blocks, it prevents the water from continuing to immerse into the entire reflector 94, so that the reflection effect is less damaged.
但是, 此结构的反光片 94, 由于加强筋 941形成在片体 940 的反光棱上, 不«口大了片体 940的开模难度, 而且, 使片体 940 在加工生产中,模具受损率也高,一幅模具可加工件数大大减少(大 约只能加工三十万个), 无形中增大了加工成本, 致使产品成本居 高不下,再则,此结构还导致片体 940在加工中的整体缩水率不同, 造成反光棱发生变形, 大大影响了反光度, 实际产品的反光度只具 有原设计的 30%左右, 因此, 台湾第 90224744号专利所揭示的反 光片 94结构亟待于改进。 发明内容 本发明的目的在于提供一种道路反光标记用反光片,其开模容 易,模具不易受损率, 加工成本低, 且原设计的反光度得以充分运 用。  However, the retroreflective sheeting 94 of this structure is formed on the reflecting edge of the sheet body 940 because the reinforcing rib 941 is not formed, and the mold opening of the sheet body 940 is not difficult, and the mold body 940 is damaged during processing. The rate is also high, the number of parts that can be processed in a mold is greatly reduced (about 300,000 pieces can be processed), which inevitably increases the processing cost, resulting in high product cost. Moreover, this structure also causes the sheet 940 to be processed. The overall shrinkage rate is different, causing deformation of the reflective ribs, which greatly affects the degree of glare. The actual product has only about 30% of the original design. Therefore, the structure of the reflector 94 disclosed in Taiwan Patent No. 90224744 needs to be improved. . Disclosure of the Invention An object of the present invention is to provide a retroreflective sheeting for road reflective marking, which is easy to mold open, has a low mold damage rate, has low processing cost, and is fully utilized in the original design.
为达成上述目的, 本发明的解决方案是:  To achieve the above object, the solution of the present invention is:
一种道路反光标记用反光片,在片体的整个内表面上形成反光 棱, 垫片通过超声波悍接与片体结合, 其中: 在垫片的内表面沿反 光棱的延伸方向增设复数纵向加强筋,且此纵向加强筋的顶缘形成 恰可与反光棱吻合的锯齿,纵向加强筋的锯齿通过超声波焊接与片 体的反光棱焊接在一起, 而令片体上形成复数密闭空间。 A reflective sheet for road reflective marking, forming a reflective rib on the entire inner surface of the sheet, and the spacer is combined with the sheet by ultrasonic splicing, wherein: a plurality of longitudinal reinforcements are added on the inner surface of the spacer along the extending direction of the reflective rib a rib, and the top edge of the longitudinal reinforcing rib forms a serration that coincides with the reflecting rib, and the serration of the longitudinal reinforcing rib is ultrasonically welded and pieced The reflective ribs of the body are welded together to form a plurality of confined spaces on the sheet.
所述垫片的内表面还增设横向加强筋,此横向加强筋与纵向加 强筋交叉,横向加强筋也通过超声波焊接与片体焊接在一起,进而 增加片体的强度。  The inner surface of the gasket is further provided with a transverse reinforcing rib, and the transverse reinforcing rib intersects with the longitudinal reinforcing rib, and the transverse reinforcing rib is also welded to the sheet by ultrasonic welding, thereby increasing the strength of the sheet.
所述垫片的外表面还形成复数个结合柱,此结合柱***填充料 中,可扩大反光片整体与填充料之间的接触面,提高填充料之间附 着力, 避免受震后, 反光片与填充料之间产生分离。  The outer surface of the gasket further forms a plurality of bonding columns, and the bonding column is inserted into the filler, which can enlarge the contact surface between the whole reflector and the filler, improve the adhesion between the fillers, and avoid reflection after the earthquake. Separation occurs between the sheet and the filler.
采用上述结构后,本发明由于将纵向加强筋和横向加强筋都形 成在垫片上, 而未形成在片体的反光棱上,使只具有反光棱的片体 开模难度大大降仳,而具有纵向加强筋和横向加强筋的垫片开模难 度与现有的垫片相比变化甚小,而且,只具有反光棱的片体在加工 生产中,模具受损率低,一幅模具可加工件数大大增加(大约能加 工近百万个), 加工成本大大降低, 再则, 只具有反光棱的片体在 加工中的整体缩水率保持一致,反光棱不会发生变形,保持了极佳 的反光效果, 使原设计的反光度得以充分运用。 附图说明 图 1是习用品的立体分解图;  After adopting the above structure, the present invention is formed on the spacer by the longitudinal reinforcing ribs and the lateral reinforcing ribs, and is not formed on the reflecting edge of the sheet body, so that the opening of the sheet having only the reflecting edge is greatly reduced, and The difficulty of opening the gasket with the longitudinal reinforcing ribs and the transverse reinforcing ribs is very small compared with the existing gaskets. Moreover, the sheet with only the reflective ribs has a low mold damage rate in the processing and production, and one mold can be used. The number of workpieces is greatly increased (approximately one million can be processed), the processing cost is greatly reduced, and the sheet with only the reflective ribs has the same overall shrinkage during processing, and the reflective ribs are not deformed, which is excellent. The reflective effect makes the original design's illuminance fully utilized. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view of a conventional article;
图 2是本发明的立体分解图;  Figure 2 is an exploded perspective view of the present invention;
图 3是本发明的截面示意图;  Figure 3 is a schematic cross-sectional view of the present invention;
图 4是本发明的另一种状态立体分解图。  Fig. 4 is an exploded perspective view showing another state of the present invention.
图号说明  Figure number description
片体 1 反光棱 11  Sheet 1 Reflective rib 11
垫片 2 纵向加强筋 21  Gasket 2 longitudinal stiffener 21
锯齿 22 横向加强筋 23  Serrated 22 transverse stiffeners 23
结合柱 24 填充料 3  Bonding column 24 filler 3
反光片 94 片体 940  Reflector 94 piece 940
垫片 944 加强筋 941 具体实施方式 请参阅图 2所示, 本发明揭示的一种道路反光标记用反光片, 仍在片体 1的整个内表面上形成反光棱 11 , 垫片 2通过超声波焊 接与片体 1结合。  Between the ribs 944 and the ribs 941. Referring to FIG. 2, a reflector for road reflective marking disclosed in the present invention still forms a reflective rib 11 on the entire inner surface of the sheet 1. The spacer 2 is ultrasonically welded. Combined with the sheet 1.
本发明的关键是: 在垫片 2的内表面沿反光棱 11的延伸方向 增设复数纵向加强筋 21 ,且此纵向加强筋 21的顶缘形成恰可与反 光棱 11吻合的锯齿 22,纵向加强筋 21的锯齿 22通过超声波焊接 与片体 1的反光棱 11焊接在一起, 而令片体 1上形成复数密闭空 间, 配合图 3所示。 The key to the present invention is: a plurality of longitudinal reinforcing ribs 21 are added to the inner surface of the spacer 2 along the extending direction of the reflecting rib 11, and the top edge of the longitudinal reinforcing rib 21 forms a serration 22 which can coincide with the reflecting rib 11 and is longitudinally reinforced. The serrations 22 of the rib 21 are ultrasonically welded The reflective ribs 11 of the sheet 1 are welded together to form a plurality of sealed spaces on the sheet 1, as shown in Fig. 3.
为了增加片体 1的强度,本发明可以进一步在垫片 2的内表面 再增设横向加强筋 23 , 此横向加强筋 23与纵向加强筋 21交叉, 横向加强筋 23也通过超声波坪接与片体 1焊接在一起, 进而使片 体 1的抗冲击强度提高。  In order to increase the strength of the sheet 1, the present invention may further add a lateral reinforcing rib 23 on the inner surface of the spacer 2, the transverse reinforcing rib 23 intersecting the longitudinal reinforcing rib 21, and the transverse reinforcing rib 23 is also passed through the ultrasonic ping and the sheet. 1 welded together, thereby improving the impact strength of the sheet 1.
配合图 4所示, 为了避免受震后反光片与填充料 3之间分离, 垫片 2的外表面还形成复数个结合柱 24 , 当道路反光标记经灌入 填充料 3制成成品时, 此结合柱 24***填充料 3中 , 可扩大反光 片整体与填充料 3之间的接触面,提高反光片整体与填充料 3之间 附着力, 避免受震后, 反光片与填充料 3之间分离。  As shown in FIG. 4, in order to avoid separation between the reflector and the filler 3 after the earthquake, the outer surface of the gasket 2 is further formed with a plurality of bonding columns 24, and when the road reflective marking is filled into the filler 3 to form a finished product, The binding post 24 is inserted into the filler 3, which can enlarge the contact surface between the whole reflector and the filler 3, and improve the adhesion between the whole reflector and the filler 3, and avoid the reflection sheet and the filler 3 after the earthquake. Separation.
本发明与台湾第 90224744号专利中反光片 94相比,由于在片 体 1的反光棱 11上没有增设任何结构,使只具有反光棱 11的片体 1开模难度大大降低, 而在垫片 (一般为塑料产品) 2上形成纵向 加强筋 21和横向加强筋 23 ,使垫片 2开模难度相对现有的垫片 944 增加甚小, 成本也增加甚 而且, 只具有反光棱 11的片体 1在 加工生产中,模具受损率也低,一幅模具可加工件数大大增加(大 约能加工近百万个), 加工成本大大降 4氏, 再则, 只具有反光棱 11 的片体 1在加工中的整体缩水率保持一致, 反光棱 11不会发生变 形, 保持了极佳的反光效果, 使原设计的反光度得以充分运用。  Compared with the retroreflective sheeting 94 of the Japanese Patent No. 90224744, the present invention has no additional structure on the reflecting rib 11 of the sheet body 1, so that the opening of the sheet 1 having only the reflecting rib 11 is greatly reduced, and the gasket is greatly reduced. (Generally, plastic products) 2, the longitudinal reinforcing ribs 21 and the lateral reinforcing ribs 23 are formed, so that the difficulty of opening the gasket 2 is relatively small compared with the existing gasket 944, and the cost is also increased, and only the sheet having the reflecting edge 11 In the processing and production of the body 1, the mold damage rate is also low, the number of workpieces that can be processed in one mold is greatly increased (about one million can be processed), the processing cost is greatly reduced by 4, and then, the sheet having only the reflective rib 11 1 The overall shrinkage rate during processing is kept the same, the reflective ribs 11 are not deformed, and the excellent reflection effect is maintained, so that the original design's reflection degree can be fully utilized.

Claims

权 利 要 求 Rights request
1、 一种道路反光标记用反光片, 在片体的整个内表面上形成 反光棱, 垫片通过超声波焊接与片体结合, 其特征在于: 在垫片的 内表面沿反光棱的延伸方向增设复数纵向加强筋,且此纵向加强筋 的顶缘形成恰可与反光棱吻合的锯齿,纵向加强筋的锯齿通过超声 波焊接与片体的反光棱焊接在一起, 而令片体上形成复数密闭空 间。 A reflective sheet for road reflective marking, which forms a reflecting rib on the entire inner surface of the sheet, and the spacer is combined with the sheet by ultrasonic welding, and is characterized in that: the inner surface of the spacer is added along the extending direction of the reflecting rib a plurality of longitudinal reinforcing ribs, and a top edge of the longitudinal reinforcing rib forms a serration that coincides with the reflecting rib, and the serration of the longitudinal reinforcing rib is welded to the reflecting rib of the sheet by ultrasonic welding, thereby forming a plurality of closed spaces on the sheet body .
2、 如权利要求 1所述的一种道路反光标记用反光片, 其特征 在于: 所述垫片的内表面还增设横向加强筋,此横向加强筋与纵向 加强筋交叉,横向加强筋也通过超声波悍接与片体焊接在一起,进 而增加片体的强度。  2. The retroreflective sheeting for road reflective marking according to claim 1, wherein: the inner surface of the spacer is further provided with a lateral reinforcing rib, the transverse reinforcing rib intersects with the longitudinal reinforcing rib, and the transverse reinforcing rib passes Ultrasonic splicing is welded to the sheet to increase the strength of the sheet.
3、 如权利要求 1所述的一种道路反光标记用反光片, 其特征 在于: 所述垫片的外表面还形成复数个结合柱,此结合柱***填充 料中。  3. The retroreflective sheeting for road reflective marking according to claim 1, wherein: the outer surface of the spacer further forms a plurality of bonding posts, and the bonding post is inserted into the filler.
PCT/CN2004/000861 2004-07-26 2004-07-26 Reflective sheet for road marker WO2006010293A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8013586B2 (en) 2006-12-22 2011-09-06 Stmicroelectronics Design And Application S.R.O. Synchronous rectifier having precise on/off switching times

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5513924A (en) * 1994-05-31 1996-05-07 National Road Studs Company Movement resistant retroreflective pavement marker
US5816737A (en) * 1996-10-04 1998-10-06 Hallen Products Ltd. Signal assembly for roadway markers

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5513924A (en) * 1994-05-31 1996-05-07 National Road Studs Company Movement resistant retroreflective pavement marker
US5816737A (en) * 1996-10-04 1998-10-06 Hallen Products Ltd. Signal assembly for roadway markers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8013586B2 (en) 2006-12-22 2011-09-06 Stmicroelectronics Design And Application S.R.O. Synchronous rectifier having precise on/off switching times

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