QUICK-CHANGE SQUEEGEE FOR FLOOR SCRUBBER Related Application This application claims the benefit of U.S. Provisional Application No.
60/565,045 filed on April 23, 2004 for "QUICK-CHANGE SQUEEGEE FOR FLOOR SCRUBBER".
Field of the Invention The present invention relates to floor scrubbers; and more particularly, it
relates to powered floor scrubbers for commercial or industrial use.
Background of the Invention Commercial floor scrubbers, particularly larger commercial floor scrubbers, are
self-powered machines which apply a solution of cleaning agent and water and then
scrub the floor with driven brushes. The spent solution is normally recovered by a
rear squeegee as the machine traverses the area being cleaned. As used herein, floor
scrubbers include both sweeper/scrubbers, which use one brush to remove loose,
larger debris and then wet-scrub the floor with one or more separate brushes, and
conventional scrubbers which do not sweep the floor prior to scrubbing.
The scrubbing action may be accomplished by cylindrical brushes rotated
about a transverse horizontal axis, or disc brushes (typically two or three per
machine) driven to rotate about vertical axes. Clean solution is usually applied to the
brush by conventional techniques, such as spraying or dripping. The dirty solution,
after recovery by the rear vacuum squeegee, is stored in a recovery tank. When the
machine is low or out of clean solution, the operator returns the machine to a
janitorial closet or similar location where the spent solution is discharged into a
drain, and the machine may then be provided with a new quantity of cleaning solution for a subsequent run. The solution is worked into the floor to loosen grime
and dirt adhered to the floor by the driven scrub brush or brushes.
Larger commercial floor scrubbers are designed to make extended runs before refilling the clean solution tank and discharging the spent solution. These machines are designed for long use and for cleaning large areas.
As the solution beneath the machine is worked by the brushes, there is a
tendency for the spent solution to migrate laterally out from beneath the machine and
beyond the reach of the rear squeegee. Such an occurrence would leave streaks or
strips of spent solution and defeat the overall function and purpose of the machine. In order to improve the recovery of spent solution and to avoid leaving wet
areas, side squeegees have been developed and placed on the scrubber. Side squeegees have at least a section extending generally parallel to the direction of
machine travel for confining or containing the spent solution from migrating laterally
beyond the machine and keeping the solution within the reach of the rear pick-up
squeegee. To facilitate pick up of all water, the side squeegees typically have a rear
portion which is inclined rearwardly and inwardly toward the center of the machine
to route the collected water inwardly. The blade of the side squeegee typically is made of rubber or other suitable
material which becomes worn during use. In a typical side squeegee blade, the
bottom surface of the rubber blade is flat, defining a corner (or two) which forms a
working or floor contact edge. The blade is tilted laterally so that the working edge
of the blade is the effective portion of the blade for wiping the floor and containing
the water, as with conventional squeegees. The working edge of the blade, of course,
scrapes along the floor surface during operation, and thus becomes a wear element
of the blade which requires periodic replacement.
Replacement of the squeegee blades can introduce inefficiency in the overall
cleaning operation, particularly if the blade requires special tools to replace the blade,
as has been the case in some prior or existing machines. In addition, inefficiencies
can be created if it is time-consuming or difficult manually to replace the blade.
Further, if the blade must be replaced by a new blade each time the working edge of
the blade becomes worn (which might be occur, for example, during use by an
operator's observation of streaks), it may be necessary for the operator to go to a
remote location to obtain a new blade, thus creating delay and adding cost to the
overall operation of the machine.
One suggested solution to the problems indicated above is that the replaceable
portion of the side squeegee includes a rubber or blade component which is attached
to a plastic track or retainer extending along the top of the blade. A metal receiver
on the scrubber mounts the plastic retainer and secures the blade in place. Once
engaged, the blade refill is secured in place by self-locking clevis pins inserted into
holes in the receiver at the forward and rear ends of the receiver. This structure adds
expense because it requires that the worn assembly, including the blade and the
plastic retainer then be discarded and replaced. This design also provides only a
single wear edge on each squeegee blade which is permanently attached to the
retainer in a predetermined angle so that the working edge of the blade is directed
toward the floor in the desired position for moving the spent cleaning solution. This
type of system has been found to be inefficient, and therefore expensive, primarily
in that it has only a single wear edge per blade, and requires a specially designed (and
thus expensive) blade for replacement.
Another known system for a side squeegee of a floor scrubber includes a
rubber blade attached to a side frame of the machine by sandwiching the blade
against the frame using a metal strip or plate referred to as a retaining strip. The
retaining strip is manufactured with apertures that align with holes (either tapped or
through holes) in the squeegee retainer. The rubber squeegee blade has
corresponding, aligned apertures so that conventional threaded fasteners such as
bolts may be passed through the holes in the retainer and screwed into tapped holes
in the side frame. Alternatively, if holes in the side frame are not threaded, a bolt
can be passed through both the retainer, squeegee blade and the side frame, securing
the assembly together and clamping the squeegee blade to the side frame. In either
case, tools are required to replace or reverse the squeegee blade. If through holes are
used, two hand tools are required for loosening the bolts in order to replace a
squeegee blade, and it is cumbersome to replace the blade in this type of machine
because a wrench must be placed within the side frame to loosen and to secure the
squeegee blade and the retainer to the side frame.
In the case where untapped holes are formed on the side frame, nuts must be
placed on the inner side of the side frame, and tools are used to secure threaded bolts
to the nuts. In the case where threaded holes are used in the side frame, threaded
bolts must be secured unto the retaining frame of the machine using tools. Moreover,
the provision of tapped holes in the side frame add to the manufacturing cost of the
machine.
Summary of the Invention
The present invention includes a rigid mounting plate which is fixed to the
frame of a floor scrubber and extends in the direction of travel of the machine. The
rear of the mounting plate is formed inwardly (i.e. toward the center of the machine)
at an angle to the direction of travel so that when the squeegee blade is mounted to
the mounting plate of the frame, water at the rear of the side squeegee is directed
inwardly toward the center of the machine, on both sides, as is generally known.
However, the mounting structure of the present invention permits the blade to be
changed quickly and conveniently, and without special tools.
To accomplish the quick change, a retainer bar (or, simply, "retainer") is hinged
to the mounting plate for rotation about a vertical axis, preferably forwardly of the
mounting plate so that the retainer can be rotated about the forward hinge axis
between an open position which permits the worn blade to be removed quickly and
without tool, and the new blade to be placed on the mounting frame, and a closed or
use position in which the squeegee is secured in the use position.
The retainer bar can be thus swung, when unlocked, to an open position,
permitting quick and easy replacement or reversal of the squeegee blade which is held
to the frame by a series of pins received in holes in the squeegee blade. One of the
pins affixed to the mounting frame is threaded and extends through the squeegee
blade. The threaded pin is preferably located toward the rear of the mounting plates. Once the blade is replaced, manually and without the need for tools, the
retainer is rotated to the closed position, thereby clamping the blade in place for use.
The retainer is then secured to the mounting plate by an internally threaded retainer
nut, preferably in the form of a knob or wing nut, so that the operator can exert hand
leverage in securing the retainer bar to the mounting plate. The machine is then ready for further use. Another feature of the present invention is that the squeegee blade is reversible
in a fore/aft direction (and conceivably reversible in an up/down direction), thereby providing either two (or four) working edges on the same blade for reducing the cost
of replacement materials and eliminating the need to locate a new blade every time
a new working edge is required or desired, which normally is observed during use. Other features and advantages of the present invention will be apparent to
persons skilled in the art from the following detailed description of the illustrated
embodiment accompanied by the attached drawing wherein identical reference
numerals refer to like parts in the various views.
Brief Description of the Drawing FIG. 1 is a right, rear, upper perspective view of an improved right-side
squeegee assembly incorporating the present invention with the major components
in exploded relation, and with the retainer bar in the open or replacement position;
FIG. 2 is a plan view of the improved side squeegee structure of FIG. 1 , with
the front on the left, and the retainer bar shown in both the locked or use position
and the open or replacement position;
FIG. 3 is a front view of the improved squeegee structure of FIG. 1 ; and FIG. 4 is a close-up fragmentary frontal perspective view of the improved
squeegee, taken from above the connection between the mounting plate and the
retainer, shown in exploded relation.
Detailed Description of the Illustrated Embodiment
Referring first to FIG. 1, there is seen an upper, right, rear perspective view
of a side squeegee mechanism for a floor scrubber designed to be used on the right
side of the scrubber and with the component parts in exploded relation. As used
herein, "right" and "left" refer to the right and left sides of an operator facing the
forward direction of travel of the machine. Thus, in FIG. 1 , the right side is toward
the lower right portion of the drawing. It will thus be understood that the assembly
shown in FIG. 1 is adapted for mounting to the right side of the machine, and that
the machine would be traveling toward the upper right corner of the drawing. A
corresponding left side squeegee mechanism in mirror image to that seen in FIG. 1,
would be mounted in a similar manner to the left side of the scrubber. Turning then to FIG. 1, reference numeral 10 generally designates an overall
right side squeegee assembly for a floor scrubber (including scrubber/sweepers). The
squeegee assembly 10 includes a mounting member or plate 11, a pivoting retainer
13, which is mounted to the mounting member 11 by means of a vertical hinge pivot
14, a squeegee blade 15, back-up strip 16, and a locking knob 17.
The mounting plate 11 is pivotally mounted by pins 30 to parallel arms 19,
which, in turn, are pivotally mounted to an extension F of the frame of the machine.
The parallel arm mount to the machine is conventional and may include a spring for
urging the squeegee in the use position while permitting it to swing rearward and
upward on arms 19 to overcome an obstruction.
Turning now to the squeegee blade 15, it may be of conventional design and
material. That is, the squeegee blade 15 may be made of rubber or other flexible
synthetic or natural material of the type used as a floor squeegee in existing floor
scrubbers. The squeegee blade 15 includes an elongated, forward portion 18 which extends generally parallel to the direction of travel of the machine. Toward the rear
of the squeegee blade, approximately one quarter of the length of the squeegee blade
15 from the rear, the squeegee blade curves as at 20, when mounted, as will be
described, thereby leaving a rear or trailing portion 21 which is inclined rearwardly and toward the center line of the machine extending in the fore-to-aft direction. The
shape of the mounted blade 15 thus contains the water from lateral movement beyond the width of the machine by means of the elongated front portion 18, and
then, as the machine moves forwardly, the blade routes the retained, spent solution toward the center of the machine to insure recovery by the rear squeegee of the
machine which is conventional and not seen in the drawing.
As seen in FIG. 3, the bottom surface 23 of the squeegee blade 15 is generally
flat, as is the top surface, thus providing four ninety-degree corners for working edges
when engaging the floor. The bottom surface 23 includes an inner edge 24 and an
outer edge 25. The upper surface is similarly shaped as seen in FIG. 3. As also seen
in FIG. 3, the mounting of the squeegee assembly is such that the blade is tilted
slightly inwardly and upwardly from the floor which it engages so that in the
illustrated embodiment, the inner edge 24 of the blade is the working or floor-
contacting edge, and the bottom surface 23 typically does not fully engage the floor
surface except as the adjacent portion of the inner edge 24 may be compressed. It
is not intended that the outer edge 25 of the blade 15 engage the floor. However,
as will be understood by persons skilled in the art, the blade 15, because it is flexible
and not rigid, may be reversed so that the outer edge and inner edge are reversed, thereby extending the useful life of the blade and obviating the need to locate a new
blade for replacement when the non-contacting edge has not yet been used. Further,
because the upper edge also has square corners, the blade may be inverted vertically for a total of four contact edges.
As best seen in FIG. 4, a flat plate 22 is welded to the front of mounting plate
11 to form an angled flange extending toward the center of the machine (i.e.
transverse of the direction of travel). The fixed, transverse plate 22 is provided with a pair of threaded studs 45 (FIGS. 3 and 4) fixed to the plate 22, and spaced
vertically and extending generally in the forward direction. A hinge plate 26 is
mounted by a fixed plate 39 to the forward portion 38 of retainer bar 13, by a hinge pin 40. Thus, hinge 14 is a conventional gate hinge which includes hinge plate 26
(FIG. 3) having apertures or laterally elongated slots 44 for receiving bolts 45 which
are secured by nuts 46 (FIG. 3). The slots 44 permit the squeegee assembly to accommodate squeegee blade/
retainer strips of different combined thicknesses, as will be understood. The
mounting plate 11 includes a central, generally flat and generally vertically extending
forward portion 27 and then a correspondingly shape inwardly and rearwardly
extending rear portion 29. Forward transverse mounting plate 22 is integral with the
forward end of the forward portion 27 of the mounting plate 11. Alternately, the plate 22 could be formed by bending the front portion of the mounting plate to form
a transverse flange on which studs 45 would be welded. Extending inwardly of the
forward portion 27 are dowel pins 30 which mount the squeegee assembly to the swing arms of links 19 of the extension frame F of the machine.
Extending laterally outwardly of the mounting plate 11 , on both the forward
portion 27 and the rear portion 29 are a series of laterally spaced locating pins 31, 32 which are pressed into pilot holes formed in both the forward section 27 and the
rear section 29 of the mounting plate 11. The rear locating pin 32 may be externally
threaded to receive the internally threaded hand knob 17.
The pins 31, 32 and threaded stud 32 are arranged and located to receive the
squeegee blade 18 by passing through aligned holes 33 formed in the squeegee blade 15 and to mount the squeegee blade in a desired location and orientation relative to
the floor being cleaned. The support or back-up strip 16 may be a conventional material, such as rigid
plastic, stiff er than the material of the squeegee blade 15. The purpose of the
support strip is to provide a backing or support in use for the squeegee blade to
maintain the lower working edge of the squeegee blade in proper operating position and orientation relative to the floor, and to reduce deflection of the squeegee blade
under normal use conditions. The support strip 16 is also received on the locating
pins 31 and rear stud 32 by means of a series of apertures 35, and it assumes the
shape of the mounting plate 11 and blade 15. Turning now to FIGS. 1 and 2, the retainer 13 is in the form of an elongated
bar which includes a forward portion 38 welded to a second hinge plate 39 of hinge
14. The hinge plates 26, 39, as will be appreciated, are secured respectively, then
to the transverse forward plate 22 of the intermediate section 27 of the mounting
plate 11 by studs 45 and bolts 46, and to the side of forward portion 38 of the
retainer bar 13. The hinge plates 26, 29 are then provided with ferrules, as is
conventional, and rotatably secured together by means of a hinge pin 40 received in
the ferrules. The hinge 14 permits the retainer bar 13 to be rotated, when freed from the mounting plate 11 , between the open or replacement position as shown in
FIGS. 1 and 2, and a closed or secured position, as seen at 54 in FIG. 2, for use.
The retaining bar 13 is shown, for purposes of illustrating its use, in the open or replacement position as seen at 52 in FIG. 2.
The bottom edge of the retaining member 11 may be flared outwardly as at 42
for the forward section 38 of the retaining member, and at 43 for the rear section
41. The flared portions of 42, 43 of the retainer member 11 permit the squeegee
blade to flex when passing over unevenness in the floor being scrubbed, while
securing and adding strength and resistence to both the backup strip 16 and the
squeegee blade 15. The retainer bar both forward and rear sections, is provided with a series of openings 44 aligned with and receiving the locating pins 31 and locating fastener 32
of the mounting plate 11 when the retainer 13 is rotated to the closed position. The
pins 31 also pass through the apertures 44 of the retainer bar 13 to provide vertical
support to mounting plate 11, but they are not fastened or secured to the retainer.
The threaded stud 32 passes through the squeegee blade 15 and the back-up strip
16, and the rear aperture 44 of retainer bar 13. Internally threaded knob 17 is
fastened to the threaded stud 32 to secure the retainer member 13 in the use
position, clamping the support strip 16 and the squeegee 15 to the frame of the
machine by means of the mounting plate 11.
Having disclosed one embodiment of the invention, persons skilled in the art
will be able to modify the structure disclosed and to substitute equivalent elements for those illustrated. The combination of the threaded stud 32 fixed to the mounting plate 11 and
the locking knob 17 provide a convenient hand-operable fastener to secure the pivoting retainer 13 to the mounting plate and prevent it from opening. Other
fasteners such as clasps, over-center bales or clips, as well as other devices, could
equally well be used to perform this function of releaseably securing the retainer against opening and clamping the squeegee blade 15 and back-up strip 16 to the
mounting plate 11. Thus, the word "fastener" is intended to be used in its broadest
meaning. Further, the use of the knob 17 with enlarged radial extensions and finger
recesses to facilitate the exertion of leverage by hand is also considered an advantage
and convenience. The term "hand fastener" is intended to include all such fasteners
capable of being opened and secured with the application of normal hand force
without the need for tools. It is thus intended that all such modifications and substitutions be covered as
they are embraced within the spirit and scope of the appended claims.