"Controlled temperature water (or other fluid)-jacket C02 Microscope Stage Incubator"
DESCRIPTION
TECHNICAL FIELD
In many biological studies, the specimens under investigation, such as cell
cultures, need to be maintained at controlled environmental conditions, that typically involve a temperature of 37°C and a gas mixture of humid air with 5% of CO2. Furthermore, it is often required to follow sample evolution with time. In such a case, the most desirable experimental route is to maintain the desired environmental conditions right on the microscope throughout the experiment to enable continuous image recording and data acquisition, rather than taking the samples in and out of a bench incubator for each observation.
BACKGROUND ART Different types of equipment have been developed to implement this experimental route, but none of these meets the standards of the invention that is here claimed. In particular, two kinds of instruments are currently used for live cell imaging under the microscope: a box surrounding the entire microscope (Takashi and Kikuo, 2003-JP2003116518) and a chamber fitting on the microscope stage (Focht, 1996-US5552321).
In the former case, the desired thermal conditions are provided by warm air circulation into the chamber. The gas stream of humid air and CO2 can be fed either in the entire box, resulting in potential damage of microscope mechanical parts and in water condensation on the box walls, or just in a small chamber placed on the microscope stage, thus resulting in water condensation on glass and plastic surfaces and medium evaporation from the sample under analysis, if the gas stream is fed at a temperature lower than the one inside the box surrounding the microscope. In addition, for this type of instrument, it is quite laborious and time-consuming to remove the incubation set-up when it is not needed, and it is also very difficult to manage with the specimen once it is inside the box.
On the other hand, in the case of the small chamber fitting on the microscope stage, the main disadvantage is that it is heated through electrical resistance, a method that cannot provide the required thermal accuracy and stability upon ambient temperature changes. In fact, due to 1) chamber low thermal inertia and 2) what is controlled is chamber -metal temperature rather than sample temperature (thus causing a delay in the thermal controller response), ambient temperature changes affect the controlled temperature jeopardizing specimen vitality. In addition, none of these systems is designed to be used with long
working distance objectives and immersion-objectives at the same time, and to allow one to host 35mm Petri-dishes as well as glass slides and multiwell plates. Furthermore, because in many of these systems only the base of the chamber is heated with electrical resistances, warm-air is also circulated inside
the chamber to avoid thermal non-uniformity throughout the chamber, but this causes fast evaporation of the sample under analysis.
DISCLOSURE OF INVENTION AND BRIEF DESCRIPTION OF DRAWINGS
"Controlled temperature water (or different fluid)-jacket CO2 Microscope Stage Incubator" (that in the following will be called incubating chamber) developed by High Tech Consulting s.r.l. is designed to maintain all the required environmental conditions suitable for cell cultures (or other biological specimens) right on the microscope stage, thus allowing prolonged observations of cell (or biological) events in any kind of inverted microscope (optical, confocal, electron, stereo and so on).
It is an object of the present invention to provide an incubating chamber that is designed to maintain all the required environmental conditions for cell cultures (or other biological species) right on the microscope stage, thus allowing prolonged observations of cell (or biological) events. It is also an object of the present invention to provide a precise control of specimen temperature during microscopic examination with enhanced thermal uniformity inside the entire instrument. It is another object of the present invention to avoid water condensation on glass, plastic or any other surface.
It is still another object of the present invention to minimise sample evaporation.
It is also another object of the present invention to host several types of sample-lodgings.
It is another object of the present invention to provide an incubating chamber that can be used with long working distance objectives and immersion- objectives at the same time.
In a preferred embodiment, the incubating chamber is composed of two parts, a base and a cover, both of them being heated through inner controlled temperature water (or different fluid) circulation, provided by a water bath. In a different embodiment, the incubating chamber could be composed of three parts, base, side walls and cover, if required due to the size of the sample vessels.
The incubating chamber has a thermal accuracy within 0.1 °C despite changes of ambient temperature, and temperature control is guaranteed by the joint action of a PID software controller and a thermocouple directly inserted inside the incubator.
The incubating chamber is made of aluminium (or alternatively of steel or any other metal). It has rectangular shape and dimensions that allow to place it on inverted microscope stages. The incubating chamber dimensions and shape may vary depending on the brand of the microscope and/or of the microscope stage.
In the central zone of both the base and the cover of the incubating chamber correspondent holes are drawn to allow sample observation (i.e. Fig. 11 and Fig.13 -page 4 of the drawings) . Such holes are always closed with glass (or
Plexiglas or any other transparent non disruptive material) in the cover so that light can pass, whereas in the base they are left empty if immersion objectives have to be used to analyse the specimen, or again closed with glass (or Plexiglas or any other transparent non disruptive material) if long working distance objectives have to be used to analyse the specimen. Shapes and dimensions of the holes in the central zone of the base of the incubating chamber, are especially designed according to the type of vessel (containing the specimen) that has to be hosted. Holes in the cover are designed to correspond to holes in the base, so that light can pass through , thus allowing observation of the entire hosted sample.
As already stated, the incubating chamber consists of two main parts: the base (that, in turn, can be composed of one or more pieces, without altering its operation principle) and the cover. One or both of the two parts are partially hollow, to allow circulation of temperature-controlled water (or different fluid). Fluid circulation is usually provided by a water bath (or a cryostat water bath if a temperature below ambient temperature is required). This heating (or cooling, when required) method allows, through heat conduction and heat radiation, to provide the desired thermal profile in the incubating chamber where specimens are hosted. Provided that the thermal profile could reach values both above and below the ambient temperature, in the following we will refer only to the above ambient temperature application of the present invention, submeaning that cooling function is as possible as well . The base comprises a central zone where specimen vessels are hosted and the desired gas stream is fed (as shown
in Fig.8-page 2 of the drawings), and an inner zone where temperature controlled water (or other fluid) circulation takes place (as shown in Fig.9-page
2 of the drawings). The outside walls of the peripheral zone host three small holes (that don't have to be necessarily placed on the same base wall), one for water (or other fluid) inlet, one for water (or other fluid) outlet and a third hole for gas stream-inlet. Water-inlet hole can be placed in the middle or in the side- part of the base wall. Depending on water-inlet hole position, the design and the position of the inner channels, where water (or other fluid) circulates, would change without altering operation principle of the present invention. Alternatively, the incubating chamber could also be internally totally empty, thus resulting in a different distribution of the internally circulating fluid (Fig.
3 l-Pag.6 of the drawings).
In a preferred embodiment, controlled temperature water (or other fluid) circulation is as follows: it starts from the water bath, then it moves into the base of the incubating chamber through the channels drawn inside the inner zone of the base (i.e. Fig. 18-page 5 of the drawings). The water moves from the base to the cover of the incubating chamber(fro detail E to detail G-Fig. 34-page 8 of the drawings), again flowing through the channels drawn inside the cover (Fig. 24-page 5 of the drawings). From the cover (detail I-Fig.34- page 8 of the drawings), it then exits the chamber and goes back into the water bath, thus closing the water (or other fluid) circuit. In a different configuration, the controlled temperature water (or other fluid) circulation is as follows: coming from the water bath it moves into the base of the incubating chamber
through the channels located inside the inner zone of the base. From the base it moves to the side walls of the incubating chamber, flowing through the channels inside the side walls (Fig. 5-page 2 of the drawings), it then flows into the channels inside the cover of the incubating chamber, and finally goes back to the water bath, thus closing the water (or other fluid) circuit. Controlled temperature water (or different fluid) circulation could change such above- mentioned direction without altering the operation principle and performances of the present invention. Connections between the water bath and the base of
the incubating chamber, as well as connections between the base and the cover of the incubating chamber, as well as connections between the cover of the incubating chamber and the water bath, as well as connections between base and side walls, as well as connections between side walls and cover are made through plastic (i.e. silicon or PNC) or non plastic tubes, that could be coated with thermally insulator pipes to avoid thermal losses of the heating fluid. As already mentioned, each sample is placed in a recess drilled into the base of the incubating chamber. Shape and dimension of the recess vary according to the type of sample vessel (Petri dish, glass slide, Petri-dish for immersion objectives, glass slide, chamber slide and multiwell plate) to be accommodated. The incubating chamber can be designed to host one or alternatively more than one (i.e. #four 35mm Petri-dishes, as shown in 13-page 4 of the drawings) of each sample vessel, or also different sample at the same time (i.e. #1 35mm Petri dish and #1 glass or chamber slide as shown in Fig. 31-pag.6 of the drawings). Each recess is closed by a glass plate (or Plexiglas or any other
transparent material) if the specimen has to be analysed by using long working distance objectives, or is left open if the specimen has to be analysed by using immersion objectives. Thickness of the base metal layer where the sample vessels are accommodated varies according to the necessary working distance between the sample and the objective. Possible configurations include an incubating chamber with each recess closed by a glass plate (or Plexiglas or any other transparent material), an incubating chamber with each recess open and an incubating chamber with some recess closed by a glass plate (or Plexiglas or any other transparent material) and some other open. Sample vessels usually have circular or rectangular shape.
When the sample vessel has a circular shape, each recess is made by drilling, from the bottom of the base, two or more concentric cylindrical holes. Usually, the first cylindrical hole (starting from the bottom of the base) allows to host the vessel, while the second one is to leave some room for the vessel lid, thus enabling gas exchange with the air stream circulating in the incubating chamber (Fig. 12-page 4 of the drawings). The depth of the recess is designed to allow the correct working distances between the specimen and the objectives for observation under the microscope. Analogous recesses, but obviously with different shape, will be made when sample vessels have a rectangular form (Fig 30 and Fig. 32-page 6 of the drawings). Different types of recess could be made in the same base to host different types of sample vessels. Small vessels along the edge of the central zone of the incubating chamber base can be filled with water (meaning distilled water, or water and glycerine
or any other liquid water solution) in order to minimise sample evaporation (Detail A-Page 3 of the drawings).
In the incubating chamber cover (which can be made of aluminium, steel or any other metal), recesses are drilled whose shape and dimension correspond to the ones in the base where sample vessels are accommodated (Fig.11 -page 4 of the drawings). Each recess in the cover can be closed by a glass, Plexiglas or any other transparent material plate. Controlled temperature water (or other fluid) circulating inside the cover, as well as into the side walls, comes from the inner channels of the base. Indeed, cover and base are linked through a plastic tube, going from the water-outlet hole, placed in the external side of the base, to the water inlet hole on the top of the cover. Water (or other fluid) passing into this tube, moves from the base to the cover, heating both, and then, from the water-outlet hole placed on the top of the cover, returns into the water bath. In a different embodiment the base and the side walls and the cover are linked through two plastic tubes, one going from the water-outlet hole, placed in the external side of the base, to the water inlet hole placed in the external side of the side walls and the other going from the water-outlet hole, placed in the external side of the side walls to the water inlet hole on the top of the cover. Water (or other fluid) circulating through these tubes, goes from the base to the
side walls and then to the cover, heating all these three parts, and then, from the water-outlet hole placed on the top of the cover, returns into the water bath. In the top of the cover a third hole to allow gas stream outlet is also present (Fig. 34-detail L-Page 8 of the drawings). In a different embodiment, the cover
of the incubating chamber is not heated through water circulation, due to the absence of the inner channels where controlled temperature water (or other fluid) flows (Fig.29-Page 6 of the drawings).
Additional holes could be made, on the top of the cover or alternatively on the sides of the base or of the side walls, to allow perfusion of culture medium or other liquids.
The cover has overall dimensions so that it can be embedded, inserted or screwed to the base (or to the side walls) of the incubating chamber. The desired gas stream, that typically is composed of a mixture of air with 5% CO2 but that could consist of different gases depending on the required conditions, is provided by gas sources and is a mixture of two or more gases, whose ratio is regulated trough gas flowmeters, connected to the gas sources by plastic (i.e. silicon or PNC) pipes. Microbiological (or similar) filters can be placed between the gas sources and the gas flowmeters to remove impurity or soil and to make the gas stream sterile. After mixing, the gas stream goes into a bubbling column to be humidified (Fig. 38-Page 12 of the drawings). The bubbling column consists of a glass cylinder filled with water. The gas stream enters in this column and gurgles into the water, thus being humidified by mass transfer. From the bubbling column the gas stream flows into the incubating chamber, entering from a gas inlet-hole placed on one of the external walls of the base (detail D in Fig. 31-Pag.6 of the drawings) and outgoing from a gas outlet hole placed on the top of the cover (alternatively, a gas stream outlet hole can also be placed on an external side of the base of the incubating
chamber). The bubbling column itself is placed inside the water bath, so that the humidified gas stream enters into the incubating chamber at a temperature equal to or above the temperature in the incubating chamber. Before getting to the zone where sample vessels are accommodated, the gas stream goes into a tube placed inside the channel drawn in the inner zone of the base or the cover of the incubating chamber, where temperature-controlled water (or different fluid) circulates (Fig. 31, detail C-page 6 of the drawings). This pre-heating system is used to bring the gas stream at a temperature close to the one in the zone where the samples are accommodated. In a different embodiment, the gas stream can go directly from the bubbling column to the zone where the samples are accommodated, without passing in the pre-heating circuit of the incubating chamber.
In both configurations, the gas stream is continuously fed into the incubating chamber, thus resulting in a continuous replacement of the gas surrounding the specimen, so that gas conditions in the incubating chamber never change from the desired values.
Temperature control is achieved by the joint action of a PID controller via software and a thermocouple directly inserted inside one of the sample vessels (filled with water, or with water and glycerine, or with any other liquid having a heat capacity close to the heat capacity of the medium in the sample under analysis. As a matter of fact, thanks to the symmetry of the system, temperature in each sample vessel is the same.
Sample temperature as measured by the thermocouple is read by a temperature meter communicating via serial (or USB) port with the PID controller software. In the same way, the PID controller software communicates with the water bath and regulates the temperature of the fluid inside the water bath based on the difference between sample temperature and the desired temperature (set- point temperature). The PID controller software will act to increase the temperature of the water bath fluid if the thermocouple is reading a temperature
lower than the set-point value, until the desired sample temperature is reached, or it will diminish the temperature of the water bath fluid if the thermocouple is reading a temperature above the set-point value, until the desired sample temperature is reached (feedback control). To avoid possible thermal shocks to the biological specimens placed in the incubating chamber in the case the latter has to be shortly opened, the PID controller software stops the feedback control and maintains the water bath temperature at the latest value before the incubating chamber was opened. The stopping of PID controller operation can be extended to a programmable duration after the incubating chamber has been closed again.
The present invention could also be used to control just one or two of the three parameters, i.e., temperature, humidity level and CO2 (or other gas) level, which usually need accurate control in long-term experiments involving biological specimens.
The present invention has been strictly tested, also comparing (referring to cell proliferation and sample medium evaporation) it with the bench incubator. Test results are shown in Fig. 33, 36 and 37-pages 7, 10 and 11 of the drawings
BEST MODE FOR CARRYING OUT THE INVENTION
Preferred embodiments of the present invention has been described in detail herein with reference to the Figures, in which like numbers represent the same or similar elements. While this invention is described in terms of the best mode for achieving this invention's objectives, it will be appreciated by those skilled in the art that variations may be accomplished in view of these teachings without deviating from the spirit or scope of the present invention. Accordingly, the particular arrangements are illustrative only and not limiting as to the scope of the present invention which is given the full breadth of the appended claims and any and all equivalents thereof. Several possible little changes that do not vary the operation principle of the present invention have already be mentioned (i.e. the fact that the incubating chamber can be composed of two, base and cover, or three, base, side walls and cover, depending on the height of the sample vessels; the fact that shape and dimensions of every part of the incubating can vary depending on the microscope it has to be fitted on; the fact that the number and the position of the holes where fluids, controlled temperature liquid fluid and gas stream, ingoing and outgoing to and from channels inner to the incubating chamber can vary as well as the direction of the circulation of the controlled temperature water or other fluid).
Also other changes that do not vary the operation principle of the present invention are possible.
For example, in a preferred embodiment of the present invention the thermocouple is directly inserted in one of the sample- vessel filled with water, or with water and glycerine, or with any other liquid having a heat capacity close to the heat capacity of the medium in the sample under analysis but alternatively, it could also be inserted inside a small container (again filled with water, or with water and glycerine, or with any other liquid having a heat capacity close to the heat capacity of the medium in the sample under analysis) which is placed in close proximity with the sample vessels. Furthermore, electrical resistance can be used to heat the bubbling column and the gas stream, instead of placing the bubbling column in the water bath. At the same way, electrical resistance, instead of thermally insulator pipes, can be used to heat the tubes that allow to the controlled temperature water (or other fluid) to move, thus avoiding thermal losses of the heating fluid. It has been described how, in order to accommodate different types of sample vessels, the geometry and shape of the holes drilled in the base of the incubating chamber and correspondingly in the cover of the incubating chamber, could vary without altering, in any different configuration, the operation principle of the present invention. Disclosed different embodiments can be used depending on different needs.
) For example, when it is required to analyse within the same experiment more than one sample, the embodiment shown in Fig. 11 -Page 4 of the drawings, could be preferred since it allows to host three different samples (we remember that the forth sample-lodgings is usually used to control the temperature).
Otherwise when only one field of view has to be analysed, the embodiment shown in Fig. 31 -Page 6 of the drawings could be preferred. Furthermore, depending of the sample vessel that has to be used, different embodiments of the present invention could be preferred (i.e. Fig. 35-Page 9 of the drawings shows an embodiment designed to host a Multiwell plate). In the same way, depending on the type of objectives that have to be used, a specific embodiment could be preferred. Typical application of the present invention are time-lapse studies of cell events under microscope observations.