WO2005083236A1 - Blade or vane for a rotary machine - Google Patents

Blade or vane for a rotary machine Download PDF

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Publication number
WO2005083236A1
WO2005083236A1 PCT/EP2005/050807 EP2005050807W WO2005083236A1 WO 2005083236 A1 WO2005083236 A1 WO 2005083236A1 EP 2005050807 W EP2005050807 W EP 2005050807W WO 2005083236 A1 WO2005083236 A1 WO 2005083236A1
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WO
WIPO (PCT)
Prior art keywords
ribs
channels
component
component according
trailing
Prior art date
Application number
PCT/EP2005/050807
Other languages
French (fr)
Inventor
Mats Annerfeldt
Andrey Shukin
Sergey Shukin
Original Assignee
Siemens Industrial Turbomachinery A.B.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Industrial Turbomachinery A.B. filed Critical Siemens Industrial Turbomachinery A.B.
Priority to CN200580012983XA priority Critical patent/CN1997810B/en
Publication of WO2005083236A1 publication Critical patent/WO2005083236A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/18Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
    • F01D5/187Convection cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/20Heat transfer, e.g. cooling
    • F05D2260/221Improvement of heat transfer
    • F05D2260/2214Improvement of heat transfer by increasing the heat transfer surface
    • F05D2260/22141Improvement of heat transfer by increasing the heat transfer surface using fins or ribs

Definitions

  • the present invention refers generally to a component for a turbo machine, especially a gas turbine having a rotor which is rotatable around a rotary axis.
  • the component includes a guide vane or a rotor blade for the gas turbine.
  • the present invention refers to a component defining one of a blade and a vane for a rotary machine having a rotor, which is rotatable about a rotary axis, the component comprising an inner space, which is limited by first wall and a second wall facing each other and which has an inlet and an outlet, wherein the inner space forms a passage for a cooling fluid from the inlet to the outlet, first ribs, projecting form the first wall and extending substantially in parallel to each other to form first channels for the fluid from a leading end of the first ribs (21) to a trailing end of the first ribs, wherein the first ribs (21) extend from the leading end to the trailing end along a first direction in the proximity of the leading end and along a second direction in the proximity of the trailing end, the first direction being inclined in relation to the second direction, and second ribs, projecting form the second wall and extending substantially in parallel to each other to form second channels for the fluid from the leading end of the second ribs
  • a cooling system for such a component which includes first and second ribs placed on the first wall and second wall, respectively, i.e. on the suction side and the pressure side, at different inclination angles in relation to the rotary axis of the machine and in relation to the flow direction of the cooling air.
  • the ribs form a matrix of channels for the cooling fluid flowing through the component.
  • the ribs connect at their intersections to each other and to a central plane of the component.
  • the component has a leading set of ribs and trailing sets of ribs which either are connected to each other or are divided from each other.
  • the blade comprises an inner space, forming a passage for a cooling fluid and limited by first and second walls facing each other. Ribs project form said walls and extend substantially in parallel to each other to form first channels for said fluid from a leading inlet part of the inner space to a trailing outlet part of the inner space.
  • the ribs are divided into a leading set of ribs in the leading inlet part and a trailing set of ribs in the trailing outlet part.
  • the leading set of ribs extend in a first direction forming a first angle of inclination to the rotary axis of the machine in said leading part.
  • the trailing set of ribs extend in a second direction forming a second angle of inclination to the rotary said axis in said trailing part.
  • the trailing end of some of the ribs in the leading set of ribs are following a curved path to have a decreasing angle of inclination.
  • RU-C1-2042833 discloses another blade for a rotary machine.
  • the blade comprises an inner space, forming a passage for a cooling fluid and limited by first and second walls facing each other. Ribs project form said walls and extend substantially in parallel to each other to form first channels for said fluid from a leading inlet part of the inner space to a trailing outlet part of the inner space.
  • the ribs are divided into a leading set of ribs in the leading inlet part and a trailing set of first ribs in the trailing outlet part.
  • the leading set of ribs extend in a first direction forming a first angle of inclination to the rotary axis of the machine in said leading part.
  • the trailing set of ribs extend in a second direction forming a second angle of inclination to the rotary said axis in said trailing part.
  • the first angle is clearly smaller than the second angle.
  • US-A-3,806,274 discloses a rotor blade for a gas turbine, which has first ribs on an inner wall and opposite second ribs on an opposite wall. However, the first and second ribs are separated from each other by an insert element in such a way that the flow channels formed between the first ribs are completely separated from the flow channels form between the second ribs .
  • An object of the present invention is to provide an improved component suitable for use as a rotor blade or a guide vane in a rotary machine.
  • a further object is to provide a component which has a high resistance to dust and other particles in the cooling fluid.
  • a further object is to provide such a component which exhibits low aerodynamic losses in the cooling fluid flow.
  • a further object is to provide a component which exhibits a high mechanical strength and a high mechanical integrity.
  • the component initially defined which is characterised in that the first ribs extend from the leading end to the trailing end along a substantially continuously curved path and that the second ribs extend from the leading end to the trailing end along a substantially continuously curved path.
  • the channels will be smooth ensuring small aerodynamic losses of the cooling fluid flow. Furthermore, the smooth channels reduces the risk that dust and other particles get clogged in the inner space, more precisely in the matrix of channels in the inner space.
  • the proposed solution also ensures a high mechanical integrity of the component due to the continuous change of the inclination of the ribs, since the solution provides a continuous structure without any sharp angles that can serve as stress concentrators.
  • the cooling fluid may be uniformly distributed in the component to provide an efficient cooling of the whole component.
  • the first ribs will then promote turbulence in the second channels and the second ribs will promote turbulence in the first channels.
  • the component is adapted to be mounted to the rotor in such a way that the first direction forms a first angle of inclination to the rotary axis .
  • the component may be adapted to mounted to the rotor in such a way that the first direction slopes from the leading end away from the rotary axis. This means that the cooling fluid will flow along a smooth inclined path from the inlet provided in the proximity of the root of the component to the trailing edge of the component.
  • the component may also be adapted to be mounted to the rotor in such a way that the third direction forms a third angle of inclination to the rotary axis.
  • the first and second ribs intersect at an intersection joint in the proximity of the trailing end in such a way that the first channel and the second channel form a common outlet channel with a flow area.
  • the contact between pressure side and suction side of the component is improved considerably at the proximity of trailing end due to the aligned extension of the ribs. This provides a bigger area of contact which in turn provides a higher heat flux between different sides of the component and reduces the temperature differences between the sides. As a result, thermal stresses in the proximity of the trailing edge decrease.
  • Each of the common outlet channels has a height measured from the first wall to the second wall, wherein each of the first channel and second channel has a height extending from the first wall and second walls, respectively, to the second ribs and first ribs, respectively. Thanks to the parallel extension of the ribs at the trailing end, the height of the common channel is thus increased in comparison to the prior art design. Since the component in the proximity of the trailing edge normally has the smallest height of the cooling passage, this design considerably reduces the possibility of channels being clogged by foreign objects.
  • the first and second ribs have a main thickness along their extension, wherein the first and second ribs at the intersection joint have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels.
  • the second direction is substantially parallel the fourth direction.
  • the channels formed by the first ribs and the channels formed by the second ribs may then extend in parallel to each other in the proximity of the trailing end and form a common outlet channel.
  • the second direction and the fourth direction may be substantially parallel to the rotary axis .
  • the common channels will extend substantially in parallel with the rotary axis.
  • the second direction and the fourth direction be slightly inclined with respect to the rotary axis, in particularly this inclination may vary along the trailing end of the component in such a way that the common outlet channels slopes somewhat downwards towards the rotary axis at a bottom portion of the component, is substantially parallel to the rotary axis at a middle portion of the component and slopes somewhat upwards away from the rotary axis at a top portion of the component. In such a way a fluid flow from the outlet of the component will diverge.
  • the first ribs are directly connected to the second ribs where the directions intersect each other, wherein the fluid may flow from the first channels to the second channels and vice versa.
  • the component is adapted to be mounted to the rotor in such a way that the third direction slopes from the leading end towards the rotary axis.
  • the component may be adapted to be mounted to the rotor in such a way that the first ribs are provided on a pressure side of the component and that the second ribs are provided on a suction side of the component.
  • the heat transfer intensification of the cooling fluid will be greater on the pressure side of the component, which in case the component is a rotor blade is advantageous since the cooling effect on the pressure side, which has a higher temperature than the suction side of the rotor blade, is increased.
  • the absolute values of the angles of the first and third directions may be different, but are according to an embodiment of the invention substantially equal.
  • the angles of the first and third directions may be 30-80°, preferably 50-80°, and most preferably 60-70°.
  • the first ribs extend over a leading zone and a trailing zone.
  • the component may then include additional first ribs projecting form the first wall and extending substantially in parallel to each other over the trailing zone to the trailing end, wherein the additional first ribs extend in parallel with the first ribs in such a way that substantially every additional first rib is provided between two respective adjacent first ribs, thereby dividing substantially every one of the first channels into two parallel part channels extending over the trailing zone.
  • the second ribs extend over the leading zone and the trailing zone.
  • the component may then include additional second ribs projecting form the second wall and extending substantially in parallel to each other over the trailing zone to the trailing end, wherein the additional second ribs extend in parallel with the second ribs in such a way that substantially every additional second rib is provided between two respective adjacent second ribs, thereby dividing substantially every one of the second channels into two parallel part channels extending over the trailing zone.
  • the additional first and second ribs intersect at an intersection joint in the proximity of the trailing end in such a way that each of the part channels from the first channels together with one of the part channels from the second channels form a common outlet channel with a flow area.
  • the additional first and second ribs may have a main thickness along their extension, wherein the additional first and second ribs at the intersection joint have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels .
  • the additional ribs limit the area of the cooling channels in the proximity of the trailing edge and provide better cooling of the walls of the rotor blade due to the increased surface area.
  • the aerodynamic losses caused by the additional ribs may be kept at a low level due to the smooth change of the inclination angle at the positions of the additional ribs .
  • the inner space extends along a centre axis of the component from a bottom portion adjacent the inlet to an opposite top portion.
  • the inner space downstream the inlet and upstream the leading end may also include a distribution chamber adapted to distribute the cooling fluid from the inlet to substantially all of the channels .
  • the distribution chamber extends from the bottom portion to the top portion.
  • Fig 1 shows a longitudinal sectional view through a gas turbine.
  • Fig 2 shows an axial sectional view through a rotor blade of the gas turbine.
  • Fig 3 shows a cross-sectional view through the rotor blade along the lines III-III in Fig 2.
  • Fig 4 shows enlarged sectional view of a part of the rotor blade in Fig 2.
  • Fig 5 shows an axial sectional view through a rotor blade according to another embodiment.
  • Fig 1 discloses schematically a gas turbine having a stationary housing 1 and a rotor 2, which is rotatable in the housing 1 around a rotary axis x.
  • the gas turbine includes a number of rotor blades 3 mounted to the rotor 2 and a number of stationary guide vanes 4 mounted to the housing 1.
  • Each of the rotor blades 3 and the guide vanes 4 thus forms a component of the gas turbine.
  • the following description refers to a component in the form of a rotor blade 3, it should be noted that the invention is also applicable to a guide vane 4 and that the characteristic features to be described in the following may also be included in a stationary guide vane 4.
  • the component i.e. in this case the rotor blade 3, is disclosed more closely in Figs 2 and 3.
  • the rotor blade 3 includes an inner space 10, which is limited by first wall 11 and an opposite second wall 12.
  • the first wall 11 and the second wall 12 face each other.
  • the first wall 11 is provided at the pressure side of the rotor blade 3 whereas the second wall 12 is provided at the suction side of the rotor blade 3.
  • the rotor blade 3 has a leading edge 13, a trailing edge 14, a top portion 15 and a bottom portion 16.
  • the bottom portion 16 forms the root of the rotor blade 3.
  • the rotor blade 3 is mounted to the body of the rotor 2 in such a way that the root is attached to the body of the rotor 2 whereas the top portion 15 is located at the radially outermost position of the rotor 2.
  • the rotor blade 3 extends along a centre axis y extending through the rotor 2 from the bottom portion 16 to the top portion 15 substantially in parallel with the leading edge 13 and the trailing edge 14.
  • the centre axis y is substantially perpendicular to the rotary axis x.
  • the rotor blade 3 has an inlet 17 to the inner space 10 and an outlet 18 from the inner space 10.
  • the inlet 17 is provided at the bottom portion 16 and the outlet 18 at the trailing edge 14.
  • the inner space 10 thus forms a passage for a cooling fluid from the inlet 17 to the outlet 18.
  • the inner space 10 extends in a substantially radial direction with respect to the rotary axis x and in parallel with the centre axis y from the bottom portion 16 to the top portion 15.
  • the inner space 10 includes a distribution chamber 19 and a matrix 20 of channels.
  • the distribution chamber 19 is positioned inside and in the proximity of the leading edge 13 and extends from the inlet 17 in parallel to the centre axis y.
  • the matrix 20 of channels is positioned between the distribution chamber 19 and the trailing edge 14.
  • the matrix 20 of channels extends from the bottom portion 16 to the top portion 15.
  • the matrix 20 of channels of the rotor blade 3 is formed by first ribs 21, projecting form the first wall 11, and second ribs 22, projecting form the second wall 12.
  • the first ribs 11 extend substantially in parallel to each other to form first channels 23 for the fluid from a leading end of the matrix 20 of channels to a trailing end of the matrix 20 of channels .
  • the second ribs 22 extend substantially in parallel to each other to form second channels 24 for the fluid from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels.
  • the first ribs 21 extend from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels along a substantially continuously curved path.
  • This path has such a curvature that the first ribs 21 extend along a first direction in the proximity of the leading end of the first ribs 21 and along a second direction in the proximity of the trailing end of the first ribs 21.
  • the first direction is inclined in relation to the second direction.
  • the first direction forms a first angle ⁇ of inclination to the rotary axis x.
  • the second direction is substantially parallel to the rotary axis x, and thus substantially perpendicular to the centre axis y.
  • the second ribs 22 extend from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels along a substantially continuously curved path.
  • This path has such a curvature that the second ribs 22 extend along a third direction in the proximity of the leading end of the matrix 20 of channels and along a fourth direction in the proximity of the trailing end of the rib matrix 20.
  • the third direction is inclined in relation to the fourth direction.
  • the third direction forms a third angle ⁇ of inclination to the rotary axis x.
  • the fourth direction is substantially parallel to the rotary axis x and the second direction, and thus substantially perpendicular to the centre axis y.
  • the rotor blade 3 is thus adapted to mounted to the rotor 2 in such a way that the first direction slopes from the leading end away from the rotary axis x, whereas the third direction slopes from the leading end towards the rotary axis x.
  • the absolute values of the angles and ⁇ of the first and third directions, respectively, are substantially equal in the embodiment disclosed.
  • the absolute value of the angles and ⁇ may be any value in the interval 30-80°, preferably in the interval 50-80°, and most preferably In the interval 60-70°. It should be noted, however, that the absolute value of the inclination angle of the first direction may be different from the one of the third direction in order to provide the best correspondence between the heat transfer on different sides of the blade 3.
  • the first direction intersects with the third direction. Consequently, the first ribs 21 intersect with the second ribs 22 at a plurality of positions in the matrix 20 of channels.
  • the first ribs 21 are also directly connected or joined to the second ribs 22 where the ribs 21, 22 intersect each other without any intermediate element.
  • the first ribs 21 and second ribs 22 intersect at an intersection joint 26 in the proximity of the trailing end of the matrix 20 of channels in such a way that the first channel 23 and the second channel 24 merge to form a common outlet channel 27 having a flow area.
  • Each of the common outlet channels 27 has a height H measured from the first wall 11 to the second wall 12.
  • Each of the first channels 23 and second channels 24 has a height h extending from the first wall 11 and second wall 12, respectively, to the second ribs 22 and first ribs 21, respectively.
  • the total height available for the cooling fluid in the inner space appears from Fig 3. Furthermore, it appears that the total height decreases from the distribution chamber 19 towards the trailing edge 14. Close to the outlet 18 where the first ribs 21 and the second ribs 22 extend in parallel to each other, the height H of the common channel thus corresponds to the total height of the inner space 10.
  • the first ribs 21 and the second ribs 22 have a main thickness along substantially all of their extension.
  • first ribs 21 and the second ribs 22 at the intersection joint 26 in the proximity of the trailing end have a thickness that is larger than the main thickness.
  • each of the intersection joints 26 thus provides a thickened portion of the two merged ribs 21 and
  • intersection joints 26 connect the pressure and suction sides of the blade 3.
  • Each of the intersection joints 26 has a width B which may be from 1,1 to 3 times bigger than the width b of the main extension of the ribs 21, 22.
  • Each intersection joint 26 may be seen as a substantially cylindrical pin in the sectional view of Fig 4.
  • the cylindrical pin is connected to the respective rib 21, 22 via an upstream fillet 31 and a downstream fillet 32.
  • the fillets 31 and 32 may have different radius, depending on the direction of the flow in the channel. It is suitable to make the radius of the upstream fillet 31 rather small, i.e. from 0,l*b to l*b in order to increase the heat transfer, using the kinetic energy of the air.
  • the radius the downstream fillet may be made bigger, e.g. from 0,l*b to 10*b, thus creating the smooth expansion of the channel at its end. This reduces the losses directly after the intersection joints 26, creating high velocities at the outlet 18.
  • the matrix 20 of channels and thus the first ribs 21 and the second ribs 22 extend over a leading zone 35 adjoining the distribution chamber 19 and a trailing zone 36 adjoining the leading zone 35 and the outlet 18. Furthermore, the matrix 20 channels of the rotor blade 3 includes additional first ribs 21' projecting form the first wall 11 and extending substantially in parallel to each other over the trailing zone 36 to the trailing end. The additional first ribs 21' extend in parallel with the first ribs 21 in such a way that substantially every additional first rib 21' is provided between two respective adjacent first ribs 21, thereby dividing substantially every one of the first channels 23 into two parallel part channels 23' extending over the trailing zone 36.
  • the matrix 20 of channels also includes additional second ribs 22' projecting form the second wall 12 and extending substantially in parallel to each other over the trailing zone 36 to the trailing end.
  • the additional second ribs 22' extend in parallel with the second ribs 22 in such a way that substantially every additional second rib 22' is provided between two respective adjacent second ribs 22, thereby dividing substantially every one of the second channels 24 into two parallel part channels 24' extending over the trailing zone 36.
  • the additional first ribs 21' and second ribs 22' intersect at an intersection joint 26' in the proximity of the trailing end in such a way that each of the part channels 23' from the first channels 23 together with one of the part channels 24' from the second channels 24 merge form to a common outlet channel 27' with a flow area.
  • the additional ribs 21', 22' are substantially equal to the ribs 21, 22 except for the length, i.e. the additional ribs 21', 22' are significantly shorter than the ribs 21, 22.
  • the additional ribs 21' 22' which are parallel to the ribs 21, 22, change their inclination angles continuously from 5°-60° to 0°. They connect with the ribs 21, 22 at the beginning of the trailing zone 36, where the inclination angle is biggest.
  • Fig 5 discloses another embodiment of the rotor blade 3 which differs form the embodiment in Figs 2 - 4 in that the rotor blade has no additional ribs, or in other words all the ribs 21, 22 have substantially the same length except at the upper end and the lower and of the matrix 20.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

A component defines a blade or a vane for a rotor rotatable about a rotary axis (x). An inner space (10) of the component is limited by first and second walls (12), and forms a passage for a cooling fluid. First and second ribs (21, 22) project form the first and second walls, respectively, and extend in parallel to each other to form channels for the fluid from a leading end to a trailing end of the ribs. The ribs extend along a first and a third direction, respectively, in the proximity of the leading end and along a second direction and fourth direction, respectively, in the proximity of the trailing end. The first direction is inclined in relation to the second direction. The third direction is inclined in relation to the fourth direction. The first direction intersects with the third direction. The ribs extend from the leading end to the trailing end along a continuously curved path.

Description

BLADE OR VANE FOR A ROTARY MACHINE
TECHNICAL FIELD OF THE INVENTION
The present invention refers generally to a component for a turbo machine, especially a gas turbine having a rotor which is rotatable around a rotary axis. The component includes a guide vane or a rotor blade for the gas turbine.
In particular, the present invention refers to a component defining one of a blade and a vane for a rotary machine having a rotor, which is rotatable about a rotary axis, the component comprising an inner space, which is limited by first wall and a second wall facing each other and which has an inlet and an outlet, wherein the inner space forms a passage for a cooling fluid from the inlet to the outlet, first ribs, projecting form the first wall and extending substantially in parallel to each other to form first channels for the fluid from a leading end of the first ribs (21) to a trailing end of the first ribs, wherein the first ribs (21) extend from the leading end to the trailing end along a first direction in the proximity of the leading end and along a second direction in the proximity of the trailing end, the first direction being inclined in relation to the second direction, and second ribs, projecting form the second wall and extending substantially in parallel to each other to form second channels for the fluid from the leading end of the second ribs to the trailing end of the second ribs, wherein the second ribs extend from the leading end to the trailing end along a third direction in the proximity of the leading end and along a fourth direction in the proximity of the trailing end, the third direction being inclined in relation to the fourth direction, wherein the first direction intersects with the third direction.
THE BACKGROUND OF THE INVENTION AND PRIOR ART
It is known from for instance US-A-6,382, 907 to provide a cooling system for such a component, which includes first and second ribs placed on the first wall and second wall, respectively, i.e. on the suction side and the pressure side, at different inclination angles in relation to the rotary axis of the machine and in relation to the flow direction of the cooling air. The ribs form a matrix of channels for the cooling fluid flowing through the component. The ribs connect at their intersections to each other and to a central plane of the component. In this prior art document, the component has a leading set of ribs and trailing sets of ribs which either are connected to each other or are divided from each other.
Although this prior art cooling system is able to provide an efficient cooling of the component, it may happen, in case the cooling fluid is not perfectly clean, that foreign particles in the cooling fluid may be caught in the matrix. In a worse scenario, some of the matrix channels can be plugged close to the trailing edge, thus reducing the cooling performance of the system. Furthermore, since the ribs are joined at the central plane of the component, the height of the cooling channels is merely 50% of the total height, i.e. distance between two walls of a component, available for the cooling system. This is especially critical at the trailing edge of the component, where the height of the cooling passage is the smallest in the whole component. Sϋ-A-1228559 discloses a rotor blade for a rotary machine. The blade comprises an inner space, forming a passage for a cooling fluid and limited by first and second walls facing each other. Ribs project form said walls and extend substantially in parallel to each other to form first channels for said fluid from a leading inlet part of the inner space to a trailing outlet part of the inner space. The ribs are divided into a leading set of ribs in the leading inlet part and a trailing set of ribs in the trailing outlet part. The leading set of ribs extend in a first direction forming a first angle of inclination to the rotary axis of the machine in said leading part. The trailing set of ribs extend in a second direction forming a second angle of inclination to the rotary said axis in said trailing part. The trailing end of some of the ribs in the leading set of ribs are following a curved path to have a decreasing angle of inclination.
RU-C1-2042833 discloses another blade for a rotary machine. The blade comprises an inner space, forming a passage for a cooling fluid and limited by first and second walls facing each other. Ribs project form said walls and extend substantially in parallel to each other to form first channels for said fluid from a leading inlet part of the inner space to a trailing outlet part of the inner space. The ribs are divided into a leading set of ribs in the leading inlet part and a trailing set of first ribs in the trailing outlet part. The leading set of ribs extend in a first direction forming a first angle of inclination to the rotary axis of the machine in said leading part. The trailing set of ribs extend in a second direction forming a second angle of inclination to the rotary said axis in said trailing part. The first angle is clearly smaller than the second angle. US-A-3,806,274 discloses a rotor blade for a gas turbine, which has first ribs on an inner wall and opposite second ribs on an opposite wall. However, the first and second ribs are separated from each other by an insert element in such a way that the flow channels formed between the first ribs are completely separated from the flow channels form between the second ribs .
SUMMARY OF THE INVENTION
An object of the present invention is to provide an improved component suitable for use as a rotor blade or a guide vane in a rotary machine. A further object is to provide a component which has a high resistance to dust and other particles in the cooling fluid. A further object is to provide such a component which exhibits low aerodynamic losses in the cooling fluid flow. A further object is to provide a component which exhibits a high mechanical strength and a high mechanical integrity.
These and other object are achieved by the component initially defined, which is characterised in that the first ribs extend from the leading end to the trailing end along a substantially continuously curved path and that the second ribs extend from the leading end to the trailing end along a substantially continuously curved path.
By means of such a continuously curved path, the channels will be smooth ensuring small aerodynamic losses of the cooling fluid flow. Furthermore, the smooth channels reduces the risk that dust and other particles get clogged in the inner space, more precisely in the matrix of channels in the inner space. The proposed solution also ensures a high mechanical integrity of the component due to the continuous change of the inclination of the ribs, since the solution provides a continuous structure without any sharp angles that can serve as stress concentrators. By means of the crossing channel arrangement in the matrix of channels in the inner space, the cooling fluid may be uniformly distributed in the component to provide an efficient cooling of the whole component. The first ribs will then promote turbulence in the second channels and the second ribs will promote turbulence in the first channels.
According to an embodiment of the invention, the component is adapted to be mounted to the rotor in such a way that the first direction forms a first angle of inclination to the rotary axis . Advantageously, the component may be adapted to mounted to the rotor in such a way that the first direction slopes from the leading end away from the rotary axis. This means that the cooling fluid will flow along a smooth inclined path from the inlet provided in the proximity of the root of the component to the trailing edge of the component. Furthermore, the component may also be adapted to be mounted to the rotor in such a way that the third direction forms a third angle of inclination to the rotary axis.
According to a further embodiment of the invention, the first and second ribs intersect at an intersection joint in the proximity of the trailing end in such a way that the first channel and the second channel form a common outlet channel with a flow area. The contact between pressure side and suction side of the component is improved considerably at the proximity of trailing end due to the aligned extension of the ribs. This provides a bigger area of contact which in turn provides a higher heat flux between different sides of the component and reduces the temperature differences between the sides. As a result, thermal stresses in the proximity of the trailing edge decrease. Each of the common outlet channels has a height measured from the first wall to the second wall, wherein each of the first channel and second channel has a height extending from the first wall and second walls, respectively, to the second ribs and first ribs, respectively. Thanks to the parallel extension of the ribs at the trailing end, the height of the common channel is thus increased in comparison to the prior art design. Since the component in the proximity of the trailing edge normally has the smallest height of the cooling passage, this design considerably reduces the possibility of channels being clogged by foreign objects.
According to a further embodiment of the invention, the first and second ribs have a main thickness along their extension, wherein the first and second ribs at the intersection joint have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels. By such a design, the cooling efficiency at the trailing edge may be improved. Moreover, the mechanical strength of the component may be enhanced.
According to a further embodiment of the invention, the second direction is substantially parallel the fourth direction. The channels formed by the first ribs and the channels formed by the second ribs may then extend in parallel to each other in the proximity of the trailing end and form a common outlet channel. Moreover, the second direction and the fourth direction may be substantially parallel to the rotary axis . Thus the common channels will extend substantially in parallel with the rotary axis. However, it is also possible to let the second direction and the fourth direction be slightly inclined with respect to the rotary axis, in particularly this inclination may vary along the trailing end of the component in such a way that the common outlet channels slopes somewhat downwards towards the rotary axis at a bottom portion of the component, is substantially parallel to the rotary axis at a middle portion of the component and slopes somewhat upwards away from the rotary axis at a top portion of the component. In such a way a fluid flow from the outlet of the component will diverge.
According to a further embodiment of the invention, the first ribs are directly connected to the second ribs where the directions intersect each other, wherein the fluid may flow from the first channels to the second channels and vice versa. By such an arrangement, a high strength of the component may be ensured and at the same time the volume of the inner space may be utilised for the flow of the cooling flow.
According to a further embodiment of the invention, the component is adapted to be mounted to the rotor in such a way that the third direction slopes from the leading end towards the rotary axis. Furthermore, the component may be adapted to be mounted to the rotor in such a way that the first ribs are provided on a pressure side of the component and that the second ribs are provided on a suction side of the component. By such an arrangement of the ribs, the heat transfer intensification of the cooling fluid will be greater on the pressure side of the component, which in case the component is a rotor blade is advantageous since the cooling effect on the pressure side, which has a higher temperature than the suction side of the rotor blade, is increased. The absolute values of the angles of the first and third directions may be different, but are according to an embodiment of the invention substantially equal. The angles of the first and third directions may be 30-80°, preferably 50-80°, and most preferably 60-70°.
According to a further embodiment of the invention, the first ribs extend over a leading zone and a trailing zone. The component may then include additional first ribs projecting form the first wall and extending substantially in parallel to each other over the trailing zone to the trailing end, wherein the additional first ribs extend in parallel with the first ribs in such a way that substantially every additional first rib is provided between two respective adjacent first ribs, thereby dividing substantially every one of the first channels into two parallel part channels extending over the trailing zone.
According to a further embodiment of the invention, also the second ribs extend over the leading zone and the trailing zone. The component may then include additional second ribs projecting form the second wall and extending substantially in parallel to each other over the trailing zone to the trailing end, wherein the additional second ribs extend in parallel with the second ribs in such a way that substantially every additional second rib is provided between two respective adjacent second ribs, thereby dividing substantially every one of the second channels into two parallel part channels extending over the trailing zone.
According to a further embodiment of the invention, the additional first and second ribs intersect at an intersection joint in the proximity of the trailing end in such a way that each of the part channels from the first channels together with one of the part channels from the second channels form a common outlet channel with a flow area. Also the additional first and second ribs may have a main thickness along their extension, wherein the additional first and second ribs at the intersection joint have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels . The additional ribs limit the area of the cooling channels in the proximity of the trailing edge and provide better cooling of the walls of the rotor blade due to the increased surface area. The aerodynamic losses caused by the additional ribs may be kept at a low level due to the smooth change of the inclination angle at the positions of the additional ribs .
According to a further embodiment of the invention, the inner space extends along a centre axis of the component from a bottom portion adjacent the inlet to an opposite top portion. The inner space downstream the inlet and upstream the leading end may also include a distribution chamber adapted to distribute the cooling fluid from the inlet to substantially all of the channels . Advantageously, the distribution chamber extends from the bottom portion to the top portion.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention is now to be explained more closely by means of the description of various embodiments and with reference to the drawings attached hereto.
Fig 1 shows a longitudinal sectional view through a gas turbine.
Fig 2 shows an axial sectional view through a rotor blade of the gas turbine. Fig 3 shows a cross-sectional view through the rotor blade along the lines III-III in Fig 2. Fig 4 shows enlarged sectional view of a part of the rotor blade in Fig 2. Fig 5 shows an axial sectional view through a rotor blade according to another embodiment.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
Fig 1 discloses schematically a gas turbine having a stationary housing 1 and a rotor 2, which is rotatable in the housing 1 around a rotary axis x. The gas turbine includes a number of rotor blades 3 mounted to the rotor 2 and a number of stationary guide vanes 4 mounted to the housing 1.
Each of the rotor blades 3 and the guide vanes 4 thus forms a component of the gas turbine. Although, the following description refers to a component in the form of a rotor blade 3, it should be noted that the invention is also applicable to a guide vane 4 and that the characteristic features to be described in the following may also be included in a stationary guide vane 4.
The component, i.e. in this case the rotor blade 3, is disclosed more closely in Figs 2 and 3. The rotor blade 3 includes an inner space 10, which is limited by first wall 11 and an opposite second wall 12. The first wall 11 and the second wall 12 face each other. The first wall 11 is provided at the pressure side of the rotor blade 3 whereas the second wall 12 is provided at the suction side of the rotor blade 3. Furthermore, the rotor blade 3 has a leading edge 13, a trailing edge 14, a top portion 15 and a bottom portion 16. The bottom portion 16 forms the root of the rotor blade 3. The rotor blade 3 is mounted to the body of the rotor 2 in such a way that the root is attached to the body of the rotor 2 whereas the top portion 15 is located at the radially outermost position of the rotor 2. The rotor blade 3 extends along a centre axis y extending through the rotor 2 from the bottom portion 16 to the top portion 15 substantially in parallel with the leading edge 13 and the trailing edge 14. The centre axis y is substantially perpendicular to the rotary axis x.
The rotor blade 3 has an inlet 17 to the inner space 10 and an outlet 18 from the inner space 10. The inlet 17 is provided at the bottom portion 16 and the outlet 18 at the trailing edge 14. The inner space 10 thus forms a passage for a cooling fluid from the inlet 17 to the outlet 18. The inner space 10 extends in a substantially radial direction with respect to the rotary axis x and in parallel with the centre axis y from the bottom portion 16 to the top portion 15. The inner space 10 includes a distribution chamber 19 and a matrix 20 of channels. The distribution chamber 19 is positioned inside and in the proximity of the leading edge 13 and extends from the inlet 17 in parallel to the centre axis y. The matrix 20 of channels is positioned between the distribution chamber 19 and the trailing edge 14. The matrix 20 of channels extends from the bottom portion 16 to the top portion 15.
The matrix 20 of channels of the rotor blade 3 is formed by first ribs 21, projecting form the first wall 11, and second ribs 22, projecting form the second wall 12. The first ribs 11 extend substantially in parallel to each other to form first channels 23 for the fluid from a leading end of the matrix 20 of channels to a trailing end of the matrix 20 of channels . The second ribs 22 extend substantially in parallel to each other to form second channels 24 for the fluid from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels.
The first ribs 21 extend from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels along a substantially continuously curved path.
This path has such a curvature that the first ribs 21 extend along a first direction in the proximity of the leading end of the first ribs 21 and along a second direction in the proximity of the trailing end of the first ribs 21. The first direction is inclined in relation to the second direction. The first direction forms a first angle α of inclination to the rotary axis x. The second direction is substantially parallel to the rotary axis x, and thus substantially perpendicular to the centre axis y. The second ribs 22 extend from the leading end of the matrix 20 of channels to the trailing end of the matrix 20 of channels along a substantially continuously curved path. This path has such a curvature that the second ribs 22 extend along a third direction in the proximity of the leading end of the matrix 20 of channels and along a fourth direction in the proximity of the trailing end of the rib matrix 20. The third direction is inclined in relation to the fourth direction. The third direction forms a third angle β of inclination to the rotary axis x. The fourth direction is substantially parallel to the rotary axis x and the second direction, and thus substantially perpendicular to the centre axis y.
The rotor blade 3 is thus adapted to mounted to the rotor 2 in such a way that the first direction slopes from the leading end away from the rotary axis x, whereas the third direction slopes from the leading end towards the rotary axis x. The absolute values of the angles and β of the first and third directions, respectively, are substantially equal in the embodiment disclosed. The absolute value of the angles and β may be any value in the interval 30-80°, preferably in the interval 50-80°, and most preferably In the interval 60-70°. It should be noted, however, that the absolute value of the inclination angle of the first direction may be different from the one of the third direction in order to provide the best correspondence between the heat transfer on different sides of the blade 3.
As appears from Fig 2, the first direction intersects with the third direction. Consequently, the first ribs 21 intersect with the second ribs 22 at a plurality of positions in the matrix 20 of channels. The first ribs 21 are also directly connected or joined to the second ribs 22 where the ribs 21, 22 intersect each other without any intermediate element. In particular, it is to be noted that the first ribs 21 and second ribs 22 intersect at an intersection joint 26 in the proximity of the trailing end of the matrix 20 of channels in such a way that the first channel 23 and the second channel 24 merge to form a common outlet channel 27 having a flow area. Each of the common outlet channels 27 has a height H measured from the first wall 11 to the second wall 12. Each of the first channels 23 and second channels 24 has a height h extending from the first wall 11 and second wall 12, respectively, to the second ribs 22 and first ribs 21, respectively. The total height available for the cooling fluid in the inner space appears from Fig 3. Furthermore, it appears that the total height decreases from the distribution chamber 19 towards the trailing edge 14. Close to the outlet 18 where the first ribs 21 and the second ribs 22 extend in parallel to each other, the height H of the common channel thus corresponds to the total height of the inner space 10.
The first ribs 21 and the second ribs 22 have a main thickness along substantially all of their extension.
However, the first ribs 21 and the second ribs 22 at the intersection joint 26 in the proximity of the trailing end have a thickness that is larger than the main thickness.
Substantially each of the intersection joints 26 thus provides a thickened portion of the two merged ribs 21 and
22. The intersection joints 26 connect the pressure and suction sides of the blade 3. Each of the intersection joints 26 has a width B which may be from 1,1 to 3 times bigger than the width b of the main extension of the ribs 21, 22.
Each intersection joint 26 may be seen as a substantially cylindrical pin in the sectional view of Fig 4. The cylindrical pin is connected to the respective rib 21, 22 via an upstream fillet 31 and a downstream fillet 32. The fillets 31 and 32 may have different radius, depending on the direction of the flow in the channel. It is suitable to make the radius of the upstream fillet 31 rather small, i.e. from 0,l*b to l*b in order to increase the heat transfer, using the kinetic energy of the air. The radius the downstream fillet may be made bigger, e.g. from 0,l*b to 10*b, thus creating the smooth expansion of the channel at its end. This reduces the losses directly after the intersection joints 26, creating high velocities at the outlet 18.
The matrix 20 of channels and thus the first ribs 21 and the second ribs 22 extend over a leading zone 35 adjoining the distribution chamber 19 and a trailing zone 36 adjoining the leading zone 35 and the outlet 18. Furthermore, the matrix 20 channels of the rotor blade 3 includes additional first ribs 21' projecting form the first wall 11 and extending substantially in parallel to each other over the trailing zone 36 to the trailing end. The additional first ribs 21' extend in parallel with the first ribs 21 in such a way that substantially every additional first rib 21' is provided between two respective adjacent first ribs 21, thereby dividing substantially every one of the first channels 23 into two parallel part channels 23' extending over the trailing zone 36. The matrix 20 of channels also includes additional second ribs 22' projecting form the second wall 12 and extending substantially in parallel to each other over the trailing zone 36 to the trailing end. The additional second ribs 22' extend in parallel with the second ribs 22 in such a way that substantially every additional second rib 22' is provided between two respective adjacent second ribs 22, thereby dividing substantially every one of the second channels 24 into two parallel part channels 24' extending over the trailing zone 36.
The additional first ribs 21' and second ribs 22' intersect at an intersection joint 26' in the proximity of the trailing end in such a way that each of the part channels 23' from the first channels 23 together with one of the part channels 24' from the second channels 24 merge form to a common outlet channel 27' with a flow area.
The additional ribs 21', 22' are substantially equal to the ribs 21, 22 except for the length, i.e. the additional ribs 21', 22' are significantly shorter than the ribs 21, 22. The additional ribs 21' 22', which are parallel to the ribs 21, 22, change their inclination angles continuously from 5°-60° to 0°. They connect with the ribs 21, 22 at the beginning of the trailing zone 36, where the inclination angle is biggest.
Fig 5 discloses another embodiment of the rotor blade 3 which differs form the embodiment in Figs 2 - 4 in that the rotor blade has no additional ribs, or in other words all the ribs 21, 22 have substantially the same length except at the upper end and the lower and of the matrix 20.
The present invention is not limited to the embodiments describe but may be varied and modified within the scope of the following claims. For instance, the invention may be performed with the structure shown but without the thickening of the intersection joints.

Claims

Claims
1. A component defining one of a blade and a vane for a rotary machine having a rotor (2) , which is rotatable about a rotary axis (x) , the component comprising an inner space (10) , which is limited by first wall (11) and a second wall (12) facing each other and which has an inlet (17) and an outlet (18), wherein the inner space (10) forms a passage for a cooling fluid from the inlet (17) to the outlet (18), first ribs (21) , projecting form the first wall (11) and extending substantially in parallel to each other to form first channels (23) for the fluid from a leading end of the first ribs (21) to a trailing end of the first ribs (21) , wherein the first ribs (21) extend from the leading end to the trailing end along a first direction in the proximity of the leading end and along a second direction in the proximity of the trailing end, the first direction being inclined in relation to the second direction, and second ribs (22) , projecting form the second wall (12) and extending substantially in parallel to each other to form second channels (24) for the fluid from the leading end of the second ribs (22) to the trailing end of the second ribs (22) , wherein the second ribs (22) extend from the leading end to the trailing end along a third direction in the proximity of the leading end and along a fourth direction in the proximity of the trailing end, the third direction being inclined in relation to the fourth direction, wherein the first direction intersects with the third direction, characterised in that the first ribs (21) extend from the leading end to the trailing end along a substantially continuously curved path and that the second ribs (22) extend from the leading end to the trailing end along a substantially continuously curved path.
2. A component according to claim 1, characterised in that the component is adapted to be mounted to the rotor (2) in such a way that the first direction forms a first angle (α) of inclination to the rotary axis (x) .
3. A component according to claim 2, characterised in that the component is adapted to mounted to the rotor (2) in such a way that the first direction slopes from the leading end away from the rotary axis (x) .
4. A component according to any one of claims 1 to 3, characterised in that the component is adapted to be mounted to the rotor (2) in such a way that the third direction forms a third angle (β)of inclination to the rotary axis (x) .
5. A component according to any one of the preceding claims, characterised in that the first and second ribs (21, 22) intersect at an intersection joint (26) in the proximity of the trailing end in such a way that the first channel (23) and the second channel (22) form a common outlet channel (27) with a flow area.
6. A component according to claim 5, characterised in that each of the common outlet channels has a height (H) measured from the first wall (11) to the second wall (12), wherein each of the first channel (23) and second channel (24) has a height (h) extending from the first wall (11) and second walls (12), respectively, to the second ribs (22) and first ribs (21) , respectively.
7. A component according to any one of claims 5 and 6, characterised in that the first and second ribs (21, 22) have a main thickness (b) along their extension, wherein the first and second ribs (21, 22) at the intersection joint (26) have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels (27) .
8. A component according to any one of the preceding claims, characterised in that the second direction is substantially parallel the fourth direction.
9. A component according to any one of the preceding claims, characterised in that the second direction and the fourth direction are substantially parallel to the rotary axis (x) .
10. A component according to any one of the preceding claims, characterised in that the first ribs (21) are directly connected to the second ribs (22) where the directions intersect each other.
11. A component according to any one of the preceding claims, characterised in that the component is adapted to be mounted to the rotor (2) in such a way that the third direction slopes from the leading end towards the rotary axis (x) .
12. A component according to claim 12, characterised in that the component is adapted to be mounted to the rotor (2) in such a way that the first ribs (21) are provided on a pressure side of the component and that the second ribs (22) are provided on a suction side of the component.
13. A component according to any one of the preceding claims, characterised in that the absolute values of the angles ( , β) of the first and third directions are substantially equal.
14. A component according to any one of the preceding claims, characterised in that the first ribs (21) extend over a leading zone (35) and a trailing zone (36) .
15. A component according to claim 14, characterised in that the component includes additional first ribs (21') projecting form the first wall (11) and extending substantially in parallel to each other over the trailing zone (36) to the trailing end, wherein the additional first ribs (21') extend in parallel with the first ribs (21) in such a way that substantially every additional first rib (21') is provided between two respective adjacent first ribs (21) , thereby dividing substantially every one of the first channels (23) into two parallel part channels (23') extending over the trailing zone (36) .
16. A component according to any one of claims 14 and 15, characterised in that the second ribs (22) extend over the leading zone (35) and the trailing zone (36)
17. A component according to claim 16, characterised in that the component includes additional second ribs (22') projecting form the second wall (12) and extending substantially in parallel to each other over the trailing zone (36) to the trailing end, wherein the additional second ribs (22') extend in parallel with the second ribs (22) in such a way. that substantially every additional second rib (22') is provided between two respective adjacent second ribs, thereby dividing substantially every one of the second channels (24) into two parallel part channels (24') extending over the trailing zone (36) .
18. A component according to claims 15 and 17, characterised in that the additional first and second ribs (21', 22') intersect at an intersection joint (26') in the proximity of the trailing end in such a way that each of the part channels (23') from the first channels (23) together with one of the part channels (24') from the second channels (24) form a common outlet channel (27') with a flow area.
19. A component according to claim 18, characterised in that the additional first and second ribs (21', 22') have a main thickness along their extension, wherein the additional first and second ribs (21', 22') at the intersection joint (26') have a thickness being larger than the main thickness, thereby providing a reduction of the flow area of the common channels (27' ) .
20. A component according to any one of the preceding claims, characterised in that the inner space (10) extends along a centre axis (y) of the component from a bottom portion (16) adjacent the inlet (17) to an opposite top portion (15) .
21. A component according to any one of the preceding claims, characterised in that the inner space (10) downstream the inlet (17) and upstream the leading end of the ribs includes a distribution chamber (19) adapted to distribute the cooling fluid from the inlet (17) to substantially all of the channels .
22. A component according to claims 20 and 21, characterised in that the distribution chamber (10) extends from the bottom portion (16) to the top portion (15) .
PCT/EP2005/050807 2004-02-27 2005-02-25 Blade or vane for a rotary machine WO2005083236A1 (en)

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CN200580012983XA CN1997810B (en) 2004-02-27 2005-02-25 Blade or vane for a rotary machine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0400476-8 2004-02-27
SE0400476A SE527932C2 (en) 2004-02-27 2004-02-27 A rotor blade or guide rail for a rotor machine, such as a gas turbine

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WO2013077761A1 (en) 2011-11-25 2013-05-30 Siemens Aktiengesellschaft Airfoil with cooling passages
JP2013139811A (en) * 2012-01-03 2013-07-18 General Electric Co <Ge> Turbine and method for separating particulate from fluid
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US7946817B2 (en) * 2008-01-10 2011-05-24 General Electric Company Turbine blade tip shroud
US8348612B2 (en) * 2008-01-10 2013-01-08 General Electric Company Turbine blade tip shroud
CN103470312B (en) * 2013-09-06 2015-03-04 北京航空航天大学 Gas turbine engine blade with inner meshed structure
JP6898104B2 (en) * 2017-01-18 2021-07-07 川崎重工業株式会社 Turbine blade cooling structure
CN111022127B (en) * 2019-11-29 2021-12-03 大连理工大学 Turbine blade trailing edge curved exhaust split structure

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WO2013077761A1 (en) 2011-11-25 2013-05-30 Siemens Aktiengesellschaft Airfoil with cooling passages
JP2013139811A (en) * 2012-01-03 2013-07-18 General Electric Co <Ge> Turbine and method for separating particulate from fluid
DE102015015598A1 (en) 2014-12-16 2016-06-16 Rolls-Royce Plc Cooling of engine components
US10196901B2 (en) 2014-12-16 2019-02-05 Rolls-Royce Plc Cooling of engine components

Also Published As

Publication number Publication date
CN1997810B (en) 2010-05-26
SE527932C2 (en) 2006-07-11
SE0400476L (en) 2005-08-28
SE0400476D0 (en) 2004-02-27
CN1997810A (en) 2007-07-11

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