WO2005039325A1 - Molding device, molding method, and manufacturing method for bonded food - Google Patents

Molding device, molding method, and manufacturing method for bonded food Download PDF

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Publication number
WO2005039325A1
WO2005039325A1 PCT/JP2004/015869 JP2004015869W WO2005039325A1 WO 2005039325 A1 WO2005039325 A1 WO 2005039325A1 JP 2004015869 W JP2004015869 W JP 2004015869W WO 2005039325 A1 WO2005039325 A1 WO 2005039325A1
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WIPO (PCT)
Prior art keywords
food
drive belt
bound
bound food
curved
Prior art date
Application number
PCT/JP2004/015869
Other languages
French (fr)
Japanese (ja)
Inventor
Eiji Yokochi
Kimihiro Mori
Yuki Shoji
Original Assignee
Nichirei Foods Inc.
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Publication date
Application filed by Nichirei Foods Inc. filed Critical Nichirei Foods Inc.
Publication of WO2005039325A1 publication Critical patent/WO2005039325A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10—Moulding

Definitions

  • the present invention relates to a molding apparatus, a molding method, and a manufacturing method for secondary forming a bound food into a predetermined shape.
  • a bound food refers to a food having physical properties that are deformed by an external force and have shape retention properties, such as ingredients such as hamburgers and hamburgers.
  • Croquette is made from potatoes (mashed potatoes), minced meat, onions, and other raw materials, then formed into circular or oval shapes, then added with egg liquid and putters, and then breadcrumbs are applied to make oil. It is manufactured by the following.
  • medium-size Koguchike can be molded, for example, by using a plate with a hole with a circular or elliptical shape as a mold and fitting it into the hole in the plate. Lumber was stuffed and extruded from the mouth opposite the hole to obtain a medium seed.
  • the obtained medium seeds have the shape shown in Fig. 5, for example, and have a thick plate-like appearance with upper and lower surfaces, which makes them less hand-made. I could not escape the natural impression.
  • a molding machine for molding food there is, for example, an expansion roller molding machine that presses food, such as raw hamburger, using a cylindrical roller and flattens it.
  • this press roll molding machine only spreads the food flat, and cannot impart roundness to the food.
  • Japanese Patent Publication No. 3016246 and Japanese Patent Publication No. 32009140 disclose a rod-shaped food in an opening at the center of a shutter in which three or more shutters are arranged in a circle. It describes a foreskin cutting device (encrusting machine) that supplies product dough and forms and cuts food dough by opening and closing a piece of shirt.
  • Japanese Unexamined Patent Publication No. 551-212451 discloses that a roll and a belt having hemispherical grooves are provided, and that the cheese is rolled between these rolls and the belt so that the whole is rounded.
  • a cheese molding machine for molding into a tinged shape is described.
  • the present invention has been made in view of the above circumstances, and relates to a molding method, a molding method, and a manufacturing method capable of giving a handmade feeling by rounding a bound food material used as a material for croquettes and the like. .
  • An apparatus for forming a bound food includes: a drive belt that transports a bound food preformed into a predetermined block shape; and a groove that is disposed above the drive belt and that has a curved cross section.
  • a pressing member driven to send the bound food in the same direction as the transporting direction of the driving belt; and a pressing member disposed below the driving belt so as to face the pressing member.
  • the upper and lower surfaces of the bound food are rounded by transferring the bound food in between, and pressing the bound food using the drive belt and the pressing member.
  • a driving roller having a rotation axis substantially perpendicular to the transfer direction of the driving belt can be used.
  • a drive belt that is maintained along a curved shape by being moved along a concave portion of the bending member can be used.
  • the drive belt receives a reaction force from the bound food pressed by the drive roller and the drive belt when the bound food passes between the drive roller and the curved member, and receives the reaction force from the bound food.
  • a member that is deformed into a curved shape by being pressed against the concave portion can be used.
  • the method for forming a bound food according to the present invention is characterized in that, while transferring the bound food preformed in a predetermined lump, a cross-sectionally curved shape is formed over a width approximately equal to or greater than the width of the bound food.
  • the bound food is pressed by a pair of upper and lower members driven so as to feed the bound food in the same direction so as not to roll the bound food.
  • the upper and lower surfaces are rounded.
  • a drive belt is provided as a means for transferring the bound food, and a curved member having a concave portion for deforming the drive belt into a curved shape is arranged on the back side of the drive belt, As at least one or both of the pair of upper and lower members for pressing the shaped food, a drive belt deformed into a curved shape by a concave portion of the curved member can be used.
  • a method for producing a bound food according to the present invention is characterized by using the above-described method for forming a bound food.
  • FIG. 1 is a schematic configuration diagram illustrating a main part of a molding apparatus according to an embodiment of the present invention.
  • FIG. 2 is a front view showing a pressing member (drive roller) in the molding apparatus of FIG. 1
  • FIG. 2B is a side view showing a pressing member (drive roller) in the molding apparatus of FIG.
  • FIG. 3A is a front view showing a curved member (fixed plate) in the molding device of FIG. 1
  • FIG. 3B is a side view showing the curved member (fixed plate) in the molding device of FIG.
  • FIG. 4 is a cross-sectional view taken along line SS in FIG.
  • FIG. 5 is a partially cutaway perspective view showing an example of the appearance of the bound food before imparting roundness.
  • FIG. 6 is a partially cutaway perspective view showing a state after rounding is applied to the bound food of FIG.
  • FIG. 6 is a partially cutaway perspective view showing another example of the appearance of the rounded bound food.
  • FIG. 8 is a front view schematically showing the appearance of the molding apparatus according to the embodiment of the present invention.
  • FIGS. 9A to 9D are front views illustrating a modification of the molding method of the present invention.
  • FIGS. 1 to 4 and FIG. 8 are drawings for explaining an embodiment of an apparatus for forming a bound food according to the present invention.
  • FIG. 1 is a schematic configuration diagram showing a main part of an embodiment of a binding food forming apparatus according to an embodiment of the present invention.
  • FIG. 2A is a front view showing a driving roller in the molding apparatus of FIG. 1
  • FIG. 2B is a side view showing a driving roller in the molding apparatus of FIG.
  • FIG. 3A is a front view showing a bending member in the molding apparatus of FIG. 1
  • FIG. 3B is a side view showing the bending member in the molding apparatus of FIG.
  • FIG. 4 is a cross-sectional view taken along line SS in FIG.
  • FIG. 8 is a front view showing a schematic appearance of the molding apparatus 5.
  • reference numeral 1 denotes a drive belt for transferring the bound foods 4a to 4c.
  • Reference numeral 2 denotes a pressing member (drive roller) having a groove-shaped concave portion 2a formed in a curved cross section.
  • Reference numeral 3 denotes a curved member (fixing plate) having an upper surface with a concave portion 3a for regulating the driving bar 1 in a curved cross section.
  • a pair of upper and lower members driven to send the bound food in the same direction are a drive belt 1 and a drive roller 2.
  • the drive belt 1 has an input pulley 11a disposed on the input side where the bound food is input to the drive belt 1, and a discharge pulley disposed on the discharge side.
  • 1 1 b, a drive pulley 12 positioned below the discharge-side pulley 11 b, and a pulley 13 for adjusting the tension of the drive benoleto 1 are sequentially wound around.
  • the driving beret 1 travels in a substantially horizontal direction between the pulleys 11a and 11b on the input side and the discharge side, and this portion is a portion for transferring the bound food.
  • the pulleys 11 a, lib, 12, and 13 are respectively disposed at various points of the machine frame 30 of the molding device 5.
  • the drive belt 1 is driven and rotated in a predetermined direction (counterclockwise in FIG. 8) by a driving force of a drive motor 18 transmitted through a drive pulley 12, and the drive belt 1 Conveying foods to the downstream side (leftward in Figs. 1 and 8) without rolling (transportation means).
  • the position of the shaft of the pulley 13 can be changed, and the tension of the drive beret 1 can be adjusted by changing the position of the pulley 13.
  • a downstream conveyor 14 for continuously transferring the bound food conveyed to the discharge side of the drive belt 1 is placed downstream of the drive belt 1 (left side in FIG. 8). I have.
  • the downstream conveyor 14 is wound around pulleys 15a, 15b, 16, 17 in this order.
  • the downstream conveyor 14 travels in a substantially horizontal direction between the pulleys 15a and 15 and this portion is a portion for transferring the bound food.
  • the pulleys 15 a, 15 b, 16, and 17 are respectively disposed at various points of the machine frame 30 of the molding device 5.
  • the conveyor used for the downstream conveyor 14 is not particularly limited, but here, a metal net conveyor is used because of its durability, less slippage of materials, and smooth transfer to the next process. Is used.
  • the downstream conveyor 14 is driven and rotated in a predetermined direction (counterclockwise in FIG. 8) by a driving force of a driving motor 18 transmitted through a driving pulley 17.
  • the position of the shaft of the bully 16 can be changed, and the tension of the downstream conveyor 14 can be adjusted by changing the position of the pulley 16.
  • the pressing member 2 is a driving roller formed in a drum shape by a groove-shaped recess 2a (in the following description, the pressing member 2 may be referred to as a driving roller 2).
  • the rotary motor 22 is rotationally driven by a drive motor 22 mounted on a lift 21.
  • a plurality of drive rollers 2 are mounted on the same rotating shaft 23, and each drive roller 2 faces the drive belt 1 curved by the bending member 3. Are located in The center axis (rotation axis) of the rotation shafts 23 is perpendicular to the transfer direction of the driving belt 1.
  • the elevating platform 21 is disposed on a shelf 32 provided in the machine frame 30 of the molding apparatus 5, and the height of the drive motor 22 from the shelf 32 is appropriately adjusted. Can be adjusted. Similarly, the rotating shaft 23 to which the driving roller 2 is attached also moves up and down in synchronization with the elevator 21.
  • the bending member 3 is a substantially rectangular parallelepiped plate-shaped member fixed on the elevating plate 31 (in the following description, the bending member 3 may be referred to as a fixed plate 3).
  • the fixing plate 3 is disposed on the back side of the drive belt 1 (opposite to the surface on which the bound food is transferred; here, Shimokami U), facing the drive roller 2.
  • the curved member 3 has a concave portion 3 a having an arc-shaped cross section on the upper surface 3 b on the side facing the drive roller 2.
  • the fixed plate 3 is provided on a lifting plate 31 whose lifting position can be adjusted by lifting position adjusting means 31a.
  • the height of the fixing plate 3 is adjusted by the lifting / lowering position adjusting means 3 1a, and the height of the fixing plate 3 is raised from below the driving belt 1, and the driving belt 1 is pressed against the driving bellows 1. Due to its own tension, the portion between them is deformed along the concave portion 3a of the fixing plate 3, and becomes a shape curved in the width direction as shown in FIGS.
  • this molding apparatus 5 four driving belts are provided, and a driving roller 2 and a fixing plate 3 are disposed to face each driving belt 1. . That is, in the forming apparatus 5, by sending the bound food to the respective drive belts 1, it is possible to simultaneously perform 27 fire molding of four bound foods at the same time.
  • a drive roller 2 of the recess 2 a width W 2 (see FIG. 2), the recess 3 a width W 3 of the fixing plate 3 (see FIG. 3) are both a drive belt 1 width (not shown)
  • These widths W 1 ⁇ W 2 and W 3 are almost the same as or slightly larger than the width of the bound food. That is, the bound food is divided into the drive belt 1 and the recess 2 a,
  • the width of the molding device 5 depth in FIG. 8) can be made small even if a plurality of drive belts 1 are arranged side by side without protruding in the width direction.
  • the pair of the driving roller 2 and the fixed plate 3 (pressing devices 20a and 20b) is arranged such that the upstream side (the right side in FIG. 8) and the downstream side (FIG. And two threads are provided.
  • Each of the bound foods is sequentially pressed by two sets of pressing devices 20a and 2Ob. In other words, the secondary forming of the bound food is performed stepwise.
  • the pressing member 2 As shown in FIG. 1, have the distance A between the drive roller 2 and the fixing plate 3 A 2 (For details, driving distance of the upper surface 3 b of the side edge 2 b and the curved member 3 of the moving roller 2), the pressing member 2
  • the height can be adjusted by adjusting the height of each fixing plate 3 (described above).
  • the intervals,,, ⁇ 2 are preferably adjusted as appropriate according to the dimensions of the bound food and the manufacturing conditions such as the strength of the binding force.
  • the dimensions of the drive roller 2 are the same in the upstream pressing device 20a and the downstream pressing device 20b.
  • the present invention is not particularly limited to this, and the size of the drive roller 2 (pressing member) or the size of the driving roller 2 (pressing member) in the upstream pressing device 20a and the downstream pressing device 20b is reduced.
  • the dimensions of the fixing plate 3 may be different.
  • the distance A 2 is smaller than the thickness of the binder type food passing between the drive roller 2 and the fixing plate 3.
  • the bound food 4a fed from the feeding side of the drive belt 1 is transformed into a curved shape by the fixed plate 3 when passing between the drive roller 2 of the pressing device 20a on the upstream side and the fixed plate 3.
  • the drive belt 1 and the drive roller 2 are sandwiched from above and below and pressed.
  • the upper and lower surfaces of the bound food 4a are rounded along the shapes of the recesses 2a and 3a of the drive roller 2 and the fixing plate 3 by being pressed from above and below (reference numeral 4).
  • the driving roller 2 drives the binding foods 4 a to 4 c so as to send them out in the same direction as the transfer direction of the driving belt 1.
  • the bound food quickly passes between the drive roller 2 and the fixed plate 3.
  • the processing time required for the secondary molding of the bound food can be shortened, and the bound food does not roll on the drive belt 1 and is less likely to lose its shape.
  • the drive belt 1 Since the drive belt 1 is supported from below by the fixing plate 3, it can be piled up by the reaction force from the bound food at the time of pressing, and can surely press and deform the bound food. .
  • Pressing devices are provided at two locations on the upstream and downstream sides, and the secondary molding of the bound food is performed gradually (in two stages), so the upper and lower surfaces are rounded from 4a to the upper and lower surfaces.
  • the product can be formed into a shape 4c without difficulty, and a product with a beautiful appearance can be obtained without deformation.
  • the molding apparatus 5 of the above embodiment can be deformed by an external force, such as potatoes (eg, mashed potatoes) or potatoes, minced meat, livestock meat, fish meat, or the like, and has shape retention properties. It is suitable for use in molding ingredients mainly composed of certain foods and mixed with various kinds of vegetables, livestock, seafood, seasonings, etc. as necessary.
  • an oval shape substantially elliptical plate shape
  • FIG. 6 By performing secondary molding using the molding apparatus of the present invention, as shown in FIG. 6, both sides of the upper and lower surfaces in the width direction (upper left and lower right in FIG. 6) are rounded and oval.
  • Food can be 4c.
  • a bale-shaped product can be formed by secondary forming of a binder-like food that has been primarily formed into a substantially prismatic shape.
  • the rounding of the upper and lower surfaces by the molding device may be repeated a plurality of times.
  • a method of rotating the bound food horizontally by 90 ° and performing the secondary molding again can be used.
  • rounding is performed in the vertical direction and the horizontal direction, as shown in FIG. 7, it is possible to form a food 4G having a more rounded shape as a whole.
  • the drive belt 1 is maintained along the concave shape 3a of the curved member 3 so as to be maintained in a curved shape, but the present invention is not particularly limited to this. At least, the bound food may be bent into a curved shape when pressed.
  • the molding apparatus and method in which the drive belt deforms in a curved shape when pressing the bound food will be described below with reference to FIG.
  • the molding device used here for example, the molding device 5 shown in FIG. 8 can be used.
  • the tension of the drive belt 1 is loosened so that the drive belt 1 is floated from the recess 3 a of the fixing plate 3.
  • the preformed binding food 4a is transported on the drive belt 1 and passed between the drive roller 2 and the fixed plate 3, and as shown in FIG. 9B and FIG.
  • the belt 1 receives a reaction force against the pressing force from the bound food 4 sandwiched between the driving roller 2 and the driving belt 1, and as a result, is pressed against the concave portion 3 a of the fixing plate 3 and deforms into a curved shape. In this way, when the bound food is secondarily molded, as shown in FIG.
  • the drive belt 1 sinks down and floats up again, the drive belt 1 has a rounded shape (reference numeral 4c in FIG. 9D) before and after the transfer direction (the left and right direction in FIG. 9D). That is, the bound food 4c having a rounded shape can be obtained more generally.
  • the bound food after the secondary molding may be packaged and sold as it is, and provided in a form that can be cooked by the user.Fried foods such as frying, baking, steaming, and frying may be used. You can cook it according to its type and then package it for sale. At the time of cooking after molding, clothes and skin may be attached to the bound food. It can be distributed as frozen food by freezing. Of course, if the food does not require heating and is cooked before molding, it can be provided without heating after secondary molding.
  • binding food to which the present invention can be applied examples include ingredients used as materials for fish meat dough products such as Koguchikake (hamburger steak), menchikatsu, shimai, Satsumaage (bamboo fish) and so on.
  • fish meat dough products such as Koguchikake (hamburger steak), menchikatsu, shimai, Satsumaage (bamboo fish) and so on.
  • croquettes potato croquettes, beef croquettes, riki croquettes, vegetable co croquettes, cream co croquettes, power ni creme croquettes, curry croquettes, meat croquettes, etc. Products can be exemplified.
  • the present invention should be applied to the ingredients before being dressed.
  • the molding becomes less deformable due to coagulation of the protein after heating. It is performed in the state of.
  • Miyu-mai it can be applied to the shaping of middle-sized seeds before wrapping with skin.
  • the forming process of the bound food can be processed automatically and in large quantities, which is useful for providing high quality processed food at low cost.
  • the present invention has been described based on the preferred embodiments. However, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the gist of the present invention. .
  • the bound food is pressed by the drive belt disposed on the curved member (fixed plate) and the pressing member (drive roller) disposed above the drive belt.
  • the upper and lower surfaces are rounded, the present invention is not particularly limited to this.
  • a pair of upper and lower parts having a concave section with a curved cross section over the width of the bound food, while transferring the preformed bound food.
  • Any material may be used as long as it is pressed with a material to round the upper and lower surfaces of the bound food.
  • a drive roller or a drive belt disposed on a fixed plate can be selected and used for each of the upper and lower members.
  • the shape of the curved member is not limited to the fixing plate having the concave portion on the upper surface as described in the above embodiment, and may be another shape having the concave portion such as a roller shape.
  • Baron potato 700 g was boiled from water, peeled while hot, and crushed until the potato solid was less than 5 mm.
  • the rotation speed of drive roller 2 26 rotations.
  • a 1 3 mm 0
  • a 2 0.5 mm between the drive roller 2 and the fixed plate 3 in the downstream pressing device 20b.
  • the bound food is pressed while being transported by the pair of upper and lower members having groove-shaped concave portions formed into a curved cross section.
  • the bottom surface By rounding the bottom surface, it is possible to produce foods with a handmade shape. Since the bound food is formed by sandwiching it between the drive belt and the drive roller, the transfer speed is increased and continuous molding is possible, resulting in high production capacity.
  • the preformed materials are transferred from the preforming molding machine at the same interval while being parallel, Can be molded, and high production capacity can be obtained. .

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Seeds, Soups, And Other Foods (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

A molding device, a molding method, and a manufacturing method capable of providing homemade feeling to a bonded food used as the material of a croquette and others by providing roundness thereon. The molding device comprises a drive belt (1) carrying the bonded food (4a), pressing members (2) disposed above the drive belt (1), having groove-like recessed parts formed in a curved shape in cross section, and driven to feed out the bonded food in the same direction as the carrying direction of the drive belt (1), and curved members (3) disposed under the drive belt (1) to face the pressing members (2) and having groove-like recessed parts formed in a curved shape in cross section. The drive belt (1) is curved along the cross sectional shape of the recessed parts (3a) of the curved members (3), the bonded food is carried between the drive belt (1) and the pressing members (2), and the bonded food is pressed by using the drive belt (1) and the pressing members (2) to provide the roundness on the upper and lower surfaces of the bonded food (4c).

Description

明細書 結着状食品の成形装置、 成形方法および製造方法 優先権の主張  Description Binder-shaped food molding device, molding method and manufacturing method Priority claim
本出願は、 2 0 0 3年 1 0月 2 7日に日本国に出願された特願 2 0 0 3 - 3 6 6 4 1 0号に基づく優先権を主張し、 その内容をここに援用する。 技術分野  This application claims priority based on Japanese Patent Application No. 2003-36663 10 filed in Japan on October 27, 2003, the contents of which are incorporated herein by reference. I do. Technical field
本発明は、 結着状食品を、 2次的に所定の形状に成形するための成形装置、 成 形方法および製造方法に関する。  The present invention relates to a molding apparatus, a molding method, and a manufacturing method for secondary forming a bound food into a predetermined shape.
結着状食品とは、 本発明において、 コ口ッケゃハンバーグ等の具材のように、 外力によって変形し、 かつ、 保形性を有する物性の食品を示す。 背景技術  In the present invention, a bound food refers to a food having physical properties that are deformed by an external force and have shape retention properties, such as ingredients such as hamburgers and hamburgers. Background art
コロッケは、 ジャガイモ （マッシュポテト）、挽き肉、 玉ねぎなどを原料として 中種を作り、 これを円形、 楕円形などの形状に成形してから、 卵液やパターを付 け、 さらにパン粉を付着させて油ちようすることにより、 製造される。  Croquette is made from potatoes (mashed potatoes), minced meat, onions, and other raw materials, then formed into circular or oval shapes, then added with egg liquid and putters, and then breadcrumbs are applied to make oil. It is manufactured by the following.
コ口ッケを加工食品として大量生産する場合、 コ口ッケの中種の成形は、 例え ば、 円形や楕円形などの形状の穴を有するプレートを金型として用い、 プレート の穴に具材を詰めて、 穴の反対側の口から押し出して中種を得ていた。 得られた 中種は、 例えば図 5に示すような形状になっており、 上下面が角張った厚板状の 外観を呈しているので、 手作り感に乏しく、 人手で成形したものと比べると不自 然な印象を免れなかった。  In the case of mass production of Koguchike as a processed food, medium-size Koguchike can be molded, for example, by using a plate with a hole with a circular or elliptical shape as a mold and fitting it into the hole in the plate. Lumber was stuffed and extruded from the mouth opposite the hole to obtain a medium seed. The obtained medium seeds have the shape shown in Fig. 5, for example, and have a thick plate-like appearance with upper and lower surfaces, which makes them less hand-made. I could not escape the natural impression.
食品を成形する成形機としては、 例えば、 円柱状のローラにより、 生ハンバー グ等の食品を圧して平たく延ばす展圧ローラ成形機がある。 し力 し、 この展圧ロ ーラ成形機は、 食品を平たく延ばすだけであり、 食品に丸みを付与することはで きない。  As a molding machine for molding food, there is, for example, an expansion roller molding machine that presses food, such as raw hamburger, using a cylindrical roller and flattens it. However, this press roll molding machine only spreads the food flat, and cannot impart roundness to the food.
食品を人手で成形したような丸みのある形状に成形できる成形装置としては、 従来、 以下のような装置が知られている。 As a molding device that can mold food into a rounded shape as if it were molded manually, Conventionally, the following devices are known.
例えば、 特許第 3 0 1 6 2 4 6号公報及ぴ特許第 3 0 0 9 1 4 0号公報には、 3枚以上のシャッタ一片を円形に配置したシャッターの中央部の開口に棒状の食 品生地を供給し、 シャツタ一片の開閉によって食品生地を成形および切断するよ うにした***切断装置 （包餡機） が記載されている。  For example, Japanese Patent Publication No. 3016246 and Japanese Patent Publication No. 32009140 disclose a rod-shaped food in an opening at the center of a shutter in which three or more shutters are arranged in a circle. It describes a foreskin cutting device (encrusting machine) that supplies product dough and forms and cuts food dough by opening and closing a piece of shirt.
特開昭 5 5— 1 2 4 4 5 1号公報には、 半球状の溝を有するロールとベルトを 備え、 これらのロールとベルトとの間でチーズを転がすことにより、 全体的に丸 みを帯びた形状に成形するチーズの成形機が記載されている。  Japanese Unexamined Patent Publication No. 551-212451 discloses that a roll and a belt having hemispherical grooves are provided, and that the cheese is rolled between these rolls and the belt so that the whole is rounded. A cheese molding machine for molding into a tinged shape is described.
しかしながら、 特許第 3 0 1 6 2 4 6号公報及ぴ特許第 3 0 0 9 1 4 0号公報 に記載の成形装置の場合、 円柱状や底面が平らな饅頭状 （ベルト上に絞り出した ときに底面がつぶれた形状） になってしまい、 コロッケに適した小判状にはでき ない。 また、 生産能力が低く、 大量生産向きではない。  However, in the case of the molding apparatuses described in Japanese Patent No. 3016246 and Japanese Patent No. 3910440, when the bun is squeezed onto a belt, the shape of which is cylindrical or flat at the bottom. The bottom is crushed), and it cannot be made into an oval shape suitable for croquettes. In addition, its production capacity is low and it is not suitable for mass production.
特開昭 5 5 - 1 2 4 4 5 1号公報に記載の成形機の場合、 チーズ自体が回転し て丸くなる構造であるので、 マッシュポテトゃ挽き肉などを原料としたコロッケ 用の具材には不適であり、 崩れてしまうおそれがある。 発明の開示  In the case of the molding machine described in Japanese Unexamined Patent Publication No. 55-1244241, since the cheese itself rotates and becomes round, mashed potatoes and croquette ingredients made from minced meat are used as ingredients. It is unsuitable and may collapse. Disclosure of the invention
本発明は、 上記事情に鑑みてなされたものであって、 コロッケ等の材料となる 結着状食品に丸みを付けて手作り感を与えることができる成形方法、 成形方法お ょぴ製造方法に係る。  The present invention has been made in view of the above circumstances, and relates to a molding method, a molding method, and a manufacturing method capable of giving a handmade feeling by rounding a bound food material used as a material for croquettes and the like. .
本発明に係る結着状食品の成形装置は、 所定の塊状形状に予備成形された結着 状食品を移送する駆動ベルトと、 この駆動ベルトの上方に配置され、 断面湾曲状 に形成された溝状の凹部を有し、 結着状食品を前記駆動ベルトの移送方向と同方 向に送り出すように駆動される押圧部材と、 この押圧部材と向かい合うように前 記駆動ベルトの下側に配置され、 断面湾曲状に形成された溝状の凹部を有する湾 曲部材とを備え、 前記駆動ベルトを前記湾曲部材の凹部の断面形状に沿って湾曲 させ,るとともに、 前記駆動ベルトと前記押圧部材との間に前記結着状食品を移送 して、 これら駆動ベルトおよぴ押圧部材を用いて前記結着状食品を押圧すること により、 結着状食品の上下面に丸みを付けることを特徴とする。 前記押圧部材としてま、 駆動ベルトの移送方向に略垂直な回転軸線を有する駆 動ローラを用いること力 Sできる。 An apparatus for forming a bound food according to the present invention includes: a drive belt that transports a bound food preformed into a predetermined block shape; and a groove that is disposed above the drive belt and that has a curved cross section. A pressing member driven to send the bound food in the same direction as the transporting direction of the driving belt; and a pressing member disposed below the driving belt so as to face the pressing member. A curved member having a groove-shaped recess formed in a curved cross-section, wherein the drive belt is curved along the cross-sectional shape of the recess of the curved member, and the drive belt and the pressing member The upper and lower surfaces of the bound food are rounded by transferring the bound food in between, and pressing the bound food using the drive belt and the pressing member. . As the pressing member, a driving roller having a rotation axis substantially perpendicular to the transfer direction of the driving belt can be used.
前記駆動ベルトは、 前記湾曲部材の凹部に沿って動かされることにより、 湾曲 状に変形した状態が維持されたものを用いることができる。  As the drive belt, a drive belt that is maintained along a curved shape by being moved along a concave portion of the bending member can be used.
前記駆動ベルトは、 前記駆動ローラと前記湾曲部材との間を結着状食品が通過 する際に、 駆動ローラと駆動ベルトとによって押圧された結着状食品からの反力 を受けて前記湾曲部材の凹部に押し付けられることにより、 湾曲状に変形される ものを用いることができる。  The drive belt receives a reaction force from the bound food pressed by the drive roller and the drive belt when the bound food passes between the drive roller and the curved member, and receives the reaction force from the bound food. A member that is deformed into a curved shape by being pressed against the concave portion can be used.
本発明に係る結着状食品の成形方法は、 所定の塊状に予備成形された結着状食 品を移送しながら、 結着状食品の幅と同程度またはそれ以上の幅にわたって断面 湾曲状に形成された凹部を有し、 前記結着状食品を同じ方向に送るように駆動さ れた上下一対の部材により前記結着状食品を転がさないように押圧して、 その結 着状食品の上下面に丸みを付けることを特徴とする。  The method for forming a bound food according to the present invention is characterized in that, while transferring the bound food preformed in a predetermined lump, a cross-sectionally curved shape is formed over a width approximately equal to or greater than the width of the bound food. The bound food is pressed by a pair of upper and lower members driven so as to feed the bound food in the same direction so as not to roll the bound food. The upper and lower surfaces are rounded.
この成形方法においては、結着状食品を移送する手段として駆動ベルトを備え、 この駆動ベルトの裏側に、 その駆動ベルトを湾曲状に変形させるための凹部を有 する湾曲部材を配置し、 結着状食品を押圧する前記上下一対の部材の少なくとも 一方または両方として、 前記湾曲部材の凹部によって湾曲状に変形される駆動べ ルトを用いることができる。  In this forming method, a drive belt is provided as a means for transferring the bound food, and a curved member having a concave portion for deforming the drive belt into a curved shape is arranged on the back side of the drive belt, As at least one or both of the pair of upper and lower members for pressing the shaped food, a drive belt deformed into a curved shape by a concave portion of the curved member can be used.
本発明に係る結着状食品の製造方法は、 上述の結着状食品の成形方法を用いる ことを特 ί敫とする。 図面の簡単な説明  A method for producing a bound food according to the present invention is characterized by using the above-described method for forming a bound food. Brief Description of Drawings
図 1は、 本発明の実施の形態例に係る成形装置の要部を説明する概略構成図で ある。  FIG. 1 is a schematic configuration diagram illustrating a main part of a molding apparatus according to an embodiment of the present invention.
図 2 Αは図 1の成形装置における押圧部材 （駆動ローラ） を示す正面図、 およ ぴ図 2 B図は図 1の成形装置における押圧部材 （駆動ローラ） を示す側面図であ る。  2 is a front view showing a pressing member (drive roller) in the molding apparatus of FIG. 1, and FIG. 2B is a side view showing a pressing member (drive roller) in the molding apparatus of FIG.
図 3 Aは図 1の成形装置における湾曲部材 （固定板） を示す正面図、 およぴ図 3 Bは図 1の成形装置における湾曲部材 （固定板） を示す側面図である。 図 4は、 図 1の S— S線に沿う断面図である。 FIG. 3A is a front view showing a curved member (fixed plate) in the molding device of FIG. 1, and FIG. 3B is a side view showing the curved member (fixed plate) in the molding device of FIG. FIG. 4 is a cross-sectional view taken along line SS in FIG.
図 5は、 丸みを付与する前の結着状食品の外観の一例を示す部分切欠斜視図で ある。  FIG. 5 is a partially cutaway perspective view showing an example of the appearance of the bound food before imparting roundness.
図 6は、 図 5の結着状食品に丸みを付与した後の状態を示す部分切欠斜視図で める。  FIG. 6 is a partially cutaway perspective view showing a state after rounding is applied to the bound food of FIG.
図 Ίは、 丸みが付与された結着状食品の外観の他の例を示す部分切欠斜視図で める。  FIG. 6 is a partially cutaway perspective view showing another example of the appearance of the rounded bound food.
図 8は、 本努明の実施の形態例に係る成形装置の概略の外観を示す正面図であ る。  FIG. 8 is a front view schematically showing the appearance of the molding apparatus according to the embodiment of the present invention.
図 9 A〜 9 Dは、 本発明の成形方法の改変例を説明する正面図である。 発明を実施するための最良の形態  9A to 9D are front views illustrating a modification of the molding method of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 実施の形態に基づいて、 本発明を詳しく説明する。  Hereinafter, the present invention will be described in detail based on embodiments.
図 1〜4、 およぴ図 8は、 本発明に係る結着状食品の成形装置の一の実施形態例 を説明する図面である。 図 1は、 本発明の結着状食品の成形装置の一実施の形態 例の要部を示す概略構成図である。 図 2 Aは図 1の成形装置における駆動ローラ を示す正面図、 およぴ図 2 Bは図 1の成形装置における駆動ローラを示す側面図 である。 図 3 Aは図 1の成形装置における湾曲部材を示す正面図、 および図 3 B は図 1の成形装置における湾曲部材を示す側面図である。 図 4は、 図 1の S— S 線に沿う断面図である。 図 8は、 この成形装置 5の概略の外観を示す正面図であ る。 FIGS. 1 to 4 and FIG. 8 are drawings for explaining an embodiment of an apparatus for forming a bound food according to the present invention. FIG. 1 is a schematic configuration diagram showing a main part of an embodiment of a binding food forming apparatus according to an embodiment of the present invention. FIG. 2A is a front view showing a driving roller in the molding apparatus of FIG. 1, and FIG. 2B is a side view showing a driving roller in the molding apparatus of FIG. FIG. 3A is a front view showing a bending member in the molding apparatus of FIG. 1, and FIG. 3B is a side view showing the bending member in the molding apparatus of FIG. FIG. 4 is a cross-sectional view taken along line SS in FIG. FIG. 8 is a front view showing a schematic appearance of the molding apparatus 5.
この成形装 5において、 符号 1は、 結着状食品 4 a〜 4 cを移送する駆動べ ルトである。 符号 2は、 断面湾曲状に形成された溝状の凹部 2 aを有する押圧部 材 （駆動ローラ） である。 符号 3は、 駆動べ^/ト 1を断面湾曲状に規制するため の凹部 3 aを上面に有する湾曲部材 （固定板） である。  In the molding apparatus 5, reference numeral 1 denotes a drive belt for transferring the bound foods 4a to 4c. Reference numeral 2 denotes a pressing member (drive roller) having a groove-shaped concave portion 2a formed in a curved cross section. Reference numeral 3 denotes a curved member (fixing plate) having an upper surface with a concave portion 3a for regulating the driving bar 1 in a curved cross section.
本実施の形態の場合、 結着状食品を同じ方向に送るように駆動された上下一対 の部材は、 駆動ベルト 1と駆動ローラ 2とである。  In the case of the present embodiment, a pair of upper and lower members driven to send the bound food in the same direction are a drive belt 1 and a drive roller 2.
図 8に示すように、 駆動ベルト 1は、 この駆動ベルト 1へ結着状食品が投入さ れる投入側に配設された投入側プーリ 1 1 a、 排出側に配設された排出側プーリ 1 1 b、 この排出側プーリ 1 1 bよりも下側に位置する駆動プーリ 12、 および 駆動べノレト 1のテンションを調節するためのプーリ 1 3に、 順に巻き掛けられて いる。 駆動べノレト 1は、 投入側おょぴ排出側のプーリ 1 1 a, 1 1 bの間で、 ほ ぼ水平方向に走行し、 この部分が結着状食品を移送する部分である。 上記プーリ 1 1 a， l i b, 12, 1 3は、 それぞれ成形装置 5の機枠 30の各所に配設さ れている。 As shown in FIG. 8, the drive belt 1 has an input pulley 11a disposed on the input side where the bound food is input to the drive belt 1, and a discharge pulley disposed on the discharge side. 1 1 b, a drive pulley 12 positioned below the discharge-side pulley 11 b, and a pulley 13 for adjusting the tension of the drive benoleto 1 are sequentially wound around. The driving beret 1 travels in a substantially horizontal direction between the pulleys 11a and 11b on the input side and the discharge side, and this portion is a portion for transferring the bound food. The pulleys 11 a, lib, 12, and 13 are respectively disposed at various points of the machine frame 30 of the molding device 5.
駆動ベルト 1は、 駆動プーリ 12を介して伝動される駆動モータ 18の駆動力 によって、 所定方向 （図 8における反時計回り） に駆動回転され、 駆動ベルト 1 は、 その上に載せられた結着状食品を、 転がすことなく、 下流側 （図 1， 8にお ける左向き） に移送する （移送手段)。 プーリ 1 3は軸の位置が変更可能であり、 駆動べノレト 1のテンションは、 プーリ 13の位置を変えることにより、 調節が可 能になっている。  The drive belt 1 is driven and rotated in a predetermined direction (counterclockwise in FIG. 8) by a driving force of a drive motor 18 transmitted through a drive pulley 12, and the drive belt 1 Conveying foods to the downstream side (leftward in Figs. 1 and 8) without rolling (transportation means). The position of the shaft of the pulley 13 can be changed, and the tension of the drive beret 1 can be adjusted by changing the position of the pulley 13.
この成形装置 5では、 駆動ベルト 1の下流側 （図 8における左側） に、 駆動べ ルト 1の排出側まで移送された結着状食品を引き続いて移送する下流側コンベア 14が酉 S置されている。 下流側コンベア 14は、 プーリ 15 a， 15 b, 16， 17に、 順に巻き掛けられている。 下流側コンベア 14は、 プーリ 15 a, 15 の間で、ほぼ水平方向に走行し、この部分が結着状食品を移送する部分である。 上記プーリ 15 a， 15 b, 16， 17は、 それぞれ成形装置 5の機枠 30の各 所に配設されている。  In the forming apparatus 5, a downstream conveyor 14 for continuously transferring the bound food conveyed to the discharge side of the drive belt 1 is placed downstream of the drive belt 1 (left side in FIG. 8). I have. The downstream conveyor 14 is wound around pulleys 15a, 15b, 16, 17 in this order. The downstream conveyor 14 travels in a substantially horizontal direction between the pulleys 15a and 15 and this portion is a portion for transferring the bound food. The pulleys 15 a, 15 b, 16, and 17 are respectively disposed at various points of the machine frame 30 of the molding device 5.
下流側コンベア 14に使われるコンベアは、 特に限定されるものではないが、 ここでは、 耐久性や、 具材の滑りが少なく、 次工程への乗り継ぎが円滑にいくこ とから、 金属製のネットコンベアを用いている。  The conveyor used for the downstream conveyor 14 is not particularly limited, but here, a metal net conveyor is used because of its durability, less slippage of materials, and smooth transfer to the next process. Is used.
下流ィ則コンベア 14は、 駆動プーリ 17を介して伝動される駆動モータ 18の 駆動力によって、 所定方向 （図 8における反時計回り） に駆動回転される。 ブー リ 16は、 軸の位置が変更可能であり、 下流側コンベア 14のテンションは、 プ ーリ 1 6の位置を変えることにより、 調節が可能になっている。  The downstream conveyor 14 is driven and rotated in a predetermined direction (counterclockwise in FIG. 8) by a driving force of a driving motor 18 transmitted through a driving pulley 17. The position of the shaft of the bully 16 can be changed, and the tension of the downstream conveyor 14 can be adjusted by changing the position of the pulley 16.
押圧部材 2は、 図 2に示すように、 溝状の凹部 2 aにより鼓形に形成された駆 動ローラであり （以下の説明中、 押圧部材 2を駆動ローラ 2ということがある）、 図 8では、 昇降台 21上に載置された駆動モータ 22によって回転駆動されてい る。 図 4に示すように、 駆動ローラ 2は、 複数個が同じ回転軸 2 3に取り付けら れており、 それぞれの駆動ローラ 2が、 湾曲部材 3により湾曲状になった駆動べ ルト 1と向かい合うように配置されている。 回転軸 2 3の中心軸線 （回転軸線） は、 駆劻ベルト 1の移送方向と垂直になっている。 As shown in FIG. 2, the pressing member 2 is a driving roller formed in a drum shape by a groove-shaped recess 2a (in the following description, the pressing member 2 may be referred to as a driving roller 2). In FIG. 8, the rotary motor 22 is rotationally driven by a drive motor 22 mounted on a lift 21. The As shown in FIG. 4, a plurality of drive rollers 2 are mounted on the same rotating shaft 23, and each drive roller 2 faces the drive belt 1 curved by the bending member 3. Are located in The center axis (rotation axis) of the rotation shafts 23 is perpendicular to the transfer direction of the driving belt 1.
図 8に示すように、 昇降台 2 1は、 成形装置 5の機枠 3 0に設けられた棚 3 2 上に配設されており、 棚 3 2からの駆動モータ 2 2の高さを適宜調節できる。 同 様にして、 駆動ローラ 2が取り付けられた回転軸 2 3も、 昇降台 2 1と同期して 昇降する。  As shown in FIG. 8, the elevating platform 21 is disposed on a shelf 32 provided in the machine frame 30 of the molding apparatus 5, and the height of the drive motor 22 from the shelf 32 is appropriately adjusted. Can be adjusted. Similarly, the rotating shaft 23 to which the driving roller 2 is attached also moves up and down in synchronization with the elevator 21.
湾曲部材 3は、 図 3に示すように、 昇降板 3 1上の固定された略直方体状の板 状の部材である （以下の説明中、湾曲部材 3を固定板 3ということがある）。 固定 板 3は、 駆動ベルト 1の裏側 （結着状食品が移送される面に対する反対側；ここ では下假 U) に、 駆動ローラ 2に向かい合って配置されている。 湾曲部材 3には、 駆動ローラ 2に向かい合う側の上面 3 bに、 断面円弧状の凹部 3 aが形成されて いる。  As shown in FIG. 3, the bending member 3 is a substantially rectangular parallelepiped plate-shaped member fixed on the elevating plate 31 (in the following description, the bending member 3 may be referred to as a fixed plate 3). The fixing plate 3 is disposed on the back side of the drive belt 1 (opposite to the surface on which the bound food is transferred; here, Shimokami U), facing the drive roller 2. The curved member 3 has a concave portion 3 a having an arc-shaped cross section on the upper surface 3 b on the side facing the drive roller 2.
図 1， 図 4に示すように、 固定板 3は、 昇降位置調節手段 3 1 aによって昇降 位置を調節できるようにされた昇降板 3 1の上に設けられている。 昇降位置調節 手段 3 1 aによって固定板 3の高さを調節し、駆動ベルト 1の下からせり上げて、 該駆動べノレト 1に押し付けると、 駆動ベルト 1は、 プーリ 1 1 aと 1 1 bとの間 の部分が、自身のテンションにより、固定板 3の凹部 3 aに沿って変形し、図 1， 図 4に すように、 幅方向に湾曲した形状となる。  As shown in FIGS. 1 and 4, the fixed plate 3 is provided on a lifting plate 31 whose lifting position can be adjusted by lifting position adjusting means 31a. The height of the fixing plate 3 is adjusted by the lifting / lowering position adjusting means 3 1a, and the height of the fixing plate 3 is raised from below the driving belt 1, and the driving belt 1 is pressed against the driving bellows 1. Due to its own tension, the portion between them is deformed along the concave portion 3a of the fixing plate 3, and becomes a shape curved in the width direction as shown in FIGS.
図 4に示すように、この成形装置 5では、駆動ベルト 1力 4本設けられており、 それぞれの駆動ベルト 1に対応して、 駆動ローラ 2と固定板 3とが向かい合って 配設されている。 すなわち、 この成形装置 5では、 それぞれの駆動ベルト 1に結 着状食品を送ることにより、 同時に 4個の結着状食品の 2 7火成形を並行して行う ことが可能である。  As shown in FIG. 4, in this molding apparatus 5, four driving belts are provided, and a driving roller 2 and a fixing plate 3 are disposed to face each driving belt 1. . That is, in the forming apparatus 5, by sending the bound food to the respective drive belts 1, it is possible to simultaneously perform 27 fire molding of four bound foods at the same time.
駆動ローラ 2の凹部 2 aの幅 W2 (図 2参照） と、 固定板 3の凹部 3 aの幅 W3 (図 3参照） とは、 いずれも、 駆動ベルト 1の幅 (図示略） と同程度であり、 これらの幅 W1 } W2, W3は、 いずれも、 結着状食品の幅と同程度または若干大 きい程度となっている。 つまり、 結着状食品が、 駆動ベルト 1およぴ凹部 2 a， 3 a力、ら、 幅方向 はみ出すことがなく、 かつ、 複数の駆動ベルト 1を横に並べ ても、 成形装置 5の幅 （図 8における奥行） を小さ目にすることができる。 A drive roller 2 of the recess 2 a width W 2 (see FIG. 2), the recess 3 a width W 3 of the fixing plate 3 (see FIG. 3) are both a drive belt 1 width (not shown) These widths W 1} W 2 and W 3 are almost the same as or slightly larger than the width of the bound food. That is, the bound food is divided into the drive belt 1 and the recess 2 a, The width of the molding device 5 (depth in FIG. 8) can be made small even if a plurality of drive belts 1 are arranged side by side without protruding in the width direction.
図 8に示すように、駆動ローラ 2と固定板 3との組（押圧装置 2 0 a , 2 0 b ) は、 各駆動ベルト 1について、 上流側 （図 8の右側） と下流側 （図 8の左側） と に、 2糸且ずつ設けられている。それぞれの結着状食品は、 2組の押圧装置 2 0 a， 2 O bにより、 順次、 押圧力を加えられる。 つまり、 結着状食品の 2次成形は段 階的に行われる。  As shown in FIG. 8, the pair of the driving roller 2 and the fixed plate 3 (pressing devices 20a and 20b) is arranged such that the upstream side (the right side in FIG. 8) and the downstream side (FIG. And two threads are provided. Each of the bound foods is sequentially pressed by two sets of pressing devices 20a and 2Ob. In other words, the secondary forming of the bound food is performed stepwise.
図 1に示すように、 駆動ローラ 2と固定板 3との間隔 Aい A 2 (詳しくは、 駆 動ローラ 2の側縁 2 bと湾曲部材 3の上面 3 bの間隔） は、 押圧部材 2およぴ固 定板 3のそれぞれの高さを調節する （上述) .ことにより、 調節可能である。 間隔 Α , , Α 2は、 結着状食品の寸法や、 結着力の強さなどの製造条件に応じて、 適宜 調節するのが良い。 As shown in FIG. 1, have the distance A between the drive roller 2 and the fixing plate 3 A 2 (For details, driving distance of the upper surface 3 b of the side edge 2 b and the curved member 3 of the moving roller 2), the pressing member 2 The height can be adjusted by adjusting the height of each fixing plate 3 (described above). The intervals,,, Α 2 are preferably adjusted as appropriate according to the dimensions of the bound food and the manufacturing conditions such as the strength of the binding force.
本実施の形態では、 上流側の押圧装置 2 0 aと下流側の押圧装置 2 0 bとにお いて、 駆動ローラ 2の寸法は、 同じに作られている。 固定板 3の寸法についても 同様である。 この場合、 サイズの異なる駆動ローラ 2および固定板 3をそれぞれ 複数種類用意する必要がなく、 成形装置 5の製造や維持に要するコストを低減で きる。 し力 し、 本発明は、 特にこれに限定されるものではなく、 上流側の押圧装 置 2 0 aと下流側の押圧装置 2 0 bとにおいて、 駆動ローラ 2 (押圧部材） の寸 法もしくは固定板 3の寸法を異なるようにしてもよい。  In the present embodiment, the dimensions of the drive roller 2 are the same in the upstream pressing device 20a and the downstream pressing device 20b. The same applies to the dimensions of the fixing plate 3. In this case, it is not necessary to prepare a plurality of types of the driving roller 2 and the fixing plate 3 having different sizes, and the cost required for manufacturing and maintaining the molding apparatus 5 can be reduced. However, the present invention is not particularly limited to this, and the size of the drive roller 2 (pressing member) or the size of the driving roller 2 (pressing member) in the upstream pressing device 20a and the downstream pressing device 20b is reduced. The dimensions of the fixing plate 3 may be different.
駆動ローラ 2と固定板 3との間隔 Aい A 2は、 上流側の押圧装置 2 0 aにおけ る間隔を Aい 下流側の押圧装置 2 0 bにおける間隔を A 2とおくとき、 A 2が、 A iよりも小さくなるように調節されている。 これにより、 上流側の押圧装置 2 0 aで押圧されて厚みが小さくなった結着状食品 4 bを、 下流側の押圧装置 2 0 bでも確実に押圧して 2次成形することができる。 結着状食品の原料が弾力性を 有する場合には、 A 2を と同程度としても、 両方の押圧装置 2 0 a， 2 0 bで 結着状食品を確実に押圧して 2次成形することができる。 Interval A There A 2 between the driving roller 2 and the fixing plate 3, the interval in pressing device 2 0 b stomach A intervals that put the pressing device 2 0 a of the upstream-side downstream when placing and A 2, A 2 Is adjusted to be smaller than A i. Thus, the bound food 4b, which has been reduced in thickness by being pressed by the pressing device 20a on the upstream side, can be reliably pressed by the pressing device 20b on the downstream side for secondary molding. Raw material of the binder-like food when having elasticity, even the same level as the A 2, both of the pressing device 2 0 a, 2 0 b reliably pressed to secondarily molding the binder-like food be able to.
いずれの押圧装置 2 0 a， 2 O bにおいても、 上記間隔 A 2は、 当該駆動 ローラ 2および固定板 3の間を通る結着状食品の厚みよりも小さい。 In any of the pressing device 2 0 a, 2 O b, the distance A 2 is smaller than the thickness of the binder type food passing between the drive roller 2 and the fixing plate 3.
以下、 本実施の形態例に係る成形装置 5の動作を説明する。 駆動ベルト 1の投入側から投入された結着状食品 4 aは、 上流側の押圧装置 2 0 aの駆動ローラ 2と固定板 3との間を通る際に、 固定板 3によって湾曲状に変 形された駆動ベルト 1と駆動ローラ 2とにより、 上下から挟まれて押圧される。 この結果、上下から挟まれて押圧され、駆動ローラ 2およぴ固定板 3の凹部 2 a， 3 aの形状に沿って、 結着状食品 4 aの上下面に丸みが付けられる （符号 4 b )。 さらに、 結着状食品 4 bは、 下流側の押圧装置 2 0 bの駆動ローラ 2と固定板 3との間を通る際に、 固定板 3によって湾曲状に変形された駆動ベルト 1と駆動 ローラ 2とにより、 上下から挟まれて押圧される。 この結果、 駆動ローラ 2およ び固定板 3の回部 2 a , 3 aの形状に沿って、 結着状食品 4 bの上下面に丸みが 付けられ、 排出側から排出される （符号 4 c )。 Hereinafter, the operation of the molding apparatus 5 according to the present embodiment will be described. The bound food 4a fed from the feeding side of the drive belt 1 is transformed into a curved shape by the fixed plate 3 when passing between the drive roller 2 of the pressing device 20a on the upstream side and the fixed plate 3. The drive belt 1 and the drive roller 2 are sandwiched from above and below and pressed. As a result, the upper and lower surfaces of the bound food 4a are rounded along the shapes of the recesses 2a and 3a of the drive roller 2 and the fixing plate 3 by being pressed from above and below (reference numeral 4). b). Furthermore, when the bound food 4b passes between the drive roller 2 of the pressing device 20b on the downstream side and the fixed plate 3, the drive belt 1 and the drive roller 1, which are deformed into a curved shape by the fixed plate 3, By 2, it is sandwiched and pressed from above and below. As a result, the upper and lower surfaces of the bound food 4b are rounded along the shape of the turning portions 2a and 3a of the drive roller 2 and the fixing plate 3, and are discharged from the discharge side (reference numeral 4). c).
このように、 本例の成形装置 5によれば、 2次成形の際、 駆動ローラ 2は、 結 着状食品 4 a〜 4 cを、 駆動ベルト 1の移送方向と同方向に送り出すように駆動 されているので、 結着状食品は、 駆動ローラ 2と固定板 3との間を速やかに通過 する。 結着状食品の 2次成形に要する処理時間が短く済む上、 結着状食品が駆動 ベルト 1上で転がらず、 形崩れが起きにくい。  As described above, according to the molding apparatus 5 of the present example, at the time of the secondary molding, the driving roller 2 drives the binding foods 4 a to 4 c so as to send them out in the same direction as the transfer direction of the driving belt 1. As a result, the bound food quickly passes between the drive roller 2 and the fixed plate 3. The processing time required for the secondary molding of the bound food can be shortened, and the bound food does not roll on the drive belt 1 and is less likely to lose its shape.
駆動ベルト 1は、 固定板 3によって下側から支えられているので、 押圧時の結 着状食品からの反力に杭して、 結着状食品を確実に押圧して変形させることがで ぎる。  Since the drive belt 1 is supported from below by the fixing plate 3, it can be piled up by the reaction force from the bound food at the time of pressing, and can surely press and deform the bound food. .
押圧装置を上流側と下流側とに 2箇所設けて、 結着状食品の 2次成形を徐々に ( 2段階で） 行うので、 上下面が角張った形状 4 aから上下面に丸みを帯びた形 状 4 cへと無理なく成形することができ、 そして形の崩れがなく、 外観美麗な製 品を得ることができる。  Pressing devices are provided at two locations on the upstream and downstream sides, and the secondary molding of the bound food is performed gradually (in two stages), so the upper and lower surfaces are rounded from 4a to the upper and lower surfaces. The product can be formed into a shape 4c without difficulty, and a product with a beautiful appearance can be obtained without deformation.
図 4に示すように、 4連等、 複数を並列させた設計ができるので、 汎用性のあ る型抜き方式の成形機で予備成形された具材を、 同じ間隔で並列させたまま移送 して、 上記 2次成形機に直結することができ、 高い生産能力が得られる。  As shown in Fig. 4, it is possible to design multiple units, such as four units, in parallel, so that the materials preformed by a versatile die-cutting molding machine are transferred at the same intervals while being arranged in parallel. Therefore, it can be directly connected to the secondary molding machine, and high production capacity can be obtained.
上記実施の形態例の成形装置 5は、 ジャガイモ （マッシュポテトなど） 等のィ モ類や、 挽き肉、 畜肉ゃ魚肉などのすり身などのように外力によって変形するこ とができ、 かつ、 保形性のある食材を主体とし、 必要に応じて、 各種の野菜ゃ畜 肉、 魚介類、 調味料などを混合した具材を成形する用途に好適である。 予備成形 （1次成形） された結着状食品 4 aの形状としては、 例えば、 図 5に 示すような小判形 （略楕円板状） が挙げられる。 この場合、 本発明の成形装置を 用いて 2次成形することにより、 図 6に示すように、 上下面の幅方向両側 （図 6 の左上側および右下側） に丸みを帯びた小判形の食品 4 cにすることができる。 また、他の例としては、略角柱状に 1次成形した結着状食品の 2次成形により、 俵形状に成形することもできる。 The molding apparatus 5 of the above embodiment can be deformed by an external force, such as potatoes (eg, mashed potatoes) or potatoes, minced meat, livestock meat, fish meat, or the like, and has shape retention properties. It is suitable for use in molding ingredients mainly composed of certain foods and mixed with various kinds of vegetables, livestock, seafood, seasonings, etc. as necessary. As the shape of the preformed (primary-formed) bound food 4a, for example, an oval shape (substantially elliptical plate shape) as shown in FIG. 5 can be mentioned. In this case, by performing secondary molding using the molding apparatus of the present invention, as shown in FIG. 6, both sides of the upper and lower surfaces in the width direction (upper left and lower right in FIG. 6) are rounded and oval. Food can be 4c. Further, as another example, a bale-shaped product can be formed by secondary forming of a binder-like food that has been primarily formed into a substantially prismatic shape.
本発明による成形方法において、 成形装置による上下面の丸み付けは、 複数回 繰り返して行っても良い。 例えば、 結着状食品の 1回目の 2次成形の後に、 結着 状食品の向きを水平に 9 0 ° 回転させて、 再度 2次成形する方法が拳げられる。 この場合、 縦方向と横方向に丸み付けがなされるので、 図 7に示すように、 より 全体的に丸みを帯びた形状の食品 4 Gに成形することができる。  In the molding method according to the present invention, the rounding of the upper and lower surfaces by the molding device may be repeated a plurality of times. For example, after the first secondary molding of the bound food, a method of rotating the bound food horizontally by 90 ° and performing the secondary molding again can be used. In this case, since rounding is performed in the vertical direction and the horizontal direction, as shown in FIG. 7, it is possible to form a food 4G having a more rounded shape as a whole.
上述した成形方法においては、 駆動ベルト 1は、 湾曲部材 3の凹部 3 aに沿つ て動かされることにより、 湾曲状に変形した状態が維持されるが、 本発明は、 特 にこれに限定されるものではなく、 少なくとも、 結着状食品が押圧される際に湾 曲状に変形すればよい。  In the above-described molding method, the drive belt 1 is maintained along the concave shape 3a of the curved member 3 so as to be maintained in a curved shape, but the present invention is not particularly limited to this. At least, the bound food may be bent into a curved shape when pressed.
そこで、 駆動ベルトが、 結着状食品を押圧する際に湾曲状に変形する成形装置 および方法について、 以下、 図 9を参照しながら説明する。 ここで用いられる成 形装置としては、 例えば、 図 8に示した成形装置 5を用いることができる。  Therefore, a molding apparatus and method in which the drive belt deforms in a curved shape when pressing the bound food will be described below with reference to FIG. As the molding device used here, for example, the molding device 5 shown in FIG. 8 can be used.
まず、 図 9 Aに示すように、 駆動ベルト 1のテンションを緩めることにより、 駆動ベルト 1を、 固定板 3の凹部 3 aから浮いた状態にする。 予備成形された結 着状食品 4 aを駆動ベルト 1に載せて移送し、 駆動ローラ 2と固定板 3の間を通 過させると、 図 9 Bおよぴ図 9 Cに示すように、 駆動ベルト 1は、 駆動ローラ 2 と駆動ベルト 1とに挟まれた結着状食品 4 から、 押圧力に対する反力を受ける 結果、 固定板 3の凹部 3 aに押し付けられて湾曲状に変形する。 このようにして 結着状食品を 2次成形した場合、 図 9 Dに示すように、 駆動ローラ 2および固定 板 3の凹部 2 a , 3 aに沿って幅方向両側に丸みが付くのみならず、 駆動ベルト 1が一旦下に沈み込んで再度浮上することにより、 移送の方向 （図 9 Dの左右方 向） の前後にも丸みが付いた形状 （図 9 Dの符号 4 c ) になる。 つまり、 より全 体的に、 丸みを帯びた形状の結着状食品 4 cを得ることができる。 2次成形後の結着状食品は、 生のまま包装、 販売して、 利用者が加熱調理でき るような提供形態としてもよく、 また、 油で揚げる、 焼く、 蒸す、 炒めるなど、 食品の種類に応じた加熱調理をしてから包装して販売しても良 、。 成形後の調理 に際し、 結着状食品に衣や皮などを付けることもありうる。 冷凍により冷凍食品 として流通させることもできる。 もちろん、 食材が加熱調理が不要なものである 、 成形前に加熱調理されるような食品であれば、 2次成形後の加熱調理をする こと無しに提供することもできる。 First, as shown in FIG. 9A, the tension of the drive belt 1 is loosened so that the drive belt 1 is floated from the recess 3 a of the fixing plate 3. The preformed binding food 4a is transported on the drive belt 1 and passed between the drive roller 2 and the fixed plate 3, and as shown in FIG. 9B and FIG. The belt 1 receives a reaction force against the pressing force from the bound food 4 sandwiched between the driving roller 2 and the driving belt 1, and as a result, is pressed against the concave portion 3 a of the fixing plate 3 and deforms into a curved shape. In this way, when the bound food is secondarily molded, as shown in FIG. However, once the drive belt 1 sinks down and floats up again, the drive belt 1 has a rounded shape (reference numeral 4c in FIG. 9D) before and after the transfer direction (the left and right direction in FIG. 9D). That is, the bound food 4c having a rounded shape can be obtained more generally. The bound food after the secondary molding may be packaged and sold as it is, and provided in a form that can be cooked by the user.Fried foods such as frying, baking, steaming, and frying may be used. You can cook it according to its type and then package it for sale. At the time of cooking after molding, clothes and skin may be attached to the bound food. It can be distributed as frozen food by freezing. Of course, if the food does not require heating and is cooked before molding, it can be provided without heating after secondary molding.
本発明を適用し得る結着状食品としては、コ口ッケゃハンバーグ、メンチカツ、 シユウマイ、 さつま揚げゃ笹かまぼこ等のような魚肉練り製品等の材料となる具 材が挙げられる。 例えばコロッケの場合、 詳しくは、 ポテトコロッケ、 牛肉コロ ッケ、力二コロッケ、野菜コ口ッケ、クリームコ口ッケ、力ニクリームコ口ッケ、 カレーコロッケ、 肉じやがコロッケなど、 種々の製品が例示できる。  Examples of the binding food to which the present invention can be applied include ingredients used as materials for fish meat dough products such as Koguchikake (hamburger steak), menchikatsu, shimai, Satsumaage (bamboo fish) and so on. For example, in the case of croquettes, potato croquettes, beef croquettes, riki croquettes, vegetable co croquettes, cream co croquettes, power ni creme croquettes, curry croquettes, meat croquettes, etc. Products can be exemplified.
コ口ッケゃメンチカッ等、 衣を付けて油ちようするような揚げ物の場合、 本発 明は、 衣付け前の具材に適用するのがよい。 また、 ハンバーグ、 メンチカツ、 シ ユウマイ、 魚肉練り製品等のように、 タンパク質に富む具材の場合、 成形は、 加 熱後ではタンパク質の凝固により変形性が乏しくなるので、本発明による成形は、 加熱前の状態で行われる。 シユウマイの場合、 皮で包む前の中種の成形に適用で きる。  In the case of deep-fried foods that can be greased with clothes, such as porcelain cloves, the present invention should be applied to the ingredients before being dressed. In addition, in the case of ingredients rich in protein such as hamburger steak, menti cutlet, sashimi, fish meat kneading product, etc., the molding becomes less deformable due to coagulation of the protein after heating. It is performed in the state of. In the case of Miyu-mai, it can be applied to the shaping of middle-sized seeds before wrapping with skin.
本実施の形態例の成形装置によれば、 結着状食品の成形加工を、 自動かつ大量 に処理することができ、 良質な加工食品を廉価にて提供するのに有用である。 以上、 本発明を好適な実施の形態に基づいて説明してきたが、 本発明は上述の 実施の形態に限定されるものではなく、 本発明の要旨を逸脱しない範囲で種々の 改変が可能である。  According to the forming apparatus of the present embodiment, the forming process of the bound food can be processed automatically and in large quantities, which is useful for providing high quality processed food at low cost. As described above, the present invention has been described based on the preferred embodiments. However, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the gist of the present invention. .
例えば、 上記実施の形態では、 湾曲部材 （固定板） 上に配置された駆動ベルト と、 該駆動ベルトの上方に配置された押圧部材 （駆動ローラ） とにより、 結着状 食品を押圧してその上下面に丸みを付けるものであつたが、 本発明は、 特にこれ に限定されるものではない。  For example, in the above-described embodiment, the bound food is pressed by the drive belt disposed on the curved member (fixed plate) and the pressing member (drive roller) disposed above the drive belt. Although the upper and lower surfaces are rounded, the present invention is not particularly limited to this.
要は、 予備成形された結着状食品を移送しながら、 結着状食品の幅と同程度ま たはそれ以上の幅にわたって断面湾曲状に形成された凹部を有する上下一対の部 材により押圧して、 結着状食品の上下面に丸みを付けるものであればよい。 結着 状食品を押圧する部材としては、 上下のそれぞれについて、 駆動ローラや、 固定 板上に配置された駆動ベルト等を選択して用いることができる。 また、 湾曲部材 の形状も、 前記実施の形態に示したような、 上面に凹部を有する固定板に限定さ れるものではなく、 ローラ形状など、 凹部を有する他の形状であってよい。 In short, a pair of upper and lower parts having a concave section with a curved cross section over the width of the bound food, while transferring the preformed bound food. Any material may be used as long as it is pressed with a material to round the upper and lower surfaces of the bound food. As the member for pressing the bound food, a drive roller or a drive belt disposed on a fixed plate can be selected and used for each of the upper and lower members. Further, the shape of the curved member is not limited to the fixing plate having the concave portion on the upper surface as described in the above embodiment, and may be another shape having the concave portion such as a roller shape.
以下、本発明の実施例として、コロッケの製造方法の一例を具体的に説明する。 <コロッケの製造 >  Hereinafter, as an example of the present invention, an example of a croquette manufacturing method will be specifically described. <Manufacture of croquettes>
(1) 男爵ィモ （700 g) を水から茹で、 熱いうちに皮をむき、 ィモの固形が 5 mm以下となる程度につぶした。  (1) Baron potato (700 g) was boiled from water, peeled while hot, and crushed until the potato solid was less than 5 mm.
(2) フライパンにてサラダ油 （5 g) を熱し、 牛ひき肉 （200 g) とみじん 切りにした玉ねぎ （100 g) を炒め、 砂糖 （10 g)、 食塩 (5 g)、 コシ ヨウ （0. 5 g) を加えてさらに炒めた。  (2) Heat the salad oil (5 g) in a frying pan, fry minced beef (200 g) and minced onion (100 g), sugar (10 g), salt (5 g), koshiyou (0. 5 g) was added and further fried.
(3) (1) と （2) を混ぜ合わせ、 中種を得た。  (3) (1) and (2) were mixed to obtain a medium variety.
(4) 山中食品製作所製の成形機 （商品名 NS 300— SX) のモールドにて、 中種を成形し、 一個当たり 30 gのコロッケの具材 (46mmX 36mmX 厚さ 2 lmm) を得た。  (4) Using a molding machine of Yamanaka Food Manufacturing Co., Ltd. (trade name: NS300-SX), the middle seed was molded to obtain croquette ingredients (46mmX36mmX2lmm thick) of 30g per piece.
(5) (4) で得たコロッケの具材を、上記実施の形態の成形装置 （図：！〜 4およ び図 8参照） にて 2次成形し、 具材の上下面に丸みを有する具材 (57mm X 41 mmX厚さ 18 mm) を得た。  (5) The croquette ingredients obtained in (4) are subjected to secondary molding with the molding apparatus of the above embodiment (see Figures:! -4 and Figure 8), and the upper and lower surfaces of the ingredients are rounded. (57 mm X 41 mm X thickness 18 mm) was obtained.
この 2次成形の製造条件は、 以下の通りである （図 1〜3参照)。  The manufacturing conditions for this secondary molding are as follows (see Figs. 1 to 3).
駆動ローラ 2の回転速度 = 26回転 分。  The rotation speed of drive roller 2 = 26 rotations.
駆動ローラ 2の寸法：凹部 2 aの幅 W2=45mm、 直径 D2= 6 Omm、 囬部 3 aの深さ X2=8. 5mm。 Driving roller 2 dimensions: width W 2 = 45 mm of recess 2 a, diameter D 2 = 6 Omm, depth of section 3 a X 2 = 8.5 mm.
固定板 3の寸法：凹部 3 aの幅 W3 = 45mm、 高さ H3=35mm、 凹部 3 aの深さ X3=9mm。 Dimensions of fixing plate 3: width of recess 3 a W 3 = 45 mm, height H 3 = 35 mm, depth of recess 3 a X 3 = 9 mm.
駆動ベルト 1の速度 = 3. 6 πιΖ分。  Speed of drive belt 1 = 3.6 πιΖ minutes.
駆動ベルト 1の幅 =50 mm。  Drive belt 1 width = 50 mm.
上流側の押圧装置 20 aにおける駆動ローラ 2と固定板 3との間隔 A1= 3 mm0 下流側の押圧装置 2 0 bにおける駆動ローラ 2と固定板 3との間隔 A2 = 0 . 5 mm。 Distance between drive roller 2 and fixed plate 3 in upstream pressing device 20a A 1 = 3 mm 0 The distance A 2 = 0.5 mm between the drive roller 2 and the fixed plate 3 in the downstream pressing device 20b.
( 6 ) 小麦粉 （1 g )、 溶き卵 （6 g )、 パン粉 （8 g ) を用意し、 （· 5 ) で得た具 材に、 小麦粉、 溶き卵、 パン粉を順に付け、 一 3 5 °Cにて急速凍結を行い、 一 1 8 °Cの冷凍庫に保管した。  (6) Prepare flour (1 g), beaten egg (6 g) and breadcrumbs (8 g), and add the flour, beaten egg and breadcrumbs to the ingredients obtained in (5) in order. The mixture was rapidly frozen at C and stored in a freezer at 18 ° C.
( 7 ) 冷凍庫から取り出した具材を、 1 8 0 °Cにて 5分間油ちようし、 コロッケ を得た。 得られたコロッケは、 手作り感のある、 上下面に丸みを帯びた外観 を呈するものであった。 産業上の利用可能性  (7) The ingredients removed from the freezer were greased at 180 ° C for 5 minutes to obtain croquettes. The resulting croquette had a handmade feel and a rounded upper and lower appearance. Industrial applicability
本発明によれば、 断面湾曲状に形成ざれた溝状の凹部を有する上下一対の部材 により、 結着状食品を移送しながら押圧するので、 比較的簡単な構成で、 結着状 食品の上下面に丸みを付けて、 手作り感のある形状の食品を製造することができ る。 結着状食品を駆動ベルトと駆動ローラの間に挟んで成形するので、 移送速度 を速くして連続的な成形が可能となり、 高い生産能力が得られる。  According to the present invention, the bound food is pressed while being transported by the pair of upper and lower members having groove-shaped concave portions formed into a curved cross section. By rounding the bottom surface, it is possible to produce foods with a handmade shape. Since the bound food is formed by sandwiching it between the drive belt and the drive roller, the transfer speed is increased and continuous molding is possible, resulting in high production capacity.
また、 上下一対の部材を、 4連等、 複数並設した設計ができるため、 予備成形 された具材を、 予備成形用の成形機から、 同じ間隔で並列させたまま移送して、 2次成形することができ、 高い生産能力が得られる。 .  In addition, since a pair of upper and lower members can be designed in parallel, such as a quadruple, the preformed materials are transferred from the preforming molding machine at the same interval while being parallel, Can be molded, and high production capacity can be obtained. .

Claims

請求の範囲 The scope of the claims
1 . 所定の塊状形状に予備成形された結着状食品を移送する駆動ベルトと、 この駆動ベルトの上方に配置され、断面湾曲状に形成された溝状の凹部を有し、 結着状食品を前記駆動ベルトの移送方向と同方向に送り出すように駆動される押 圧部材と、 1. A drive belt for transporting bound food preformed into a predetermined block shape, and a groove-shaped recessed portion disposed above the drive belt and formed in a curved cross section. A pressing member driven so as to send out in the same direction as the transfer direction of the drive belt;
この押圧部材と向かい合うように前記駆動ベルトの下側に配置され、 断面湾曲 状に形成された溝状の凹部を有する湾曲部材とを備え、  A bending member having a groove-shaped recess formed in a cross-sectionally curved shape and arranged below the drive belt so as to face the pressing member;
前記駆動ベルトを前記湾曲部材の凹部の断面形状に沿って湾曲させるとともに、 前記駆動ベルトと前記押圧部材との間に前記結着状食品を移送して、 これら駆動 ベルトおよび押圧部材を用いて前記結着状食品を押圧することにより、 結着状食 品の上下面に丸みを付けるようになっていることを特徴とする結着状食品の成形  The drive belt is bent along the cross-sectional shape of the concave portion of the bending member, and the bound food is transferred between the drive belt and the pressing member. Pressing the bound food to round the upper and lower surfaces of the bound food, forming the bound food.
2 . 前記押圧部材が、 駆動ベルトの移送方向に略垂直な回転軸線を有する駆動口 ーラであることを特徴とする請求項 1に記載の結着状食品の成形装置。 2. The apparatus for forming a bound food according to claim 1, wherein the pressing member is a driving roller having a rotation axis substantially perpendicular to a driving belt transfer direction.
3 . 前記駆動ベルトは、 前記湾曲部材の凹部に沿って動かされることにより、 湾 曲状に変形した状態が維持されていることを特徴とする請求項 1に記載の結着状 食品の成形装置。  3. The binding food forming apparatus according to claim 1, wherein the drive belt is maintained along a curved shape by being moved along a concave portion of the curved member. .
4 . 前記駆動ベルトは、 前記湾曲部材の凹部に沿って動かされることにより、 湾 曲状に変形した状態が維持されていることを特徴とする請求項 2に記載の結着状 食品の成形装置。  4. The binding food forming apparatus according to claim 2, wherein the drive belt is maintained along a curved shape by being moved along the concave portion of the curved member. .
5 . 前記駆動ベルトは、 前記駆動ローラと前記湾曲部材との間を結着状食品が通 過する際に、 駆動口ーラと駆動ベルトとによつて押圧された結着状食品からの反 力を受けて前記湾曲部材の凹部に押し付けられることにより、 湾曲状に変形され るようになっていることを特徴とする請求項 1に記載の結着状食品の成形装置。 5. When the bound food passes between the drive roller and the curved member, the drive belt reacts with the bound food pressed by the drive opening roller and the drive belt. 2. The binding food forming apparatus according to claim 1, wherein the forming apparatus is configured to be deformed into a curved shape by being pressed against a concave portion of the bending member under a force.
6 . 前記駆動ベルトは、 前記駆動ローラと前記湾曲部材との間を結着状食品が通 過する際に、 駆動ローラと駆動ベルトとによって押圧された結着状食品からの反 力を受けて前記湾曲部材の凹部に押し付けられることにより、 湾曲状に変形され るようになっていることを特徴とする請求項 2に記載の結着状食品の成形装置。 6. The drive belt receives a reaction force from the bound food pressed by the drive roller and the drive belt when the bound food passes between the drive roller and the curved member. 3. The apparatus according to claim 2, wherein the apparatus is configured to be deformed into a curved shape by being pressed against a concave portion of the curved member.
7 . 所定の塊状に予備成形された結着状食品を移送しながら、 結着状食品の幅と 同程度またはそれ以上の幅にわたって断面湾曲状に形成された HO部を有し、 前記 結着状食品を同じ方向に送るように駆動された上下一対の部材により前記結着状 食品を転がさないように押圧して、 前記結着状食品の上下面に丸みを付けること を特徴とする結着状食品の成形方法。 7. A HO section formed in a curved cross section over a width approximately equal to or greater than the width of the bound food while transferring the bound food preformed in a predetermined lump, wherein the binding is performed. The upper and lower surfaces of the bound food are rounded by pressing the bound food so as not to be rolled by a pair of upper and lower members driven to send the bound food in the same direction. Molding method for bound food.
8 . 結着状食品を移送する手段として駆動ベルトを備え、 この駆動ベルトの裏側 に、 その該駆動ベルトを湾曲状に変形させるための凹部を有する湾曲部材を配置 して、 結着状食品を押圧する前記上下一対の部材の少なくとも一方または両方と して、 前記湾曲部材の凹部によつて湾曲状に変形される駆動ベルトを用いること を特徴とする請求項 7に記載の結着状食品の成形方法。  8. A drive belt is provided as a means for transferring the bound food, and a curved member having a concave portion for deforming the drive belt into a curved shape is disposed on the back side of the drive belt, and the bound food is disposed. The binding food according to claim 7, wherein a drive belt deformed in a curved shape by a concave portion of the curved member is used as at least one or both of the pair of upper and lower members to be pressed. Molding method.
9 . 請求項 7に記載の結着状食品の成形方法を用いることを特徴とする結着状食 品の製造方法。  9. A method for producing a bound food, wherein the method for forming a bound food according to claim 7 is used.
1 0 . 請求項 8に記載の結着状食品の成形方法を用いることを特 [とする結着状 食品の製造方法。  10. A method for producing a bound food, wherein the method for forming a bound food according to claim 8 is used.
PCT/JP2004/015869 2003-10-27 2004-10-20 Molding device, molding method, and manufacturing method for bonded food WO2005039325A1 (en)

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JP5476037B2 (en) * 2009-05-01 2014-04-23 株式会社ニチレイフーズ Molding equipment
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52155791U (en) * 1976-05-21 1977-11-26
JPH08126463A (en) * 1994-10-31 1996-05-21 Oshikiri:Kk Method for flattening dough and apparatus therefor
JP2001178436A (en) * 1999-12-22 2001-07-03 Furukawa Kogyo Kk Device for molding candies
JP2002051686A (en) * 2000-08-08 2002-02-19 Yamazaki Baking Co Ltd Method and apparatus for pressing bread dough

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52155791U (en) * 1976-05-21 1977-11-26
JPH08126463A (en) * 1994-10-31 1996-05-21 Oshikiri:Kk Method for flattening dough and apparatus therefor
JP2001178436A (en) * 1999-12-22 2001-07-03 Furukawa Kogyo Kk Device for molding candies
JP2002051686A (en) * 2000-08-08 2002-02-19 Yamazaki Baking Co Ltd Method and apparatus for pressing bread dough

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