WO2005001155A1 - Sintered parts consisting of zinc oxide - Google Patents

Sintered parts consisting of zinc oxide Download PDF

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Publication number
WO2005001155A1
WO2005001155A1 PCT/EP2004/006992 EP2004006992W WO2005001155A1 WO 2005001155 A1 WO2005001155 A1 WO 2005001155A1 EP 2004006992 W EP2004006992 W EP 2004006992W WO 2005001155 A1 WO2005001155 A1 WO 2005001155A1
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Prior art keywords
zinc oxide
sintered body
weight
component
body according
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PCT/EP2004/006992
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German (de)
French (fr)
Inventor
Grit HÜTTL
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FNE Forschungsinstitut für Nichteisen-Metalle Freiberg GmbH
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Publication of WO2005001155A1 publication Critical patent/WO2005001155A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/08Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances oxides
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
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Definitions

  • the present invention relates to an electrically conductive doped sintered body made of zinc oxide (ZnO), a process for its production and its use, in particular as a sputtering target for the production of electrically highly conductive transparent layers, so-called TCO layers (transparent conductive oxide layers).
  • ZnO zinc oxide
  • TCO layers transparent conductive oxide layers
  • Such layers have transparency in the visible light range and z.
  • B. as transparent electrodes for EL (electroluminescence) display devices and liquid crystal display devices and plasma luminescence devices, used as electrode films for solar cells and all types of light-receiving elements. They are also widely used in layer systems for heat-reflecting films for automobiles and buildings, as antistatic films for photomasks or as transparent heating elements for various anti-fogging devices, including freezer showcases. In addition, they are useful as substrates for electrochromic devices such as light control glass.
  • DE-T-689 19 299 discloses a zinc oxide sintered body which contains 0.1 to 20% by weight of an oxide of an at least positive trivalent element, based on the amount of zinc oxide, and a sintered density of at least 5 g / cm 3 and has a specific resistance of less than 1 ⁇ ⁇ cm. If this sintered body is used as a sputtering target for the production of TCO layers, then the so obtained However, layers of an unsatisfactory concentration of charge carriers for various applications.
  • the object of the present invention is therefore to provide a sintered body based on zinc oxide, from which TCO layers can be deposited by sputtering, which do not have the disadvantages of the layers known in the prior art.
  • layers with improved electrical properties compared to the prior art are sought.
  • the object is achieved according to the invention by a zinc oxide sintered body containing a) 0.1 to 20% by weight of an oxide of an at least trivalent positively charged metal, and b) 0.1 to 20% by weight of a - different from a) Oxides of at least trivalent positively charged metal, and / or c) at least 0.05% by weight of a monovalent negatively charged element, each based on the weight of zinc oxide.
  • the zinc oxide sintered body according to the invention has a sintered density of at least 5 g / cm 3 .
  • the ZnO sintered body according to the invention is therefore doped with the constituents a) and b), a) and c) or a), b) and c). These components / doping elements will be explained in more detail below. Components a) and b)
  • An at least trivalent positively charged metal is a metal cation, the valence of which is three or higher.
  • the oxides of the at least trivalent positively charged metals are oxides of the elements from groups IIIA to VIIA and IIIB to VIIIB of the Periodic Table of the Elements (PSE) and oxides of the lanthanides.
  • Examples are the oxides of B, Al, Ga, In, Tl (group purple of the PSE), Si, Ge, Sn, Pb (group IVa of the PSE), As, Sb, Bi (group Va of the PSE), Se, Te (Group Via des PSE), Sc, Y, La, (group Illb des PSE), Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu (lanthanoids), Ti , Zr, Hf (group IVb of the PSE), V, Nb, Ta (group Vb of the PSE), Cr, Mo, W (group VIb of the PSE), Mn, Re (group Vllb of the PSE), and the oxides of Fe , Ru, Os, Co, Rh, Ir, Ni, Pd, Pt (Group VHIb of the PSE).
  • a component of components a) and b) is preferably selected from the group of the oxides of Al, Ga, In, Sn, Si, Ge, Zr and Ti, components a) and b) being different. Both components a) and b) are particularly preferably selected from this group, components a) and b) differing.
  • the preferred amount of constituents a) and b) is, independently of one another, 0.1 to 5.0% by weight, based on the weight of zinc oxide. Both constituents a) and b) are particularly preferably present in an amount of 0.1 to 5.0% by weight, based on the weight of zinc oxide.
  • Component c) is a monovalent negatively charged element. It is an anion of an element from group VIIA of the PSE. Examples are F, Cl, Br or I, with fluorine being particularly preferred.
  • the component c) is fed to the sintered body in the form of a chemical compound which contains the anion and at least one cation, in particular a metal cation.
  • the cation of the compound is preferably an element of constituents a) or b) and preferably Zn 2+ or Al 3+ .
  • a particularly preferred compound is AIF3.
  • the compound of component c) may have other components, for example an oxygen fraction.
  • An example of such compounds is AlO x F y .
  • the component c) is either added to the components a) and b) or replaces the component b). It preferably replaces component b).
  • Component c) is preferably present in an amount of at least 0.1% by weight, based on the weight of zinc oxide.
  • the ZnO sintered bodies according to the invention are preferably doped with two constituents, ie they contain either constituents a) and b) or constituents a) and c).
  • the invention also relates to the use of a zinc oxide sintered body according to the invention as a sputtering target for the production of electrically conductive, transparent layers.
  • the layers obtainable in this way have improved electrical properties compared to the layers known in the prior art.
  • Both the medium-frequency sputtering technique and the direct current sputtering technique can be used to produce the layers.
  • the ZnO sintered body of the present invention is used, the discharge process is stable in each of the sputtering methods, and transparent electrically conductive layers are obtained which have a very low resistance and have excellent transparency.
  • the ZnO sintered body according to the invention can be produced by conventional processes known to the person skilled in the art, for example by the process described in DE-T-689 19 299.
  • the doping elements a) and b) can be dispersed both mechanically and chemically, for example by co-precipitating corresponding starting compounds.
  • two variants can be traced for the production of the ZnO sintered body according to the invention: According to a first variant, component c) is already present in a ZnO green body before sintering, while component c) in the second variant is only present in the ZnO during sintering -Green body is introduced.
  • a green body containing component c) can be produced, for example, using chemical precipitation procedures. For example, a suspension of ZnO grains and a soluble aluminum salt is formed. By adding hydrofluoric acid Aluminum fluoride precipitated, which attaches to the ZnO grains. These ZnO grains provided with aluminum fluoride are then dried and pressed into a ceramic molded part, a so-called green body.
  • the green body is placed in a closable sintering vessel.
  • the sintered vessel also has its own material and a portion of component c).
  • the sintering takes place under pressure and temperature conditions at which the additional component c) changes into the gas phase and prevents the component c) from evaporating, i.e. prevents the component c) already introduced into the green body from escaping from the sintered body.
  • the production method according to the second variant is preferred over the first variant and is also the subject of the present invention.
  • ZnO is sintered in the presence of the constituents / doping elements a), b) or / and c) at a temperature and a pressure, ie heated to a certain temperature for a certain duration.
  • the sintering temperature and the pressure are selected such that a certain proportion of at least one of the components a), b) or / and c) is in gaseous form, the doping element c) preferably being volatile at this temperature and the gas phase being enriched with the doping element c) is.
  • the gas space surrounding the sintered body is preferably separated from the surrounding furnace atmosphere by a closable sintered vessel, so that the concentration of the doping elements in the gas phase in the sintered vessel is higher than in the surrounding furnace space.
  • This method is preferably used for doping with component c).
  • the starting point is a green body that contains only the components a) or a) and b) in addition to ZnO, but not the component c).
  • the green body is placed in a closable sintered vessel, in which, in addition to the green body, there is also material of its own type and a portion of component c).
  • the sintering is preferably carried out under pressure and temperature conditions in which the additional component c) present in the gas phase diffuses into the green body during the sintering.
  • the additional component c) thus serves as a diffusion source for doping the sintered body with the component c), while during the sintering in the first method variant it merely serves as an outlet for the component c already previously introduced into the green body ) prevented.
  • the production of a ZnO sintered body according to the invention by means of the method according to the second variant is described below.
  • the starting point is a green body that contains only Al 3+ , for example in the form of Al2O3, but no fluorine ions, in addition to ZnO.
  • the green body is embedded in a powder made of burnt ZnO, which is located in a closable crucible made of AI2O3.
  • the ZnO powder is enriched with AIF3, the AIF3 being present in an amount of approximately 5% by weight based on the amount of the powdered ZnO. In addition to the AIF3, there is also a small amount of AI2O3 in the crucible.
  • Sintering takes place over a period of five hours at normal pressure and at a sintering temperature of 1300 ° C to 1400 ° C.
  • the fluorine present in the gas phase in the form of AIF3 or HF diffuses into the green body during sintering.
  • Al 3+ and F- are installed in the ZnO grid.
  • the result of the sintering process is a ZnO sintered body according to the invention which contains Al 3+ and F- in the ZnO lattice.
  • the sintered body can contain a proportion of Al 2 O 3 which is present in an amount of less than about 10% by weight, based on the mass of the zinc oxide.

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Abstract

The invention relates to zinc oxide sintered parts, to methods for the production thereof, and to the use of the same as sputter targets for producing highly electroconductive transparent layers. An inventive zinc oxide sintered part contains a) between 0.1 and 20 wt. % of an oxide of an at least trivalent, positively charged metal, and b) between 0.1 and 20 wt. % of an oxide different from a) of an at least trivalent, positively charged metal, or c) at least 0.05 wt. % of a compound containing a monovalent, negatively charged element, respectively in relation to the weight of the zinc oxide.

Description

Sinterkörper aus Z O Sintered body made of Z O
Die vorliegende Erfindung betrifft einen elektrisch leitenden dotierten Sinterkörper aus Zinkoxid (ZnO), ein Verfahren zu seiner Herstellung und seine Verwendung, insbesondere als Sputter-Target zur Herstellung von elektrisch hochleitfähigen transparenten Schichten, sogenannten TCO- Schichten (transparent conductive oxide-Schichten).The present invention relates to an electrically conductive doped sintered body made of zinc oxide (ZnO), a process for its production and its use, in particular as a sputtering target for the production of electrically highly conductive transparent layers, so-called TCO layers (transparent conductive oxide layers).
Derartige Schichten besitzen Transparenz im Bereich sichtbaren Lichts und werden z. B. als transparente Elektroden für EL (Elektrolumines- zenz) -Anzeigevorrichtungen sowie Flüssigkristall- Anzeigevorrichtungen und Plasmalumineszenz- Vorrichtungen, als Elektrodenfilme für Solarzellen und alle Arten von Licht empfangenden Elementen verwendet. Weitverbreitet ist auch ihr Einsatz in Schichtsystemen bei Wärme strahlen reflektierenden Filmen für Automobile und Gebäude, als antistatische Filme für Photomasken oder als transparente Heizelemente für verschiedene Beschlagsverhinderungseinrichtungen einschließlich Gefriervitrinen. Darüber hinaus sind sie als Substrate für Elektrochromie-Vorrichtungen, wie Licht kontrollierendes Glas, brauchbar.Such layers have transparency in the visible light range and z. B. as transparent electrodes for EL (electroluminescence) display devices and liquid crystal display devices and plasma luminescence devices, used as electrode films for solar cells and all types of light-receiving elements. They are also widely used in layer systems for heat-reflecting films for automobiles and buildings, as antistatic films for photomasks or as transparent heating elements for various anti-fogging devices, including freezer showcases. In addition, they are useful as substrates for electrochromic devices such as light control glass.
Aus der DE-T-689 19 299 ist ein Zinkoxid- Sinterkörper bekannt, welcher 0, 1 bis 20 Gew.-% eines Oxids eines mindestens positiv-dreiwertigen Elements - bezogen auf die Zinkoxidmenge - enthält und eine Sinterdichte von mindestens 5 g/cm3 und einen spezifischen Widerstand von kleiner als 1 Ω cm aufweist. Wird dieser Sinterkörper als Sputter-Target zum Herstellen von TCO-Schichten eingesetzt, so weisen die so erhaltenen Schichten jedoch für verschiedene Anwendungen eine noch nicht zufriedenstellende Konzentration an Ladungsträgern auf.DE-T-689 19 299 discloses a zinc oxide sintered body which contains 0.1 to 20% by weight of an oxide of an at least positive trivalent element, based on the amount of zinc oxide, and a sintered density of at least 5 g / cm 3 and has a specific resistance of less than 1 Ω cm. If this sintered body is used as a sputtering target for the production of TCO layers, then the so obtained However, layers of an unsatisfactory concentration of charge carriers for various applications.
Aufgabe der vorliegenden Erfindung ist es daher, einen Sinterkörper auf der Basis von Zinkoxid bereitzustellen, aus dem durch Sputtern TCO- Schichten abgeschieden werden können, welche nicht die Nachteile der im Stand der Technik bekannten Schichten aufweisen. Insbesondere werden Schichten mit - im Vergleich zum Stand der Technik - verbesserten elektrischen Eigenschaften angestrebt.The object of the present invention is therefore to provide a sintered body based on zinc oxide, from which TCO layers can be deposited by sputtering, which do not have the disadvantages of the layers known in the prior art. In particular, layers with improved electrical properties compared to the prior art are sought.
Die Aufgabe wird erfindungsgemäß gelöst durch einen Zinkoxid-Sinterkörper enthaltend a) 0, 1 bis 20 Gew.-% eines Oxides eines mindestens dreiwertigen positiv geladenen Metalls, sowie b) 0,1 bis 20 Gew.-% eines - von a) unterschiedlichen - Oxides eines mindestens dreiwertigen positiv geladenen Metalls, und/ oder c) mindestens 0,05 Gew.-% eines einwertigen negativ geladenen Elements, -jeweils bezogen auf das Gewicht von Zinkoxid. Der erfindungsgemäße Zinkoxid-Sinterkörper weist eine Sinterdichte von mindestens 5 g/cm3 auf.The object is achieved according to the invention by a zinc oxide sintered body containing a) 0.1 to 20% by weight of an oxide of an at least trivalent positively charged metal, and b) 0.1 to 20% by weight of a - different from a) Oxides of at least trivalent positively charged metal, and / or c) at least 0.05% by weight of a monovalent negatively charged element, each based on the weight of zinc oxide. The zinc oxide sintered body according to the invention has a sintered density of at least 5 g / cm 3 .
Der erfindungsgemäße ZnO -Sinterkörper ist also mit den Bestandteilen a) und b), a) und c) oder a), b) und c) dotiert. Diese Bestandteile/ Dotierungs- elemente sollen im folgenden näher erläutert werden. Bestandteile a) und b)The ZnO sintered body according to the invention is therefore doped with the constituents a) and b), a) and c) or a), b) and c). These components / doping elements will be explained in more detail below. Components a) and b)
Ein mindestens dreiwertiges positiv geladenes Metall ist ein Metallkation, dessen Wertigkeit drei oder höher ist. Bei den Oxiden der mindestens dreiwertigen positiv geladenen Metalle handelt es sich um Oxide der Elemente der Gruppen IIIA bis VIIA und IIIB bis VIIIB des Periodensystems der Elemente (PSE) sowie um Oxide der Lanthanide. Beispiele sind die Oxide von B, AI, Ga, In, Tl (Gruppe lila des PSE), Si, Ge, Sn, Pb (Gruppe IVa des PSE), As, Sb, Bi (Gruppe Va des PSE), Se, Te (Gruppe Via des PSE), Sc, Y, La, (Gruppe Illb des PSE), Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu (Lanthanoiden), Ti, Zr, Hf (Gruppe IVb des PSE), V, Nb, Ta (Gruppe Vb des PSE), Cr, Mo, W (Gruppe VIb des PSE), Mn, Re (Gruppe Vllb des PSE), sowie die Oxide von Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt (Gruppe VHIb des PSE).An at least trivalent positively charged metal is a metal cation, the valence of which is three or higher. The oxides of the at least trivalent positively charged metals are oxides of the elements from groups IIIA to VIIA and IIIB to VIIIB of the Periodic Table of the Elements (PSE) and oxides of the lanthanides. Examples are the oxides of B, Al, Ga, In, Tl (group purple of the PSE), Si, Ge, Sn, Pb (group IVa of the PSE), As, Sb, Bi (group Va of the PSE), Se, Te (Group Via des PSE), Sc, Y, La, (group Illb des PSE), Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu (lanthanoids), Ti , Zr, Hf (group IVb of the PSE), V, Nb, Ta (group Vb of the PSE), Cr, Mo, W (group VIb of the PSE), Mn, Re (group Vllb of the PSE), and the oxides of Fe , Ru, Os, Co, Rh, Ir, Ni, Pd, Pt (Group VHIb of the PSE).
Bevorzugt ist ein Bestandteil der Bestandteile a) und b) ausgewählt aus der Gruppe der Oxide von AI, Ga, In, Sn, Si, Ge, Zr und Ti, wobei die Bestandteile a) und b) unterschiedlich sind. Besonders bevorzugt sind beide Bestandteile a) und b) aus dieser Gruppe ausgewählt, wobei sich die Bestandteile a) und b) unterscheiden.A component of components a) and b) is preferably selected from the group of the oxides of Al, Ga, In, Sn, Si, Ge, Zr and Ti, components a) and b) being different. Both components a) and b) are particularly preferably selected from this group, components a) and b) differing.
Die bevorzugte Menge der Bestandteile a) und b) beträgt unabhängig voneinander 0, 1 bis 5,0 Gew.-% - bezogen auf das Gewicht von Zinkoxid. Besonders bevorzugt liegen beide Bestandteile a) und b) in einer Menge von 0, 1 bis 5,0 Gew.-% - bezogen auf das Gewicht von Zinkoxid - vor. Bestandteil c)The preferred amount of constituents a) and b) is, independently of one another, 0.1 to 5.0% by weight, based on the weight of zinc oxide. Both constituents a) and b) are particularly preferably present in an amount of 0.1 to 5.0% by weight, based on the weight of zinc oxide. Component c)
Der Bestandteil c) ist ein einwertiges negativ geladenes Element. Es handelt sich dabei um ein Anion eines Elementes der Gruppe VIIA des PSE. Beispiele sind F, Cl, Br oder I, wobei Fluor besonders bevorzugt ist.Component c) is a monovalent negatively charged element. It is an anion of an element from group VIIA of the PSE. Examples are F, Cl, Br or I, with fluorine being particularly preferred.
Der Bestandteil c) wird dem Sinterkörper in Form einer chemischen Verbindung zugeführt, die das Anion und mindestens ein Kation, insbesondere ein Metallkation, enthält. Das Kation der Verbindung ist vorzugsweise ein Element der Bestandteile a) oder b) und bevorzugt Zn2+ oder Al3+. Eine besonders bevorzugte Verbindung ist AIF3. Zusätzlich kann die Verbindung des Bestandteils c) weitere Bestandteile aufweisen, z.B. einen Sauerstoffanteil. Ein Beispiel für solche Verbindungen ist AlOxFy.The component c) is fed to the sintered body in the form of a chemical compound which contains the anion and at least one cation, in particular a metal cation. The cation of the compound is preferably an element of constituents a) or b) and preferably Zn 2+ or Al 3+ . A particularly preferred compound is AIF3. In addition, the compound of component c) may have other components, for example an oxygen fraction. An example of such compounds is AlO x F y .
Der Bestandteil c) wird entweder zu den Bestandteilen a) und b) dazu dotiert oder ersetzt den Bestandteil b) . Bevorzugt ersetzt er den Bestandteil b).The component c) is either added to the components a) and b) or replaces the component b). It preferably replaces component b).
Bevorzugt liegt der Bestandteil c) in einer Menge von mindestens 0, 1 Gew.-% - bezogen auf das Gewicht von Zinkoxid - vor.Component c) is preferably present in an amount of at least 0.1% by weight, based on the weight of zinc oxide.
Bevorzugt sind die erfindungsgemäßen ZnO-Sinterkörper mit zwei Bestandteilen dotiert, enthalten also entweder die Bestandteile a) und b) oder die Bestandteile a) und c).The ZnO sintered bodies according to the invention are preferably doped with two constituents, ie they contain either constituents a) and b) or constituents a) and c).
Verwendung des Zinkoxid-Sinterkörpers als Sputter-TargetUse of the zinc oxide sintered body as a sputter target
Gegenstand der Erfindung ist auch die Verwendung eines erfindungsgemäßen Zinkoxid-Sinterkörpers als Sputter-Target zur Herstellung von elektrisch leitfähigen, transparenten Schichten. Die so erhältlichen Schichten weisen im Vergleich zu den im Stand der Technik bekannten Schichten verbesserte elektrische Eigenschaften auf. Zur Herstellung der Schichten kann sowohl die Mittelfrequenz- Sputtertechnik als auch die Gleichstrom-Sputtertechnik angewandt werden. Wenn der ZnO-Sinter- körper der vorliegenden Erfindung eingesetzt wird, ist bei jedem der Sputter- Verfahren der Entladungsvorgang stabil, und es werden transparente elektrisch leitfähige Schichten erhalten, die einen sehr niedrigen Widerstand aufweisen und eine ausgezeichnete Transparenz haben.The invention also relates to the use of a zinc oxide sintered body according to the invention as a sputtering target for the production of electrically conductive, transparent layers. The layers obtainable in this way have improved electrical properties compared to the layers known in the prior art. Both the medium-frequency sputtering technique and the direct current sputtering technique can be used to produce the layers. When the ZnO sintered body of the present invention is used, the discharge process is stable in each of the sputtering methods, and transparent electrically conductive layers are obtained which have a very low resistance and have excellent transparency.
Herstellung des Zinkoxid-SinterkörpersProduction of the zinc oxide sintered body
Der erfindungsgemäße ZnO-Sinterkörper lässt sich nach herkömmlichen, dem Fachmann bekannten Verfahren, beispielsweise nach dem in DE-T- 689 19 299 beschriebenen Verfahren, herstellen. Die Dispergierung der Dotierungselemente a) und b) kann sowohl mechanisch als auch chemisch, beispielsweise durch gemeinsame Fällung entsprechender Ausgangsverbindungen, erfolgen.The ZnO sintered body according to the invention can be produced by conventional processes known to the person skilled in the art, for example by the process described in DE-T-689 19 299. The doping elements a) and b) can be dispersed both mechanically and chemically, for example by co-precipitating corresponding starting compounds.
Zur Herstellung des erfindungsgemäßen ZnO-Sinterkörpers lassen sich grundsätzlich zwei Varianten verfolgen: Gemäß einer ersten Variante liegt der Bestandteil c) bereits vor dem Sintern in einem ZnO -Grünkörper vor, während der Bestandteil c) bei der zweiten Variante erst während des Sinterns in den ZnO-Grünkörper eingebracht wird.In principle, two variants can be traced for the production of the ZnO sintered body according to the invention: According to a first variant, component c) is already present in a ZnO green body before sintering, while component c) in the second variant is only present in the ZnO during sintering -Green body is introduced.
Bei der Herstellung des erfindungsgemäßen ZnO-Sinterkörpers gemäß der ersten Variante kann ein den Bestandteil c) enthaltender Grünkörper beispielsweise unter Verwendung von chemischen Fällprozeduren erzeugt werden. Dazu wird z.B. eine Suspension aus ZnO-Körnern und einem löslichen Aluminiumsalz gebildet. Durch Zugabe von Flusssäure wird Aluminiumfluorid ausgefällt, das sich an den ZnO-Körnern anlagert. Diese mit Aluminiumfluorid versehenen ZnO -Körner werden anschließend getrocknet zu einem keramischen Formteil, einem so genannten Grünkörper, gepresst.In the production of the ZnO sintered body according to the invention in accordance with the first variant, a green body containing component c) can be produced, for example, using chemical precipitation procedures. For example, a suspension of ZnO grains and a soluble aluminum salt is formed. By adding hydrofluoric acid Aluminum fluoride precipitated, which attaches to the ZnO grains. These ZnO grains provided with aluminum fluoride are then dried and pressed into a ceramic molded part, a so-called green body.
Für den Sintervorgang wird der Grünkörper in ein verschließbares Sintergefäß gelegt. Neben dem Grünkörper befindet sich in dem Sintergefäß zusätzlich arteigenes Material sowie ein Anteil des Bestandteils c) .For the sintering process, the green body is placed in a closable sintering vessel. In addition to the green body, the sintered vessel also has its own material and a portion of component c).
Die Sinterung erfolgt bei Druck- und Temperaturbedingungen, bei denen der zusätzliche Bestandteil c) in die Gasphase übergeht und ein Abdampfen des Bestandteils c) verhindert, d.h. einen Austritt des bereits in den Grünkörper eingebrachten Bestandteils c) aus dem Sinterkörper verhindert.The sintering takes place under pressure and temperature conditions at which the additional component c) changes into the gas phase and prevents the component c) from evaporating, i.e. prevents the component c) already introduced into the green body from escaping from the sintered body.
Das Herstellungsverfahren gemäß der zweiten Variante ist gegenüber der ersten Variante bevorzugt und auch Gegenstand der vorliegenden Erfindung. Bei dieser Variante wird ZnO in Gegenwart der Bestandteile/Dotierungselemente a), b) oder/und c) bei einer Temperatur und einem Druck gesintert, d. h. für eine gewisse Dauer auf eine gewisse Temperatur erhitzt. Die Sintertemperatur und der Druck werden so gewählt, dass ein gewisser Anteil zumindest eines der Bestandteile a), b) oder/und c) gasförmig vorliegt, wobei vorzugsweise das Dotierungselement c) bei dieser Temperatur flüchtig ist und die Gasphase mit dem Dotierungselement c) angereichert ist. Bevorzugt wird der den Sinterkörper umgebende Gasraum von der umgebenden Ofenatmosphäre durch ein verschließbares Sintergefäß getrennt, so dass die Konzentration der Dotierungselemente in der Gasphase im Sintergefäß höher als im umgebenden Ofenraum ist. Dieses Verfahren wird bevorzugt bei der Dotierung mit dem Bestandteil c) angewendet. Ausgangspunkt ist hierbei ein Grünkörper der neben ZnO nur die Bestandteile a) bzw. a) und b), nicht aber den Bestandteil c) enthält. Wie bei dem Verfahren gemäß der ersten Variante wird der Grünkör- per in ein verschließbares Sintergefäß gelegt, in dem sich neben dem Grünkörper zusätzlich arteigenes Material sowie ein Anteil des Bestandteils c) befindet.The production method according to the second variant is preferred over the first variant and is also the subject of the present invention. In this variant, ZnO is sintered in the presence of the constituents / doping elements a), b) or / and c) at a temperature and a pressure, ie heated to a certain temperature for a certain duration. The sintering temperature and the pressure are selected such that a certain proportion of at least one of the components a), b) or / and c) is in gaseous form, the doping element c) preferably being volatile at this temperature and the gas phase being enriched with the doping element c) is. The gas space surrounding the sintered body is preferably separated from the surrounding furnace atmosphere by a closable sintered vessel, so that the concentration of the doping elements in the gas phase in the sintered vessel is higher than in the surrounding furnace space. This method is preferably used for doping with component c). The starting point is a green body that contains only the components a) or a) and b) in addition to ZnO, but not the component c). As with the method according to the first variant, the green body is placed in a closable sintered vessel, in which, in addition to the green body, there is also material of its own type and a portion of component c).
Die Sinterung erfolgt vorzugsweise bei Druck- und Temperaturbedingun- gen, bei denen der in der Gasphase vorliegende zusätzliche Bestandteil c) während der Sinterung in den Grünkörper eindiffundiert.The sintering is preferably carried out under pressure and temperature conditions in which the additional component c) present in the gas phase diffuses into the green body during the sintering.
Der zusätzliche Bestandteil c) dient bei der Sinterung in der zweiten Verfahrensvariante also als Diffusionsquelle für eine Dotierung des Sinter- körpers mit dem Bestandteil c), während er bei der Sinterung in der ersten Verfahrensvariante lediglich einen Austritt des zuvor bereits in den Grünkörper eingebrachten Bestandteils c) verhindert.During sintering in the second process variant, the additional component c) thus serves as a diffusion source for doping the sintered body with the component c), while during the sintering in the first method variant it merely serves as an outlet for the component c already previously introduced into the green body ) prevented.
Beispielexample
Nachfolgend wird die Herstellung eines erfindungsgemäßen ZnO-Sinterkörpers mittels des Verfahrens gemäß der zweiten Variante beschrieben. Ausgangspunkt ist hierbei ein Grünkörper, der neben ZnO nur Al3+, beispielsweise in Form von AI2O3, aber keine Fluorionen enthält. Der Grün- körper wird in ein Pulver aus tot gebranntem ZnO eingebettet, das sich in einem verschließbaren Tiegel aus AI2O3 befindet. Das ZnO-Pulver ist mit AIF3 angereichert, wobei das AIF3 in einer Menge von etwa 5 Gew.-% bezogen auf die Menge des pulverförmigen ZnO vorliegt. Neben dem AIF3 befindet sich auch ein geringer Anteil von AI2O3 in dem Tiegel. Die Sinterung erfolgt über einen Zeitraum von fünf Stunden bei Normaldruck und bei einer Sintertemperatur von 1300°C bis 1400°C. Das bei diesen Bedingungen in der Gasphase in Form von AIF3 bzw. HF vorliegende Fluor diffundiert während der Sinterung in den Grünkörper ein. Dabei werden Al3+ und F- im Gitter des ZnO eingebaut.The production of a ZnO sintered body according to the invention by means of the method according to the second variant is described below. The starting point is a green body that contains only Al 3+ , for example in the form of Al2O3, but no fluorine ions, in addition to ZnO. The green body is embedded in a powder made of burnt ZnO, which is located in a closable crucible made of AI2O3. The ZnO powder is enriched with AIF3, the AIF3 being present in an amount of approximately 5% by weight based on the amount of the powdered ZnO. In addition to the AIF3, there is also a small amount of AI2O3 in the crucible. Sintering takes place over a period of five hours at normal pressure and at a sintering temperature of 1300 ° C to 1400 ° C. The fluorine present in the gas phase in the form of AIF3 or HF diffuses into the green body during sintering. Al 3+ and F- are installed in the ZnO grid.
Das Ergebnis des Sintervorgangs ist ein erfindungsgemäßer ZnO-Sinter- körper, der Al3+ und F- im ZnO-Gitter enthält. Zusätzlich kann der Sinterkörper einen Anteil von AI2O3 enthalten, der in einer Menge von weniger als etwa 10 Gew.-% - bezogen auf die Masse des Zinkoxids - vorliegt. The result of the sintering process is a ZnO sintered body according to the invention which contains Al 3+ and F- in the ZnO lattice. In addition, the sintered body can contain a proportion of Al 2 O 3 which is present in an amount of less than about 10% by weight, based on the mass of the zinc oxide.

Claims

Ansprüche Expectations
1. Zinkoxid-Sinterkörper, enthaltend a) 0,1 bis 20 Gew.-% eines Oxides eines mindestens dreiwertigen positiv geladenen Metalls, sowie b) 0,1 bis 20 Gew.-% eines - von a) unterschiedlichen - Oxides eines mindestens dreiwertigen positiv geladenen Metalls, und/ oder c) mindestens 0,05 Gew.-% eines einwertigen negativ geladenen Elements, -jeweils bezogen auf das Gewicht von Zinkoxid, wobei der Sinterkörper eine Sinterdichte von mindestens 5 g/ cm3 aufweist.1. Zinc oxide sintered body containing a) 0.1 to 20% by weight of an oxide of an at least trivalent, positively charged metal, and b) 0.1 to 20% by weight of an oxide of at least trivalent, different from a) positively charged metal, and / or c) at least 0.05% by weight of a monovalent negatively charged element, in each case based on the weight of zinc oxide, the sintered body having a sintered density of at least 5 g / cm 3 .
2. Zinkoxid-Sinterkörper nach Anspruch 1, dadurch g e k e n n z e i c h n e t , dass er die Bestandteile a), b) und c) enthält.2. Zinc oxide sintered body according to claim 1, characterized in that it contains the components a), b) and c).
3. Zinkoxid-Sinterkörper nach Anspruch 1 oder 2, dadurch g e k e n n z e i c h n e t , dass der Bestandteil a) in einer Menge von 0,1 bis 5,0 Gew.-% - bezogen auf das Gewicht von Zinkoxid - vorliegt.3. Zinc oxide sintered body according to claim 1 or 2, characterized in that component a) is present in an amount of 0.1 to 5.0% by weight, based on the weight of zinc oxide.
4. Zinkoxid-Sinterkörper nach einem der Ansprüche 1 bis 3, dadurch g e k e n n z e i c h n e t , dass der Bestandteil b) in einer Menge von 0,1 bis 5,0 Gew.-% - bezogen auf das Gewicht von Zinkoxid - vorliegt. 4. Zinc oxide sintered body according to one of claims 1 to 3, characterized in that component b) is present in an amount of 0.1 to 5.0% by weight, based on the weight of zinc oxide.
5. Zinkoxid-Sinterkörper nach einem der Ansprüche 1 bis 4, dadurch g e k e n n z e i c h n e t , dass der Bestandteil c) in einer Menge von mindestens 0,1 Gew.-% - bezogen auf das Gewicht von Zinkoxid - vorliegt.5. Zinc oxide sintered body according to one of claims 1 to 4, characterized in that component c) is present in an amount of at least 0.1% by weight, based on the weight of zinc oxide.
6. Zinkoxid-Sinterkörper nach einem der Ansprüche 1 bis 5, dadurch g e k e n n z e i c h n e t , dass der Bestandteil a) und/ oder b) ausgewählt ist aus der Gruppe der Oxide von AI, Ga, In, Sn, Si, Ge, Zr und Ti, wobei die Bestandteile a) und b) unterschiedlich sind.6. Zinc oxide sintered body according to one of claims 1 to 5, characterized in that the component a) and / or b) is selected from the group of the oxides of Al, Ga, In, Sn, Si, Ge, Zr and Ti, the components a) and b) are different.
7. Zinkoxid-Sinterkörper nach einem der Ansprüche 1 bis 6, dadurch g e k e n n z e i c h n e t , dass der spezifische Widerstand des ZnO-Sinterkörpers kleiner als 0,1 Ω cm ist.7. Zinc oxide sintered body according to one of claims 1 to 6, characterized in that the specific resistance of the ZnO sintered body is less than 0.1 Ω cm.
8. Verwendung eines Zinkoxid-Sinterkörpers nach einem der Ansprüche 1 bis 7 als Sputter-Target zur Herstellung von elektrisch leitfähigen, transparenten Schichten.8. Use of a zinc oxide sintered body according to one of claims 1 to 7 as a sputtering target for the production of electrically conductive, transparent layers.
9. Verfahren zur Herstellung eines Zinkoxid-Sinterkörpers nach einem der Ansprüche 1 bis 7, wobei ZnO in Gegenwart der Bestandteile a), b) oder/und c) bei einer Temperatur und einem Druck gesintert wird, bei der Anteile der Bestandteile a), b) oder/und c) gasförmig vorliegen. 9. A method for producing a zinc oxide sintered body according to one of claims 1 to 7, wherein ZnO is sintered in the presence of components a), b) or / and c) at a temperature and a pressure, in the proportions of components a), b) or / and c) are in gaseous form.
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US20100243966A1 (en) 2007-09-27 2010-09-30 Mitsubishi Materials Corporation ZnO VAPOR DEPOSITION MATERIAL, PROCESS FOR PRODUCING THE SAME, AND ZnO FILM
EP2194158A4 (en) * 2007-09-27 2011-07-27 Mitsubishi Materials Corp ZnO VAPOR DEPOSITION MATERIAL, PROCESS FOR PRODUCING THE SAME, AND ZnO FILM
US8231812B2 (en) 2007-09-27 2012-07-31 Mitsubishi Materials Corporation ZnO vapor deposition material, process for producing the same, and ZnO film
EP2508497A1 (en) * 2007-09-27 2012-10-10 Mitsubishi Materials Corporation ZnO vapor deposition material, process for producing the same
US8409477B2 (en) 2007-09-27 2013-04-02 Mitsubishi Materials Corporation ZnO vapor deposition material, process for producing the same, and ZnO film
CN102534501A (en) * 2012-03-29 2012-07-04 山东理工大学 Preparation method for co-doped zinc oxide transparent conductive thin film for solar cell
WO2019068807A1 (en) * 2017-10-04 2019-04-11 Ceramtec Gmbh Partially stabilised zirconium oxide material with high sintering activity

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