WO2004101839A3 - Methods and apparatus for production of composite-coated rigid flat-rolled sheet metal substrate - Google Patents

Methods and apparatus for production of composite-coated rigid flat-rolled sheet metal substrate Download PDF

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Publication number
WO2004101839A3
WO2004101839A3 PCT/US2004/014352 US2004014352W WO2004101839A3 WO 2004101839 A3 WO2004101839 A3 WO 2004101839A3 US 2004014352 W US2004014352 W US 2004014352W WO 2004101839 A3 WO2004101839 A3 WO 2004101839A3
Authority
WO
WIPO (PCT)
Prior art keywords
substrate
layer
coated
tie
dual
Prior art date
Application number
PCT/US2004/014352
Other languages
French (fr)
Other versions
WO2004101839A2 (en
Inventor
John A Sinsel
Mark A Loen
Kenneth H Speckhals
Original Assignee
Isg Technologies Inc
John A Sinsel
Mark A Loen
Kenneth H Speckhals
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isg Technologies Inc, John A Sinsel, Mark A Loen, Kenneth H Speckhals filed Critical Isg Technologies Inc
Publication of WO2004101839A2 publication Critical patent/WO2004101839A2/en
Publication of WO2004101839A3 publication Critical patent/WO2004101839A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/006PBT, i.e. polybutylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/04Treatment by energy or chemical effects using liquids, gas or steam
    • B32B2310/0445Treatment by energy or chemical effects using liquids, gas or steam using gas or flames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/14Corona, ionisation, electrical discharge, plasma treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2367/00Polyesters, e.g. PET, i.e. polyethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation

Landscapes

  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

Methods and apparatus for producing composite-coated rigid flat-rolled sheet metal substrate in which thermoplastic polymeric materials are selected and combined for dual-layer molten-film extrusion presenting a first-contracting tie-layer and an externally-located finish-layer which are simultaneously extruded for a single substrate surface at-a-time; in which tie-layer selection includes an ethylene-glycol modified PET, requiring a substrate-surface temperature between 230°F and 300°F, and a maleic-anhydride modified polyethylene free of any substrate-surface heating requirement; the tie-layer provides sufficient green-strength-adhesion for a finish-layer selected from PBT, PET, and a combination of PBT and PET; each substrate-surface is separately activated for desired adhesion and separately polymeric coated; dual-surface finishing-processing is carried-out by remelting the coated polymeric materials for completing bonding of the dual polymeric layers on each inorganic-metallic protectively-coated surface of the substrate.
PCT/US2004/014352 2003-05-07 2004-05-07 Methods and apparatus for production of composite-coated rigid flat-rolled sheet metal substrate WO2004101839A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US46870503P 2003-05-07 2003-05-07
US60/468,705 2003-05-07

Publications (2)

Publication Number Publication Date
WO2004101839A2 WO2004101839A2 (en) 2004-11-25
WO2004101839A3 true WO2004101839A3 (en) 2005-07-28

Family

ID=33452225

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/014352 WO2004101839A2 (en) 2003-05-07 2004-05-07 Methods and apparatus for production of composite-coated rigid flat-rolled sheet metal substrate

Country Status (1)

Country Link
WO (1) WO2004101839A2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4941935A (en) * 1987-09-11 1990-07-17 Exxon Chemical Patents Inc. Process for high speed coating of substrates
US5674633A (en) * 1986-04-25 1997-10-07 Weirton Steel Corporation Light-gage composite-coated flat-rolled steel manufacture and product
US5919517A (en) * 1993-05-05 1999-07-06 Aluminum Company Of America Method for coating a metal strip
US20010009718A1 (en) * 2000-01-24 2001-07-26 Sinsel John A. Polymeric coated metal strip and method for producing same
US20030031859A1 (en) * 2000-01-24 2003-02-13 Sinsel John A. Processing and apparatus for production of engineered composite combining continuous-strip sheet metal and thermoplastic polymers

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5674633A (en) * 1986-04-25 1997-10-07 Weirton Steel Corporation Light-gage composite-coated flat-rolled steel manufacture and product
US4941935A (en) * 1987-09-11 1990-07-17 Exxon Chemical Patents Inc. Process for high speed coating of substrates
US5919517A (en) * 1993-05-05 1999-07-06 Aluminum Company Of America Method for coating a metal strip
US20010009718A1 (en) * 2000-01-24 2001-07-26 Sinsel John A. Polymeric coated metal strip and method for producing same
US20020168532A1 (en) * 2000-01-24 2002-11-14 Sinsel John A. Methods and apparatus for surface preparation and dual polymeric layer coating of continuous-strip flat-rolled sheet metal, and coated product
US20030031859A1 (en) * 2000-01-24 2003-02-13 Sinsel John A. Processing and apparatus for production of engineered composite combining continuous-strip sheet metal and thermoplastic polymers

Also Published As

Publication number Publication date
WO2004101839A2 (en) 2004-11-25

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