WO2004067638A1 - 中空粒子を含有する樹脂組成物、同組成物を含むプリプレグおよび積層板 - Google Patents
中空粒子を含有する樹脂組成物、同組成物を含むプリプレグおよび積層板 Download PDFInfo
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- WO2004067638A1 WO2004067638A1 PCT/JP2004/000725 JP2004000725W WO2004067638A1 WO 2004067638 A1 WO2004067638 A1 WO 2004067638A1 JP 2004000725 W JP2004000725 W JP 2004000725W WO 2004067638 A1 WO2004067638 A1 WO 2004067638A1
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- hollow particles
- resin
- resin composition
- monomer
- prepreg
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/32—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0373—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0206—Materials
- H05K2201/0212—Resin particles
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0242—Shape of an individual particle
- H05K2201/0254—Microballoons or hollow filler particles
Definitions
- Resin composition containing hollow particles, prepreg and laminate containing the same
- the present invention relates to a resin composition containing hollow particles suitable for producing a multilayer print substrate used for electronic equipment, a prepreg containing the composition, and a laminate produced using the prepreg. is there.
- a resin composition containing hollow particles suitable for producing a multilayer print substrate used for electronic equipment a prepreg containing the composition, and a laminate produced using the prepreg. is there.
- Japanese Patent Publication No. 57-18353 discloses a substrate for a printed wiring board, characterized in that hollow particles made of glass, ceramic, resin and the like are mixed in a resin layer such as a phenol resin and an epoxy resin. It has been described.
- the diameter of the hollow particles is preferably 50 m or less in order to reduce the thickness of the substrate, and the volume ratio of the hollow particles in the resin layer is 0.2 or more in order to sufficiently achieve the effect of reducing the relative dielectric constant. It is said that there is.
- the relative dielectric constant can be reduced as described above, but there is still room for improvement in providing a laminate having a low dielectric loss tangent.
- Japanese Patent Application Publication No. 5-1 63383 discloses that glass hollow particles having a hydroxyl group content of 0.5 m qZm 2 or less are mixed in thermosetting resins such as polyimide resin, epoxy resin, and phenol resin.
- thermosetting resins such as polyimide resin, epoxy resin, and phenol resin.
- the average diameter of the hollow particles is preferably set to 20 or less in order to prevent the occurrence of dielectric breakdown between the through holes. It is said that the true specific gravity of the hollow particles is preferably in the range of 0.3 to 1.4 in order to obtain a state and effectively reduce the dielectric constant.
- the ratio of the hollow particles to the solid content of the resin composition is preferably 5 to 6% by volume.
- a laminate having a low dielectric constant and a low dielectric loss tangent and having a small coefficient of thermal expansion can be manufactured, but the content of the hydroxyl group is set to ⁇ 0.5 mqZm 2 or less.
- the content of the hydroxyl group is set to ⁇ 0.5 mqZm 2 or less.
- prepreg is produced by impregnating a resin component into glass cloth, a solution diluted with an organic solvent to a low viscosity is generally used to improve permeability.
- a solution diluted with an organic solvent to a low viscosity is generally used to improve permeability.
- inorganic hollow particles having a large internal porosity are contained, it is difficult to uniformly disperse them in an organic solvent because of their low specific gravity.
- the inorganic hollow particles float in the solution and a uniform prepreg cannot be obtained, there is also a problem that the rejection rate of the final product increases as a result.
- the present invention has been made in view of the above problems, and has as its object to provide a low dielectric constant and a low dielectric loss tangent without requiring a heat treatment at a high temperature to cause the breakage of the shell, and to achieve a low thermal expansion coefficient. It is intended to provide a resin composition capable of stably producing a small laminated board.
- the resin composition according to the present invention contains a thermosetting resin and hollow particles, and the shell of the hollow particles has a polymer and a copolymer of a crosslinkable monomer, and a copolymer of a crosslinkable monomer and a monofunctional monomer. It has a single-layer structure consisting of a polymer and a slip.
- the average particle size of hollow particles is
- the shell thickness of the hollow particles is 0.01 to 4 jLi m
- the volume ratio of the internal voids to the total volume of the hollow particles is 40 to 80%.
- the crosslinkable monomer is particularly preferably a polyfunctional monomer having two or more polymerizable double bonds.
- the volume ratio of the hollow particles in the resin composition is 2 ⁇ to
- the thermosetting resin is preferably at least one selected from a polyimide resin, a polyphenylene oxide resin, and a cyanate resin.
- the dielectric constant and the dielectric loss tangent can be further reduced to obtain a ferro-layer plate.
- Another object of the present invention is to stack and obtain a predetermined number of the above prepregs; And to provide a laminate obtained by subjecting the laminate to heat and pressure molding.
- the resin composition of the present invention contains a thermosetting resin and hollow particles as essential components.
- hollow particles hollow particles described in Japanese Patent Laid-Open Publication No. 2002-80503 can be used. That is, in the aqueous solution of the dispersion stabilizer (A), the hollow particles are mixed with (D a crosslinkable monomer ( ⁇ ) or a mixture of a crosslinkable monomer ( ⁇ ) and a monofunctional monomer ( ⁇ '); ( ⁇ ) Initiator (C) and (iii) polymer or copolymer of crosslinkable monomer (B), or copolymer of crosslinkable monomer (B) and monofunctional monomer ( ⁇ ') It is obtained by dispersing a mixture comprising a solvent (D) having low compatibility with water and having low compatibility with water, and performing suspension polymerization.
- the dispersion stabilizer ( ⁇ ) has a function of preventing the droplets obtained by dispersing the mixture composed of the components (i) to (iii) in water from coalescing (coalescing), for example, polyvinyl alcohol, methylcellulose, Polymer dispersion stabilizers such as tyl cellulose, polyacrylic acid, polyacrylimide, polyethylene oxide, poly (hydroxystearic acid mono-g-methyl methacrylate-co-methacrylic acid) copolymer, and nonionic surfactant Agents, anionic surfactants, amphoteric surfactants and the like can be used. Of these, use of a polymer dispersion stabilizer such as polyvinyl alcohol is preferred.
- the amount of the dispersion stabilizer (A) to be used is 0.0001 to 1 part by weight, in particular, ⁇ .01 to 0.1 part by weight, based on the total of the components (D to (iii)).
- the concentration of the dispersion stabilizer (A) is appropriately selected so that the above-mentioned droplets do not coalesce. It is preferred that the aqueous solution of the aqueous solution be adjusted to a range of 0.001 to 10% by weight, particularly 0.1 to 0.5% by weight.
- the crosslinkable monomer (B) a polyfunctional monomer having two or more (particularly, 2 to 4) polymerizable double bonds, in particular, a polymerizable flax group can be used.
- the crosslinkable monomer (B) includes divinyl benzene, divinyl biphenyl, divinyl naphthalene, diaryl phthalate, triallyl cyanurate, ethylene glycol dimethacrylate, and tetraethylene glycol dimethacrylate. These can be used alone or as a mixture of two or more. Wear.
- crosslinkable monomer (B) may be used in combination with a monofunctional monomer ( ⁇ ′) having one polymerizable reactive group (as long as the effect of the present invention is not impaired).
- ⁇ ′ includes, for example, monovinyl aromatic monomer, acrylic monomer, vinyl ester monomer, vinyl ether monomer, monoolefin monomer, halogenated olefin monomer, diolefin Etc. One or a mixture of two or more of these can be used.
- monovinyl aromatic monomer monovinyl aromatic hydrocarbon represented by the general formula (1), vinyl biphenyl, and vinyl naphthalene can be used.
- R 1 is a hydrogen atom, a lower alkyl group or a halogen atom, and is preferably a hydrogen atom, a methyl group or a chlorine atom.
- R 2 is a hydrogen atom, a lower alkyl group, a halogen atom, one S0 3 N a group, a lower alkoxy group, an amino group or a carboxyl group, a hydrogen atom, a chlorine atom, a methyl group or one S0 3 N a It is preferably a group.
- the monovinyl aromatic hydrocarbon represented by the general formula (1) is styrene, ⁇ -methylstyrene, vinyltoluene, monochlorostyrene, ⁇ -chlorostyrene, m-chlorostyrene, Loke ⁇ styrene, styrene sulfone Contains sodium acid.
- vinylbiphenyl and vinylnaphthalene may be substituted with a lower alkyl group such as a methyl group or an ethyl group.
- a lower alkyl group such as a methyl group or an ethyl group.
- One or a mixture of two or more of these monovinyl aromatic monoliths can be used.
- An acrylic monomer represented by the general formula (2) can be used as the acrylic monomer.
- R 3 is a hydrogen atom or a lower alkyl group
- R 4 is preferably a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a phenyl group, a hydroxyalkyl group having 1 to 6 carbon atoms, a lower aminoalkyl group or a di (C1-C4 Alkyl) amino (C1-C4) alkyl group, preferably a hydrogen atom, an alkyl group having from "! To 8 carbon atoms, a phenyl group, a lower hydroxyalkyl group, or a lower aminoalkyl group.
- the acrylic simple substance represented by the above general formula (2) includes acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethyl acrylate acrylate, cyclohexyl acrylate, acrylic Phenyl acrylate, Methyl methacrylate, Hexyl methacrylate, 2-Ethylhexyl methacrylate, / 3-Hydroxyethyl acrylate, Hydroxybutyric acrylate , Acrylic acid ⁇ 5-hydroxy-butyl, Metaku acrylic acid yS- hydroxy E chill, Aminopuropiru acrylate, r- N, N - the Jechirua S Nopuropiru including 3 ⁇ 4.
- a vinyl ester monomer represented by the general formula (3) can be used as the vinyl ester monomer.
- R 5 represents a hydrogen atom or a lower alkyl group.
- the vinyl ester single unit represented by the general formula (3) includes vinyl formate, vinyl acetate, and vinyl propionate.
- a vinyl ether monomer represented by the general formula (4) can be used as a single vinyl ether body.
- R 6 represents an alkyl group, a phenyl group or a cyclohexyl group having from 12 to 12 carbon atoms.
- the vinyl ether monomer represented by the general formula (4) is a vinyl methyl ether, Vinyl ethyl ether, vinyl n-butyl ether, vinyl phenyl ether, Contains vinylcyclohexyl ether.
- a monoolefin monomer represented by the general formula (5) can be used as the monoolefin monomer.
- R 7 and R 8 are a hydrogen atom or a lower alkyl group, which may be different or the same.
- the monoolefin monomer represented by the general formula (5) includes ethylene, propylene, butene-11, pentene-11, and 4-methylpentene-11.
- Vinyl chloride and vinylidene chloride can be used as halogenated olefin monomers.
- diolefins such as butadiene, isoprene, and chloroprene can be included in the monofunctional monomer.
- a preferred combination of the crosslinkable monomer (B) and the monofunctional monomer ( ⁇ ′) is divinylpentene as the crosslinkable monomer ( ⁇ ), styrene as the monofunctional monomer ( ⁇ ′), Includes combinations of acrylates, methacrylates, styrene and acrylates, styrene and methacrylates, acrylates and methacrylates, and styrene, acrylates and methacrylates.
- polystyrene may be added as a shell material.
- the content of the crosslinkable monomer ( ⁇ ), that is, the content of the polyfunctional monomer having two or more polymerizable functional groups is determined by the monofunctional monomer ( ⁇ ').
- the crosslinkable monomer ( ⁇ ) is preferably at least 1% by weight, especially at least 30% by weight, based on the sum of ⁇ and the crosslinkable monomer ( ⁇ ).
- the shell obtained by polymerizing these monomers contains 10 to 100% by weight of the crosslinkable monomer ( ⁇ ), particularly 30 to 100% by weight, and 90 to 0% of the monofunctional monomer ( ⁇ ,). It is preferred to be composed of a polymer or copolymer having a weight of 0/6, particularly 70 to 0 % by weight.
- the amount of the crosslinkable monomer ( ⁇ ) or the amount of the mixture of the crosslinkable monomer ( ⁇ ) and the monofunctional monomer ( ⁇ ') depends on the particle diameter, shell thickness, etc. of the target hollow particles. It may be selected as appropriate. For example, it is preferably 0.1 to 2 parts by weight, particularly preferably 0.5 to 1 part by weight with respect to 1 part by weight of the solvent (D).
- the initiator (C) used for the production of hollow particles initiates polymerization of a crosslinkable monomer (B) or a mixture of a crosslinking monomer (B) and a monofunctional monomer ( ⁇ ') in droplets. And an oil-soluble polymerization initiator can be used.
- azo compounds such as azobisisobutyronitrile, which are radical polymerization initiators, cumene hydroperoxide, t-butyl hydroperoxide, dicumyl peroxide, di-t-butyl peroxide, benzoyl peroxide
- those which are soluble in a single star such as peroxide such as lauroyl peroxide can be used.
- Oil-soluble photopolymerization initiators can be used as photopolymerization initiators that initiate polymerization by light such as ultraviolet rays.
- the amount of the initiator (C) used is 0 parts by weight based on 1 part by weight of the crosslinkable monomer (B) or 1 part by weight of a mixture of the crosslinkable monomer (B) and the monofunctional monomer ( ⁇ '). 005 to 0.1 parts by weight, particularly preferably 0.01 to 0.05 double stars.
- the solvent (D) dissolves the crosslinkable monomer ( ⁇ ) or a mixture of the crosslinkable monomer ( ⁇ ) and the monofunctional monomer ( ⁇ '), and the polymerization initiator (C).
- organic solvents which accelerate and do not prevent the formation of a polymerized film of a crosslinkable monomer ( ⁇ ) or a mixture of a crosslinkable monomer ( ⁇ ) and a monofunctional monomer ( ⁇ ') can be used. Examples thereof include saturated hydrocarbons having 8 to 18 carbon atoms, particularly 12 to 18 carbon atoms, and it is particularly preferable to use hexadecane as the solvent (D).
- the solvent (D) is not limited to the above hydrocarbons, but may be a polymer or copolymer of a crosslinkable monomer ( ⁇ ⁇ ⁇ ⁇ ) or a crosslinkable monomer ( ⁇ ) and a monofunctional monomer ( ⁇ '). Having low compatibility with the copolymer of the formula (I), and having an interfacial tension (r x ) between the solvent (D) and water and a cross-linking property under the conditions of the method for producing hollow particles used in the present invention.
- a solution obtained by dissolving a monomer (B) in a solvent (D) or a solution obtained by dissolving a mixture of a crosslinkable monomer (B) and a monofunctional monomer ( ⁇ ') in a solvent (D) is suspended. in relation to the interfacial tension ⁇ the resulting was subjected to turbidimetric polymerized polymer adsorption surface and water (y p) (mN / m ),: using solvent conditions such as x ⁇ r p is satisfied Degiru.
- the use of the solvent (D) can be appropriately selected, but the monomer (ie, a crosslinkable monomer (B) or a mixture of a crosslinkable monomer (B) and a monofunctional monomer ( ⁇ ')) 1
- the amount is preferably 1 to 5 parts by weight, more preferably 1 to 2 parts by weight, based on the weighted portion.
- Crosslinkable monomer ( ⁇ ) (or mixture of crosslinkable monomer ( ⁇ ) and monofunctional monomer ( ⁇ ')), initiator (C), and solvent (D) are mixed and mixed at a prescribed ratio.
- Mixed solution The liquid is preferably a homogeneous solution.
- the temperature during mixing may be, for example, about 0 to 30 ° C.
- the obtained homogeneous solution is dispersed in an aqueous solution of a dispersion stabilizer (A) to perform suspension polymerization.
- the amount of the homogeneous solution to be used is, for example, preferably 1 to 50 parts by weight, particularly 3 to 20 parts by weight, per 100 parts by weight of the aqueous solution of the dispersion stabilizer (A). .
- the temperature condition at the time of dispersion may be any temperature below the temperature that affects the decomposition of the initiator, and for example, is preferably around room temperature or less, particularly preferably about 0 to 30 ° C.
- the size of droplets obtained by dispersing the uniform solution in the aqueous solution of the dispersion stabilizer (A) is not uniform, and droplets of various different particle sizes are mixed. Therefore, the finally obtained hollow particles also have different particle sizes.
- the droplet size can be made uniform to obtain a droplet having a substantially uniform diameter.
- droplets having a uniform diameter can be produced using a membrane emulsification method using porous glass (SPG).
- SPG porous glass
- the finally obtained hollow particles also have a uniform diameter.
- the average diameter of the droplets may be appropriately determined according to the desired average particle diameter of the hollow particles, but is preferably O.1 to 30 and particularly preferably 0.5 to 1 Owm. .
- the suspension polymerization is carried out by heating the aqueous solution of the dispersion stabilizer (A) in which the homogeneous solution is dispersed, with stirring.
- the heating temperature is such that in a droplet of the homogeneous solution, the crosslinkable monomer (B) (or a mixture of the crosslinkable monomer (B) and the monofunctional monomer ( ⁇ ')) is polymerized by the initiator (C).
- Any temperature may be used.
- it is preferably 30 to 9 ° C., particularly preferably 50 to 70 ° C.
- the time required for suspension polymerization varies depending on the composition of the homogeneous solution / S, but is, for example, about 3 to 24 hours.
- the suspension polymerization is preferably performed in an atmosphere of an inert gas such as nitrogen gas or argon.
- the crosslinkable monomer (B) (or a mixture of the crosslinkable monomer (B) and the monofunctional monomer ( ⁇ ')) is polymerized in the droplets of the homogeneous solution.
- the phase separation is promoted by the presence of the solvent (D), and a single-layered shell, that is, a polymer of a crosslinkable monomer ( ⁇ ⁇ ) (or a crosslinkable monomer ( ⁇ ) and a monofunctional monomer)
- a shell consisting of only one (copolymer with ( ⁇ ′)) is formed.
- the inside of the shell that is, the core, contains the solvent (D).
- the obtained hollow particles are used as a suspension (suspension) in which the hollow particles are dispersed. Alternatively, it may be filtered and used in powder form. Furthermore, the suspension (powder-like hollow particles) are subjected to a reduced pressure treatment or dried under conditions of a temperature of 20 to 300 ° C. and a pressure of about 1 to 100,000 Pa, so that the solvent (D ) Can be eliminated. Incidentally, the hollow particles may be naturally dried. A solvent (D) or the like may be present in addition to air inside the hollow particles used in the present invention. Even when a solvent is present inside the hollow particles, the effect of imparting opacity and the effect of imparting gloss as a polymer segment can be obtained.
- the hollow particles obtained in the above-mentioned manner have a characteristic that the shell strength is high and the porosity is high, although the amount of the crosslinkable monomer (B) is small.
- the shell thickness of the hollow particles used in the present invention is in the range of 0.1 to 4 im, and particularly preferably 0.05 to 1 wm. Although a thinner shell thickness is preferred from the viewpoint of a low dielectric constant, if the thickness is excessively thinner than 0.01 m, deformation of the hollow particles occurs; There is. On the other hand, if the shell thickness is more than 4 m, there is a problem that it is difficult for the permeated organic solvent to evaporate.
- the porosity of the hollow particles used in the present invention is calculated by (rp / rh) 3 x 100 (where rh is 1/2 of the outer diameter of the hollow particles) , Rp is / of the inner diameter of the hollow particles), in the range of 40 to 80%, and particularly preferably 60 to 0%.
- a higher porosity is preferable from the viewpoint of a low dielectric constant.
- the porosity is 80% or more, the hollow particles may be damaged by the pressing pressure at the time of manufacturing the laminated plate.
- the porosity is 40% or less, the content of the hollow particles is relatively increased, and the resin properties may be impaired.
- the particle diameter of the hollow particles used in the present invention is in the range of 0.1 to 30 by measurement with an electron microscope or an optical microscope, and particularly in the range of 0.5 to 10 jum. preferable. If the particle diameter is larger than 30 m, problems will occur in the appearance and electrical performance when producing thin prepregs. Also, the permeability to the glass cloth will be poor. Incidentally, the particle diameter can be controlled by changing the size of the droplet.
- thermosetting resin which is another essential component of the resin composition of the present invention
- a thermosetting type polyphenylene oxide resin having a low dielectric constant, good heat resistance, dimensional stability, good workability and the like
- an epoxy resin, a phenol resin, a fluororesin, or a diarylphthalate resin widely used as a thermosetting resin for a laminate may be used.
- One or a mixture of two or more thermosetting resins can be used.
- the thermosetting resin it is preferable to use at least one selected from a ⁇ -imide resin, a polyphenylene oxide ( ⁇ ) resin, and a cyanate resin, particularly, a resin.
- the heat resistance is reduced by the addition of hollow particles, but these resins have high heat resistance and can compensate for the decrease in heat resistance due to the addition of hollow particles. Further, the resin has a low dielectric constant and a low dielectric loss tangent by itself, and can be further reduced in dielectric constant by using hollow particles in combination, resulting in a resin composition particularly excellent in high-speed transmission.
- the resin when used in combination with a crosslinkable curing agent, excellent dielectric properties of the obtained resin composition can be obtained in addition to the improvement of the fluidity and compatibility of the resin composition.
- the mixing ratio of the resin and the crosslinkable curing agent is preferably 30/70 to 90/10 in the heavy ink part. ⁇ If the resin content is less than 30 parts by weight, the laminate may be brittle, and if the resin content exceeds 9 parts by weight, the heat resistance may be reduced.
- cross-linking curing agent added to the resin composition one having particularly good compatibility with the resin is used, and a polyfunctional vinyl compound such as divinylbenzene, divinylnaphthalene or divinylbiphenyl is used; Preferred are vinylbenzyl ether compounds synthesized from phenol and vinylbenzyl chloride; styrene monomers, aryl ether compounds synthesized from phenol and aryl chloride; and trialkenyl isocyanurates.
- trialkenyl isocyanurate having good compatibility is good, and among them, use of triallyl isocyanurate (hereinafter, TAIC) and triallyl cyanurate (hereinafter, TAC) is preferable.
- TAIC triallyl isocyanurate
- TAC triallyl cyanurate
- a laminate having a dielectric loss tangent can be obtained.
- the compounding ratio thereof be 40% by volume or less. If the amount of the hollow particles is more than 40% by volume, the heat resistance of the laminate and the adhesiveness and moldability of the resin composition may be reduced.
- the blending S of the hollow particles is set to 20% by volume or more.
- the thermosetting resin may be a polyimide resin, a polyphenylene oxide resin, and a sintering resin. At least one selected from fats, and the volume ratio of the hollow particles in the resin composition is in the range of 20 to 40%.
- the prepreg containing the resin composition of the present invention is obtained by impregnating the resin composition into a substrate, heating and drying, and semi-curing (B stage) the thermosetting resin in the substrate.
- a substrate an existing substrate for prepreg can be used.
- a glass cloth having a thickness of 0.04 to 0.3 mm such as a glass nonwoven fabric can be used.
- an existing prepreg manufacturing method can be employed as it is.
- it can be carried out by dissolving the resin composition of the present invention in a solvent such as dimethylformamide / methylethyl ketone or toluene and immersing the base material in a varnish.
- the substrate may be dried at, for example, 100 to 170 ° C. for 1 to 10 minutes.
- the content of the prepreg can be 30 to 80% by weight.
- the laminate containing the resin composition of the present invention is a laminate for electric use such as a single-sided or double-sided copper-clad laminate, and can be formed in the same manner as in the past. That is, it can be formed by laminating one or more of the above-described prepregs and a metal foil such as a copper foil, and then laminating them by heating and pressing.
- the heat and pressure molding can be performed, for example, at a temperature of 150 to 250 ° C, a pressure of “! To 1 OMPa, and a time of 60 to 240 minutes. Although not particularly limited, for example, it can be 9 to 70 wm.
- the present invention since hollow particles made of an organic polymer material are used, high-temperature heat treatment (high-temperature heat treatment for reducing silanol groups) is performed when hollow particles of an inorganic material are used. Is unnecessary. Therefore, it is possible to avoid a problem that cracks occur in the hollow particles and the resin enters the inside of the hollow particles. Also, compared to hollow particles made of inorganic materials, cracks are less likely to occur even if the shell thickness is reduced. Furthermore, by using a polymerizable double bond monomer having a lower dielectric constant than glass, the dielectric constant can be reduced, resulting in a highly reliable laminate having a low dielectric constant and a low dielectric loss tangent. A stable yield can be obtained with an improved yield.
- the resin composition of the present invention can be used not only as a raw material for prepreg, but also as an adhesive and a coating agent.
- an insulating layer is formed by a cured product of the prepreg.
- the insulating layer contains the hollow particles, the insulating layer has both a low dielectric constant and a low dielectric loss tangent. It becomes a laminated board provided with the slab
- a desired printed wiring board can be manufactured by forming a zero path on the laminate by a subtractive method or the like.
- a multilayer printed wiring board having a low dielectric constant and a low dielectric loss tangent can be manufactured by using the printed wiring board as an inner layer material or by using the prepreg to form a multilayer circuit.
- the suspension was heated at 70 ° C. with stirring under a nitrogen gas atmosphere to carry out suspension polymerization for 24 hours.
- true spherical hollow particles having an average particle size of about 10 m were confirmed in the obtained dispersion.
- Hexadecane is contained in the hollow particles, that is, in the core.
- the shell thickness of the hollow particles is about 1 m and the porosity is about 60%.
- the hollow particles are separated by filtration from the dispersion obtained as described above, and dried under conditions of a temperature of about 70 ° C and a pressure of about 1 OOOOOPa (at atmospheric pressure) to evaporate the internal hexadecane. Air is enclosed inside to obtain the first hollow particles. Microscopic observation showed that the first hollow particles were true spherical hollow particles having an average particle size of about 1 Om. At this time, air was contained inside the first hollow particles.
- the shell thickness of the first hollow particles was about 1 m, and the porosity was about 60%.
- the suspension was heated at 70 ° C. while stirring under a nitrogen gas atmosphere, and subjected to suspension polymerization for 24 hours.
- true spherical hollow particles having an average particle diameter of about 10 m were confirmed in the obtained dispersion.
- Hexadecane was encapsulated in the hollow particles, that is, in the core.
- the shell thickness of the hollow particles is about 1 m and the porosity is about 60%.
- the hollow particles are separated by filtration from the dispersion obtained as described above, and dried under conditions of a temperature of about 70 ° C and a pressure of about 1 OOOOOPa (atmospheric pressure) to evaporate the internal hexadecane.
- a second hollow particle was obtained by containing air. Microscopic observation revealed that the second hollow particles were true spherical hollow particles having an average particle size of about 1 Oim. At this time, air is contained inside the second hollow particles.
- the shell thickness of the second hollow particles was about 1 im, and the porosity was about 60%.
- thermosetting resin a thermosetting polyimide resin “Techmite E-2020” (trade name of Mitsui Petrochemical Industries, Ltd.) containing diamine and bismaleimide as main components was used.
- the solvent used was dimethylformamide (hereinafter abbreviated as DMF), and 1 B2MZ (a trade name of Shikoku Chemicals), a kind of imidazole, was used as a curing aid.
- the above polyimide resin and solvent were heated and stirred at 90 ° C to form a uniform solution. After cooling to 40 ° C or lower, a curing aid was added and stirred to obtain a uniform solution.
- the above-mentioned first or second hollow particles were added to the homogeneous solution, mixed well, and stirred to obtain a resin composition of an example. Table 1 shows the addition S of the hollow particles in each example. When the uniformity of the obtained solution was visually evaluated, it was confirmed that the dispersion state was good without the hollow particles floating.
- the obtained resin composition was coated with NE glass cloth (Toshibo Co., Ltd .: trade name NEA21
- the obtained prepregs were piled up and placed on top and bottom with 35 im thick copper foil.
- This laminate was sandwiched between stainless steel plates, and pressed at 2 ⁇ 0 ° C and 3 MPa (30 kg / cm 2 ) with a press. Molding was performed for 180 minutes under the conditions described above to obtain a double-sided copper-clad laminate for an internal printed wiring board.
- a pattern is formed on this double-sided copper-plated layer, the surface of the copper foil is blackened, and a core and a prepreg are stacked using two cores, one on each side of the core.
- a copper foil with a thickness of 35 m is layered on the upper and lower sides, and heated and pressed under the conditions of 200 ° C, 3 MPa (30 kg / cm 2 ), and 180 minutes, and printed as a laminated board of the example.
- a 6-layer copper-clad laminate for wiring boards was obtained.
- the resin amount and resin flowability of the prepreg were determined based on the JIS method (C 6521).
- the dielectric constant, the dielectric loss tangent, and the copper foil adhesion were measured by the method of JIS-C-6481.
- the glass transition point (Tg) was determined using a viscoelastic spectrometer.
- the secondary moldability was evaluated by removing the outer layer copper foil after the secondary molding by etching and visually checking for voids and blurring.
- the coefficient of thermal expansion was determined by the TM A method.
- the obtained 50mmX50mm 6-layer copper-clad laminate was subjected to a D-2 / 100 boiled at 100 ° C for 2 hours and a pressure cooker test (PCT) at 135 ° C, 2 atm, 2 hours.
- PCT pressure cooker test
- Five samples were immersed in a solder bath at 260 ° C for 20 seconds, and the heat resistance after moisture absorption was evaluated by visually observing the occurrence of measling and blistering.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 1 except that an epoxy resin was used instead of the polyimide resin, and each item was evaluated.
- the epoxy resins used were epoxy resin A (tetrabromobisphenol A type epoxy resin, epoxy equivalent 500 gZwq, solid content 75%), and epoxy resin B (cresol nopolak type epoxy resin, epoxy equivalent 21 Og / wq, solid content 75%).
- the prepreg was dried at 150 ° C and the press molding was performed at 180 ° C.
- the uniformity of the solution containing the resin composition used for preparing the prepreg and the uniformity of the obtained prepreg were both good.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition and a prepreg were prepared in the same manner as in Example 1 except that a polyphenylene oxide (PPO) resin ("Noryl P X9701", manufactured by Nippon Digital Plastics Co., Ltd.) was used instead of the polyimide resin. And copper-clad laminates for each item Evaluation.
- PPO polyphenylene oxide
- a triallyl isocyanurate manufactured by Hon Kasei Co., Ltd. was used ⁇ .
- As the initiator a bis (t-butyl peroxy-m-isopropyl) benzene (“Perpyl P", manufactured by NOF Corporation) was used. Drying of the prepreg was performed at 125 ° C. The uniformity of the solution containing the resin composition used for preparing the prepreg and the uniformity of the obtained prepreg were both good.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 1 except that a cyanate resin was used instead of the polyimide resin, and each item was evaluated.
- bis (3,5-dimethyl-14-cyanatephenyl) methane prepolymer ("arocy M-30", manufactured by Asahi Ciba Co., Ltd.) was used as the sine resin.
- naphthenic acid cobalt was added in an amount of 0.1 part by weight of naphthenic acid cobalt to 100 parts by weight of the cyanate resin to prepare a resin varnish for a laminate.
- the prepreg was dried at 150 ° C for 10 minutes.
- Tables "1" and "2" The composition and evaluation results are shown in Tables "1" and "2", respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 1 except that a case resin was used instead of the polyimide resin, and each item was evaluated.
- the cyanate resin a prepolymer of bis (3,5-dimethyl-14-phenylamine) methane ("aracy M-30", manufactured by Asahi Ciba Co., Ltd.) was used.
- p-nonylphenol and 1,2-dibutene 4- (1,2-dibromoethyl) cyclohexane (SAYTEXBCL-462", manufactured by Albemarle) as a flame retardant, and naphthene as a curing accelerator.
- the acid coparts were each added with black ink as shown in Table 1 to prepare a resin varnish for a laminate.
- Prepreg was dried at 140 ° C for 10 minutes.
- the uniformity of the solution containing the resin composition used for preparing the prepreg and the uniformity of the obtained prepreg were particularly good.
- Tables 1 and 2 show the composition and evaluation results, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 1 except that the epoxy resin C was used instead of the polyimide resin, and each item was evaluated.
- Epoxy resin C used is RT resin (manufactured by Mitsui Chemicals, Inc. Two-part type epoxy resin).
- the prepreg was dried at 150 ° C, and the press molding was performed at 180 ° C.
- the uniformity of the solution containing the resin composition used for preparing the prepreg and the uniformity of the obtained prepreg were both good.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were used in the same manner as in Example 1 except that crosslinked polystyrene ("SX-350H", manufactured by Soken Chemical Co., Ltd.) was used as the organic filler.
- SX-350H crosslinked polystyrene
- a board was prepared and each item was evaluated. The composition and evaluation results are shown in Tables 1 and 2, respectively.
- the resin composition, prepreg and copper were prepared in the same manner as in Example 1 except that hollow particles ("Nipcel H-33 ⁇ ", manufactured by Silica Chemical Industries, Ltd.) made of an inorganic material were used instead of the first hollow particles.
- a laminated laminate was prepared, and each item was evaluated.
- the uniformity of the solution containing the resin composition used for preparing the prepreg and the uniformity of the obtained prepreg variations were observed due to the floating of the hollow particles.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 1 except that the first hollow particles were not blended, and each item was evaluated.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 4 except that the first hollow particles were not blended, and each item was evaluated.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- a resin composition, a prepreg, and a copper-clad laminate were prepared in the same manner as in Example 6 except that the first hollow particles were not added, and each item was evaluated.
- the composition and evaluation results are shown in Tables 1 and 2, respectively.
- add hollow particles to polyimide resin or PP resin Examples 1 to 3 and 5 were compared with Comparative Examples 1 and 2 in which hollow particles made of an organic filler or inorganic material were added to polyimide resin, and Comparative Example 3 in which no hollow particles were added. All of them have low expansion coefficients, and the performance of other laminated boards is also good.
- the resin composition of the present invention As described above, according to the resin composition of the present invention, a heat treatment at a high temperature is not required as in the case of the hollow particles made of an inorganic material. It is possible to avoid a problem that the resin infiltrates into the particles. Further, even when the present resin composition is diluted with an organic solvent for use in preparing a prepreg, the resin composition can be uniformly dispersed in the solution. As described above, the occurrence of cracks in the hollow particles can be prevented, and the hollow particles can be uniformly dispersed to obtain a diluted solution. Therefore, the laminated plate having a low dielectric constant and a low dielectric loss tangent and having a small coefficient of thermal expansion Can be stably manufactured at a high yield. By using this laminated board, a highly reliable printed wiring board or multilayer printed wiring board suitable for a high-frequency circuit board or the like can be obtained.
- Pre-resin amount (%> 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 Preg Resin fluidity 8.6 6.7 7.9 178 154 10.0 98 150 88 88 10.4 28.4 18.6
- Copper foil adhesive strength 1.05 1.01 1.05 1.05 1.00 1.11 1.06 1.00 1.15 1.05 1.05 1.21 1.21 (kg / cm)
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Abstract
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