WO2003102341A1 - Profiled element comprising fibres which are resistant to tension - Google Patents

Profiled element comprising fibres which are resistant to tension Download PDF

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Publication number
WO2003102341A1
WO2003102341A1 PCT/DE2003/001742 DE0301742W WO03102341A1 WO 2003102341 A1 WO2003102341 A1 WO 2003102341A1 DE 0301742 W DE0301742 W DE 0301742W WO 03102341 A1 WO03102341 A1 WO 03102341A1
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Prior art keywords
profile element
fibers
profile
profiled element
core
Prior art date
Application number
PCT/DE2003/001742
Other languages
German (de)
French (fr)
Inventor
Hubert Leutermann
Original Assignee
Hubert Leutermann
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hubert Leutermann filed Critical Hubert Leutermann
Priority to EP03737917A priority Critical patent/EP1509667A1/en
Publication of WO2003102341A1 publication Critical patent/WO2003102341A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • E06B3/222Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with internal prefabricated reinforcing section members inserted after manufacturing of the hollow frame
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • E06B3/222Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with internal prefabricated reinforcing section members inserted after manufacturing of the hollow frame
    • E06B2003/224Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with internal prefabricated reinforcing section members inserted after manufacturing of the hollow frame with reinforcing plastic section members
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • E06B3/222Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with internal prefabricated reinforcing section members inserted after manufacturing of the hollow frame
    • E06B2003/225Means for stabilising the insert

Definitions

  • the invention relates to a profile element according to the preamble of claim 1.
  • profile elements are widely known in practice in the form of plastic hollow chamber profiles.
  • metallic reinforcement profiles into the hollow chambers of the profile. Adequate bending stiffness can thereby be achieved.
  • the metallic reinforcement profiles represent a cold or thermal bridge, so that the thermal insulating effect of the profile element can be impaired and / or an increased additional effort is required to achieve or again the desired thermal insulating effect of the profile element manufacture.
  • the metallic reinforcement profiles represent a cold or thermal bridge, so that the thermal insulating effect of the profile element can be impaired and / or an increased additional effort is required to achieve or again the desired thermal insulating effect of the profile element manufacture.
  • the invention is based on the object of improving a generic profile element to the effect that it is free of cold bridges when achieving a high bending stiffness and enables the easiest possible workability.
  • the invention proposes, instead of using metallic reinforcement profiles, to use tensile fibers which are tensile in the longitudinal direction of the profile element. During the bending stress, part of the profile element is pressed and another part of the profile element
  • the arrangement of the fibers within the profile element must be selected.
  • two strands of fibers can be provided in the profile element, those on two opposite sides of the neutral
  • Chamfers of the profile element are provided so that a bending stiffness in relation to the bending stress is achieved in two directions. If necessary, however, only a single strand of tensile fibers can be provided, one being formed by the composite which the profile element forms with a number of other profile elements to form an entire door or window frame sufficient overall rigidity of this frame compared to the comparatively low individual rigidity of the individual profile element can be achieved.
  • the fibers can preferably be arranged in the profile element in the prestressed state.
  • two fiber strands of these tensile fibers must always be provided at two opposite locations of the profile element, so that after the introduction of these tensile fibers, the profile element is not deformed, but the prestresses of the two fiber strands are neutralized.
  • a particularly tensile connection between the fibers and the profile element can be achieved by extruding the fibers together with the plastic, or it can be achieved by gluing or welding the fibers to the plastic. If appropriate, provision can be made to arrange the fibers between two plates or between two struts of the hollow chamber profile and then to glue or weld these two plates to one another, so that the tensile fibers can be fixed securely and, if necessary, maintaining their pretension. Welding can be effected with the means known to the person skilled in the art, for example using filler materials or without additives, for example by ultrasonic welding or the like.
  • the fibers can be connected directly to a section of the hollow chamber profile. If necessary, however, the problem of poor accessibility can occur, in particular if the fibers are to be arranged in the profile element in a prestressed state. Therefore, a simpler introduction of the fibers can advantageously be provided on a separate component which is then used for
  • the separate component can be designed as a core, which is inserted into the rest of the cladding tube-like component instead of the metallic reinforcement, so as to create the overall profile element.
  • such a core can preferably consist of a lightweight structure, for example by three-dimensionally structured plates or by using foamed materials.
  • These lightweight structural elements can have a high mechanical stability, in particular a high flexural strength, in particular due to the additionally provided tensile fibers, and they can, due to cavities, the thermal insulating effect of the door or. Influence window frames positively.
  • the use of recycled material can be provided for the core, so that the waste and waste quantities that occur in a profile element manufacturing plant can be used without any problems be able to produce cores with the help of which the hollow chamber profile elements can be stiffened.
  • Unidirectionally oriented monofilaments are preferred as tensile fibers, so that the highest possible tensile strength is achieved with the least possible use of material and space requirements.
  • glass fibers or carbon fibers, and possibly also metallic fibers are suitable as the material.
  • not carbon fibers If the tensile fibers are provided in a core produced separately from the rest of the hollow chamber profile, a particularly close, precisely fitting connection can preferably be provided between this outer hollow chamber profile and the core in order to ensure the highest possible bending stability of the profile element.
  • the prestressed fibers are preferably fastened simultaneously on two sides of this component, which lie opposite one another with respect to the neutral fiber, in order to reliably preclude deformation of the component if the component is relieved after the fibers have been applied and the prestressed fibers are otherwise underneath
  • fibers can be applied to the component in different directions one after the other, so as to make the component more rigid in relation to different ones
  • rod-like components which are fiber-reinforced according to the present proposal, can also be provided for the manufacture of masts, beams or the like in addition to window and door profiles; According to the present proposal, fiber-reinforced panels can be used, for example, in vehicle or container construction and in the furniture industry.
  • FIG. 1 shows a cross section through the outer tubular component of a two-part hollow chamber profile element
  • Fig. 2 shows a cross section through the associated core as the second component of the two-part hollow chamber profile element
  • Fig. 3 shows a cross section through the profile element with built-in core.
  • FIG. 1 shows a hollow chamber profile 1 which has a closed, tubular cross section which includes two hollow chambers 2 and 3.
  • the hollow chamber profile 1 adjusts
  • the core 4 has four cover plates 5, between which a plurality of three-dimensionally deformed lightweight plates 6 are arranged, which have wavy or knob-shaped or pyramid-shaped projections and enable high pressure resistance with low weight.
  • the cover plates 5, which are in direct contact with the lightweight panels 6, merely represent the inner layers of two layers.
  • the two layers Narrow sides of the core 4 provided outer plates 7 and the two inner cover plates 5 each receive a layer of tensile fibers 8 between them, which have a high tensile strength in the longitudinal direction of the core 4.
  • These are unidirectional glass fibers which have been held under tension and connected to the cover and outer plates 5 and 7. Due to the pretensioning of the fibers 8, the core 4 has a very high bending stiffness.
  • FIG. 3 shows that the core 4 is accommodated in a precisely fitting manner in the larger hollow chamber 3 of the hollow chamber profile 1, so that overall a very rigid profile element 9 is created by the combination of the outer and inner profiles.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Window Of Vehicle (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

The invention relates to a profiled element (1) for a door frame or a window frame, said profiled element being embodied as a hollow profile. The inventive profiled element is characterised by fibres (8) which are resistant to tension in the longitudinal direction of the profiled element, and are arranged in the profiled element, in the form of an additional core (4), at a distance from the neutral fibres of the profiled element.

Description

"Profilelement mit zugfesten Fasern""Profile element with tensile fibers"
Die Erfindung betrifft ein Profilelement nach dem Oberbegriff des Anspruchs 1.The invention relates to a profile element according to the preamble of claim 1.
Derartige Profilelemente sind aus der Praxis vielfach in Form von Kunststoff-Hohlkammerprofilen bekannt. Um eine ausrei- chende Biegesteifigkeit der Profilelemente zu gewährleisten ist es bekannt, in die Hohlkammem des Profils metallische Verstärkungsprofile einzuschieben. Dadurch ist eine ausreichende Biegesteifigkeit erzielbar.Such profile elements are widely known in practice in the form of plastic hollow chamber profiles. In order to ensure sufficient bending rigidity of the profile elements, it is known to insert metallic reinforcement profiles into the hollow chambers of the profile. Adequate bending stiffness can thereby be achieved.
Jedoch ist nachteilig, dass die metallischen Verstärkungsprofile eine Kälte- bzw. Wärmebrücke darstellen, so dass die thermische Isolierwirkung des Profilelementes beeinträchtigt werden kann und / oder ein erhöhter zusätzlicher Aufwand erforderlich ist, um die gewünschte thermische Isolierwirkung des Profilele- mentes zu erzielen bzw. wieder herzustellen. Zudem ist bei derHowever, it is disadvantageous that the metallic reinforcement profiles represent a cold or thermal bridge, so that the thermal insulating effect of the profile element can be impaired and / or an increased additional effort is required to achieve or again the desired thermal insulating effect of the profile element manufacture. In addition, the
Verarbeitung der Profilelemente nachteilig, dass die eingeschobenen metallischen Verstärkungsprofile teurere und standfestere Werkzeuge, beispielsweise Sägeblätter, erfordern als für die reine Kunststoffbearbeitung. Das Fertigungsverfahren ist zudem aufwendig, da die metallischen Verstärkungsprofile in separatenProcessing of the profile elements disadvantageous that the inserted metallic reinforcement profiles require more expensive and more stable tools, such as saw blades, than for pure plastic processing. The manufacturing process is also complex because the metallic reinforcement profiles in separate
Bearbeitungsschritten, unabhängig von den Kunststoffprofilen, abgelängt werden. Da die Kunststoffprofile an den Ecken des zu bildenden Rahmens miteinander verschweißt werden und das metallische Verstärkungsprofil dort stören würde, ist das Verstärkungsprofil kürzer zu bemessen als das Kunststoffprofil, und des muß genau positioniert werden, damit es den Eck-Ver- schweißungsvorgang nicht beeinträchtigt.Processing steps, regardless of the plastic profiles, be cut to length. Since the plastic profiles are welded together at the corners of the frame to be formed and would interfere with the metallic reinforcement profile there, the reinforcement profile must be dimensioned shorter than the plastic profile and this must be positioned precisely so that it does not interfere with the corner welding process.
Der Erfindung liegt die Aufgabe zugrunde, ein gattungsgemäßes Profilelement dahingehend zu verbessern, dass dieses bei Er- zielung einer hohen Biegesteifigkeit frei von Kältebrücken ist und eine möglichst einfache Bearbeitbarkeit ermöglicht.The invention is based on the object of improving a generic profile element to the effect that it is free of cold bridges when achieving a high bending stiffness and enables the easiest possible workability.
Diese Aufgabe wird durch ein Profilelement mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a profile element with the features of claim 1.
Die Erfindung schlägt mit anderen Worten vor, statt der Verwendung von metallischen Verstärkungsprofilen zugfeste Fasern einzusetzen, die in Längsrichtung des Profilelementes zugfest sind. Bei der Biegebeanspruchung wird ein Teil des Profilele- mentes auf Druck und ein anderer Teil des Profilelementes aufIn other words, the invention proposes, instead of using metallic reinforcement profiles, to use tensile fibers which are tensile in the longitudinal direction of the profile element. During the bending stress, part of the profile element is pressed and another part of the profile element
Zug beansprucht. Dazwischen befindet sich eine neutrale Zone. Dadurch, dass die zugfesten Fasern im Abstand von dieser neutralen Zone angeordnet werden, bewirken sie eine Aussteifung des Profils.Train claimed. In between there is a neutral zone. By placing the tensile fibers at a distance from this neutral zone, they stiffen the profile.
Je nachdem, gegenüber welcher Biegerichtung das Profilelement ausgesteift werden soll, ist die Anordnung der Fasern innerhalb des Profilelementes zu wählen. So können beispielsweise in dem Profilelement zwei Stränge von Fasern vorgesehen sein, die auf zwei gegenüberliegenden Seiten von den neutralenDepending on the direction in which the profile element is to be braced, the arrangement of the fibers within the profile element must be selected. For example, two strands of fibers can be provided in the profile element, those on two opposite sides of the neutral
Fasen des Profilelementes vorgesehen sind, sodass eine Biegesteifigkeit gegenüber der Biegebeanspruchung in zwei Richtungen erzielt wird. Gegebenenfalls kann jedoch nur ein einziger Strang zugfester Fasern vorgesehen sein, wobei durch den Ver- bund, den das Profilelement mit mehreren anderen Profilelemente zu einem gesamten Tür- oder Fensterrahmen bildet, eine ausreichende Gesamtsteifigkeit dieses Rahmens gegenüber der vergleichsweise geringen Einzelsteifigkeit des einzelnen Profilelementes erzielt werden.Chamfers of the profile element are provided so that a bending stiffness in relation to the bending stress is achieved in two directions. If necessary, however, only a single strand of tensile fibers can be provided, one being formed by the composite which the profile element forms with a number of other profile elements to form an entire door or window frame sufficient overall rigidity of this frame compared to the comparatively low individual rigidity of the individual profile element can be achieved.
Vorzugsweise können die Fasern im vorgespannten Zustand in dem Profilelement angeordnet werden. In derartigen Fällen sind, von der neutralen Faser des Profilelementes aus gesehen, stets zwei Faserstränge dieser zugfesten Fasern an zwei gegenüberliegenden Stellen des Profilelementes vorzusehen, damit nach Einbringen dieser zugfesten Fasern das Profilelement nicht verformt wird, sondern sich die Vorspannungen der beiden Faserstränge neutralisieren.The fibers can preferably be arranged in the profile element in the prestressed state. In such cases, as seen from the neutral fiber of the profile element, two fiber strands of these tensile fibers must always be provided at two opposite locations of the profile element, so that after the introduction of these tensile fibers, the profile element is not deformed, but the prestresses of the two fiber strands are neutralized.
Eine besonders zugfeste Verbindung zwischen den Fasern und dem Profilelement kann dadaurch erzielt werden, dass die Fasern gemeinsam mit dem Kunststoff extrudiert werden, oder sie kann durch eine Verklebung oder Verschweißung der Fasern mit dem Kunststoff erfolgen. Gegebenenfalls kann vorgesehen sein, die Fasern zwischen zwei Platten oder zwischen zwei Streben des Hohlkammerprofils anzuordnen und dann diese beiden Platten miteinander zu verkleben oder zu verschweißen, sodass die zugfesten Fasern sicher und gegebenenfalls ihre Vorspannung beibehaltend festgelegt werden können. Eine Verschweißung kann mit den hierzu dem Fachmann geläufigen Mitteln bewirkt werden, beispielsweise unter Verwendung von Zusatzwerkstoffen oder zusatzfrei, beispielsweise durch Ultraschallverschwei- ßung oder dergleichen.A particularly tensile connection between the fibers and the profile element can be achieved by extruding the fibers together with the plastic, or it can be achieved by gluing or welding the fibers to the plastic. If appropriate, provision can be made to arrange the fibers between two plates or between two struts of the hollow chamber profile and then to glue or weld these two plates to one another, so that the tensile fibers can be fixed securely and, if necessary, maintaining their pretension. Welding can be effected with the means known to the person skilled in the art, for example using filler materials or without additives, for example by ultrasonic welding or the like.
Die Fasern können unmittelbar mit einem Abschnitt des Hohl- kammerprofils verbunden werden. Gegebenenfalls kann hierbei jedoch das Problem einer schlechten Erreichbarkeit auftreten, insbesondere dann, wenn die Fasern in einem vorgespannten Zustand in dem Profilelement angeordnet werden sollen. Daher kann vorteilhaft eine einfachere Einbringung der Fasern an ei- nem separaten Bauteil vorgesehen werden, welches dann zurThe fibers can be connected directly to a section of the hollow chamber profile. If necessary, however, the problem of poor accessibility can occur, in particular if the fibers are to be arranged in the profile element in a prestressed state. Therefore, a simpler introduction of the fibers can advantageously be provided on a separate component which is then used for
Vervollständigung des Profilementes mit anderen Bauteilen ver- bunden wird. Beispielsweise kann das separate Bauteil als Kern ausgestaltet sein, welcher anstelle der metallischen Verstärkung in das übrige, hüllrohrartige Bauteil eingeschoben wird, um so insgesamt das Profilelement zu schaffen.Completion of the profile element with other components is bound. For example, the separate component can be designed as a core, which is inserted into the rest of the cladding tube-like component instead of the metallic reinforcement, so as to create the overall profile element.
Bei Verwendung eines derartigen Kerns kann dieser vorzugsweise aus einer Leichtbaustruktur bestehen, beispielsweise durch dreidimensional strukturierte Platten oder durch Verwendung von geschäumten Werkstoffen. Diese Leichtbaustruktur- elemente können insbesondere durch die zusätzlich vorgesehenen zugfesten Fasern eine hohe mechanische Stabilität aufweisen, insbesondere eine hohe Biegesteifigkeit, und sie können aufgrund von Hohlräumen die thermische Isolierwirkung des Türbzw. Fensterrahmens positiv beeinflussen.If such a core is used, it can preferably consist of a lightweight structure, for example by three-dimensionally structured plates or by using foamed materials. These lightweight structural elements can have a high mechanical stability, in particular a high flexural strength, in particular due to the additionally provided tensile fibers, and they can, due to cavities, the thermal insulating effect of the door or. Influence window frames positively.
Aufgrund der hohen Biegesteifigkeit, die sich durch die Verwendung zugfester Fasern, insbesondere vorgespannter Fasern, erzielen lässt, kann die Verwendung von Rezyklat für den Kern vorgesehen werden, sodass die Abfall- und Verschnittmengen, die in einem Herstellungsbetrieb von Profilelementen ohnehin anfallen, problemlos dafür genutzt werden können, Kerne herzustellen, mit deren Hilfe die Hohlkammer-Profilelemente ausgesteift werden können.Due to the high bending stiffness that can be achieved through the use of tensile fibers, especially prestressed fibers, the use of recycled material can be provided for the core, so that the waste and waste quantities that occur in a profile element manufacturing plant can be used without any problems be able to produce cores with the help of which the hollow chamber profile elements can be stiffened.
Als zugfeste Fasern kommen vorzugsweise unidirektional ausgerichtete Monofilamente in Frage, so dass bei möglichst geringem Materialeinsatz und Platzbedarf eine möglichst hohe Zugfestigkeit erzielt wird. Als Material kommt beispielsweise Glasfasern oder Karbonfasern, gegebenenfalls auch metallische Fa- sern in Frage. Insbesondere bei der Verwendung von Glasfasern und Karbonfasern jedoch ist vorteilhaft, dass diese mit den üblichen, zur Kunststoffbearbeitung geeigneten Werkzeugen bearbeitet werden können, beispielsweise zur Ablängung der einzelnen Profilelemente gesägt werden können. Auch bei einer späteren Aufbereitung des Profilelementes stören die Glas- oderUnidirectionally oriented monofilaments are preferred as tensile fibers, so that the highest possible tensile strength is achieved with the least possible use of material and space requirements. For example, glass fibers or carbon fibers, and possibly also metallic fibers, are suitable as the material. However, in particular when using glass fibers and carbon fibers, it is advantageous that they can be processed with the usual tools suitable for plastics processing, for example for sawing to length the individual profile elements. Even when the profile element is reprocessed later, the glass or
Kohlefasern nicht. Wenn die zugfesten Fasern in einem separat vom übrigen Hohlkammerprofil hergestellten Kern vorgesehen sind, kann vorzugsweise eine besonders enge, passgenaue Verbindung zwi- sehen diesem äußeren Hohlkammerprofil und dem Kern vorgesehen sein, um eine möglichst hohe Biegestabilität des Profilelementes zu gewährleisten.Not carbon fibers. If the tensile fibers are provided in a core produced separately from the rest of the hollow chamber profile, a particularly close, precisely fitting connection can preferably be provided between this outer hollow chamber profile and the core in order to ensure the highest possible bending stability of the profile element.
Abweichend von der vorerwähnten Anwendung bei Tür- oder Fensterprofilen können auch flächige Gegenstände wie beispielsweise Platten durch zugfeste Fasern mit einer sehr hohen Biegesteifigkeit versehen werden. So können beispielsweise Leichtbauplatten beiderseitig mit derartig zugfesten Fasern kaschiert werden, wobei je nach Verwendungszweck der Platte die Biegesteifigkeit in der gewünschten Plattenrichtung verstärkt werden kann. Gegebenenfalls können die Fasern in mehreren Richtungen aufgebracht werden und dementsprechend eine Durchbiegung der Platte in verschiedenen Richtungen zu erschweren bzw. zu verhindern.Deviating from the above-mentioned application for door or window profiles, even flat objects such as panels can be provided with a very high bending stiffness by means of tensile fibers. For example, lightweight panels can be laminated on both sides with such tensile fibers, and depending on the intended use of the panel, the bending stiffness in the desired panel direction can be increased. If necessary, the fibers can be applied in several directions and accordingly complicate or prevent deflection of the plate in different directions.
Es kann vorgesehen sein, jeweils unidirektionale Fasern zu verwenden und diese stets nur in einer Richtung mit dem zu verstärkenden Bauelement zu verbinden, wie beispielsweise einer Platte oder einem stangenartigen Bauteil wie einem Profilele- ment. Dabei werden die vorgespannten Fasern vorzugsweise gleichzeitig an zwei Seiten dieses Bauelementes befestigt, welche sich hinsichtlich der neutralen Faser gegenüberliegen, um eine Verformung des Bauelementes zuverlässig auszuschließen, wenn nach dem Aufbringen der Fasern das Bauelement entlas- tet wird und die vorgespannten Fasern sich ansonsten unterProvision can be made to use unidirectional fibers in each case and always to connect them to the component to be reinforced in only one direction, for example a plate or a rod-like component such as a profile element. In this case, the prestressed fibers are preferably fastened simultaneously on two sides of this component, which lie opposite one another with respect to the neutral fiber, in order to reliably preclude deformation of the component if the component is relieved after the fibers have been applied and the prestressed fibers are otherwise underneath
Verformung des Bauelementes entspannen könnten.Deformation of the component could relax.
Gegebenenfalls können nacheinander Fasern in verschiedenen Richtungen auf das Bauelement aufgebracht werden, um so die Biegesteifigkeit des Bauelementes gegenüber verschiedenenIf necessary, fibers can be applied to the component in different directions one after the other, so as to make the component more rigid in relation to different ones
Beanspruchungsrichtungen zu ermöglichen. Ein Einsatz von stangenartigen Bauelementen, die gemäß dem vorliegenden Vorschlag faserverstärkt sind, kann außer für Fenster- und Türenprofile auch bei der Herstellung von Masten, Trägern oder dergleichen vorgesehen sein; gemäß dem vorliegenden Vorschlag faserverstärkte Platten können beispielsweise im Fahrzeug- oder Behälterbau sowie in der Möbelindustrie verwendet werden.Allow directions of stress. The use of rod-like components, which are fiber-reinforced according to the present proposal, can also be provided for the manufacture of masts, beams or the like in addition to window and door profiles; According to the present proposal, fiber-reinforced panels can be used, for example, in vehicle or container construction and in the furniture industry.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der rein schematischen Zeichnung näher erläutert. Dabei zeigtAn embodiment of the invention is explained below with reference to the purely schematic drawing. It shows
Fig. 1 einen Querschnitt durch das äußere rohrförmige Bauteil eines zweiteiligen Hohlkammer-Profilelementes,1 shows a cross section through the outer tubular component of a two-part hollow chamber profile element,
Fig. 2 einen Querschnitt durch den zugehörigen Kern als zweites Bauteil des zweiteiligen Hohlkammer-Profilelementes, undFig. 2 shows a cross section through the associated core as the second component of the two-part hollow chamber profile element, and
Fig. 3 einen Querschnitt durch das Profilelement mit eingebautem Kern.Fig. 3 shows a cross section through the profile element with built-in core.
In Fig. 1 ist ein Hohlkammerprofil 1 dargestellt, welches einen geschlossenen, rohrartigen Querschnitt aufweist, der zwei Hohl- kammern 2 und 3 einschließt. Das Hohlkammerprofil 1 stellt ein1 shows a hollow chamber profile 1 which has a closed, tubular cross section which includes two hollow chambers 2 and 3. The hollow chamber profile 1 adjusts
Außenprofil dar, wobei in die größere Hohlkammer 3 ein aus Fig. 2 ersichtlicher Kern 4 einschiebbar ist, der als Innenprofil bezeichnet werden kann. Der Kern 4 weist vier Deckplatten 5 auf, zwischen denen mehrere dreidimensional verformte Leicht- bauplatten 6 angeordnet sind, welche wellen- oder noppen- oder pyramidenförmige Vorsprünge aufweisen und eine hohe Druckfestigkeit bei geringem Gewicht ermöglichen.External profile, wherein a core 4 shown in FIG. 2 can be inserted into the larger hollow chamber 3, which can be referred to as an inner profile. The core 4 has four cover plates 5, between which a plurality of three-dimensionally deformed lightweight plates 6 are arranged, which have wavy or knob-shaped or pyramid-shaped projections and enable high pressure resistance with low weight.
An den beiden Schmalseiten des Kerns 4 stellen die Deckplatten 5, die den Leichtbauplatten 6 unmittelbar anliegen, lediglich die inneren von insgesamt zwei Schichten dar. Die an diesen beiden Schmalseiten des Kerns 4 vorgesehenen Außenplatten 7 und die beiden inneren Deckplatten 5 nehmen jeweils zwischen sich eine Schicht von zugfesten Fasern 8 auf, die in Längsrichtung des Kerns 4 eine hohe Zugfestigkeit aufweisen. Es handelt sich dabei um unidirektionale Glasfasern, die unter Vorspannung gehalten und mit den Deck- bzw. Außenplatten 5 und 7 verbunden worden sind. Aufgrund der Vorspannung der Fasern 8 weist der Kern 4 eine sehr hohe Biegesteifigkeit auf.On the two narrow sides of the core 4, the cover plates 5, which are in direct contact with the lightweight panels 6, merely represent the inner layers of two layers. The two layers Narrow sides of the core 4 provided outer plates 7 and the two inner cover plates 5 each receive a layer of tensile fibers 8 between them, which have a high tensile strength in the longitudinal direction of the core 4. These are unidirectional glass fibers which have been held under tension and connected to the cover and outer plates 5 and 7. Due to the pretensioning of the fibers 8, the core 4 has a very high bending stiffness.
Fig. 3 zeigt, dass der Kern 4 passgenau in der größeren Hohlkammer 3 des Hohlkammerprofils 1 aufgenommen wird, sodass durch den Verbund von Außen- und Innenprofil insgesamt ein sehr biegesteifes Profilelement 9 geschaffen wird. FIG. 3 shows that the core 4 is accommodated in a precisely fitting manner in the larger hollow chamber 3 of the hollow chamber profile 1, so that overall a very rigid profile element 9 is created by the combination of the outer and inner profiles.

Claims

Patentansprüche: claims:
1. Profilelement für einen Tür- oder Fensterrahmen, gekennzeichnet durch1. Profile element for a door or window frame, characterized by
Fasern (8), welche in Längsrichtung des Profilelementes (9) zugfest sind und im Abstand von der neutralen Zone des Profilelementes (9) in dem Profilelement (9) angeord- net sind.Fibers (8) which are tensile in the longitudinal direction of the profile element (9) and are arranged in the profile element (9) at a distance from the neutral zone of the profile element (9).
2. Profilelement nach Anspruch 1 , dadurch gekennzeichnet, dass die Fasern (8) im vorgespannten Zustand in dem Profilelement (9) angeordnet sind.2. Profile element according to claim 1, characterized in that the fibers (8) are arranged in the prestressed state in the profile element (9).
3. Profilelement nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Profilelement wenigstens eine Hohlkammer aufweist, und dass die Fasern (8) in einem separaten Kern (4) vorgesehen sind, welcher in eine Hohlkammer (3) des Profilelementes (9) einbringbar ist.3. Profile element according to claim 1 or 2, characterized in that the profile element has at least one hollow chamber, and that the fibers (8) are provided in a separate core (4) which can be introduced into a hollow chamber (3) of the profile element (9) is.
4. Profilelement nach Anspruch 3, dadurch gekennzeichnet, dass der Kern (4) aus einer Leichtbaustruktur besteht.4. Profile element according to claim 3, characterized in that the core (4) consists of a lightweight structure.
5. Profilelement nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Fasern (8) mit dem Profilelement (9) verklebt oder verschweißt sind.5. Profile element according to one of the preceding claims, characterized in that the fibers (8) with the profile element (9) are glued or welded.
6. Profilelement nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Fasern (8) während der Extrusi- on des Kunststoffprofils gemeinsam mit dem Kunststoff extrudiert sind. 6. Profile element according to one of claims 1 to 4, characterized in that the fibers (8) are extruded together with the plastic during the extrusion of the plastic profile.
PCT/DE2003/001742 2002-05-28 2003-05-27 Profiled element comprising fibres which are resistant to tension WO2003102341A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP03737917A EP1509667A1 (en) 2002-05-28 2003-05-27 Profiled element comprising fibres which are resistant to tension

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10223641.0 2002-05-28
DE2002123641 DE10223641A1 (en) 2002-05-28 2002-05-28 Profile element with tensile fibers

Publications (1)

Publication Number Publication Date
WO2003102341A1 true WO2003102341A1 (en) 2003-12-11

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EP (1) EP1509667A1 (en)
DE (1) DE10223641A1 (en)
WO (1) WO2003102341A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2402697A (en) * 2003-06-06 2004-12-15 Rehau Ltd Low thermal conductivity insert for hollow door or window frame

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2144472A (en) * 1983-08-05 1985-03-06 Home Insulation Limited Reinforced plastics frame member
EP0377179A1 (en) * 1989-01-02 1990-07-11 Deceuninck Plastics Industries N.V. Composite sections
DE19736393A1 (en) * 1997-08-21 1999-02-25 Huels Troisdorf Profile system for manufacturing windows and doors

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2144472A (en) * 1983-08-05 1985-03-06 Home Insulation Limited Reinforced plastics frame member
EP0377179A1 (en) * 1989-01-02 1990-07-11 Deceuninck Plastics Industries N.V. Composite sections
DE19736393A1 (en) * 1997-08-21 1999-02-25 Huels Troisdorf Profile system for manufacturing windows and doors

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2402697A (en) * 2003-06-06 2004-12-15 Rehau Ltd Low thermal conductivity insert for hollow door or window frame
GB2402697B (en) * 2003-06-06 2006-05-24 Rehau Ltd Frames for building panels

Also Published As

Publication number Publication date
DE10223641A1 (en) 2003-12-11
EP1509667A1 (en) 2005-03-02

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