WO2003016029A2 - Elastomeric products - Google Patents
Elastomeric products Download PDFInfo
- Publication number
- WO2003016029A2 WO2003016029A2 PCT/GB2002/003736 GB0203736W WO03016029A2 WO 2003016029 A2 WO2003016029 A2 WO 2003016029A2 GB 0203736 W GB0203736 W GB 0203736W WO 03016029 A2 WO03016029 A2 WO 03016029A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layers
- metal particles
- detaching
- article
- elastomeric
- Prior art date
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Classifications
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
- G21F3/00—Shielding characterised by its physical form, e.g. granules, or shape of the material
- G21F3/02—Clothing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
- G21F1/00—Shielding characterised by the composition of the materials
- G21F1/02—Selection of uniform shielding materials
- G21F1/10—Organic substances; Dispersions in organic carriers
- G21F1/103—Dispersions in organic carriers
- G21F1/106—Dispersions in organic carriers metallic dispersions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/137—Beaded-edge joints or bead seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73753—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized
- B29C66/73754—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized the to-be-joined areas of both parts to be joined being partially cured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
- B29C66/73941—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset characterised by the materials of both parts being thermosets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4842—Outerwear
- B29L2031/4864—Gloves
Definitions
- the present invention relates to the manufacture of elastomeric products.
- the present invention finds particular application in the manufacture of garments made from two or more layers of thermoset material which are bonded together (at least in some areas), such as in the manufacture of gloves for, for example, surgical use. It is known to "weld" together two layers of thermoplastic material by subjecting two layers of thermoplastic material to heat and/or pressure. However, in attempts of welding vulcanised elastomers without an interfacial layer of adhesive or unvulcanised layer or thermoplastic elements contained within their structure problems are encountered in that the bond between the layers is not satisfactory. Hence, at least in some aspects, the present invention addresses these problems in relation to thermoset material.
- the present invention provides a method of manufacturing an elastomeric garment comprising providing at least two layers of material, at least one of these layers comprising thermoset material, silica particles and at least 25% by volume of particulate tungsten material having a radiation absorbing capacity equivalent to that of at least 0.13 millimetres thickness of lead; and cutting the garment to shape whilst subjecting the garment to temperature and/or pressure to bond the at least two layers together, wherein the BET surface area of the silica particles is sufficiently large so as to enable them to promote the formation of cross-linkages between the at least two layers.
- BET Brunauer, Emmett and Teller
- suitable BET surface areas are larger than 100, 120, 140, 150, 155, 160, 165 and preferably 170 square metres per gram. It will be understood that these BET surface areas are nominal values.
- the amount of silica may affect the resilience of the elastomer and/or other physical properties.
- a preferred amount of silica is from 20 to 50pphr (parts per hundred of rubber), more preferably from 20 to 40pphr. Satisfactory results have also been obtained using 10 or 15 pphr by weight.
- the degree of interfacial cross-linking may also be influenced by temperature and/or pressure to which the material is subjected and/or other additives contained in the rubber formulation.
- thermoset material may be heated to a temperature of from 120 to 200°C, preferably from 150 to 180°C.
- the thermoset material may be subjected to a pressure which would generally produce from 20 to 40% compression in thickness.
- the time of treatment under temperature and/or pressure may vary but may preferably be from 2 to 20 minutes, more preferably from 3 to 5 minutes, dependent upon temperature.
- thermoset material may comprise any conventional materials known per se. Such materials include, in particular, natural rubber and synthetic thermoset rubbers. Synthetic rubbers include, inter alia, polychloroprenes, ethylene propylenes, nitriles and other known synthetic rubbers.
- a particularly preferred silica component is Ultrasil (trademark) and especially Ultrasil VN3, available in the UK from Degussa.
- thermoset material comprises a mixture of EPDM (ethylene propylene diene monomer-derived ) rubber and silica, eg. Ultrasil VN3.
- EPDM ethylene propylene diene monomer-derived
- silica eg. Ultrasil VN3.
- the cutting and welding may be carried out using conventional methods known per se. However, in a preferred embodiment the cutting and welding may be carried out using a profiled cutting blade.
- a preferred profiled cutting blade comprises a blade constructed of conventionally known material and has a proximal end and a distal cutting end. The distal cutting end is provided with a shoulder region adjacent the cutting end and which can act as a compression member during cutting.
- the dimensions of the shoulder region may vary depending upon the thermoset material used in the garment and the thickness and/or width of the seam desired.
- the shoulder region generally comprises a substantially flat surface, substantially perpendicular to the direction of cutting.
- the shoulder region may be angled to the perpendicular, e.g. up to about 15 degrees either side of the perpendicular.
- the distances of the shoulder region surface from the cutting end will vary, depending on the desired compression. Good results have been obtained with 20 to 40% compression.
- the garment comprises two 0.5mm thick sheets and a compression of 30% is desired then the shoulder could be a distance of 0.7mm from the cutting end.
- the garment when being cut, the garment is placed on a suitable support such as a nylon sheet.
- the cutting end of the tool can then cut into the support on which the garment is placed.
- the distance of the shoulder region surface from the cutting end would suitably be 1.0mm, whereby the cutting tool is controlled so that it cuts 0.3mm into the nylon sheet, leaving a distance of 0.7mm between the nylon sheet and the shoulder.
- the invention also provides the use of a profiled cutting member as hereinbefore described in the manufacture of a thermoset elastomeric garment. Whilst the method of the invention may be suitable for the manufacture of any conventionally known thermoset elastomeric articles, including, for example, inflatable craft, bellows, gloves, etc., the method of the invention is especially useful in the manufacture of gloves.
- particulate tungsten material provides a convenient x-ray attenuating or absorbing material in the elastomeric material. As this may decrease the strength of the elastomeric material, it may be desirable to provide a flexible reinforcement layer, such as a cotton layer or a layer containing a cross-linkage promoter, so as to increase the strength of the elastomeric layer. Problems may arise because the bond between the elastomeric layer and the reinforcement layer may be unsatisfactory. The present invention also addresses this problem.
- the present invention also provides a method of manufacturing an elastomeric article comprising providing at least one layer of thermoset material; providing a reinforcement layer for bonding to the at least one layer of thermoset material, wherein the reinforcement layer includes a cross-linkage promoter, and bonding the reinforcement layer to the at least one layer of thermoset material, wherein cross-linkages between the at least one layer of thermoset material and the reinforcement layer are formed, aided by the presence of the cross- linkage promoter.
- the bonding is controlled to leave sufficient residual cure sites for sequent cutting and/or welding operations.
- At least one layer of thermoset material preferably also includes a cross- linkage promoter, preferably the same as the reinforcement layer.
- the cross-linkage promoter comprises silica.
- the reinforcement layer may comprise fibrous material or fabric material.
- the at least one layer of thermoset material may include tungsten.
- the present invention provides a method of manufacturing an elastomeric article comprising providing at least two layers of material, at least one of these layers comprising thermoset material; a first step of vulcanising the thermoset material; a second step of joining the at least two layers; a third step of further vulcanising the thermoset material so as to form cross- linkages between the at least two layers, wherein the third step is carried out after the second and the second after the first step, and wherein the level of vulcanisation in the first step is controlled such that the thermoset material can be further vulcanised during the third step so as to form the cross-linkages between the at least two layers.
- Controlling the level of vulcanisation may comprise controlling the duration of the first step and/or temperature, type of curative and/or amount of curative used in the first step.
- a said layer is a reinforcement layer.
- the present invention also extends to the use of silica as a promoter for interfacial cross-linkages between two layers of thermoset material in a method of manufacturing an elastomeric article which comprises bonding together the layers.
- thermoset materials Priorto bonding the thermoset materials are cured, the level of the curing being controlled so as to control the cross-linkages between the at least two layers.
- the present invention also extends to starting products used in the method aspects of the present invention, such as thermoset material in sheet form containing appropriate grades of silica etc.
- thermoset material may be replaced by thermoplastic material.
- the present invention also provides a method comprising forming an article, preferably an elastomeric garment, comprising elastomeric material and metal particles located in cavities within the elastomeric material; and detaching the metal particles from the elastomeric matrix so as to decrease the modulus of the elastomeric material.
- the present invention further provides a method of processing an elastomeric article, preferably an elastomeric garment, comprising metal particles located in cavities within the elastomeric material, the method comprising detaching the metal particles from the elastomeric matrix so as to decrease the modulus of the elastomeric material.
- detaching the metal particles comprises stretching the article, preferably so that it yields.
- Detaching the metal particles may comprise at least one of stretching the article by at least 80%, heating the article, detaching the metal particles comprises exposing the article to steam, and chemically detaching the metal particles.
- the metal particles preferably comprise tungsten, and preferably have a diameter of between 1 and 100 micrometres, preferably 5 micrometres.
- the method may comprise covering the article at least partly and preferably fully with a skin layer not comprising metal particles.
- the article may be covered with said skin layer either before or after the detaching step.
- thermoset material Two sheets of thermoset material were prepared and bonded together as described hereafter.
- the thermoset material had the following formulations:
- Pairs of sheets of 0.5mm thickness were prepared from each of these formulations and part-cured in a curing press to an extent which would allow further curing later on, and so as to reach a handlable state.
- the top platen of the press gave a temperature of between 150 and 180°C on that side of the sheet.
- State-of-cure (as determined using a Monsanto ODR) was allowed to become between 10% and 30% (10% referring to 10% cross-links, 30% to 30% cross-links).
- the normal state-of-cure for moulded garment is about 90%.
- the sheets were formed with an embossed finish.
- the sheets were aligned on top of each other and cut to shape, using the cutting tool illustrated in figure 1 , with simultaneous welding near the cut. Aided by the embossed finish, the sheets did not stick together in areas other than those where they were welded together by the cutting tool.
- a further post-welding cure may be conducted in, for example, an oven, in order to optimise the mechanical properties of the final product.
- the cutting tool 1 comprises a proximal end 2 and a distal cutting end 3.
- the cutting end 3 is provided with a shoulder region 4 which enables abutment against a seam of two sheets 5, 6 of thermoset material so as to compress these.
- Heat was applied via cutting tool 1 to the seam for 2 minutes (a preferred range being 3 to 5 minutes).
- the material was heated at the seam to 120°C to 200°C (a preferred range being 150°C to 180°C).
- Pressure was applied by means of the shoulder region 4 so as to achieve a compression of from 20% to 40%. Due to the presence of silica, and in particular the selected grade of silica, cross-linkages between the two sheets 5 and 6 were formed, which resulted in a satisfactory seam.
- Embodiment 1 The technique of Embodiment 1 was used. However, tungsten powder of a nominal particle size of 5 micron was added to the formulations of thermoset material so as to provide the elastomeric material with X-ray shielding properties.
- Embodiments 1 and 2 This is a modification of Embodiments 1 and 2, in that a reinforcement layer was bonded to a sheet of thermoset material used in Embodiments 1 and 2.
- the compounds for the reinforcement were dissolved in toluene and coated onto a layer of 350 micrometres "Melinex" polyester film. This was dried and inverted onto a sheet of thermoset material of Embodiment 1 (without tungsten) or of Embodiment 2 (with tungsten) that had been cured for 1.6 minutes at 180°C. This gave it a state-of-cure of approximately 20%.
- the sheet of thermoset material and the reinforcement layer were then placed in a vulcanising press under moderate pressure for three minutes at 180°C so as to bond the two layers together.
- Various values of pressure, duration and temperature can be chosen for this curing step. The relevant criteria are that a satisfactory cure state of the layers and sufficient cross-linkage between the layers should be achieved.
- the polyester film was peeled off the two layers.
- This embodiment essentially follows the technique used in Embodiment 3, but the curing step for bonding the sheet of thermoset material and the reinforcement layer together was controlled so that curing would not be complete.
- a glove was then formed from this laminate consisting of the sheet of thermoset material and the reinforcement layer. To this end, two portions of this laminate were laid on top of each other, with the two reinforcement layers opposing each other, i.e. the two layers of thermoset material were on the outside. Cutting and welding was then performed as described in connection with Embodiment 1 or Embodiment 2 such that, at the seam, the two reinforcement layers would be bonded together by the formation of cross-linkages therebetween.
- the layers did not stick together in areas other than those where they were welded together.
- the final product was inverted so that the reinforcement layers would be located on the outside of the resulting glove, the two thermoset layers being located on the inside of the glove.
- a post-welding cure may also be conducted in order to optimise mechanical properties.
- This embodiment is applicable to elastomeric garments in general, i.e. not restricted to those made from thermoset material, although it will be explained with reference to thermoset material.
- An elastomeric, tungsten-loaded garment in sheet form was made from the formulations described above in connection with Embodiment 1 , with tungsten- loading as per Embodiment 2. Tungsten-loaded particles having a diameter of between 1 and 100 micrometers were hence located in cavities of the elastomeric material. The garment was then stretched by about 80%, which broke the mechanical bond between the tungsten particles and the elastomeric material, i.e. the tungsten particles became detached from the elastomeric matrix, and the garment yielded. This substantially decreased the modulus of the garment, and the yielded garment was useable up to an elongation of about 500%. As a result, the garment was softer, providing more touch sensitivity.
- detaching the tungsten particles from the elastomeric matrix include heating the garment to about 180°C, applying steam at temperatures above those normally used for sterilisation, e.g. 160°C, detaching the particles chemically by swelling in media such as ethylene oxide, or fatiguing the material by flexing at one point.
- thermoset material Although specific formulations of thermoset material have been disclosed above it will be appreciated that others will also be suitable. Likewise, any specific temperature ranges, curing times and percentages of state-of-cure have been indicated by way of example only.
- compositions with between 10 and 15 pphr of silica provided satisfactory results.
- the reinforcement formulation can also be provided as a calendered sheet. This sheet can then be bonded to the sheet of thermoset material as described in Embodiment 3.
- a separating sheet such as a sheet of fabric between the two sheets before the cutting and welding step instead of (or in addition to) forming them with an embossed finish so as to avoid the formation of cross- linkages between these two layers in certain areas.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- High Energy & Nuclear Physics (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0119835.7A GB0119835D0 (en) | 2001-08-14 | 2001-08-14 | Elastomeric products |
GB0119835.7 | 2001-08-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2003016029A2 true WO2003016029A2 (en) | 2003-02-27 |
WO2003016029A3 WO2003016029A3 (en) | 2003-04-03 |
Family
ID=9920397
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2002/003736 WO2003016029A2 (en) | 2001-08-14 | 2002-08-14 | Elastomeric products |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB0119835D0 (en) |
WO (1) | WO2003016029A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004114323A1 (en) * | 2003-06-25 | 2004-12-29 | Wrp Asia Pacific Sdn. Bhd. | Radiation protection material, especially for use as radiation protection gloves |
EP2186860A1 (en) * | 2008-11-17 | 2010-05-19 | Alpha Technical Research Co., Ltd | Resin composition and sheet using resin composition |
GB2538014B (en) * | 2016-07-27 | 2017-03-29 | Synlatex Ltd | Applicator mitt assembly system |
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DE521663C (en) * | 1928-05-15 | 1931-04-01 | Dorogi Es Tarsa Gummigyar R T | Method and punch for joining unvulcanized rubber sheets in pairs |
US1816472A (en) * | 1925-08-22 | 1931-07-28 | Dorogi Lajos | Hollow inflatable sheet rubber bodies and process of producing the same |
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US3625790A (en) * | 1969-06-26 | 1971-12-07 | Weldon R Ayres | Process for making gloves |
DE2215648A1 (en) * | 1971-04-02 | 1972-11-02 | Haffenden-Richborough Ltd., Sandwich, Kent (Grossbritannien) | Process for the manufacture of vulcanized articles |
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US5548125A (en) * | 1991-07-16 | 1996-08-20 | Smith & Nephew Plc | Radiation protective glove |
US5556907A (en) * | 1994-01-24 | 1996-09-17 | Sp Reifenwerke Gmbh | Caoutchouc mixture, tread made therefrom and tire with this tread |
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- 2001-08-14 GB GBGB0119835.7A patent/GB0119835D0/en not_active Ceased
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DE465786C (en) * | 1928-09-26 | Muenden Hildesheimer Gummiwaar | Hand roller to connect the edges of rubber sheets on top of each other | |
US1625394A (en) * | 1924-05-12 | 1927-04-19 | Paramount Rubber Cons Inc | Method of making hollow rubber articles |
US1816472A (en) * | 1925-08-22 | 1931-07-28 | Dorogi Lajos | Hollow inflatable sheet rubber bodies and process of producing the same |
DE521663C (en) * | 1928-05-15 | 1931-04-01 | Dorogi Es Tarsa Gummigyar R T | Method and punch for joining unvulcanized rubber sheets in pairs |
US3114721A (en) * | 1961-01-23 | 1963-12-17 | Gen Electric | Radiation shielding compositions |
US3625790A (en) * | 1969-06-26 | 1971-12-07 | Weldon R Ayres | Process for making gloves |
DE2215648A1 (en) * | 1971-04-02 | 1972-11-02 | Haffenden-Richborough Ltd., Sandwich, Kent (Grossbritannien) | Process for the manufacture of vulcanized articles |
US4137114A (en) * | 1977-03-04 | 1979-01-30 | Ours Pierre L | Method of making a unitary lightweight outer garment |
JPS61241699A (en) * | 1985-04-18 | 1986-10-27 | 東レ・ダウコーニング・シリコーン株式会社 | Organopolysiloxane composition for shielding gamma-ray |
US5548125A (en) * | 1991-07-16 | 1996-08-20 | Smith & Nephew Plc | Radiation protective glove |
WO1994016448A1 (en) * | 1993-01-12 | 1994-07-21 | Smith & Nephew Plc | Antimicrobial articles |
US5556907A (en) * | 1994-01-24 | 1996-09-17 | Sp Reifenwerke Gmbh | Caoutchouc mixture, tread made therefrom and tire with this tread |
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WO2004114323A1 (en) * | 2003-06-25 | 2004-12-29 | Wrp Asia Pacific Sdn. Bhd. | Radiation protection material, especially for use as radiation protection gloves |
EP2186860A1 (en) * | 2008-11-17 | 2010-05-19 | Alpha Technical Research Co., Ltd | Resin composition and sheet using resin composition |
GB2538014B (en) * | 2016-07-27 | 2017-03-29 | Synlatex Ltd | Applicator mitt assembly system |
US10201934B2 (en) | 2016-07-27 | 2019-02-12 | Synlatex Ltd | Applicator mitt assembly system |
US11034093B2 (en) | 2016-07-27 | 2021-06-15 | Slg Brands Limited | Applicator mitt assembly system |
Also Published As
Publication number | Publication date |
---|---|
WO2003016029A3 (en) | 2003-04-03 |
GB0119835D0 (en) | 2001-10-10 |
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